JP2005327593A - Cell battery pack - Google Patents
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- JP2005327593A JP2005327593A JP2004144570A JP2004144570A JP2005327593A JP 2005327593 A JP2005327593 A JP 2005327593A JP 2004144570 A JP2004144570 A JP 2004144570A JP 2004144570 A JP2004144570 A JP 2004144570A JP 2005327593 A JP2005327593 A JP 2005327593A
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- battery pack
- battery
- pack
- battery cell
- exterior label
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Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Battery Mounting, Suspending (AREA)
- Secondary Cells (AREA)
Abstract
Description
本発明は、電池パックに関し、特に、外装ラベルを貼り付けた電池パックをシールドして、保護回路等の内部電気回路を外部からのノイズから保護する構造に関する。 The present invention relates to a battery pack, and more particularly, to a structure that shields a battery pack with an exterior label attached and protects an internal electric circuit such as a protection circuit from external noise.
近年、携帯電話機等の各種携帯型電子機器の電源として、リチウムイオン二次電池等の電池パックが用いられている。 In recent years, battery packs such as lithium ion secondary batteries have been used as power sources for various portable electronic devices such as mobile phones.
これらの携帯型電子機器に必要とされる電圧、電流に対応した角型状の単一の電池セルが用いられているが、単一の電池セルでは対応することが困難な電圧、電流容量を必要とする電子機器の場合には、複数個の電池セルを直列あるいは並列に導電接続して所定の電圧と電流容量が出力可能な電池パックが用いられている。 Although a single rectangular battery cell corresponding to the voltage and current required for these portable electronic devices is used, it has a voltage and current capacity that is difficult to handle with a single battery cell. In the case of electronic devices that are required, a battery pack is used that can output a predetermined voltage and current capacity by conductively connecting a plurality of battery cells in series or in parallel.
また、このような複数個の電池セルを設けた電池パックは、充放電容量が大きなものとなるので、過充電、過放電、短絡等の異常時に電池の過熱、焼損、破裂等の危険な事態に至らないように、通電を遮断して電池セルを保護する充放電保護回路等からなる保護回路基板を電池セルの側面等に設置されている。 In addition, since a battery pack provided with such a plurality of battery cells has a large charge / discharge capacity, a dangerous situation such as overheating, burnout, or explosion of the battery at the time of abnormality such as overcharge, overdischarge, short circuit, etc. Therefore, a protection circuit board made up of a charge / discharge protection circuit that cuts off the current and protects the battery cell is installed on the side surface of the battery cell.
しかし、この保護回路基板は、最近の省電力化に伴い、回路インピーダンスが高くなる傾向にあり、そのため外部からのノイズの影響を受けやすいという問題があった。 However, this protection circuit board has a tendency that the circuit impedance tends to increase with the recent power saving, and therefore, there is a problem that it is easily affected by external noise.
また、各種携帯型電子機器に搭載される電池パックにおいては、特に様々な環境下で、使用あるいは保管、放置等される可能性があり、静電気に限らず、色々なノイズ環境が予想されるため、その対策が必要となってきている。 In addition, battery packs installed in various portable electronic devices may be used, stored, or left in various environments, and various noise environments are expected, not limited to static electricity. Measures are becoming necessary.
そのため、特許文献1のような構成の電池パック用ケースが提案されている。即ち、特許文献1では、電池パック用ケースの枠体の内部に電池セルと保護回路基板を組み込み、上下面にシールド効果を有する金属薄板を取り付けることにより、この保護回路基板を外部のノイズから保護していた。 Therefore, a battery pack case having a configuration as disclosed in Patent Document 1 has been proposed. That is, in Patent Document 1, a battery cell and a protection circuit board are assembled inside a frame of a battery pack case, and a metal thin plate having a shielding effect is attached to the upper and lower surfaces to protect the protection circuit board from external noise. Was.
しかし、特許文献1においては、外部からのノイズをシールドするのに、金属薄板等の別部品を使用しているので、ケースの構成が複雑になり、さらにケース間をビス止めしなければならない等電池パックの組み立てにも時間を要していた。 However, in Patent Document 1, since a separate component such as a metal thin plate is used to shield external noise, the structure of the case becomes complicated, and the screws between the cases must be screwed. It took time to assemble the battery pack.
本発明は、上記の課題を解決し、部品点数が少なく、簡単な構造で外部からのノイズをシールドすることができ、さらに容易に組み立てることができる電池パックを提供することにある。 An object of the present invention is to provide a battery pack that solves the above-described problems, has a small number of parts, can shield external noise with a simple structure, and can be easily assembled.
本発明は、少なくとも1個の電池セルと、該電池セルを保護する保護回路とを具備するコアパックを、粘着剤を塗布した外装ラベルで覆った電池パックであって、前記粘着剤は、導電性を有し、前記電池セルの表面と前記外装ラベルとを同じ電位となるよう構成したことを特徴とする電池パックである。 The present invention is a battery pack in which a core pack having at least one battery cell and a protection circuit for protecting the battery cell is covered with an exterior label coated with an adhesive, the adhesive being a conductive material. The battery pack is characterized in that the surface of the battery cell and the exterior label have the same potential.
また、本発明は、前記電池セルが、リチウム二次電池であることを特徴とする上記の電池パックである。 Moreover, this invention is said battery pack characterized by the said battery cell being a lithium secondary battery.
即ち、本発明の電池パックは、電池セルに貼り付けた時に電池セルの表面と同電位となるように、外装ラベルの粘着剤に導電性を持たせ、その外装ラベルで覆うことにより、保護回路等の内部電気回路を外部のノイズから遮断することを特徴とする。 That is, the battery pack of the present invention has a protective circuit by providing conductivity to the adhesive of the exterior label so that it has the same potential as the surface of the battery cell when it is attached to the battery cell, and covering it with the exterior label. It is characterized in that the internal electric circuit such as is cut off from external noise.
上記の構成を採用した本発明によれば、部品点数が少なく、簡単な構造で外部からのノイズをシールドすることができ、さらに容易に組み立てることができる電池パックを提供することができる。 According to the present invention employing the above-described configuration, it is possible to provide a battery pack that has a small number of parts, can shield external noise with a simple structure, and can be easily assembled.
以下に、本発明の実施の形態を図面を参照して説明する。 Embodiments of the present invention will be described below with reference to the drawings.
図1は、本発明の一実施の形態における電池パックに用いられるコアパック、外装ラベルの説明図であり、図1(a)は、コアパックの平面図、図1(b)は、外装ラベルの平面図である。図2は、本発明の一実施の形態における電池パックの保護回路の構成を示す図であり、図2(a)は、外装ラベルを貼り付ける前の状態を示す図、図2(b)は、外装ラベルを貼り付けた後の状態を示す図である。 FIG. 1 is an explanatory diagram of a core pack and an exterior label used in a battery pack according to an embodiment of the present invention, FIG. 1 (a) is a plan view of the core pack, and FIG. 1 (b) is an exterior label. FIG. FIG. 2 is a diagram illustrating a configuration of a protection circuit for a battery pack according to an embodiment of the present invention. FIG. 2 (a) is a diagram illustrating a state before an exterior label is applied, and FIG. It is a figure which shows the state after affixing an exterior label.
図1(a)に示すように、本発明の一実施の形態における電池パックに用いられるコアパックは、角型の電池セル15と、保護素子2と、保護回路基板4を具備する。角型の電池セル15は、ポリエチレン、ポリプロピレン等の高分子多孔性フィルムからなるセパレータを介在させて、コバルト酸リチウム(LiCoO2)、マンガン酸リチウム(LiMn2O4)、ニッケル酸リチウム(LiNiO2)等からなる正極活物質を塗布したアルミ箔等からなる正極側集電体と、グラファイト(難黒鉛化性炭素)系、コークス(易黒鉛化性炭素)系化合物からなる負極活物質を塗布した銅箔等からなる負極側集電体を巻回して発電要素のジェリーロールを作製してアルミニウム、スチール等からなる電池缶内に収納し、アルカリ電解液、酸性電解液、有機電解液等の電解液を注入後、電極ヘッダ部を電池缶に溶接することによって密閉して製造される。アルミニウム缶を用いた場合には、正極と電気的に接続するため、電池セル(缶)の表面が正極となるが、スチール缶を用いた場合には、負極と接続するため、電池セル(缶)の表面が負極となる。なお、図1(a)の例では、電池缶がアルミニウム缶の場合であり、正極5aと接続し、表面が正極となっている。
As shown in FIG. 1A, the core pack used in the battery pack according to the embodiment of the present invention includes a square battery cell 15, a
図1(b)に示すように、本発明の一実施の形態における電池パックに用いられる外装ラベル6は、コアパックの両平面と、それらと連続する4つの側面とを覆うことができる大きさであり、0.05〜0.2mm程度の厚さである。また、基材として合成樹脂、不織布などを、単層の形態、又は、それらの積層の形態で用いることができる。合成樹脂としては、例えば、各種の熱可塑性樹脂等からなるフィルムやシートなどがあげられる。熱可塑性樹脂としては、例えば、高密度ポリエチレン、低密度ポリエチレン、線状低密度ポリエチレン、ポリプロピレン、ポリ−4−メチルペンテン−1等のポリオレフィン系樹脂、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリエチレンナフタレート、ポリブチレンテレフタレート等のポリエステル、ポリスチレン等のスチレン系樹脂、ナイロン、ポリイミド、ポリカーボネートなどを用いることができる。
As shown in FIG.1 (b), the
この外装ラベル6のコアパックとの接着箇所に塗布する導電性粘着剤6aは、公知のアクリル系粘着剤又はゴム系粘着剤等に公知の有機又は無機の導電性化合物を混合することにより形成するもので、導電性化合物の混合量により、表面電気抵抗値又は体積電気抵抗値を、107Ω〜1010Ωの範囲内に維持することが好ましい。母材として、例えば、アクリル系、ゴム系、ポリエステル系、ポリウレタン系などが挙げられる。粘着剤は単独で又は2種以上組み合わせて使用することができる。
The conductive pressure-sensitive adhesive 6a to be applied to a portion where the
アクリル系粘着剤としては、アクリル系重合体を粘着成分としており、必要により、架橋剤、粘着付与剤、軟化剤、老化防止剤、充填剤、顔料などの各種の添加剤が配合されていてもよい。上記のアクリル系重合体は、例えば、ブチル(メタ)アクリレート、2−エチルヘキシル(メタ)アクリレート、ヘキシル(メタ)アクリレート、オクチル(メタ)アクリレート、イソオクチル(メタ)アクリレート、ノニル(メタ)アクリレート、イソノニル(メタ)アクリレート、イソアミル(メタ)アクリレート、ラウリル(メタ)アクリレート、イソミリスチル(メタ)アクリレートなどの炭素数が通常1〜14程度の(メタ)アクリル酸アルキルエステルを主成分とし、これに必要により共重合可能な改質用モノマーとして(メタ)アクリル酸、2−ヒドロキシエチル(メタ)アクリレート、(メタ)アクリロニトリル、酢酸ビニル、N−ビニル−2−ピロリドン、スチレンなどの他のモノマーを加えたモノマー混合物の共重合により製造できる。 As an acrylic pressure-sensitive adhesive, an acrylic polymer is used as a pressure-sensitive adhesive component, and various additives such as a crosslinking agent, a tackifier, a softening agent, an anti-aging agent, a filler, and a pigment may be blended if necessary. Good. Examples of the acrylic polymer include butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, hexyl (meth) acrylate, octyl (meth) acrylate, isooctyl (meth) acrylate, nonyl (meth) acrylate, isononyl ( (Meth) acrylate, isoamyl (meth) acrylate, lauryl (meth) acrylate, isomyristyl (meth) acrylate, and other (meth) acrylic acid alkyl esters having about 1 to 14 carbon atoms as the main component, and this can be used as needed. Monomer mixture in which other monomers such as (meth) acrylic acid, 2-hydroxyethyl (meth) acrylate, (meth) acrylonitrile, vinyl acetate, N-vinyl-2-pyrrolidone and styrene are added as polymerizable modifying monomers For copolymerization Ri can be produced.
また、ゴム系粘着剤には、例えば、天然ゴム、スチレン−ブタジエンゴム、ポリイソブチレン、スチレン−イソプレンゴムなどを用いた粘着剤が含まれる。また、ポリエステル系粘着剤としては、例えば、脂肪族系カーボネートジオール(例えば、ブタンジオール等のジオール成分とエチレンカーボネートなどのカーボネート化合物との反応により得られるカーボネートジオールなど)を必須のポリオール成分としたポリエステル系重合体を主剤とするものが挙げられる。 The rubber-based adhesive includes, for example, an adhesive using natural rubber, styrene-butadiene rubber, polyisobutylene, styrene-isoprene rubber and the like. In addition, as the polyester-based pressure-sensitive adhesive, for example, a polyester including an aliphatic carbonate diol (for example, a carbonate diol obtained by a reaction of a diol component such as butanediol and a carbonate compound such as ethylene carbonate) as an essential polyol component The thing which has a polymer as a main ingredient is mentioned.
本発明では、上記の粘着剤に導電性化合物を適宜分散して使用する。導電性化合物としては、銅、金、銀、ニッケル、アルミニウム、ステンレス、鉄、クロム、チタン、コバルト、モリブデン、白金、タングステン、タンタル、ニオブ、パラジウム、半田合金などの金属又はこれらの合金(銅合金など)からなる金属粉末又は金属繊維、酸化亜鉛、酸化インジウム、酸化チタン、チタンブラックなどからなる金属酸化物粉末又は金属酸化物繊維、アセチレンブラック、ケッチェンブラック、天然グラファイト、人造グラファイトなどの炭素材料からなる炭素粉末又は炭素繊維、ポリピロール、ポリアニリン、ポリアセチレン、ポリチオフェン、ポリフェニレンビニレン、ポリアセンなどの導電性ポリマーからなる導電性ポリマー粒子や、これらの粉末、繊維又は粒子などの各種素材(金属や合金、金属酸化物、炭素材料、導電性ポリマーなど)により被覆されている粒子(例えば、貴金属を被覆した銅や銀からなる微粒子等)などを用いることができる。導電性化合物は単独で又は2種以上組み合わせて使用することができる。 In the present invention, the conductive compound is appropriately dispersed and used in the above-mentioned pressure-sensitive adhesive. Examples of the conductive compound include metals such as copper, gold, silver, nickel, aluminum, stainless steel, iron, chromium, titanium, cobalt, molybdenum, platinum, tungsten, tantalum, niobium, palladium, and solder alloys, or alloys thereof (copper alloys). Carbon powder such as metal powder or metal fiber, zinc oxide, indium oxide, titanium oxide, titanium black, etc., carbon material such as acetylene black, ketjen black, natural graphite, artificial graphite Conductive polymer particles made of conductive polymer such as carbon powder or carbon fiber, polypyrrole, polyaniline, polyacetylene, polythiophene, polyphenylene vinylene, polyacene, and various materials such as these powders, fibers or particles (metal, alloy, metal Oxide, Material charges, conductive polymers, etc.) are coated with particles (e.g., fine particles made of copper or silver coated with a precious metal) or the like can be used. A conductive compound can be used individually or in combination of 2 or more types.
このような構成の外装ラベルと粘着剤を用い、外装ラベルの接着箇所に粘着剤を塗布して、図1(a)のコアパックに貼り付けることにより本発明の電池パックが得られる。 The battery pack of the present invention can be obtained by using the exterior label and the adhesive having such a configuration, applying the adhesive to the adhesion portion of the exterior label, and attaching the adhesive to the core pack of FIG.
次に、本発明の電池パックにおける保護回路基板の外部ノイズから保護は、次のようにして行われる。図2(a)に示すように、電池パックにおける保護回路は、リチウム二次電池等の二次電池1と、温度の保護、電流遮断機能を有し、温度が上昇すると電流を遮断するPTC素子、温度ヒューズ等の保護素子2と、過電流や過放電の保護を行う制御IC3と、特定方向の電流である放電電流をオン/オフする放電制御スイッチSW1と、充電電流をオン/オフする充電制御スイッチSW2とから構成される。制御IC3は、過充電や過放電の保護を行うため電池セル電圧及び制御スイッチ素子間の電圧の検出を行い、また、この検出した電圧に基づき放電電流スイッチSW1、充電制御スイッチSW2をオン/オフ制御する回路等を含む。なお、外装ラベルに非導電性の粘着剤を塗布して用いた場合もこのような構成となる。
Next, protection from the external noise of the protection circuit board in the battery pack of the present invention is performed as follows. As shown in FIG. 2A, the protection circuit in the battery pack includes a secondary battery 1 such as a lithium secondary battery, a temperature protection and a current interruption function, and a PTC element that interrupts the current when the temperature rises. , A
外装ラベルをコアパックに貼り付けると、図2(b)に示すように、電池セルの表面と外装ラベルの導電性粘着剤の電位が同じになる。したがって、図2(a)の場合には、外部からのノイズを矢印20のように進入させてしまうが、図2(b)の場合には、外装ラベルの導電性粘着剤を電池セルの表面と同電位とすることで、矢印30のように伝搬し、外部からのノイズより保護回路基板をシールドすることができる。
When the exterior label is attached to the core pack, as shown in FIG. 2B, the electric potential of the conductive adhesive on the surface of the battery cell and the exterior label becomes the same. Therefore, in the case of FIG. 2 (a), noise from the outside is caused to enter as indicated by an
このように導電性のある粘着剤を塗布した外装ラベルをセルに貼り付けることにより、電池パック全体が電池セルの表面電位(アルミニウム缶の場合は正極、スチール缶の場合は負極)でシールドされため、電池パックの保護回路を外部ノイズから保護し、その誤動作を防止することができる。 By attaching an exterior label coated with a conductive adhesive in this way to the cell, the entire battery pack is shielded by the surface potential of the battery cell (a positive electrode for aluminum cans and a negative electrode for steel cans). The protection circuit of the battery pack can be protected from external noise and its malfunction can be prevented.
また、本発明では、外部からのノイズをシールドするための別部品を使用しなくてすみ、部品点数が少なくなり、構造も簡単である。よって、部品点数が少なく、構造が簡単であるため、容易に電池パックを組み立てることができる。 Further, in the present invention, it is not necessary to use a separate part for shielding external noise, the number of parts is reduced, and the structure is simple. Therefore, since the number of parts is small and the structure is simple, the battery pack can be easily assembled.
1 二次電池
2 保護素子
3 制御IC
4 保護回路基板
5a 正極
5b 負極
6 外装ラベル
6a (導電性)粘着剤
10 コアパック
15 電池セル
20,30 (ノイズ伝搬方向を示す)矢印
SW1 放電制御スイッチ
SW2 充電制御スイッチ
1
4
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