JP2005321755A - Optical coupler and method of connecting optical fibers using the optical coupler - Google Patents

Optical coupler and method of connecting optical fibers using the optical coupler Download PDF

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JP2005321755A
JP2005321755A JP2004380996A JP2004380996A JP2005321755A JP 2005321755 A JP2005321755 A JP 2005321755A JP 2004380996 A JP2004380996 A JP 2004380996A JP 2004380996 A JP2004380996 A JP 2004380996A JP 2005321755 A JP2005321755 A JP 2005321755A
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optical connector
optical
optical fiber
hole
adhesive
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JP4483576B2 (en
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Wataru Sakurai
渉 桜井
Kenichiro Otsuka
健一郎 大塚
Kazuto Saito
和人 斎藤
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Sumitomo Electric Industries Ltd
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Sumitomo Electric Industries Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To obtain an optical coupler having minimal components and a simple structure with which accuracy is easily obtained. <P>SOLUTION: The optical coupler mutually connects optical fibers 102 having single core or multicore coated optical fibers 100A and 100B which are so arranged that the end parts are facing each other; a through hole 12 which straightly penetrates from one end side to the other of the optical coupler main body is provided in the optical coupler main body 11 which is composed of a resin molded piece; a small hole part 12d is provided at the middle part in the axial direction of the through hole which is filled with an adhesive and which allows the end parts of the optical fibers oppose to each other when a pair of optical fibers to be connected is inserted from one end side and the other of the through hole; a guide hole part 12b is provided at both outer sides in the axial direction of the small hole part to introduce the end of the respective optical fibers into the small hole part; a coated optical fiber housing part 12a is provided at the farther outside on respective guide holes to accommodate the coated optical fibers with coating; and the guide hole parts have a taper part 12c whose diameter reduces from the coated optical fiber housing part side to the small hole part. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、光ファイバを接続するための光接続器、及び、その光接続器を使用して光ファイバを接続する接続方法に関するものである。   The present invention relates to an optical connector for connecting an optical fiber, and a connection method for connecting an optical fiber using the optical connector.

光ファイバ同士を接続するための光接続器として、従来、光接続器本体の中央部にガラス毛細管を複数並列に配置し、光接続器本体の上部をカバーガラスで覆った構造のものが知られている(例えば、特許文献1参照)。
特許第3154230号公報
Conventionally, an optical connector for connecting optical fibers has a structure in which a plurality of glass capillaries are arranged in parallel at the center of the optical connector body and the upper part of the optical connector body is covered with a cover glass. (For example, refer to Patent Document 1).
Japanese Patent No. 3154230

しかし、上記従来の光接続器は、光接続器本体上に複数のガラス毛細管を所定ピッチで並列に配置した構造であるため、製作上の精度を出すのが難しく、また、部品点数も多く、構造が複雑であった。   However, since the conventional optical connector has a structure in which a plurality of glass capillaries are arranged in parallel at a predetermined pitch on the optical connector main body, it is difficult to obtain manufacturing accuracy, and the number of parts is large. The structure was complicated.

また、光ファイバ同士の接続部における接続損失と反射を低減させるために、予め光接続器内に注入された接着剤の中で光ファイバ同士を突き合わせる光ファイバの接続方法が提案されている。この光ファイバの接続方法では、光接続器内に注入された接着剤には、気泡が混入していないことが必要で、万が一、注入時に気泡が混入した場合には、気泡を除去する気泡逃がし処理が必要になる。
しかし、上記従来の光接続器では、ガラス毛細管に注入された接着剤に気泡が混入した場合に、その気泡の除去が難しく、残存する気泡が伝送ロスの増大を招くという問題があった。
In addition, in order to reduce the connection loss and reflection at the connection portion between the optical fibers, an optical fiber connection method has been proposed in which the optical fibers are abutted in an adhesive previously injected into the optical connector. In this optical fiber connection method, the adhesive injected into the optical connector needs to be free of bubbles, and in the unlikely event that bubbles are mixed during injection, the bubbles are released to remove the bubbles. Processing is required.
However, the conventional optical connector has a problem that when bubbles are mixed in the adhesive injected into the glass capillary, it is difficult to remove the bubbles and the remaining bubbles cause an increase in transmission loss.

本発明は、上記事情を考慮し、精度を容易に出すことができ、部品点数も最小ですみ、構造の単純な光接続器を提供すること、更には、光ファイバ相互の接続部に注入される接着剤に混入した気泡を速やかに除去して、伝送ロスの低い安定した光ファイバ相互の接続を実現できる光接続器を提供すること、及び該光接続器を用いた光ファイバの接続方法を提供することを目的とする。   In consideration of the above circumstances, the present invention can provide accuracy easily, requires a minimum number of parts, provides a simple optical connector having a structure, and is injected into a connection portion between optical fibers. The present invention provides an optical connector that can quickly remove bubbles mixed in an adhesive to achieve stable connection between optical fibers with low transmission loss, and an optical fiber connection method using the optical connector. The purpose is to provide.

上記目的を達成するために、本発明に係る請求項1記載の光接続器は、互いに端部を対向させて配置された単心または多心の光ファイバ心線の光ファイバ同士を相互に接続する光接続器であって、樹脂の一体成形品よりなる光接続器本体に、該光接続器本体の一端側から他端側に一直線に貫通する貫通孔が設けられ、該貫通孔の軸線方向中央部に、互いに接続すべき一対の光ファイバが前記貫通孔の一端側及び他端側より挿入されたとき光ファイバの先端同士を対向させる細孔部が設けられ、その細孔部の軸線方向両外側に、各光ファイバの先端を前記細孔部に誘導する案内孔部が設けられ、各案内孔部の更に外側に、被覆付きのままの光ファイバ心線を収容する心線収容部が設けられていることを特徴とする。   In order to achieve the above object, an optical connector according to claim 1 of the present invention connects optical fibers of single-core or multi-core optical fibers arranged with their ends facing each other. An optical connector main body made of an integrally molded product of resin is provided with a through-hole penetrating straight from one end side to the other end side of the optical connector main body, and the axial direction of the through-hole In the central part, when a pair of optical fibers to be connected to each other is inserted from one end side and the other end side of the through-hole, a pore part is provided to make the ends of the optical fibers face each other, and the axial direction of the pore part Guide holes for guiding the tip of each optical fiber to the pores are provided on both outer sides, and a core housing part for housing the coated optical fiber core is provided on the outer side of each guide hole. It is provided.

本発明に係る請求項2記載の光接続器は、請求項1に記載の光接続器であって、前記案内孔部が、前記心線収容部側から前記細孔部に向けて縮径するテーパ部を有することを特徴とする。   An optical connector according to a second aspect of the present invention is the optical connector according to the first aspect, wherein the guide hole portion is reduced in diameter from the core wire housing portion side toward the pore portion. It has a taper part.

本発明に係る請求項3記載の光接続器は、請求項1または2に記載の光接続器であって、前記光接続器本体に、外部から接着剤を前記細孔部内に注入するための注入用窓穴を設け、その注入用窓穴内に、前記案内孔部から前記心線収容部にかけての範囲を臨ませたことを特徴とする。   An optical connector according to a third aspect of the present invention is the optical connector according to the first or second aspect, wherein the adhesive is injected into the pore from the outside into the optical connector main body. An injection window hole is provided, and a range from the guide hole portion to the core wire housing portion is faced in the injection window hole.

本発明に係る請求項4記載の光接続器は、請求項3に記載の光接続器であって、前記光接続器本体に、前記注入用窓穴から注入される前記接着剤の前記細孔部内への充填状態を確認するための確認用窓穴を設けたことを特徴とする。   The optical connector according to a fourth aspect of the present invention is the optical connector according to the third aspect, wherein the pores of the adhesive injected into the optical connector main body from the injection window hole. It is characterized in that a confirmation window hole for confirming the filling state in the part is provided.

本発明に係る請求項5記載の光接続器は、請求項1から4のいずれか1項に記載の光接続器であって、光ファイバの先端同士の突き合わせ部を含む光ファイバ先端近傍に接着剤内の気泡逃がし通路を有することを特徴とする。   An optical connector according to a fifth aspect of the present invention is the optical connector according to any one of the first to fourth aspects, wherein the optical connector is bonded to the vicinity of the tip of the optical fiber including a butted portion between the tips of the optical fibers. It has a bubble escape passage in the agent.

本発明に係る請求項6記載の光接続器は、請求項5に記載の光接続器であって、前記気泡逃がし通路の、前記光接続器本体の軸線方向に沿った長さが、光ファイバ心線直径の10倍以下に設定されていることを特徴とする。   An optical connector according to a sixth aspect of the present invention is the optical connector according to the fifth aspect, wherein the length of the bubble escape passage along the axial direction of the optical connector main body is an optical fiber. It is characterized by being set to 10 times or less of the core wire diameter.

本発明に係る請求項7記載の光接続器は、請求項1から6のいずれか1項に記載の光接続器であって、前記細孔部において、互いに接続すべき光ファイバの先端同士の突き合わせ部を含む光ファイバ先端近傍領域には、光ファイバの先端同士の突き合わせ部を孔内壁と非接触にする微少な拡幅空間を備えたことを特徴とする。   An optical connector according to a seventh aspect of the present invention is the optical connector according to any one of the first to sixth aspects, wherein the ends of the optical fibers to be connected to each other in the pore portion. The region near the tip of the optical fiber including the butted portion is provided with a minute widening space that makes the butted portion between the tips of the optical fibers non-contact with the inner wall of the hole.

本発明に係る請求項8記載の光接続器は、請求項1から7のいずれか1項に記載の光接続器であって、前記光接続器本体は、前記細孔部の中間部において軸方向と直交する突き合わせ面で2分割された一対の接続器半体の組立体であることを特徴とする。   An optical connector according to an eighth aspect of the present invention is the optical connector according to any one of the first to seventh aspects, wherein the optical connector main body is pivoted at an intermediate portion of the pore portion. It is an assembly of a pair of connector halves divided into two by a butting surface orthogonal to the direction.

本発明に係る請求項9記載の光接続器は、請求項3から8のいずれか1項に記載の光接続器であって、前記接着剤が、屈折率整合剤を兼ねるものであることを特徴とする。   The optical connector according to claim 9 of the present invention is the optical connector according to any one of claims 3 to 8, wherein the adhesive also serves as a refractive index matching agent. Features.

本発明に係る請求項10記載の光接続器は、請求項9に記載の光接続器であって、前記接着剤が熱硬化型のものであることを特徴とする。   An optical connector according to a tenth aspect of the present invention is the optical connector according to the ninth aspect, wherein the adhesive is of a thermosetting type.

本発明に係る請求項11記載の光接続器は、請求項9に記載の光接続器であって、前記接着剤が紫外線硬化型のものであることを特徴とする。   An optical connector according to an eleventh aspect of the present invention is the optical connector according to the ninth aspect, wherein the adhesive is of an ultraviolet curing type.

本発明に係る請求項12記載の光接続器は、請求項9に記載の光接続器であって、前記接着剤が紫外線硬化型のものであり、前記光接続器本体が紫外光を透過する樹脂よりなることを特徴とする。   An optical connector according to a twelfth aspect of the present invention is the optical connector according to the ninth aspect, wherein the adhesive is of an ultraviolet curing type, and the optical connector body transmits ultraviolet light. It consists of resin.

本発明に係る請求項13記載の光接続器は、請求項1から12のいずれか1項に記載の光接続器であって、前記貫通孔を、隣接するもの同士の間に間隔をあけて所定ピッチで複数並列に形成すると共に、前記心線収容部として、多心光ファイバテープ心線を収容し得る断面矩形状または断面長孔状の空間を形成したことを特徴とする。   An optical connector according to a thirteenth aspect of the present invention is the optical connector according to any one of the first to twelfth aspects, wherein the through holes are spaced from each other. A plurality of parallel wires are formed at a predetermined pitch, and a space having a rectangular cross section or a cross-sectional long hole shape capable of accommodating a multi-core optical fiber ribbon is formed as the core wire accommodating portion.

本発明に係る請求項14記載の光接続器は、請求項1から13のいずれか1項に記載の光接続器であって、前記光接続器本体を射出成形品で構成したことを特徴とする。   An optical connector according to a fourteenth aspect of the present invention is the optical connector according to any one of the first to thirteenth aspects, wherein the optical connector main body is formed of an injection molded product. To do.

本発明に係る請求項15記載の発明は、請求項1〜14のいずれかに記載の光接続器を用いて光ファイバ同士を接続する光ファイバの接続方法であって、前記光接続器本体の貫通孔の細孔部に接着剤を充填する工程と、前記貫通孔の両端からそれぞれ、被覆を除去した状態の一対の光ファイバの先端を細孔部内へ挿入して先端を対向させると共に、前記心線収容部に被覆の付いたままの光ファイバ心線を収容する工程と、前記光ファイバ及び光ファイバ心線を光接続器本体に接着する工程と、を備えることを特徴とする。   The invention described in claim 15 according to the present invention is an optical fiber connecting method for connecting optical fibers using the optical connector according to any one of claims 1 to 14, wherein the optical connector main body A step of filling the pores of the through-holes with an adhesive, and inserting the tips of a pair of optical fibers in which the coating has been removed from both ends of the through-holes into the pores to face the tips, and And a step of accommodating the optical fiber core wire with the sheath attached to the core wire accommodating portion, and a step of adhering the optical fiber and the optical fiber core wire to the optical connector main body.

本発明に係る請求項16記載の発明は、請求項1〜14のいずれかに記載の光接続器を用いて光ファイバ同士を接続する光ファイバの接続方法であって、前記光接続器本体の貫通孔の細孔部に接着剤を充填する工程と、被覆外形が前記細孔部の内径よりも小さな一対の光ファイバ心線を被覆が付いたままの状態で前記貫通孔の両端から挿入し、これらの光ファイバ心線の先端同士を前記細孔部内で対向させる工程と、前記一対の光ファイバ心線を光接続器本体に接着する工程と、を備えることを特徴とする。   The invention described in claim 16 according to the present invention is an optical fiber connecting method for connecting optical fibers using the optical connector according to any one of claims 1 to 14, wherein the optical connector main body A step of filling the through hole with an adhesive, and inserting a pair of optical fiber core wires whose outer diameter is smaller than the inner diameter of the fine hole portion from both ends of the through hole in a state where the covering remains attached. The step of making these optical fiber cores face each other in the pore and the step of adhering the pair of optical fiber cores to an optical connector main body are provided.

請求項1記載の光接続器によれば、樹脂の一体成形品により光接続器本体を作製したので、ガラス毛細管等の部品が不要であり、更に細孔部や半円溝や開口などを有するような、複雑な形状が容易に作製でき、しかも製作上の精度を出すのが容易であると共に、部品数を最小限に済ませることができる。また、複数の光ファイバを接続する場合も、貫通孔の数を増やすだけで対応できるので、構造が単純で、作製も容易である。また、光接続器本体に形成した貫通孔の細孔部内で光ファイバ同士を芯合わせしつつ対向させるので、細孔部の孔径の管理だけを厳しく行っておけば、細孔部内に光ファイバの先端を挿入するだけで、自動的に高い接続精度を出すことができる。   According to the optical connector of the first aspect, since the optical connector main body is manufactured by an integrally molded product of resin, parts such as a glass capillary tube are unnecessary, and further, there are a pore, a semicircular groove, an opening, and the like. Such a complicated shape can be easily produced, and the production accuracy can be easily obtained, and the number of parts can be minimized. In addition, since a plurality of optical fibers can be connected by simply increasing the number of through holes, the structure is simple and easy to manufacture. In addition, since the optical fibers are made to face each other in the through hole formed in the optical connector main body while being centered, if only the management of the hole diameter of the fine hole is strictly performed, the optical fiber is placed in the fine hole. High insertion accuracy can be achieved automatically just by inserting the tip.

請求項2記載の光接続器によれば、貫通孔の案内孔部にテーパ部を設けたので、細孔部内への誘導作用を高めることができ、光ファイバの挿入がやりやすくなる。   According to the optical connector of the second aspect, since the tapered portion is provided in the guide hole portion of the through hole, the guiding action into the pore portion can be enhanced, and the optical fiber can be easily inserted.

請求項3記載の光接続器によれば、注入用窓穴から接着剤を注入することにより、接着剤を細孔部内に容易に充填することができる。また、注入用窓穴内に、案内孔部から心線収容部にかけての範囲を臨ませたので、被覆を除去した光ファイバ及び被覆の付いたままの光ファイバ心線の両部分を共に確実に接着固定することができ、接続信頼性を高めることができる。   According to the optical connector of the third aspect, the adhesive can be easily filled into the pores by injecting the adhesive from the injection window hole. In addition, since the range from the guide hole to the core wire accommodating part is exposed in the injection window hole, both the uncovered optical fiber and the uncoated optical fiber core are securely bonded together. It is possible to fix the connection reliability.

請求項4記載の光接続器によれば、接着剤の充填状態を確認するための確認用窓穴を設けたので、細孔部内に接着剤が完全に行き渡ったことを確認してから、光ファイバを挿入することができる。従って、細孔部内の接着剤に空気を巻き込まないようにすることができ、接続後の信頼性を確保することができる。   According to the optical connector according to claim 4, since the confirmation window hole for confirming the filling state of the adhesive is provided, it is confirmed that the adhesive has completely spread in the pores, A fiber can be inserted. Therefore, air can be prevented from being caught in the adhesive in the pores, and reliability after connection can be ensured.

請求項5記載の光接続器によれば、光ファイバの先端同士の接続部となる光ファイバ先端近傍に確認用窓穴が開口しているため、光ファイバ先端によって加圧された接着剤内気泡が自然に確認用窓穴の開口から外部に逃げて、接着剤内に気泡が残らない高品位な接続ができる。   According to the optical connector of the fifth aspect, since the confirmation window hole is opened in the vicinity of the optical fiber tip serving as a connection portion between the optical fiber tips, the bubbles in the adhesive pressurized by the optical fiber tip Naturally escapes from the opening of the confirmation window hole, making a high-quality connection without leaving bubbles in the adhesive.

請求項6記載の光接続器によれば、光ファイバの先端同士の接続部となる各光ファイバの先端近傍は、気泡逃がし通路を兼ねている確認用窓穴のために、押さえ込む構造部品のない自由端に近い状態になる。しかし、上記のように、その自由端の軸方向に沿った長さが光ファイバ心線直径の10倍以下であれば、突き合わせられる各光ファイバの先端同士に軸ずれを発生させることなく、各光ファイバの先端を基準の寸法精度による芯合わせ状態で接続することができ、軸心のずれに起因する伝達ロスの発生を防止して、低ロス接続が可能になる。   According to the optical connector of the sixth aspect, there is no structural part to be pressed down in the vicinity of the tip of each optical fiber that becomes a connection portion between the tips of the optical fibers because of a confirmation window hole that also serves as a bubble escape passage. It becomes a state close to the free end. However, as described above, if the length along the axial direction of the free end is not more than 10 times the diameter of the optical fiber core wire, each end of each optical fiber to be abutted does not cause an axial misalignment. The tip of the optical fiber can be connected in a centered state with a standard dimensional accuracy, and transmission loss due to the deviation of the shaft center can be prevented and low-loss connection can be achieved.

請求項7記載の光接続器によれば、光ファイバの先端同士の突き合わせ部は、微少な拡幅空間によって前記突き合わせ部の周囲に確保される空隙のために、中に浮いた状態になっている。そのため、接続する光ファイバの先端にファイバ線材カット時の変形によって半径方向外方に向かって突出する突起が発生しても、その突起が微少な拡幅空間側に逃げて、細孔部の孔内壁と干渉することがなく、光ファイバの先端の変形が孔内壁と干渉することに起因した軸ずれの発生を防止して、軸ずれのない低ロス接続が可能になる。   According to the optical connector of the seventh aspect, the abutting portion between the tips of the optical fibers is in a floating state due to a gap secured around the abutting portion by a minute widening space. . Therefore, even if a protrusion that protrudes outward in the radial direction due to deformation at the time of cutting the fiber wire material occurs at the tip of the optical fiber to be connected, the protrusion escapes to the minute widening space side, and the hole inner wall of the pore portion Therefore, it is possible to prevent the occurrence of axial misalignment caused by the deformation of the tip of the optical fiber interfering with the inner wall of the hole and to achieve a low loss connection without any axial misalignment.

請求項8記載の光接続器によれば、各接続器半体は、例えば、ガイドピンで突き合わせ接続される既存の多心フェルールを流用することができ、既存の多心コネクタ用フェルールを流用することで、光ファイバの先端同士を高精度に接続可能な光接続器を安価に提供することができる。   According to the optical connector of claim 8, each connector half can use, for example, an existing multi-core ferrule that is butt-connected by a guide pin, and can use an existing multi-fiber connector ferrule. Thereby, the optical connector which can connect the front-end | tips of an optical fiber with high precision can be provided at low cost.

請求項9記載の光接続器によれば、接着剤が、屈折率整合剤を兼ねるので、組み立てに必要な注入剤を1種類で済ませることができ、作業性が向上する。   According to the optical connector of the ninth aspect, since the adhesive also serves as the refractive index matching agent, it is possible to use only one type of injecting agent necessary for assembly, and the workability is improved.

請求項10記載の光接続器によれば、接着剤として熱硬化型のものを使用したので、加熱により硬化させることができる。   According to the optical connector of the tenth aspect, since the thermosetting type adhesive is used as the adhesive, it can be cured by heating.

請求項11記載の光接続器によれば、接着剤として紫外線硬化型のものを使用したので、紫外光の照射により硬化させることができる。   According to the optical connector of the eleventh aspect, since an ultraviolet curing type adhesive is used, it can be cured by irradiation with ultraviolet light.

請求項12記載の光接続器によれば、接着剤として紫外線硬化型のものを使用し、光接続器本体を紫外光を透過する樹脂で形成したので、光接続器本体の外部から紫外光を照射することにより硬化させることができる。   According to the optical connector of the twelfth aspect, since an ultraviolet curing type adhesive is used and the optical connector body is formed of a resin that transmits ultraviolet light, ultraviolet light is emitted from the outside of the optical connector body. It can be cured by irradiation.

請求項13記載の光接続器によれば、光ファイバを挿入するための貫通孔を、隣りと独立させながら並列に複数設けたので、接着剤の充填時の逆流の発生を防止できる。つまり、隣りの孔が繋がっていると、ある孔に流入した接着剤が隣りの孔に侵入してしまい、その孔に後から流れ込んだ接着剤との間に空気を巻き込んでしまうおそれがあるが、それを防止できる。   According to the optical connector of the thirteenth aspect, since the plurality of through holes for inserting the optical fibers are provided in parallel while being independent of the adjacent ones, it is possible to prevent the occurrence of backflow when the adhesive is filled. In other words, if the adjacent holes are connected, the adhesive that has flowed into a certain hole may enter the adjacent hole, and air may be caught between the adhesive that has flowed into the hole later. Can prevent it.

請求項14記載の光接続器によれば、光接続器本体を射出成形品で構成したので、飛躍的に生産性を上げることができる。この場合、成形樹脂材料として、LCP(液晶ポリマー)やPPS(ポリフェニレンスルフィド)を使用すれば、寸法精度、寸法安定性、機械強度の全てを高いレベルに維持することができ、接続損失の低減とその安定性を確保しやすくなる。   According to the optical connector of the fourteenth aspect, since the optical connector main body is formed of an injection molded product, productivity can be dramatically increased. In this case, if LCP (liquid crystal polymer) or PPS (polyphenylene sulfide) is used as a molding resin material, all of dimensional accuracy, dimensional stability, and mechanical strength can be maintained at a high level, and connection loss can be reduced. It becomes easy to ensure the stability.

請求項15の光ファイバの接続方法によれば、光接続器本体と接着剤を使用することで、容易に精度よく光ファイバの接続を行うことができ、安定した接続信頼性を確保することができる。   According to the optical fiber connection method of the fifteenth aspect, by using the optical connector body and the adhesive, the optical fiber can be easily and accurately connected, and stable connection reliability can be ensured. it can.

請求項16記載の光ファイバの接続方法によれば、光ファイバ同士を突き合わせ接続するために光接続器本体の貫通孔に挿入する各光ファイバ心線は、手間のかかる被覆の剥ぎ取り処理が不要になるため、被覆の剥ぎ取り処理時に発生する光ファイバの欠損等に起因する歩留まりの低下を防止でき、また、光ファイバの接続処理に要する所要時間を短縮して、光ファイバ接続処理の作業性を向上させることができる。   According to the optical fiber connection method of the sixteenth aspect, each optical fiber core wire inserted into the through hole of the optical connector main body to butt-connect the optical fibers does not require a troublesome stripping process of the coating. Therefore, it is possible to prevent a decrease in yield due to optical fiber loss or the like that occurs during the stripping process of the coating, and to shorten the time required for the optical fiber connection process, and to improve the workability of the optical fiber connection process. Can be improved.

以下、本発明の好適な実施の形態を図面に基づいて説明する。
以下に説明する各実施の形態の光接続器は、互いに端部を対向させて配置された多心光ファイバテープ心線の光ファイバ同士を相互に接続するためのものであり、射出成形による樹脂の一体成形品からなる光接続器本体と、内部に注入硬化される屈折率整合剤を兼ねた接着剤とから構成されている。
DESCRIPTION OF EXEMPLARY EMBODIMENTS Hereinafter, preferred embodiments of the invention will be described with reference to the drawings.
The optical connector of each embodiment described below is for connecting optical fibers of multi-core optical fiber ribbons arranged with their ends facing each other, and is a resin by injection molding The optical connector main body which consists of an integrally molded product, and an adhesive which also serves as a refractive index matching agent injected and cured therein.

図1乃至図3は本発明に係る光接続器の光接続器本体の第1の実施の形態を示したもので、図1は樹脂の一体成形品よりなる光接続器本体11の構成図で、(a)は上から見た平面図、(b)は(a)のIb−Ib矢視断面図、(c)は(b)のIc−Ic矢視断面図、(d)は(b)のId−Id矢視断面図である。また、図2は図1(b)のII−II矢視断面における斜視図、図3(a)は光ファイバを接続しようとしている状態を示す図1(b)と同部分の断面図、(b)はその要部の拡大図である。     1 to 3 show a first embodiment of an optical connector main body of an optical connector according to the present invention. FIG. 1 is a configuration diagram of an optical connector main body 11 made of an integrally molded product of resin. , (A) is a plan view seen from above, (b) is a cross-sectional view taken along arrow Ib-Ib in (a), (c) is a cross-sectional view taken along arrow Ic-Ic in (b), and (d) is (b) It is Id-Id arrow sectional drawing of). 2 is a perspective view taken along the line II-II in FIG. 1B, FIG. 3A is a cross-sectional view of the same part as FIG. b) is an enlarged view of the main part.

まず、図3に示すように、一対の多心光ファイバテープ(リボンとも言う)心線100A、100Bの各光ファイバ102同士を接続する場合には、接続すべき先端部分の所定長さの範囲で被覆101を除去し、光ファイバ102を露出させておく。   First, as shown in FIG. 3, when connecting each optical fiber 102 of a pair of multi-fiber optical fiber tapes (also referred to as ribbons) cores 100A and 100B, a range of a predetermined length of a tip portion to be connected. Then, the coating 101 is removed and the optical fiber 102 is exposed.

図1に示すように、LCP(液晶ポリマー)やPPS(ポリフェニレンスルフィド)等の熱可塑性樹脂の射出成形品よりなる光接続器本体11には、光接続器本体11の一端側から他端側に一直線に貫通する多数の貫通孔12が設けられている。貫通孔12は、隣接するもの同士の間に間隔をあけて所定ピッチ(光ファイバの配置ピッチと等しいピッチ)で複数並列に形成されている。各貫通孔12の軸線方向の中央部には、接着剤が内部に充填されると共に、互いに接続すべき一対の光ファイバ102が貫通孔12の一端側及び他端側より挿入されたとき光ファイバ102の先端同士を芯合わせしつつ対向させる細孔部12dが設けられている。   As shown in FIG. 1, an optical connector body 11 made of an injection molded product of a thermoplastic resin such as LCP (liquid crystal polymer) or PPS (polyphenylene sulfide) has an optical connector body 11 from one end side to the other end side. A large number of through-holes 12 penetrating in a straight line are provided. A plurality of through holes 12 are formed in parallel at a predetermined pitch (a pitch equal to the arrangement pitch of the optical fibers) with an interval between adjacent ones. The center part of each through hole 12 in the axial direction is filled with an adhesive, and when a pair of optical fibers 102 to be connected to each other are inserted from one end side and the other end side of the through hole 12, the optical fiber A fine pore portion 12d is provided so that the tips of 102 are opposed to each other while being aligned.

また、その細孔部12dの軸線方向両外側には、各光ファイバ102の先端を細孔部12dに誘導する案内孔部12bが設けられ、各案内孔部12bの更に外側には、被覆101付きのままの光ファイバテープ心線100A、100Bを収容するための心線収容部12aが設けられている。心線収容部12aは、多心光ファイバテープ心線100A、100Bを被覆101の付いた状態のまま収容する部分であるため、全部の貫通孔12を含む断面矩形状または断面長孔状の空間として形成されており、光接続器本体11の一端面11A及び他端面11Bに挿入口として開口している。   Further, guide hole portions 12b for guiding the tips of the respective optical fibers 102 to the fine hole portions 12d are provided on both outer sides in the axial direction of the fine hole portions 12d, and the coating 101 is provided on the further outer side of each guide hole portion 12b. A core wire housing portion 12a for housing the optical fiber tape core wires 100A and 100B as they are attached is provided. Since the core wire accommodating portion 12a is a portion that accommodates the multi-fiber optical fiber ribbons 100A and 100B with the coating 101 attached, the space having a rectangular cross section or a long cross section including all the through holes 12 is provided. And is opened as an insertion opening on one end surface 11A and the other end surface 11B of the optical connector body 11.

なお、各光ファイバ102の径を125μmとすると、細孔部12dはそれより僅かに大きな径の円孔として形成されている。また、案内孔部12bの径は0.2mm程度に形成されている。   If each optical fiber 102 has a diameter of 125 μm, the pore 12d is formed as a circular hole having a slightly larger diameter. Moreover, the diameter of the guide hole 12b is formed to be about 0.2 mm.

また、案内孔部12bの細孔部12d側には、心線収容部12a側から細孔部12dに向けて縮径するテーパ部12cが設けられている。また、光接続器本体11の上面11Cには、外部から接着剤を全貫通孔12の細孔部12d内に注入するための注入用窓穴13が設けられている。注入用窓穴13は、案内孔部12bから心線収容部12aにかけての部分に矩形状の開口しており、この注入用窓穴13内に、案内孔部12bから心線収容部12aにかけての範囲が臨んでいる。このように、案内孔部12bの一部が注入用窓穴13内に臨んでいることにより、案内孔部12bの後半部(心線収容部12a寄りの部分)は、図2に示すように、上面が開放した半円溝12eとなっている。なお、注入用窓穴13は、両側の案内孔部12bから心線収容部12aにかけての部分に対応させて2個設けられている。   Further, a tapered portion 12c having a diameter reduced from the core wire housing portion 12a side toward the fine pore portion 12d is provided on the fine pore portion 12d side of the guide hole portion 12b. Further, an injection window hole 13 for injecting an adhesive into the pores 12d of all the through holes 12 from the outside is provided on the upper surface 11C of the optical connector body 11. The injection window hole 13 has a rectangular opening at a portion from the guide hole portion 12b to the core wire housing portion 12a, and the injection window hole 13 extends from the guide hole portion 12b to the core wire housing portion 12a. The range is approaching. As described above, since a part of the guide hole 12b faces the injection window hole 13, the rear half of the guide hole 12b (the part closer to the core wire accommodating part 12a) is as shown in FIG. The semicircular groove 12e has an open upper surface. In addition, two injection window holes 13 are provided corresponding to the portions from the guide hole portions 12b on both sides to the core wire housing portion 12a.

また、光接続器本体11の上面11Cには、注入用窓穴13から注入される接着剤の細孔部12d内への充填状態を確認するための確認用窓穴14が設けられている。この確認用窓穴14は、細孔部12dの端部寄りの位置に上面11Cから交差するように開口されている。   Further, a confirmation window hole 14 for confirming the filling state of the adhesive injected from the injection window hole 13 into the pore 12d is provided on the upper surface 11C of the optical connector body 11. The confirmation window hole 14 is opened at a position near the end of the pore 12d so as to intersect from the upper surface 11C.

次に、この光接続器本体11及び接着剤よりなる光接続器10を用いて、一対の光ファイバテープ心線100A、100Bの各対応する光ファイバ102同士を接続する方法について説明する。
その場合、まず、確認用窓穴14から離れた方の注入用窓穴13から屈折率整合剤を兼ねる接着剤を注入し、注入した窓穴13側を上にして、光接続器本体11を傾けることにより、各貫通孔12の細孔部12d内に接着剤を流れ込ませる。そして、確認用窓穴14から接着剤が流れてくるのを確認することで、各細孔部12dへの接着剤の充填状態を確認する。
Next, a method of connecting the corresponding optical fibers 102 of the pair of optical fiber ribbons 100A and 100B using the optical connector body 11 and the optical connector 10 made of an adhesive will be described.
In that case, first, an adhesive serving as a refractive index matching agent is injected from the injection window hole 13 away from the confirmation window hole 14, and the optical connector main body 11 is placed with the injected window hole 13 side up. By inclining, the adhesive is allowed to flow into the pores 12d of the through holes 12. Then, by confirming that the adhesive flows from the confirmation window hole 14, the state of filling of the adhesive into each pore 12d is confirmed.

次に、各貫通孔12の両側からそれぞれ、被覆を除去した状態の各対の光ファイバ101の先端を細孔部12d内へ挿入して先端を対向させる。同時に、心線収容部12a内に被覆の付いたままの光ファイバテープ心線100A、100Bを収容する。   Next, from each side of each through-hole 12, the tip of each pair of optical fibers 101 with the coating removed is inserted into the pore 12d and the tips are opposed. At the same time, the optical fiber tape cores 100A and 100B that are still covered are accommodated in the core wire accommodating portion 12a.

この光ファイバ102の挿入の際に、案内孔部12bの奥にあるテーパ部12cの案内作用により、スムーズに光ファイバ102の先端を細孔部12d内に挿入することができる。また、各光ファイバ102の挿入状態は、注入用窓穴13から見て確認することができる。また、各半円溝12eに沿って光ファイバ102を挿入するので、挿入しやすい。   When the optical fiber 102 is inserted, the distal end of the optical fiber 102 can be smoothly inserted into the pore portion 12d by the guiding action of the tapered portion 12c at the back of the guide hole portion 12b. Further, the insertion state of each optical fiber 102 can be confirmed from the injection window hole 13. Moreover, since the optical fiber 102 is inserted along each semicircular groove 12e, it is easy to insert.

光ファイバ102及び光ファイバテープ心線100A、100Bの挿入が済んだら、他方の注入用窓穴13からも接着剤を注入し、その状態で接着剤を硬化させることにより、光ファイバ102及び光ファイバテープ心線100A、100Bを光接続器本体11に接着固定する。以上により光接続器10を用いた光ファイバの接続が完了する。   After the optical fiber 102 and the optical fiber ribbons 100A and 100B are inserted, an adhesive is injected also from the other injection window hole 13, and the adhesive is cured in this state, whereby the optical fiber 102 and the optical fiber are cured. The tape cores 100A and 100B are bonded and fixed to the optical connector main body 11. Thus, the connection of the optical fiber using the optical connector 10 is completed.

この場合、屈折率整合剤を兼ねた接着剤として熱硬化型のものを使用すれば、光ファイバの挿入後に加熱すれば、硬化させることができる。また、同接着剤として紫外線硬化型のものを使用すれば、光ファイバの挿入後に紫外光を照射すれば、硬化させることができる。その場合、光接続器本体11を紫外光透過樹脂で作製すれば、外部から紫外光を照射するだけで簡単に硬化させることができる。   In this case, if a thermosetting adhesive is used as the refractive index matching agent, it can be cured by heating after insertion of the optical fiber. Further, if an ultraviolet curable adhesive is used as the adhesive, it can be cured by irradiating with ultraviolet light after insertion of the optical fiber. In that case, if the optical connector main body 11 is made of an ultraviolet light transmitting resin, it can be easily cured simply by irradiating ultraviolet light from the outside.

以上のように、実施形態の光接続器では、樹脂の一体成形品により光接続器本体11を作製したので、従来のようなガラス毛細管等の部品が不要であり、更に細孔部や半円溝や開口などを有するような、複雑な形状が容易に作製でき、しかも製作上の精度を出すのが容易であると共に、部品数を最小限に済ませることができる。また、複数の光ファイバ102を接続する場合も、貫通孔12の数を増やすだけで対応できるので、構造が単純で、作製も容易である。また、光接続器本体11に形成した貫通孔12の細孔部12d内で光ファイバ102同士を芯合わせしつつ対向させるので、細孔部12dの孔径の管理だけを厳しく行っておけば、細孔部12d内に光ファイバ102の先端を挿入するだけで、自動的に高い接続精度を出すことができる。また、対向する光ファイバ102の先端間には屈折率整合剤を兼ねた接着剤を介在させるので、接続損失と反射を低減できる。   As described above, in the optical connector of the embodiment, the optical connector main body 11 is manufactured by an integrally molded product of resin, so that conventional parts such as a glass capillary tube are unnecessary, and further, a pore portion and a semicircle A complicated shape having a groove, an opening, and the like can be easily manufactured. In addition, it is easy to obtain manufacturing accuracy and the number of parts can be minimized. In addition, since a plurality of optical fibers 102 can be connected by simply increasing the number of through holes 12, the structure is simple and the manufacture is easy. Further, since the optical fibers 102 are opposed to each other while being aligned in the pore portion 12d of the through hole 12 formed in the optical connector body 11, if only the management of the hole diameter of the pore portion 12d is strictly performed, it is possible to reduce the size. By simply inserting the tip of the optical fiber 102 into the hole 12d, high connection accuracy can be automatically obtained. Further, since an adhesive serving also as a refractive index matching agent is interposed between the tips of the optical fibers 102 facing each other, connection loss and reflection can be reduced.

また、貫通孔12の案内孔部12bにはテーパ部12cを設けているので、細孔部12d内への誘導作用を高めることができ、光ファイバ102の挿入がやりやすくなる。また、接着剤の注入用窓穴13内に、案内孔部12bから心線収容部12aにかけての範囲を臨ませたので、被覆を除去した光ファイバ102及び被覆の付いたままの光ファイバテープ心線100A、100Bの両部分を共に確実に接着固定することができ、接続信頼性を高めることができる。   Further, since the guide hole 12b of the through hole 12 is provided with the tapered portion 12c, the guiding action into the pore 12d can be enhanced, and the optical fiber 102 can be easily inserted. Further, since the range from the guide hole portion 12b to the core wire accommodating portion 12a is faced in the adhesive injection window hole 13, the optical fiber 102 from which the coating has been removed and the optical fiber tape core with the coating still attached. Both parts of the wires 100A and 100B can be securely bonded together, and the connection reliability can be improved.

また、光接続器本体11の上面11Cには、接着剤の充填状態を確認するための確認用窓穴14を設けているので、細孔部12d内に接着剤が完全に行き渡ったことを確認してから、光ファイバ102を挿入することができ、従って、細孔部12d内の接着剤に空気を巻き込まないようにすることができて、接続後の信頼性を確保することができる。   Moreover, since the confirmation window hole 14 for confirming the filling state of the adhesive is provided on the upper surface 11C of the optical connector body 11, it is confirmed that the adhesive has completely spread in the pores 12d. Then, the optical fiber 102 can be inserted, and therefore air can be prevented from being caught in the adhesive in the pore 12d, and reliability after connection can be ensured.

また、各貫通孔を、隣りと独立させながら並列に複数設けているので、接着剤の充填時の逆流の発生を防止でき、空気の巻き込みを防止できる。   In addition, since a plurality of through holes are provided in parallel while being independent from each other, it is possible to prevent the occurrence of backflow when the adhesive is filled and to prevent air entrainment.

また、光接続器本体11を射出成形品で構成したので、飛躍的に生産性を上げることができる。しかも、成形樹脂材料として、LCP(液晶ポリマー)やPPS(ポリフェニレンスルフィド)を使用することにより、寸法精度、寸法安定性、機械強度の全てを高いレベルに維持することができ、接続損失の低減とその安定性を確保しやすくなる。   Moreover, since the optical connector main body 11 is composed of an injection molded product, the productivity can be dramatically increased. Moreover, by using LCP (liquid crystal polymer) or PPS (polyphenylene sulfide) as the molding resin material, all of dimensional accuracy, dimensional stability, and mechanical strength can be maintained at a high level, and connection loss can be reduced. It becomes easy to ensure the stability.

また、接着剤が屈折率整合剤を兼ねるので、組み立てに必要な注入剤を1種類で済ませることができ、作業性が向上する。   Further, since the adhesive also serves as the refractive index matching agent, it is possible to use only one type of injecting agent necessary for assembly, and workability is improved.

図4及び図5は本発明に係る光接続器の第2の実施の形態を示したもので、図4は本発明の第2の実施形態の光接続器の縦断面図、図5は図4に示した光接続器本体のV部分の拡大図である。
この第2の実施の形態の光接続器20は、LCPやPPS等の熱硬化樹脂の射出成形によって一体成形された光接続器本体21と、細孔部12d及び確認用窓穴14内に充填される接着剤23とから構成される基本構成は、第1の実施の形態の光接続器10と共通している。また、使用される接着剤23は、屈折率整合剤としての物性を備えたもので、第1の実施の形態で使用したものと同一で良い。
但し、本実施の形態の光接続器本体21は、図1に示した第1の実施の形態の光接続器本体11の一部構成を改良したもので、改良した点は以下の3点である。なお、第1の実施の形態の光接続器本体11と共通する構成については、同番号を付して説明を省略する。
4 and 5 show a second embodiment of the optical connector according to the present invention. FIG. 4 is a longitudinal sectional view of the optical connector according to the second embodiment of the present invention, and FIG. 4 is an enlarged view of a V portion of the optical connector main body shown in FIG.
The optical connector 20 according to the second embodiment is filled in the optical connector main body 21 integrally formed by injection molding of thermosetting resin such as LCP or PPS, the pore portion 12d, and the confirmation window hole 14. The basic configuration including the adhesive 23 is the same as that of the optical connector 10 of the first embodiment. The adhesive 23 used has physical properties as a refractive index matching agent, and may be the same as that used in the first embodiment.
However, the optical connector main body 21 of the present embodiment is obtained by improving a part of the configuration of the optical connector main body 11 of the first embodiment shown in FIG. 1, and the improved points are the following three points. is there. In addition, about the structure which is common in the optical connector main body 11 of 1st Embodiment, the same number is attached | subjected and description is abbreviate | omitted.

第1の改良点は、確認用窓穴14の位置を、光ファイバ102の先端同士の突き合わせ部P1を含む各光ファイバの先端近傍に設定することで、該確認用窓穴14を、細孔部12d及び確認用窓穴14内に充填される接着剤23内の気泡を外部に逃がす気泡逃がし通路に兼用させるようにした点である。   The first improvement is that the position of the confirmation window hole 14 is set in the vicinity of the distal end of each optical fiber including the butted portion P1 between the distal ends of the optical fibers 102, thereby making the confirmation window hole 14 smaller than the pores. This is the point that the bubble in the adhesive 23 filled in the portion 12d and the confirmation window hole 14 is also used as a bubble escape passage for escaping to the outside.

第2の改良点は、気泡逃がし通路を兼用する確認用窓穴14の、光接続器本体の軸線方向に沿った長さLを、光ファイバ心線直径dの10倍以下に設定した点である。   The second improvement is that the length L of the confirmation window hole 14 that also serves as a bubble escape passage along the axial direction of the optical connector main body is set to 10 times or less of the optical fiber core diameter d. is there.

第3の改良点は、光接続器本体21の貫通孔12の中間部に形成される細孔部12dにおいて、互いに接続すべき光ファイバの先端同士の突き合わせ部P1を含む光ファイバ先端近傍領域には、光ファイバの先端同士の突き合わせ部P1を細孔部12dの孔内壁と非接触にする微少な拡幅空間25を備えた点である。
本実施の形態の場合、拡幅空間25は、確認用窓穴14の底部14aを細孔部12dの下縁位置よりも下方に下げることで形成した空間で、突き合わせ部P1の周囲に隙間を確保している。
The third improvement is in the vicinity of the tip end of the optical fiber including the butted portion P1 of the tip ends of the optical fibers to be connected to each other in the pore portion 12d formed in the intermediate portion of the through hole 12 of the optical connector body 21. Is a point provided with a minute widening space 25 that makes the abutting portion P1 between the tips of the optical fibers non-contact with the inner wall of the pore portion 12d.
In the case of the present embodiment, the widening space 25 is a space formed by lowering the bottom portion 14a of the confirmation window hole 14 below the lower edge position of the pore portion 12d, and a clearance is secured around the butted portion P1. doing.

以上に説明した光接続器20によれば、光ファイバ102,102の先端同士の接続部となる光ファイバ先端近傍に確認用窓穴14が開口しているため、図4に示したように、光ファイバ先端によって加圧された接着剤23内の気泡27が自然に確認用窓穴14の開口から外部に逃げて、接着剤23内に気泡27が残らない高品位な接続ができる。   According to the optical connector 20 described above, since the confirmation window hole 14 is opened in the vicinity of the optical fiber tip serving as a connection portion between the tips of the optical fibers 102 and 102, as shown in FIG. The bubbles 27 in the adhesive 23 pressurized by the tip of the optical fiber naturally escape to the outside from the opening of the confirmation window hole 14, and a high-quality connection in which the bubbles 27 do not remain in the adhesive 23 can be made.

また、以上に説明した光接続器20によれば、光ファイバ102,102の先端同士の接続部となる各光ファイバの先端近傍は、気泡逃がし通路を兼ねている確認用窓穴14のために、押さえ込む構造部品のない自由端に近い状態になる。しかし、図4に示したように、その自由端の軸方向に沿った長さLが光ファイバ心線直径の10倍以下であれば、突き合わせられる各光ファイバ102,102の先端同士に軸ずれを発生させることなく、各光ファイバ102,102の先端を基準の寸法精度による芯合わせ状態で接続することができ、軸心のずれに起因する伝達ロスの発生を防止して、低ロス接続が可能になる。   Further, according to the optical connector 20 described above, the vicinity of the tip of each optical fiber that becomes the connection portion between the tips of the optical fibers 102 and 102 is provided for the confirmation window hole 14 that also serves as a bubble escape passage. It will be in a state close to the free end without any structural parts to be pressed down. However, as shown in FIG. 4, if the length L along the axial direction of the free end is not more than 10 times the diameter of the optical fiber core wire, the ends of the optical fibers 102 and 102 to be abutted are displaced from each other. The tip of each optical fiber 102 and 102 can be connected in a centered state with a reference dimensional accuracy without generating a transmission loss, preventing transmission loss due to axial misalignment, and low loss connection. It becomes possible.

また、上記光接続器20によれば、光ファイバの先端同士の突き合わせ部P1は、図5に示すように、微少な拡幅空間25によって突き合わせ部P1の周囲に確保される空隙のために、中に浮いた状態になっている。そのため、接続する光ファイバ102,102の先端にファイバ線材カット時の変形によって半径方向外方に向かって突出する突起29が発生しても、その突起29が微少な拡幅空間25側に逃げて、細孔部12dの孔内壁と干渉することがなくなり、よって、ファイバ線材カット時の光ファイバ102の先端の変形が孔内壁と干渉することに起因した軸ずれの発生を防止して、軸ずれのない低ロス接続が可能になる。   Further, according to the optical connector 20, the abutting portion P <b> 1 between the ends of the optical fibers has a medium gap, as shown in FIG. 5, due to the gap secured around the abutting portion P <b> 1 by the minute widening space 25. It is in a floating state. Therefore, even if a protrusion 29 protruding outward in the radial direction due to deformation at the time of cutting the fiber wire material is generated at the tip of the optical fibers 102 and 102 to be connected, the protrusion 29 escapes to the minute widening space 25 side, It will not interfere with the hole inner wall of the pore portion 12d. Therefore, the deformation of the tip of the optical fiber 102 at the time of cutting the fiber wire prevents the occurrence of the axis deviation due to the interference with the hole inner wall. No low loss connection is possible.

図6及び図7は本発明に係る光接続器の第3の実施の形態を示したもので、図6は本発明の第3の実施形態の光接続器30の光接続器本体31の平面図、図7は図6のA−A矢視断面図である。
この第3の実施の形態の光接続器本体31は、図4に示した第2の実施の形態の光接続器本体21を更に改良したものである。改良点以外の第2の実施の形態の光接続器本体21と共通の構成については、同番号を付して説明を省略する。
6 and 7 show a third embodiment of the optical connector according to the present invention, and FIG. 6 is a plan view of the optical connector main body 31 of the optical connector 30 according to the third embodiment of the present invention. FIGS. 7A and 7B are cross-sectional views taken along arrows AA in FIG.
The optical connector body 31 of the third embodiment is a further improvement of the optical connector body 21 of the second embodiment shown in FIG. The components common to those of the optical connector main body 21 of the second embodiment other than the improvements are denoted by the same reference numerals and description thereof is omitted.

本実施の形態において改良した点は、光接続器本体31を、細孔部12dの中間部において軸方向と直交する突き合わせ面33で2分割された一対の接続器半体35,36の組立体としたものである。   The improvement in the present embodiment is that the optical connector main body 31 is an assembly of a pair of connector halves 35 and 36 that is divided into two at the abutting surface 33 orthogonal to the axial direction in the intermediate portion of the pore portion 12d. It is what.

一対の接続器半体35,36の突き合わせ面33には、突き合わせ面33に直交する方向にガイドピン38が挿入されるガイド穴39が形成されている。
ガイドピン38は、突き合わせて接続される二つの接続器半体35,36の内のいずれか一方(この実施の形態では、接続器半体35)に挿入されて固定されている。一対の接続器半体35,36の突き合わせ面33同士を突き合わせると、一方の接続器半体35に突出するよう設けられたガイドピン38が、他方の接続器半体36のガイド穴39に挿入されて、これらの一対の接続器半体35,36が心出し整合された状態に接合・一体化され、これらの各接続器半体35,36に挿入・保持された光ファイバ102,102の先端同士が同心状態に突き合される。
A guide hole 39 into which the guide pin 38 is inserted in a direction orthogonal to the butting surface 33 is formed in the butting surface 33 of the pair of connector half bodies 35 and 36.
The guide pin 38 is inserted into and fixed to either one of the two connector halves 35 and 36 connected in abutment (in this embodiment, the connector half 35). When the abutting surfaces 33 of the pair of connector halves 35 and 36 are butted together, a guide pin 38 provided so as to protrude from one connector half 35 is inserted into the guide hole 39 of the other connector half 36. The pair of connector halves 35 and 36 are inserted and joined and integrated into a centered and aligned state, and the optical fibers 102 and 102 inserted and held in the respective connector halves 35 and 36 are inserted. The tips of the two are concentric.

以上の光接続器本体31を使用する光接続器30によれば、各接続器半体35,36は、例えば、ガイドピン38で突き合わせ接続される既存の多心フェルールを流用することができ、既存の多心コネクタ用フェルールを流用することで、光ファイバの先端同士を高精度に接続可能な光接続器を安価に得ることができる。   According to the optical connector 30 using the above optical connector body 31, each connector half 35, 36 can use, for example, an existing multi-core ferrule that is butt-connected by the guide pin 38, By diverting existing ferrules for multi-fiber connectors, an optical connector that can connect the tips of optical fibers with high accuracy can be obtained at low cost.

なお、上記実施形態では、多心光ファイバテープ心線の光ファイバ同士を接続する場合の例について説明したが、単心光ファイバ心線の光ファイバを接続する場合にも本発明は適用できる。   In addition, although the example in the case of connecting the optical fibers of a multi-core optical fiber ribbon was demonstrated in the said embodiment, this invention is applicable also when connecting the optical fiber of a single core optical fiber core.

また、上記実施の形態では、光ファイバテープ心線100A、100Bとして、光ファイバ102の外径が125μmのものを使用することを前提としているため、細孔部12dの内径は125μmよりも僅かに大きな円孔に設定し、心線収容部12aの寸法は光ファイバテープ心線100A、100Bの被覆101の外径寸法よりも僅かに大きく設定している。
しかし、最近は、光ファイバテープ心線の細線化が進み、被覆部の外径が125μm以下の細径の光ファイバテープ心線も開発されており、このような細径の光ファイバテープ心線を使用する場合には、被覆が付いたままで、光ファイバテープ心線を上記の光接続器本体11,21,31の細孔部12dに挿通させることができる。
従って、次のような、本発明の光ファイバの接続方法が可能になる。
In the above embodiment, since it is assumed that the optical fiber 102 has an outer diameter of 125 μm as the optical fiber ribbons 100A and 100B, the inner diameter of the pore 12d is slightly smaller than 125 μm. It is set to a large circular hole, and the size of the core wire accommodating portion 12a is set slightly larger than the outer diameter size of the covering 101 of the optical fiber tape core wires 100A and 100B.
However, recently, optical fiber ribbons have been made thinner, and optical fiber ribbons having a small outer diameter of the covering portion of 125 μm or less have also been developed. In the case where the optical fiber tape is used, the optical fiber ribbon can be inserted into the pores 12d of the optical connector main bodies 11, 21 and 31 with the coating attached.
Therefore, the following optical fiber connection method of the present invention becomes possible.

それは、上記の第1〜第3の実施の形態のいずれかに記載の光接続器10,20,30を用いて光ファイバ相互を突き合わせ接続する光ファイバの接続方法であって、光接続器本体11,21,31の貫通孔12の細孔部12dに接着剤を充填する工程と、前記細孔部12dへの接着剤の充填状態を確認する工程と、被覆外形が前記細孔部12dの内径よりも小さな一対の光ファイバ心線を被覆が付いたままの状態で前記貫通孔12の両端から挿入し、これらの光ファイバ心線の先端同士を前記細孔部12d内で対向させる工程と、前記一対の光ファイバ心線を光接続器本体11,21,31に接着する工程と、を備えた光ファイバの接続方法である。   An optical fiber connection method for connecting optical fibers to each other using the optical connectors 10, 20, and 30 according to any one of the first to third embodiments, and an optical connector body A step of filling the pores 12d of the through holes 12 of the 11, 21, 31 with an adhesive, a step of confirming the state of filling of the adhesive into the pores 12d, and a covering outer shape of the pores 12d. Inserting a pair of optical fiber cores smaller than the inner diameter from both ends of the through-hole 12 in a state of being covered, and making the ends of these optical fiber core wires face each other in the pore portion 12d; And bonding the pair of optical fiber core wires to the optical connector main bodies 11, 21, 31.

この光ファイバの接続方法によれば、光ファイバ同士を突き合わせ接続するために光接続器本体11,21,31の貫通孔12に挿入する各光ファイバ心線は、手間のかかる被覆の剥ぎ取り処理が不要になるため、被覆の剥ぎ取り処理時に発生する光ファイバの欠損等に起因する歩留まりの低下を防止でき、また、光ファイバの接続処理に要する所要時間を短縮して、光ファイバ接続処理の作業性を向上させることができる。   According to this optical fiber connection method, each of the optical fiber cores inserted into the through holes 12 of the optical connector bodies 11, 21, 31 in order to butt-connect the optical fibers is a troublesome stripping process. Therefore, it is possible to prevent the yield from being reduced due to the loss of the optical fiber that occurs during the stripping process, and to reduce the time required for the optical fiber connection process. Workability can be improved.

本発明の第1の実施形態の光接続器本体の構成図で、(a)は上から見た平面図、(b)は(a)のIb−Ib矢視断面図、(c)は(b)のIc−Ic矢視断面図、(d)は(b)のId−Id矢視断面図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a block diagram of the optical connector main body of the 1st Embodiment of this invention, (a) is the top view seen from the top, (b) is Ib-Ib arrow sectional drawing of (a), (c) is ( (b) Ic-Ic arrow sectional drawing, (d) is an Id-Id arrow sectional drawing of (b). 図1(b)のII−II矢視断面における斜視図である。It is a perspective view in the II-II arrow cross section of FIG.1 (b). (a)は光ファイバを接続しようとしている状態を示す図1(b)と同部分の断面図、(b)はその要部の拡大図である。(A) is sectional drawing of the part same as FIG.1 (b) which shows the state which is going to connect an optical fiber, (b) is an enlarged view of the principal part. 本発明の第2の実施形態の光接続器の縦断面図である。It is a longitudinal cross-sectional view of the optical connector of the 2nd Embodiment of this invention. 図4に示した光接続器本体のV部分の拡大図である。It is an enlarged view of V part of the optical connector main body shown in FIG. 本発明の第3の実施形態の光接続器本体の平面図である。It is a top view of the optical connector main body of the 3rd Embodiment of this invention. 図6のA−A矢視断面図である。It is AA arrow sectional drawing of FIG.

符号の説明Explanation of symbols

10 光接続器
11 光接続器本体
12 貫通孔
12a 心線収容部
12b 案内孔部
12c テーパ部
12d 細孔部
13 注入用窓穴
14 確認用窓穴(気泡逃がし通路)
20,30 光接続器
21,31 光接続器本体
23 接着剤(屈折率整合剤)
33 突き合わせ面
35,36 接続器半体
38 ガイドピン
39 ガイド穴
100A,100B 光ファイバテープ心線(光ファイバ心線)
101 被覆
102 光ファイバ
DESCRIPTION OF SYMBOLS 10 Optical connector 11 Optical connector main body 12 Through-hole 12a Core wire accommodating part 12b Guide hole part 12c Tapered part 12d Pore part 13 Injection window hole 14 Confirmation window hole (bubble escape passage)
20, 30 Optical connector 21, 31 Optical connector body 23 Adhesive (refractive index matching agent)
33 Abutting surfaces 35, 36 Half of connector 38 Guide pin 39 Guide hole 100A, 100B Optical fiber ribbon (optical fiber)
101 coating 102 optical fiber

Claims (16)

互いに端部を対向させて配置された単心または多心の光ファイバ心線の光ファイバ同士を相互に接続する光接続器であって、
樹脂の一体成形品よりなる光接続器本体に、該光接続器本体の一端側から他端側に一直線に貫通する貫通孔が設けられ、該貫通孔の軸線方向中央部に、互いに接続すべき一対の光ファイバが前記貫通孔の一端側及び他端側より挿入されたとき光ファイバの先端同士を対向させる細孔部が設けられ、その細孔部の軸線方向両外側に、各光ファイバの先端を前記細孔部に誘導する案内孔部が設けられ、各案内孔部の更に外側に、被覆付きのままの光ファイバ心線を収容する心線収容部が設けられていることを特徴とする光接続器。
An optical connector for connecting optical fibers of single-core or multi-core optical fibers arranged with their ends facing each other,
An optical connector body made of a resin-molded product is provided with a through hole that penetrates straight from one end side to the other end side of the optical connector body, and should be connected to each other at the axial center of the through hole. When a pair of optical fibers are inserted from one end side and the other end side of the through hole, a fine hole portion is provided to make the tips of the optical fibers face each other. A guide hole portion for guiding the tip to the pore portion is provided, and a core wire receiving portion for receiving an optical fiber core wire with a coating is provided on the outer side of each guide hole portion. Optical connector.
前記案内孔部が、前記心線収容部側から前記細孔部に向けて縮径するテーパ部を有することを特徴とする請求項1に記載の光接続器。   2. The optical connector according to claim 1, wherein the guide hole portion has a tapered portion whose diameter decreases from the core wire housing portion side toward the pore portion. 前記光接続器本体に、外部から接着剤を前記細孔部内に注入するための注入用窓穴を設け、その注入用窓穴内に、前記案内孔部から前記心線収容部にかけての範囲を臨ませたことを特徴とする請求項1または2に記載の光接続器。   The optical connector main body is provided with an injection window hole for injecting an adhesive into the pore portion from the outside, and the range from the guide hole portion to the core wire accommodating portion is exposed in the injection window hole. The optical connector according to claim 1 or 2, wherein 前記光接続器本体に、前記注入用窓穴から注入される前記接着剤の前記細孔部内への充填状態を確認するための確認用窓穴を設けたことを特徴とする請求項3に記載の光接続器。   The confirmation window hole for confirming the filling state to the said pore part of the said adhesive agent inject | poured from the said injection | pouring window hole in the said optical connector main body was provided. Optical connector. 光ファイバの先端同士の突き合わせ部を含む光ファイバ先端近傍に接着剤内の気泡逃がし通路を有することを特徴とする請求項1から4のいずれか1項に記載の光接続器。   5. The optical connector according to claim 1, wherein a bubble escape passage in the adhesive is provided in the vicinity of the optical fiber tip including a butt portion between the optical fiber tips. 6. 前記気泡逃がし通路の、前記光接続器本体の軸線方向に沿った長さが、光ファイバ心線直径の10倍以下に設定されていることを特徴とする請求項5に記載の光接続器。   6. The optical connector according to claim 5, wherein a length of the bubble escape passage along an axial direction of the optical connector main body is set to 10 times or less of an optical fiber core wire diameter. 前記細孔部において、互いに接続すべき光ファイバの先端同士の突き合わせ部を含む光ファイバ先端近傍領域には、光ファイバの先端同士の突き合わせ部を孔内壁と非接触にする微少な拡幅空間を備えたことを特徴とする請求項1から6のいずれか1項に記載の光接続器。   In the pore portion, a region near the tip of the optical fiber including the butted portion between the tips of the optical fibers to be connected to each other is provided with a minute widening space that makes the butted portion between the tip ends of the optical fibers non-contact with the inner wall of the hole. The optical connector according to any one of claims 1 to 6, wherein the optical connector is provided. 前記光接続器本体は、前記細孔部の中間部において軸方向と直交する突き合わせ面で2分割された一対の接続器半体の組立体であることを特徴とする請求項1から7のいずれか1項に記載の光接続器。   8. The optical connector main body is an assembly of a pair of connector halves divided into two by a butting surface orthogonal to the axial direction at an intermediate portion of the pore portion. The optical connector according to claim 1. 前記接着剤が、屈折率整合剤を兼ねるものであることを特徴とする請求項3から8のいずれか1項に記載の光接続器。   The optical connector according to any one of claims 3 to 8, wherein the adhesive also serves as a refractive index matching agent. 前記接着剤が熱硬化型のものであることを特徴とする請求項9に記載の光接続器。   The optical connector according to claim 9, wherein the adhesive is of a thermosetting type. 前記接着剤が紫外線硬化型のものであることを特徴とする請求項9に記載の光接続器。   The optical connector according to claim 9, wherein the adhesive is of an ultraviolet curing type. 前記接着剤が紫外線硬化型のものであり、前記光接続器本体が紫外光を透過する樹脂よりなることを特徴とする請求項9に記載の光接続器。   The optical connector according to claim 9, wherein the adhesive is of an ultraviolet curing type, and the optical connector main body is made of a resin that transmits ultraviolet light. 前記貫通孔を、隣接するもの同士の間に間隔をあけて所定ピッチで複数並列に形成すると共に、前記心線収容部として、多心光ファイバテープ心線を収容し得る断面矩形状または断面長孔状の空間を形成したことを特徴とする請求項1から12のいずれか1項に記載の光接続器。   A plurality of the through-holes are formed in parallel at a predetermined pitch with an interval between adjacent ones, and a rectangular cross-section or a cross-sectional length capable of accommodating a multi-core optical fiber ribbon as the core wire accommodating portion The optical connector according to any one of claims 1 to 12, wherein a hole-like space is formed. 前記光接続器本体を射出成形品で構成したことを特徴とする請求項1から13のいずれか1項に記載の光接続器。   The optical connector according to any one of claims 1 to 13, wherein the optical connector body is formed of an injection molded product. 請求項1〜14のいずれかに記載の光接続器を用いて光ファイバ同士を接続する光ファイバの接続方法であって、
前記光接続器本体の貫通孔の細孔部に接着剤を充填する工程と、
前記貫通孔の両端からそれぞれ、被覆を除去した状態の一対の光ファイバの先端を細孔部内へ挿入して先端を対向させると共に、前記心線収容部に被覆の付いたままの光ファイバ心線を収容する工程と、
前記光ファイバ及び光ファイバ心線を光接続器本体に接着する工程と、
を備えることを特徴とする光ファイバの接続方法。
An optical fiber connection method for connecting optical fibers using the optical connector according to any one of claims 1 to 14,
Filling the pores of the through holes of the optical connector body with an adhesive;
A pair of optical fibers in which the coating is removed from both ends of the through-holes are inserted into the pores so that the tips are opposed to each other, and the optical fiber cores with the coatings in the core housing portions are attached. A process of containing
Bonding the optical fiber and the optical fiber core to an optical connector body;
An optical fiber connection method comprising the steps of:
請求項1〜14のいずれかに記載の光接続器を用いて光ファイバ同士を接続する光ファイバの接続方法であって、
前記光接続器本体の貫通孔の細孔部に接着剤を充填する工程と、
被覆外形が前記細孔部の内径よりも小さな一対の光ファイバ心線を被覆が付いたままの状態で前記貫通孔の両端から挿入し、これらの光ファイバ心線の先端同士を前記細孔部内で対向させる工程と、
前記一対の光ファイバ心線を光接続器本体に接着する工程と、
を備えることを特徴とする光ファイバの接続方法。
An optical fiber connection method for connecting optical fibers using the optical connector according to any one of claims 1 to 14,
Filling the pores of the through holes of the optical connector body with an adhesive;
A pair of optical fiber core wires whose outer sheath diameter is smaller than the inner diameter of the pore portion are inserted from both ends of the through-hole in a state where the sheath is attached, and the tips of these optical fiber core wires are inserted into the pore portion. In the process of facing,
Bonding the pair of optical fiber cores to the optical connector body;
An optical fiber connection method comprising the steps of:
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008129313A (en) * 2006-11-21 2008-06-05 Toshiba Corp Optical connector and method of connecting optical fiber using the same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008129313A (en) * 2006-11-21 2008-06-05 Toshiba Corp Optical connector and method of connecting optical fiber using the same
US7556441B2 (en) 2006-11-21 2009-07-07 Kabushiki Kaisha Toshiba Optical connector and process for connecting optical fibers

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