JP2005315439A - Heat exchanger and protector for heat transfer pipe - Google Patents
Heat exchanger and protector for heat transfer pipe Download PDFInfo
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- JP2005315439A JP2005315439A JP2004130640A JP2004130640A JP2005315439A JP 2005315439 A JP2005315439 A JP 2005315439A JP 2004130640 A JP2004130640 A JP 2004130640A JP 2004130640 A JP2004130640 A JP 2004130640A JP 2005315439 A JP2005315439 A JP 2005315439A
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Abstract
Description
本発明は、内部に流体の流れる伝熱管の周囲に熱流体を流して流体と熱流体との間で熱交換する熱交換器とその熱交換器に用いる伝熱管用プロテクタに係る。特に排ガスから熱回収するのに好適な熱交換器とその熱交換器に使用する伝熱管プロテクタとに関する。 TECHNICAL FIELD The present invention relates to a heat exchanger that exchanges heat between a fluid and a heat fluid by flowing a heat fluid around a heat transfer tube in which a fluid flows, and a protector for a heat transfer tube used in the heat exchanger. In particular, the present invention relates to a heat exchanger suitable for heat recovery from exhaust gas and a heat transfer tube protector used for the heat exchanger.
産業廃棄物等の可燃物を燃焼して燃焼ガスから廃熱回収をするのに熱交換器が用いられる。
熱交換器では、複数の伝熱管が水平方向に沿って延びて、両方の端部で屈曲し、多段に配置される。
燃焼ガスが、例えば上下方向に導かれ、各段に水平に並んだ伝熱管に接触しながら移動する。
燃焼ガスの熱が、伝熱管を伝わって、伝熱管の内部に流れる流体(例えば、気体、水または蒸気)に伝わる。
燃焼ガスが、伝熱管の間を通過する際に、燃焼ガスの中の成分が固化してダストとなる。粘着性の強いダストは伝熱管の外周面に付着して、伝熱管の伝熱性能を低下させる。
そこで、スートブロアが、複数の伝熱管が配置された上下方向に所定のピッチで配置される。
スートブロアは、熱交換器の中に蒸気を噴射する。噴射された蒸気は、伝熱管の外周面に付着したダストを吹き飛ばす。
ところで、ダストが蒸気で吹き飛ばされる際に、ダストにより伝熱管の外周面が磨耗して、減肉する現象が生ずる。そこで、スートブロアに直近の伝熱管には、プロテクタが設けられる。
Heat exchangers are used to burn combustibles such as industrial waste and recover waste heat from combustion gases.
In the heat exchanger, a plurality of heat transfer tubes extend along the horizontal direction, bend at both ends, and are arranged in multiple stages.
For example, the combustion gas is guided in the vertical direction and moves while contacting the heat transfer tubes arranged horizontally in each stage.
The heat of the combustion gas is transmitted to the fluid (for example, gas, water, or steam) flowing through the heat transfer tube and flowing inside the heat transfer tube.
When the combustion gas passes between the heat transfer tubes, the components in the combustion gas are solidified to become dust. The sticky dust adheres to the outer peripheral surface of the heat transfer tube and degrades the heat transfer performance of the heat transfer tube.
Therefore, the soot blowers are arranged at a predetermined pitch in the vertical direction in which the plurality of heat transfer tubes are arranged.
The soot blower injects steam into the heat exchanger. The jetted steam blows away dust adhering to the outer peripheral surface of the heat transfer tube.
By the way, when dust is blown away with steam, the outer peripheral surface of the heat transfer tube is worn by the dust, resulting in a phenomenon of thinning. Therefore, a protector is provided in the heat transfer tube closest to the soot blower.
一般に、プロテクタは、伝熱管の外周面の上流側の面を伝熱管の長手方向に沿って覆う長手部材であり、例えば、伝熱管の外周面の曲率より僅かに大きな曲率の内周面を持った円弧状の断面を持つ。
プロテクタは、スートブロアの噴射蒸気により磨耗するので、定期的に交換される。
スートブロアの配置される箇所は、伝熱管の配置間隔が粗くなっているので、定期交換時に、作業員が手をいれて、フートブロアの直近の伝熱管に固定したプロテクタを交換することが容易にできる。
一方、スートブロアに直近の伝熱管を除く多くの伝熱管は、細かいピッチで配置されていて、プロテクタを取付けるのが極めて困難であり、またスートブロアの噴射蒸気による磨耗が少ないと考えられている。従って、スートブロアに直近の伝熱管を除く多くの伝熱管は、プロテクタが施されないのが通例である。
Generally, the protector is a longitudinal member that covers the upstream surface of the outer peripheral surface of the heat transfer tube along the longitudinal direction of the heat transfer tube. For example, the protector has an inner peripheral surface with a slightly larger curvature than the curvature of the outer peripheral surface of the heat transfer tube. It has a circular cross section.
The protector is worn out by the soot blower spray and is periodically replaced.
As the soot blower is placed in a place where the heat transfer tube is arranged at a rough interval, the operator can easily replace the protector fixed to the heat transfer tube nearest to the foot blower during regular replacement. .
On the other hand, many heat transfer tubes other than the heat transfer tube closest to the soot blower are arranged at a fine pitch, and it is extremely difficult to mount the protector, and it is considered that the wear of the soot blower due to the jet steam is small. Therefore, many heat transfer tubes except for the heat transfer tube closest to the soot blower are usually not provided with a protector.
ところが、蒸気や排ガスの流れに偏流が生ずることのある箇所があり、その様な箇所に配された伝熱管が、予想以上に磨耗する現象を発見した。この現象は、スートブロアに直近の伝熱管のガスの流れ方向の下流にある伝熱管に顕著であり、特に、スートブロアに直近の伝熱管のガスの流れ方向の次に配される伝熱管は、無視できない程度の磨耗を生ずることがある。
しかし、伝熱管の配置ピッチが細かいために、通常の構造をしたプロテクタを設けることができなかった。
However, we found a phenomenon where the flow of steam and exhaust gas may be unevenly distributed, and the heat transfer tubes arranged in such a place wear out more than expected. This phenomenon is prominent in the heat transfer tube downstream in the gas flow direction of the heat transfer tube closest to the soot blower. In particular, the heat transfer tube arranged next to the gas flow direction of the heat transfer tube closest to the soot blower is ignored. Unusable wear may occur.
However, since the arrangement pitch of the heat transfer tubes is fine, a protector having a normal structure cannot be provided.
上述のように内部に流体の流れる伝熱管の周囲に熱流体を流して流体と熱流体との間で熱交換する熱交換器とその熱交換器に用いる伝熱管用プロテクタにおいて、伝熱管の磨耗を抑制できる熱交換器とその熱交換器を保護する伝熱管用プロテクタに対する要請があった。 As described above, in the heat exchanger that exchanges heat between the fluid and the heat fluid by flowing the heat fluid around the heat transfer tube through which the fluid flows, and the heat exchanger protector for the heat exchanger, wear of the heat transfer tube There has been a demand for a heat exchanger that can suppress the heat and a protector for a heat transfer tube that protects the heat exchanger.
本発明は以上に述べた問題点に鑑み案出されたもので、伝熱管の磨耗を抑制できる熱交換器とその熱交換器を保護する伝熱管用プロテクタとを提供しようとする。 The present invention has been devised in view of the above-described problems, and an object of the present invention is to provide a heat exchanger that can suppress wear of a heat transfer tube and a heat transfer tube protector that protects the heat exchanger.
上記目的を達成するため、本発明に係る内部に流体の流れる伝熱管の周囲に熱流体を流す熱交換器を保護するための伝熱管用プロテクタを、伝熱管の外周面を伝熱管の長手方向に沿って覆う長手部材である第一プロテクタと、前記第一プロテクタを伝熱管に取り付けできかつ伝熱管から取り外しできる取付部材と、伝熱管の外周面を伝熱管の長手方向に沿って覆う長手部材である第二プロテクタと、前記取付部材と前記第二プロテクタとを連結する連結部材と、を備えるものとした。 In order to achieve the above object, according to the present invention, a protector for a heat transfer tube for protecting a heat exchanger for flowing a thermal fluid around the heat transfer tube through which the fluid flows inside, the outer peripheral surface of the heat transfer tube in the longitudinal direction of the heat transfer tube A first protector that is a longitudinal member that covers the heat transfer tube, an attachment member that can attach the first protector to the heat transfer tube and that can be removed from the heat transfer tube, and a longitudinal member that covers the outer peripheral surface of the heat transfer tube along the longitudinal direction of the heat transfer tube And a connecting member that connects the mounting member and the second protector.
上記本発明の構成により、第一プロテクタが伝熱管の外周面を伝熱管の長手方向に沿って覆う長手部材であり、取付部材が前記第一プロテクタを伝熱管に取り付けできかつ伝熱管から取り外しでき、第二プロテクタが伝熱管の外周面を伝熱管の長手方向に沿って覆う長手部材であり、連結部材が前記取付部材と前記第二プロテクタとを連結するので、前記取付部材で第一プロテクタを伝熱管に取り付けることで第二プロテクタを伝熱管に取り付けることができ、前記取付部材で前記第一プロテクタを伝熱管から取り外すことで前記第二プロテクタを伝熱管から取り外すことができる。 With the configuration of the present invention, the first protector is a longitudinal member that covers the outer peripheral surface of the heat transfer tube along the longitudinal direction of the heat transfer tube, and the attachment member can attach the first protector to the heat transfer tube and can be detached from the heat transfer tube. The second protector is a longitudinal member that covers the outer peripheral surface of the heat transfer tube along the longitudinal direction of the heat transfer tube, and the connecting member connects the mounting member and the second protector. The second protector can be attached to the heat transfer tube by being attached to the heat transfer tube, and the second protector can be removed from the heat transfer tube by removing the first protector from the heat transfer tube with the attachment member.
さらに、本発明の実施形態に係る伝熱管用プロテクタは、伝熱管の第一プロテクタに覆われる箇所である第一箇所と伝熱管の第二プロテクタに覆われる箇所である第二箇所とが熱流体の流れる流れ方向に沿って順に並ぶ。
上記本発明の構成により、前記第一箇所と前記第二箇所とが熱流体の流れる流れ方向に沿って順に並ぶので、流れ方向に沿って並ぶ前記第一箇所と前記第二箇所とを長手部材で覆うことができて、熱流体の流れに偏流が生じても、伝熱管の第一箇所と第二箇所の磨耗を抑制できる。
Further, in the heat transfer tube protector according to the embodiment of the present invention, a first fluid that is a location covered by the first protector of the heat transfer tube and a second location that is a location covered by the second protector of the heat transfer tube are thermal fluids. It is arranged in order along the flow direction of the.
According to the configuration of the present invention, since the first portion and the second portion are sequentially arranged along the flow direction in which the thermal fluid flows, the first portion and the second portion that are arranged along the flow direction are elongated members. Even if a drift occurs in the flow of the thermal fluid, it is possible to suppress wear at the first and second locations of the heat transfer tube.
さらに、本発明の実施形態に係る伝熱管用プロテクタは、前記連結部材と前記第二プロテクタとが、結合して一体となった状態で、熱流体の流れる流れ方向に交差する方向に隣り合って並んだ1対の伝熱管の間の隙間を通り抜け可能である。
上記本発明の構成により、結合して一体となった前記連結部材と前記第二プロテクタとが、前記流れ方向に交差する方向に隣り合って並んだ1対の伝熱管の間の隙間を通り抜け可能であるので、取付部材で第一プロテクタを伝熱管に取り付けると、前記第二プロテクタを伝熱管に容易にセットすることができ、取付部材を伝熱管から取り外すと、前記第一プロテクタと前記第二プロテクタとを伝熱管から容易に外すことができる。
Furthermore, the protector for heat transfer tubes according to the embodiment of the present invention is adjacent to the direction intersecting the flow direction of the thermal fluid in a state where the connecting member and the second protector are combined and integrated. It is possible to pass through a gap between a pair of heat transfer tubes arranged side by side.
With the above-described configuration of the present invention, the connecting member and the second protector which are combined and integrated can pass through a gap between a pair of heat transfer tubes arranged adjacent to each other in a direction intersecting the flow direction. Therefore, when the first protector is attached to the heat transfer tube with the attachment member, the second protector can be easily set on the heat transfer tube, and when the attachment member is removed from the heat transfer tube, the first protector and the second protector The protector can be easily removed from the heat transfer tube.
さらに、本発明の実施形態に係る伝熱管用プロテクタは、前記取付部材が伝熱管を囲うUボルトと該Uボルトの両端部を結合可能な結合箇所を設けられた板部材とを有し、
前記連結部材が一端を第二プロテクタに結合し他端を前記板部材に結合可能になった長手部材である。
上記本発明の構成により、前記Uボルトが伝熱管を囲い、前記板部材が前記Uボルトの両端部を結合可能な結合箇所を設けられ、前記連結部材が一端を第二プロテクタに結合し他端を前記板材に結合可能になった長手部材であるので、前記板部材と前記Uボルトとで第一プロテクタを伝熱管に取り付けると、前記第二プロテクタを伝熱管にセットすることができ、前記板部材と前記Uボルトとを前記第一箇所から取り外すと、前記第一プロテクタと前記第二プロテクタとを伝熱管から外すことができる。
Furthermore, the protector for a heat transfer tube according to the embodiment of the present invention includes a U-bolt in which the mounting member surrounds the heat transfer tube, and a plate member provided with a connecting portion capable of connecting both ends of the U-bolt,
The connecting member is a longitudinal member having one end coupled to the second protector and the other end coupled to the plate member.
According to the configuration of the present invention, the U bolt surrounds the heat transfer tube, the plate member is provided with a connecting portion capable of connecting both ends of the U bolt, and the connecting member connects one end to the second protector and the other end. Since the first protector is attached to the heat transfer tube with the plate member and the U bolt, the second protector can be set on the heat transfer tube. When the member and the U bolt are removed from the first location, the first protector and the second protector can be removed from the heat transfer tube.
さらに、本発明の実施形態に係る伝熱管用プロテクタは、前記第二プロテクタが伝熱管の外周面の円弧より僅かに大きな曲率の内周面を持った円弧状の断面を有し、前記連結部材が前記第二プロテクタの外周面に固着された一体構造である。
上記本発明の構成により、前記第二プロテクタが伝熱管の外周面の円弧より僅かに大きな曲率の内周面を持った円弧状の断面を有し、前記連結部材が前記第二プロテクタの外周面に固着された一体構造であるので、前記取付部材で第一プロテクタを伝熱管の第一箇所に取り付けて、前記連結部材を前記取付部材の板部材に結合すると、第二プロテクタの前記内周面が伝熱管の外周面を覆い、伝熱管の第二領域の磨耗を抑制できる。
Furthermore, the protector for heat transfer tubes according to the embodiment of the present invention has an arc-shaped cross section in which the second protector has an inner peripheral surface having a slightly larger curvature than the arc of the outer peripheral surface of the heat transfer tube, and the connecting member Is an integral structure fixed to the outer peripheral surface of the second protector.
According to the configuration of the present invention, the second protector has an arc-shaped cross section having an inner peripheral surface having a slightly larger curvature than the arc of the outer peripheral surface of the heat transfer tube, and the connecting member is an outer peripheral surface of the second protector. When the first protector is attached to the first location of the heat transfer tube with the mounting member and the connecting member is coupled to the plate member of the mounting member, the inner peripheral surface of the second protector Covers the outer peripheral surface of the heat transfer tube and can suppress wear of the second region of the heat transfer tube.
また上記目的を達成するため、本発明に係る流体と熱流体との間で熱交換する熱交換器を、内部に流体を流し周囲に熱媒体を流す伝熱管と、伝熱管の外周面を伝熱管の長手方向に沿って覆う長手部材である第一プロテクタと前記第一プロテクタを伝熱管に取り付けできかつ伝熱管から取り外しできる取付部材と伝熱管の外周面を伝熱管の長手方向に沿って覆う長手部材である第二プロテクタと前記第二プロテクタを前記取付部材に連結する連結部材とを有する伝熱管用プロテクタと、を備えるものとした。 In order to achieve the above object, a heat exchanger for exchanging heat between a fluid and a thermal fluid according to the present invention includes a heat transfer tube that allows a fluid to flow inside and a heat medium to flow around the heat exchanger, and an outer peripheral surface of the heat transfer tube. The first protector, which is a longitudinal member covering the longitudinal direction of the heat pipe, and the mounting member which can be attached to and removed from the heat transfer pipe, and the outer peripheral surface of the heat transfer pipe are covered along the longitudinal direction of the heat transfer pipe. A heat transfer tube protector including a second protector that is a longitudinal member and a connecting member that connects the second protector to the mounting member.
上記本発明の構成により、伝熱管が内部に流体を流し周囲に熱媒体を流し、第一プロテクタが伝熱管の外周面を伝熱管の長手方向に沿って覆う長手部材であり、取付部材が前記第一プロテクタを伝熱管に取り付け、第二プロテクタが伝熱管の外周面を伝熱管の長手方向に沿って覆う長手部材であり、連結部材が前記取付部材と前記第二プロテクタとを連結し、前記取付部材で第一プロテクタを伝熱管に取り付けることで第二プロテクタを伝熱管に取り付けることができ、前記取付部材を伝熱管から取り外すことで第一プロテクタと第二プロテクタとを伝熱管から取り外すことができる。 According to the configuration of the present invention, the heat transfer pipe flows a fluid inside and a heat medium flows around the first heat protector, and the first protector covers the outer peripheral surface of the heat transfer pipe along the longitudinal direction of the heat transfer pipe. The first protector is attached to the heat transfer tube, the second protector is a longitudinal member that covers the outer peripheral surface of the heat transfer tube along the longitudinal direction of the heat transfer tube, and the connecting member connects the mounting member and the second protector, The second protector can be attached to the heat transfer tube by attaching the first protector to the heat transfer tube with the attachment member, and the first protector and the second protector can be removed from the heat transfer tube by removing the attachment member from the heat transfer tube. it can.
さらに、本発明の実施形態に係る熱交換器は、伝熱管に積もったダストを吹き飛ばすために蒸気を噴射するスートブロアと、を備え、伝熱管の第一プロテクタに覆われる箇所である第一箇所と伝熱管の第二プロテクタに覆われる箇所である第二箇所とが、前記スートブロアの近傍に位置し、熱流体の流れる流れ方向に沿って順に並ぶ、ものとした。
上記本発明の構成により、スートブロアが伝熱管に積もったダストを吹き飛ばすために蒸気を噴射し、第一箇所と第二箇所とが、熱流体の流れる流れ方向に沿って順に並び、前記第一箇所と第二箇所が前記スートブロアの近傍に位置するので、流れ方向に沿って並ぶ前記第一箇所と前記第二箇所とを長手部材で覆うことができて、スートブロアの噴射する蒸気の流れに偏流が生じても、伝熱管の第一箇所と第二箇所との磨耗を抑制できる。
Furthermore, the heat exchanger according to the embodiment of the present invention includes a soot blower that injects steam to blow away dust accumulated in the heat transfer tube, and a first location that is a location covered by the first protector of the heat transfer tube; The second part, which is the part covered with the second protector of the heat transfer tube, is located in the vicinity of the soot blower and is arranged in order along the flow direction of the thermal fluid.
With the configuration of the present invention, the soot blower injects steam to blow away the dust accumulated in the heat transfer tube, and the first location and the second location are arranged in order along the flow direction of the thermal fluid, and the first location And the second part is located in the vicinity of the soot blower, the first part and the second part arranged in the flow direction can be covered with a longitudinal member, and there is a drift in the flow of steam injected by the soot blower. Even if it arises, the wear of the 1st location and the 2nd location of a heat exchanger tube can be controlled.
さらに、本発明の実施形態に係る熱交換器は、前記長手部材と前記第二プロテクタとが、結合して一体となった状態で、熱流体の流れる流れ方向に交差する方向に隣り合って並んだ1対の伝熱管の間の隙間を通り抜け可能である。
上記本発明の構成により、結合して一体となった前記長手部材と前記第二プロテクタとが、流れ方向に交差する方向に隣り合って並んだ1対の伝熱管の間の隙間を通り抜け可能であるので、取付部材で第一プロテクタを伝熱管に取り付けると、前記第二プロテクタを前記長手部材と一体となった状態で伝熱管に容易にセットすることができ、取付部材を伝熱管から取り外すと、前記第一プロテクタと前記第二プロテクタとを伝熱管から容易に外すことができる。
Furthermore, in the heat exchanger according to the embodiment of the present invention, the longitudinal member and the second protector are combined and integrated, and are arranged next to each other in a direction intersecting the flow direction of the thermal fluid. It is possible to pass through a gap between a pair of heat transfer tubes.
According to the configuration of the present invention, the elongated member and the second protector that are combined and integrated can pass through a gap between a pair of heat transfer tubes arranged adjacent to each other in a direction intersecting the flow direction. Therefore, when the first protector is attached to the heat transfer tube with the attachment member, the second protector can be easily set to the heat transfer tube in a state of being integrated with the longitudinal member, and the attachment member is removed from the heat transfer tube. The first protector and the second protector can be easily removed from the heat transfer tube.
さらに、本発明の実施形態に係る熱交換器は、前記取付部材が伝熱管を囲うUボルトと該Uボルトの両端部を結合可能な結合箇所を設けられた板部材とを有し、前記連結部材が一端を第二プロテクタに結合し他端を前記板部材に結合可能になった長手部材である。
上記本発明の構成により、前記Uボルトが伝熱管を囲い、前記板部材が前記Uボルトの両端部を結合可能な結合箇所を設けられ、前記連結部材が一端を第二プロテクタに結合し他端を前記板材に結合可能になった長手部材であるので、前記板部材と前記Uボルトとで第一プロテクタを伝熱管に取り付けると、前記第二プロテクタを伝熱管にセットすることができ、前記板部材と前記Uボルトとを前記第一箇所から取り外すと、前記第一プロテクタと前記第二プロテクタとを伝熱管から外すことができる。
Furthermore, the heat exchanger according to an embodiment of the present invention includes a U bolt that the mounting member surrounds the heat transfer tube, and a plate member provided with a connecting portion capable of connecting both ends of the U bolt, and the connection The member is a longitudinal member having one end coupled to the second protector and the other end coupled to the plate member.
According to the configuration of the present invention, the U bolt surrounds the heat transfer tube, the plate member is provided with a connecting portion capable of connecting both ends of the U bolt, and the connecting member connects one end to the second protector and the other end. Since the first protector is attached to the heat transfer tube with the plate member and the U bolt, the second protector can be set on the heat transfer tube. If a member and the said U volt | bolt are removed from said 1st location, said 1st protector and said 2nd protector can be removed from a heat exchanger tube.
さらに、本発明の実施形態に係る熱交換器は、前記第二プロテクタが伝熱管の外周面の円弧より僅かに大きな曲率の内周面を持った円弧状の断面を有し、前記連結部材が前記第二プロテクタの外周面に固着された一体構造である。
上記本発明の構成により、前記第二プロテクタが伝熱管の外周面の円弧より僅かに大きな曲率の内周面を持った円弧状の断面を有し、前記連結部材が前記第二プロテクタの外周面に固着された一体構造であるので、前記取付部材で第一プロテクタを伝熱管の第一箇所に取り付けて、前記連結部材を前記取付部材の板部材に結合すると、第二プロテクタの前記内周面が伝熱管の外周面を覆い、伝熱管の第二領域の磨耗を抑制できる。
Furthermore, in the heat exchanger according to an embodiment of the present invention, the second protector has an arc-shaped cross section having an inner peripheral surface with a slightly larger curvature than the arc of the outer peripheral surface of the heat transfer tube, and the connecting member is It is the integral structure fixed to the outer peripheral surface of said 2nd protector.
According to the configuration of the present invention, the second protector has an arc-shaped cross section having an inner peripheral surface having a slightly larger curvature than the arc of the outer peripheral surface of the heat transfer tube, and the connecting member is an outer peripheral surface of the second protector. When the first protector is attached to the first location of the heat transfer tube with the mounting member and the connecting member is coupled to the plate member of the mounting member, the inner peripheral surface of the second protector Covers the outer peripheral surface of the heat transfer tube and can suppress wear of the second region of the heat transfer tube.
以上説明したように本発明に係る内部に流体の流れる伝熱管の周囲に熱流体を流す熱交換器を保護するための伝熱管用プロテクタと、流体と熱流体との間で熱交換する熱交換器とは、その構成により、以下の効果を有する。
第一プロテクタを伝熱管に取り付ける取付部材と第二プロテクタを前記取付部材に連結する連結部材とを用意したので、伝熱管の外周部を長手部材で覆うことができて、前記取付部材で第一プロテクタを伝熱管に取り付けることで第二プロテクタを伝熱管に取り付けることができ、前記取付部材を伝熱管から取り外すことで前記第一プロテクタと前記第二プロテクタとを取り外すことができる。
また、第一プロテクタと第二プロテクタとが熱流体の流れ方向に沿って順に並ぶ第一箇所と第二箇所とをそれぞれ覆う様にしたので、流れ方向に沿って並ぶ前記第一箇所と前記第二箇所とを長手部材で覆うことができて、熱流体の流れに偏流が生じても、伝熱管の第一箇所と第二箇所の磨耗を抑制できる。
また、第一箇所と第二箇所とがスートブロアの近傍に位置するので、スートブロアの噴射する蒸気で伝熱管の第一箇所と第二箇所とが磨耗するのを防止できる。
また、一体となった前記連結部材と前記第二プロテクタとが、流れ方向に交差する方向に並んで隣り合った1対の伝熱管の間の隙間を通り抜け可能であるので、取付部材で第一プロテクタを伝熱管に取り付けると、前記第二プロテクタを前記長手部材と一体となった状態で伝熱管に容易にセットすることができ、取付部材を伝熱管から取り外すと、前記第一プロテクタと前記第二プロテクタを伝熱管から容易に外すことができる。
また、第一プロテクタをUボルトと板部材とで第一箇所に固定し、連結部材を板部材に結合したので、取付部材で第一プロテクタを前記第一箇所に取り付けると、前記第二プロテクタを前記長手部材と一体となった状態で前記第二箇所にセットすることができ、取付部材を前記第一箇所から取り外すと、前記第一プロテクタと前記第二プロテクタとを伝熱管から外すことができる。
また、前記第二プロテクタが伝熱管の外周面の円弧より僅かに大きな曲率の内周面を持った円弧状の断面を有し、前記連結部材が前記第二プロテクタの外周面に固着されているので、前記取付部材で第一プロテクタを伝熱管の第一箇所に取り付けて、前記連結部材を前記取付部材の板部材に結合すると、第二プロテクタの前記内周面が伝熱管の外周面を覆い、伝熱管の第二領域の磨耗を抑制できる。
As described above, the heat exchanger for protecting the heat exchanger that flows the heat fluid around the heat transfer tube in which the fluid flows inside according to the present invention, and the heat exchange for exchanging heat between the fluid and the heat fluid The vessel has the following effects depending on its configuration.
Since the attachment member for attaching the first protector to the heat transfer tube and the connecting member for connecting the second protector to the attachment member are prepared, the outer peripheral portion of the heat transfer tube can be covered with the longitudinal member, and the first attachment member A 2nd protector can be attached to a heat exchanger tube by attaching a protector to a heat exchanger tube, and a 1st protector and a 2nd protector can be removed by removing the attachment member from a heat exchanger tube.
Further, since the first protector and the second protector cover the first place and the second place, which are sequentially arranged along the flow direction of the thermal fluid, respectively, the first place and the second place arranged along the flow direction are covered. The two places can be covered with the longitudinal member, and even if a drift occurs in the flow of the thermal fluid, wear of the first place and the second place of the heat transfer tube can be suppressed.
Moreover, since the 1st location and the 2nd location are located in the vicinity of a soot blower, it can prevent that the 1st location and 2nd location of a heat exchanger tube wear with the vapor | steam which a soot blower injects.
In addition, the connecting member and the second protector that are integrated with each other can pass through a gap between a pair of adjacent heat transfer tubes arranged side by side in the direction intersecting the flow direction. When the protector is attached to the heat transfer tube, the second protector can be easily set on the heat transfer tube in a state of being integrated with the longitudinal member, and when the attachment member is removed from the heat transfer tube, the first protector and the first The two protectors can be easily removed from the heat transfer tube.
In addition, since the first protector is fixed to the first location with the U bolt and the plate member and the connecting member is coupled to the plate member, the second protector is attached to the first location with the attachment member. It can be set at the second location in an integrated state with the longitudinal member, and when the attachment member is removed from the first location, the first protector and the second protector can be removed from the heat transfer tube. .
The second protector has an arc-shaped cross section having an inner peripheral surface with a slightly larger curvature than the arc of the outer peripheral surface of the heat transfer tube, and the connecting member is fixed to the outer peripheral surface of the second protector. Therefore, when the first protector is attached to the first location of the heat transfer tube with the mounting member, and the coupling member is coupled to the plate member of the mounting member, the inner peripheral surface of the second protector covers the outer peripheral surface of the heat transfer tube. The wear of the second region of the heat transfer tube can be suppressed.
以下、本発明を実施するための最良の形態を、図面を参照して説明する。なお、各図において、共通する部分には同一の符号を付し、重複した説明を省略する。 The best mode for carrying out the present invention will be described below with reference to the drawings. In each figure, common portions are denoted by the same reference numerals, and redundant description is omitted.
本発明の実施形態に係る熱交換器と本発明の実施形態に係る伝熱管プロテクタとを説明する。
図1は、本発明の実施形態に係る熱交換器の概念図である。図2は、本発明の実施形態に係る熱交換器の側面図である。図3は、本発明の実施形態に係る熱交換器のA−A断面図である。図4は、本発明の実施形態に係る伝熱管プロテクタのB−B断面図である。図5は、本発明の実施形態に係る伝熱管プロテクタのC−C断面図である。
A heat exchanger according to an embodiment of the present invention and a heat transfer tube protector according to an embodiment of the present invention will be described.
FIG. 1 is a conceptual diagram of a heat exchanger according to an embodiment of the present invention. FIG. 2 is a side view of the heat exchanger according to the embodiment of the present invention. Drawing 3 is an AA sectional view of the heat exchanger concerning the embodiment of the present invention. FIG. 4 is a BB cross-sectional view of the heat transfer tube protector according to the embodiment of the present invention. FIG. 5 is a CC cross-sectional view of the heat transfer tube protector according to the embodiment of the present invention.
熱交換器2は、流体3と熱流体4との間で熱交換する機器であり、例えば、燃焼システム1において燃焼ガスから廃熱回収をする場合に用いられる。
例えば、廃棄物の燃焼システムにおいて、排ガスを冷却するのに用いられる熱交換器2を説明する。
冷却システムは、燃焼炉5の後段に設けられる。
冷却システムは、キャビティ6とボイラ7とエコノマイザ(図示せず)と減温搭(図示せす)とで構成される。
燃焼炉5から排出された排ガスは、キャビティ6へ入る。
キャビティ6は、冷却空間を持つ密閉容器である。
キャビティ6を出た排ガスは、ボイラ7へ入る。
The
For example, a
The cooling system is provided at the rear stage of the
The cooling system includes a
The exhaust gas discharged from the
The
The exhaust gas leaving the
ボイラ7は、内部に熱交換器2を設けられた冷却空間を持つ密閉容器である。ボイラ7の内部に設けられる熱交換器2は前段の熱交換器2と後段の熱交換器2とで構成される。
前段の熱交換器2は、回収した廃熱で蒸気を加熱し過熱蒸気を出す。
後段の熱交換器2は、回収した廃熱で温水を過熱して蒸気を発生し、発生した蒸気を前段の熱交換器2へ流す。
ボイラ7を出た排ガスは、エコノマイザへ送られる。エコノマイザは、内部に熱交換器2を設けられた冷却空間を持つ搭である。
エコノマイザの熱交換器2は、排ガスの廃熱によって給水を過熱して温水をボイラの後段の熱交換器2へ送る。
エコノマイザを出た排ガスが、減温搭に入り水を噴霧されて、温度を下げられる。
The boiler 7 is a sealed container having a cooling space in which the
The
The rear-
The exhaust gas leaving the boiler 7 is sent to an economizer. The economizer is a tower having a cooling space in which the
The
The exhaust gas from the economizer enters the temperature-decreasing tower and is sprayed with water to lower the temperature.
以下に、本発明の実施形態に係る熱交換器2を説明する。
熱交換器2は、流体3と熱流体4との間で熱交換する機器であり、伝熱管10と伝熱管プロテクタ20とスートブロア30とケーシング40と集合ヘッダ50とを備える。
伝熱管10は、内部に流体を流し周囲に熱媒体を流す管である。一般には、伝熱管10は、直線部と屈曲部とで組合わされた円管である。伝熱管10の直線部が、熱流体の流れる流れ方向に交差する方向に延びる。
図2は、1本の伝熱管10が、入口集合ヘッダ51に一端を連通し、出口集合ヘッダ52に他端を連通し、一筆書きでケーシング40の中に配されるのを示す。
図3は、複数の伝熱管10が、入口集合ヘッダ51にそれぞれの一端を連通し、互いの間隔を所定のピッチ距離に維持しつつ、ケーシング40の中を配されているのを示す。
Below, the
The
The
FIG. 2 shows that one
FIG. 3 shows that a plurality of
伝熱管プロテクタ20は、内部に流体の流れる伝熱管10の周囲に熱流体を流す熱交換器2を保護するための機器であり、第一プロテクタ21と取付部材22と第二プロテクタ23と連結部材24とで構成される。
The heat
第一プロテクタ21は、伝熱管10の外周面を伝熱管の長手方向に沿って覆う長手部材である。長手部材が、伝熱管10の外周面の一方の側から覆うのが好ましい。
例えば、第一プロテクタ21は、伝熱管10の外周面の熱流体の流れ方向の上流の側の面を覆う。
図2および図4は、第一プロテクタ21が、伝熱管10の外周面の円弧より僅かに大きな曲率の内周面を持った円弧状の断面を有する長手部材であるのを示している。
The
For example, the
2 and 4 show that the
取付部材22は、第一プロテクタ21を伝熱管10に取り付けできかつ伝熱管10から取り外しできる部材である。
取付部材22は、例えば、板部材22aとUボルト22bとナット22cとで構成される。
板部材22aは、Uボルト22bの両方の端部が貫通する1対の貫通穴と後述する連結部材24の他端が貫通する貫通穴を設けられた板状の部材である。
Uボルト22bは、Uの字状に屈曲し、両方の端部に雄ねじが設けられた丸棒である。Uボルト22bの屈曲部の曲率が、伝熱管10の外周面の曲率より大きい。
ナット22cは、Uボルト22bの両方の端部にねじ結合するナットである。
The
The
The
The
The
第二プロテクタ23は、伝熱管10の外周面を伝熱管の長手方向に沿って覆う長手部材である。長手部材が、伝熱管10の外周面を一方の側から覆うのが好ましい。
例えば、第二プロテクタ23は、伝熱管10の外周面の熱流体の流れ方向の上流の側の面を覆う。
図2および図4は、第二プロテクタ23が、伝熱管10の外周面の円弧より僅かに大きな曲率の内周面を持った円弧状の断面を有する長手部材であるのを示している。
The
For example, the
2 and 4 show that the
連結部材24は、取付部材22と第二プロテクタ23とを連結する部材である。
連結部材24が一端を第二プロテクタ23に結合し他端を板部材22aに結合可能になった一体構造の長手部材であるのが好ましい。
第二プロテクタ23が伝熱管の外周面の円弧より僅かに大きな曲率の内周面を持った円弧状の断面を有する場合、連結部材24の一端が第二プロテクタ23の外周面に固着された一体構造であるのが好ましい。
図5は、連結部材24の一端が第二プロテクタ23に溶接され、連結部材24の他端が板部材の貫通孔を貫通して上側から溶接させているのを示す。
例えば、連結部材24は、棒部材24aと横木部材24bとで構成される一体構造である。
棒部材24aは、板部材22aの貫通穴を貫通可能な丸棒の部材である。
横木部材24bは、板材の四辺形の小片である。
棒部材24aの下端が、横木部材24bの上面に付き合わせ溶接されて固着される。
横木部材24bの一辺が、第二プロテクタ23の上面に溶接されて固着される。
The connecting
It is preferable that the connecting
When the
FIG. 5 shows that one end of the connecting
For example, the connecting
The
The
The lower end of the
One side of the
伝熱管10の第一プロテクタに覆われる箇所である第一箇所11と伝熱管10の第二プロテクタに覆われる箇所である第二箇所12とが熱流体の流れる流れ方向に沿って順に並んでいるのが好ましい。
また、第一箇所11と第二箇所12とがスートブロア30の近傍(例えば、熱流体の流れの上流または下流の近傍)に位置するのが好ましい。
図2は、排ガスがケーシング40の中を上から下へ流れ、第一プロテクタ21がスートブロア30の下側の伝熱管10の第一箇所11を上から覆い、第二プロテクタ22がさらにその下の伝熱管の第二箇所13を上から覆うのを示す。
The
Moreover, it is preferable that the
In FIG. 2, the exhaust gas flows from the top to the bottom in the
連結部材24と第二プロテクタ23とが、結合して一体となった状態で、流れ方向に交差する方向に並んで隣り合った1対の伝熱管の間の隙間を通り抜け可能であるのが好ましい。
図4乃至図10に、連結部材24と第二プロテクタ23とが、結合して一体となった状態で、流れ方向に交差する方向に並んで隣り合った1対の伝熱管の間の隙間を通り抜けする様子を示している。
図6から図8が、連結部材24に固着された第二プロテクタ23が、左右に並んだ伝熱管10の間の隙間を通り抜けるのを示している。
図9が、第二プロテクタ13に固着した連結部材24が、左右に並んだ伝熱管10の間の隙間を通り抜けるのを示している。
図10が、連結部材24に固着された第二プロテクタ23が、伝熱管10の第二箇所12を覆うのを示している。
In a state where the connecting
In FIG. 4 to FIG. 10, a gap between a pair of adjacent heat transfer tubes arranged side by side in a direction intersecting the flow direction in a state where the connecting
FIGS. 6 to 8 show that the
FIG. 9 shows that the connecting
FIG. 10 shows that the
上述の実施形態の熱交換器と伝熱管用プロテクタとを用いれば、以下の効果を発揮できる。
伝熱管の外周面を長手方向に沿って長手部材(第一プロテクタ)で覆い、伝熱管の外周面を長手方向に沿って長手部材(第二プロテクタ)で覆い、取付部材で第一プロテクタを伝熱管に取り付けて、連結部材が取付部材と第二プロテクタとを連結するので、取付部材で第一プロテクタを伝熱管に取付けて第二プロテクタを伝熱管に取り付けることができ、取付部材を伝熱管から取り外すことにより、第一プロテクタと第二プロテクタとを伝熱管から取り外すことができる。
また、第一プロテクタを取り付ける箇所と第二プロテクタを取り付ける箇所とが熱流体の流れ方向に沿って並ぶので、熱流体の流れに偏流が生じても、第一箇所と第二箇所の磨耗を抑制できる。
また、第一箇所と第二箇所はスートブロアの近傍に位置するので、スートブロアが噴射する蒸気により第一箇所と第箇所との磨耗を抑制できる。
また、取付部材がUボルトと板部材とを用いたものであり、連結部材が板部材と第二プロテクタとを連結するので、Uボルトと板部材の結合を外すことで、伝熱管用プロテクタを伝熱管から外すことができる。
また、連結部材と第二プロテクタとが一体となって、熱流体の流れ方向に交差して隣り合って並んだ伝熱管の間の隙間を通り抜け出来るので、伝熱管用プロテクタを簡単に伝熱管に取り付けることができる。
また、第二プロテクタが伝熱管の外周面の曲率より僅かに大きな曲率の内周面を持った円弧状の断面をもった長手部材であるので、第二プロテクタが伝熱管の外周面に密着させることができる。
また、第一プロテクタが伝熱管の外周面の曲率より僅かに大きな曲率の内周面を持った円弧状の断面をもった長手部材であるので、第一プロテクタが伝熱管の外周面に密着させることができる。
If the heat exchanger of the above-mentioned embodiment and the protector for heat exchanger tubes are used, the following effects can be exhibited.
The outer peripheral surface of the heat transfer tube is covered with the longitudinal member (first protector) along the longitudinal direction, the outer peripheral surface of the heat transfer tube is covered with the longitudinal member (second protector) along the longitudinal direction, and the first protector is transmitted by the mounting member. Since it is attached to the heat pipe and the connecting member connects the attachment member and the second protector, the first protector can be attached to the heat transfer pipe by the attachment member, and the second protector can be attached to the heat transfer pipe. By removing, a 1st protector and a 2nd protector can be removed from a heat exchanger tube.
In addition, since the location where the first protector is attached and the location where the second protector is attached are aligned along the flow direction of the thermal fluid, even if a drift occurs in the flow of the thermal fluid, the wear of the first location and the second location is suppressed. it can.
Moreover, since the 1st location and the 2nd location are located in the vicinity of a soot blower, abrasion with a 1st location and a 2nd location can be suppressed with the vapor | steam which a soot blower injects.
Moreover, since the attachment member uses a U bolt and a plate member, and the connecting member connects the plate member and the second protector, by removing the connection between the U bolt and the plate member, the protector for the heat transfer tube is removed. Can be removed from the heat transfer tube.
In addition, since the connecting member and the second protector are integrated and can pass through the gap between the heat transfer tubes that are adjacent to each other in the direction of the flow of the thermal fluid, the protector for the heat transfer tube can be easily converted into a heat transfer tube. Can be attached.
Further, since the second protector is a longitudinal member having an arc-shaped cross section having an inner peripheral surface having a curvature slightly larger than the curvature of the outer peripheral surface of the heat transfer tube, the second protector is brought into close contact with the outer peripheral surface of the heat transfer tube. be able to.
In addition, since the first protector is a longitudinal member having an arc-shaped cross section having an inner peripheral surface with a curvature slightly larger than the curvature of the outer peripheral surface of the heat transfer tube, the first protector is closely attached to the outer peripheral surface of the heat transfer tube. be able to.
本発明は以上に述べた実施形態に限られるものではなく、発明の要旨を逸脱しない範囲で各種の変更が可能である。
連結部材が棒部材と横木部材とで構成された一体構造である例で説明したがこれに限定されず、例えば、連結部材が屈曲した棒部材であってもよいし、また、棒部材と横木部材とがピン結合されてもよい。
The present invention is not limited to the embodiments described above, and various modifications can be made without departing from the scope of the invention.
Although the example in which the connecting member is an integrated structure composed of the bar member and the cross member has been described, the present invention is not limited to this. For example, the connecting member may be a bent bar member, or the bar member and the cross member. The member may be pin-coupled.
1 燃焼炉
2 熱交換器
3 流体
4 熱流体
5 燃焼炉
6 キャビティ
7 ボイラ
10 伝熱管
11 第一箇所
12 第二箇所
20 伝熱管プロテクタ
21 第一プロテクタ
22 取付部材
22a 板部材
22b Uボルト
22c ナット
23 第二プロテクタ
24 連結部材
24a 棒部材
24b 横木部材
30 スートブロア
40 ケーシング
50 集合ヘッダ
51 入口集合ヘッダ
52 出口集合ヘッダ
DESCRIPTION OF
Claims (6)
伝熱管の外周面を伝熱管の長手方向に沿って覆う長手部材である第一プロテクタと、
前記第一プロテクタを伝熱管に取り付けできかつ伝熱管から取り外しできる取付部材と、
伝熱管の外周面を伝熱管の長手方向に沿って覆う長手部材である第二プロテクタと、
前記取付部材と前記第二プロテクタとを連結する連結部材と、
を備えることを特徴とする伝熱管用プロテクタ。 A heat exchanger protector for protecting a heat exchanger that flows a thermal fluid around a heat transfer tube in which a fluid flows,
A first protector that is a longitudinal member that covers the outer peripheral surface of the heat transfer tube along the longitudinal direction of the heat transfer tube;
An attachment member capable of attaching the first protector to the heat transfer tube and removable from the heat transfer tube;
A second protector that is a longitudinal member that covers the outer peripheral surface of the heat transfer tube along the longitudinal direction of the heat transfer tube;
A connecting member that connects the mounting member and the second protector;
A heat transfer tube protector characterized by comprising:
ことを特徴とする請求項1に記載の伝熱管用プロテクタ。 The first location that is the location covered by the first protector of the heat transfer tube and the second location that is the location covered by the second protector of the heat transfer tube are arranged in order along the flow direction of the thermal fluid.
The protector for heat exchanger tubes according to claim 1 characterized by things.
ことを特徴とする請求項1に記載の伝熱管用プロテクタ。 In a state where the connecting member and the second protector are combined and integrated, the connecting member and the second protector can pass through a gap between a pair of heat transfer tubes arranged adjacent to each other in a direction intersecting the flow direction of the thermal fluid. is there,
The protector for heat exchanger tubes according to claim 1 characterized by things.
前記連結部材が一端を第二プロテクタに結合し他端を前記板部材に結合可能になった長手部材である、
ことを特徴とする請求項1に記載の伝熱管用プロテクタ。 The mounting member includes a U bolt that surrounds the heat transfer tube, and a plate member provided with a connecting portion capable of connecting both ends of the U bolt;
The connecting member is a longitudinal member in which one end is coupled to the second protector and the other end is coupled to the plate member.
The protector for heat exchanger tubes according to claim 1 characterized by things.
前記連結部材が前記第二プロテクタの外周面に固着された一体構造である、
ことを特徴とする請求項1に記載の伝熱管用プロテクタ。 The second protector has an arc-shaped cross section having an inner circumferential surface with a slightly larger curvature than the arc of the outer circumferential surface of the heat transfer tube;
The connecting member is an integral structure fixed to the outer peripheral surface of the second protector.
The protector for heat exchanger tubes according to claim 1 characterized by things.
内部に流体を流し周囲に熱媒体を流す伝熱管と、
伝熱管の外周面を伝熱管の長手方向に沿って覆う長手部材である第一プロテクタと前記第一プロテクタを伝熱管に取り付けできかつ伝熱管から取り外しできる取付部材と伝熱管の外周面を伝熱管の長手方向に沿って覆う長手部材である第二プロテクタと前記第二プロテクタを前記取付部材に連結する連結部材とを有する伝熱管用プロテクタと、
を備えることを特徴とする熱交換器。
A heat exchanger for exchanging heat between a fluid and a thermal fluid,
A heat transfer tube that allows fluid to flow inside and heat medium to flow around;
The first protector, which is a longitudinal member that covers the outer peripheral surface of the heat transfer tube along the longitudinal direction of the heat transfer tube, the mounting member that can attach the first protector to the heat transfer tube and can be removed from the heat transfer tube, and the outer peripheral surface of the heat transfer tube A heat transfer tube protector having a second protector that is a longitudinal member that covers the longitudinal direction of the first protector and a connecting member that connects the second protector to the mounting member;
A heat exchanger comprising:
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JP2004130640A JP2005315439A (en) | 2004-04-27 | 2004-04-27 | Heat exchanger and protector for heat transfer pipe |
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JP2004130640A JP2005315439A (en) | 2004-04-27 | 2004-04-27 | Heat exchanger and protector for heat transfer pipe |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009150584A (en) * | 2007-12-19 | 2009-07-09 | Mhi Environment Engineering Co Ltd | High-dust exhaust gas heat recovery processing device |
JP2015059732A (en) * | 2013-09-20 | 2015-03-30 | 株式会社デンソー | Heat exchanger |
CN105351913A (en) * | 2015-12-24 | 2016-02-24 | 山东电力建设第一工程公司 | Anti-wear scheme for pipeline on heating surface of boiler |
Citations (4)
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JPS61135183U (en) * | 1985-02-05 | 1986-08-22 | ||
JPS61192104U (en) * | 1985-05-22 | 1986-11-29 | ||
JPH072701U (en) * | 1993-05-18 | 1995-01-17 | ニチアス株式会社 | Protective structure of fluid transportation pipe in boiler |
JPH09133306A (en) * | 1995-11-06 | 1997-05-20 | Mitsubishi Heavy Ind Ltd | Protector for group of heat transfer tubes |
-
2004
- 2004-04-27 JP JP2004130640A patent/JP2005315439A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS61135183U (en) * | 1985-02-05 | 1986-08-22 | ||
JPS61192104U (en) * | 1985-05-22 | 1986-11-29 | ||
JPH072701U (en) * | 1993-05-18 | 1995-01-17 | ニチアス株式会社 | Protective structure of fluid transportation pipe in boiler |
JPH09133306A (en) * | 1995-11-06 | 1997-05-20 | Mitsubishi Heavy Ind Ltd | Protector for group of heat transfer tubes |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009150584A (en) * | 2007-12-19 | 2009-07-09 | Mhi Environment Engineering Co Ltd | High-dust exhaust gas heat recovery processing device |
JP2015059732A (en) * | 2013-09-20 | 2015-03-30 | 株式会社デンソー | Heat exchanger |
CN105351913A (en) * | 2015-12-24 | 2016-02-24 | 山东电力建设第一工程公司 | Anti-wear scheme for pipeline on heating surface of boiler |
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