JP2005312253A - Long article holding structure and electric connection box - Google Patents

Long article holding structure and electric connection box Download PDF

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Publication number
JP2005312253A
JP2005312253A JP2004129335A JP2004129335A JP2005312253A JP 2005312253 A JP2005312253 A JP 2005312253A JP 2004129335 A JP2004129335 A JP 2004129335A JP 2004129335 A JP2004129335 A JP 2004129335A JP 2005312253 A JP2005312253 A JP 2005312253A
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holding
long article
wall
harness
piece
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JP4653967B2 (en
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Hiroyuki Sawara
弘之 佐原
Masao Sakai
正夫 境
Yukihisa Nakagawa
幸久 中川
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Toyota Motor Corp
Yazaki Corp
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Toyota Motor Corp
Yazaki Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a long article holding structure capable of holding a long article easily while preventing slipping out due to vibration when a vehicle is traveling, and further capable of protecting a article piece against plastic deformation or damage, and to provide an electric connection box. <P>SOLUTION: The holding structure of a long article 40 comprising the sidewall 25 of a box body, and an arm 30 projecting from the sidewall 25 and holding the long article 40 in a gap 38 between the arm 30 and the sidewall 25, the holding arm 30 is constituted of a proximal portion 31 coupled with the sidewall 25, and a distal portion 32 of U-shaped cross-section continuous to the proximal portion 31 while intersecting. A holding piece 33 flexible in the plate thickness direction and having a locking protrusion 34 for preventing the long article from coming off is provided inside the distal portion 32. A locking protrusion 27 is provided at a position facing the protrusion 34 on the sidewall 25 of the box body 12 and the gap 38 between the sidewall 25 for inserting the long article 40 and the holding piece 33 is made narrower. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、例えば自動車などに適用され、ワイヤハーネスやホースやケーブルといった長尺物品を抜け出しなく保持させる長尺物品の保持構造及び電気接続箱に関するものである。   The present invention is applied to, for example, an automobile and the like, and relates to a long article holding structure and an electrical junction box for holding a long article such as a wire harness, a hose, and a cable without coming out.

図6は、この種の長尺物品の保持構造に関連する従来の一例として、車両内部に配索される電線を保持する構造を示すものである(特許文献1参照)。   FIG. 6 shows a structure for holding an electric wire routed inside a vehicle as a conventional example related to this type of long article holding structure (see Patent Document 1).

図6に示す従来例は、電線66が保持され易く、電線66が抜け出しにくい電線留め具60に関するものであり、可動片65を基部61からほぼ直線的に立設し、固定片64の先端と可動片65の中間とに内向きに折り返した部分を設けて挿入用のガイド64a,65aをそれぞれ形成し、基部61に立設された固定片64と可動片65との間で電線66を係止するようにしたものである。   The conventional example shown in FIG. 6 relates to a wire fastener 60 in which the electric wire 66 is easily held and the electric wire 66 is difficult to come out, and the movable piece 65 is erected almost linearly from the base 61, Insertion guides 64 a and 65 a are respectively formed in the middle of the movable piece 65 so as to be folded inward, and the electric wire 66 is connected between the fixed piece 64 erected on the base 61 and the movable piece 65. It is intended to stop.

電線留め具60は、基部61と、基部61の下側に位置してパネル孔に係止されるクリップ62と、基部61の上側に位置して電線66を固定するクランプ63とからなっている。クランプ63は、基部61に斜めに立設された固定片64と、固定片64の先端が基部に向かって斜め内向きに折り返された固定片側ガイド64aと、固定片64との間で電線66の収容空間68を形成しつつ基部61に垂直に立設された可撓性の可動片65と、可動片65の中間部に固定片側ガイド64aと対応する位置で基部61に向かって斜め内向きに折り返された可動片側ガイド65aとからなっている。   The electric wire fastener 60 includes a base 61, a clip 62 positioned below the base 61 and locked to the panel hole, and a clamp 63 positioned above the base 61 and fixing the electric wire 66. . The clamp 63 includes an electric wire 66 between a fixed piece 64 erected on the base 61, a fixed piece side guide 64 a in which a tip end of the fixed piece 64 is folded back obliquely inward toward the base, and the fixed piece 64. A flexible movable piece 65 erected perpendicularly to the base portion 61 while forming a storage space 68 of the movable portion 65, and inwardly inclined toward the base portion 61 at a position corresponding to the fixed piece side guide 64a at an intermediate portion of the movable piece 65 And a movable one-side guide 65a folded back.

電線66を保持するには、電線66をクランプ63の入口付近に持ってきて、電線66を収容空間68内に押し込むと、固定片側ガイド64aと可動片側ガイド65aとに電線66が当たり、可撓性を有する可動片65が根本側をして支点として外向きに撓み、電線66が収容空間68内に深く入り、可動片65が弾性復元することで電線66が固定片側ガイド64aと可動片側ガイド65aの内側で係止されるようになっている。   In order to hold the electric wire 66, when the electric wire 66 is brought near the entrance of the clamp 63 and the electric wire 66 is pushed into the accommodating space 68, the electric wire 66 hits the fixed one-side guide 64a and the movable one-side guide 65a and is flexible. The movable piece 65 having the flexibility bends outward as a fulcrum, and the electric wire 66 enters deeply into the accommodation space 68, and the movable piece 65 is elastically restored, whereby the electric wire 66 is fixed to the fixed one-side guide 64a and the movable one-side guide. It is locked inside 65a.

また、他の従来例として、直径の異なる電線や長手方向に漸次直径の変化する電線を共に挟持することができるクランプに関するものがある。この従来例は、基部の両側に一定の間隔で相対向する可撓性の壁体が立設され、壁体が背の高さの異なる複数の挟持片で構成され、各挟持板の内面に電線係止用の突起が設けられたものである。背の高さの異なる挟持板により直径の異なる電線が挟持され、各挟持板が独立して撓むことにより、長手方向に直径の異なる電線の大径部と小径部とが独立に挟持されるようになっている。
実開平2−14882号公報(第4−7頁、第2図) 実開昭63−179717号公報(第4−7頁)
As another conventional example, there is a clamp that can hold electric wires having different diameters and electric wires whose diameters gradually change in the longitudinal direction. In this conventional example, flexible wall bodies opposed to each other at regular intervals are provided on both sides of the base portion, and the wall body is composed of a plurality of sandwiching pieces having different heights on the inner surface of each sandwiching plate. A wire locking protrusion is provided. Electric wires having different diameters are held by holding plates having different heights, and each of the holding plates bends independently, whereby the large-diameter portion and the small-diameter portion of the wires having different diameters in the longitudinal direction are independently held. It is like that.
Japanese Utility Model Publication No. 2-14882 (page 4-7, Fig. 2) Japanese Utility Model Publication No. 63-179717 (page 4-7)

しかしながら、上記従来例では、解決すべき以下の問題点がある。従来の第1例では、可動片65が電線66に押されて外向きに撓むことで、電線66が挿入され易くなっているが、電線66が強く押されると、押し込み力に負けて可動片65の根本側に塑性変形が生じ、可動片65が元に戻らなくなったり、破損分離したりする心配があった。また、外部との干渉などにより、可動片65が不用意に外向きの外力を受けると、可動片65が根本側を支点として外向きに撓み、U字状の収容空間68が拡がって、収容空間68から電線66が外へ抜け出す心配があった。殊に、可動片65の腕の長さが長い場合には、小さい力で可動片65が撓み、上記不具合が生じ易くなるという問題があった。   However, the above conventional example has the following problems to be solved. In the first conventional example, the movable piece 65 is pushed by the electric wire 66 and bends outward so that the electric wire 66 is easily inserted. However, when the electric wire 66 is pushed strongly, it is defeated by the pushing force and is movable. There is a concern that plastic deformation may occur on the base side of the piece 65, and the movable piece 65 may not return to its original state or may be broken and separated. In addition, when the movable piece 65 is inadvertently subjected to an outward force due to interference with the outside, the movable piece 65 bends outward with the root side as a fulcrum, and the U-shaped accommodation space 68 is expanded and accommodated. There was a concern that the electric wire 66 would come out of the space 68. In particular, when the length of the arm of the movable piece 65 is long, there is a problem that the movable piece 65 bends with a small force and the above-mentioned problem is likely to occur.

電線66が抜け出さないようにするべく可動片65の剛性を高めた場合には、電線66を収容空間68内に挿入する際に大きな力を必要とし、電線66の取付作業性が悪化したり、絶縁被覆部66aが損傷したりするという問題があった。   When the rigidity of the movable piece 65 is increased to prevent the electric wire 66 from coming out, a large force is required when inserting the electric wire 66 into the accommodating space 68, and the workability of attaching the electric wire 66 is deteriorated. There has been a problem that the insulating coating 66a is damaged.

従来の第2例は、相対向する両側の壁体が可撓性を有しているため、電線が保持され易くなっているが、従来の第1例と同様にして、太い電線が相対向する壁体間に強く押し込まれた場合に、両側の壁体が外向きに大きく撓み、塑性変形するという心配があった。また、電線を挟む力が弱く、電線に引張力が加わると、電線が両壁体間から抜け出すという心配があった。   In the second conventional example, the opposite wall walls are flexible, so that the electric wire is easily held. However, as in the first conventional example, a thick electric wire is opposed to each other. When strongly pressed between the wall bodies, the wall bodies on both sides are greatly bent outward and there is a concern that plastic deformation occurs. Moreover, when the force which pinches an electric wire is weak and tensile force is added to an electric wire, there was a concern that an electric wire might come out between both wall bodies.

本発明は、上記した点に鑑み、長尺物品を容易に取り付けることができ、長尺物品の抜け出しを防止でき、しかも可撓性を有する保持片の塑性変形や破損を防止でき、クランプ信頼性の高い長尺物品の保持構造及び電気接続箱を提供することを目的とする。   In view of the above, the present invention can easily attach a long article, prevent the long article from slipping out, and can prevent plastic deformation and breakage of a flexible holding piece, and clamp reliability. An object of the present invention is to provide a long article holding structure and an electric junction box.

上記目的を達成するために、請求項1記載の発明は、基部側の壁部に突出形成され、該壁部との隙間で長尺物品を保持する保持アームを備えた長尺部品の保持構造において、前記保持アームの内側に、板厚方向に可撓性を有する保持片が設けられ、該保持片又は前記壁部の少なくとも一方に、前記長尺物品の抜け止め用の係止突部が設けられたことを特徴とする。   In order to achieve the above object, the invention according to claim 1 is a long component holding structure provided with a holding arm that is formed to protrude from a wall portion on the base side and holds a long article in a gap with the wall portion. A holding piece having flexibility in the thickness direction is provided inside the holding arm, and at least one of the holding piece or the wall portion has a locking projection for preventing the long article from coming off. It is provided.

上記構成によれば、基部側の壁部と保持片との隙間に長尺物品が挿入されると、長尺物品が係止突部に乗り上げ、保持片が外側に撓み、さらに長尺物品が押し込まれることで、長尺物品が係止突部を乗り越え、保持片が弾性復元し、長尺物品が壁部と保持片との隙間で保持される。保持片は、保持アームの内側に設けられているから、保持片が保持アームによって保護され、根本側を支点とする保持片の外側への撓みが規制される。長尺物品に抜け出し方向の力が作用した際は、長尺物品が係止突部に当接することで抜け出しが防止される。なお、基部側の壁部は、電気接続箱の壁部や、ハーネスプロテクタの壁部や、車体パネルというように種々の壁部に適用される。   According to the above configuration, when the long article is inserted into the gap between the base-side wall and the holding piece, the long article rides on the locking protrusion, the holding piece bends outward, and the long article By being pushed in, the long article gets over the locking projection, the holding piece is elastically restored, and the long article is held in the gap between the wall portion and the holding piece. Since the holding piece is provided inside the holding arm, the holding piece is protected by the holding arm, and bending of the holding piece with the root side as a fulcrum is restricted. When a force in the pull-out direction is applied to the long article, the long article is prevented from coming out by coming into contact with the locking projection. In addition, the wall part by the side of a base is applied to various wall parts, such as the wall part of an electrical junction box, the wall part of a harness protector, and a vehicle body panel.

また、請求項2記載の発明は、請求項1記載の長尺物品の保持構造において、前記保持アームが、前記壁部に連結された基部と、該基部に交差して続く断面コ字状の先端部とからなることを特徴とする。   According to a second aspect of the present invention, in the long article holding structure according to the first aspect, the holding arm has a base portion connected to the wall portion and a U-shaped cross section that continues across the base portion. It consists of a front-end | tip part, It is characterized by the above-mentioned.

上記構成によれば、基部と先端部とにより、逆L字状の保持アームが形成され、壁部と保持アームとの間でU字状の隙間が形成される。先端部は断面コ字状をなしているから、断面性能が向上し、先端部の強度アップが図られる。   According to the above configuration, an inverted L-shaped holding arm is formed by the base portion and the tip portion, and a U-shaped gap is formed between the wall portion and the holding arm. Since the tip has a U-shaped cross section, the cross-sectional performance is improved and the strength of the tip is increased.

また、請求項3記載の発明は、請求項1又は2記載の長尺物品の保持構造において、前記係止突部に、前記長尺物品の挿入側でテーパ面が形成されたことを特徴とする。   The invention according to claim 3 is characterized in that, in the long article holding structure according to claim 1 or 2, a taper surface is formed on the locking projection on the insertion side of the long article. To do.

上記構成によれば、壁部と保持片との隙間に長尺物品が挿入されると、長尺物品がテーパ面を滑りながら乗り上げ、低挿入力で挿入される。   According to the above configuration, when a long article is inserted into the gap between the wall portion and the holding piece, the long article rides while sliding on the tapered surface and is inserted with a low insertion force.

また、請求項4記載の発明は、請求項1〜3のいずれか1項に記載の長尺物品の保持構造において、前記係止突部が、前記保持片及び前記壁部の両方に、相対向して設けられたことを特徴とする。   Moreover, the invention according to claim 4 is the structure for holding a long article according to any one of claims 1 to 3, wherein the locking projection is relative to both the holding piece and the wall. It is provided in the direction.

上記構成によれば、壁部と保持片の両係止突部が、相対向して位置することで、長尺物品が挿入される隙間の入口が狭まり、保持された長尺物品が外へ抜けづらくなる。また、サイズの小さい長尺物品を保持することも可能となり、保持される長尺物品の適用サイズが広がる。   According to the above configuration, the locking protrusions of the wall portion and the holding piece are positioned to face each other, so that the entrance of the gap into which the long article is inserted is narrowed, and the held long article is outside. It becomes difficult to come out. In addition, it is possible to hold a long article having a small size, and the application size of the held long article is widened.

また、請求項5記載の発明は、請求項1〜4のいずれか1項に記載の長尺物品の保持構造において、前記壁部が、前記保持片より高剛性であることを特徴とする。   The invention according to claim 5 is the long article holding structure according to any one of claims 1 to 4, wherein the wall portion is higher in rigidity than the holding piece.

上記構成によれば、保持片に対向する壁部は強くなり、長尺物品の押し込み力によって撓むなどの変形が生じ難くなり、壁部と保持片との間で長尺物品を挟む力が強くなる。   According to the above configuration, the wall portion facing the holding piece becomes strong, and deformation such as bending due to the pushing force of the long article is less likely to occur, and the force for sandwiching the long article between the wall portion and the holding piece is reduced. Become stronger.

また、請求項6記載の発明は、請求項1〜5のいずれか1項に記載の壁部が接続箱本体の壁部であり、該壁部に前記保持アームが設けられたことを特徴とする。   The invention according to claim 6 is characterized in that the wall part according to any one of claims 1 to 5 is a wall part of a junction box body, and the holding arm is provided on the wall part. To do.

上記構成によれば、例えば、長尺物品としての電線が、壁部と保持片との隙間で保持されるため、接続箱本体の外側で宙ぶらりと弛んだ電線が他の電線と絡まったり、弛んだ電線が自動車部品の隙間などに挟まったり、車両走行中にばたついたりすることが防止される。   According to the above configuration, for example, since the electric wire as a long article is held in the gap between the wall portion and the holding piece, the electric wire slung and loosened outside the junction box body is entangled with other electric wires or loosened. It is possible to prevent the electric wires from being caught in the gaps of the automobile parts or fluttering while the vehicle is running.

以上の如く、請求項1記載の発明によれば、保持アームの内側に可撓性を有する保持片が設けられているから、長尺物品が挿入された際に根本側を支点として外側に撓んだ保持片が保持アームに当接し、保持片のそれ以上の撓みが規制され、保持片の塑性変形や破損が防止される。また、長尺物品が挿入された際に、保持片が外側に撓み、壁部と保持片の隙間が広がるから、長尺物品を小さい挿入力で挿入することができ、長尺物品の取付作業性を向上することができる。保持された長尺物品は、保持片の係止突部に当接することで、長尺物品の抜け出しが防止され、長尺物品のクランプ信頼性が向上する。   As described above, according to the first aspect of the present invention, since the holding piece having flexibility is provided inside the holding arm, when the long article is inserted, the base side is bent outward. The holding piece comes into contact with the holding arm, and further bending of the holding piece is restricted, and the holding piece is prevented from being plastically deformed or damaged. In addition, when the long article is inserted, the holding piece bends outward and the gap between the wall and the holding piece widens, so the long article can be inserted with a small insertion force, and the long article is attached. Can be improved. The held long article is brought into contact with the locking protrusion of the holding piece, so that the long article is prevented from coming out and the clamp reliability of the long article is improved.

また、請求項2記載の発明によれば、先端部は断面コ字状をなしているから、先端部の強度アップを図ることができ、保持片の塑性変形や破損を確実に防止することができる。   In addition, according to the invention of claim 2, since the tip portion has a U-shaped cross section, the strength of the tip portion can be increased, and the plastic deformation and breakage of the holding piece can be reliably prevented. it can.

また、請求項3記載の発明によれば、壁部と保持片との隙間に、低挿入力で長尺物品を挿入することができる。したがって、長尺物品の取付作業性をより一層向上することができる。   According to the invention described in claim 3, a long article can be inserted into the gap between the wall portion and the holding piece with a low insertion force. Therefore, the workability of attaching the long article can be further improved.

また、請求項4記載の発明によれば、保持片と壁部の両係止突部が、相対向して位置することで、隙間の入口側が狭まり、壁部と保持片との間で保持された長尺物品が外へ抜けづらくなる。したがって、長尺物品を確実に保持することができ、長尺物品が不用意に引っ張りを受けることがあっても、抜け出すことを防止することができる。   According to the fourth aspect of the present invention, the both locking projections of the holding piece and the wall portion are located opposite to each other, so that the entrance side of the gap is narrowed and held between the wall portion and the holding piece. It becomes difficult for the long article made to come out. Therefore, the long article can be reliably held, and even if the long article is inadvertently pulled, it can be prevented from coming out.

また、請求項5記載の発明によれば、壁部は長尺物品の押し込み力によって変形し難くなり、壁部と保持片との間に押し込まれた長尺物品が抜け出すことを防止することができる。   According to the invention of claim 5, the wall portion is hardly deformed by the pushing force of the long article, and the long article pushed between the wall portion and the holding piece can be prevented from coming out. it can.

また、請求項6記載の発明によれば、長尺物品としての電線が接続箱本体の壁部に保持されるため、電線が損傷したり、断線したりすることを未然に防止することができる。また、電線の取り付けをワンタッチで行うことができ、電線の取付作業性を向上することができる。   Further, according to the invention described in claim 6, since the electric wire as a long article is held on the wall portion of the junction box body, it is possible to prevent the electric wire from being damaged or disconnected. . Moreover, the attachment of the electric wire can be performed with one touch, and the attachment workability of the electric wire can be improved.

以下に本発明の実施の形態の具体例を図面を用いて説明する。図1〜図5は、本発明に係る長尺物品の保持構造及び電気接続箱の一実施形態を示すものである。   Specific examples of embodiments of the present invention will be described below with reference to the drawings. 1 to 5 show an embodiment of a long article holding structure and an electrical junction box according to the present invention.

長尺物品には、電線や、ウィンドウォッシャホースや、駆動用のケーブルなどが含まれるが、本実施形態では、給電や信号の送受信を行う自動車用ワイヤハーネス40を一例として説明する。ワイヤハーネス40は、複数本の被覆電線をビニルテープ巻きや合成樹脂製の保護チューブなどで収束したものであり、通常のものである。   The long article includes an electric wire, a window washer hose, a driving cable, and the like. In the present embodiment, an automotive wire harness 40 that performs power feeding and signal transmission / reception will be described as an example. The wire harness 40 is a normal one in which a plurality of covered electric wires are converged by a vinyl tape winding or a protective tube made of synthetic resin.

基部側の壁部は、電気接続箱の壁部やハーネスプロテクタの壁部や車体パネルなどであってもよいが、本実施形態では、ワイヤハーネス40が電気接続箱としてのジャンクションボックス10の壁部に保持される場合について説明する。なお、基部側の壁部が、矩形筒状のハーネスプロテクタ(図示せず)の壁部である場合は、ワイヤハーネスがプロテクタ内のワイヤハーネスと平行に、ハーネス保持アームで保持される。基部側の壁部が、車体パネル(図示せず)の壁部である場合は、ワイヤハーネスが車体パネルに沿って、ハーネス保持アームで保持される。   The wall portion on the base side may be a wall portion of an electrical junction box, a wall portion of a harness protector, a vehicle body panel, or the like, but in this embodiment, the wire harness 40 is a wall portion of the junction box 10 as an electrical junction box. The case where it is held in will be described. In addition, when the wall part by the side of a base is a wall part of a rectangular cylindrical harness protector (not shown), a wire harness is hold | maintained with a harness holding arm in parallel with the wire harness in a protector. When the base-side wall portion is a wall portion of a vehicle body panel (not shown), the wire harness is held by the harness holding arm along the vehicle body panel.

本実施形態のワイヤハーネス40の保持構造は、ワイヤハーネス40を保持し易く、車両走行中の振動などによって保持されたワイヤハーネス40が抜け出すことを防止でき、しかもハーネス保持片(保持片)33の塑性変形や破損を防止できるものであり、ボックス本体(接続箱本体)12の側壁(壁部)25と、この側壁25に突設され、側壁25との隙間38でワイヤハーネス40を保持するハーネス保持アーム(保持アーム)30とからなるワイヤハーネス40の保持構造であって、ハーネス保持アーム30が、側壁25に連結された基部31と、基部31に交差して続く断面コ字状をなす先端部32とからなり、先端部32の内側に、ハーネス抜け止め用の係止突部34を有するとともに、板厚方向に可撓性を有するハーネス保持片33が設けられたことを特徴とし、ボックス本体12の側壁25に、ハーネス抜け止め用の係止突部34と対向する位置で係止突部27が設けられ、側壁25とハーネス保持片33との隙間38が狭められたことを有効とするものである。   The structure for holding the wire harness 40 of the present embodiment makes it easy to hold the wire harness 40, can prevent the wire harness 40 held by vibrations while the vehicle is running, etc., and prevents the harness holding piece (holding piece) 33 from being pulled out. A harness that can prevent plastic deformation and breakage, and is provided on the side wall (wall portion) 25 of the box main body (junction box main body) 12, and protrudes from the side wall 25 and holds the wire harness 40 in the gap 38 between the side wall 25. A holding structure of a wire harness 40 comprising a holding arm (holding arm) 30, wherein the harness holding arm 30 has a base 31 connected to the side wall 25 and a tip having a U-shaped cross section that continues across the base 31. A harness holding member having a locking projection 34 for preventing the harness from being removed and having flexibility in the thickness direction. 33 is provided, and a locking projection 27 is provided on the side wall 25 of the box body 12 at a position facing the locking projection 34 for preventing the harness from being removed, and the side wall 25 and the harness holding piece 33 It is effective that the gap 38 is narrowed.

以下に、本実施形態のジャンクションボックス10の説明をしてから、ワイヤハーネス40の保持構造の主要構成部分及びその作用について詳細に説明する。   Below, after describing the junction box 10 of the present embodiment, the main components of the holding structure of the wire harness 40 and the operation thereof will be described in detail.

ワイヤハーネス40が保持されるジャックションボックス10(図2)は、エンジン室内においてバッテリと電装品との間に位置し、バッテリからの電源の供給を受けつつ、ECU(Electronic Control Unit)からの制御信号を受信して、アクチュエータ類や計器類などの電装品を制御するためのユニット化された中継装置であり、自動車のエンジン室の狭いスペースで、車体パネルに締結ボルトやねじ等の締結部材を用いて固着されるものである。   The jack box 10 (FIG. 2) in which the wire harness 40 is held is located between the battery and the electrical component in the engine compartment, and is controlled by an ECU (Electronic Control Unit) while receiving power from the battery. It is a unitized relay device for receiving signals and controlling electrical components such as actuators and instruments, and fastening members such as fastening bolts and screws are mounted on the body panel in a narrow space in the engine room of an automobile. It is used and fixed.

ジャンクションボックス10は、ボックス本体12と、フロントカバー35と、アッパカバー36と、ロアカバー37とから構成されており、合成樹脂材料を構成材料として射出成形されたものである。   The junction box 10 includes a box body 12, a front cover 35, an upper cover 36, and a lower cover 37, and is formed by injection molding using a synthetic resin material as a constituent material.

フロントカバー35は、ボックス本体12の前壁13に開口形成されたハーネス導入口14(図3)を覆う前側のカバーであり、回動自在に装着されるようになっている。フロントカバー35の係止手段については、他の出願で提案予定であるため、本明細書での説明は省略することとする。   The front cover 35 is a front cover that covers the harness inlet 14 (FIG. 3) formed in the front wall 13 of the box body 12, and is rotatably mounted. Since the locking means of the front cover 35 is scheduled to be proposed in another application, the description in this specification will be omitted.

アッパカバー36は、ボックス本体12の上側開口部15を覆い、縁壁36aに設けられた係合部36bをボックス本体12の側壁25に設けられた係止部26aに係合させることで、ボックス本体12に固定されるようになっている。アッパカバー36により、ボックス本体12内の図示しないリレーやヒューズなどの電気部品の防水が図られるようになっている。   The upper cover 36 covers the upper opening 15 of the box body 12, and engages an engaging portion 36 b provided on the edge wall 36 a with a locking portion 26 a provided on the side wall 25 of the box body 12, thereby It is fixed to the main body 12. The upper cover 36 waterproofs electrical components such as relays and fuses (not shown) in the box body 12.

ロアカバー37は、ボックス本体12の下側開口部16を覆う下側のカバーであり、アッパカバー36に比べて深底で、ボックス本体12内のワイヤハーネスの重みに耐え得るように形成されている。ロアカバー37は、上向きに突出する係合部37aをボックス本体12の係止部26bに係合させることにより固定されるようになっている。ボックス本体12の前壁13より前方に突出するロアカバー37の前側部分37bは、ワイヤハーネス40の導入をガイドする部分として機能している。また、前側部分37bは、フロントカバー35の下側部分35aと互いに係合されるようになっている。   The lower cover 37 is a lower cover that covers the lower opening 16 of the box body 12, and is deeper than the upper cover 36, and is formed so as to withstand the weight of the wire harness in the box body 12. . The lower cover 37 is fixed by engaging an engaging portion 37 a protruding upward with the engaging portion 26 b of the box body 12. A front side portion 37 b of the lower cover 37 protruding forward from the front wall 13 of the box body 12 functions as a portion that guides the introduction of the wire harness 40. The front portion 37b is adapted to be engaged with the lower portion 35a of the front cover 35.

ボックス本体12は、略矩形箱状をなし、成形性・耐熱性に優れるポリプレピン等の合成樹脂材料から射出成形されたものであり、内部は複数の隔壁18により複数の部品収容室19に仕切られている(図5)。各部品収容室19には、リレーが集合化されたリレーブロック(不図示)や、ヒューズ及びヒュージブルリンクが集合化されたヒューズブロック(不図示)等が収容されるようになっている。リレーブロックやヒューズブロックは、隔壁18の係止部20aや、側壁25内面や後壁23内面に設けられた係止部20b,20cなどにより係止固定されるようになっている。   The box body 12 is formed in a substantially rectangular box shape and is injection-molded from a synthetic resin material such as polyprepin having excellent moldability and heat resistance. The inside of the box body 12 is partitioned into a plurality of component housing chambers 19 by a plurality of partition walls 18. (FIG. 5). Each component accommodating chamber 19 accommodates a relay block (not shown) in which relays are assembled, a fuse block (not shown) in which fuses and fusible links are assembled, and the like. The relay block and the fuse block are locked and fixed by a locking portion 20a of the partition wall 18, locking portions 20b and 20c provided on the inner surface of the side wall 25 and the inner surface of the rear wall 23, and the like.

ボックス本体12の上部及び下部は開口形成されており、前・後壁13,23と両側壁25,25とから外壁が形成されている。前側のL字状に凹んだ壁部22(図5)には、ジャンクションボックス10をエンジン室の車体パネルに固定するための取付ブラケット22aが設けられている。   An upper part and a lower part of the box body 12 are formed with openings, and outer walls are formed from the front and rear walls 13 and 23 and the side walls 25 and 25. An attachment bracket 22a for fixing the junction box 10 to the vehicle body panel of the engine compartment is provided on the wall portion 22 (FIG. 5) that is recessed in an L shape on the front side.

ここで、本明細書の説明の都合上、前後方向x、左右方向(幅方向)y、上下方向(高さ方向)zを以下のように定めることとする。前後方向xとはボックス本体12の長手方向をいうものとし、前をフロントカバー35の位置する側と定める。左右方向yとはボックス本体12の短手方向をいうものとする。上下方向zとはボックス本体12の深さ方向をいうものとし、上をアッパカバー36の位置する側、下をロアカバー37の位置する側と定める。   Here, for convenience of description in the present specification, the front-rear direction x, the left-right direction (width direction) y, and the up-down direction (height direction) z are determined as follows. The front-rear direction x refers to the longitudinal direction of the box body 12, and the front is defined as the side on which the front cover 35 is located. The left-right direction y is the short direction of the box body 12. The vertical direction z refers to the depth direction of the box body 12, and the upper side is defined as the side where the upper cover 36 is located and the lower side is defined as the side where the lower cover 37 is located.

ボックス本体12の前壁13は、幅寸法がボックス本体12の幅寸法の略1/2に形成されており、上下方向zに長い矩形状をなしている。前壁13は、その一部が開口形成され(図3)、その開口はエンジン側ワイヤハーネス41が導入されるハーネス導入口14となっている。   The front wall 13 of the box body 12 has a width dimension that is approximately ½ of the width dimension of the box body 12, and has a rectangular shape that is long in the vertical direction z. A part of the front wall 13 is formed as an opening (FIG. 3), and the opening serves as a harness introduction port 14 into which the engine-side wire harness 41 is introduced.

前壁13に対向する後壁23には、リレーやヒューズ等の電気部品に接続された内部ワイヤハーネス42を外部へ導出させる図示しないハーネス導出口が設けられている。ハーネス導出口には図示しないグロメットが装着され、ボックス本体12内への外部からの水の浸入が防止されている。   The rear wall 23 facing the front wall 13 is provided with a harness outlet (not shown) through which an internal wire harness 42 connected to electrical components such as a relay and a fuse is led out. A grommet (not shown) is attached to the harness outlet to prevent water from entering the box body 12 from the outside.

前壁13及び後壁23に直交する両側壁25,25には、アッパカバー36の係合部36bに対する係止部26aや、ロアカバー37の係合部37aに対する係止部26bが複数設けられている。ボックス本体12の上下の開口からリレーブロックやヒューズブロックが収容された後に、アッパカバー36及びロアカバー37により上下の開口が覆われることで、ボックス本体12内に水や塵埃等が浸入することが防止されている。   Both side walls 25, 25 orthogonal to the front wall 13 and the rear wall 23 are provided with a plurality of locking portions 26 a for the engaging portion 36 b of the upper cover 36 and locking portions 26 b for the engaging portion 37 a of the lower cover 37. Yes. After the relay block and the fuse block are received from the upper and lower openings of the box body 12, the upper and lower openings are covered by the upper cover 36 and the lower cover 37, thereby preventing water, dust, and the like from entering the box body 12. Has been.

図1などに示すように、ボックス本体12の一側の側壁25には、前壁13寄りの位置でハーネス保持アーム30が突出形成されている。ハーネス保持アーム30は、逆L字状(J字状)をなし、2本の脚部31aで側壁25に連なる基部31と、基部31に略直交して続く先端部32とからなっている。側壁25とハーネス保持アーム30は、後述するハーネス保持片33に比べて高剛性に形成されているため、ワイヤハーネス40が側壁25とハーネス保持片33との隙間38に押し込まれても、撓むなどの変形が生じず、ワイヤハーネス40が強く挟まれるようになっている。   As shown in FIG. 1 and the like, a harness holding arm 30 is formed to protrude from the side wall 25 on one side of the box body 12 at a position near the front wall 13. The harness holding arm 30 has an inverted L shape (J shape), and includes a base portion 31 connected to the side wall 25 by two leg portions 31a and a distal end portion 32 that extends substantially orthogonal to the base portion 31. Since the side wall 25 and the harness holding arm 30 are formed with higher rigidity than the harness holding piece 33 to be described later, even if the wire harness 40 is pushed into the gap 38 between the side wall 25 and the harness holding piece 33, it bends. Therefore, the wire harness 40 is strongly sandwiched.

基部31は、側壁25に対して垂直に突出し、根本側が太く形成されているため、保持されるワイヤハーネス40の重さによって撓んだり、変形したりしないようになっている(図3,4参照)。先端部32は、断面コ字状をなし、側壁25に対して一定の間隔を開けかつ平行に上向きに延びている(図5参照)。側壁25と先端部32の対向する間隔は、保持されるワイヤハーネス40によって任意の寸法に設定されるものであるが、本実施形態では、直径10mm程度のワイヤハーネス40が保持される寸法に設定されている。先端部32の長さは、保持されるワイヤハーネス40が抜け出さない程度に十分な長さに形成されている。   Since the base 31 protrudes perpendicularly to the side wall 25 and has a thick base, it is not bent or deformed depending on the weight of the wire harness 40 to be held (FIGS. 3 and 4). reference). The distal end portion 32 has a U-shaped cross section, is spaced upward with respect to the side wall 25, and extends upward in parallel (see FIG. 5). Although the space | interval which the side wall 25 and the front-end | tip part 32 oppose is set to arbitrary dimensions with the wire harness 40 hold | maintained, in this embodiment, it sets to the dimension in which the wire harness 40 about 10 mm in diameter is hold | maintained. Has been. The distal end portion 32 is formed to have a length sufficient to prevent the retained wire harness 40 from coming out.

先端部32の内側には、根本側を基部31に連ねた可撓性を有するハーネス保持片33が設けられている。ハーネス保持片33は、板厚方向に可撓性を有する係止用舌片であり、自由端部33aの先端には内向きの係止突部34を有し、根本側を支点として板厚方向に撓み可能に形成されている。ハーネス保持片33と側壁25の隙間38に、ワイヤハーネス40が保持されるようになっている。ハーネス保持片33とハーネス保持アーム30の先端部32との間に、ハーネス保持片33の外側への撓み空間39(図5)が形成されている。   Inside the distal end portion 32, a flexible harness holding piece 33 having a base side connected to the base portion 31 is provided. The harness holding piece 33 is a locking tongue piece that is flexible in the plate thickness direction, and has an inward locking projection 34 at the tip of the free end portion 33a, with the base side serving as a fulcrum. It is formed to be deflectable in the direction. The wire harness 40 is held in the gap 38 between the harness holding piece 33 and the side wall 25. A bending space 39 (FIG. 5) to the outside of the harness holding piece 33 is formed between the harness holding piece 33 and the distal end portion 32 of the harness holding arm 30.

係止突部34は、ハーネス保持片33と側壁25との隙間38の入口側を狭めて、ワイヤハーネス40の抜けを防止するためのものであるが、係止突部34には、ワイヤハーネス40の挿入側にテーパ面34aが形成されているため、ワイヤハーネス40の挿入性が妨げられず、ビニルテープや絶縁被覆部に傷がつかないようになっている。すなわち、ワイヤハーネス40がテーパ面34aに当接することで、ハーネス保持片33が根本側を支点として外側に撓み、ワイヤハーネス40の取り付けがスムーズに行われるようになっている。また、入口が狭められることで、直径の細いワイヤハーネスを保持することもでき、ワイヤハーネスの適用範囲を広げることが可能となる。   The locking projection 34 is for narrowing the entrance side of the gap 38 between the harness holding piece 33 and the side wall 25 to prevent the wire harness 40 from coming off. Since the taper surface 34a is formed on the insertion side of 40, the insertion property of the wire harness 40 is not hindered, and the vinyl tape and the insulation coating portion are not damaged. That is, when the wire harness 40 abuts against the tapered surface 34a, the harness holding piece 33 is bent outward with the root side as a fulcrum, so that the wire harness 40 can be attached smoothly. Further, by narrowing the entrance, it is possible to hold a wire harness having a small diameter, and it is possible to widen the applicable range of the wire harness.

ハーネス保持片33が断面コ字状をなす先端部32の内側に位置することで、ハーネス保持片33の外側への過度の撓みが規制されるとともに、ハーネス保持片33に対する外側からの外部干渉が阻止され、ハーネス保持片33の塑性変形や破損が防止されるようになっている。   Since the harness holding piece 33 is positioned inside the distal end portion 32 having a U-shaped cross section, excessive bending of the harness holding piece 33 to the outside is restricted, and external interference from the outside with respect to the harness holding piece 33 is prevented. Thus, the plastic deformation and breakage of the harness holding piece 33 are prevented.

また、側壁25には、ハーネス保持片33の係止突部34と対向する位置で山型をなす係止突部27が設けられており、ワイヤハーネス40を挿入させる隙間38がより狭くなっているため、ワイヤハーネス40はより抜けづらくなっており、ワイヤハーネス40のクランプ信頼性が向上されるようになっている。係止突部27のワイヤハーネス40の挿入側も、テーパ面27aとなっているため、ワイヤハーネス40の挿入が妨げられず、ワイヤハーネス40がよりスムーズに挿入されるようになっている。   Further, the side wall 25 is provided with a mountain-shaped locking projection 27 at a position facing the locking projection 34 of the harness holding piece 33, and the gap 38 for inserting the wire harness 40 becomes narrower. Therefore, the wire harness 40 is more difficult to be pulled out, and the clamp reliability of the wire harness 40 is improved. Since the insertion side of the wire harness 40 of the locking protrusion 27 is also a tapered surface 27a, the insertion of the wire harness 40 is not hindered and the wire harness 40 is inserted more smoothly.

このように本実施の形態によれば、ジャンクションボックス10の側壁25に逆L字状をなすハーネス保持アーム30が突設され、ハーネス保持アーム30の先端部32の内側に、抜け止め用の係止突部34を内向きに突設させ、かつ、板厚方向に可撓性を有するハーネス保持片33が設けられているから、側壁25とハーネス保持片33との隙間38にワイヤハーネス40が挿入されると、ワイヤハーネス40が係止突部34に乗り上げ、ハーネス保持片33が外側に撓み、さらにワイヤハーネス40が押し込まれることで、ワイヤハーネス40が係止突部34を乗り越え、ハーネス保持片33が弾性復元し、ワイヤハーネス40が側壁25とハーネス保持片33との間で保持される。このため、側壁25とハーネス保持片33との隙間38にワイヤハーネス40を小さい押し込み力で押し込むことができ、ワイヤハーネス40の取付作業性を向上することができる。ハーネス保持片33は、根本側を支点とする外側への撓みが規制されることで、塑性変形や破損を生じることが防止される。ワイヤハーネス40に抜け出し方向の力が作用した際は、ワイヤハーネス40が係止突部34に当接することで、挿入反対方向への抜け出しが防止される。   As described above, according to the present embodiment, the harness holding arm 30 having an inverted L-shape is projected from the side wall 25 of the junction box 10, and the retaining member is provided on the inner side of the distal end portion 32 of the harness holding arm 30. Since the harness holding piece 33 is provided with the stop protrusion 34 projecting inward and having flexibility in the plate thickness direction, the wire harness 40 is inserted into the gap 38 between the side wall 25 and the harness holding piece 33. When inserted, the wire harness 40 rides on the locking projection 34, the harness holding piece 33 bends outward, and the wire harness 40 is pushed further, so that the wire harness 40 gets over the locking projection 34 and holds the harness. The piece 33 is elastically restored, and the wire harness 40 is held between the side wall 25 and the harness holding piece 33. For this reason, the wire harness 40 can be pushed into the gap 38 between the side wall 25 and the harness holding piece 33 with a small pushing force, and the attachment workability of the wire harness 40 can be improved. The harness holding piece 33 is prevented from being plastically deformed or damaged by restricting the outward bending with the root side as a fulcrum. When force in the pull-out direction acts on the wire harness 40, the wire harness 40 abuts against the locking projection 34, thereby preventing the pull-out in the direction opposite to the insertion.

なお、本発明は上記実施形態に限定されるものではなく、以下のように変形して実施することもできる。
(1)ジャンクションボックス10の側壁25とハーネス保持片33の両方に係止突部27,34を設けることに代えて、側壁25又はハーネス保持片33の一方に係止突部を設ける。このように構成すると、側壁25とハーネス保持片33との隙間38に、ワイヤハーネス40をより一層小さい力で押し込むことができる。
(2)両係止突部27,34を対向して設けることに代えて、両係止突部27,34を斜向かいに設ける。このように構成すると、ワイヤハーネス40の挿入性が損なわれることなく、ワイヤハーネス40の抜けを防止することができる。
In addition, this invention is not limited to the said embodiment, It can also implement by deform | transforming as follows.
(1) Instead of providing the locking protrusions 27 and 34 on both the side wall 25 and the harness holding piece 33 of the junction box 10, a locking protrusion is provided on one of the side wall 25 or the harness holding piece 33. If comprised in this way, the wire harness 40 can be pushed into the clearance gap 38 of the side wall 25 and the harness holding piece 33 with much smaller force.
(2) Instead of providing both locking projections 27 and 34 facing each other, both locking projections 27 and 34 are provided diagonally opposite each other. If comprised in this way, the disconnection of the wire harness 40 can be prevented without impairing the insertability of the wire harness 40.

本発明に係る長尺物品の保持構造の一実施形態を示す斜視図である。It is a perspective view which shows one Embodiment of the holding structure of the elongate article which concerns on this invention. 本発明に係る電気接続箱の一実施形態を示す分解図である。It is an exploded view showing one embodiment of an electric junction box concerning the present invention. 図2に示すボックス本体の正面図である。It is a front view of the box main body shown in FIG. 図3に示すA部拡大図である。It is the A section enlarged view shown in FIG. 図2に示すボックス本体の平面図である。It is a top view of the box main body shown in FIG. 従来の長尺物品の保持構造の一例を示す正面図である。It is a front view which shows an example of the holding structure of the conventional elongate article.

符号の説明Explanation of symbols

10 ジャンクションボックス(電気接続箱)
12 ボックス本体(接続箱本体)
25 側壁(壁部)
27,34 係止突部
27a,34a テーパ面
30 ハーネス保持アーム(保持アーム)
31 基部
32 先端部
33 ハーネス保持片(保持片)
38 隙間
40 ワイヤハーネス(長尺物品)
10 Junction box (electric junction box)
12 Box body (Connection box body)
25 Side wall (wall)
27, 34 Locking projection 27a, 34a Tapered surface 30 Harness holding arm (holding arm)
31 base 32 tip 33 harness holding piece (holding piece)
38 Clearance 40 Wire harness (long article)

Claims (6)

基部側の壁部に突出形成され、該壁部との隙間で長尺物品を保持する保持アームを備えた長尺部品の保持構造において、
前記保持アームの内側に、板厚方向に可撓性を有する保持片が設けられ、該保持片又は前記壁部の少なくとも一方に、前記長尺物品の抜け止め用の係止突部が設けられたことを特徴とする長尺部品の保持構造。
In the structure for holding a long part provided with a holding arm that protrudes from the wall on the base side and holds a long article in a gap with the wall,
A holding piece having flexibility in the plate thickness direction is provided inside the holding arm, and a locking projection for preventing the long article from being detached is provided on at least one of the holding piece or the wall. A long component holding structure characterized by that.
前記保持アームが、前記壁部に連結された基部と、該基部に交差して続く断面コ字状の先端部とからなることを特徴とする請求項1記載の長尺部品の保持構造。   The long component holding structure according to claim 1, wherein the holding arm includes a base portion connected to the wall portion and a tip portion having a U-shaped cross section that continues across the base portion. 前記係止突部に、前記長尺物品の挿入側でテーパ面が形成されたことを特徴とする請求項1又は2記載の長尺部品の保持構造。   The long component holding structure according to claim 1, wherein a taper surface is formed on the locking protrusion on the insertion side of the long article. 前記係止突部が、前記保持片及び前記壁部の両方に、相対向して設けられたことを特徴とする請求項1〜3のいずれか1項に記載の長尺部品の保持構造。   The long component holding structure according to any one of claims 1 to 3, wherein the locking protrusion is provided on both the holding piece and the wall portion so as to face each other. 前記壁部が、前記保持片より高剛性であることを特徴とする請求項1〜4のいずれか1項に記載の長尺部品の保持構造。   The long wall holding structure according to claim 1, wherein the wall portion is higher in rigidity than the holding piece. 請求項1〜5のいずれか1項に記載の壁部が接続箱本体の壁部であり、該壁部に前記保持アームが設けられたことを特徴とする電気接続箱。   The electric junction box according to claim 1, wherein the wall portion according to claim 1 is a wall portion of a junction box main body, and the holding arm is provided on the wall portion.
JP2004129335A 2004-04-26 2004-04-26 Wire harness holding structure and electric junction box having the holding structure Expired - Fee Related JP4653967B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013204302A (en) * 2012-03-28 2013-10-07 Tokyo Engineering Systems Corp Parking pallet
WO2022019239A1 (en) * 2020-07-22 2022-01-27 住友電装株式会社 Holder member

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* Cited by examiner, † Cited by third party
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US4541602A (en) * 1980-07-08 1985-09-17 Usm Corporation Pipe clip
JPH059126U (en) * 1991-07-17 1993-02-05 矢崎総業株式会社 Wire harness locking structure
JPH08315720A (en) * 1995-05-18 1996-11-29 Yazaki Corp Fusible link block
JP2000120935A (en) * 1998-10-19 2000-04-28 Nifco Inc Collection binding tool
JP2002031270A (en) * 2000-07-17 2002-01-31 Nippon Stud Welding Co Ltd Tube clamp

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4541602A (en) * 1980-07-08 1985-09-17 Usm Corporation Pipe clip
JPS60159485A (en) * 1984-01-31 1985-08-20 ポツプリベツト・フアスナ−株式会社 Holder for pipe
JPH059126U (en) * 1991-07-17 1993-02-05 矢崎総業株式会社 Wire harness locking structure
JPH08315720A (en) * 1995-05-18 1996-11-29 Yazaki Corp Fusible link block
JP2000120935A (en) * 1998-10-19 2000-04-28 Nifco Inc Collection binding tool
JP2002031270A (en) * 2000-07-17 2002-01-31 Nippon Stud Welding Co Ltd Tube clamp

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013204302A (en) * 2012-03-28 2013-10-07 Tokyo Engineering Systems Corp Parking pallet
WO2022019239A1 (en) * 2020-07-22 2022-01-27 住友電装株式会社 Holder member

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