JP2005312207A - Stator - Google Patents

Stator Download PDF

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JP2005312207A
JP2005312207A JP2004126866A JP2004126866A JP2005312207A JP 2005312207 A JP2005312207 A JP 2005312207A JP 2004126866 A JP2004126866 A JP 2004126866A JP 2004126866 A JP2004126866 A JP 2004126866A JP 2005312207 A JP2005312207 A JP 2005312207A
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stator
terminal
phase
annular
power distribution
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JP2005312207A5 (en
JP3977351B2 (en
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Michihisa Kono
通久 河野
Akira Kabasawa
明 椛澤
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Honda Motor Co Ltd
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Honda Motor Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/64Electric machine technologies in electromobility

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  • Iron Core Of Rotating Electric Machines (AREA)
  • Windings For Motors And Generators (AREA)
  • Insulation, Fastening Of Motor, Generator Windings (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To make the terminal of the stator segment of each phase common. <P>SOLUTION: In the stator where the stator segment 41 is constituted by winding a stator coil 44 around an insulated bobbin 43 fitted over a split core 42, an annular stator group is constituted by arranging a plurality of the stator segments 41 annularly, an annular power distribution member is fixed to the annular stator group, and the feeder of each phase of the power distribution member and the stator coil 44 are connected through a terminal 61 secured to the insulated bobbin 43, the feeders are arranged while being shifted in the axial direction of the stator for every phase, each feeder is provided with a terminal extending in the diametral direction of the stator, and the terminal 61 has a first joint 61b connected with one end 44a of the stator coil 44, and a second joint 61c having an axial length connectable with the terminal of the feeder of any phase. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

この発明は、電動機や発電機等の回転電機に用いられるステータに関するものである。   The present invention relates to a stator used in a rotating electric machine such as an electric motor or a generator.

電動機等のステータには、分割鉄心に外嵌した絶縁ボビンにステータコイルを巻回してステータ片を構成し、このステータ片を複数用意し円環状に配列して環状ステータ群を構成し、この環状ステータ群に環状の配電部材を取り付け、配電部材における各相の給電線(バスリング)の端子部とステータコイルの一端を、絶縁ボビンに固定されたターミナルを介して接続し、隣接するステータ片のステータコイルの他端同士を、絶縁ボビンに固定された中点ターミナルを介して接続したものが知られている(例えば、特許文献1参照)。
特開2001−25198号公報
In a stator such as an electric motor, a stator coil is formed by winding an insulating bobbin fitted around a split iron core to form a stator piece, and a plurality of the stator pieces are arranged in an annular shape to form an annular stator group. An annular power distribution member is attached to the stator group, and a terminal portion of a power supply line (bus ring) of each phase in the power distribution member is connected to one end of the stator coil via a terminal fixed to an insulating bobbin. One in which the other ends of the stator coils are connected to each other via a midpoint terminal fixed to an insulating bobbin is known (for example, see Patent Document 1).
JP 2001-25198 A

しかしながら、従来の前記ステータにおいては、配電部材の給電線が相毎にステータの軸線方向にずれて位置しているため、給電線の前記端子部とコネクタとを接続するためには、相毎に端子部の寸法・形状を変えるか、あるいは、相毎にコネクタの寸法・形状を変えるかしなければならず、いずれにせよ多種の部材を用意する必要があった。
また、前記ステータでは、2つのステータコイルの他端をそれぞれ別々に中点ターミナルのかしめ部にかしめ固定しており、接続作業が繁雑であった。
そこで、この発明は、部品の共通化を図り、生産性を向上することができるステータを提供するものである。
However, in the conventional stator, since the power supply lines of the power distribution member are shifted from each other in the axial direction of the stator for each phase, in order to connect the terminal portion of the power supply line and the connector, for each phase It was necessary to change the size and shape of the terminal portion or to change the size and shape of the connector for each phase. In any case, it was necessary to prepare various members.
Further, in the stator, the other ends of the two stator coils are separately caulked and fixed to the caulking portion of the midpoint terminal, and the connection work is complicated.
Accordingly, the present invention provides a stator capable of sharing parts and improving productivity.

上記課題を解決するために、請求項1に係る発明は、分割鉄心(例えば、後述する実施例における分割鉄心42)に外嵌した絶縁ボビン(例えば、後述する実施例における絶縁ボビン43)にステータコイル(例えば、後述する実施例におけるステータコイル44)を巻回してステータ片(例えば、後述する実施例におけるステータ片41)が構成され、複数の前記ステータ片を円環状に配列して環状ステータ群(例えば、後述する実施例における環状ステータ群40)が構成され、この環状ステータ群に環状の配電部材(例えば、後述する実施例における配電部材70)が取り付けられ、前記配電部材の各相の給電線(例えば、後述する実施例におけるバスリング71U,71V,71W)と前記ステータコイルが、前記絶縁ボビンに固定されたターミナル(例えば、後述する実施例におけるターミナル61)を介して接続されたステータ(例えば、後述する実施例におけるステータ1)であって、前記給電線は相毎にステータの軸線方向にずらして配置され、且つ、各給電線はステータの直径方向に延出する端子部(例えば、後述する実施例における端子部72a)を備え、前記ターミナルには、前記ステータコイルの一端(例えば、後述する実施例における一端44a)に接続される第1接続部(例えば、後述する実施例における第1接続部61b)と、いずれの相の給電線の前記端子部にも接続可能な軸線方向長さを有する第2接続部(例えば、後述する実施例における第2接続部61c)を備えることを特徴とする。
このように構成することにより、ステータの軸線方向にずれて配置される配電部材のいずれの相の端子部も、ターミナルの第2接続部で接続することができ、ターミナルの共通化が可能になる。
In order to solve the above-mentioned problem, the invention according to claim 1 is directed to an insulating bobbin (for example, an insulating bobbin 43 in an embodiment described later) fitted on a split iron core (for example, a divided core 42 in an embodiment described later). A stator piece (for example, a stator piece 41 in an embodiment described later) is formed by winding a coil (for example, a stator coil 44 in an embodiment described later), and a plurality of the stator pieces are arranged in an annular shape to form an annular stator group. (For example, an annular stator group 40 in an embodiment described later) is configured, and an annular power distribution member (for example, a power distribution member 70 in an embodiment described later) is attached to the annular stator group, and supply of each phase of the power distribution member is performed. Electric wires (for example, bus rings 71U, 71V, 71W in the embodiments described later) and the stator coil are fixed to the insulating bobbin. A stator (for example, a stator 1 in an embodiment to be described later) connected via a terminal (for example, a terminal 61 in an embodiment to be described later), and the feed line is shifted in the axial direction of the stator for each phase. Each feeder line is provided with a terminal portion (for example, a terminal portion 72a in an embodiment described later) extending in the diameter direction of the stator, and the terminal has one end of the stator coil (for example, an embodiment described later). The first connecting portion (for example, the first connecting portion 61b in the embodiment described later) connected to the one end 44a) in the example and an axial length that can be connected to the terminal portion of any phase of the feeder line A second connecting portion (for example, a second connecting portion 61c in an embodiment described later) is provided.
By comprising in this way, the terminal part of any phase of the power distribution member arranged shifted in the axial direction of the stator can be connected by the second connection part of the terminal, and the terminal can be shared. .

請求項2に係る発明は、請求項1に記載の発明において、前記第2接続部はステータの軸線方向に沿って対向配置された1対のアーム(例えば、後述する実施例における61d、61d)を有し、この1対のアームで前記端子部を挟持し接続することを特徴とする。
このように構成することにより、ステータの軸線方向にずれて配置される配電部材のいずれの相の端子部も、ターミナルの第2接続部における2つのアームで挟持し、確実に接続することができる。
According to a second aspect of the present invention, in the first aspect of the invention, the second connection portion is a pair of arms disposed opposite to each other along the axial direction of the stator (for example, 61d and 61d in the embodiments described later). The terminal portion is sandwiched and connected by the pair of arms.
By comprising in this way, the terminal part of any phase of the power distribution member arrange | positioned shifted | deviated to the axial direction of a stator can be clamped by the two arms in the 2nd connection part of a terminal, and can be connected reliably. .

請求項3に係る発明は、請求項1または請求項2に記載の発明において、前記配電部材は円環状をなす同一径の複数相の給電線(例えば、後述する実施例におけるバスリング71U,71V,71W)を周方向所定間隔で結束部材(例えば、後述する実施例における樹脂モールド部73)によって束ねて構成されていることを特徴とする。
このように構成することにより、軽量で構成簡単な配電部材のいずれの相の端子部も、ターミナルの第2接続部で接続することができる。
The invention according to claim 3 is the invention according to claim 1 or claim 2, wherein the power distribution member is a ring-shaped multiple-phase feeder line having the same diameter (for example, bus rings 71U and 71V in the embodiments described later). , 71W) are bundled at a predetermined interval in the circumferential direction by a binding member (for example, a resin mold portion 73 in an embodiment described later).
By comprising in this way, the terminal part of any phase of the distribution member which is lightweight and easy to construct can be connected by the second connection part of the terminal.

請求項4に係る発明は、請求項1から請求項3のいずれか1項に記載の発明において、前記絶縁ボビンにはステータコイルの他端(例えば、後述する実施例における他端44b)同士を接続する中点ターミナル(例えば、後述する実施例における中点ターミナル62)が固定され、この中点ターミナルは、隣り合う2つのステータコイルの他端を一緒に挟持して接続する接続部(例えば、後述する実施例における接続部62b)を備えることを特徴とする。
このように構成することにより、隣り合う2つのステータコイルの他端と中点ターミナルの接続部の接続作業を1回の処理で行うことができる。
According to a fourth aspect of the present invention, in the invention according to any one of the first to third aspects, the other end of the stator coil (for example, the other end 44b in an embodiment described later) is connected to the insulating bobbin. A midpoint terminal to be connected (for example, the midpoint terminal 62 in the embodiment described later) is fixed, and this midpoint terminal is connected to a connection portion (for example, by sandwiching the other end of two adjacent stator coils together) A connecting portion 62b) in an embodiment to be described later is provided.
By comprising in this way, the connection operation | work of the connection part of the other end of two adjacent stator coils and a midpoint terminal can be performed by one process.

請求項1および請求項3に係る発明によれば、いずれの相のステータ片におけるターミナルも同じもので済み、ターミナルの共通化が可能になる。
請求項2に係る発明によれば、配電部材のいずれの相の端子部も、ターミナルの第2接続部における2つのアームで挟持し、確実に接続することができる。
請求項4に係る発明によれば、隣り合う2つのステータコイルの他端と中点ターミナルの接続部の接続作業を1回の処理で行うことができるので、生産性が向上する。
According to the invention which concerns on Claim 1 and Claim 3, the terminal in the stator piece of any phase should just be the same, and sharing of a terminal is attained.
According to the invention which concerns on Claim 2, the terminal part of any phase of a power distribution member can be clamped by the two arms in the 2nd connection part of a terminal, and can be connected reliably.
According to the invention which concerns on Claim 4, since the connection operation | work of the connection part of the other end of two adjacent stator coils and a midpoint terminal can be performed by one process, productivity improves.

以下、この発明に係るステータの実施例を図1から図23の図面を参照して説明する。
この実施例におけるステータはハイブリッド車両の駆動用電動機に用いられている。図1はハイブリッド車両の駆動系の模式図であり、ハイブリッド車両は駆動源として内燃機関(エンジン)2と電動機(回転電機)3を備え、電動機3においてステータ1の内側で回転するロータ5に、内燃機関2の出力軸2aおよびトランスミッション4の入力軸4aが連結されている。内燃機関2と電動機3の駆動力はトランスミッション4を介して駆動輪(車輪)6に伝達され、内燃機関2と電動機3の少なくとも一方の動力を駆動力としてハイブリッド車両は走行する。また、このハイブリッド車両は、減速時に駆動輪6側から電動機3側に駆動力が伝達されると、電動機3は発電機として機能し、回生制動により車体の運動エネルギーを電気エネルギーとして図示しない蓄電装置に回収する。
Embodiments of the stator according to the present invention will be described below with reference to the drawings of FIGS.
The stator in this embodiment is used in an electric motor for driving a hybrid vehicle. FIG. 1 is a schematic diagram of a drive system of a hybrid vehicle. The hybrid vehicle includes an internal combustion engine (engine) 2 and an electric motor (rotating electric machine) 3 as drive sources, and a rotor 5 that rotates inside the stator 1 in the electric motor 3 includes: The output shaft 2a of the internal combustion engine 2 and the input shaft 4a of the transmission 4 are connected. The driving force of the internal combustion engine 2 and the electric motor 3 is transmitted to driving wheels (wheels) 6 via the transmission 4, and the hybrid vehicle travels using at least one of the power of the internal combustion engine 2 and the electric motor 3 as a driving force. Further, in this hybrid vehicle, when driving force is transmitted from the driving wheel 6 side to the electric motor 3 side during deceleration, the electric motor 3 functions as a generator, and a power storage device (not shown) uses the kinetic energy of the vehicle body as electric energy by regenerative braking. To recover.

図2はステータ1を内燃機関2側から見た正面図、図3および図4は同要部拡大正面図、図5は同縦断面図、図6は同要部拡大断面図であり、ステータ1は、ハウジング10と、ステータホルダ20と、ステータ片41を環状に配列してなる環状ステータ群40と、環状の配電部材70を備えている。
ハウジング10は電動機3のハウジングを形成しており、内燃機関2とトランスミッション4の間に挟み込まれてこれらに連結固定される。
ハウジング10の内部空間13は、ステータホルダ20や環状ステータ群40が収納可能な形状に形成されており、その内周部のトランスミッション4との連結側には、ステータホルダ20を固定するためのボルト孔11を有するボス(固定部)12が、周方向所定位置に複数(この実施例では6つ)設けられている。また、ハウジング10は、内部空間13に連なるターミナルボックス14を備えている。
2 is a front view of the stator 1 as viewed from the internal combustion engine 2 side, FIGS. 3 and 4 are enlarged front views of the main part, FIG. 5 is a longitudinal sectional view of the same, and FIG. 6 is an enlarged sectional view of the main part. 1 includes a housing 10, a stator holder 20, an annular stator group 40 in which stator pieces 41 are annularly arranged, and an annular power distribution member 70.
The housing 10 forms the housing of the electric motor 3 and is sandwiched between the internal combustion engine 2 and the transmission 4 and is connected and fixed thereto.
The internal space 13 of the housing 10 is formed in a shape that can accommodate the stator holder 20 and the annular stator group 40, and a bolt for fixing the stator holder 20 is connected to the inner peripheral portion of the housing 10 connected to the transmission 4. A plurality (six in this embodiment) of bosses (fixed portions) 12 having holes 11 are provided at predetermined positions in the circumferential direction. Further, the housing 10 includes a terminal box 14 that is continuous with the internal space 13.

ステータホルダ20は、図7および図8に示すように、筒部21と、その軸線方向一端側に径方向外側に張り出すように設けられたフランジ部22とを備えている。フランジ部22には、ハウジング10のボルト孔11に対応する位置に貫通孔23が設けられている。ステータホルダ20は、フランジ部22をトランスミッション4側に、筒部21を内燃機関2側に配置してハウジング10内に収容され、フランジ部22をボス12の内燃機関2側(軸線方向内側)の端面に合わせて、貫通孔23に挿通されたボルト24をボルト孔11に螺合することによって、ハウジング10に固定されている。   As shown in FIG. 7 and FIG. 8, the stator holder 20 includes a cylindrical portion 21 and a flange portion 22 provided so as to protrude radially outward at one end side in the axial direction. The flange portion 22 is provided with a through hole 23 at a position corresponding to the bolt hole 11 of the housing 10. The stator holder 20 is accommodated in the housing 10 with the flange portion 22 on the transmission 4 side and the cylinder portion 21 on the internal combustion engine 2 side, and the flange portion 22 on the internal combustion engine 2 side (in the axial direction) of the boss 12. The bolt 24 inserted through the through hole 23 is screwed into the bolt hole 11 so as to match the end surface, thereby being fixed to the housing 10.

なお、ステータホルダ20をハウジング10に固定する6本のボルト24のうちの2本は、図6に示すように、円筒状のノックパイプ25を挿通しており、対応する貫通孔23はノックパイプ25が嵌入可能な大きさにされ、対応するボルト孔11にはノックパイプ25が嵌入可能なノック孔15が形成されている。   Note that two of the six bolts 24 that fix the stator holder 20 to the housing 10 pass through a cylindrical knock pipe 25 as shown in FIG. 6, and the corresponding through hole 23 is a knock pipe. The corresponding bolt hole 11 is formed with a knock hole 15 into which the knock pipe 25 can be inserted.

ステータホルダ20の筒部21は、図9に示すように、フランジ部22側がストレートな小径筒部(嵌合筒部)26、フランジ部22と軸線方向反対側がストレートな大径筒部27となっていて、小径筒部26と大径筒部27はテーパ筒部28によって接続されている。大径筒部27とテーパ筒部28、および、テーパ筒部28と小径筒部26はいずれも円弧面29a,29bによってスムーズに接続されている。大径筒部27の内径は後述する分割鉄心42のヨーク42bの外径よりも大きく、小径筒部26の内径は、ヨーク42bを圧入可能な程度にヨーク42bの外径よりも若干小さく設定されている。
この実施例において、テーパ筒部28および円弧面29a,29bは、ステータホルダ20の内径が軸線方向一端側(フランジ部22側)へ向かって連続的に縮径する縮径部30を構成し、円弧面29bの小径側に内径一定の小径筒部26が連なっている。また、大径筒部27と縮径部30は導入部31を構成する。
また、ステータホルダ20の周方向所定部位には、テーパ筒部28から大径筒部27の一部分に跨って軸線方向に延びる突条32が径方向内側に突出して設けられている。この突条32は環状ステータ群40に対する周方向の位置決めをするためのものである。
As shown in FIG. 9, the cylindrical portion 21 of the stator holder 20 is a small-diameter cylindrical portion (fitting cylindrical portion) 26 having a straight flange portion 22 side, and a large-diameter cylindrical portion 27 having a straight axially opposite side to the flange portion 22. The small diameter cylindrical portion 26 and the large diameter cylindrical portion 27 are connected by a tapered cylindrical portion 28. The large-diameter cylindrical portion 27 and the tapered cylindrical portion 28, and the tapered cylindrical portion 28 and the small-diameter cylindrical portion 26 are all smoothly connected by arcuate surfaces 29a and 29b. The inner diameter of the large-diameter cylindrical portion 27 is larger than the outer diameter of the yoke 42b of the split core 42 described later, and the inner diameter of the small-diameter cylindrical portion 26 is set slightly smaller than the outer diameter of the yoke 42b to such an extent that the yoke 42b can be press-fitted. ing.
In this embodiment, the tapered cylindrical portion 28 and the circular arc surfaces 29a and 29b constitute a reduced diameter portion 30 in which the inner diameter of the stator holder 20 is continuously reduced toward one end side in the axial direction (flange portion 22 side). A small diameter cylindrical portion 26 having a constant inner diameter is connected to the small diameter side of the circular arc surface 29b. Further, the large diameter cylindrical portion 27 and the reduced diameter portion 30 constitute an introduction portion 31.
Further, at a predetermined circumferential position of the stator holder 20, a protrusion 32 extending in the axial direction is provided so as to protrude radially inward across a part of the large-diameter cylindrical portion 27 from the tapered cylindrical portion 28. This protrusion 32 is for positioning in the circumferential direction with respect to the annular stator group 40.

環状ステータ群40は所定数のステータ片41を円環状に配列して構成されている。図10はステータ片41の組立図、図11は同分解図であり、ステータ片41は、略T型に打ち抜かれたケイ素鋼板を積層して構成された分割鉄心42と、分割鉄心42に外嵌した樹脂製の絶縁ボビン43と、絶縁ボビン43に巻回されたステータコイル44からなる。
分割鉄心42は、ティース42aとヨーク42bを備え、ヨーク42bの周方向一端側には略半円形の凸部42cが形成され、他端側には略半円形の凹部42dが形成されていて、ステータ片41,41…を円環状に配列したときに、ヨーク42bの凸部42cが隣接するヨーク42bの凹部42dに嵌合して、総てのヨーク42bが真円状に繋がる。
また、ヨーク42bの外周面には分割鉄心42の積層方向に沿って延びる溝42eが設けられており、この溝42eにステータホルダ20の突条32を嵌入することで、ステータホルダ20に対する環状ステータ群40の周方向位置が位置決めされる。
The annular stator group 40 is configured by arranging a predetermined number of stator pieces 41 in an annular shape. FIG. 10 is an assembly view of the stator piece 41, and FIG. 11 is an exploded view thereof. The stator piece 41 includes a split iron core 42 formed by laminating silicon steel plates punched in a substantially T shape, and an outer surface of the split iron core 42. The insulating bobbin 43 made of resin is fitted, and the stator coil 44 is wound around the insulating bobbin 43.
The split iron core 42 includes a tooth 42a and a yoke 42b, a substantially semicircular convex portion 42c is formed on one end side in the circumferential direction of the yoke 42b, and a substantially semicircular concave portion 42d is formed on the other end side. When the stator pieces 41, 41,... Are arranged in an annular shape, the convex portion 42c of the yoke 42b is fitted into the concave portion 42d of the adjacent yoke 42b, and all the yokes 42b are connected in a perfect circle.
Further, a groove 42e extending along the stacking direction of the divided cores 42 is provided on the outer peripheral surface of the yoke 42b. By inserting the protrusions 32 of the stator holder 20 into the groove 42e, an annular stator with respect to the stator holder 20 is provided. The circumferential position of the group 40 is positioned.

図11に示すように絶縁ボビン43はステータ1の軸線方向(分割鉄心42の積層方向)に2分割されているが、以下の説明では、合体して一つの部材となった状態で説明する。絶縁ボビン43は、分割鉄心42のティース42aに外嵌するボビン部45と、分割鉄心42の積層方向の一端側においてボビン部45から分割鉄心42のヨーク42b側に延出してヨーク42bの一端面をほぼ全面覆う断面略逆L字形をなす配電用壁部46と、配電用壁部46と同じ一端側においてヨーク42bから離間する方向に延出する中点連結用壁部47を備えている。   As shown in FIG. 11, the insulating bobbin 43 is divided into two in the axial direction of the stator 1 (stacking direction of the divided iron cores 42), but in the following description, it will be described in a state where they are combined into one member. The insulating bobbin 43 extends from the bobbin portion 45 to the yoke 42b side of the split iron core 42 on one end side in the stacking direction of the split iron core 42, and is fitted to the teeth 42a of the split iron core 42. Are provided with a distribution wall portion 46 having a substantially inverted L-shaped cross section covering almost the entire surface, and a midpoint connection wall portion 47 extending in a direction away from the yoke 42 b on the same end side as the distribution wall portion 46.

ボビン部45には径方向の両端に鍔部45a,45bが設けられており、鍔部45a,45b間のボビン部45にステータコイル44が巻回される。また、配電用壁部46はヨーク42bの前記端面に沿って配置される側板部48と、この側板部48の先端から分割鉄心42から離間する方向に屈曲する2つの天板部49を備え、天板部49,49間は開口しており矩形の係合凹部(係合部)50となっている。また、側板部48と天板部49,49と鍔部45aによって囲まれた空間は配電用空間51となっていて、この配電用空間51に配電部材70が収納される。また、係合凹部50は後述するように配電部材70の位置決め用の係合部となる。   The bobbin portion 45 is provided with flange portions 45a and 45b at both ends in the radial direction, and the stator coil 44 is wound around the bobbin portion 45 between the flange portions 45a and 45b. Further, the power distribution wall portion 46 includes a side plate portion 48 disposed along the end face of the yoke 42b, and two top plate portions 49 bent in a direction away from the divided iron core 42 from the tip of the side plate portion 48, A space between the top plate portions 49 and 49 is opened to form a rectangular engagement recess (engagement portion) 50. A space surrounded by the side plate portion 48, the top plate portions 49, 49, and the flange portion 45a is a power distribution space 51, and the power distribution member 70 is accommodated in the power distribution space 51. Further, the engaging recess 50 becomes an engaging portion for positioning the power distribution member 70 as will be described later.

配電用壁部46の側板部48の略中央には、ヨーク42bの端面の一部を露出させるための孔46aが開口している。また、側板部48には孔46aに対して鍔部45a寄りにブラケット52が設けられており、鍔部45aの中央先端から延出するアーム53の先端がブラケット52に接近して位置している。さらに、この鍔部45aには、アーム53に隣接する位置に、分割鉄心42の積層方向に延びる切り欠き溝54が設けられている。   A hole 46a for exposing a part of the end surface of the yoke 42b is opened at the approximate center of the side plate 48 of the power distribution wall 46. Further, the side plate 48 is provided with a bracket 52 closer to the flange 45a than the hole 46a, and the tip of the arm 53 extending from the center tip of the flange 45a is located close to the bracket 52. . Further, the flange 45 a is provided with a notch groove 54 extending in the stacking direction of the divided cores 42 at a position adjacent to the arm 53.

ブラケット52とアーム53の間にはターミナル61が固定されている。図11および図12に示すように、ターミナル61は、支持部61aを中央にして、その一端側に円弧状をなす第1接続部61bが設けられ、他端側にU字状をなす第2接続部61cが設けられて構成されており、第2接続部61cは、互いに対向する一対の細長いアーム61d,61dを備えている。ターミナル61は、支持部61aをブラケット52とアーム53の間に挿入して固定されており、第1接続部61bが切り欠き溝54と同じ側に配置される。そして、ステータコイル44の一端44aが切り欠き溝54を挿通して第1接続部61bに挿入され、第1接続部64をかしめることによって、ステータコイル44の一端44aが第1接続部61bに連結されている(図3、図10、図18〜図20参照)。第2接続部61cには配電部材70が接続されるが、これについては後述する。   A terminal 61 is fixed between the bracket 52 and the arm 53. As shown in FIGS. 11 and 12, the terminal 61 is provided with a first connecting portion 61b having an arc shape on one end side with the support portion 61a in the center, and a second shape having a U shape on the other end side. The connection portion 61c is provided, and the second connection portion 61c includes a pair of elongated arms 61d and 61d that face each other. The terminal 61 is fixed by inserting a support portion 61 a between the bracket 52 and the arm 53, and the first connection portion 61 b is disposed on the same side as the notch groove 54. Then, one end 44a of the stator coil 44 is inserted into the first connection portion 61b through the notch groove 54, and the first connection portion 64 is caulked so that the one end 44a of the stator coil 44 is connected to the first connection portion 61b. They are connected (see FIG. 3, FIG. 10, FIG. 18 to FIG. 20). The power distribution member 70 is connected to the second connection portion 61c, which will be described later.

また、中点連結用壁部47は、鍔部45bと略平行に配置された仕切板部55と、仕切板部55よりも鍔部45bに接近して鍔部45bと略平行に設けられたブラケット56とを備えており、鍔部45bと仕切板部55には互いに対応する位置に、分割鉄心42の積層方向に延びる切り欠き溝57,58が設けられている。   Further, the midpoint connecting wall portion 47 is provided with a partition plate portion 55 disposed substantially parallel to the flange portion 45b, and closer to the flange portion 45b than the partition plate portion 55 and substantially parallel to the flange portion 45b. The flange portion 45b and the partition plate portion 55 are provided with notch grooves 57 and 58 extending in the stacking direction of the divided cores 42 at positions corresponding to each other.

鍔部45bとブラケット56の間には中点ターミナル62が固定されている。図11に示すように、中点ターミナル62は、支持部62aの一端にU字状をなす接続部62bが設けられて構成されている。ターミナル62は、支持部62aを鍔部45bとブラケット56の間に挿入して固定されており、接続部62bが切り欠き溝57,58とほぼ一直線上に配置される。そして、ステータコイル44の他端44bの基端部44cが鍔部45bの切り欠き溝57を挿通してターミナル62の接続部62bに挿入され、環状ステータ群40として組まれたときに隣りに配置されるステータ片41におけるステータコイル44の他端44bの先端部44dが仕切板部55の切り欠き溝58を挿通して同じ接続部62bに挿入され、基端部41cと先端部44dが挿入された接続部62bをかしめることによって、隣接する2つのステータコイル44,44の他端44b,44bが接続部62bに連結されている(図4、図10および図17参照)。したがって、総ての相のステータ片41のステータコイル44の他端44b同士は中点ターミナル62を介して接続される。
このステータ1においては、隣接する2つのステータコイル44,44の他端44b,44bを、中点ターミナル62の接続部62bに挿入した後、この接続部62bをかしめることにより、1回のかしめ作業で前記2つの他端44b,44bを接続することができ、生産性が向上する。
A midpoint terminal 62 is fixed between the flange portion 45 b and the bracket 56. As shown in FIG. 11, the midpoint terminal 62 is configured by providing a U-shaped connection portion 62b at one end of the support portion 62a. The terminal 62 is fixed by inserting a support portion 62a between the flange portion 45b and the bracket 56, and the connection portion 62b is arranged substantially in a straight line with the cutout grooves 57 and 58. Then, the base end portion 44c of the other end 44b of the stator coil 44 is inserted into the connection portion 62b of the terminal 62 through the notch groove 57 of the flange portion 45b, and is arranged next to each other when assembled as the annular stator group 40. The leading end 44d of the other end 44b of the stator coil 44 in the stator piece 41 inserted is inserted into the same connecting portion 62b through the notch groove 58 of the partition plate portion 55, and the base end portion 41c and the leading end portion 44d are inserted. By caulking the connecting portion 62b, the other ends 44b, 44b of the two adjacent stator coils 44, 44 are coupled to the connecting portion 62b (see FIGS. 4, 10, and 17). Therefore, the other ends 44 b of the stator coils 44 of the stator pieces 41 of all phases are connected to each other via the midpoint terminal 62.
In this stator 1, after the other ends 44 b and 44 b of the two adjacent stator coils 44 and 44 are inserted into the connection portion 62 b of the midpoint terminal 62, the connection portion 62 b is caulked to perform caulking once. The two other ends 44b and 44b can be connected by work, and productivity is improved.

図6に示すように、環状ステータ群40がステータホルダ20に取り付けられた状態において、各ステータ片41のヨーク42bの外周面がステータホルダ20の小径筒部26の内面に嵌合し、分割鉄心42の積層方向一端側の端面がフランジ部22の外面とほぼ面一になり、分割鉄心42の積層方向他端側の端面が大径筒部27の先端面とほぼ面一になる。また、配電用壁部46の外周部が大径筒部27よりも径方向外側に突出する。   As shown in FIG. 6, in the state where the annular stator group 40 is attached to the stator holder 20, the outer peripheral surface of the yoke 42 b of each stator piece 41 is fitted to the inner surface of the small-diameter cylindrical portion 26 of the stator holder 20. The end surface on one end side in the stacking direction of 42 is substantially flush with the outer surface of the flange portion 22, and the end surface on the other end side in the stacking direction of the split iron core 42 is substantially flush with the tip surface of the large-diameter cylindrical portion 27. Further, the outer peripheral portion of the power distribution wall portion 46 protrudes outward in the radial direction from the large diameter cylindrical portion 27.

次に、絶縁ボビン43の配電用空間51に収容される配電部材70について、図13〜図16、および図23を参照して説明する。
配電部材70は、同一径のリング状をなすU相、V相、W相のバスリング(給電線)71U,71V,71Wを軸線方向にずらして同心上に配置し、これら三相のバスリング71U,71V,71Wを樹脂モールド部(結束部材)73によって束ねて構成されている。各バスリング71U,71V,71Wには、径方向内側に略コ字形に突出する接続部72が周方向所定間隔おきに設けられており、各相の接続部72が他の相の接続部72と周方向で重複しないように順番に配置されている。
なお、図15に示すように、バスリング71U,71V,71Wはいずれも、導線75を絶縁カバー76で被覆して構成されているが、接続部72では絶縁カバー76が剥がされて導線75が露出している。接続部72においてバスリング71(U〜W)の直径方向に延出する部分は端子部72aにされている。
Next, the power distribution member 70 accommodated in the power distribution space 51 of the insulating bobbin 43 will be described with reference to FIGS. 13 to 16 and FIG.
The distribution member 70 has U-phase, V-phase, and W-phase bus rings (feed lines) 71U, 71V, and 71W that are ring-shaped with the same diameter and are arranged concentrically while being shifted in the axial direction. 71U, 71V and 71W are configured by bundling them with a resin mold part (bundling member) 73. Each bus ring 71U, 71V, 71W is provided with connecting portions 72 protruding in a substantially U shape radially inward at predetermined intervals in the circumferential direction, and connecting portions 72 of each phase are connected to connecting portions 72 of other phases. And are arranged in order so as not to overlap in the circumferential direction.
As shown in FIG. 15, the bus rings 71U, 71V, 71W are all configured by covering the conductive wire 75 with the insulating cover 76, but the insulating cover 76 is peeled off at the connection portion 72 so that the conductive wire 75 is connected. Exposed. A portion extending in the diameter direction of the bus ring 71 (U to W) in the connection portion 72 is a terminal portion 72a.

そして、図13および図14に示すように、3相に関わりなく周方向で隣り合う接続部72,72の間に樹脂モールド部73が設けられている。樹脂モールド部73の外周部には、径方向外側へ突出し周方向に幅を狭くした凸部73aが形成されている。図3に示すように、樹脂モールド部73において凸部73aよりも径方向内側の部分は、ステータ片41の絶縁ボビン43における天板部49の内面に沿って収容される大きさに形成されており、凸部73aは、絶縁ボビン43における係合凹部50にほぼ隙間なく挿入可能な大きさに形成されている。そして、凸部73aを係合凹部50に挿入することにより、環状ステータ群40に対する配電部材70の周方向の位置決めがなされ、その状態において、バスリング71U,71V,71Wにおける接続部72の端子部72aが対応するステータ片41におけるターミナル61の第2接続部61cに挿入されるように設定されている。   And as shown in FIG.13 and FIG.14, the resin mold part 73 is provided between the connection parts 72 and 72 adjacent in the circumferential direction irrespective of three phases. On the outer peripheral portion of the resin mold portion 73, a convex portion 73a that protrudes radially outward and has a narrow width in the circumferential direction is formed. As shown in FIG. 3, a portion of the resin mold portion 73 that is radially inward of the convex portion 73 a is formed to be accommodated along the inner surface of the top plate portion 49 of the insulating bobbin 43 of the stator piece 41. The convex portion 73a is formed in such a size that it can be inserted into the engagement concave portion 50 of the insulating bobbin 43 with almost no gap. Then, by inserting the convex portion 73a into the engaging concave portion 50, the distribution member 70 is positioned in the circumferential direction with respect to the annular stator group 40. In this state, the terminal portion of the connecting portion 72 in the bus rings 71U, 71V, 71W. 72 a is set so as to be inserted into the second connection portion 61 c of the terminal 61 in the corresponding stator piece 41.

ここで、バスリング71U,71V,71Wの接続部72は各相毎に軸線方向にずれているが、ターミナル61における第2接続部61cのアーム61dは、軸線方向いずれに位置する接続部72の端子部72aをも挿入可能な軸線方向長さを有しており、いずれの相の端子部72aもアーム61d,61d間に挿入することができるようになっている。   Here, the connecting portions 72 of the bus rings 71U, 71V, 71W are shifted in the axial direction for each phase, but the arm 61d of the second connecting portion 61c in the terminal 61 is connected to the connecting portion 72 located in any axial direction. The terminal portion 72a has an axial length that can be inserted, and the terminal portion 72a of any phase can be inserted between the arms 61d and 61d.

そして、接続部72の端子部72aが挿入された第2接続部61cをかしめることにより端子部72aと第2接続部61cが連結され、ターミナル61を介して、各相のバスリング71U,71V,71Wと対応する相のステータ片41のステータコイル44が接続される。図18はU相のバスリング71Uの端子部72aとターミナル61の第2接続部61cとの接続部分における断面図(図3のD−D矢視断面図)であり、図19はV相のバスリング71Vにおける同接続部分における断面図、図20はW相のバスリング71Wにおける同接続部分における断面図である。   Then, the terminal portion 72a and the second connection portion 61c are connected by caulking the second connection portion 61c into which the terminal portion 72a of the connection portion 72 is inserted, and the bus rings 71U and 71V of each phase are connected via the terminal 61. , 71 W and the stator coil 44 of the stator piece 41 corresponding to the phase are connected. 18 is a cross-sectional view (cross-sectional view taken along the line DD in FIG. 3) of the connection portion between the terminal portion 72a of the U-phase bus ring 71U and the second connection portion 61c of the terminal 61, and FIG. FIG. 20 is a cross-sectional view of the same connection portion in the W-phase bus ring 71W.

したがって、U相の各ステータ片41のステータコイル44の一端44a同士はバスリング71Uを介して接続され、V相の各ステータ片41のステータコイル44の一端44a同士はバスリング71Vを介して接続され、W相の各ステータ片41のステータコイル44の一端44a同士はバスリング71Wを介して接続される。
また、各相のバスリング71U,71V,71Wからは接続端子74U,74V,74Wが径方向外側に延出しており、各相の接続端子74U,74V,74Wは、図2および図5に示すように、ターミナルボックス14内に配されたバスバー90U,90V,90Wを介して、給電端子91U,91V,91Wに接続されている。
Therefore, the ends 44a of the stator coils 44 of the U-phase stator pieces 41 are connected to each other via the bus ring 71U, and the ends 44a of the stator coils 44 of the V-phase stator pieces 41 are connected to each other via the bus ring 71V. The ends 44a of the stator coils 44 of the W-phase stator pieces 41 are connected to each other via a bus ring 71W.
In addition, connection terminals 74U, 74V, and 74W extend radially outward from the bus rings 71U, 71V, and 71W of the respective phases, and the connection terminals 74U, 74V, and 74W of the respective phases are illustrated in FIGS. 2 and 5. As described above, the power supply terminals 91U, 91V, and 91W are connected to each other through the bus bars 90U, 90V, and 90W arranged in the terminal box 14.

次に、このように構成されるステータ1の組み立て手順を図21〜図23の図面を参照して説明する。
まず、図21に示すように、ハウジング10にステータホルダ20を取り付ける。その場合には、ハウジング10においてボス12が設けられていない側の開口、すなわち内燃機関2側の開口から、フランジ部22を先行するようにして、ステータホルダ20をハウジング10の内部空間13に挿入し、フランジ部22の貫通孔23をボス12のボルト孔11に合わせながら、フランジ部22をボス12の端面に当てる。そして、2本のボルト24をそれぞれノックパイプ25に挿通し、フランジ部22の対応する貫通孔23に挿通するとともに、対応するボルト孔11に螺合して締め付け、ノックパイプ25をノック孔15に嵌入する。このように2本のボルト24を取り付けることにより、ノックパイプ25を定位置に嵌着することができ、且つステータホルダ20をハウジング10に対して周方向および径方向に精確に位置決めすることができる。その後、残る4本のボルト24をボルト孔11に螺合し締め付けて、ステータホルダ20の取り付けが完了する。
Next, an assembly procedure of the stator 1 configured as described above will be described with reference to the drawings of FIGS.
First, as shown in FIG. 21, the stator holder 20 is attached to the housing 10. In that case, the stator holder 20 is inserted into the internal space 13 of the housing 10 with the flange portion 22 leading from the opening on the side where the boss 12 is not provided in the housing 10, that is, the opening on the internal combustion engine 2 side. Then, the flange 22 is brought into contact with the end face of the boss 12 while the through hole 23 of the flange 22 is aligned with the bolt hole 11 of the boss 12. Then, the two bolts 24 are respectively inserted into the knock pipes 25, inserted into the corresponding through holes 23 of the flange portion 22, screwed into the corresponding bolt holes 11 and tightened, and the knock pipe 25 is inserted into the knock holes 15. Insert. By attaching the two bolts 24 in this manner, the knock pipe 25 can be fitted in a fixed position, and the stator holder 20 can be accurately positioned with respect to the housing 10 in the circumferential direction and the radial direction. . Thereafter, the remaining four bolts 24 are screwed into the bolt holes 11 and tightened to complete the attachment of the stator holder 20.

次に、図22に示すように、予めステータ片41を円環状に配列して形成しておいた環状ステータ群40を、ステータホルダ20に取り付ける。その場合には、ステータホルダ20の導入部31の開口から、環状ステータ群40において絶縁ボビン43の配電用壁部46と中点連結用壁部47を有しない側を先行するようにして、環状ステータ群40を挿入する。このとき、ステータホルダ20の大径筒部27の内径は、環状ステータ群40における分割鉄心42のヨーク42bの外径よりも大きいので、ヨーク42bを大径筒部27にスムーズに挿入することができる。そして、ヨーク42bを大径筒部27内に挿入した後、環状ステータ群40をさらに軸線方向に押し込むと、ヨーク42bは導入部31の内面に案内されながら、導入部31の内面をかじることなくスムーズに小径筒部26へと導かれる。環状ステータ群40をさらに軸線方向に押し込むと、ヨーク42bは小径筒部26内に圧入される。したがって、環状ステータ群40をステータホルダ20に容易に圧入することができる。   Next, as shown in FIG. 22, an annular stator group 40 in which the stator pieces 41 are previously arranged in an annular shape is attached to the stator holder 20. In that case, the annular stator group 40 is preceded by the opening of the introduction portion 31 of the stator holder 20 so that the side of the insulating bobbin 43 that does not have the power distribution wall portion 46 and the midpoint connection wall portion 47 is preceded. The stator group 40 is inserted. At this time, since the inner diameter of the large-diameter cylindrical portion 27 of the stator holder 20 is larger than the outer diameter of the yoke 42b of the split iron core 42 in the annular stator group 40, the yoke 42b can be smoothly inserted into the large-diameter cylindrical portion 27. it can. Then, after the yoke 42b is inserted into the large-diameter cylindrical portion 27, when the annular stator group 40 is further pushed in the axial direction, the yoke 42b is guided by the inner surface of the introducing portion 31 and does not bite the inner surface of the introducing portion 31. It is smoothly guided to the small diameter cylindrical portion 26. When the annular stator group 40 is further pushed in the axial direction, the yoke 42 b is press-fitted into the small diameter cylindrical portion 26. Therefore, the annular stator group 40 can be easily press-fitted into the stator holder 20.

なお、環状ステータ群40をステータホルダ20に圧入する際には、圧入治具の先端を、絶縁ボビン43の配電用壁部46に開口する孔46aに通して、分割鉄心42の端面に直接に押し込み力を作用させるようにする。これにより、樹脂製の絶縁ボビン43には力を加えずに環状ステータ群40をステータホルダ20に圧入することができ、その結果、絶縁ボビン43にダメージを与えずに済み、絶縁ボビン43の損傷を防止することができる。
また、環状ステータ群40のステータホルダ20への圧入寸法は、前記圧入治具の軸線方向ストロークによって設定することができる。このようにすると、圧入寸法の管理が容易にできる。
When the annular stator group 40 is press-fitted into the stator holder 20, the tip of the press-fitting jig is passed through the hole 46 a opened in the power distribution wall portion 46 of the insulating bobbin 43 and directly into the end surface of the split iron core 42. Apply pushing force. As a result, the annular stator group 40 can be press-fitted into the stator holder 20 without applying force to the resin-made insulating bobbin 43. As a result, the insulating bobbin 43 is not damaged, and the insulating bobbin 43 is damaged. Can be prevented.
Moreover, the press-fitting dimension of the annular stator group 40 to the stator holder 20 can be set by the axial stroke of the press-fitting jig. In this way, the press-fit dimensions can be easily managed.

次に、図23に示すように、配電部材70を、環状ステータ群40において絶縁ボビン43の配電用壁部46や中点連結用壁部47を有する側から、絶縁ボビン43の配電用空間51に挿入し、配電用空間51内に収納する。この際には、配電部材70の接続端子74U,74V,74Wがバスバー90U,90V,90Wとの接続位置に配されるようにしながら、配電部材70の樹脂モールド部73における凸部73aを各ステータ片における絶縁ボビン43の係合凹部50に係合させて周方向の位置決めを行う。これにより、配電部材70を環状ステータ群40に対して精確な位置に容易に取り付けることができ、バスリング71U,71V,71Wにおける接続部72の端子部72aを、対応する相のステータ片1におけるターミナル61の第2接続部61cのアーム61d,61d間に容易に挿入することができる。この後、端子部72aが挿入された各第2接続部61cをかしめることにより、端子部72aを両アーム61d,61dで挟持し、端子部72aをターミナル61に確実に連結する。さらに、各相の接続端子74U,74V,74Wをバスバー90U,90V,90Wにそれぞれボルト92によって接続する。   Next, as shown in FIG. 23, the distribution member 70 is connected to the distribution space 51 of the insulating bobbin 43 from the side of the annular stator group 40 having the distribution wall 46 and the midpoint connection wall 47 of the insulating bobbin 43. And housed in the power distribution space 51. At this time, the connection portions 74U, 74V, and 74W of the power distribution member 70 are arranged at the connection positions with the bus bars 90U, 90V, and 90W, and the convex portions 73a of the resin mold portion 73 of the power distribution member 70 are connected to the stators. Positioning in the circumferential direction is performed by engaging with the engaging recess 50 of the insulating bobbin 43 in the piece. Thereby, the power distribution member 70 can be easily attached to the annular stator group 40 at an accurate position, and the terminal portion 72a of the connection portion 72 in the bus rings 71U, 71V, 71W is connected to the stator piece 1 of the corresponding phase. The terminal 61 can be easily inserted between the arms 61d and 61d of the second connecting portion 61c. Thereafter, the second connecting portions 61c into which the terminal portions 72a are inserted are caulked so that the terminal portions 72a are sandwiched between the arms 61d and 61d, and the terminal portions 72a are securely connected to the terminals 61. Further, the connection terminals 74U, 74V, and 74W of the respective phases are connected to the bus bars 90U, 90V, and 90W by bolts 92, respectively.

以上の手順で組み立てると、ハウジング10を固定しておき、内燃機関2側から、ステータホルダ20、環状ステータ群40、配電部材70を順に組み付けていくことができるので、組み立て方向が一方向になる。したがって、組み立て途中で、部材の向きを反転させる必要がなく、生産性が向上する。
また、いずれの相のステータ片41にも、同じ形状・寸法のターミナル61を装着すればよいので、ターミナル61が1種類で済み、部品の共通化を図ることができ、生産性が向上する。
When assembled in the above procedure, the housing 10 is fixed, and the stator holder 20, the annular stator group 40, and the power distribution member 70 can be assembled in this order from the internal combustion engine 2 side. . Therefore, it is not necessary to reverse the direction of the member during assembly, and productivity is improved.
Further, since the terminal 61 having the same shape and dimensions may be attached to the stator piece 41 of any phase, only one type of terminal 61 is required, so that parts can be shared and productivity is improved.

〔他の実施例〕
なお、この発明は前述した実施例に限られるものではない。
例えば、配電部材は前述した実施例のようなバスリング(給電線)を周方向部分的に樹脂モールド部で結束して構成したものに限らず、バスリングの全体を樹脂モールドにより包囲して構成したものなど、種々の構造の配電部材が採用可能である。給電線の端子部は、前述したコ字状のものに限らず、直線棒状のようなものであっても構わない。
[Other Examples]
The present invention is not limited to the embodiment described above.
For example, the power distribution member is not limited to a configuration in which the bus ring (feeding line) as in the above-described embodiment is partially bundled with the resin mold portion in the circumferential direction, and the entire bus ring is surrounded by the resin mold. It is possible to employ power distribution members having various structures such as those described above. The terminal portion of the power supply line is not limited to the U-shape described above, and may be a straight bar shape.

また、ターミナルの第2接続部の形状も前述した実施例のものに限られず、いずれの相の端子部とも接続可能な機能を有している限り、種々の形状が採用可能である。
また、前述した実施例は、本発明をハイブリッド車両の駆動用電動機のステータに適用した例であるが、電気自動車における駆動用電動機や、その他の電動機や発電機のステータにも本発明は適用可能である。
Further, the shape of the second connection portion of the terminal is not limited to that of the above-described embodiment, and various shapes can be adopted as long as it has a function capable of being connected to the terminal portion of any phase.
The above-described embodiments are examples in which the present invention is applied to a stator of a drive motor for a hybrid vehicle. However, the present invention can also be applied to a drive motor for an electric vehicle, other motors, and a stator for a generator. It is.

この発明に係るステータを備えた電動機を駆動源の一つとするハイブリッド車両の駆動系の模式図である。It is a schematic diagram of the drive system of the hybrid vehicle which uses the electric motor provided with the stator concerning this invention as one of the drive sources. 実施例1におけるステータの正面図である。It is a front view of the stator in Example 1. FIG. 実施例1におけるステータの要部拡大正面図である。FIG. 3 is an enlarged front view of a main part of the stator in Example 1. 実施例1におけるステータの要部拡大正面図である。FIG. 3 is an enlarged front view of a main part of the stator in Example 1. 実施例1におけるステータの縦断面図である。It is a longitudinal cross-sectional view of the stator in Example 1. 実施例1におけるステータの要部拡大断面図である。FIG. 3 is an enlarged cross-sectional view of a main part of the stator in Example 1. 実施例1のステータに用いられるステータホルダのフランジ側から見た正面図である。It is the front view seen from the flange side of the stator holder used for the stator of Example 1. 図7のA−A断面図である。It is AA sectional drawing of FIG. 図8のB部拡大断面図である。It is the B section expanded sectional view of FIG. 実施例1のステータに用いられるステータ片の組立斜視図である。It is an assembly perspective view of the stator piece used for the stator of Example 1. 前記ステータ片の分解斜視図である。It is a disassembled perspective view of the stator piece. 前記ステータ片のターミナルの斜視図である。It is a perspective view of the terminal of the stator piece. 実施例1のステータに用いられる配電部材の正面図である。It is a front view of the power distribution member used for the stator of Example 1. 前記配電部材の側面図である。It is a side view of the power distribution member. 図13のC−C断面図である。It is CC sectional drawing of FIG. 前記配電部材の分解斜視図である。It is a disassembled perspective view of the said power distribution member. 図4のE−E断面図である。It is EE sectional drawing of FIG. 前記配電部材のU相のバスリングとターミナルとの接続部における断面図であり、図3のD−D断面図である。It is sectional drawing in the connection part of the U-phase bus ring and terminal of the said power distribution member, and is DD sectional drawing of FIG. 前記配電部材のV相のバスリングとターミナルとの接続部における断面図である。It is sectional drawing in the connection part of the V-phase bus ring and terminal of the said power distribution member. 前記配電部材のW相のバスリングとターミナルとの接続部における断面図である。It is sectional drawing in the connection part of the W-phase bus ring of the said power distribution member, and a terminal. 実施例1のステータの組み立て手順を説明するための分解斜視図(その1)である。FIG. 6 is an exploded perspective view (No. 1) for explaining an assembling procedure of the stator according to the first embodiment. 実施例1のステータの組み立て手順を説明するための分解斜視図(その2)である。FIG. 6 is an exploded perspective view (No. 2) for explaining the assembly procedure of the stator of the first embodiment. 実施例1のステータの組み立て手順を説明するための分解斜視図(その3)である。FIG. 6 is an exploded perspective view (No. 3) for explaining the assembly procedure of the stator of the first embodiment.

符号の説明Explanation of symbols

1 ステータ
40 環状ステータ群
41 ステータ片
42 分割鉄心
43 絶縁ボビン
44 ステータコイル
44a 一端
44b 他端
61 ターミナル
61b 第1接続部
61c 第2接続部
61d アーム
62 中点ターミナル
62b 接続部
70 配電部材
72a 端子部
71U〜71W バスリング(給電線)
73 樹脂モールド部(結束部材)
DESCRIPTION OF SYMBOLS 1 Stator 40 Annular stator group 41 Stator piece 42 Split iron core 43 Insulating bobbin 44 Stator coil 44a One end 44b The other end 61 Terminal 61b First connection part 61c Second connection part 61d Arm 62 Midpoint terminal 62b Connection part 70 Power distribution member 72a Terminal part 71U-71W bus ring (feed line)
73 Resin mold part (binding member)

Claims (4)

分割鉄心に外嵌した絶縁ボビンにステータコイルを巻回してステータ片が構成され、複数の前記ステータ片を円環状に配列して環状ステータ群が構成され、この環状ステータ群に環状の配電部材が取り付けられ、前記配電部材の各相の給電線と前記ステータコイルが、前記絶縁ボビンに固定されたターミナルを介して接続されたステータであって、
前記給電線は相毎にステータの軸線方向にずらして配置され、且つ、各給電線はステータの直径方向に延出する端子部を備え、
前記ターミナルには、前記ステータコイルの一端に接続される第1接続部と、いずれの相の給電線の前記端子部にも接続可能な軸線方向長さを有する第2接続部を備えることを特徴とするステータ。
A stator piece is formed by winding a stator coil around an insulating bobbin that is externally fitted to a split iron core, and a plurality of stator pieces are arranged in an annular shape to form an annular stator group. An annular power distribution member is provided in the annular stator group. A stator attached to each phase of the power distribution member and the stator coil connected via a terminal fixed to the insulating bobbin;
The feed lines are arranged to be shifted in the axial direction of the stator for each phase, and each feed line includes a terminal portion extending in the diameter direction of the stator,
The terminal includes a first connection portion connected to one end of the stator coil, and a second connection portion having a length in the axial direction that can be connected to the terminal portion of a power supply line of any phase. And stator.
前記第2接続部はステータの軸線方向に沿って対向配置された1対のアームを有し、この1対のアームで前記端子部を挟持し接続することを特徴とする請求項1に記載のステータ。   The said 2nd connection part has a pair of arm opposingly arranged along the axial direction of a stator, The said terminal part is pinched | interposed and connected by this pair of arm, The connection of Claim 1 characterized by the above-mentioned. Stator. 前記配電部材は円環状をなす同一径の複数相の給電線を周方向所定間隔で結束部材によって束ねて構成されていることを特徴とする請求項1または請求項2に記載のステータ。   3. The stator according to claim 1, wherein the power distribution member is configured by bundling a plurality of power supply lines having the same diameter in an annular shape by a bundling member at a predetermined interval in the circumferential direction. 前記絶縁ボビンにはステータコイルの他端同士を接続する中点ターミナルが固定され、この中点ターミナルは、隣り合う2つのステータコイルの他端を一緒に挟持して接続する接続部を備えることを特徴とする請求項1から請求項3のいずれか1項に記載のステータ。   A midpoint terminal that connects the other ends of the stator coils is fixed to the insulating bobbin, and the midpoint terminal includes a connecting portion that sandwiches and connects the other ends of two adjacent stator coils. The stator according to any one of claims 1 to 3, wherein the stator is any one of claims 1 to 3.
JP2004126866A 2004-04-22 2004-04-22 Stator Expired - Fee Related JP3977351B2 (en)

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WO2007086312A1 (en) * 2006-01-24 2007-08-02 Kabushiki Kaisha Yaskawa Denki Divided core for motor stator, motor stator using it, permanent magnetic type synchronous motor, and punching method using punching mold for divided core
JP2008109718A (en) * 2006-10-23 2008-05-08 Furukawa Electric Co Ltd:The Intensive power distribution component
JP2009065800A (en) * 2007-09-07 2009-03-26 Honda Motor Co Ltd Middle point joining structure of stator
JP2009141992A (en) * 2007-12-03 2009-06-25 Denso Corp Rotating machine
JP2010239825A (en) * 2009-03-31 2010-10-21 Nidec Sankyo Corp Motor
JP2011142811A (en) * 2010-01-08 2011-07-21 Saia Burgess Murten Ag Stator of electric motor
JP2015046960A (en) * 2013-08-27 2015-03-12 日立金属株式会社 Holding structure of power collecting an distributing member, electric motor, and method of manufacturing electric motor

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JP5173617B2 (en) * 2008-06-10 2013-04-03 本田技研工業株式会社 Stator

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007086312A1 (en) * 2006-01-24 2007-08-02 Kabushiki Kaisha Yaskawa Denki Divided core for motor stator, motor stator using it, permanent magnetic type synchronous motor, and punching method using punching mold for divided core
US8102092B2 (en) 2006-01-24 2012-01-24 Kabushiki Kaisha Yaskawa Denki Split cores for motor stator, motor stator, permanent magnet type synchronous motor and punching method by split core punching die
JP2008109718A (en) * 2006-10-23 2008-05-08 Furukawa Electric Co Ltd:The Intensive power distribution component
JP2009065800A (en) * 2007-09-07 2009-03-26 Honda Motor Co Ltd Middle point joining structure of stator
JP2009141992A (en) * 2007-12-03 2009-06-25 Denso Corp Rotating machine
JP2010239825A (en) * 2009-03-31 2010-10-21 Nidec Sankyo Corp Motor
JP2011142811A (en) * 2010-01-08 2011-07-21 Saia Burgess Murten Ag Stator of electric motor
JP2015046960A (en) * 2013-08-27 2015-03-12 日立金属株式会社 Holding structure of power collecting an distributing member, electric motor, and method of manufacturing electric motor
CN104426278A (en) * 2013-08-27 2015-03-18 日立金属株式会社 Electrical collecting and distributing member holding structure, electric motor, and electric motor producing method
US9800112B2 (en) 2013-08-27 2017-10-24 Hitachi Metals, Ltd Electrical collecting and distributing member holding structure, electric motor, and electric motor producing method

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