JP2005302813A - Electronic circuit assembly and method of manufacturing electronic circuit assembly - Google Patents
Electronic circuit assembly and method of manufacturing electronic circuit assembly Download PDFInfo
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- JP2005302813A JP2005302813A JP2004112979A JP2004112979A JP2005302813A JP 2005302813 A JP2005302813 A JP 2005302813A JP 2004112979 A JP2004112979 A JP 2004112979A JP 2004112979 A JP2004112979 A JP 2004112979A JP 2005302813 A JP2005302813 A JP 2005302813A
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Abstract
Description
本発明は、基板に搭載された電子部品の電極と基板の端子とを電気的に接続した電子回路組立体および電子回路組立体の製造方法に関するものである。 The present invention relates to an electronic circuit assembly in which an electrode of an electronic component mounted on a substrate and a terminal of the substrate are electrically connected, and a method for manufacturing the electronic circuit assembly.
半導体素子を基板に実装し樹脂封止して製造される半導体パッケージは、半導体ウェハから切り出された個片の半導体素子を基板に実装し、半導体素子の外部接続用の電極と基板の端子とを、ワイヤボンディングなどの方法によって金属細線で接続して製造される(例えば特許文献1参照)。
近年電子部品の小型化に伴って半導体素子に形成される配線回路の狭ピッチ化が急速に進行しており、電極と端子とを上述のような金属細線で接続する技術では、更なる狭ピッチ化への対応が困難になってきている。 In recent years, with the miniaturization of electronic components, the pitch of wiring circuits formed in semiconductor elements has been rapidly reduced, and in the technology of connecting electrodes and terminals with the above-described fine metal wires, a further narrow pitch is required. It has become difficult to respond to the transformation.
そこで本発明は、電子部品の電極と基板の端子とを接続する良好な配線回路を形成することができる電子回路組立体および電子回路組立体の製造方法を提供することを目的とする。 Therefore, an object of the present invention is to provide an electronic circuit assembly and a method for manufacturing the electronic circuit assembly that can form a good wiring circuit for connecting an electrode of an electronic component and a terminal of a substrate.
本発明の電子回路組立体は、基板に搭載された電子部品の電極と前記基板の端子とを電気的に接続して成る電子回路組立体であって、前記電子部品の電極形成面と前記基板の端子形成面との間に存在する段差部を少なくとも部分的に覆い前記電極形成面と前記端子形成面とを傾斜面で結んだ表面形状の絶縁樹脂部を備え、前記傾斜面に沿って前記電極と端子とを電気的に接続する印刷配線を形成した。 The electronic circuit assembly of the present invention is an electronic circuit assembly formed by electrically connecting an electrode of an electronic component mounted on a substrate and a terminal of the substrate, wherein the electrode forming surface of the electronic component and the substrate A surface-shaped insulating resin portion that at least partially covers a step portion existing between the terminal forming surface and the electrode forming surface and the terminal forming surface by an inclined surface, and along the inclined surface, A printed wiring for electrically connecting the electrode and the terminal was formed.
本発明の電子回路組立体の製造方法は、基板に搭載された電子部品の電極と前記基板の端子とを電気的に接続して成る電子回路組立体の製造方法であって、前記基板の上面に前記電子部品を電極形成面を上向きにして搭載する工程と、前記電子部品の電極形成面と前記基板の端子形成面との間に存在する段差部を少なくとも部分的に覆い前記電極形成面と前記端子形成面とを傾斜面で結んだ表面形状の絶縁樹脂部を形成する工程と、前記傾斜面に沿って前記電極と端子とを電気的に接続する印刷配線を形成する工程とを含む。 An electronic circuit assembly manufacturing method of the present invention is an electronic circuit assembly manufacturing method in which an electrode of an electronic component mounted on a substrate and a terminal of the substrate are electrically connected, and the upper surface of the substrate Mounting the electronic component with the electrode forming surface facing upward, and at least partially covering a step portion existing between the electrode forming surface of the electronic component and the terminal forming surface of the substrate; and Forming an insulating resin portion having a surface shape connecting the terminal forming surface with an inclined surface; and forming a printed wiring for electrically connecting the electrode and the terminal along the inclined surface.
本発明によれば、電子部品の電極形成面と基板の端子形成面との間に存在する段差部を覆い電極形成面と端子形成面とを傾斜面で結んだ表面形状の絶縁樹脂部を備え、傾斜面に沿って電極と端子とを電気的に接続する印刷配線を形成することにより、狭ピッチ部品を対象として良好な配線回路を形成することができる。 According to the present invention, the insulating resin portion having a surface shape that covers the step portion existing between the electrode forming surface of the electronic component and the terminal forming surface of the substrate and connects the electrode forming surface and the terminal forming surface with the inclined surface is provided. By forming a printed wiring that electrically connects the electrode and the terminal along the inclined surface, a good wiring circuit can be formed for narrow pitch components.
次に本発明の実施の形態を図面を参照して説明する。図1は本発明の一実施の形態の電子回路組立体の斜視図、図2は本発明の一実施の形態の電子回路組立体の製造方法を示す工程説明図、図3は本発明の一実施の形態の電子回路組立体の斜視図である。 Next, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a perspective view of an electronic circuit assembly according to an embodiment of the present invention, FIG. 2 is a process explanatory view showing a method for manufacturing an electronic circuit assembly according to an embodiment of the present invention, and FIG. It is a perspective view of the electronic circuit assembly of an embodiment.
まず図1を参照して、基板に搭載された電子部品の電極と基板の端子とを電気的に接続
して成る電子回路組立体の構成を説明する。図1において、電子回路組立体1は基板2上に電子部品3を実装して構成されている。基板2の端子形成面2aには複数の端子2bが形成されており、電子部品3の電極形成面3aには電極3bが形成されている。電子部品3は接着剤6(図2参照)によって端子形成面2a上に固着されており、この状態では電極形成面3aと端子形成面2aとの間には電子部品3の4周の側面に沿って高さ差を有する段差部が存在する。
First, a configuration of an electronic circuit assembly formed by electrically connecting electrodes of electronic components mounted on a substrate and terminals of the substrate will be described with reference to FIG. In FIG. 1, an
電子部品3の周囲には、電子部品3の側面を覆って、すなわち上記段差部を覆ってエポキシ樹脂などの絶縁樹脂材料を塗布することによって、絶縁樹脂部4が形成されている。絶縁樹脂部4は電子部品3の側面の上端部まで完全に覆い、電極形成面3aと端子形成面2aとを傾斜面4aで結んだ表面形状となっている。そして絶縁樹脂部4には、電極3bと端子2bとを電気的に接続する印刷配線5が、傾斜面4aに沿って形成されている。印刷配線5は、インクジェットによって傾斜面4aに沿って、金属ナノ粒子ペーストを描画塗布することにより形成される。
An
ここで、インクジェットによる印刷配線の形成について説明する。この配線形成においては、金属ナノ粒子ペースト、すなわちAu、Ag、Cuなどの導電金属を10nm程度の粒径に細粒化した導電性微粒子を、テトラデカンなどの溶剤に含有させた液状のインクが使用される。そしてこのインクを微細液滴のインクジェットにして配線経路に沿って吹き付けて塗布し、その後キュア工程において加熱して溶剤成分を蒸発させることによって導電金属の薄膜が形成され、この薄膜が配線回路として機能する。配線回路形成に際しては、インクジェットノズルによる吹き付け位置を描画制御することにより、所望の配線経路で印刷配線を形成することができる。 Here, formation of the printed wiring by inkjet will be described. In this wiring formation, metal nanoparticle paste, that is, liquid ink in which conductive fine particles obtained by refining conductive metal such as Au, Ag, and Cu to a particle size of about 10 nm are contained in a solvent such as tetradecane is used. Is done. Then, this ink is applied as a fine droplet inkjet by spraying along the wiring path and then heated in the curing process to evaporate the solvent component to form a conductive metal thin film, which functions as a wiring circuit. To do. When forming the wiring circuit, the printed wiring can be formed by a desired wiring path by controlling the drawing of the spray position by the ink jet nozzle.
このインクジェットによる印刷配線の形成においては、導電金属の薄膜を途切れることなく良好な連続性を保って形成することが求められるため、配線経路に吹き付けられるインクの塗布量を、配線経路の表面状態に応じて適切に設定するようにしている。すなわち、電極形成面3a、絶縁樹脂部4、端子形成面2aの表面は必ずしも平滑ではなく、幾分かの凹凸や段差が存在する。そしてこのような部分を対象として連続性に優れた導電金属の薄膜を形成するためには、これらの凹部や段差を埋めてまだ余りある量のインクを塗布する必要がある。
In the formation of the printed wiring by this ink jet, it is required to form the conductive metal thin film with good continuity without interruption. Therefore, the amount of ink applied to the wiring path is changed to the surface state of the wiring path. Appropriate settings are made accordingly. That is, the surfaces of the
このため本発明実施の形態の電子回路組立体においては、配線経路に存在する凹部や段差の程度を定量的に評価し、これらの段差を埋めて連続した配線回路を形成するのに十分な量のインクを塗布するようにしている。換言すれば、印刷配線5の厚さが、印刷配線が形成される部分であって電極形成面3aおよび絶縁樹脂部4の表面ならびに端子形成面2aを結ぶ配線経路の局部的高さ差よりも大きくなるように、インクジェットの条件を設定する。
Therefore, in the electronic circuit assembly according to the embodiment of the present invention, an amount sufficient to quantitatively evaluate the degree of the recesses and steps existing in the wiring path and form a continuous wiring circuit by filling these steps. The ink is applied. In other words, the thickness of the printed
次に図2を参照して、電子回路組立体の製造方法について説明する。図2(a)において、基板2の端子形成面2aの両側には端子2bが形成されている。端子2bの中央部には、接着剤6を介して電子部品3が実装されている。電子部品3の電極形成面3aには電極3bが形成されており、電子部品3は電極形成面3aを上向きにして実装されている。
Next, a method for manufacturing an electronic circuit assembly will be described with reference to FIG. In FIG. 2A,
次に、図2(b)に示すように、電子部品3の周囲には電子部品3の側面を覆って絶縁樹脂部4が形成される。絶縁樹脂部4はエポキシ樹脂などの絶縁性の樹脂を電子部品3の周囲にディスペンサなどの吐出手段を用いて塗布することにより形成され、これにより、電子部品3の電極形成面3aと基板2の端子形成面2aとの間に存在する段差部、すなわち電子部品3の側面を覆うとともに、電極形成面3aと端子形成面2aとを傾斜面4aで結んだ表面形状の絶縁樹脂部4が形成される。
Next, as shown in FIG. 2B, an
次いで図2(c)に示すように、傾斜面4aに沿って、端子2bと電極3bとを接続する印刷配線が形成される。すなわち、前述のように金属ナノ粒子ペーストをインクジェットによって所定の配線経路に従って描画塗布し、その後基板2をキュア工程に送って所定温度で加熱する。これにより金属ナノ粒子ペースト中の溶剤成分が蒸発し、導電微粒子が薄膜状に連結した印刷配線が形成される。このとき、前述のように、配線経路表面の凹凸の程度に応じた塗布量でインクを塗布する。この後、図2(d)に示すように、端子形成面2a上に電子部品3、絶縁樹脂部4や印刷配線5を覆って封止樹脂7が塗布され、封止樹脂7が硬化することにより、電子回路組立体が完成する。
Next, as shown in FIG. 2C, a printed wiring for connecting the
すなわち、この電子回路組立体は、基板2の上面に電子部品3を電極形成面3aを上向きにして搭載する工程と、電子部品3の電極形成面3aと基板2の端子形成面2aとの間に存在する段差部を覆い、電極形成面3aと端子形成面2aとを傾斜面4aで結ぶ表面形状の絶縁樹脂部4を形成する工程と、傾斜面4aに沿って電極3bと端子2bとを電気的に接続する印刷配線5を形成する工程とを含む形態となっている。
That is, this electronic circuit assembly includes a step of mounting the
上記のような製造方法を採用することにより、基板2の端子形成面2aと電子部品3の電極形成面3aのように高さ差が存在する平面間に配線回路5を形成する場合において、電子部品3の側面によって生じる段差部を絶縁樹脂部4によって覆うことにより、配線経路表面の不連続を解消することができる。これにより、インクジェットによってインクを付着させることが困難な垂直壁面部分を無くし、この部分における印刷配線の形成を容易にしている。また配線経路に局部的に存在する凹部や段差の程度を定量的に評価し、これらの段差を埋めてるのに十分な量のインクを塗布することにより、絶縁樹脂部4の表面に途切れのない連続性に優れた印刷配線を形成することが可能となっている。
By adopting the manufacturing method as described above, when the
図3は、同様の製造方法で製造された電子回路組立体を示している。図3において、電子回路組立体11は、細長形状の基板12上に電子部品3と同様構造の電子部品13を実装した構成となっている。基板12の端子形成面12aには、電子部品13の配線形成辺13c側に端子12bが形成されている。配線形成辺13cにおける電極形成面13aと端子形成面12aとの段差部には、電子回路組立体1における絶縁樹脂部4と同様の絶縁樹脂部14が電子部品13の側面を覆って形成されている。そして絶縁樹脂部14の傾斜面14aに沿って、印刷配線15が電子回路組立体1における印刷配線5と同様の方法で形成されている。
FIG. 3 shows an electronic circuit assembly manufactured by a similar manufacturing method. In FIG. 3, the
すなわちこの構成においては、電子部品13の電極形成面13aと基板12の端子形成面12aとの間に存在する段差部を少なくとも部分的に覆い、電極形成面13aと端子形成面12aとを傾斜面14aで結んだ表面形状の絶縁樹脂部14を備え、傾斜面14aに沿って電極13bと端子12bとを電気的に接続する印刷配線15を形成した構成となっている。この例においても、電子回路組立体1と同様に、配線経路に存在する段差や凹部を絶縁樹脂によって埋めた表面に沿って良好な印刷配線を形成することができる。
In other words, in this configuration, the step portion existing between the
本発明の電子回路組立体および電子回路組立体の製造方法は、狭ピッチ部品を対象として良好な配線回路を形成することができるという効果を有し、基板に搭載された電子部品の電極と基板の端子とを高密度配線で電気的に接続する構成の電子回路組立体に対して有用である。 INDUSTRIAL APPLICABILITY The electronic circuit assembly and the method for manufacturing the electronic circuit assembly of the present invention have the effect that a good wiring circuit can be formed for narrow-pitch components, and the electrodes of the electronic components mounted on the substrate and the substrate This is useful for an electronic circuit assembly having a configuration in which the terminals are electrically connected with high-density wiring.
1、11 電子回路組立体
2、12 基板
2a、12a 端子形成面
2b、12b 端子
3、13 電子部品
3a、13a 電極形成面
3b、13b 電極
4、14 絶縁樹脂部
4a、14a 傾斜面
5、15 印刷配線
DESCRIPTION OF
Claims (8)
6. The method of manufacturing an electronic component assembly according to claim 5, wherein the insulating resin portion covers a side surface of the electronic component mounted on the substrate.
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008182064A (en) * | 2007-01-25 | 2008-08-07 | Seiko Epson Corp | Manufacturing method of semiconductor device, semiconductor device, electro-optic device, and electronic equipment |
WO2010001715A1 (en) | 2008-06-30 | 2010-01-07 | コニカミノルタホールディングス株式会社 | Wiring forming method |
US7923293B2 (en) | 2007-01-30 | 2011-04-12 | Seiko Epson Corporation | Method for manufacturing a semiconductor device wherein the electrical connection between two components is provided by capillary phenomenon of a liquid conductor material in a cavity therebetween |
JP2012509495A (en) * | 2008-11-17 | 2012-04-19 | グローバル・オーエルイーディー・テクノロジー・リミテッド・ライアビリティ・カンパニー | Radiation device with chiplet |
DE102008024487B4 (en) * | 2007-05-25 | 2013-04-18 | Infineon Technologies Austria Ag | Integrated coil semiconductor device and method of manufacturing the same |
JP2015012165A (en) * | 2013-06-28 | 2015-01-19 | 富士機械製造株式会社 | Circuit equipment manufacturing method and molding die |
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2004
- 2004-04-07 JP JP2004112979A patent/JP2005302813A/en active Pending
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008182064A (en) * | 2007-01-25 | 2008-08-07 | Seiko Epson Corp | Manufacturing method of semiconductor device, semiconductor device, electro-optic device, and electronic equipment |
US7923293B2 (en) | 2007-01-30 | 2011-04-12 | Seiko Epson Corporation | Method for manufacturing a semiconductor device wherein the electrical connection between two components is provided by capillary phenomenon of a liquid conductor material in a cavity therebetween |
DE102008024487B4 (en) * | 2007-05-25 | 2013-04-18 | Infineon Technologies Austria Ag | Integrated coil semiconductor device and method of manufacturing the same |
WO2010001715A1 (en) | 2008-06-30 | 2010-01-07 | コニカミノルタホールディングス株式会社 | Wiring forming method |
US8048691B2 (en) | 2008-06-30 | 2011-11-01 | Konica Minolta Holdings, Inc. | Wiring forming method |
JP2012509495A (en) * | 2008-11-17 | 2012-04-19 | グローバル・オーエルイーディー・テクノロジー・リミテッド・ライアビリティ・カンパニー | Radiation device with chiplet |
JP2015012165A (en) * | 2013-06-28 | 2015-01-19 | 富士機械製造株式会社 | Circuit equipment manufacturing method and molding die |
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