JP2005299697A - Vacuum thermal insulation panel and its manufacturing method - Google Patents

Vacuum thermal insulation panel and its manufacturing method Download PDF

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JP2005299697A
JP2005299697A JP2004112233A JP2004112233A JP2005299697A JP 2005299697 A JP2005299697 A JP 2005299697A JP 2004112233 A JP2004112233 A JP 2004112233A JP 2004112233 A JP2004112233 A JP 2004112233A JP 2005299697 A JP2005299697 A JP 2005299697A
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heat insulating
vacuum heat
foam
vacuum
panel
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JP4405842B2 (en
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Hiroshi Kawakami
博 川上
Kouta Yamamoto
鋼太 山本
Hiroaki Yamada
宏明 山田
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Achilles Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/24Structural elements or technologies for improving thermal insulation
    • Y02A30/242Slab shaped vacuum insulation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B80/00Architectural or constructional elements improving the thermal performance of buildings
    • Y02B80/10Insulation, e.g. vacuum or aerogel insulation

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a vacuum thermal insulation panel and its manufacturing method for easily manufacturing the smooth vacuum thermal insulation panel having constant thickness and vacuum thermal insulation panels having different sizes without requiring a mold and protecting and reinforcing a vacuum thermal insulation material. <P>SOLUTION: This vacuum thermal insulation panel 10 covering the vacuum thermal insulation material 11 with a foaming body is constituted by forming a recessed part 13 for mounting the vacuum thermal insulation material 11 in the thermal insulation foaming body 12 and providing a protection/reinforcing part 15 for protecting and reinforcing the vacuum thermal insulation material 11 in a bottom part 14 of the recessed part. Consequently, the recssed part 13 is formed in the thermal insulation foaming body 12, and the vacuum thermal insulation material 11 is mounted to realize uniform thickness of a vacuum thermal insulation material 11 part and other thermal insulation foaming body 12 part and make them smooth in order to manufacture panels having different sizes without using a mold easily. Since the bottom part 14 of the recessed part is used as the protection/reinforcing part 15, the vacuum thermal insulation material 11 is protected and reinforced to prevent its damage. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

この発明は、真空断熱パネルおよびその製造方法に関し、断熱発泡体の内部に真空断熱材を埋め込んだ一定の厚さで平滑な真空断熱パネルや大きさの異なる真空断熱パネルも容易に製造できるとともに、埋め込んだ真空断熱材を保護し補強できるようにしたもので、建築物の断熱など高断熱を必要とするパネルおよびその製造法として好適なものである。   The present invention relates to a vacuum heat insulation panel and a method for producing the same, and can easily produce a vacuum insulation panel having a constant thickness and a smooth vacuum insulation panel with different thicknesses embedded in a heat insulation foam, It is designed to protect and reinforce the embedded vacuum heat insulating material, and is suitable as a panel that requires high heat insulation such as heat insulation of a building and a manufacturing method thereof.

従来から断熱材や断熱材とパネルとを一体化した断熱パネルが種々の分野に用いられており、例えば建築物の断熱にもグラスウールに替え、より断熱性能に優れた硬質ウレタンフォームなどの合成樹脂フォームが用いられ、合成樹脂フォームの両面に面材を積層した断熱パネルが使用されている。   Conventionally, heat insulating materials and heat insulating panels that integrate heat insulating materials and panels have been used in various fields. For example, glass wool is used for heat insulation of buildings, and synthetic resins such as rigid urethane foam with better heat insulation performance. Foam is used, and a heat insulating panel in which face materials are laminated on both sides of a synthetic resin foam is used.

近年、住宅などの建築物の省エネルギー化などを図るため高気密・高断熱化に対する要求の高まりから、断熱パネルの一層の断熱性能の向上を図ろうとすると、断熱層の厚さを厚くしなければならず、スペースや施工の問題が生じてしまう。   In recent years, due to the increasing demand for high airtightness and high heat insulation in order to save energy in buildings such as houses, in order to further improve the heat insulation performance of heat insulation panels, the thickness of the heat insulation layer must be increased. In other words, space and construction problems occur.

そこで、合成樹脂フォームに比べて断熱性能に優れた真空断熱材を用いた真空断熱パネルが提案されており、例えば特許文献1には、建築物に使用可能な断熱パネルとして、図4に示すように、複数個の真空断熱材2を発泡合成樹脂3で覆って構成されたものが開示されている。   Then, the vacuum heat insulation panel using the vacuum heat insulating material excellent in heat insulation performance compared with the synthetic resin foam is proposed, for example, in patent document 1, as a heat insulation panel which can be used for a building, as shown in FIG. Further, a structure in which a plurality of vacuum heat insulating materials 2 are covered with a foamed synthetic resin 3 is disclosed.

この断熱パネル1は、予めスペーサ(図示せず)を真空断熱材2に取り付け、このスペーサを介して面材4,5を取り付けて真空断熱材2と面材4,5との間に所定の間隔の空間を設け、この空間に硬質ポリウレタンフォームなどの発泡合成樹脂3を充填することで製造される。   The heat insulation panel 1 has a spacer (not shown) attached to the vacuum heat insulating material 2 in advance, and the face materials 4 and 5 are attached via the spacer, and a predetermined space is provided between the vacuum heat insulating material 2 and the face materials 4 and 5. It is manufactured by providing an interval space and filling this space with a foamed synthetic resin 3 such as a rigid polyurethane foam.

また、真空断熱材と発泡合成樹脂などの断熱材とからなる複合断熱材の製造方法として、特許文献2には、真空断熱材と断熱材とを予め別々に作成し、接着剤で接着して製造したり、真空断熱材を金型にセットし、金型内に断熱材となる樹脂を注入することで製造されることが開示されている。   Moreover, as a manufacturing method of the composite heat insulating material which consists of heat insulating materials, such as a vacuum heat insulating material and foaming synthetic resin, in patent document 2, a vacuum heat insulating material and a heat insulating material are created separately beforehand, and it adheres with an adhesive agent. It is disclosed that it is manufactured or manufactured by setting a vacuum heat insulating material in a mold and injecting a resin as a heat insulating material into the mold.

同様に、特許文献3には、断熱材を成形するときにインサート成形して断熱材内に真空断熱材を埋め込むようにしたり、断熱材を成形するときに凹所を形成しておき、後から真空断熱材を落とし込んで接着などをして取り付けるようにすることで断熱パネルを製造することが開示されている。
特開平10−219865号公報 特開平11−63375号公報 特開平10−114245号公報
Similarly, in Patent Document 3, insert molding is performed when a heat insulating material is formed, and a vacuum heat insulating material is embedded in the heat insulating material, or a recess is formed when the heat insulating material is formed. It is disclosed that a heat insulating panel is manufactured by dropping a vacuum heat insulating material and attaching it by bonding or the like.
Japanese Patent Laid-Open No. 10-211985 JP-A-11-63375 Japanese Patent Laid-Open No. 10-114245

ところが、このような真空断熱材を合成樹脂発泡体などの断熱材で覆った真空断熱パネルを製造する場合に、従来から主として行われている注入法では、型にセットした面材と真空断熱材の狭い空間に合成樹脂発泡体の発泡原料を注入しなければならず、型への装着、型からの取り外しが必要で製造工程が煩雑であり、しかも空間内のエアが十分抜けない場合があり、出来上がった断熱パネルの合成樹脂発泡体にボイドが発生してしまうという問題がある。   However, in the case of manufacturing a vacuum heat insulation panel in which such a vacuum heat insulating material is covered with a heat insulating material such as a synthetic resin foam, the face material set in the mold and the vacuum heat insulating material are mainly used in the conventional injection method. The foam material of synthetic resin foam must be injected into a narrow space, and it is necessary to attach it to the mold and remove it from the mold, making the manufacturing process complicated, and the air in the space may not escape sufficiently There is a problem that voids are generated in the synthetic resin foam of the completed heat insulation panel.

さらに、注入法では、面材と真空断熱材を予め取り付けておく型が必要であり、型に対応した大きさの断熱パネルの製造はできるが、大きさの異なる断熱パネルを製造しようとすると、それぞれの大きさに応じた型を用意しなければならないという問題がある。   Furthermore, in the injection method, a mold in which the face material and the vacuum heat insulating material are attached in advance is necessary, and a heat insulating panel having a size corresponding to the mold can be manufactured, but when trying to manufacture a heat insulating panel having a different size, There is a problem that a mold corresponding to each size must be prepared.

また、特許文献2の真空断熱材と断熱材とを予め別々に作成し、接着剤で接着して製造する場合には、真空断熱材と同一の大きさのパネルを製造することは容易であるが、断熱材の一部に真空断熱材が配置される一定の厚さのパネルを製造しようとすると、多くの工程が必要になるという問題がある。   In addition, when the vacuum heat insulating material and the heat insulating material of Patent Document 2 are separately prepared in advance and manufactured by bonding with an adhesive, it is easy to manufacture a panel having the same size as the vacuum heat insulating material. However, there is a problem in that many steps are required when manufacturing a panel having a certain thickness in which the vacuum heat insulating material is disposed in a part of the heat insulating material.

さらに、特許文献3のように、断熱材を成形するときに凹所を形成しておき、後から真空断熱材を落とし込んで接着などをして取り付けて製造する場合には、断熱材成形用の凹所を備えた型が必要となり、大きさの異なるパネルの製造には多くの型を用意しなければならないという問題がある。   Furthermore, as in Patent Document 3, when forming a heat insulating material, a recess is formed, and after manufacturing the vacuum heat insulating material by dropping and attaching it to manufacture, There is a problem that a mold having a recess is required, and many molds must be prepared for manufacturing panels having different sizes.

また、断熱体の内部に真空断熱材を埋め込む真空断熱パネルの場合には、周囲の断熱体部分に比べ内部に埋設される真空断熱材の部分は、断熱性能は十分確保できるものの、真空断熱材に傷がつくと、断熱性能が失われることから、機器の断熱用とする場合に比べ、建築物の断熱用とする場合には、特に外部からの力などから真空断熱材を保護し、損傷を防止しなければならないという問題がある。   In addition, in the case of a vacuum insulation panel in which a vacuum insulation material is embedded in the heat insulation body, the vacuum insulation material portion embedded in the interior of the vacuum insulation material can be sufficiently secured compared to the surrounding insulation body portion, but the vacuum insulation material If it is scratched, the heat insulation performance will be lost, so when it is used for building insulation, it protects the vacuum insulation from external forces and damages. There is a problem that must be prevented.

この発明は、上記従来技術の問題点に鑑みてなされたもので、型を必要とせずに厚さが一定で平滑な真空断熱パネルや大きさの異なる真空断熱パネルを容易に製造することができるとともに、真空断熱材を保護し、補強することができる真空断熱パネルおよびその製造方法を提供しようとするものである。   The present invention has been made in view of the above-mentioned problems of the prior art, and can easily manufacture a vacuum insulation panel having a uniform thickness and a smooth thickness or a vacuum insulation panel having a different size without requiring a mold. At the same time, it is an object of the present invention to provide a vacuum heat insulating panel that can protect and reinforce a vacuum heat insulating material and a method for manufacturing the same.

上記課題を解決するため、この発明の請求項1記載の真空断熱パネルは、真空断熱材を発泡体で覆った真空断熱パネルであって、断熱発泡体に前記真空断熱材を装着する凹部を形成するとともに、この凹底部に前記真空断熱材を保護し補強する保護・補強部を設けてなることを特徴とするものである。   In order to solve the above problems, a vacuum heat insulation panel according to claim 1 of the present invention is a vacuum heat insulation panel in which a vacuum heat insulation material is covered with a foam, and a recess for mounting the vacuum heat insulation material on the heat insulation foam is formed. In addition, a protective / reinforcing portion for protecting and reinforcing the vacuum heat insulating material is provided on the concave bottom portion.

この真空断熱パネルによれば、真空断熱材を発泡体で覆った真空断熱パネルを、断熱発泡体に前記真空断熱材を装着する凹部を形成するとともに、この凹底部に前記真空断熱材を保護し補強する保護・補強部を設けて構成してあり、断熱発泡体に凹部を形成し、これに真空断熱材を装着することで、真空断熱材部分と他の断熱発泡体部分の厚さを均一かつ平滑にでき、型を用いることなく大きさの異なるパネルも容易に製造できるようになるとともに、凹底部を保護・補強部とすることで、真空断熱材を保護し補強でき、損傷を防止できるようになる。   According to this vacuum heat insulation panel, the vacuum heat insulation panel in which the vacuum heat insulation material is covered with the foam is formed, and the concave portion for mounting the vacuum heat insulation material on the heat insulation foam is formed, and the vacuum heat insulation material is protected on the concave bottom portion. Constructed with a protective and reinforcing part to reinforce, forming a recess in the heat insulating foam, and attaching a vacuum heat insulating material to this, uniform thickness of the vacuum heat insulating material part and other heat insulating foam parts Panels with different sizes can be easily manufactured without using a mold, and the concave bottom can be used as a protective / reinforcing part to protect and reinforce the vacuum insulation and prevent damage. It becomes like this.

また、この発明の請求項2記載の真空断熱パネルは、請求項1記載の構成に加え、前記保護・補強部を、断熱発泡体の密度を高めて形成してなることを特徴とするものである。   A vacuum heat insulation panel according to claim 2 of the present invention is characterized in that, in addition to the structure according to claim 1, the protection / reinforcement portion is formed by increasing the density of the heat insulation foam. is there.

この真空断熱パネルによれば、前記保護・補強部を、断熱発泡体の密度を高めて形成するようにしており、断熱発泡体の密度を高めることで強度を高めて真空断熱材を保護・補強するようにし、密度を高めることによる断熱性能の低下は、真空断熱材部分は他の部分に比べて十分高い断熱性能を確保できることから、真空断熱材部分の保護・補強とパネル全体の断熱性能を両立できるようにしている。   According to this vacuum heat insulation panel, the protective / reinforcing part is formed by increasing the density of the heat insulating foam, and the density of the heat insulating foam is increased to increase the strength and protect / reinforce the vacuum heat insulating material. The lowering of the heat insulation performance by increasing the density ensures that the vacuum heat insulation part has a sufficiently high heat insulation performance compared to the other parts. We are trying to achieve both.

さらに、この発明の請求項3記載の真空断熱パネルの製造方法は、真空断熱材を発泡体で覆った真空断熱パネルを製造するに際し、前記真空断熱パネルの大きさに形成される断熱発泡体に前記真空断熱材が入る凹部を形成するとともに、当該凹底部の密度を高めて前記真空断熱材を保護し補強する保護・補強部を形成した後、この凹部に前記真空断熱材を装着・固定するようにしたことを特徴とするものである。   Furthermore, the manufacturing method of the vacuum heat insulation panel of Claim 3 of this invention WHEREIN: When manufacturing the vacuum heat insulation panel which covered the vacuum heat insulating material with the foam, in the heat insulation foam formed in the magnitude | size of the said vacuum heat insulation panel, After forming a recess for containing the vacuum heat insulating material, and forming a protective / reinforcing portion for protecting and reinforcing the vacuum heat insulating material by increasing the density of the concave bottom portion, the vacuum heat insulating material is mounted and fixed in the concave portion. It is characterized by doing so.

この真空断熱パネルの製造方法によれば、真空断熱材を発泡体で覆った真空断熱パネルを製造するに際し、前記真空断熱パネルの大きさに形成される断熱発泡体に前記真空断熱材が入る凹部を形成するとともに、当該凹底部の密度を高めて前記真空断熱材を保護し補強する保護・補強部を形成した後、この凹部に前記真空断熱材を装着・固定するようにしており、断熱発泡体に凹部を形成し、これに真空断熱材を装着することで、真空断熱材部分と他の断熱発泡体部分の厚さが均一かつ平滑なパネルや大きさの異なるパネルも型を用いることなく容易に製造できるようになるとともに、凹底部を保護・補強部とすることで、真空断熱材を保護し補強でき、損傷を防止できるようになる。   According to the method for manufacturing a vacuum heat insulating panel, when manufacturing a vacuum heat insulating panel in which the vacuum heat insulating material is covered with a foam, the concave portion into which the vacuum heat insulating material enters the heat insulating foam formed in the size of the vacuum heat insulating panel. And forming a protective / reinforcing part that protects and reinforces the vacuum heat insulating material by increasing the density of the concave bottom part, and then mounting and fixing the vacuum heat insulating material in the concave part. By forming a recess in the body and attaching a vacuum heat insulating material to it, the thickness of the vacuum heat insulating material part and other heat insulating foam parts are uniform and smooth, and panels with different sizes do not use molds In addition to being able to be manufactured easily, by making the concave bottom part a protective / reinforcing part, the vacuum heat insulating material can be protected and reinforced, and damage can be prevented.

また、この発明の請求項4記載の真空断熱パネルの製造方法は、請求項3記載の構成に加え、前記凹部および前記凹底部の保護・補強部を、前記断熱発泡体を圧縮成形して形成するとともに、前記凹部の深さを前記真空断熱材の厚さに弾性変形分を加えた深さに成形し、前記真空断熱材の表面と前記断熱発泡体の表面とが面一となるようにしたことを特徴とするものである。   According to a fourth aspect of the present invention, in addition to the configuration of the third aspect, the vacuum insulating panel manufacturing method is formed by compressing and molding the heat insulating foamed body, and the protective and reinforcing portions of the concave portion and the concave bottom portion. In addition, the depth of the recess is formed to a depth obtained by adding elastic deformation to the thickness of the vacuum heat insulating material so that the surface of the vacuum heat insulating material and the surface of the heat insulating foam are flush with each other. It is characterized by that.

この真空断熱パネルの製造方法によれば、前記凹部および前記凹底部の保護・補強部を、前記断熱発泡体を圧縮成形して形成するとともに、前記凹部の深さを前記真空断熱材の厚さに弾性変形分を加えた深さに成形し、前記真空断熱材の表面と前記断熱発泡体の表面とが面一となるようにしており、凹部と凹底部の保護・補強部を圧縮成形で同時に成形でき、圧縮成形の弾性変形分を考慮した深さの凹部としてパネル表面が平滑かつ均一な厚さにでき、一層容易に製造できるようになる。   According to this method for manufacturing a vacuum heat insulating panel, the concave portion and the concave bottom protection / reinforcing portion are formed by compression-molding the heat insulating foam, and the depth of the concave portion is determined by the thickness of the vacuum heat insulating material. The surface of the vacuum heat insulating material and the surface of the heat insulating foam are flush with each other, and the protection / reinforcement part of the concave part and the concave bottom part is formed by compression molding. The panel surface can be made smooth and uniform as a recess having a depth considering the elastic deformation of compression molding, and can be manufactured more easily.

この発明の請求項1記載の真空断熱パネルによれば、真空断熱材部分と他の断熱発泡体部分の厚さを均一かつ平滑にでき、型を用いることなく大きさの異なるパネルも容易に製造することができるとともに、凹底部を保護・補強部とすることで、真空断熱材を保護し補強することができ、損傷を防止することができる。   According to the vacuum heat insulating panel of the first aspect of the present invention, the thickness of the vacuum heat insulating material portion and the other heat insulating foamed portion can be made uniform and smooth, and panels having different sizes can be easily manufactured without using a mold. In addition, by making the concave bottom part a protective / reinforcing part, the vacuum heat insulating material can be protected and reinforced, and damage can be prevented.

また、この発明の請求項2記載の真空断熱パネルによれば、断熱発泡体の密度を高めることで強度を高めて真空断熱材を保護・補強することができ、密度を高めることによる断熱性能の低下は、真空断熱材部分は他の部分に比べて十分高い断熱性能を確保できることから、真空断熱材部分の保護・補強とパネル全体の断熱性能を両立することができる。   Moreover, according to the vacuum heat insulation panel of claim 2 of the present invention, it is possible to protect and reinforce the vacuum heat insulating material by increasing the density by increasing the density of the heat insulating foam, and the heat insulating performance by increasing the density. Since the vacuum heat insulating material portion can secure a sufficiently high heat insulating performance as compared with other portions, both the protection and reinforcement of the vacuum heat insulating material portion and the heat insulating performance of the entire panel can be achieved.

さらに、この発明の請求項3記載の真空断熱パネルの製造方法によれば、真空断熱材部分と他の断熱発泡体部分の厚さが均一かつ平滑なパネルや大きさの異なるパネルも型を用いることなく容易に製造することができるとともに、凹底部を保護・補強部とすることで、真空断熱材を保護し補強することができ、損傷を防止することができる。   Furthermore, according to the method for manufacturing a vacuum heat insulating panel according to claim 3 of the present invention, the vacuum heat insulating material portion and the other heat insulating foam portion have a uniform and smooth panel or a panel having a different size. In addition to being able to be manufactured easily, the vacuum heat insulating material can be protected and reinforced by making the concave bottom part a protective / reinforcing part, and damage can be prevented.

また、この発明の請求項4記載の真空断熱パネルの製造方法によれば、凹部と凹底部の保護・補強部を圧縮成形で同時に成形することができ、圧縮成形の弾性変形分を考慮した深さの凹部としてパネル表面を平滑かつパネルを均一な厚さにでき、一層容易に製造することができる。   According to the method for manufacturing a vacuum heat insulation panel according to claim 4 of the present invention, the protection / reinforcement portion of the concave portion and the concave bottom portion can be simultaneously formed by compression molding, and the depth considering the elastic deformation of the compression molding is considered. As the concave portion, the surface of the panel can be smoothed and the panel can have a uniform thickness, and can be manufactured more easily.

以下、この発明の実施の形態について図面を参照して詳細に説明する。
図1は、この発明の真空断熱パネルの一実施の形態にかかる分解状態の概略斜視図および縦断面図である。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
FIG. 1 is a schematic perspective view and a longitudinal sectional view of a disassembled state according to an embodiment of a vacuum heat insulating panel of the present invention.

この発明の真空断熱パネル10は、例えば図1に示すように、薄い板状の真空断熱材11を、パネル状の断熱発泡体12に形成した凹部13に装着して断熱発泡体12の上面と真空断熱材11の上面が連続する面一となるように構成したもので、真空断熱材11はその左右前後の周囲が断熱発泡体12で覆われた状態となるとともに、真空断熱材11の下面が断熱発泡体12の凹部13の底部分である凹底部14の保護・補強部15で覆われた状態となっている。   As shown in FIG. 1, for example, the vacuum heat insulating panel 10 of the present invention has a thin plate-like vacuum heat insulating material 11 attached to a recess 13 formed in a panel-like heat insulating foam 12 and an upper surface of the heat insulating foam 12. The vacuum heat insulating material 11 is configured so that the upper surface thereof is continuous. The vacuum heat insulating material 11 is covered with the heat insulating foam 12 around the left and right sides, and the lower surface of the vacuum heat insulating material 11. Is covered with the protective / reinforcing portion 15 of the concave bottom portion 14 which is the bottom portion of the concave portion 13 of the heat insulating foam 12.

この真空断熱パネル10では、断熱発泡体12の凹底部14に形成する保護・補強部15は、断熱発泡体12と一体に形成され、他の部分に比べて密度を高めることで強度を高めて真空断熱材11を保護し、補強できるようにしてある。   In this vacuum heat insulation panel 10, the protection / reinforcement part 15 formed on the concave bottom part 14 of the heat insulation foam 12 is formed integrally with the heat insulation foam 12, and the strength is increased by increasing the density compared to other parts. The vacuum heat insulating material 11 is protected and reinforced.

この保護・補強部15は、例えば断熱発泡体12を一定の厚さのパネル状に形成し、この一定厚さの断熱発泡体12の真空断熱材11を装着すべき部分にプレスによる圧縮成形で凹部13を形成することで凹部13の形成と同時に、密度を高めた保護・補強部15を凹底部14に形成することができる。   The protective / reinforcing portion 15 is formed by, for example, forming a heat insulating foam 12 into a panel having a certain thickness and compressing the portion of the heat insulating foam 12 having a certain thickness to which the vacuum heat insulating material 11 is to be attached by pressing. By forming the concave portion 13, the protective / reinforcing portion 15 with increased density can be formed on the concave bottom portion 14 simultaneously with the formation of the concave portion 13.

なお、この真空断熱パネル10は、断熱発泡体12を一定の厚さとして形成した後、圧縮成形で凹部13を形成すると共に、保護・補強部15を形成する場合に限らず、断熱発泡体12に打ち抜き孔を形成し、この打ち抜き孔に別に密度を高めて成形した保護・補強部を装着して凹部を形成し、この凹部に真空断熱材を装着して構成することもできる。   The vacuum heat insulating panel 10 is not limited to the case where the heat insulating foam 12 is formed to have a constant thickness, and then the concave portion 13 is formed by compression molding and the protective / reinforcing portion 15 is formed. It is also possible to form a punched hole in the punched hole, to attach a protective / reinforcing part formed with a different density to the punched hole to form a recess, and to attach a vacuum heat insulating material to the recessed part.

また、凹部13を形成するために、圧縮成形等をすると、断熱発泡体12の密度を他の部分に比べて高めることができるが、発泡体のセルを潰してしまうため断熱性能が低下する傾向にある。しかしながら、この真空断熱パネル10では、保護・補強部15部分に真空断熱材11が装着されることから、密度を高めることによる断熱性能の低下を考慮してもパネル全体としては十分な断熱性能を確保することができ、何ら問題とならず、強度向上により、真空断熱材11の保護機能を向上でき、外部からの力などが加わることによる真空断熱材11の損傷を防止することができる。   Moreover, when compression molding etc. are performed in order to form the recessed part 13, although the density of the heat insulation foam 12 can be raised compared with another part, since the cell of a foam is crushed, the heat insulation performance tends to fall. It is in. However, in this vacuum heat insulating panel 10, since the vacuum heat insulating material 11 is attached to the protective / reinforcing portion 15 portion, the panel as a whole has a sufficient heat insulating performance even when considering a decrease in heat insulating performance due to an increase in density. It can be ensured, and there is no problem. By improving the strength, the protection function of the vacuum heat insulating material 11 can be improved, and damage to the vacuum heat insulating material 11 due to external force can be prevented.

この真空断熱パネル10としては、断熱発泡体(パネル)12内の一つの凹部13に1枚の真空断熱材11を備えるものに限らず、図2に示すように、断熱発泡体12内の4つの凹部13に4枚の真空断熱材11を備えたものなど、複数枚の真空断熱材11を断熱発泡体12内の凹部13に備えるものであっても良い。   The vacuum heat insulating panel 10 is not limited to the one provided with one vacuum heat insulating material 11 in one recess 13 in the heat insulating foam (panel) 12, but as shown in FIG. A plurality of vacuum heat insulating materials 11 may be provided in the concave portion 13 in the heat insulating foam 12 such as one in which the four vacuum heat insulating materials 11 are provided in one concave portion 13.

また、真空断熱材11の周囲を断熱発泡体12で覆うとともに、下面を断熱発泡体12の保護・補強部15で覆ってパネル状にする場合に限らず、図示省略したが、予め真空断熱材の上面に断熱発泡材の保護・補強部を積層しておき、この積層断熱体を断熱発泡体の凹部に装着することで、左右前後の周囲を断熱発泡体で覆うとともに、上下両面を断熱発泡材の保護・補強部で覆って真空断熱材を完全に断熱材の内部に埋設した状態のパネル状とすることもできる。   The vacuum heat insulating material 11 is covered with the heat insulating foam 12 and the lower surface is covered with the protective / reinforcing portion 15 of the heat insulating foam 12 to form a panel, but not shown in the drawings. Laminate protective foam / reinforcement on the top surface of the foam, and install the laminated insulation in the recess of the insulation foam. It is also possible to form a panel in a state in which the vacuum heat insulating material is completely embedded in the heat insulating material by covering with the material protection / reinforcing part.

このような真空断熱材11と断熱発泡体12とでパネル状にした真空断熱パネル10は、成形後あるいは成形時に製品寸法に成形したパネル状の断熱発泡体12に真空断熱材11の大きさに対応した凹部13を形成し、この凹部13に、真空断熱材11を装着し、断熱発泡体12の凹部13との周囲を図示しないテープなどで固定して構成される。   The vacuum heat insulating panel 10 made into a panel shape with such a vacuum heat insulating material 11 and the heat insulating foam 12 is formed into a size of the vacuum heat insulating material 11 on the panel heat insulating foam 12 formed into a product size after molding or at the time of molding. A corresponding recess 13 is formed, the vacuum heat insulating material 11 is attached to the recess 13, and the periphery of the heat insulating foam 12 and the recess 13 is fixed with a tape (not shown).

すなわち、この真空断熱パネル10では、製品寸法に成形される断熱発泡体12に凹部13を形成することから、この凹部13は、真空断熱材11の厚みおよび縦横寸法に対応する大きさに形成されるが、圧縮成形により凹部13を成形する場合には、弾性変形により大きさが変化する分を考慮した大きさに加工する。   That is, in this vacuum heat insulation panel 10, since the recessed part 13 is formed in the heat insulation foam 12 shape | molded to a product dimension, this recessed part 13 is formed in the magnitude | size corresponding to the thickness of the vacuum heat insulating material 11, and a vertical and horizontal dimension. However, when the concave portion 13 is formed by compression molding, it is processed into a size that takes into account the change in size due to elastic deformation.

なお、図示しない上面側にも断熱発泡体を設ける場合も積層状態の積層真空断熱体の厚みを考慮した凹部寸法に加工する。   In addition, when providing a heat insulation foam also on the upper surface side which is not shown in figure, it processes into the recessed dimension which considered the thickness of the lamination | stacking lamination | stacking vacuum insulation.

このような真空断熱パネル10によれば、断熱発泡体12を製品寸法に形成し、凹部13および凹底部14に保護・補強部15を形成することは容易であり、この凹部13に真空断熱材11や厚さの均一な積層真空断熱体を成形しておき、装着して固定することは容易であり、これらを組み合わせた真空断熱パネル10を製品寸法にすることが容易となり、特に、真空断熱材11部分と他の部分との厚さを均一にできるとともに、平滑性を保つことができる。     According to such a vacuum heat insulating panel 10, it is easy to form the heat insulating foam 12 with product dimensions and to form the protective / reinforcing portion 15 in the concave portion 13 and the concave bottom portion 14. 11 and a laminated vacuum heat insulating body having a uniform thickness can be formed, mounted and fixed easily, and the vacuum heat insulating panel 10 combining them can be easily made into product dimensions. The thickness of the material 11 portion and other portions can be made uniform and smoothness can be maintained.

すなわち、例えば真空断熱パネルを一体成形しようとして、下面材上に取り付けた真空断熱材11の上面および周囲に発泡原料を吹き付け、上面材で押えて成形する場合などには、真空断熱材が入る部分と入らない周囲の部分とで厚さが変化してしまうが、この真空断熱パネル10では、真空断熱材11が入る部分と入らない部分との厚さを均一にできるとともに、真空断熱材11が取り付けられる凹底部14の密度を高めることで、強度を増大し、真空断熱材11を補強し、損傷から保護することもできる。   That is, for example, in the case where a vacuum heat insulating panel is to be integrally formed, when foaming raw material is sprayed on the upper surface and the periphery of the vacuum heat insulating material 11 attached on the lower surface material and pressed by the upper surface material, the portion into which the vacuum heat insulating material enters In this vacuum heat insulating panel 10, the thickness of the portion where the vacuum heat insulating material 11 enters and the portion where the vacuum heat insulating material 11 does not enter can be made uniform, and the vacuum heat insulating material 11 By increasing the density of the recessed bottom portion 14 to be attached, the strength can be increased, the vacuum heat insulating material 11 can be reinforced and protected from damage.

また、この真空断熱パネルによれば、真空断熱材11が入る凹部13および凹底部14に保護・補強部15が形成された断熱発泡体12を型を用いることなく成形でき大きさの異なるパネルも容易に製造することができる。   Moreover, according to this vacuum heat insulation panel, the insulation foam 12 in which the protection and reinforcement part 15 was formed in the recessed part 13 and the recessed bottom part 14 in which the vacuum heat insulating material 11 enters can be shape | molded without using a type | mold, and the panel from which a magnitude | size differs. It can be manufactured easily.

次に、この真空断熱パネルについて具体的に説明するとともに、この発明の真空断熱パネルの製造方法について説明する。
図3は、この発明の真空断熱パネルの製造方法の一実施の形態にかかり、(a)は断熱発泡体の製造工程の概略構成図、(b)は凹部および保護・補強部の製造工程を拡大した概略構成図である。
Next, the vacuum heat insulation panel will be specifically described, and a method for manufacturing the vacuum heat insulation panel of the present invention will be described.
FIG. 3 is related to one embodiment of the manufacturing method of the vacuum heat insulating panel of the present invention, (a) is a schematic configuration diagram of the manufacturing process of the heat insulating foam, and (b) is the manufacturing process of the recess and the protection / reinforcement part. It is the expanded schematic block diagram.

真空断熱パネル10を構成する断熱発泡体12は、図3(a)に示すように、例えばインバース法で製造され、2枚の上下面材21、22の間に断熱発泡体12となる合成樹脂発泡原料が吹付けられ、発泡・硬化されて一体化された略直方体のパネル状に成形され、両側部がサイドカッタでカットされるとともに、送り方向に所定長さでクロスカッタでカットされて所定寸法に製造される。また、インバース法に限らずホリゾンタル法を用いて断熱発泡体12を製造してもよい。   As shown in FIG. 3A, the heat insulating foam 12 constituting the vacuum heat insulating panel 10 is manufactured by, for example, an inverse method, and is a synthetic resin that becomes the heat insulating foam 12 between the two upper and lower surface materials 21 and 22. Foaming material is sprayed, foamed and cured, molded into a substantially rectangular parallelepiped panel, both sides are cut with side cutters, and cut with a cross cutter at a predetermined length in the feed direction. Manufactured to dimensions. Moreover, you may manufacture the heat insulation foam 12 using not only an inverse method but a horizontal method.

このような断熱発泡体12を構成する上下面材21、22は、厚みが0.1〜1.0mmのものが使用され、例えばプラスチックフィルム(厚さ15〜50μ)と一層以上の炭カル紙(100〜300g/m2)とを積層したものを使用するが、クラフト紙や中芯紙などにアルミニウムなどの金属箔を積層したもの、クラフト紙や中芯紙などに金属を蒸着したもの、クラフト紙や中芯紙などにポリエチレンフィルム、ポリエステルフィルム等のプラスチックフィルムを積層したもの、これらのプラスチックフィルムを単独としたもの、これらプラスチックフィルムの複数を組み合わせて積層したもの、例えばポリエチレンフィルムと炭カル紙とポリエチレンフィルムとPETフィルムとの4層構造のものなどを挙げることができる。   As the upper and lower surface materials 21 and 22 constituting such a heat insulating foam 12, one having a thickness of 0.1 to 1.0 mm is used, for example, a plastic film (thickness 15 to 50 μ) and one or more charcoal papers. (100 to 300 g / m2) laminated, but kraft paper or core paper laminated with metal foil such as aluminum, kraft paper or core paper vapor deposited metal, craft A laminate of a plastic film such as polyethylene film or polyester film on paper or a core paper, a laminate of these plastic films, a laminate of a combination of a plurality of these plastic films, for example, polyethylene film and charcoal cal paper And a four-layer structure of polyethylene film and PET film.

また、断熱発泡体12となる合成樹脂発泡原料としては、例えば硬質ポリウレタンフォームが使用されるほか、ポリスチレンフォーム、ポリエチレンフォーム、フェノールフォーム、塩化ビニルフォーム、ウレタン変性イソシアヌレートフォーム、イソシアヌレートフォーム、カルボン変性イソシアヌレートフォーム等の適宜の合成樹脂フォームを用いることができる。   Moreover, as a synthetic resin foam raw material used as the heat insulation foam 12, for example, a rigid polyurethane foam is used, and polystyrene foam, polyethylene foam, phenol foam, vinyl chloride foam, urethane-modified isocyanurate foam, isocyanurate foam, and carboxyl modification. An appropriate synthetic resin foam such as isocyanurate foam can be used.

この合成樹脂発泡原料による断熱発泡体12は、厚みが9〜30mm、フォーム密度が20〜100kg/m3とされる。   The heat insulation foam 12 made of this synthetic resin foam raw material has a thickness of 9 to 30 mm and a foam density of 20 to 100 kg / m <3>.

そして、断熱発泡体12の製造に際しては、上面材21が連続製造装置30の上面材移送ライン32からコイル状の上面材21が連続的に送り出されて供給され、水平に送り出した後その先に設けた湾曲部33によって上面材21を反転させて供給するようにしてあり、反転した後、上面材12と下面材11とが対向するいわゆるインバース式となっており、上面材移送ライン32の湾曲部33の上流には、断熱発泡体12の発泡原料として、例えば硬質ウレタンフォーム原料を塗布する塗布ノズル34が設けられ、この塗布ノズル34によって、例えばイソシアネート系成分とポリオール系成分の2液を混合攪拌して発泡原料とした後、上面材21の表面(真空断熱パネル10の内側となる上面)に塗布するようにしている。   When the heat insulating foam 12 is manufactured, the upper surface material 21 is continuously supplied from the upper surface material transfer line 32 of the continuous manufacturing apparatus 30 and supplied to the coiled upper surface material 21, and then is fed horizontally and beyond. The upper surface material 21 is inverted and supplied by the provided curved portion 33. After the reversal, the upper surface material 12 and the lower surface material 11 are so-called inverse type, and the upper surface material transfer line 32 is curved. An application nozzle 34 for applying a hard urethane foam raw material, for example, as a foam raw material of the heat insulating foam 12 is provided upstream of the section 33, and for example, two liquids of an isocyanate component and a polyol component are mixed by the application nozzle 34. After the foaming raw material is stirred, it is applied to the surface of the upper surface material 21 (the upper surface which is the inside of the vacuum heat insulating panel 10).

また、この塗布時において、発泡原料を横幅方向(図3の紙面垂直方向)に均一に塗布するため、塗布ノズル34を横幅方向に往復動させながら連続的に塗布するようにし、反転後下面材22上に被せるようにしたときに断熱発泡体12の厚みが均一になるようにする。     Further, at the time of application, in order to uniformly apply the foaming raw material in the horizontal width direction (perpendicular to the paper surface in FIG. 3), the application nozzle 34 is continuously applied while reciprocating in the horizontal width direction. The thickness of the heat insulating foam 12 is made uniform when it is placed on the top 22.

さらに、上面材移送ライン32の湾曲部33から下流にかけて、カーブドプラテンヒーターなどの加熱装置35が設けられ、塗布ノズル34で塗布された発泡原料が次第に発泡しながら上面材21とともに送られる場合の発泡原料の発泡状態を調整できるようにしてある。   Further, a heating device 35 such as a curved platen heater is provided downstream from the curved portion 33 of the upper surface material transfer line 32, and foaming when the foaming raw material applied by the application nozzle 34 is sent together with the upper surface material 21 while gradually foaming. The foaming state of the raw material can be adjusted.

こうして上面材21と下面材22とを対向させながら接近させ、上面材21と下面材22とで合成樹脂発泡体をサンドイッチ状に挟み込んだ後、更に下流のダブルコンベア36内に送り込んで上下から押えて一定の厚みにする。   In this way, the upper surface material 21 and the lower surface material 22 are brought close to each other, the synthetic resin foam is sandwiched between the upper surface material 21 and the lower surface material 22, and then further fed into the downstream double conveyor 36 to hold it from above and below. To a certain thickness.

このダブルコンベア36では、上面材21と下面材22とを介して上下一対のコンベア36a、36bでサンドイッチ状に挟み込んで合成樹脂発泡体を一定の圧力で加圧することで、発泡厚みをほぼ所定の範囲内に規制するようになっており、例えば上方のコンベア36aはフローティング状態で支持してある。   In this double conveyor 36, the foamed thickness is set to a predetermined value by sandwiching the upper and lower materials 21 and 22 between the upper and lower conveyors 36 a and 36 b and pressing the synthetic resin foam with a constant pressure. For example, the upper conveyor 36a is supported in a floating state.

また、このダブルコンベア36では、上面材21の合成樹脂発泡体を下面材22に被せるようにすることから、入口側の間隔を広げ、中間部から出口側を一定の間隔として無理なくサンドイッチ状に挟むことができるようにしても良い。   Moreover, in this double conveyor 36, since the synthetic resin foam of the upper surface material 21 is covered on the lower surface material 22, the space | interval of an entrance side is expanded and it makes a sandwich from the intermediate part by a constant space | interval. You may be able to pinch.

こうして上下面材21、22の間に断熱発泡体12となる合成樹脂発泡体が挟まれてパネル状に一体化された後、トリミングのためサイドカッタ38およびクロスカッタ39でカットされ、所定の大きさ(例えば製品寸法)の断熱発泡体12のパネルが製造される。   In this way, the synthetic resin foam that becomes the heat insulating foam 12 is sandwiched between the upper and lower surface members 21 and 22 and integrated into a panel shape, and then cut by the side cutter 38 and the cross cutter 39 for trimming to a predetermined size. A panel of insulating foam 12 of the same size (eg product dimensions) is produced.

そして、この外形が所定寸法(製品寸法)とされた断熱発泡体12のパネルに、プレス40による圧縮加工などで真空断熱材11を装着するための凹部13および凹底部14の密度を高めた保護・補強部15が同時加工されて断熱発泡体12が完成する。   And the protection which raised the density of the recessed part 13 for attaching the vacuum heat insulating material 11 to the panel of the heat insulation foam 12 by which this external shape was made into the predetermined dimension (product dimension) by the press 40 etc., and the concave bottom part 14 -The reinforcement part 15 is processed simultaneously and the heat insulation foam 12 is completed.

このようにして製造される断熱発泡体12は、型を必要とせずに容易に均一な厚みのものを連続的に製造することができ、大幅な生産性向上を図ることができるとともに、コスト低減を図ることができる。   The heat insulating foam 12 manufactured in this way can be easily and continuously manufactured with a uniform thickness without the need for a mold, which can greatly improve productivity and reduce costs. Can be achieved.

また、型を必要としないことから、大きさの異なる断熱発泡体12を容易に製造することができる。   Moreover, since a mold is not required, the heat insulating foams 12 having different sizes can be easily manufactured.

真空断熱パネル10の凹部13に装着される真空断熱材11は、例えば連続気泡形の硬質プラスチックフォームのスラブ材などの心材と、ゼオライトなどのゲッタ剤とを、ナイロン、PET、アルミ箔、ポリエチレンなどを積層した少なくとも4層のドライラミネート材からなる被覆材に入れてシールし、その内部を0.05Torr以下に減圧して封止したものが使用されるが、これに限らず、プラスチックフィルムと金属箔とのラミネートフィルムを有するものなどの他の被覆材で、シリカ粉末またはグラスウールを有したものなどの他の芯材を包み、内部を真空にした真空断熱材であっても良く、硬質プラスチックフォーム単体の断熱材に比べて熱伝導率が低く(例えば約6分の1)、高い断熱性が得られるものである。   The vacuum heat insulating material 11 attached to the recess 13 of the vacuum heat insulating panel 10 is made of, for example, a core material such as a slab material of open-cell hard plastic foam and a getter agent such as zeolite, nylon, PET, aluminum foil, polyethylene, or the like. However, not limited to this, a plastic film and a metal are used. It may be a vacuum heat insulating material that wraps other core materials such as those having silica powder or glass wool with other coating materials such as those having a laminate film with foil, and is a rigid plastic foam Compared with a single heat insulating material, the heat conductivity is low (for example, about one sixth), and high heat insulating properties can be obtained.

そして、凹部13および凹底部14に保護・補強部15を形成した断熱発泡体12の凹部13に、真空断熱材11を嵌め込むように装着し、凹部13の周囲で断熱発泡体12と真空断熱材11とをテープなどで固定することで、真空断熱パネル10が完成する。   Then, the heat insulating foam 12 having the protective and reinforcing portions 15 formed in the concave portion 13 and the concave bottom portion 14 is mounted so as to fit the vacuum heat insulating material 11, and the heat insulating foam 12 and the vacuum heat insulation around the concave portion 13. The vacuum heat insulation panel 10 is completed by fixing the material 11 with a tape or the like.

このような真空断熱パネルの製造方法によれば、断熱発泡体12の凹部13に真空断熱材11を装着して組み立てるようにするので、真空断熱材11が入る部分と入らない部分があっても断熱発泡体12の厚さを調整してパネル全体の厚さを均一にできるとともに、一部分が膨らむこともなく平滑にすることができる。   According to such a method for manufacturing a vacuum heat insulating panel, the vacuum heat insulating material 11 is attached to the concave portion 13 of the heat insulating foam 12 so that the vacuum heat insulating material 11 can be assembled. The thickness of the heat insulating foam 12 can be adjusted to make the thickness of the entire panel uniform, and it can be made smooth without partly swelling.

また、この真空断熱パネルの製造方法によれば、断熱発泡体12を型を必要とせずに製造することができ、大きさの異なる真空断熱パネルを製造する場合にも簡単に対応して製造することができる。   In addition, according to this method for manufacturing a vacuum heat insulating panel, the heat insulating foam 12 can be manufactured without the need for a mold, and the vacuum heat insulating panel having a different size can be easily manufactured. be able to.

なお、大きさの異なる真空断熱パネルとしては、凹部に装着する真空断熱材の1枚を大きく変える場合に限らず、同一大きさの真空断熱材で周囲の断熱発泡体部分の大きさが異なる場合、真空断熱材を複数枚として真空断熱材部分の大きさが異なる場合など、いずれの大きさの異なる真空断熱パネルも同様にして製造することができる。   In addition, as a vacuum heat insulation panel from which a size differs, it is not only when greatly changing one piece of vacuum heat insulating material with which it installs in a crevice, but when the size of the surrounding heat insulation foam part differs with the same size vacuum heat insulating material The vacuum heat insulating panels having different sizes can be manufactured in the same manner, for example, when the vacuum heat insulating material portions are different in size by using a plurality of vacuum heat insulating materials.

また、このような大きさの異なる真空断熱パネルを製造する場合に、凹部に装着する真空断熱材を複数枚とし、断熱発泡体の1つの凹部に複数枚装着して固定するようにしても良い。   Moreover, when manufacturing such vacuum heat insulation panels with different sizes, a plurality of vacuum heat insulating materials to be attached to the recesses may be provided, and a plurality of pieces may be attached and fixed to one recess of the heat insulating foam. .

この発明の真空断熱パネルの一実施の形態にかかる分解状態の概略斜視図および縦断面図である。It is the schematic perspective view and longitudinal cross-sectional view of the decomposition | disassembly state concerning one Embodiment of the vacuum heat insulation panel of this invention. この発明の真空断熱パネルの他の一実施の形態にかかる分解状態の概略斜視図および縦断面図である。It is the schematic perspective view and longitudinal cross-sectional view of the decomposition | disassembly state concerning other one Embodiment of the vacuum heat insulation panel of this invention. この発明の真空断熱パネルの製造方法の一実施の形態にかかり、(a)は断熱発泡体の製造工程の概略構成図、(b)は凹部および保護・補強部の製造工程を拡大した概略構成図である。It concerns on one Embodiment of the manufacturing method of the vacuum heat insulation panel of this invention, (a) is a schematic block diagram of the manufacturing process of a heat insulation foam, (b) is the schematic structure which expanded the manufacturing process of a recessed part and a protection and reinforcement part. FIG. 従来の真空断熱パネルの概略斜視図である。It is a schematic perspective view of the conventional vacuum heat insulation panel.

符号の説明Explanation of symbols

10 真空断熱パネル
11 真空断熱材
12 断熱発泡体
13 発泡体
14 打ち抜き孔
15 積層真空断熱体
21 上面材
22 下面材
30 連続製造装置
31 下面材移送ライン
32 上面材移送ライン
33 湾曲部
34 塗布ノズル
35 加熱装置
36 ダブルコンベア
37 キュアオーブン
38 サイドカッタ
39 クロスカッタ
40 プレス

DESCRIPTION OF SYMBOLS 10 Vacuum heat insulating panel 11 Vacuum heat insulating material 12 Heat insulating foam 13 Foam 14 Punching hole 15 Laminated vacuum heat insulating material 21 Upper surface material 22 Lower surface material 30 Continuous manufacturing apparatus 31 Lower surface material transfer line 32 Upper surface material transfer line 33 Curved part 34 Application nozzle 35 Heating device 36 Double conveyor 37 Cure oven 38 Side cutter 39 Cross cutter 40 Press

Claims (4)

真空断熱材を発泡体で覆った真空断熱パネルであって、
断熱発泡体に前記真空断熱材を装着する凹部を形成するとともに、この凹底部に前記真空断熱材を保護し補強する保護・補強部を設けてなることを特徴とする真空断熱パネル。
A vacuum insulation panel in which a vacuum insulation material is covered with foam,
A vacuum heat insulating panel comprising a heat insulating foam formed with a recess for mounting the vacuum heat insulating material, and a protective / reinforcing portion for protecting and reinforcing the vacuum heat insulating material on the concave bottom.
前記保護・補強部を、断熱発泡体の密度を高めて形成してなることを特徴とする請求項1記載の真空断熱パネル。 2. The vacuum heat insulation panel according to claim 1, wherein the protection / reinforcement portion is formed by increasing the density of the heat insulation foam. 真空断熱材を発泡体で覆った真空断熱パネルを製造するに際し、
前記真空断熱パネルの大きさに形成される断熱発泡体に前記真空断熱材が入る凹部を形成するとともに、当該凹底部の密度を高めて前記真空断熱材を保護し補強する保護・補強部を形成した後、この凹部に前記真空断熱材を装着・固定するようにしたことを特徴とする真空断熱パネルの製造方法。
When manufacturing vacuum insulation panels with vacuum insulation material covered with foam,
In addition to forming a recess into which the vacuum heat insulating material enters the heat insulating foam formed in the size of the vacuum heat insulating panel, and forming a protective / reinforcing portion that protects and reinforces the vacuum heat insulating material by increasing the density of the concave bottom portion. After that, a method for manufacturing a vacuum heat insulating panel, wherein the vacuum heat insulating material is mounted and fixed in the recess.
前記凹部および前記凹底部の保護・補強部を、前記断熱発泡体を圧縮成形して形成するとともに、前記凹部の深さを前記真空断熱材の厚さに弾性変形分を加えた深さに成形し、前記真空断熱材の表面と前記断熱発泡体の表面とが面一となるようにしたことを特徴とする請求項3記載の真空断熱パネルの製造方法。

The concave portion and the concave bottom protective / reinforcing portion are formed by compression molding the heat insulating foam, and the depth of the concave portion is formed by adding elastic deformation to the thickness of the vacuum heat insulating material. 4. The method for manufacturing a vacuum heat insulating panel according to claim 3, wherein the surface of the vacuum heat insulating material and the surface of the heat insulating foam are flush with each other.

JP2004112233A 2004-04-06 2004-04-06 Manufacturing method of vacuum insulation panel Expired - Fee Related JP4405842B2 (en)

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JP2009236183A (en) * 2008-03-26 2009-10-15 Achilles Corp Vacuum thermal insulation panel and its manufacturing method
JP2010091134A (en) * 2008-10-03 2010-04-22 Hitachi Appliances Inc Water heater and method for manufacturing the same
JP2011237072A (en) * 2010-05-07 2011-11-24 Mitsubishi Electric Corp Hot water storage tank unit
EP2459629A2 (en) * 2009-07-29 2012-06-06 Dow Global Technologies LLC Thermal insulating panel composite
KR101316455B1 (en) 2010-08-18 2013-10-08 (주)엘지하우시스 Vacuum insulation panel using getter material with excellent surface flatness and method of manufacturing the vacuum insulation panel
JP2013224511A (en) * 2012-04-19 2013-10-31 Fukuvi Chem Ind Co Ltd Heat insulator
JP2014219063A (en) * 2013-05-09 2014-11-20 パナソニック株式会社 Heat insulating panel
EP2459630B1 (en) * 2009-07-29 2016-03-16 Dow Global Technologies LLC Thermally insulating polymer foam and aerogel composite article
JPWO2020202268A1 (en) * 2019-03-29 2020-10-08

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009236183A (en) * 2008-03-26 2009-10-15 Achilles Corp Vacuum thermal insulation panel and its manufacturing method
JP2010091134A (en) * 2008-10-03 2010-04-22 Hitachi Appliances Inc Water heater and method for manufacturing the same
EP2459629A2 (en) * 2009-07-29 2012-06-06 Dow Global Technologies LLC Thermal insulating panel composite
JP2013500414A (en) * 2009-07-29 2013-01-07 ダウ グローバル テクノロジーズ エルエルシー Thermal insulation panel composite
EP2459630B1 (en) * 2009-07-29 2016-03-16 Dow Global Technologies LLC Thermally insulating polymer foam and aerogel composite article
JP2011237072A (en) * 2010-05-07 2011-11-24 Mitsubishi Electric Corp Hot water storage tank unit
KR101316455B1 (en) 2010-08-18 2013-10-08 (주)엘지하우시스 Vacuum insulation panel using getter material with excellent surface flatness and method of manufacturing the vacuum insulation panel
JP2013224511A (en) * 2012-04-19 2013-10-31 Fukuvi Chem Ind Co Ltd Heat insulator
JP2014219063A (en) * 2013-05-09 2014-11-20 パナソニック株式会社 Heat insulating panel
JPWO2020202268A1 (en) * 2019-03-29 2020-10-08

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