JP2005291412A - Piping covering cover - Google Patents

Piping covering cover Download PDF

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JP2005291412A
JP2005291412A JP2004108685A JP2004108685A JP2005291412A JP 2005291412 A JP2005291412 A JP 2005291412A JP 2004108685 A JP2004108685 A JP 2004108685A JP 2004108685 A JP2004108685 A JP 2004108685A JP 2005291412 A JP2005291412 A JP 2005291412A
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polyethylene
piping
cover
covering
pipe
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Japanese (ja)
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Naoki Kanamaru
直樹 金丸
Kazuhiro Sakamoto
和広 坂本
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Maezawa Kyuso Industries Co Ltd
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Maezawa Kyuso Industries Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A20/00Water conservation; Efficient water supply; Efficient water use
    • Y02A20/20Controlling water pollution; Waste water treatment

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  • Protection Of Pipes Against Damage, Friction, And Corrosion (AREA)
  • Thermal Insulation (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To solve the problem wherein a piping environment brings about a gloomy atmosphere by a color like black, since an outside surface or the base ground of a tape becomes black of a carbon color, though conventionally adopting a basic constitution for covering an outside surface of a piping covering cover with a film sheet mainly composed of a raw material of adding carbon black, for a countermeasure against the deterioration in an outdoor exposure piping part. <P>SOLUTION: This piping covering cover is constituted so as to cover an outside surface of a water supply-drain pipe A, by tubularly constituting a foaming material 1 by polyethylene for covering a surface with a polyethylene film 2 manufactured by adding an ultraviolet ray absorber and a color pigment to low density polyethylene or a blend article of this polyethylene and high density polyethylene. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、住宅の水回り配管、床暖房放熱配管等のシステム配管の外表を被覆して管材を保護すると共に断熱性や保温性を与える配管被覆カバーに、紫外線等による表面の褪色や亀裂等に対応する耐候性を与えるようにした配管被覆カバーに関するものである。   The present invention protects pipe materials by covering the outer surface of system pipes such as plumbing pipes and heat-dissipating pipes for floors in a house, and also protects pipe materials and provides heat insulation and heat retention. It is related with the pipe | tube covering cover which gave the weather resistance corresponding to.

従来、住宅の水回り配管、床暖房放熱配管等のシステム配管の屋外暴露配管部分の劣化対策については、発泡材等による配管被覆カバーの外表にカーボンブラックを添加したキャンバステープを巻回して対応してきた。   Conventionally, countermeasures against deterioration of outdoor exposed pipe parts of system pipes such as water pipes and floor heating radiation pipes in houses have been supported by winding canvas tape with carbon black added to the outer surface of the pipe covering cover with foam material etc. It was.

キャンバステープの巻回には多大な時間と労力を必要とするほか、テープの外表がカーボンブラック色の黒となるため、配管環境が黒という色彩によって陰鬱な雰囲気をもたらすことになる。   It takes a lot of time and labor to wind the canvas tape, and the outer surface of the tape is black with carbon black, so the piping environment gives a gloomy atmosphere due to the black color.

耐候性の問題は、本来、屋外暴露配管部分に対するものではあるが、その部分だけに特殊な配管被覆カバーを用いることは能率やコストの面で返って不利となるため、配管全体について統一したカバーを用いなければならないといった問題もあり、カバー外表の色調は少しでも明るい色が望まれる。   The problem of weather resistance is originally for outdoor exposed piping parts, but using a special pipe covering cover only for that part is disadvantageous in terms of efficiency and cost, so a unified cover for the entire pipe. There is also a problem that it is necessary to use, and the color of the outer surface of the cover is desired to be a light color.

そこで、発泡材等による配管被覆カバーの外表にエチレンビニデンアセテート樹脂皮膜によって被覆すること(特許文献1)や、カーボンブラックを添加したポリエチレンフィルムの表面に着色顔料によって着色したポリエチレンフィルムを重ねた二層フィルムによって配管被覆カバーの外表を被覆すること(特許文献2)が本件出願人によって提案されている。
特開2004−068928号公報 特開2004−068929号公報
Therefore, the outer surface of the pipe covering cover made of foam material or the like is coated with an ethylene vinylidene acetate resin film (Patent Document 1), or a polyethylene film colored with a coloring pigment is superimposed on the surface of a polyethylene film added with carbon black. The present applicant has proposed that the outer surface of the pipe covering cover is covered with a layer film (Patent Document 2).
JP 2004-068928 A JP 2004-068929 A

しかしながら、上記の方法は黒の色調を基本とするものであり、建物の外壁に完全に調和する色彩を選択することはできなかった。また、二層フィルムを用いることは能率やコストの面で問題を残す結果となった。   However, the above method is based on the black color tone, and it has not been possible to select a color that perfectly matches the outer wall of the building. In addition, the use of a two-layer film resulted in problems in terms of efficiency and cost.

本発明は上記した課題に対応しようとするものであり、低密度ポリエチレンに紫外線吸収剤と着色顔料を添加して製成したポリエチレンフィルムによって配管被覆カバーの外表を被覆して配管被覆カバーを構成するようにした。   The present invention is intended to address the above-described problems, and the pipe covering cover is configured by covering the outer surface of the pipe covering cover with a polyethylene film prepared by adding an ultraviolet absorber and a coloring pigment to low density polyethylene. I did it.

即ち、低密度ポリエチレン(LDPE)は耐候性に優れた素材であり、これに紫外線吸収剤を添加することにより被覆カバーの紫外線による劣化を防止すると共に、素材段階で着色顔料を添加することによって鮮明な色彩と、自由な色彩選択を可能にしたものである。   In other words, low-density polyethylene (LDPE) is a material with excellent weather resistance. By adding an ultraviolet absorber to this, it is possible to prevent deterioration of the covering cover due to ultraviolet rays, and to add vivid color pigments at the material stage. Color and free color selection.

また、低密度ポリエチレンは耐候性に優れているものの表面にしっとり感があり、作業員がこれを取り扱う際に違和感が残る問題があるので、これを取り除くために低密度ポリエチレン(LDPE)に高密度ポリエチレン(HDPE)をブレンドして表面がサラサラした取り扱い易いものとした。   In addition, although low-density polyethylene is excellent in weather resistance, it has a moist feeling on the surface, and there is a problem that an uncomfortable feeling remains when workers handle it. To remove this, low-density polyethylene (LDPE) has a high density. Polyethylene (HDPE) was blended to make the surface smooth and easy to handle.

更に、紫外線吸収剤としてチヌビン783を用いることにより、直射日光の強烈な紫外線を吸収して耐候性を高めることができる。更に、光安定剤として働くチヌビン328(チヌビンは何れもチバ・スペシャリティ・ケミカルズの商品名)を加えれば一層優れた耐候性を得ることができる。   Furthermore, by using Tinuvin 783 as an ultraviolet absorber, it is possible to absorb intense ultraviolet rays of direct sunlight and improve weather resistance. Further, if tinuvin 328 (all tinuvin is a trade name of Ciba Specialty Chemicals) that works as a light stabilizer is added, further excellent weather resistance can be obtained.

以下、本発明の実施例を図面を参照して説明する。1はポリエチレン発泡材で構成されたカバー本体部で、低密度ポリエチレンに紫外線吸収剤と着色顔料を添加して製成され、外表にエンボス加工aを施し、着色顔料によって着色したポリエチレンフィルムによる表皮層2が工業ドライヤーによって熱風溶着されると共に管状に成形加工されている。   Embodiments of the present invention will be described below with reference to the drawings. Reference numeral 1 denotes a cover body made of a polyethylene foam material, which is made by adding a UV absorber and a coloring pigment to low density polyethylene, and is coated with an embossing a on the outer surface, and a skin layer made of a polyethylene film colored with a coloring pigment 2 is formed into a tubular shape while being hot-air welded by an industrial dryer.

Aは架橋ポリエチレン管等によって構成される給排水管で、上記によって成形されたカバー本体の配管挿入孔3内に挿入収納され、配管材として商品化されるものであるが、必要に応じて信号線や発熱線、電気配線(何れも図示しない。)等が配管Aに添わせて挿入孔3内に付加挿入される。   A is a water supply / drainage pipe composed of a crosslinked polyethylene pipe, etc., which is inserted and accommodated in the pipe insertion hole 3 of the cover body molded as described above, and commercialized as a pipe material. Further, a heating wire, an electric wiring (not shown) or the like is additionally inserted into the insertion hole 3 along the pipe A.

また、給湯システム配管のように2本の架橋ポリエチレン管を添わせてツイン配管する場合には、本発明の実施によって成形されたカバー本体の配管挿入孔3内に図2に示すように2本の配管Aをラッピングテープbで並列固定して収納し、或いは2本のカバー本体を並列して沿接部を溶着することによってツインカバーとしても用いることができる。   Further, in the case of twin piping with two cross-linked polyethylene pipes as in hot water system piping, two pipes are inserted into the pipe insertion hole 3 of the cover body formed by the implementation of the present invention as shown in FIG. The pipe A can be accommodated by being fixed in parallel with the wrapping tape b, or can be used as a twin cover by welding two joints in parallel with the two cover bodies.

表皮層2を構成するポリエチレンフィルムは、低密度ポリエチレン(LDPE)に紫外線吸収剤と着色顔料を添加して製成されるが、出願人は耐候性維持期間30年を目標として主材料と紫外線吸収剤に変化を加えながらUVテスターによる検査実験を行った。   The polyethylene film constituting the skin layer 2 is produced by adding an ultraviolet absorber and a coloring pigment to low density polyethylene (LDPE), but the applicant intends to have a weather resistance maintenance period of 30 years and the main material and ultraviolet absorption. An inspection experiment using a UV tester was performed while changing the agent.

即ち、表1に示すようにフィルムの厚みを150ミクロンと180ミクロンの2通りとして、主材料を低密度ポリエチレン(LDPE)単体とし、紫外線吸収剤をチヌビン944と622をブレンドしたチヌビン783(チヌビンは何れもチバ・スペシャリティ・ケミカルズの商品名)として添加量を重量部0.3から0.5に段階変化させた試料1乃至6、これに光安定剤チヌビン328を0.3重量部添加した試料7、8を製成したものを用いた。   That is, as shown in Table 1, the thickness of the film is 150 micron and 180 micron, the main material is low density polyethylene (LDPE) simple substance, and the ultraviolet absorber is tinuvin 783 (tinuvin is a blend of tinuvins 944 and 622). Samples 1 to 6 in which the amount of addition was changed stepwise from 0.3 to 0.5 parts by weight as a product of Ciba Specialty Chemicals), and 0.3 parts by weight of the light stabilizer Tinuvin 328 was added thereto. 7 and 8 were used.

Figure 2005291412
更に、主材料を低密度ポリエチレン(LDPE)に高密度ポリエチレン(HDPE)を70/30の割合でブレンドしたブレンド品とし、前記LDPE単体の場合に倣って紫外線吸収剤、光安定剤を添加して試料9乃至16を製成した。なお、顔料は何れもアイボリ−MBF−T−4631を6重量部添加している。
Figure 2005291412
Furthermore, the main material is a blend product in which high density polyethylene (HDPE) is blended at a ratio of 70/30 to low density polyethylene (LDPE), and an ultraviolet absorber and a light stabilizer are added following the case of the LDPE alone. Samples 9 to 16 were prepared. In addition, as for the pigment, 6 parts by weight of Ivory-MBF-T-4631 is added.

検査実験はUVテスターによる紫外線照射1000時間を目標に、200時間毎に各試料の変化状態を確認しつつ行ったが、耐候条件について最も不利な条件にあると思われる試料9についても劣化反応は認められなかった。   The inspection experiment was carried out while confirming the change state of each sample every 200 hours with the target of 1000 hours of UV irradiation by a UV tester. I was not able to admit.

本発明はポリエチレンフィルムによる耐候着色表皮層を以上のように構成したので、屋外暴露配管部分についてキャンバステープの巻回などの特別の加工を行なうことなく、統一的な配管を行なうことができ色彩的にも着色顔料による自由な着色を選択することができ、配管環境を損なうことのない配管材を提供することができたものである。   In the present invention, the weather-resistant colored skin layer made of polyethylene film is configured as described above, so that it is possible to perform uniform piping without special processing such as winding of canvas tape on the outdoor exposed piping portion. In addition, it is possible to select a free coloring with a coloring pigment, and to provide a piping material that does not impair the piping environment.

本発明の実施例による配管被覆カバーの配管挿入孔内に給排水管 を挿入収納した状態の構造を示すカバーの断面図Sectional drawing of the cover which shows the structure of the state which inserted and accommodated the water supply / drain pipe in the piping insertion hole of the piping covering cover by the Example of this invention 同じく、ツインカバーによる配管被覆カバーの実施例を示すもの で、配管挿入孔内に2本の給排水管を挿入収納した状態の構造を示すカバーの断面図Similarly, it shows an embodiment of a pipe covering cover by a twin cover, and is a cross-sectional view of a cover showing a structure in which two water supply / drainage pipes are inserted and housed in a pipe insertion hole.

符号の説明Explanation of symbols

1 ポリエチレン発泡材による本体部
2 耐候着色表皮層
3 配管挿入孔
a エンボス加工部
b ラッピングテープ
A 給排水管
1 Body part made of polyethylene foam 2 Weather-resistant colored skin layer 3 Pipe insertion hole a Embossed part b Wrapping tape A Water supply / drainage pipe

Claims (3)

低密度ポリエチレンに紫外線吸収剤と着色顔料を添加して製成したポリエチレンフィルムによって表面を被覆したポリエチレン等による発泡材を管状に構成して配管の外表を被覆するようにした配管被覆カバー   A pipe covering cover made of a foam material made of polyethylene or the like whose surface is covered with a polyethylene film made by adding a UV absorber and a color pigment to low density polyethylene to cover the outer surface of the pipe. 低密度ポリエチレンに高密度ポリエチレンをブレンドするようにした請求項1記載の配管被覆カバー   2. The pipe covering cover according to claim 1, wherein high density polyethylene is blended with low density polyethylene. 紫外線吸収剤に光安定剤を添加するようにした請求項1又は請求項2記載の配管被覆カバー
The pipe covering cover according to claim 1 or 2, wherein a light stabilizer is added to the ultraviolet absorber.
JP2004108685A 2004-04-01 2004-04-01 Piping covering cover Pending JP2005291412A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008030462A (en) * 2006-06-28 2008-02-14 Toray Pef Products Inc Weather resistant polyolefin resin laminated foam
CN110131526A (en) * 2019-05-29 2019-08-16 诸暨市元森塑胶科技有限公司 A kind of two-layer compound insulating tube and its processing technology

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008030462A (en) * 2006-06-28 2008-02-14 Toray Pef Products Inc Weather resistant polyolefin resin laminated foam
CN110131526A (en) * 2019-05-29 2019-08-16 诸暨市元森塑胶科技有限公司 A kind of two-layer compound insulating tube and its processing technology

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