JP2005279786A - Wire surface grinding device - Google Patents

Wire surface grinding device Download PDF

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JP2005279786A
JP2005279786A JP2004093278A JP2004093278A JP2005279786A JP 2005279786 A JP2005279786 A JP 2005279786A JP 2004093278 A JP2004093278 A JP 2004093278A JP 2004093278 A JP2004093278 A JP 2004093278A JP 2005279786 A JP2005279786 A JP 2005279786A
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wire
nozzle
abrasive
nozzles
surface grinding
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JP4575011B2 (en
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Sadafumi Katsuki
禎史 香月
Satoru Kamiyama
悟 上山
Shinichi Kamiya
慎一 神谷
Ryuichi Tokumura
龍一 徳村
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Toshiba Plant Systems and Services Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a wire surface grinding device, uniformly grinding a wire all over the outer peripheral surface and easily controlled even if the traveling speed of the wire is increased. <P>SOLUTION: Three or more nozzles 3 for injecting abrasives are radially disposed at equal intervals in the circumferential direction round the axis of the wire 1. All nozzles 3 are respectively disposed at spaces from each other in the axial direction of the wire 1 not to be opposite to each other. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、一直線上に張設されつつその長手方向に走行する線材の外周に研削材を噴射して、線材の外周面を均一に研削する線材表面研削装置に関する。   The present invention relates to a wire surface grinding apparatus that uniformly grinds the outer peripheral surface of a wire by injecting the abrasive onto the outer periphery of the wire that runs in the longitudinal direction while being stretched in a straight line.

線材は、その製造工程において熱処理に伴い表面に酸化皮膜が形成される。
そこで、酸化皮膜の除去が必要な場合、塩酸等の薬品により表面処理を行う場合と、細かい粒体からなる研削材を圧縮空気と共に線材表面に噴射する場合とがある。 An oxide film is formed on the surface of the wire with heat treatment in the manufacturing process.
Therefore, when it is necessary to remove the oxide film, there are a case where surface treatment is performed with a chemical such as hydrochloric acid, and a case where a grinding material made of fine particles is sprayed onto the surface of the wire together with compressed air.

後者の例として本出願人らは、既に、線材表面加工装置および線材表面加工システムを下記特許文献として提案している。この線材表面加工装置および線材表面加工システムは、機械的な手段によって、線材の表面加工を効率的に行うものである。そのために、加工対象となる線材の外径よりも大きい内径を持ち、その内部に線材を挿通して連続的に移動させる管状の研削機構部と、この研削機構部内にその長さ方向一端側から他端側に向けて研削材を空気との混合流体として高速で流動させる研削材流動手段とを備え、研削機構部に混合流体の流路断面を縮小させる絞り部からなる方向変換型研削部を設け、この方向変換型研削部により混合流体の流れ方向を流路の中心側に向け、線材に研削材を接触させて線材の表面加工を可能とするものである。   As an example of the latter, the present applicants have already proposed a wire surface processing apparatus and a wire surface processing system as the following patent documents. The wire surface processing apparatus and the wire surface processing system efficiently perform surface processing of a wire by mechanical means. For this purpose, a tubular grinding mechanism having an inner diameter larger than the outer diameter of the wire to be processed, and continuously moving the wire through the inside thereof, and this grinding mechanism from the one end in the length direction A direction change type grinding part comprising a narrowing part for reducing the cross section of the flow path of the mixed fluid in the grinding mechanism part, and a grinding material flow means for causing the abrasive to flow at high speed as a mixed fluid with air toward the other end side. The direction change type grinding part is provided, and the flow direction of the mixed fluid is directed toward the center of the flow path so that the surface of the wire can be processed by bringing the abrasive into contact with the wire.

特開２００３−０３９３２６号公報Japanese Patent Laid-Open No. 2003-039326

前者の薬品による線材の酸化皮膜の剥離は、作業環境を悪化し、薬品等の廃棄物が発生する問題があった。上記文献の発明を除き、研削材の噴射による線材の酸化皮膜の剥離は線材の移動速度が速い場合、線材の表面を均一に隈なく研削することが困難であった。
そこで本発明は、線材の移動速度が速くても、均一に且つ隈なく線材の外表面を研削できるコンパクトなものであると共に、前記特許文献とは異なった制御の容易な装置を提供することを課題とする。 The exfoliation of the oxide film of the wire by the former chemical has a problem of deteriorating the working environment and generating waste such as chemicals. Except for the inventions of the above-mentioned documents, peeling of the oxide film of the wire by spraying of the grinding material makes it difficult to uniformly grind the surface of the wire without any defects when the moving speed of the wire is high.
Therefore, the present invention provides a compact device capable of grinding the outer surface of the wire uniformly and without defects even when the moving speed of the wire is high, and provides an apparatus with easy control different from the above-mentioned patent document. Let it be an issue.

請求項１に記載の本発明は、一直線状に張設されつつ、その長手方向に移動する線材(1) の外周に研削材(13)を噴射して、その外表面を研削する線材表面研削装置において、
線材(1) の軸線の回りに周方向に等間隔に３以上の研削材噴射用のノズル(3) を放射状に配置すると共に、全てのノズル(3) は互いに対向しないように線材(1) の軸線方向に互いに離間して配置されてなることを特徴とする線材表面研削装置である。 The present invention according to claim 1 is a wire surface grinding in which a grinding material (13) is sprayed on the outer periphery of a wire (1) moving in the longitudinal direction while being stretched in a straight line, and the outer surface thereof is ground. In the device
Around the axis of the wire (1), three or more abrasive nozzles (3) are arranged radially at equal intervals in the circumferential direction, and all the nozzles (3) are not opposed to each other. It is a wire surface grinding apparatus characterized by being spaced apart from each other in the axial direction.

請求項２に記載の本発明は、請求項１において、
隣り合うノズル(3) から噴射される研削材(13)は、線材(1) の外周位置でその大部分が互いに干渉しないように、各ノズル(3) が軸線方向に位置ずれすると共に、
各ノズル(3) の先端と線材(1) との距離は、ノズル(3) から噴射された研削材(13)が少なくとも線材(1) の直径分の広がりが存在するように、配置されたことを特徴とする線材表面研削装置である。 The present invention according to claim 2 is the method according to claim 1,
The abrasives (13) injected from the adjacent nozzles (3) are displaced in the axial direction so that most of them do not interfere with each other at the outer peripheral position of the wire (1).
The distance between the tip of each nozzle (3) and the wire (1) was arranged so that the abrasive (13) injected from the nozzle (3) had at least a spread corresponding to the diameter of the wire (1). This is a wire surface grinding apparatus.

請求項３に記載の発明は、請求項２において、
線材(1) の軸線方向に隣り合うノズル(3) から噴射される研削材(13)が、線材(1) の外周位置でその大部分を互いに干渉させずに且つ、その研削材(13)の広がりの縁が互いに接する程度、各ノズル(3) は軸線方向に位置ずれすると共に、その噴射口(2) が線材(1) に近接された線材表面研削装置である。 The invention according to claim 3 is the invention according to claim 2,
The abrasive (13) injected from the nozzle (3) adjacent in the axial direction of the wire (1) does not interfere with each other at the outer peripheral position of the wire (1) and the abrasive (13). Each nozzle (3) is displaced in the axial direction to such an extent that the edges of the spread are in contact with each other, and the nozzle (2) is a wire surface grinding device in which the nozzle (2) is close to the wire (1).

請求項４に記載の発明は、請求項１〜請求項３のいずれかにおいて、
線材(1) への研削材(13)の噴射位置の搬送方向上流側と下流側とに、線材(1) を張設してその揺れ止めを行う揺れ止め手段(4) を設けた線材表面研削装置である。
請求項５に記載の発明は、請求項１〜請求項４のいずれかにおいて、
各ノズル口(2) に対向し、前記軸線に対してノズル口(2) の反対側に研削材受け(5) を設けた線材表面研削装置である。 Invention of Claim 4 is set in any one of Claims 1-3,
The surface of the wire provided with anti-sway means (4) that stretches and prevents the wire (1) from being placed upstream and downstream in the conveying direction of the injection position of the abrasive (13) onto the wire (1) It is a grinding device.
Invention of Claim 5 in any one of Claim 1-4,
The wire surface grinding apparatus is provided with a grinding material receiver (5) facing each nozzle port (2) and on the opposite side of the nozzle port (2) with respect to the axis.

請求項６に記載の発明は、請求項１において、
線材(1) が互いに平行に少なくとも二本張設走行され、隣接する線材(1) の断面の接線方向にノズル(3) の軸線を配置した線材表面研削装置である。
請求項７に記載の発明は、請求項１〜請求項４のいずれかにおいて、
ケーシング(6) と、そのケーシング(6) の中心を貫通する線材挿通孔(7a)と、ケーシング(6) の外周を貫通し夫々のノズル口(2) がケーシング(6) の中心に近接する３以上のノズル(3) と、を具備し、 ケーシング(6) の底部が角錐または円錐状に形成され、その下端に研削材流出口(8) が設けられた線材表面研削装置である。 The invention according to claim 6 is the invention according to claim 1,
A wire surface grinding apparatus in which at least two wires (1) are stretched and run parallel to each other, and the axis of the nozzle (3) is arranged in the tangential direction of the cross section of the adjacent wire (1).
The invention according to claim 7 is any one of claims 1 to 4,
The casing (6), the wire insertion hole (7a) passing through the center of the casing (6), and the nozzle port (2) passing through the outer periphery of the casing (6) are close to the center of the casing (6). A wire surface grinding apparatus comprising three or more nozzles (3), wherein the bottom of the casing (6) is formed in a pyramid or conical shape, and a grinding material outlet (8) is provided at a lower end thereof.

本発明は、線材１の軸線の周りに周方向に等間隔に３以上の研削材噴射用のノズル３を放射状に配置すると共に、全てのノズル３はそのノズル口２が対向しないように、線材１の軸線方向に互いに離間して配置されているから、線材１の全周を均一に余すとこ無く研削することができる。それと共に、各ノズル３どうしは、線材１の軸線方向に互いに離間しているので、各ノズル３から流出する研削材が互いに干渉することなく確実に線材１の外周を効率よく研削できる。   In the present invention, three or more abrasive jetting nozzles 3 are radially arranged around the axis of the wire 1 at equal intervals in the circumferential direction, and all the nozzles 3 are arranged so that the nozzle ports 2 do not face each other. Since they are arranged apart from each other in the axial direction of 1, it is possible to grind the entire circumference of the wire 1 without leaving a uniform space. At the same time, since the nozzles 3 are separated from each other in the axial direction of the wire 1, the outer periphery of the wire 1 can be efficiently and reliably ground without causing the abrasives flowing out from the nozzles 3 to interfere with each other.

また、上記構成において、隣り合うノズル３から噴射される研削材13は、線材１の外周位置でその大部分が互いに干渉しないように、各ノズル３どうしが軸線方向に位置ずれされている。それと共に、各ノズル３の先端と線材１との距離が、ノズル３から噴射された研削材13が少なくとも線材１の直径分の広がりが存在するように配置されたものにおいては、さらに効率良く確実に線材１の外周を均一に研削することができる。   Further, in the above configuration, the abrasives 13 injected from the adjacent nozzles 3 are offset in the axial direction so that most of the abrasives 13 do not interfere with each other at the outer peripheral position of the wire 1. At the same time, the distance between the tip of each nozzle 3 and the wire 1 is such that the grinding material 13 injected from the nozzle 3 is arranged so that there is at least a spread corresponding to the diameter of the wire 1. In addition, the outer periphery of the wire 1 can be uniformly ground.

上記構成において、軸線方向に隣り合うノズル３から噴射される研削材13が、線材１の外周位置で、その大部分を互いに干渉させずに且つ、その研削材13の広がりの縁が互いに接する程度、各ノズル３どうしが軸線方向に位置ずれすると共に、そのノズル口２が線材１に近接されたものにおいては、線材１の捩れ等に影響されず、その外周を確実に研削することができる。   In the above-described configuration, the grinding material 13 injected from the nozzle 3 adjacent in the axial direction does not interfere with the majority of the grinding material 13 at the outer peripheral position of the wire material 1 and the edges of the spreading of the grinding material 13 are in contact with each other. When the nozzles 3 are displaced in the axial direction and the nozzle ports 2 are close to the wire 1, the outer periphery thereof can be reliably ground without being affected by the twist of the wire 1.

上記構成において、研削材13の噴射位置の上流側と下流側とに線材１を張設して、その揺れ止めを行う揺れ止め手段４を設けたものにおいては、線材１の外周をさらに均一に研削することができる。
上記構成において、線材１に対しノズル口２に対向する反対位置に研削材受け５を設けたものにおいては、噴射された研削材を受け取り、それを下流側に円滑に流下させ、研削材13によるケーシング６内面の損傷等を防止できる。 In the above configuration, in the case where the wire 1 is stretched upstream and downstream of the injection position of the grinding material 13 and the anti-sway means 4 is provided to prevent the shaking, the outer periphery of the wire 1 is made more uniform. Can be ground.
In the above configuration, when the abrasive receiver 5 is provided at a position opposite to the nozzle port 2 with respect to the wire 1, the injected abrasive is received, and smoothly flows down to the downstream side. Damage to the inner surface of the casing 6 can be prevented.

上記構成において、線材１が互いに平行に少なくとも二本張設走行され、隣接する線材１の断面の接線方向にノズル３の軸線を配置したものにおいては、複数の線材１を同時に隈なく研削することができる。
上記構成において、ケーシング６と、その中心を貫通する線材挿通孔７ａと、ケーシング６の外周を貫通しノズル口２が中心に近接する３以上のノズル３と、を具備し、ケーシング６の底部が角錐または円錐状に形成され、その下端に研削材流出口８が設けられたものにおいては、装置をコンパクトに形成できると共に、研削材13の噴射およびその回収を容易に行い得る。 In the above configuration, in the case where at least two wires 1 are stretched and run parallel to each other, and the axis of the nozzle 3 is arranged in the tangential direction of the cross section of the adjacent wires 1, the plurality of wires 1 are simultaneously ground without grinding. Can do.
In the above configuration, the casing 6 includes a wire rod insertion hole 7a penetrating through the center thereof, and three or more nozzles 3 penetrating the outer periphery of the casing 6 and having the nozzle port 2 close to the center. In the case of a pyramid or conical shape provided with the abrasive outlet 8 at its lower end, the apparatus can be made compact and the abrasive 13 can be easily injected and recovered.

次に、図面に基づいて本発明の実施の形態につき説明する。
図１は本発明の線材表面研削装置における要部を示し、線材１の軸線方向から見たノズル３の配置状態を示す説明図である。また、図２はその線材１の軸線に直交する方向から見たノズル３の配置説明図である。さらに、図３は線材１の軸線方向に隣合う一対のノズル３が線材１の外表面を噴射する噴射範囲を示すものであり、図４は線材１の周方向に互いに９０°離間した四つのノズル３の夫々の線材１に対する噴射範囲を示す説明図である。次に、図５は線材１を張設してその揺れ止めを行う揺れ止め手段４の説明図である。 Next, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is an explanatory view showing the main part of the wire surface grinding apparatus of the present invention and showing the arrangement state of the nozzles 3 as viewed from the axial direction of the wire 1. FIG. 2 is an explanatory view of the arrangement of the nozzles 3 as viewed from the direction perpendicular to the axis of the wire 1. Further, FIG. 3 shows an injection range in which a pair of nozzles 3 adjacent to each other in the axial direction of the wire 1 injects the outer surface of the wire 1. FIG. It is explanatory drawing which shows the injection range with respect to each wire 1 of the nozzle 3. FIG. Next, FIG. 5 is an explanatory diagram of the anti-sway means 4 that stretches the wire 1 and prevents the anti-sway.

本発明の線材表面研削装置は、図５の如く、左右に離間して上下一対づつのガイドローラ10，テンションローラ11よりなる揺れ止め手段４によって線材１を張設しつつ、図示しない巻き取り装置を介して線材１を走行させつつ、研削材を線材１の外周面に噴射するものである。この例では、互いに周方向および軸線方向に離間した四本のノズル３から研削材を噴射させて、線材１の外周面を均一に且つ隈なく研削するものである。   As shown in FIG. 5, the wire surface grinding apparatus of the present invention is a winding device (not shown) while stretching the wire 1 by means of anti-sway means 4 comprising a pair of upper and lower guide rollers 10 and a tension roller 11 apart from each other. The abrasive is sprayed onto the outer peripheral surface of the wire 1 while the wire 1 is traveling through the wire. In this example, the abrasive is sprayed from the four nozzles 3 that are spaced apart from each other in the circumferential direction and the axial direction, and the outer peripheral surface of the wire 1 is ground uniformly and without wrinkles.

ノズル３の配置状態は、図１〜図４に示す如く、線材１の周方向に９０°づつ互いに離間して図１の如く４本のノズル３が配置され、そのノズル３の中心線が線材(1) の軸線に直交する。各ノズル３は、線材１の軸線方向には互いに近接し且つおおよそノズル３の先端部の外周直径の距離で互いに離間している。
また、線材１の外表面とノズル３のノズル口２との離間距離Ｌは、ノズル３の肉厚をｔとしたとき、ｔ／Ｌ＝ｔａｎθであって、実験的にそのθが３°を満足する値である。ここで、ｔ＝１mmとすると、Ｌ＝19mmとなる。これは、図３から明らかなようにノズル３のノズル口２から噴射する研削材13の広がりが、ノズル３の外周に一致したとき、線材１にそれが衝突する距離にある。このようにすることにより、図３の如く隣り合うノズル３の研削材13が線材１の表面上において互いに干渉しないことになる。 As shown in FIGS. 1 to 4, the nozzles 3 are arranged such that four nozzles 3 are arranged apart from each other by 90 ° in the circumferential direction of the wire 1, and the center line of the nozzle 3 is the wire. Perpendicular to the axis of (1). The nozzles 3 are close to each other in the axial direction of the wire 1 and are separated from each other by a distance of the outer diameter of the tip of the nozzle 3.
Further, the separation distance L between the outer surface of the wire 1 and the nozzle opening 2 of the nozzle 3 is t / L = tan θ where the thickness of the nozzle 3 is t, and the θ is experimentally 3 °. It is a satisfactory value. Here, if t = 1 mm, L = 19 mm. As apparent from FIG. 3, this is the distance at which the wire 1 collides with the wire 1 when the spread of the abrasive 13 injected from the nozzle port 2 of the nozzle 3 coincides with the outer periphery of the nozzle 3. By doing so, the abrasives 13 of the adjacent nozzles 3 do not interfere with each other on the surface of the wire 1 as shown in FIG.

逆に言えば、Ｌの長さを図３以上にすると、夫々から噴射した研削材13の拡散範囲の境界部が互いに重なり合い、研削材13どうしが衝突して線材１の研削に役立たなくなることになる。また、Ｌの長さを極端に短くすると、研削材13が線材１の外周に均一に噴射できなくなる。そこでこの例では図３の如く、隣り合うノズル３の噴射範囲の境界部が互いに接する程度となるように、線材１とノズル３のノズル口２との離間距離Ｌを決定するものである。   In other words, if the length of L is set to be greater than or equal to FIG. 3, the boundary portions of the diffusion range of the abrasive 13 injected from each other overlap each other, and the abrasives 13 collide with each other so that the wire 1 is not useful for grinding. Become. Further, if the length L is extremely shortened, the abrasive 13 cannot be uniformly injected onto the outer periphery of the wire 1. Therefore, in this example, as shown in FIG. 3, the separation distance L between the wire 1 and the nozzle port 2 of the nozzle 3 is determined so that the boundary portions of the injection ranges of the adjacent nozzles 3 are in contact with each other.

なお、この例では研削材13の粒径は、一例として0.15mmとし、ノズル３の内直径は 7.5mmとし、ノズル３自体の長さは50〜80cm程度とした。ノズル３の長さをこのように長くした理由は、それを従来のノズルよりも著しく長くすることにより、コンプレッサからの空気圧で研削材13をノズル３内で加速させ、衝突エネルギーを増加させ、研削力を上げることができるからである。このことは、本発明者の実験により明らかとなった。それによって、従来は研削力を上げる際、噴き付け力を増すために大容量のコンプレッサを必要としたが、本発明ではエアーの流量を上げずに済むため、低圧のエアーコンプレッサで対応できるものとなった。その結果、この実施例では研削材13を噴射させるためのエアーコンプレッサの圧力は、低圧である 0.2ＭＰａとした。
また、本発明のノズル３の数は３以上としてが、さらに好ましくは４以上とする。 In this example, the particle size of the abrasive 13 is 0.15 mm as an example, the inner diameter of the nozzle 3 is 7.5 mm, and the length of the nozzle 3 itself is about 50 to 80 cm. The reason why the length of the nozzle 3 is increased in this way is that the grinding material 13 is accelerated in the nozzle 3 by the air pressure from the compressor by making it significantly longer than the conventional nozzle, thereby increasing the collision energy and grinding. This is because power can be raised. This has been clarified by experiments of the present inventors. As a result, in the past, when increasing the grinding force, a large-capacity compressor was required to increase the spraying force, but in the present invention, since it is not necessary to increase the air flow rate, it can be handled by a low-pressure air compressor. became. As a result, in this example, the pressure of the air compressor for injecting the abrasive 13 was set to 0.2 MPa, which is a low pressure.
The number of nozzles 3 of the present invention is 3 or more, more preferably 4 or more.

次に、図５において、線材１の直径を一例として 3.2mmとしたとき、テンションローラ11間の離間距離Ａは 350mm以下が好ましいことが判った。それによって、線材１の揺れを最小限に抑えることができる。
なお、テンションローラ11間の離間距離Ａは線材１の線径その他により調整できるようにすることが好ましい。また、テンションローラ11とガイドローラ10との離間距離（オフセット量）Ｂは、線材１の種類に応じて調整できることが好ましい。 Next, in FIG. 5, when the diameter of the wire 1 is set to 3.2 mm as an example, it has been found that the separation distance A between the tension rollers 11 is preferably 350 mm or less. Thereby, the shaking of the wire 1 can be minimized.
The separation distance A between the tension rollers 11 is preferably adjusted according to the wire diameter of the wire 1 or the like. Further, it is preferable that the separation distance (offset amount) B between the tension roller 11 and the guide roller 10 can be adjusted according to the type of the wire 1.

次に、図６は複数の線材１を平行して走行させ、それらを同時に均一に研削する条件についての説明図である。
このときノズル３の噴射方向は、一対の線材１の断面の接線上にノズル３の軸線が存在するようにすれば良い。
図１の例では、ノズル３の噴射方向を４５°としているので、一対の線材１の隙間Ｘは、Ｘ＝（Ｄ／２×√２×２）−Ｄ＝（√２−１）Ｄとなる。一例としてＤ＝ 3.2mmの場合には、Ｘ＝1.33mmとなる。 Next, FIG. 6 is explanatory drawing about the conditions which run the some wire 1 parallelly and grind them uniformly simultaneously.
At this time, the injection direction of the nozzle 3 may be such that the axis of the nozzle 3 exists on the tangent line of the cross section of the pair of wires 1.
In the example of FIG. 1, since the injection direction of the nozzle 3 is 45 °, the gap X between the pair of wires 1 is X = (D / 2 × √2 × 2) −D = (√2-1) D Become. As an example, when D = 3.2 mm, X = 1.33 mm.

次に図７〜図１０は本発明の線材表面研削装置の実施例であって、図７はその断面正面図（一部省略）、図８は同側面図、図９は図７のノズル３の近傍の説明図、図１０は同正面図である。
この実施例の線材表面研削装置は、架台12上に正面が略正方形の浅い箱状のケーシング６が立設配置されている。ケーシング６の側面は、図８の示す如く、縦長の矩形に形成されている。ケーシング６の下端は角錐状に形成され、その先端に研削材流出口８が設けられている。ケーシング６の四隅は隅取りされ、そこに夫々ノズル３が水平線に対して４５°の角度でケーシング６を貫通する。 7 to 10 show an embodiment of the wire surface grinding apparatus of the present invention. FIG. 7 is a sectional front view (partially omitted), FIG. 8 is a side view thereof, and FIG. 9 is a nozzle 3 of FIG. FIG. 10 is a front view of the vicinity of FIG.
In the wire surface grinding apparatus of this embodiment, a shallow box-shaped casing 6 having a substantially square front surface is erected on a frame 12. The side surface of the casing 6 is formed in a vertically long rectangle as shown in FIG. The lower end of the casing 6 is formed in a pyramid shape, and an abrasive outlet 8 is provided at the tip thereof. The four corners of the casing 6 are rounded, and the nozzles 3 penetrate the casing 6 at an angle of 45 ° with respect to the horizontal line.

図７において、右上のノズル３から順次時計周り方向に配置されるノズル３は、その先端の外直径分互いに紙面直角方向に離間している。ノズル３の先端は、図９に示す如く、そのノズル口２に対向して研削材受け５が設けられている。この研削材受け５は、線材１の走行する軸線Ｐに対しノズル口２の反対側に位置されている。この研削材受け５は、支持材５ａ，５ｂによってノズル３の先端部に固定されている。
夫々のノズル３の後端には、研削材配管14およびエアー配管15が接続され、夫々の先端がノズル３の後端部に開口する。 In FIG. 7, the nozzles 3 arranged in the clockwise direction sequentially from the upper right nozzle 3 are spaced apart from each other in the direction perpendicular to the paper surface by the outer diameter of the tip. As shown in FIG. 9, the tip of the nozzle 3 is provided with an abrasive receiver 5 facing the nozzle port 2. The abrasive receiver 5 is positioned on the opposite side of the nozzle port 2 with respect to the axis P on which the wire 1 travels. The abrasive receiver 5 is fixed to the tip of the nozzle 3 by support members 5a and 5b.
An abrasive pipe 14 and an air pipe 15 are connected to the rear ends of the nozzles 3, and the front ends of the nozzles 3 open to the rear ends of the nozzles 3.

次に、ケーシング６の正面および裏面には、図７に示す如く線材挿通孔７ａが形成され、そこに線材１が挿通される。この例では、線材挿通孔７ａは複数の線材を同時に挿通できる直径になっている。ケーシング６の前後には、図８に示す如く、箱状のブラケット16がケーシング６の正面および裏面中央に配置され、内部に少なくとも一対づつのガイドローラ10，テンションローラ11が揺れ止め手段４として設けられている。このブラケット16にも、図１０の如く線材挿通孔７が長円形に形成されている。そして、揺れ止め手段４によって線材１を張設しつつ、それを走行させ、研削材配管14から研削材13を噴出させ、エアー配管15から圧縮空気を噴出させ、研削材13をノズル３内で加速させ線材１にそれを衝突させるものである。   Next, as shown in FIG. 7, a wire rod insertion hole 7 a is formed on the front and back surfaces of the casing 6, and the wire rod 1 is inserted therethrough. In this example, the wire insertion hole 7a has a diameter that allows a plurality of wires to be inserted simultaneously. As shown in FIG. 8, a box-shaped bracket 16 is disposed at the front and rear center of the casing 6 before and after the casing 6, and at least a pair of guide rollers 10 and tension rollers 11 are provided as anti-sway means 4 inside. It has been. Also in this bracket 16, the wire insertion hole 7 is formed in an oval shape as shown in FIG. Then, the wire 1 is stretched while being stretched by the vibration preventing means 4, and the wire 1 is run, the abrasive 13 is ejected from the abrasive pipe 14, the compressed air is ejected from the air pipe 15, and the abrasive 13 is brought into the nozzle 3. It is accelerated and collides with the wire 1.

図１１はそれらの制御系統図である。
研削材は、同図において供給槽から各研削材配管14を介し、四つのノズル３に供給される。また、圧縮空気は空気圧縮機から夫々のエアー配管15を介し四つのノズル３に夫々供給される。そして、夫々のノズル３内で加速され、その先端から噴射された研削材は線材の外表面を研削し、ケーシング６の下端の研削材流出口８からサイクロンセパレータに戻される。サイクロンセパレータは、その中心部に集塵機が連通され、線材表面の酸化皮膜を集塵機に吸引すると共に、研削材を貯蔵槽から中間槽を経て供給槽に供給し、再使用される。貯蔵槽と中間槽および中間槽と供給槽の間には、夫々バタフライ弁が介装されると共に、中間槽および供給槽には研削材の量を測定するレベル計が設けられている。バタフライ弁は、流体制御弁により適宜開閉制御される。 FIG. 11 is a control system diagram thereof.
The abrasive is supplied from the supply tank to the four nozzles 3 via the respective abrasive pipes 14 in FIG. Further, the compressed air is supplied from the air compressor to the four nozzles 3 via the respective air pipes 15. Then, the abrasive that is accelerated in each nozzle 3 and sprayed from the tip thereof grinds the outer surface of the wire, and returns to the cyclone separator from the abrasive outlet 8 at the lower end of the casing 6. The cyclone separator is connected to a dust collector at the center thereof, and the oxide film on the surface of the wire is sucked into the dust collector, and the abrasive is supplied from the storage tank to the supply tank through the intermediate tank and reused. A butterfly valve is interposed between the storage tank and the intermediate tank and between the intermediate tank and the supply tank, and a level meter for measuring the amount of the abrasive is provided in the intermediate tank and the supply tank. The butterfly valve is appropriately controlled to open and close by a fluid control valve.

本発明の線材表面研削装置の要部を示す正面図。The front view which shows the principal part of the wire surface grinding apparatus of this invention. 同装置の要部を示す側面図。The side view which shows the principal part of the apparatus. 図２における隣接するノズル３の研削材13の噴射状態を示す説明図。Explanatory drawing which shows the injection state of the abrasive 13 of the adjacent nozzle 3 in FIG. 四つのノズル３の各噴射状態を示す説明図。Explanatory drawing which shows each injection state of the four nozzles 3. FIG. 揺れ止め手段４と線材１との関係を示す説明図。Explanatory drawing which shows the relationship between the shaking prevention means 4 and the wire 1. FIG. 一対の線材１を同時に研削する場合の説明図。Explanatory drawing in the case of grinding a pair of wire 1 simultaneously.

本発明の線材表面研削装置の実施例を示す断面正面図。The cross-sectional front view which shows the Example of the wire rod surface grinding apparatus of this invention. 同装置の側面図。The side view of the apparatus. 同装置のノズル３と研削材受け５との関係を示す説明図。Explanatory drawing which shows the relationship between the nozzle 3 and the abrasives receiver 5 of the apparatus. 同装置の正面図。The front view of the apparatus. 同装置の制御系統図。The control system figure of the same apparatus.

符号の説明Explanation of symbols

１ 線材
２ ノズル口
３ ノズル
４ 揺れ止め手段
５ 研削材受け
５ａ 支持材
５ｂ 支持材
６ ケーシング DESCRIPTION OF SYMBOLS 1 Wire material 2 Nozzle port 3 Nozzle 4 Shaking prevention means 5 Grinding material receptacle 5a Support material 5b Support material 6 Casing

７ 線材挿通孔
７ａ 線材挿通孔
８ 研削材流出口
10 ガイドローラ
11 テンションローラ
12 架台
13 研削材
14 研削材配管
15 エアー配管
16 ブラケット
7 Wire insertion hole 7a Wire insertion hole 8 Grinding material outlet
10 Guide roller
11 Tension roller
12 frame
13 Abrasive
14 Grinding material piping
15 Air piping
16 Bracket

Claims (7)

一直線状に張設されつつ、その長手方向に移動する線材(1) の外周に研削材(13)を噴射して、その外表面を研削する線材表面研削装置において、
線材(1) の軸線の回りに周方向に等間隔に３以上の研削材噴射用のノズル(3) を放射状に配置すると共に、全てのノズル(3) は互いに対向しないように線材(1) の軸線方向に互いに離間して配置されてなることを特徴とする線材表面研削装置。 In a wire surface grinding apparatus that injects a grinding material (13) onto the outer periphery of a wire rod (1) that is stretched in a straight line and moves in the longitudinal direction, and grinds the outer surface thereof,
Around the axis of the wire (1), three or more abrasive nozzles (3) are arranged radially at equal intervals in the circumferential direction, and all the nozzles (3) are not opposed to each other. A wire rod surface grinding device, wherein the wire rod surface grinding device is disposed apart from each other in the axial direction of the wire. 請求項１において、
隣り合うノズル(3) から噴射される研削材(13)は、線材(1) の外周位置でその大部分が互いに干渉しないように、各ノズル(3) が軸線方向に位置ずれすると共に、
各ノズル(3) の先端と線材(1) との距離は、ノズル(3) から噴射された研削材(13)が少なくとも線材(1) の直径分の広がりが存在するように、配置されたことを特徴とする線材表面研削装置。 In claim 1,
The abrasives (13) injected from the adjacent nozzles (3) are displaced in the axial direction so that most of them do not interfere with each other at the outer peripheral position of the wire (1).
The distance between the tip of each nozzle (3) and the wire (1) was arranged so that the abrasive (13) injected from the nozzle (3) had at least a spread corresponding to the diameter of the wire (1). A wire surface grinding apparatus. 請求項２において、
線材(1) の軸線方向に隣り合うノズル(3) から噴射される研削材(13)が、線材(1) の外周位置でその大部分を互いに干渉させずに且つ、その研削材(13)の広がりの縁が互いに接する程度、各ノズル(3) は軸線方向に位置ずれすると共に、その噴射口(2) が線材(1) に近接された線材表面研削装置。 In claim 2,
The abrasive (13) injected from the nozzle (3) adjacent in the axial direction of the wire (1) does not interfere with each other at the outer peripheral position of the wire (1) and the abrasive (13). Each nozzle (3) is displaced in the axial direction to such an extent that the edges of the spreads are in contact with each other, and the nozzle (2) is close to the wire (1) and the wire surface grinding device. 請求項１〜請求項３のいずれかにおいて、
線材(1) への研削材(13)の噴射位置の搬送方向上流側と下流側とに、線材(1) を張設してその揺れ止めを行う揺れ止め手段(4) を設けた線材表面研削装置。 In any one of Claims 1-3,
The surface of the wire provided with anti-sway means (4) that stretches and prevents the wire (1) from being placed upstream and downstream in the conveying direction of the injection position of the abrasive (13) onto the wire (1) Grinding equipment. 請求項１〜請求項４のいずれかにおいて、
各ノズル口(2) に対向し、前記軸線に対してノズル口(2) の反対側に研削材受け(5) を設けた線材表面研削装置。 In any one of Claims 1-4,
A wire material surface grinding apparatus provided with a grinding material receptacle (5) opposite to each nozzle port (2) and opposite to the nozzle port (2) with respect to the axis. 請求項１において、
線材(1) が互いに平行に少なくとも二本張設走行され、隣接する線材(1) の断面の接線方向にノズル(3) の軸線を配置した線材表面研削装置。 In claim 1,
A wire surface grinding apparatus in which at least two wires (1) are stretched parallel to each other and the axis of the nozzle (3) is arranged in the tangential direction of the cross section of the adjacent wire (1). 請求項１〜請求項４のいずれかにおいて、
ケーシング(6) と、そのケーシング(6) の中心を貫通する線材挿通孔(7a)と、ケーシング(6) の外周を貫通し夫々のノズル口(2) がケーシング(6) の中心に近接する３以上のノズル(3) と、を具備し、 ケーシング(6) の底部が角錐または円錐状に形成され、その下端に研削材流出口(8) が設けられた線材表面研削装置。
In any one of Claims 1-4,
The casing (6), the wire insertion hole (7a) passing through the center of the casing (6), and the nozzle port (2) passing through the outer periphery of the casing (6) are close to the center of the casing (6). A wire surface grinding apparatus comprising three or more nozzles (3), wherein the bottom of the casing (6) is formed in a pyramid or conical shape, and a grinding material outlet (8) is provided at a lower end thereof.
JP2004093278A 2004-03-26 2004-03-26 Wire surface grinding machine Expired - Fee Related JP4575011B2 (en)

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