JP2005254591A - Heat insulating material using timber waste, and manufacturing method therefor - Google Patents

Heat insulating material using timber waste, and manufacturing method therefor Download PDF

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JP2005254591A
JP2005254591A JP2004068758A JP2004068758A JP2005254591A JP 2005254591 A JP2005254591 A JP 2005254591A JP 2004068758 A JP2004068758 A JP 2004068758A JP 2004068758 A JP2004068758 A JP 2004068758A JP 2005254591 A JP2005254591 A JP 2005254591A
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heat insulating
wood
material layer
insulating material
end material
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Yaichiro Oyama
弥一郎 大山
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a heat insulating material using timber waste, which can reduce the disposal cost of the limber waste and save forest resources, by constructing the heat insulating material through the use of most of the timber waste produced when square timber is manufactured by longitudinally cutting the outer periphery of a log, and a manufacturing method for the heat insulating material. <P>SOLUTION: This heat insulating material 4 is made by accommodating a first timber waste layer H1 formed by planarly arranging a plurality of pieces of timber waste H produced when the square timber is made by longitudinally cutting the outer periphery of the log and arranged in a line with the face side HF upward and a second timber waste layer H2 formed by planarly arranging a plurality of pieces of timber waste H in a line with superposing the face side of the timber waste HF on the face side of the timber waste of the layer H1 on a top surface between the adjacent pieces of timber waste H of the layer H1, in an internal space between linear splints of the timber waste HS arranged along the two sides of a gap formed between rafters 5; Both sides of the superposed face sides HF are sequentially joined in a width direction by nailing so that the layers H1 and H2 can be integrated together along with both the splints of the timber waste HS, and a square with a specified length is formed by cutting both longitudinal ends. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、建築物の外部を仕切る仕切り部に取付けられる断熱材に係り、特に製材端材を用いた断熱材及びその製造方法に関する。   The present invention relates to a heat insulating material attached to a partition part that partitions the outside of a building, and particularly relates to a heat insulating material using a lumber edge material and a manufacturing method thereof.

建築物の構造として、在来工法である軸組み構造に、断熱材を屋根や床等に取付けて駆体を構成することで施工性の向上を図った木造建築物が知られている。このような木造建築物に使用される断熱材は、建築物の外部を仕切る仕切り部の枠組みと、この枠組みの両面に張付けられる面材と、これら枠組みと面材で区画される内部に設けられており、断熱性に優れるだけでなく構造用面材として使用することで建築物の強度の向上を図っている。   As a structure of a building, a wooden structure is known in which a work structure is improved by attaching a heat insulating material to a roof, a floor, or the like in a frame structure that is a conventional construction method. The heat insulating material used for such a wooden building is provided in a frame of a partition part that partitions the outside of the building, a face material attached to both sides of the frame, and an inside partitioned by the frame and the face material. In addition to being excellent in heat insulation, it is used as a structural surface material to improve the strength of the building.

しかしながら、上記断熱材においては、その製造工程において、枠材や面材の切れ端である多くの端材が発生する。例えば、枠材の場合では定尺材から指定寸法のものを切断して使用しているため材料の歩留まりが悪く、端材を廃棄処理するための費用がかかるだけでなく森林資源の浪費を招くといった問題を有していた。   However, in the said heat insulating material, many edge materials which are a piece of frame material and a face material generate | occur | produce in the manufacturing process. For example, in the case of a frame material, a material of a specified size is cut from a standard material, so that the yield of the material is poor, and not only is the cost for disposing of the offcuts, but also waste of forest resources is caused. There was a problem such as.

そこで、これらの問題を解決したものとして、歩留まりを少なくすると共に端材の廃棄処理費用を削減した断熱材が提案されている(特許文献1参照)。   Therefore, as a solution to these problems, there has been proposed a heat insulating material that reduces the yield and reduces the cost of scrap disposal (see Patent Document 1).

このような断熱材は、枠材からなる上下の横枠及び左右の縦枠を方形に配して組立てた枠組みの両面に面材を張付け、これら枠組みと面材とで区画される内部に設けられている。そして上記枠組みの少なくとも一つの枠材は端材を連結手段によって連結されており、その端材は、枠材を所定寸法に切断する際に生ずるものが使用され、連結手段としては、例えば裏板としての板材(例えば合板)の切れ端である端材が使用されている。   Such a heat insulating material is provided in the interior partitioned by the frame and the face material by attaching the face material to both sides of the frame assembled by arranging the upper and lower horizontal frames and the left and right vertical frames made of a frame in a square shape. It has been. And at least one frame material of the above-mentioned frame has end materials connected by connecting means, and the end materials used when cutting the frame material to a predetermined dimension are used. The end material which is a piece of the board material (for example, plywood) is used.

特開2000―220251号公報(段落0009〜0011,図1)Japanese Patent Laid-Open No. 2000-220251 (paragraphs 0009 to 0011, FIG. 1)

しかしながら、上記の断熱材は、枠材を所定寸法に切断した際に生ずる端材や、板材(例えば合板)の切れ端を使用した端材が使用されているが、これらは殆ど枠組み加工時に生ずる端材を使用したもので、断熱材の枠組み製作時に生ずる端材だけでなく木造建築物の軸組構造を構成する柱や梁等の角材を例えば原木から製材する際にその外周を長手方向に切断して生ずる木皮の付いたままの端材等は、木皮の内部に害虫が生息したり腐り易いこと等から業者を介して廃棄されるため多くの処理費用が発生するだけでなく、森林資源の浪費を招く問題を有していた。   However, the above-mentioned heat insulating material uses an end material that is produced when the frame material is cut into a predetermined size or an end material that uses a piece of a plate material (for example, plywood). This is made of wood, and the outer circumference is cut in the longitudinal direction when making lumber from pillars, beams, etc., which make up the frame structure of a wooden building, as well as the end material generated during the manufacture of the frame of the heat insulating material. The resulting wood scrap with wood bark is discarded through contractors due to the presence of pests inside the bark and easily perishes. It had a problem that caused waste.

本発明は、このような問題点に着目してなされたもので、原木の外周を長手方向に切断して角材を製材する際に生ずる端材の大部分を使用して断熱材を構築することで、端材の廃棄処理費の削減並びに森林資源の節減を図ることができる製材端材を用いた断熱材及びその製造方法を提供することを目的とする。   The present invention has been made paying attention to such problems, and constructs a heat insulating material using most of the end material generated when sawwood is cut by cutting the outer periphery of the raw wood in the longitudinal direction. Thus, it is an object of the present invention to provide a heat insulating material using a lumber mill material and a method for producing the same, which can reduce the waste disposal cost and reduce the forest resources.

上記の目的を解決するために、本発明の請求項1に記載の製材端材を用いた断熱材は、建築物1の外部を仕切る仕切り部に取付けられる断熱材4であって、該断熱材4は、上記仕切り部を構成する垂木5または根太15等の間に形成される間隙の両側に沿って直線状の添木端材HSを配置し、該両添木端材HS間の内部空間に、原木18の外周を長手方向に切断して角材Sを形成する際に生ずる複数の端材Hを、木表HFを上にして平面状に列設配置して成る第1端材層H1と、該第1端材層H1の隣接する端材H間の上面に上記複数の端材Hの木表HF両側をそれぞれ重ねて平面状に列設配置して成る第2端材層H2とを収容し、重ねられた木表HF同士の両側を釘打ちにより順次幅方向に接合して上記第1、第2端材層H1,H2が上記両添木端材HSと共に一体化され、長手方向両端の切断により規定の長さの方形に形成されて成ることを特徴とする製材端材を用いた断熱材である。
上記製材端材を用いた断熱材によれば、仕切り部を構成する垂木5または根太15等の間に形成される間隙の両側に沿って配置される直線状の添木端材HS間の内部空間に、原木18の外周を長手方向に切断して角材Sを形成する際に生ずる複数の端材Hの木表HFを上にして平面状に列設配置して第1端材層H1を形成すると共に、該第1端材層H1の隣接する端材H間の上面に複数の端材Hの木表HF両側をそれぞれ重ねて平面状に列設配置して第2端材層H2を形成し、重ねられた木表HF同士の両側を釘打ちにより順次幅方向に接合して上記第1、第2端材層H1,H2が両添木端材HSと共に一体化されて長手方向両端の切断により規定の長さの方形に形成される。
In order to solve the above-mentioned object, the heat insulating material using the lumber mill ends according to claim 1 of the present invention is a heat insulating material 4 attached to a partition portion that partitions the outside of the building 1, and the heat insulating material. 4 is an arrangement in which linear splint ends HS are arranged along both sides of a gap formed between the rafters 5 or joists 15 constituting the partition portion, and the internal space between the splint ends HS Further, a first end material layer H1 formed by arranging a plurality of end materials H generated when the outer periphery of the raw wood 18 is cut in the longitudinal direction to form the square material S in a plane with the wood surface HF facing up. And a second end material layer H2 formed by arranging and arranging two sides of the surface HF of the plurality of end materials H on the upper surface between the adjacent end materials H of the first end material layer H1 in a plane. The first and second end material layers H1 and H2 are bonded to each other in the width direction by nailing in sequence with the nails. Integrated with splints scrap HS, a heat insulating material using the lumber end material characterized by comprising formed into a square of the length of the defined by cleavage of the longitudinal ends.
According to the heat insulating material using the lumber edge material, the inside between the linear splint edge materials HS arranged along both sides of the gap formed between the rafters 5 or the joists 15 constituting the partition portion. In the space, the first end material layer H1 is arranged in a plane with a plurality of end materials H produced on cutting the outer periphery of the raw wood 18 in the longitudinal direction to form a square material S with the tree surfaces HF on top. The second end material layer H2 is formed by arranging and arranging the two end surfaces H of the plurality of end materials H on the upper surface between the adjacent end materials H of the first end material layer H1 in a planar manner. The first and second end material layers H1 and H2 are integrated together with the two splint wood end materials HS by joining both sides of the formed wood surfaces HF in the width direction sequentially by nailing, so that both ends in the longitudinal direction are integrated. Is formed into a square having a predetermined length.

本発明の請求項2に記載の製材端材を用いた断熱材は、上記両添木端材HSの内部空間に収容される上記第2端材層H2の上面に第3端材層H3が積層収容されて成り、該第3端材層H3は、上記第2端材層H2の隣接する端材H間の木裏HR面に上記複数の端材Hの木裏HR両側をそれぞれ重ねて平面状に列設配置して成り、重ねられた木裏HR同士の両側を釘打ちにより順次幅方向に接合して上記第1、第2及び第3端材層H1,H2,H3が上記両添木端材HSと共に一体化されて成る製材端材を用いた断熱材である。
上記の製材端材を用いた断熱材によれば、第2端材層H2の隣接する端材H間の木裏HR面に複数の端材Hの木裏HR両側をそれぞれ重ねて平面状に列設配置して第3端材層H3を形成し、重ねられた木裏HR同士の両側を釘打ちにより順次幅方向に接合して第1、第2及び第3端材層H1,H2,H3が両添木端材と共に一体形成される。
In the heat insulating material using the lumber edge material according to claim 2 of the present invention, the third edge material layer H3 is formed on the upper surface of the second edge material layer H2 accommodated in the internal space of the bifurcated edge material HS. The third end material layer H3 is laminated and accommodated, and the wood end HR surfaces of the plurality of end materials H are overlapped on the tree back HR surface between the adjacent end materials H of the second end material layer H2. The first, second, and third end material layers H1, H2, and H3 are formed by arranging the two sides of the overlapped tree backs HR sequentially in the width direction by nailing. It is a heat insulating material using a lumber mill end material integrated with the splint mill end mill HS.
According to the heat insulating material using the above-mentioned lumber mill ends, a plurality of mill ends H on both sides are overlapped on a plane HR surface between the adjacent end sections H of the second end mill layer H2 in a planar shape. The third end material layer H3 is arranged in a row, and the first, second, and third end material layers H1, H2, are joined by sequentially nailing both sides of the overlapped tree back HR to each other in the width direction. H3 is integrally formed with both splint ends.

本発明の請求項3に記載の製材端材を用いた断熱材は、上記第2端材層H2の上面全面には、該第2端材層H2の上面を両添木端材HSと共に覆うようにクラフト紙26が釘打ちにより被着されて成る製材端材を用いた断熱材である。
上記の製材端材を用いた断熱材によれば、第2端材層H2の上面全面には、該第2端材層H2の上面を両添木端材HSと共に覆うようにクラフト紙26が釘打ちにより被着され、第2端材層H2と第3端材層H3の間にクラフト紙26を介装することもできる。
In the heat insulating material using the lumber edge material according to claim 3 of the present invention, the upper surface of the second edge material layer H2 covers the upper surface of the second edge material layer H2 together with the bifurcated edge material HS. In this way, the heat insulating material is made of a lumber edge material in which the kraft paper 26 is attached by nailing.
According to the heat insulating material using the above lumber mill ends, the kraft paper 26 is provided on the entire upper surface of the second mill end layer H2 so as to cover the upper surface of the second mill end layer H2 together with the both splint mill ends HS. The kraft paper 26 can also be interposed between the second end material layer H2 and the third end material layer H3.

本発明の請求項4に記載の製材端材を用いた断熱材の製造方法は、建築物1の外部を仕切る仕切り部に取付けられる断熱材4の製造方法であって、上記仕切り部を構成する垂木5または根太15等の間に形成される間隙X’に対応して規定幅に設定された一対の平行なガイド22a,22bを有する所定長さの搬送台20と、該搬送台20の搬送路上に配設された切断装置24とを備え、両ガイド22a,22bの内側に沿って直線状の添木端材HSを配置して該両添木端材HS間で形成される搬送台20上の内部空間に原木18の外周を長手方向に切断して角材Sを形成する際に生ずる複数の端材Hを、木表HFを上にして平面状に列設配置して第1端材層H1を形成し、該第1端材層H1の隣接する端材H間の上面に上記複数の端材Hの木表HF両側をそれぞれ重ねて平面状に列設配置して第2端材層H2を形成し、重ねられた木表HF同士の両側を釘打ちにより順次幅方向に接合して上記第1、第2端材層H1,H2を上記両添木端材HSと共に一体形成し、第2端材層H2の上面全面に該第2端材層H2の上面を両添木端材HSと共に覆うようにクラフト紙26を釘打ちにより被着したのち搬送台20により所定量移動させて長手方向両端を上記切断装置24の切断により規定の長さの方形に形成することを特徴とする製材端材を用いた断熱材の製造方法である。   The manufacturing method of the heat insulating material using the lumber edge material of Claim 4 of this invention is a manufacturing method of the heat insulating material 4 attached to the partition part which partitions the exterior of the building 1, Comprising: The said partition part is comprised. A conveying table 20 having a predetermined length having a pair of parallel guides 22a and 22b set to a predetermined width corresponding to a gap X ′ formed between the rafters 5 or the joists 15 and the like, and conveying the conveying table 20 And a cutting table 24 disposed on the road, and a carrier base 20 formed between the two splint ends HS by arranging a straight splint end HS along the inside of both guides 22a and 22b. A plurality of end materials H generated when the outer periphery of the raw wood 18 is cut in the longitudinal direction to form the square material S in the upper internal space are arranged in a plane with the wood table HF facing upward, and the first end material A layer H1 is formed, and the plurality of end materials H are formed on the upper surface between the adjacent end materials H of the first end material layer H1. The second end material layer H2 is formed by arranging the two sides of the front HF so as to be arranged in a plane, and both sides of the stacked wood fronts HF are sequentially joined in the width direction by nailing, so that the first and second The two end material layers H1 and H2 are integrally formed with the both splint end materials HS so that the upper surface of the second end material layer H2 covers the upper surface of the second end material layer H2 together with the both splint end materials HS. A craft paper end material is used, in which a kraft paper 26 is attached by nailing and then moved by a predetermined amount by a conveying table 20 to form both ends in a longitudinal direction into a square having a specified length by cutting with the cutting device 24. The manufacturing method of the heat insulating material which was.

本発明は以下の効果を奏する。   The present invention has the following effects.

請求項1に記載の発明によれば、原木の外周を長手方向に切断して角材を製材する際に生ずる複数の端材を、所定幅に配置される直線状の添木間に列設配置して交互に重ねて釘打ちにより接合し両添木端材と共に一体化し、長手方向両端の切断により規定の長さの方形に形成することで、端材の廃棄処理費の削減並びに森林資源の節減を図ることができる。   According to the first aspect of the present invention, a plurality of end materials generated when the outer periphery of the raw wood is cut in the longitudinal direction to produce a square bar are arranged in a line between linear splints arranged at a predetermined width. Then, they are alternately stacked and joined together by nailing and integrated together with both splint mill ends, and by cutting at both ends in the longitudinal direction, they are formed into a rectangular shape with a specified length, thereby reducing waste disposal costs and reducing forest resources. You can save money.

請求項2に記載の発明によれば、両添木端材の内部空間に第2端材層に加え、第3端材層を積層収容することで、より断熱効果の高い断熱材を構成することができる。   According to invention of Claim 2, in addition to a 2nd end material layer in the internal space of both splint wood end materials, a 3rd end material layer is laminated | stacked and accommodated, and the heat insulating material with a higher heat insulation effect is comprised. be able to.

請求項3に記載の発明によれば、断熱材の上面または中間に防湿性を有するクラフト紙を被着することで、断熱材の保温性と共に防湿性が高まり湿気の侵入が防止され内側での結露の発生を防止することができる。   According to the invention described in claim 3, by applying the moisture-proof kraft paper on the upper surface or the middle of the heat insulating material, the moisture insulating property is increased together with the heat retaining property of the heat insulating material, and moisture intrusion is prevented. Condensation can be prevented from occurring.

請求項4に記載の発明によれば、搬送台を作業台として使用することで、上下に重ねて交互に列設配置された端材の両側を釘打ちにより順次幅方向に接合して第1、第2端材層を両添木端材と共に一体形成され、一体形成された断熱材を搬送台上での移動量に応じて長手方向両端を切断装置により切断することで規定長さの断熱材が形成され、垂木または根太等の間に形成される間隙に併せて各種サイズの方形状の断熱材を能率良く製作することができる。   According to the fourth aspect of the present invention, by using the transport table as a work table, both sides of the end materials arranged in a row alternately in the vertical direction are sequentially joined in the width direction by nailing. In addition, the second end material layer is integrally formed with both splint wood end materials, and the heat insulating material formed integrally is cut at both ends in the longitudinal direction by a cutting device in accordance with the amount of movement on the conveyance table, thereby heat insulation having a specified length. A material is formed, and square-shaped heat insulating materials of various sizes can be efficiently manufactured together with gaps formed between rafters or joists.

本発明の実施例を以下に説明する。   Examples of the present invention will be described below.

本発明の実施例を図面に基づいて説明すると、先ず図1は本発明の実施例1における製材端材を用いた断熱材であって、この断熱材を木造建築物の屋根及び外壁に使用した説明図、図2は本発明の実施例1における製材端材を用いた断熱材であって、この断熱材を木造建築物の床面に使用した説明図、図3の(a)、(b)は本発明の実施例2に係り、原木の外周を長手方向に切断して製材される角材及び長手方向に切断された端材の説明図、図4は長手方向に切断された原木からそれぞれ説明図、図5は原木から角材を製材する際に外周を長手方向に切断して形成される端材との関係を示す説明図、図6の(a)〜(c)は原木から角材製材時に切断された端材から更に板材を製材する工程を示す説明図、図7は断熱材を製造する際に使用される端材を準備する工程の説明図、図8(a)は搬送台上に端材を列設させて第1端材層を形成する工程の説明図、(b)は(a)のA−A断面図、図9(a)は搬送台上に端材を列設させて第1端材層の上面に第2端材層を形成する工程の説明図、(b)は(a)のB−B断面図、図10は第1端材層と第2端材層を構成した複数の端材から所定寸法の方形に形成する工程の説明図、図11は第2端材層の上面にクラフト紙を被着する工程の説明図、図12は第2端材層の上面全面にクラフト紙を被着したのち所定長さに切断する工程の説明図であり、図13は第1、第2端材層から成る断熱材を垂木間に設置した状態の説明図である。   An embodiment of the present invention will be described with reference to the drawings. First, FIG. 1 is a heat insulating material using the lumber edge material in the first embodiment of the present invention, and this heat insulating material is used for a roof and an outer wall of a wooden building. Explanatory drawing, FIG. 2 is the heat insulating material using the lumber edge material in Example 1 of this invention, Comprising: This thermal insulating material is used for the floor surface of a wooden building, (a), (b) of FIG. ) Is related to Example 2 of the present invention, and is an explanatory view of square lumber and lumber cut in the longitudinal direction by cutting the outer periphery of the raw wood in the longitudinal direction, FIG. 4 is from the raw wood cut in the longitudinal direction, respectively FIG. 5 is an explanatory view showing the relationship with the end material formed by cutting the outer circumference in the longitudinal direction when making a square from a raw wood, and FIGS. 6A to 6C are square wood from the raw wood. Explanatory drawing showing the process of sawing further plate material from the end material that was sometimes cut, FIG. 7 is used when manufacturing heat insulation FIG. 8A is an explanatory diagram of a step of forming the first end material layer by arranging the end materials on the transport table, and FIG. -A cross-sectional view, FIG. 9A is an explanatory view of a process of forming end material on the transport table and forming a second end material layer on the upper surface of the first end material layer, and FIG. FIG. 10 is an explanatory view of a step of forming a square having a predetermined dimension from a plurality of end materials constituting the first end material layer and the second end material layer, and FIG. 11 is a diagram of the second end material layer. FIG. 12 is an explanatory diagram of a process of applying kraft paper on the upper surface, FIG. 12 is an explanatory diagram of a process of applying kraft paper to the entire upper surface of the second end material layer and then cutting it to a predetermined length, and FIG. FIG. 5 is an explanatory diagram of a state in which a heat insulating material made of a second end material layer is installed between rafters.

先ず、図1には本発明の実施例1としての製材端材を用いて構成された断熱材を、軸組み構造で構成される木造建築物の屋根及び壁面に使用した例が示されており、符号1は木造建築物で、この建築物1の軸組(構造材)における仕切り部となる屋根の内部や壁面内部には、それぞれ断熱材4または8a,8bが取付けられている。   First, FIG. 1 shows an example in which a heat insulating material constituted by using a lumber edge as Example 1 of the present invention is used for a roof and a wall surface of a wooden building having a frame structure. Reference numeral 1 denotes a wooden building, and a heat insulating material 4 or 8a and 8b are attached to the inside of the roof and the inside of the wall surface as the partitioning part in the frame (structure material) of the building 1, respectively.

屋根用の断熱材4は、複数の母屋材6の間に斜めに支持される複数の垂木5の間や、壁面用の断熱材8a,8bは、軸組を構成する間柱2の間にそれぞれ組込まれている。また、図2に示される床面にも複数の断熱材14が組込まれており、これらの断熱材14は、並設された複数の大引16上に所定間隔で支持される根太15の間に、例えばあら床(不図示)を介して取付けられ、断熱材14の上面にはフローリング12が敷設される。   The heat insulating material 4 for the roof is between the plurality of rafters 5 that are diagonally supported between the plurality of main building materials 6, and the heat insulating materials 8 a and 8 b for the wall surface are between the pillars 2 that constitute the shaft assembly, respectively. It is incorporated. Further, a plurality of heat insulating materials 14 are also incorporated in the floor surface shown in FIG. 2, and these heat insulating materials 14 are provided between the joists 15 supported at predetermined intervals on the plurality of large pullings 16 arranged in parallel. For example, the flooring (not shown) is attached, and the flooring 12 is laid on the upper surface of the heat insulating material 14.

上記の各種断熱材は、本発明の製材端材を用いたものであって、それぞれサイズは異なるが基本的には同じ構造であり、本実施例では屋根用の断熱材4に付き説明する。   Each of the above-mentioned various heat insulating materials uses the lumber edge material of the present invention, and each has a different structure but basically has the same structure. In this embodiment, the heat insulating material 4 for roof will be described.

すなわち、断熱材4は、図3(a),(b)に示すように原木18から木造建築物の軸組構造を構成する柱や梁等の角材Sが製材される際に、原木18の外周を長手方向に切断することで生ずる各種サイズの細長状の端材Hを使用して所定厚みの平面方形状に構成したものである。   That is, as shown in FIGS. 3 (a) and 3 (b), the heat insulating material 4 is formed from the raw wood 18 when the square wood S such as columns and beams constituting the frame structure of the wooden building is sawn. It is configured in a planar rectangular shape with a predetermined thickness using elongated end materials H of various sizes generated by cutting the outer periphery in the longitudinal direction.

詳しくは、図13に示すように、上記の垂木5、または根太15の間に形成される規定間隙X’の両側に沿って平行に配設される直線状の添木端材HS間の内部空間に、複数の端材Hの木表HFを上にして列設して平面状に形成される第1端材層H1と、この第1端材層H1の隣接する端材H間の上面に複数の端材Hの木表HF両側をそれぞれ交互に重ねて列設配置して平面状に形成される第2端材層H2とから成り、重ねられた木表HF同士の両側を釘打ちにより順次幅方向に接合して第1、第2端材層H1,H2が両添木端材HSと共に一体化され、長手方向両端を規定寸法(例えば6尺)に切断して規定長さの方形に形成した断熱材4が構築されており、第2端材層H2の上面全面には、必要に応じてクラフト紙26が釘打ちにより被着されている。   Specifically, as shown in FIG. 13, the interior between the straight splint ends HS arranged in parallel along both sides of the prescribed gap X ′ formed between the rafters 5 or the joists 15. A first end material layer H1 formed in a plane by arranging a plurality of end materials H on a tree surface HF in a space, and an upper surface between adjacent end materials H of the first end material layer H1 And the second end material layer H2 formed in a plane by alternately arranging and arranging both sides of the wood surface HF of the plurality of edge materials H, and nailing both sides of the overlapped wood surfaces HF The first and second end material layers H1 and H2 are joined together with the splint wood end material HS by joining in the width direction sequentially, and both ends in the longitudinal direction are cut to a specified dimension (for example, 6 scales) to have a specified length. A heat insulating material 4 formed in a square shape is constructed, and craft paper 26 is covered with a nail as needed on the entire upper surface of the second end material layer H2. It is.

次に、上記の断熱材4の製造方法に付き説明する。最初に端材の形成工程に付き説明する。先ず、図3(a)及び図5に示すように、例えば原木18から木造建築物の軸組構造を構成する柱や梁等の角材Sを製材するに際し、原木18の外周を平行な切断線C1,C2に沿って長手方向に切断して平行な2面を形成したのち、これら2面と直交する平行な切断線C3,C4に沿って長手方向に切断することで角材Sが形成される。ここで、角材Sの形成によって生ずる四枚の端材Hは、図3(b)に示すように切断された年輪N側を木裏HR、外側を木表HFと称している。   Next, the method for manufacturing the heat insulating material 4 will be described. First, a description will be given of the step of forming the end material. First, as shown in FIG. 3A and FIG. 5, for example, when a square material S such as a pillar or a beam constituting a frame structure of a wooden building is made from a raw wood 18, the outer periphery of the raw wood 18 is cut along parallel lines. After cutting in the longitudinal direction along C1 and C2 to form two parallel surfaces, the square material S is formed by cutting in the longitudinal direction along parallel cutting lines C3 and C4 perpendicular to these two surfaces. . Here, as shown in FIG. 3B, the four end members H generated by the formation of the square member S are referred to as the tree back HR on the side of the annual ring N cut and the tree surface HF on the outside.

図4に示すように、大小の原木18a,18bからは、それぞれ原木18a,18bの外形に対応した角材S1またはS2を切り出すことができ、これによって各種寸法の細長い板状の端材Hが形成される。   As shown in FIG. 4, square bars S1 or S2 corresponding to the outer shapes of the logs 18a and 18b can be cut out from the large and small logs 18a and 18b, respectively, thereby forming elongated plate-like end materials H having various dimensions. Is done.

更に、図6の(a)〜(c)に示すように、角材Sの形成によって生ずる四枚の端材Hの内、板厚が厚い端材Hからは、木裏HR面と平行な切断線C5に沿って長手方向に切断することで軸組み用の板材H’として使用することができ、これによって生ずる端材H’’は断熱材に使用することができる。   Further, as shown in FIGS. 6A to 6C, among the four end members H generated by the formation of the square member S, the end member H having a large plate thickness is cut in parallel with the tree HR plane. By cutting in the longitudinal direction along the line C5, it can be used as a plate material H ′ for assembling, and the end material H ″ generated thereby can be used as a heat insulating material.

次に、断熱材の製作の準備作業となる最初の工程である端材の処理工程に付き図7を参照して説明する。   Next, an end material processing step, which is a first step that is a preparatory work for manufacturing a heat insulating material, will be described with reference to FIG.

最初の工程ST1では、製材所にて原木18の外周を平行な切断線C1〜C4に沿って長手方向に切断することで、柱や梁の芯材となる角材Sを製作し、次の工程ST2では、角材Sの製作時に生じた各種サイズの端材Hを収集する。   In the first step ST1, a square bar S that becomes a core material of a pillar or a beam is manufactured by cutting the outer periphery of the raw wood 18 in the longitudinal direction along parallel cutting lines C1 to C4 at a sawmill, and the next step In ST2, end materials H of various sizes generated at the time of manufacturing the square member S are collected.

工程ST3では、収集した各種端材Hの皮を剥ぎ取ってこれを農家の畑の草止めとすると共に、工程ST4で端材Hを2週間程度自然乾燥させることで使用可能な端材Hとなり、断熱材製作の準備が完了する(工程ST5)。   In the process ST3, the collected scraps H are peeled to make the weeds of the farmer's field, and in the process ST4, the scraps H can be used by drying them naturally for about two weeks. The preparation for manufacturing the heat insulating material is completed (step ST5).

次に、製材端材を用いた断熱材の製造工程に付き図8〜図13を参照して順次説明する。   Next, the manufacturing process of the heat insulating material using the lumber mill ends will be sequentially described with reference to FIGS.

先ず、図8(a),(b)に示すように、端材Hを組立てる作業台の機能を有する搬送台として例えばローラコンベア20が用意され、これが作業テーブルT上に設置される。このローラコンベア20は、両側に一対の平行なガイドとなる所定長さ(少なくとも6尺以上の長さ)のフレーム22a,22bが配置されて、これら両フレーム22a,22b間の下方には複数のローラRが所定間隔で回転自在に支持されている。   First, as shown in FIGS. 8A and 8B, for example, a roller conveyor 20 is prepared as a transport table having a function of a work table for assembling the end material H, and this is installed on the work table T. The roller conveyor 20 has frames 22a and 22b having a predetermined length (a length of at least 6 lengths) serving as a pair of parallel guides on both sides, and a plurality of frames 22a and 22b are disposed below the frames 22a and 22b. A roller R is rotatably supported at a predetermined interval.

ローラコンベア20の両フレーム22a,22b内側の間隙は、例えば垂木または根太等の間に形成される間隙に対応する規定の幅に予め設定されており、ローラコンベア20の搬送路前方には、両フレーム22a,22b内側の間隙より横長の切断装置24が配設され、搬送路と直交するように設置されており、例えば一方の両フレーム22aの上面には切断装置24を基準とする図示しないスケールが取付けられている。   The gap inside the frames 22a and 22b of the roller conveyor 20 is set in advance to a predetermined width corresponding to a gap formed between rafters or joists, for example. A horizontally long cutting device 24 is disposed in the gap between the frames 22a and 22b, and is installed so as to be orthogonal to the conveyance path. For example, a scale (not shown) with the cutting device 24 as a reference is provided on the upper surface of one of the frames 22a. Is installed.

そこで、ローラコンベア20の両フレーム22a,22b内側に沿って一対の直線状に形成される添木端材HSを配設し、これら両添木端材HS間に構成される複数のローラR上の内部空間に、予め用意された各種長さの端材Hが木裏HR面を下向きに、木表を上向きにしてローラコンベア20の所定長さ(6尺以上の長さ)に亘って隙間の無いように平面状に列設配置することで第1端材層H1が形成される。   Therefore, a pair of straight splint members HS formed along the inner sides of both frames 22a and 22b of the roller conveyor 20 are disposed, and a plurality of rollers R formed between the splint end members HS are arranged. In the internal space, end materials H of various lengths prepared in advance have gaps over a predetermined length of the roller conveyor 20 (length of 6 or more lengths) with the tree back HR surface facing down and the wood surface facing up. The first end material layer H <b> 1 is formed by arranging and arranging in a planar manner so that there is no occurrence.

次に、図9(a),(b)に示すように、ローラコンベア20のローラR上に所定長さに亘って形成された第1端材層H1の上面に、隣接する端材H間の上面に複数の端材Hの木表HF両側をそれぞれ重ねて平面状に列設配置して第2端材層H2を形成する。   Next, as shown in FIGS. 9A and 9B, between the adjacent end materials H on the upper surface of the first end material layer H1 formed over the roller R of the roller conveyor 20 over a predetermined length. A second end material layer H2 is formed by arranging and arranging the both sides of the wood surface HF of the plurality of end materials H in a flat shape on the upper surface of the material.

このようにして、ローラコンベアを省略した図10に示すように略方形の板状の断熱材4が、両添木HSによって規定幅Xに設定された状態で仮組みされる。この工程では未だ断熱材4の第1、第2端材層を構成する端材Hの両端は不揃いとなっており、最終工程では後述するように規定長さL(例えば6尺)に切断される。   In this way, as shown in FIG. 10 in which the roller conveyor is omitted, the substantially square plate-like heat insulating material 4 is temporarily assembled in a state where the prescribed width X is set by the two splints HS. In this process, both ends of the end material H constituting the first and second end material layers of the heat insulating material 4 are still uneven, and in the final process, as described later, it is cut into a specified length L (for example, 6 scales). The

そこで、図11に示すように、必要に応じて第2端材層の上面全面にクラフト紙26を被せ、その上面から釘25を打ち付けて固定する。この釘打ちにより第1、第2端材層を同時に固定することができるが、この釘打ちに際し、図13に示したように互いに交互に重ねられた隣接する木表HF同士の両側を釘打ちにより順次幅方向に接合することで第1、第2端材層を両添木端材HSと共に一体形成する。尚、釘打ちの手順として第1、第2端材層H1,H2を先に固定したのち、第2端材層H2上に被せたクラフト紙26を釘打ちにより固定することも可能である。   Therefore, as shown in FIG. 11, craft paper 26 is covered on the entire upper surface of the second end material layer as necessary, and nails 25 are driven and fixed from the upper surface. The first and second end material layers can be fixed at the same time by this nail driving. However, at the time of this nail driving, both sides of the adjacent wood tables HF alternately stacked as shown in FIG. 13 are nailed. Thus, the first and second end material layers are integrally formed together with both splint wood end materials HS by sequentially joining in the width direction. It is also possible to fix the craft paper 26 placed on the second end material layer H2 by nailing after the first and second end material layers H1, H2 are fixed first as a nail driving procedure.

このように一体形成された断熱材4は、ローラコンベア20によって切断装置24まで移送されると、その先端が図12に示すように切断線C6にて搬送路に直交する方向に切り揃えられ、更に切断装置24を基準として目盛り6尺の位置まで搬送方向に移動させて切断線C7にて後端が切断されて方形の断熱材4が形成される。   When the heat insulating material 4 integrally formed in this way is transferred to the cutting device 24 by the roller conveyor 20, the tip thereof is cut and aligned in the direction perpendicular to the conveyance path at the cutting line C6 as shown in FIG. Furthermore, the cutting device 24 is moved to the position of 6 scales on the basis of the cutting device 24, the rear end is cut along the cutting line C7, and the rectangular heat insulating material 4 is formed.

次に、完成された断熱材4は、図13に示すように両垂木5,5の規定間隙X’に嵌め込まれるが断熱材4を構成する添木端材HSの両外側面と両垂木5,5の内側に形成される隙間は、クラフト紙26の両端26a,26bの介装によって密閉される。尚、隙間にワラ,土等必要に応じて詰めてもよい。   Next, as shown in FIG. 13, the completed heat insulating material 4 is fitted into the predetermined gap X ′ between the two rafters 5 and 5, but both outer side surfaces of the splint end material HS constituting the heat insulating material 4 and both the rafters 5. , 5 is sealed by the interposition of both ends 26a, 26b of the kraft paper 26. The gaps may be filled with straw, soil, etc. as necessary.

従って、上記のように構成された断熱材によれば、原木18の外周を長手方向に切断して角材Sを製材する際に生ずる複数の端材Hを、規定幅Xに配置される直線状の両添木HS間に列設配置し交互に重ねて釘打ちにより接合することで両添木端材HSと共に一体化し、長手方向両端を規定長さL(例えば6尺)に切断して規定の長さの方形に形成することで、端材Hの廃棄処理費の削減並びに森林資源の節減を図ることができる。   Therefore, according to the heat insulating material configured as described above, the plurality of end materials H generated when the square wood S is sawn by cutting the outer periphery of the raw wood 18 in the longitudinal direction are linearly arranged in the specified width X. The two splints HS are arranged side by side, stacked alternately and joined together by nailing, so that they are integrated with both splint ends HS, and both longitudinal ends are cut to a specified length L (for example, 6 scales). By forming it into a square with a length of, it is possible to reduce the waste disposal cost of the millwood H and to save forest resources.

また、断熱材4の第2端材層H2の上面に、防湿性を有するクラフト紙26を被着することで、断熱材4の保温性と共に防湿性が高まり湿気の侵入が防止され結露の発生を防止することができる。   Further, by attaching moisture-proof kraft paper 26 to the upper surface of the second end material layer H2 of the heat insulating material 4, the heat insulating material 4 can be kept warm and moisture-proof, and moisture can be prevented from entering and condensation can be generated. Can be prevented.

次に、3層構造の断熱材に付き図14を参照して説明する。尚、上記実施例と共通する部材は同一符号を付してその説明を省略する。図14は実施例3に係り3層構造の断熱材を垂木間に設置した状態の断面図である。   Next, the heat insulating material having a three-layer structure will be described with reference to FIG. In addition, the same code | symbol is attached | subjected to the member which is common in the said Example, and the description is abbreviate | omitted. FIG. 14 is a cross-sectional view of a state in which a heat insulating material having a three-layer structure is installed between rafters according to the third embodiment.

図14に示される符号28は、3層構造の断熱材を示し、この断熱材28は、垂木30の間に形成される規定間隙X’の両側に沿って平行に配設される直線状の添木端材HS間の内部空間に収容配置される第1、第2端材層H1,H2に加え、第2端材層H2の上面に第3端材層H3を積層収容されている。   Reference numeral 28 shown in FIG. 14 indicates a heat insulating material having a three-layer structure, and the heat insulating material 28 is a linear shape disposed in parallel along both sides of the defined gap X ′ formed between the rafters 30. In addition to the first and second end material layers H1 and H2 accommodated in the internal space between the splint end materials HS, a third end material layer H3 is stacked and accommodated on the upper surface of the second end material layer H2.

すなわち、3層構造の断熱材28は、第2端材層H2の隣接する端材H間の木裏HR面に複数の端材Hの木裏HR両側をそれぞれ交互に重ねて平面状に列設配置し、重ねられた木裏HR同士の両側を上下両面から釘打ちにより順次幅方向に接合することで、第1、第2及び第3端材層H1〜H3が両添木端材HSと共に一体化されて規定の長さの方形に形成されている。そして、この断熱材28は、第2端材層H2と第3端材層H3との間に、必要に応じてクラフト紙26を介装させることができる。   That is, the heat insulating material 28 having a three-layer structure is arranged in a plane by alternately overlapping the wood back HR sides of the plurality of end materials H on the wood back HR surface between the adjacent end materials H of the second end material layer H2. The first, second, and third end material layers H1 to H3 are joined to both splint wood ends HS by joining and arranging both sides of the overlapped wood back HR sequentially in the width direction by nailing from both the upper and lower sides. It is integrated into a rectangular shape with a specified length. And this heat insulating material 28 can interpose the kraft paper 26 as needed between the 2nd end material layer H2 and the 3rd end material layer H3.

このように、3層構造の断熱材28によれば、両添木端材HSの内部空間に第2端材層H2に加え、第3端材層H3を積層収容することで、より断熱効果の高い断熱材28を構成することができる。   As described above, according to the heat insulating material 28 having the three-layer structure, the third end material layer H3 is stacked and accommodated in the internal space of the two splint wood ends HS in addition to the second end material layer H2, thereby further increasing the heat insulating effect. High heat insulating material 28 can be configured.

以上、本発明の実施例を図面により説明してきたが、具体的な構成はこれら実施例に限られるものではなく、第4端材層、第5端材層等とすることができ、本発明の要旨を逸脱しない範囲における変更や追加があっても本発明に含まれることは勿論である。   Although the embodiments of the present invention have been described with reference to the drawings, the specific configuration is not limited to these embodiments, and the fourth end material layer, the fifth end material layer, and the like can be used. Needless to say, changes and additions within the scope of the present invention are included in the present invention.

本発明の実施例1における製材端材を用いた断熱材であって、この断熱材を木造建築物の屋根及び外壁に使用した説明図である。It is a heat insulating material using the lumber edge material in Example 1 of this invention, Comprising: It is explanatory drawing which used this heat insulating material for the roof and outer wall of a wooden building. 本発明の実施例1における製材端材を用いた断熱材であって、この断熱材を木造建築物の床面に使用した説明図である。It is a heat insulating material using the lumber edge material in Example 1 of this invention, Comprising: It is explanatory drawing which used this heat insulating material for the floor surface of a wooden building. (a)、(b)は本発明の実施例2に係り、原木の外周を長手方向に切断して製材される角材及び長手方向に切断された端材の説明図である。(A), (b) is related with Example 2 of this invention, and is explanatory drawing of the end material cut | disconnected in the longitudinal direction and the square material cut | disconnected by cutting the outer periphery of a raw wood in a longitudinal direction. 長手方向に切断された原木からそれぞれ説明図である。It is explanatory drawing from the log cut | disconnected in the longitudinal direction, respectively. 原木から角材を製材する際に外周を長手方向に切断して形成される端材との関係を示す説明図である。It is explanatory drawing which shows the relationship with the end material formed by cut | disconnecting an outer periphery in a longitudinal direction when lumber is manufactured from a raw wood. (a)〜(c)は原木から角材製材時に切断された端材から更に板材を製材する工程を示す説明図である。(A)-(c) is explanatory drawing which shows the process of sawing a board | plate material further from the end material cut | disconnected at the time of lumber cutting from a raw wood. 断熱材を製造する際に使用される端材を準備する工程の説明図である。It is explanatory drawing of the process of preparing the end material used when manufacturing a heat insulating material. (a)は搬送台上に端材を列設させて第1端材層を形成する工程の説明図、(b)は(a)のA−A断面図である。(A) is explanatory drawing of the process of forming a 1st end material layer by arranging end materials on a conveyance stand, (b) is AA sectional drawing of (a). (a)は搬送台上に端材を列設させて第1端材層の上面に第2端材層を形成する工程の説明図、(b)は(a)のB−B断面図である。(A) is explanatory drawing of the process of forming a 2nd end material layer on the upper surface of a 1st end material layer by arranging an end material on a conveyance stand, (b) is BB sectional drawing of (a). is there. 第1端材層と第2端材層を構成した複数の端材から所定寸法の方形に形成する工程の説明図である。It is explanatory drawing of the process formed in the square of a predetermined dimension from the some end material which comprised the 1st end material layer and the 2nd end material layer. 第2端材層の上面にクラフト紙を被着する工程の説明図である。It is explanatory drawing of the process of depositing kraft paper on the upper surface of a 2nd end material layer. 第2端材層の上面全面にクラフト紙を被着したのち所定長さに切断する工程の説明図である。It is explanatory drawing of the process cut | disconnected to predetermined length, after attaching a kraft paper to the upper surface whole surface of a 2nd end material layer. 第1、第2端材層から成る断熱材を垂木間に設置した状態の断面図である。It is sectional drawing of the state which installed the heat insulating material which consists of a 1st, 2nd end material layer between rafters. 実施例3に係る3層構造の断熱材を垂木間に設置した状態の断面図である。It is sectional drawing of the state which installed the heat insulating material of the 3 layer structure which concerns on Example 3 between rafters.

符号の説明Explanation of symbols

1 建築物
2 間柱
4 断熱材
5 垂木
6 母屋材
8a,8b 断熱材
12 フローリング
14 断熱材
15 根太
16 大引
18 原木
18a,18b 原木
20 ローラコンベア(搬送台)
22a,22b フレーム(ガイド)
24 切断装置
25 釘
26 クラフト紙
26a,26b クラフト紙の両端
28 断熱材
30 垂木
C1〜C7 切断線
H 端材
H’ 板材
H’’ 端材
H1 第1端材層
H2 第2端材層
H3 第3端材層
HF 木表
HR 木裏
HS 添木端材
N 年輪
R ローラ
S,S1 角材
T 作業テーブル
X 規定幅
X’ 規定間隙
DESCRIPTION OF SYMBOLS 1 Building 2 Pillar 4 Thermal insulation material 5 Rafter 6 Purlin 6 Material 8a, 8b Thermal insulation material 12 Flooring 14 Thermal insulation material 15 Neta 16 Large drawing 18 Raw wood 18a, 18b Raw wood 20 Roller conveyor (conveyance stand)
22a, 22b Frame (guide)
24 Cutting device 25 Nail 26 Kraft paper 26a, 26b Kraft paper both ends 28 Heat insulation material 30 Rafter C1-C7 Cutting line H End material H 'Plate material H''End material H1 First end material layer H2 Second end material layer H3 First 3 End material layer HF Wood table HR Wood back HS Barb wood end material N Annual ring R Roller S, S1 Square material T Work table X Specified width X 'Specified gap

Claims (4)

建築物1の外部を仕切る仕切り部に取付けられる断熱材4であって、
該断熱材4は、上記仕切り部を構成する垂木5または根太15等の間に形成される間隙の両側に沿って直線状の添木端材HSを配置し、該両添木端材HS間の内部空間に、原木18の外周を長手方向に切断して角材Sを形成する際に生ずる複数の端材Hを、木表HFを上にして平面状に列設配置して成る第1端材層H1と、該第1端材層H1の隣接する端材H間の上面に上記複数の端材Hの木表HF両側をそれぞれ重ねて平面状に列設配置して成る第2端材層H2とを収容し、重ねられた木表HF同士の両側を釘打ちにより順次幅方向に接合して上記第1、第2端材層H1,H2が上記両添木端材HSと共に一体化され、長手方向両端の切断により規定の長さの方形に形成されて成ることを特徴とする製材端材を用いた断熱材。
It is a heat insulating material 4 attached to the partition part which partitions the exterior of the building 1,
The heat insulating material 4 is arranged with linear splint ends HS along both sides of a gap formed between the rafters 5 or the joists 15 constituting the partition part, and between the spliced end materials HS. A first end formed by arranging a plurality of end members H generated when the outer periphery of the raw wood 18 is cut in the longitudinal direction to form the square member S in a plane shape with the wood table HF facing up A second end material comprising a material layer H1 and an upper surface between adjacent end materials H of the first end material layer H1, wherein both sides of the surface HF of the plurality of end materials H are overlapped and arranged in a plane. The first and second end material layers H1 and H2 are integrated together with the two splint wood end materials HS by housing the layer H2 and sequentially joining both sides of the stacked wood surfaces HF in the width direction by nailing. A heat insulating material using a lumber edge material characterized by being formed into a square having a specified length by cutting at both ends in the longitudinal direction.
上記両添木端材HSの内部空間に収容される上記第2端材層H2の上面に第3端材層H3が積層収容されて成り、該第3端材層H3は、上記第2端材層H2の隣接する端材H間の木裏HR面に上記複数の端材Hの木裏HR両側をそれぞれ重ねて平面状に列設配置して成り、重ねられた木裏HR同士の両側を釘打ちにより順次幅方向に接合して上記第1、第2及び第3端材層H1,H2,H3が上記両添木端材HSと共に一体化されて成る請求項1に記載の製材端材を用いた断熱材。 A third end material layer H3 is stacked and accommodated on the upper surface of the second end material layer H2 accommodated in the internal space of the both splint wood ends HS, and the third end material layer H3 is formed by the second end material layer H3. The wood back HR surfaces of the wood layers HR between adjacent end materials H of the material layer H2 are arranged in a plane by overlapping both sides of the wood back HR of the plurality of end materials H, and both sides of the wood backs HR stacked. The lumber edge according to claim 1, wherein the first, second and third end material layers H1, H2, H3 are integrated together with the two splint wood ends HS by sequentially joining them in the width direction by nailing. Insulation material using wood. 上記第2端材層H2の上面全面には、該第2端材層H2の上面を両添木端材HSと共に覆うようにクラフト紙26が釘打ちにより被着されて成る請求項1または2に記載の製材端材を用いた断熱材。 The kraft paper 26 is attached to the entire upper surface of the second end material layer H2 by nailing so as to cover the upper surface of the second end material layer H2 together with the two splint wood end materials HS. A heat insulating material using the lumber mill ends described in 1. 建築物1の外部を仕切る仕切り部に取付けられる断熱材4の製造方法であって、
上記仕切り部を構成する垂木5または根太15等の間に形成される間隙X’に対応して規定幅に設定された一対の平行なガイド22a,22bを有する所定長さの搬送台20と、該搬送台20の搬送路上に配設された切断装置24とを備え、両ガイド22a,22bの内側に沿って直線状の添木端材HSを配置して該両添木端材HS間で形成される搬送台20上の内部空間に原木18の外周を長手方向に切断して角材Sを形成する際に生ずる複数の端材Hを、木表HFを上にして平面状に列設配置して第1端材層H1を形成し、該第1端材層H1の隣接する端材H間の上面に上記複数の端材Hの木表HF両側をそれぞれ重ねて平面状に列設配置して第2端材層H2を形成し、重ねられた木表HF同士の両側を釘打ちにより順次幅方向に接合して上記第1、第2端材層H1,H2を上記両添木端材HSと共に一体形成し、第2端材層H2の上面全面に該第2端材層H2の上面を両添木端材HSと共に覆うようにクラフト紙26を釘打ちにより被着したのち搬送台20により所定量移動させて長手方向両端を上記切断装置24の切断により規定の長さの方形に形成することを特徴とする製材端材を用いた断熱材の製造方法。
It is a manufacturing method of the heat insulating material 4 attached to the partition part which partitions the exterior of the building 1,
A conveying table 20 having a predetermined length having a pair of parallel guides 22a and 22b set to a predetermined width corresponding to a gap X ′ formed between the rafters 5 or the joists 15 constituting the partition part; And a cutting device 24 disposed on the conveyance path of the conveyance table 20, and a linear splint end material HS is disposed along the inner sides of both guides 22a and 22b. A plurality of end materials H generated when the outer periphery of the raw wood 18 is cut in the longitudinal direction to form the square material S in the internal space on the transport table 20 to be formed are arranged side by side in a plane with the wood surface HF facing up. Then, the first end material layer H1 is formed and arranged on the upper surface between the adjacent end materials H of the first end material layer H1 in such a manner that the both sides of the surface HF of the plurality of end materials H are overlapped in a plane. Then, the second end material layer H2 is formed, and both sides of the stacked wood surfaces HF are sequentially joined in the width direction by nailing. The first and second end material layers H1 and H2 are integrally formed together with the bifurcated end material HS, and the upper surface of the second end material layer H2 is formed on the entire upper surface of the second end material layer H2. The kraft paper 26 is attached by nail so as to be covered with HS, and then is moved by a predetermined amount by the transport table 20 so that both ends in the longitudinal direction are formed into a square having a predetermined length by cutting with the cutting device 24. A method of manufacturing a heat insulating material using sawn timber.
JP2004068758A 2004-03-11 2004-03-11 Insulating material using lumber mill and manufacturing method thereof Expired - Fee Related JP3653554B1 (en)

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