JP2006045961A - Heat insulating material making use of lumbering end material and its construction method - Google Patents

Heat insulating material making use of lumbering end material and its construction method Download PDF

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JP2006045961A
JP2006045961A JP2004230114A JP2004230114A JP2006045961A JP 2006045961 A JP2006045961 A JP 2006045961A JP 2004230114 A JP2004230114 A JP 2004230114A JP 2004230114 A JP2004230114 A JP 2004230114A JP 2006045961 A JP2006045961 A JP 2006045961A
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heat insulating
material layer
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Yaichiro Oyama
弥一郎 大山
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<P>PROBLEM TO BE SOLVED: To provide heat insulating materials making use of lumbering end materials and its construction method capable of cutting down on expenses for the disposal of waste of the end materials, saving forest resources and raising workability by making both side end edges of the heat insulating materials as a connectable panel structure by constructing the heat insulating materials by making use of most part of the end materials produced in the case the circumference of material wood is cut off in the longitudinal direction to sew up square lumber. <P>SOLUTION: A plurality of end materials H produced in the case the circumference of the material wood is cut off in the longitudinal direction to sew up the square lumber are arranged in a row along splint end materials between a pair of linear splint end materials in order to mount the heat insulating materials 4 on the upper surfaces such as rafters, floor joists or columns 2, etc. so as to draw the longitudinal sides at right angles to form a plane square single end material layer as a regulation outside dimension (L1×L2). A plurality of single end material layers are piled up to make kraft paper P intervene between the single end material layer HP4 mounted on the highest stage and the single end material layer HP3 placed thereunder, at the same time, the single end material layer HP4 on the highest stage is moved in the horizontal direction at a predetermined amount to form an uneven step M1 on the upper surface of a one side splint end material of the single end material layer HP3 thereunder, and both of them are monolithically formed in the shape of a panel plate. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、建築物の外部を仕切る仕切り部に取付けられる断熱材に係り、特に製材端材を用いた断熱材及びその施工方法に関する。   The present invention relates to a heat insulating material attached to a partition portion that partitions the outside of a building, and particularly relates to a heat insulating material using a lumber edge material and a construction method thereof.

建築物の構造として、在来工法である軸組み構造に、断熱材を屋根や床等に取付けて駆体を構成することで施工性の向上を図った木造建築物が知られている。このような木造建築物に使用される断熱材は、建築物の外部を仕切る仕切り部の枠組みと、この枠組みの両面に張付けられる面材と、これら枠組みと面材で区画される内部に設けられており、断熱性に優れるだけでなく構造用面材として使用することで建築物の強度の向上を図っている。   As a structure of a building, a wooden structure is known in which a work structure is improved by attaching a heat insulating material to a roof, a floor, or the like in a frame structure that is a conventional construction method. The heat insulating material used for such a wooden building is provided in a frame of a partition part that partitions the outside of the building, a face material attached to both sides of the frame, and an interior partitioned by the frame and the face material. In addition to being excellent in heat insulation, it is used as a structural surface material to improve the strength of the building.

しかしながら、上記断熱材においては、その製造工程において、枠材や面材の切れ端である多くの端材が発生する。例えば、枠材の場合では定尺材から指定寸法のものを切断して使用しているため材料の歩留まりが悪く、端材を廃棄処理するための費用がかかるだけでなく森林資源の浪費を招くといった問題を有していた。   However, in the said heat insulating material, many edge materials which are a piece of frame material and a face material generate | occur | produce in the manufacturing process. For example, in the case of a frame material, a material of a specified size is cut from a standard material, so that the yield of the material is poor, and not only is the cost for disposing of the offcuts, but also waste of forest resources is caused. There was a problem such as.

そこで、これらの問題を解決したものとして、歩留まりを少なくすると共に端材の廃棄処理費用を削減した断熱材が提案されている(特許文献1参照)。   Therefore, as a solution to these problems, there has been proposed a heat insulating material that reduces the yield and reduces the cost of scrap disposal (see Patent Document 1).

このような断熱材は、枠材からなる上下の横枠及び左右の縦枠を方形に配して組立てた枠組みの両面に面材を張付け、これら枠組みと面材とで区画される内部に設けられている。そして上記枠組みの少なくとも一つの枠材は端材を連結手段によって連結されており、その端材は、枠材を所定寸法に切断する際に生ずるものが使用され、連結手段としては、例えば裏板としての板材(例えば合板)の切れ端である端材が使用されている。   Such a heat insulating material is provided in the interior partitioned by the frame and the face material by attaching the face material to both sides of the frame assembled by arranging the upper and lower horizontal frames and the left and right vertical frames made of a frame in a square shape. It has been. And at least one frame material of the above-mentioned frame has end materials connected by connecting means, and the end materials used when cutting the frame material to a predetermined dimension are used. The end material which is a piece of the board material (for example, plywood) is used.

特開2000−220251号公報(段落0009〜0011,図1)Japanese Unexamined Patent Publication No. 2000-220251 (paragraphs 0009 to 0011, FIG. 1)

しかしながら、上記の断熱材は、枠材を所定寸法に切断した際に生ずる端材や、板材(例えば合板)の切れ端を使用した端材が使用されているが、これらは殆ど枠組み加工時に生ずる端材を使用したもので、断熱材の枠組み製作時に生ずる端材だけでなく木造建築物の軸組構造を構成する柱や梁等の角材を例えば原木から製材する際にその外周を長手方向に切断して生ずる木皮の付いたままの端材等は、木皮の内部に害虫が生息したり腐り易いこと等から業者を介して廃棄されるため多くの処理費用が発生するだけでなく、森林資源の浪費を招く問題を有していた。   However, the above-mentioned heat insulating material uses an end material that is produced when the frame material is cut to a predetermined size, or an end material that uses a piece of a plate material (for example, plywood). This is made of wood, and in addition to the end materials that are produced when making the frame of the heat insulating material, the outer circumference of the pillars, beams, and other square members that make up the frame structure of a wooden building are cut in the longitudinal direction, for example, when sawing from raw wood. The resulting wood scrap with wood bark is discarded through contractors due to the presence of pests inside the bark and easily perishes. It had a problem that caused waste.

本発明は、このような問題点に着目してなされたもので、原木の外周を長手方向に切断して角材を製材する際に生ずる端材の大部分を使用して断熱材を構築することで、端材の廃棄処理費の削減並びに森林資源の節減を図り、断熱材の両側端縁を接合可能なパネル構造とすることで施工性を向上することができる製材端材を用いた断熱材及びその施工方法を提供することを目的とする。   The present invention has been made paying attention to such problems, and constructs a heat insulating material using most of the end material generated when sawwood is cut by cutting the outer periphery of the raw wood in the longitudinal direction. Insulation material using lumber milling material that can improve the workability by reducing the waste disposal cost and reducing forest resources, and making the panel structure that can join both edges of the thermal insulation material It aims at providing the construction method.

上記の目的を解決するために、本発明の請求項1に記載の製材端材を用いた断熱材は、建築物1の外部を仕切る仕切り部に取付けられる断熱材4であって、
該断熱材4は、上記仕切り部を構成する垂木5、根太15又は柱2等の上面に長手側が直交するように載置すべく、一対の直線状添木端材HS間に、原木外周を長手方向に切断して角材Sを形成する際に生ずる複数の板状端材Hを上記添木端材HSに沿って列設配置して規定外形寸法となる平面方形状の単一端材層HPを形成し、該単一端材層HPを複数段重畳して最上段に載置される単一端材層HP4とその下段の単一端材層HP3との間にクラフト紙Pを介装した状態で最上段の単一端材層HP4を横方向に所定量平行移動させることで、下段の単一端材層HP3の片側添木端材HS上面に段差M1を形成し、釘打ち等によりパネル板状に一体形成されて成ることを特徴とする製材端材を用いた断熱材である。
上記製材端材を用いた断熱材によれば、一対の直線状添木端材HS間に、原木18から長手方向に切断された複数の板状端材Hを上記添木端材HS間に列設配置して規定外形寸法となる平面方形状の単一端材層HPを形成し、これら単一端材層HPを複数段重畳して最上段に載置される単一端材層HP4とその下段の単一端材層HP3との間にクラフト紙Pを介装して最上段の単一端材層HP4を横方向に所定量平行移動させて釘打ち等により一体化することで、下段の単一端材層HP3の片側添木端材HS上面に段差M1を形成したパネル板状の断熱材4が形成される。
In order to solve the above-mentioned object, the heat insulating material using the lumber mill end material according to claim 1 of the present invention is a heat insulating material 4 attached to a partition part that partitions the outside of the building 1,
The heat insulating material 4 has an outer periphery of the raw wood between a pair of linear splint ends HS to be placed on the upper surface of the rafter 5, the joist 15 or the pillar 2 constituting the partition portion so that the longitudinal side is orthogonal. A plurality of plate-like end members H generated when forming the square member S by cutting in the longitudinal direction are arranged in a row along the splint end member HS to form a single end member layer HP having a predetermined rectangular shape. In a state in which a kraft paper P is interposed between a single end material layer HP4 placed on the uppermost stage and a single end material layer HP3 below the single end material layer HP. A level difference M1 is formed on the upper surface of the one-side splint end material HS of the lower single end material layer HP3 by translating the uppermost single end material layer HP4 by a predetermined amount in the lateral direction, and a panel plate shape is formed by nailing or the like. It is a heat insulating material using a lumber edge material characterized by being integrally formed.
According to the heat insulating material using the lumber edge material, a plurality of plate-like edge materials H cut in the longitudinal direction from the raw wood 18 are interposed between the pair of straight edge material HS between the above-mentioned edge material HS. A single end material layer HP4, which is arranged in a row and forms a planar end material layer HP having a prescribed external dimension, and is placed on the uppermost layer by superimposing a plurality of these single end material layers HP, and its lower stage The single end of the lower stage is integrated by nailing or the like by moving the uppermost single end layer HP4 by a predetermined amount in the lateral direction by interposing the kraft paper P with the single end layer HP3 of A panel plate-like heat insulating material 4 is formed in which a step M1 is formed on the upper surface of the one-side splint end material HS of the material layer HP3.

本発明の請求項2に記載の製材端材を用いた断熱材は、複数段重畳される中間層となる何れかの単一端材層HPを構成する板状端材Hの一部が、上記添木端材HSに対し斜めに配置されて成る製材端材を用いた断熱材である。
上記の製材端材を用いた断熱材によれば、一対の直線状添木端材HS間に列設配置される各種寸法形状の板状端材Hの組合わせによって所定箇所に斜めの空間が形成された場合に、それらの空間に適宜板状端材を添木端材に対し斜めに配置される。
In the heat insulating material using the lumber edge material according to claim 2 of the present invention, a part of the plate-like edge material H constituting any single edge material layer HP serving as an intermediate layer superimposed on a plurality of stages is It is a heat insulating material using lumber mill ends arranged obliquely with respect to the splint mill ends HS.
According to the heat insulating material using the lumber mill ends described above, an oblique space is formed at a predetermined location by a combination of plate-shaped mill ends H of various sizes and shapes arranged in a row between a pair of linear splint mill ends HS. When formed, a plate-shaped end member is appropriately disposed in the space with respect to the splint end member.

本発明の請求項3に記載の製材端材を用いた断熱材は、複数段重畳される中間層となる何れかの単一端材層HPを構成する板状端材Hの一部が、上記添木端材HSに対し直交するよう配置されて成る製材端材を用いた断熱材である。
上記の製材端材を用いた断熱材によれば、一対の直線状添木端材HS間に列設配置される各種寸法形状の板状端材Hの組合わせによって所定箇所に横長の空間が形成された場合に、それらの空間に適宜板状端材Hを添木端材HSに対し直交するよう配置される。
In the heat insulating material using the lumber edge material according to claim 3 of the present invention, a part of the plate-like edge material H that constitutes any single edge material layer HP that is an intermediate layer superimposed on a plurality of stages is the above-mentioned This is a heat insulating material using lumber mill ends arranged so as to be orthogonal to the splint mill ends HS.
According to the heat insulating material using the above-mentioned lumber mill ends, a horizontally long space is formed at a predetermined position by a combination of plate-shaped mill ends H of various sizes and shapes arranged in a line between a pair of linear splint mill ends HS. When formed, the plate-shaped end material H is appropriately disposed in these spaces so as to be orthogonal to the splint end material HS.

本発明の請求項4に記載の製材端材を用いた断熱材は、各単一端材層HPを構成する隣接する板状端材Hが、木表HF、木裏HRを交互に配置して成る製材端材を用いた断熱材である。
上記の製材端材を用いた断熱材によれば、一対の直線状添木端材間に隣接して列設配置される板状端材Hは、木表HF、木裏HRが交互に配置される。
As for the heat insulating material using the lumber edge material according to claim 4 of the present invention, adjacent plate-like edge materials H constituting each single edge material layer HP are arranged by alternately arranging the wood surface HF and the wood back HR. It is the heat insulating material using the sawmill edge material.
According to the heat insulating material using the above-mentioned lumber mill ends, the plate-shaped mill ends H arranged adjacent to each other between the pair of linear splint mill ends are alternately arranged on the wood table HF and the tree back HR. Is done.

本発明の請求項5に記載の製材端材を用いた断熱材の施工方法は、建築物1の外部を仕切る仕切り部に取付けられる断熱材4の施工方法であって、
上記断熱材4が、上記仕切り部を構成する垂木5、根太15又は柱2等の上面に長手側が直交するように載置すべく、一対の直線状添木端材HS間に、原木18外周を長手方向に切断して角材Sを形成する際に生ずる複数の板状端材Hを上記添木端材HSに沿って列設配置して規定外形寸法となる平面方形状の単一端材層HPを形成し、該単一端材層HPを複数段重畳して最上段に載置される単一端材層HP4とその下段の単一端材層HP3との間にクラフト紙Pを介装した状態で最上段の単一端材層HP4を横方向に所定量平行移動させることで、下段の単一端材層HP3の片側添木端材HS上面に段差M1を形成し、釘打ち等によりパネル板状に一体形成されて成り、
上記垂木5、根太15又は柱2等の上面に長手側が直交するように断熱材4を載置固定し、該断熱材4一側の最上段段差M1に隣接配置される断熱材4の他側最上段から突出した単一端材層HP4の側端縁を重ねて釘打ち等により順次固定して面一に構築することを特徴とする製材端材を用いた断熱材の施工方法である。
The construction method of the heat insulating material using the lumber edge material according to claim 5 of the present invention is a construction method of the heat insulating material 4 attached to the partition part that partitions the outside of the building 1,
In order to place the heat insulating material 4 on the upper surface of the rafters 5, the joists 15, the pillars 2, etc. constituting the partitioning portion, the outer periphery of the raw wood 18 between a pair of linear splint ends HS A plurality of plate-like end members H generated when the square members S are cut in the longitudinal direction are arranged along the splint end members HS so as to have a predetermined outer dimension, and are formed into a single end layer layer having a flat rectangular shape. A state in which kraft paper P is interposed between a single end material layer HP4 which is formed on the uppermost stage and a single end material layer HP3 which is placed on the uppermost stage by forming a single end material layer HP by overlapping a plurality of stages. The uppermost single end material layer HP4 is translated by a predetermined amount in the lateral direction to form a step M1 on the upper surface of the one side splint end material HS of the lower single end material layer HP3, and a panel plate shape by nailing or the like Formed integrally with
The heat insulating material 4 is placed and fixed on the upper surface of the rafter 5, the joist 15 or the pillar 2 so that the longitudinal side thereof is orthogonal, and the other side of the heat insulating material 4 disposed adjacent to the uppermost step M1 on one side of the heat insulating material 4. It is a construction method of a heat insulating material using a lumber edge material characterized in that the side edge of the single edge material layer HP4 protruding from the uppermost layer is overlapped and sequentially fixed by nailing or the like to construct a flush surface.

本発明は以下の効果を奏する。   The present invention has the following effects.

請求項1に記載の発明によれば、最上段の単一端材層を横方向に所定量平行移動させてその下段の単一端材層の片側添木端材上面に段差を形成したパネル板状の各断熱材間を接合する際に、上記段差を利用することで接合部が隙間の無い状態で容易に面一な仕切り部を構築することができる。   According to the first aspect of the present invention, the uppermost single end material layer is translated by a predetermined amount in the lateral direction, and a step is formed on the upper surface of the one side splint end material of the lower single end material layer. When joining each heat insulating material of this, by using the said level | step difference, a flush partition part can be easily constructed | assembled in the state in which a junction part does not have a clearance gap.

請求項2に記載の発明によれば、一対の直線状添木端材間に列設配置される各種寸法形状の板状端材の組合わせによって斜めの空間が形成された場合でも、その空間に適宜板状端材を添木端材に対し斜めに配置することで、より多くの板状端材を利用することができる。   According to the invention described in claim 2, even when an oblique space is formed by a combination of plate-shaped end materials of various sizes and shapes arranged in a row between a pair of linear splint ends, the space More plate-like end materials can be used by arranging the plate-like end materials obliquely with respect to the splint end materials.

請求項3に記載の発明によれば、一対の直線状添木端材間に列設配置される各種寸法形状の板状端材の組合わせによって横長の空間が形成された場合でも、その空間に適宜板状端材を添木端材に対し直交配置することで、より多くの板状端材を利用することができる。   According to the third aspect of the present invention, even when a horizontally long space is formed by a combination of plate-shaped end materials of various sizes and shapes arranged in a row between a pair of straight splint ends, the space More plate-shaped end materials can be used by arranging the plate-shaped end materials orthogonally to the splint end materials.

請求項4に記載の発明によれば、隣接する板状端材の木表、木裏を交互に配置することで板状端材の反りを均一化したパネル板状の断熱材を形成することができる。   According to invention of Claim 4, the panel board-shaped heat insulating material which made the curvature of a plate-shaped end material uniform by arrange | positioning the wood surface of the adjacent plate-shaped end material, and the wood back alternately is formed. Can do.

請求項5に記載の発明によれば、垂木、根太又は柱等の上面に長手側が直交するようにパネル板状の断熱材を張付ける際に、該各断熱材の段差を利用することで施工性を向上することができ、隙間の無い状態で面一な仕切り部を構築することができる。   According to the invention described in claim 5, when the panel plate-like heat insulating material is attached to the upper surface of the rafters, joists or pillars so that the longitudinal side is orthogonal, the construction is performed by using the steps of the respective heat insulating materials. Therefore, it is possible to construct a flush partition with no gaps.

本発明の実施例を以下に説明する。   Examples of the present invention will be described below.

本発明の実施例を図面に基づいて説明すると、先ず図1は本発明の実施例1における製材端材を用いた断熱材であって、この断熱材を木造建築物の屋根及び外壁に使用した説明図、図2は本発明の実施例1における製材端材を用いた断熱材であって、この断熱材を木造建築物の屋根に使用した説明図、図3は本発明の実施例1における製材端材を用いた断熱材であって、この断熱材を木造建築物の外壁面に使用した説明図、図4は本発明の実施例1における製材端材を用いた断熱材であって、この断熱材を木造建築物の床面に使用した説明図、図5は本発明の実施例1における製材端材を用いた断熱材の内部構造の第1変形例を示す説明図、図6は本発明の実施例1における製材端材を用いた断熱材の内部構造の第2変形例を示す説明図である。   An embodiment of the present invention will be described with reference to the drawings. First, FIG. 1 is a heat insulating material using the lumber edge material in the first embodiment of the present invention, and this heat insulating material is used for a roof and an outer wall of a wooden building. Explanatory drawing, FIG. 2 is the heat insulating material using the lumber edge material in Example 1 of this invention, Comprising: This heat insulating material is used for the roof of a wooden building, FIG. 3 is in Example 1 of this invention It is the heat insulating material using the lumber edge material, and is an explanatory view using this heat insulating material for the outer wall surface of the wooden building, FIG. 4 is the heat insulating material using the lumber edge material in Example 1 of the present invention, Explanatory drawing using this heat insulating material for the floor surface of a wooden building, FIG. 5 is an explanatory drawing showing a first modification of the internal structure of the heat insulating material using the lumber edge material in Example 1 of the present invention, FIG. It is explanatory drawing which shows the 2nd modification of the internal structure of the heat insulating material using the sawmill edge material in Example 1 of this invention. .

図1には本発明の実施例1としての製材端材を用いて構成された断熱材4を、軸組み構造で構成される木造建築物の屋根及び外壁面に使用した例が示されており、符号1は木造建築物で、この建築物1の軸組(構造材)における仕切り部となる屋根の内部や外壁面内部には、それぞれ断熱材4が取付けられている。   FIG. 1 shows an example in which a heat insulating material 4 constituted by using a lumber edge as Example 1 of the present invention is used for a roof and an outer wall surface of a wooden building constituted by a frame structure. Reference numeral 1 denotes a wooden building, and a heat insulating material 4 is attached to each of the inside of the roof and the inside of the outer wall surface as a partitioning portion in the frame assembly (structural material) of the building 1.

屋根用の断熱材4は、建築物1の外部を仕切る仕切り部に取付けられるものであって、図1、図2に示すように複数の母屋材6の間に斜めに支持される複数の垂木5の上面に長手側が直交するように張付けられると共に、外壁面用の断熱材4は、図3に示すように軸組を構成する柱2や間柱2aの前面に長手側が直交するように張付けられている。   The heat insulating material 4 for roof is attached to the partition part which partitions the exterior of the building 1, Comprising: As shown in FIG. 1, FIG. 2, several rafters supported diagonally between several main building materials 6 The heat insulating material 4 for the outer wall surface is attached to the front surface of the pillars 2 and the intermediate pillars 2a constituting the shaft assembly so that the longitudinal sides thereof are orthogonal to each other as shown in FIG. ing.

また、図4に示される床面にも複数の断熱材4が張付けられており、これらの断熱材4は、並設された複数の大引16上に所定間隔で支持される根太15の上面に長手側が直交するように張付けられ、断熱材4の上面に配置された保護床(不図示)の上にはフローリングが敷設される。   Further, a plurality of heat insulating materials 4 are also attached to the floor surface shown in FIG. 4, and these heat insulating materials 4 are the upper surfaces of the joists 15 that are supported at predetermined intervals on the plurality of large pullings 16 arranged in parallel. A flooring is laid on a protective floor (not shown) that is attached to the upper surface of the heat insulating material 4 so that the longitudinal sides thereof are orthogonal to each other.

上記の断熱材4は、全て本発明の製材端材を用いたものであって、それぞれサイズは異なるが基本的には規定寸法で平面方形状に構成されており、以下この断熱材4に付き説明する。   The above-described heat insulating materials 4 are all made of the sawmill edge material of the present invention, and are basically different in size, but are basically formed in a plane shape with specified dimensions. explain.

詳細は後述するが、断熱材4は、原木18から木造建築物の軸組構造を構成する柱や梁等の角材Sが製材される際に、原木18の外周を長手方向に切断することで生ずる各種サイズの細長状の端材Hを使用して所定厚みの平面方形状に構成したものである。   Although details will be described later, the heat insulating material 4 is obtained by cutting the outer periphery of the raw wood 18 in the longitudinal direction when the square wood S such as columns and beams constituting the frame structure of the wooden building is made from the raw wood 18. The resulting elongated end materials H of various sizes are used to form a planar rectangular shape with a predetermined thickness.

この断熱材4は、図3に示すように、複数の端材Hを上記添木端材HSに沿って列設配置して規定外形寸法[L1(1,818mm)×L2(454mm)]となる平面方形状の単一端材層HPを形成し、単一端材層HP1〜HP3を3段に重畳して最上段に載置される化粧板となる単一端材層HP4とその下段の単一端材層HP3との間にクラフト紙P(図2参照)を介装した状態で最上段の単一端材層HP4を横方向に所定量(例えばL3=30mm)平行移動させることで、その下段の単一端材層HP3の片側添木端材HS上面に段差M1を形成し、釘打ち等によりパネル板状に一体形成される。   As shown in FIG. 3, the heat insulating material 4 includes a plurality of end pieces H arranged in a row along the splint end piece HS, and a specified outer dimension [L1 (1,818 mm) × L2 (454 mm)]. A single end material layer HP4 and a lower end of the single end material layer HP4 are formed as a decorative plate placed on the uppermost layer by superposing the single end material layers HP1 to HP3 in three steps. By translating the uppermost single end material layer HP4 in a lateral direction by a predetermined amount (for example, L3 = 30 mm) with the kraft paper P (see FIG. 2) interposed between the material layer HP3 and the lower layer, A step M1 is formed on the upper surface of the one-side splint end material HS of the single end material layer HP3, and is integrally formed into a panel plate shape by nailing or the like.

このように構成することで、最上段の単一端材層HP4を横方向に所定量平行移動させてその下段の単一端材層HP3の片側添木端材HS上面に段差M1を形成したパネル板状の各断熱材4間を接合する際に、上記段差M1を利用することで接合部が隙間の無い状態で容易に面一な仕切り部を構築することができる。   With this configuration, the uppermost single end material layer HP4 is translated by a predetermined amount in the lateral direction, and a step M1 is formed on the upper surface of the one-side splint end material HS of the lower single end material layer HP3. When joining the respective heat insulating materials 4, the level difference M <b> 1 can be used to easily construct a flush partition with the joint having no gap.

次に、断熱材の内部構造の変形例に付き図5、図6を参照して説明する。   Next, a modification of the internal structure of the heat insulating material will be described with reference to FIGS.

第1変形例としての断熱材4aは、図5に示すように該断熱材4aの一部を構成する単一端材層(以下端材層と称する)において、列設配置される各種寸法形状の端材Hの組合わせによって一対の直線状添木端材HS間の所定箇所に斜めの空間が形成される場合に、それらの空間に適宜端材HYを添木端材HSに対し斜めに配置したものである。   As shown in FIG. 5, the heat insulating material 4a as the first modified example has various dimensions and shapes arranged in a single end material layer (hereinafter referred to as an end material layer) constituting a part of the heat insulating material 4a. When an oblique space is formed at a predetermined position between the pair of linear splint end pieces HS by combining the end pieces H, the end piece HY is appropriately disposed in the space with respect to the splint end piece HS. It is a thing.

このように構成することで、列設配置される各種寸法形状の端材Hの組合わせによって一対の直線状添木端材HS間に斜めの空間が形成された場合でも、その空間に適宜端材HYを添木端材HSに対し斜めに配置することで、より多くの板状端材を利用することができる。尚、上記空間内に配置された端材HYや添木端材HSによって形成される間隙には、連続するカンナ屑などを入れることも可能であり、これによって端材HYや添木端材HSによって形成される間隙を埋めることができる。   By configuring in this way, even when an oblique space is formed between the pair of linear splint ends HS by a combination of end members H of various sizes and shapes arranged in a row, the ends are appropriately arranged in the space. By arranging the material HY obliquely with respect to the splint end material HS, more plate-shaped end materials can be used. In addition, it is also possible to put a continuous waste scrap etc. in the gap formed by the end material HY and the splint end material HS arranged in the space, thereby the end material HY and the splint end material HS. The gap formed by can be filled.

また、第2変形例としての断熱材4bは、図6に示すように該断熱材4bの一部を構成する端材層において、列設配置される各種寸法形状の端材の組合わせによって一対の直線状添木端材HS間に横長の空間が形成された場合に、それらの空間に適宜端材HZを添木端材HSに対し直交するよう配置したものである。   Moreover, as shown in FIG. 6, the heat insulating material 4b as a 2nd modification is a pair by the combination of the end materials of various dimensions shape arranged in the end material layer which comprises a part of this heat insulating material 4b. When a horizontally long space is formed between the straight splint end materials HS, the end material HZ is appropriately disposed in these spaces so as to be orthogonal to the splint end material HS.

このように構成することで、列設配置される各種寸法形状の端材Hの組合わせによって一対の直線状添木端材HS間に横長の空間が形成された場合でも、その空間に適宜端材HZを添木端材HSに対し直交配置することで、より多くの板状端材を利用することができる。この場合にも、上記空間内に配置された端材HZや添木端材HSによって形成される間隙には、連続するカンナ屑などを入れることも可能であり、これによって端材HZや添木端材HSによって形成される間隙を埋めることができる。   By configuring in this way, even when a horizontally long space is formed between the pair of linear splint ends HS by the combination of the ends H of various dimensions and shapes arranged in a row, the ends are appropriately arranged in the space. By arranging the material HZ orthogonal to the splint end material HS, more plate-shaped end materials can be used. In this case as well, it is possible to put continuous scraps of waste in the gap formed by the end material HZ and the splint end material HS arranged in the space, and thereby the end material HZ and the splint A gap formed by the end material HS can be filled.

そして、上記の断熱材4,4a,4bは、各段の端材層HP1〜HP4を構成する隣接する各端材Hの木表HF、木裏HRが交互になるよう配置される。このように構成することで、隣接する端材Hの木表HF、木裏HRを交互に配置することで板状端材の反りを均一化したパネル板状の断熱材を形成することができる。   And said heat insulating materials 4,4a, 4b are arrange | positioned so that the wood surface HF and wood back HR of each adjacent end material H which comprise the end material layers HP1-HP4 of each step | line may become alternate. By comprising in this way, the panel board-like heat insulating material which made the curvature of a board-like end material uniform by alternately arranging the wood surface HF and wood back HR of the adjacent end material H can be formed. .

次に、上記の断熱材の製造方法に付き説明する。本実施例2における最終製品となる断熱材は、上記実施例1に示す断熱材が4段の端材層として構成されたものであるのに対し、最終製品となる断熱材が3段の端材層として構成されるものであり、以下この断熱材の製造方法として説明する。   Next, the method for manufacturing the heat insulating material will be described. The heat insulating material to be the final product in the present Example 2 is the one in which the heat insulating material shown in the above Example 1 is configured as the four-stage end material layer, whereas the heat insulating material to be the final product is the three-stage end material. It is comprised as a material layer and is demonstrated as a manufacturing method of this heat insulating material below.

図7の(a)、(b)は本発明の実施例2に係り、原木の外周を長手方向に切断して製材される角材及び長手方向に切断された端材の説明図、図8は大小の原木からそれぞれ長手方向に切断される端材の説明図、図9は原木から角材を製材する際に外周を長手方向に切断して形成される端材との関係を示す説明図、図10の(a)〜(c)は原木から角材製材時に切断された端材から更に板材を製材する工程を示す説明図、図11は断熱材を製造する際に使用される端材を準備する工程の説明図、図12(a)は搬送台上に端材を列設させて第1段の端材層を形成する工程の説明図、(b)は(a)のA−A断面図、図13(a)は搬送台上に端材を列設させて第1段端材層の上面に第2段端材層を形成する工程の説明図、(b)は(a)のB−B断面図、図14は第1段端材層と第2段端材層を構成した複数の端材から所定寸法の方形に形成する工程の説明図、図15は第2段端材層の上面にクラフト紙を被着する工程の説明図、図16は第2段端材層の上面全面にクラフト紙を被着したのち所定長さに切断する工程の説明図である。   FIGS. 7 (a) and 7 (b) relate to the second embodiment of the present invention, and are explanatory diagrams of square bars and lumbers cut in the longitudinal direction by cutting the outer periphery of the raw wood in the longitudinal direction, and FIG. FIG. 9 is an explanatory diagram showing the relationship with the end material formed by cutting the outer periphery in the longitudinal direction when sawwood is cut from the raw wood. 10 (a) to (c) are explanatory views showing a process of further producing a plate material from the end material cut at the time of producing the square material from the raw wood, and FIG. 11 prepares the end material used when manufacturing the heat insulating material. FIG. 12A is an explanatory diagram of the process, FIG. 12A is an explanatory diagram of the process of forming the first-stage end material layer by arranging the end materials on the transport table, and FIG. 12B is a cross-sectional view taken along the line AA in FIG. FIG. 13 (a) is an explanatory view of a process of forming the second-stage end material layer on the upper surface of the first-stage end-material layer by arranging the end-materials on the carrier table, and (b) is an illustration of (a). -B cross-sectional view, FIG. 14 is an explanatory diagram of a process of forming a square having a predetermined dimension from a plurality of end materials constituting the first step end material layer and the second step end material layer, and FIG. 15 is a drawing of kraft paper on the upper surface of the second step end material layer. FIG. 16 is an explanatory view of a process of attaching the kraft paper to the entire upper surface of the second step end material layer and then cutting it to a predetermined length.

先ず、板状端材の形成工程に付き説明する。先ず、図7(a)及び図9に示すように、例えば原木18から木造建築物の軸組構造を構成する柱や梁等の角材Sを製材するに際し、原木18の外周を平行な切断線C1,C2に沿って長手方向に切断して平行な2面を形成したのち、これら2面と直交する平行な切断線C3,C4に沿って長手方向に切断することで角材Sが形成される。ここで、角材Sの形成によって生ずる四枚の端材Hは、図7(b)に示すように切断された年輪N側を木裏HR、外側を木表HFと称している。   First, the process for forming the plate-like end material will be described. First, as shown in FIG. 7A and FIG. 9, for example, when a square material S such as a column or a beam constituting a frame structure of a wooden building is made from a raw wood 18, the outer periphery of the raw wood 18 is cut along parallel lines. After cutting in the longitudinal direction along C1 and C2 to form two parallel surfaces, the square material S is formed by cutting in the longitudinal direction along parallel cutting lines C3 and C4 perpendicular to these two surfaces. . Here, as shown in FIG. 7B, the four end members H generated by the formation of the square member S are referred to as a tree back HR on the side of the annual ring N cut and a tree surface HF on the outside.

また、図8に示すように、大小の原木18a,18bからは、それぞれ原木18a,18bの外形に対応した角材S1またはS2を切り出すことができ、これによって各種寸法の細長い板状の端材Hが形成される。   Further, as shown in FIG. 8, square bars S1 or S2 corresponding to the outer shapes of the logs 18a and 18b can be cut out from the large and small logs 18a and 18b, respectively. Is formed.

更に、図10の(a)〜(c)に示すように、角材Sの形成によって生ずる四枚の端材Hの内、板厚が厚い端材Hからは、木裏HR面と平行な切断線C5に沿って長手方向に切断することで軸組み用の板材H’として使用することができ、これによって生ずる端材H’’は断熱材に使用することができる。   Furthermore, as shown in FIGS. 10A to 10C, among the four end members H generated by the formation of the square member S, the thick end member H is cut in parallel with the back HR plane. By cutting in the longitudinal direction along the line C5, it can be used as a plate material H ′ for assembling, and the end material H ″ generated thereby can be used as a heat insulating material.

次に、断熱材の製作の準備作業となる最初の工程である端材の処理工程に付き図11を参照して説明する。   Next, an end material processing step, which is a first step that is a preparatory work for manufacturing a heat insulating material, will be described with reference to FIG.

最初の工程ST1では、製材所にて原木18の外周を平行な切断線C1〜C4に沿って長手方向に切断することで、柱や梁の芯材となる角材Sを製作し、次の工程ST2では、角材Sの製作時に生じた各種サイズの端材Hを収集する。   In the first step ST1, a square bar S that becomes a core material of a pillar or a beam is manufactured by cutting the outer periphery of the raw wood 18 in the longitudinal direction along parallel cutting lines C1 to C4 at a sawmill, and the next step In ST2, end materials H of various sizes generated at the time of manufacturing the square member S are collected.

工程ST3では、収集した各種端材Hの皮を剥ぎ取って畑の草止めにすると共に、工程ST4で端材Hを2週間程度自然乾燥させることで使用可能な端材Hとなり、断熱材製作の準備が完了する(工程ST5)。   In process ST3, the collected various scraps H are peeled to make grass weeds, and in step ST4, the scraps H are naturally dried for about two weeks to become usable scraps H. Is completed (step ST5).

次に、製材端材を用いた断熱材の製造工程に付き図12〜図16を参照して順次説明する。   Next, the manufacturing process of the heat insulating material using the lumber mill ends will be sequentially described with reference to FIGS.

先ず、図12(a),(b)に示すように、端材Hを組立てる作業台の機能を有する搬送台として例えばローラコンベア20が用意され、これが作業テーブルT上に設置される。このローラコンベア20は、両側に一対の平行なガイドとなる所定長さ(少なくとも6尺以上の長さ)のフレーム22a,22bが配置されて、これら両フレーム22a,22b間の下方には複数のローラRが所定間隔で回転自在に支持されている。   First, as shown in FIGS. 12A and 12B, for example, a roller conveyor 20 is prepared as a transport table having a function of a work table for assembling the end material H, and this is installed on the work table T. The roller conveyor 20 has frames 22a and 22b having a predetermined length (a length of at least 6 lengths) serving as a pair of parallel guides on both sides, and a plurality of frames 22a and 22b are disposed below the frames 22a and 22b. A roller R is rotatably supported at a predetermined interval.

ローラコンベア20の両フレーム22a,22b外側の幅の寸法L2は、図14に示す規定の幅L2(例えば454mm)に設定されており、ローラコンベア20の搬送路前方には、両フレーム22a,22b内側の間隙より横長の切断装置24が搬送路と直交するように設置されており、例えば一方の両フレーム22aの上面には切断装置24を基準とする図示しないスケールが取付けられている。   The width L2 of the outer sides of both frames 22a and 22b of the roller conveyor 20 is set to a prescribed width L2 (for example, 454 mm) shown in FIG. 14, and both frames 22a and 22b are disposed in front of the conveyance path of the roller conveyor 20. A horizontally long cutting device 24 is installed so as to be orthogonal to the conveyance path from the inner gap, and for example, a scale (not shown) based on the cutting device 24 is attached to the upper surface of one of the frames 22a.

そこで、ローラコンベア20の両フレーム22a,22b内側に沿って複数のローラR上部に一対の直線状添木端材HSを配設し、これら両添木端材HS間に予め用意された各種長さの端材Hを、木裏HR面を複数のローラR上面に支持するように下向きにしてローラコンベア20上の所定長さ(6尺以上の長さ)に亘って隙間の無いように平面状に列設配置することで第1段の端材層HP1が形成される。   Therefore, a pair of linear splint ends HS are disposed on the plurality of rollers R along the inner sides of both frames 22a and 22b of the roller conveyor 20, and various lengths prepared in advance between the splint end members HS. The end material H is flat so that there is no gap over a predetermined length on the roller conveyor 20 (length of 6 or more lengths) so that the tree back HR surface is supported by the upper surfaces of the plurality of rollers R. The first-stage end material layers HP1 are formed by arranging them in a line.

次に、図13(a),(b)に示すように、ローラコンベア20のローラR上の第1段端材層HP1を構成する隣接する端材H間の木表HF上面に、下向きにした複数の木表HF両側をそれぞれ重ねて平面状に列設配置して第2段の端材層HP2が形成される。   Next, as shown in FIGS. 13 (a) and 13 (b), a plurality of downwardly directed upper surfaces of the wood surface HF between adjacent end materials H constituting the first-stage end material layer HP1 on the roller R of the roller conveyor 20 are provided. A second-stage end material layer HP2 is formed by overlapping and arranging both sides of the wood surface HF in a plane.

このようにして、ローラコンベアを省略した図14に示すように矩形状の断熱材4が、両添木HSと共に規定幅L2に設定された状態で仮組みされる。この工程では未だ断熱材4の第1、第2端材層を構成する端材H両端の長さは不揃いとなっており、最終工程では後述するように規定長さL1(例えば6尺=1,818mm)に切断される。   In this way, as shown in FIG. 14 in which the roller conveyor is omitted, the rectangular heat insulating material 4 is temporarily assembled together with the two splints HS while being set to the specified width L2. In this process, the lengths of both ends of the end material H constituting the first and second end material layers of the heat insulating material 4 are still uneven. In the final process, as described later, a specified length L1 (for example, 6 scales = 1). , 818 mm).

そこで、図15に示すように、第2段端材層HP2の上面全面にクラフト紙Pを被せ、その上面から釘25を打ち付けて固定する。この釘打ちにより第1、第2段の端材層HP1,HP2を同時に固定することができるが、互いに交互に重ねられた隣接する上下の木表HF同士の両側を釘打ちにより順次幅方向に接合することで第1、第2段端材層HP1,HP2を両添木端材HSと共に一体形成することもできる。そして、第2段の端材層HP2の上面にはクラフト紙Pを介して図示しない化粧板となる単一端材層が所定量横方向に平行移動されて最上段に重畳された状態で釘打ちにより接合される。   Therefore, as shown in FIG. 15, the upper surface of the second step end material layer HP2 is covered with kraft paper P, and a nail 25 is driven and fixed from the upper surface. The first and second end material layers HP1 and HP2 can be fixed at the same time by this nail driving. However, both sides of the adjacent upper and lower wood surfaces HF which are alternately stacked on each other are sequentially arranged in the width direction by nail driving. By joining, the first and second step end material layers HP1 and HP2 can be integrally formed together with both splint wood end materials HS. Then, on the upper surface of the second-stage end material layer HP2, a single end-material layer serving as a decorative board (not shown) is translated in a horizontal direction by a predetermined amount via the kraft paper P and is nailed in a state where it is superimposed on the uppermost stage. Are joined together.

このように一体形成された断熱材4は、ローラコンベア20によって切断装置24まで移送されると、その先端が図16に示すように切断線C6にて搬送路に直交する方向に切り揃えられ、更に切断装置24を基準として目盛り6尺の位置まで搬送方向に移動させて切断線C7にて後端が切断されて矩形状の断熱材4が形成される。   When the heat insulating material 4 integrally formed in this way is transferred to the cutting device 24 by the roller conveyor 20, the tip thereof is cut and aligned in the direction perpendicular to the conveyance path at the cutting line C6 as shown in FIG. Further, the cutting device 24 is moved to the position of 6 scales on the scale, and the rear end is cut along the cutting line C7 to form the rectangular heat insulating material 4.

次に、製材端材を用いた断熱材の施工方法に付き、図1〜図4を参照して説明する。断熱材4の一部を構成する単一端材層HPとして、複数の端材Hを上記添木端材HSに沿って列設配置して規定外形寸法[L1(1,818mm)×L2(454mm)]となる平面矩形状に形成された4枚の単一端材層HPを準備する。   Next, it attaches to the construction method of the heat insulating material using a lumber edge material, and demonstrates with reference to FIGS. As a single end material layer HP constituting a part of the heat insulating material 4, a plurality of end materials H are arranged in a line along the splint end material HS, and a prescribed external dimension [L1 (1,818 mm) × L2 (454 mm). 4) single end material layers HP formed in a planar rectangular shape are prepared.

先ず、端材層HP1〜HP3を3段に重畳して最上段に載置される単一端材層H4とその下段の端材層HP3との間にクラフト紙P(図2参照)を介装し、最上段の端材層HP4を横方向に所定量(例えばL3=30mm)平行移動させて、その下段の端材層HP3の片側添木端材HS上面に段差M1を形成すると共に、3段目の端材層HP3の他端側添木端材HS上面から所定量(30mm)突出した端材層HP4の他側端縁を、隣接する断熱材4の段差M1に接合するための接合片M2として形成する。   First, the kraft paper P (see FIG. 2) is interposed between the single end material layer H4 placed on the uppermost stage with the end material layers HP1 to HP3 superimposed in three stages and the lower end material layer HP3. Then, the uppermost end material layer HP4 is translated in the lateral direction by a predetermined amount (for example, L3 = 30 mm) to form a step M1 on the upper surface of the one-side splint material HS of the lower end material layer HP3 and 3 Joining for joining the other side edge of the end material layer HP4 protruding a predetermined amount (30 mm) from the upper surface of the other end side splint end material HS of the step end material layer HP3 to the step M1 of the adjacent heat insulating material 4 Formed as a piece M2.

そこで、この断熱材4を屋根に使用する場合は、図1、図2に示すように斜めに並設された複数の垂木5の上面に断熱材4を長手側が直交するように載置固定し、この断熱材4の接合片M2を上下に隣接する断熱材4一側の段差M1上面に支持し釘打ち等で接続する。このように、順次、隣接する断熱材4同士を接続することで、垂木5の上面に隙間の無い面一な仕切り部を構築することができる。   Therefore, when this heat insulating material 4 is used for a roof, the heat insulating material 4 is placed and fixed on the upper surfaces of a plurality of rafters 5 arranged obliquely side by side as shown in FIGS. The joining piece M2 of the heat insulating material 4 is supported on the upper surface of the step M1 on one side of the heat insulating material 4 adjacent to the upper and lower sides and connected by nailing or the like. In this way, by connecting the adjacent heat insulating materials 4 sequentially, it is possible to construct a flush partition portion without a gap on the upper surface of the rafter 5.

次に、この断熱材4を外壁面に使用する場合は、図3に示すように垂直に立設した間柱2aを含む柱2間の前面に断熱材4を長手側が直交するように固定し、この断熱材4の接合片M2を上下に隣接する断熱材4一側の段差M1上面に支持し釘打ち等で接続する。このように、順次、隣接する断熱材4同士を接続することで、柱2又は間柱2aの前面に隙間の無い面一な仕切り部を構築することができる。   Next, when using this heat insulating material 4 for the outer wall surface, as shown in FIG. 3, the heat insulating material 4 is fixed to the front surface between the columns 2 including the vertical columns 2 a so as to be perpendicular to each other, as shown in FIG. The joining piece M2 of the heat insulating material 4 is supported on the upper surface of the step M1 on one side of the heat insulating material 4 adjacent to the upper and lower sides and connected by nailing or the like. In this way, by connecting the adjacent heat insulating materials 4 sequentially, it is possible to construct a uniform partition portion without a gap on the front surface of the pillar 2 or the inter-column 2a.

更に、この断熱材4を床面に使用する場合は、図4に示すように大引上面に交叉させて支持された複数の根太15間の上面に断熱材4を長手側が直交するように固定し、この断熱材4の接合片M2を左右に隣接する断熱材4一側の段差M1上面に支持し釘打ち等で接続する。このように、順次、隣接する断熱材4同士を接続することで、根太15の上面に隙間の無い面一な仕切り部を構築することができる。   Furthermore, when this heat insulating material 4 is used on the floor surface, as shown in FIG. 4, the heat insulating material 4 is fixed so that the longitudinal sides are orthogonal to the upper surface between the plurality of joists 15 supported by crossing the upper surface. Then, the joining piece M2 of the heat insulating material 4 is supported on the upper surface of the step M1 on one side of the heat insulating material 4 adjacent to the left and right and connected by nailing or the like. In this way, by connecting the adjacent heat insulating materials 4 sequentially, a flush partition part without a gap on the upper surface of the joist 15 can be constructed.

従って、上記のような製材端材を利用して製作された本発明の断熱材を用いた施工法を採用することにより、垂木5、根太15又は柱2等の上面に長手側が直交するようにパネル板状の断熱材4を張付ける際に、該各隣接する断熱材4の段差M1、接合片M2を利用することで施工性を向上することができ、隙間の無い状態で面一な仕切り部を構築することができる。   Therefore, by adopting the construction method using the heat insulating material of the present invention manufactured using the above-mentioned lumber mill ends, the longitudinal side is orthogonal to the upper surface of the rafter 5, the joist 15 or the pillar 2 or the like. When the panel-like heat insulating material 4 is attached, the workability can be improved by using the step M1 and the joining piece M2 of the adjacent heat insulating materials 4, and the flat partition without gaps. Department can be built.

本発明の実施例1における製材端材を用いた断熱材であって、この断熱材を木造建築物の屋根及び外壁に使用した説明図である。It is a heat insulating material using the lumber edge material in Example 1 of this invention, Comprising: It is explanatory drawing which used this heat insulating material for the roof and outer wall of a wooden building. 本発明の実施例1における製材端材を用いた断熱材であって、この断熱材を木造建築物の屋根に使用した説明図である。It is heat insulating material using the lumber edge material in Example 1 of this invention, Comprising: It is explanatory drawing which used this heat insulating material for the roof of a wooden building. 本発明の実施例1における製材端材を用いた断熱材であって、この断熱材を木造建築物の外壁面に使用した説明図である。It is a heat insulating material using the lumber edge material in Example 1 of this invention, Comprising: It is explanatory drawing which used this heat insulating material for the outer wall surface of a wooden building. 本発明の実施例1における製材端材を用いた断熱材であって、この断熱材を木造建築物の床面に使用した説明図である。It is a heat insulating material using the lumber edge material in Example 1 of this invention, Comprising: It is explanatory drawing which used this heat insulating material for the floor surface of a wooden building. 本発明の実施例1における製材端材を用いた断熱材の内部構造の第1変形例を示す説明図である。It is explanatory drawing which shows the 1st modification of the internal structure of the heat insulating material using the sawmill edge material in Example 1 of this invention. 本発明の実施例1における製材端材を用いた断熱材の内部構造の第2変形例を示す説明図である。It is explanatory drawing which shows the 2nd modification of the internal structure of the heat insulating material using the sawmill end material in Example 1 of this invention. (a)、(b)は本発明の実施例2に係り、原木の外周を長手方向に切断して製材される角材及び長手方向に切断された端材の説明図である。(A), (b) is related with Example 2 of this invention, and is explanatory drawing of the end material cut | disconnected in the longitudinal direction and the square material cut | disconnected by cutting the outer periphery of a raw wood in a longitudinal direction. 大小の原木からそれぞれ長手方向に切断される端材の説明図である。It is explanatory drawing of the end material cut | disconnected from a large and small log in the longitudinal direction, respectively. 原木から角材を製材する際に外周を長手方向に切断して形成される端材との関係を示す説明図である。It is explanatory drawing which shows the relationship with the end material formed by cut | disconnecting an outer periphery in a longitudinal direction when lumber is manufactured from a raw wood. (a)〜(c)は原木から角材製材時に切断された端材から更に板材を製材する工程を示す説明図である。(A)-(c) is explanatory drawing which shows the process of sawing a board | plate material further from the end material cut | disconnected at the time of lumber cutting from a raw wood. 断熱材を製造する際に使用される端材を準備する工程の説明図である。It is explanatory drawing of the process of preparing the end material used when manufacturing a heat insulating material. (a)は搬送台上に端材を列設させて第1段の端材層を形成する工程の説明図、(b)は(a)のA−A断面図である。(A) is explanatory drawing of the process of forming an end material layer of a 1st step | paragraph by arranging an end material on a conveyance stand, (b) is AA sectional drawing of (a). (a)は搬送台上に端材を列設させて第1段端材層の上面に第2段端材層を形成する工程の説明図、(b)は(a)のB−B断面図である。(A) is explanatory drawing of the process of forming a 2nd step end material layer in the upper surface of a 1st step end material layer by arranging end materials on a conveyance stand, (b) is BB sectional drawing of (a). 第1段端材層と第2段端材層を構成した複数の端材から所定寸法の方形に形成する工程の説明図である。It is explanatory drawing of the process formed in the square of a predetermined dimension from the some end material which comprised the 1st step end material layer and the 2nd step end material layer. 第2段端材層の上面にクラフト紙を被着する工程の説明図である。It is explanatory drawing of the process of depositing a kraft paper on the upper surface of a 2nd step end material layer. 第2段端材層の上面全面にクラフト紙を被着したのち所定長さに切断する工程の説明図である。It is explanatory drawing of the process cut | disconnected to predetermined length, after attaching a kraft paper to the upper surface whole surface of a 2nd step end material layer.

符号の説明Explanation of symbols

1 建築物
2 柱
2a 間柱
4,4a,4b 断熱材
5 垂木
6 母屋材
15 根太
16 大引
18,18a,18b 原木
20 ローラコンベア
22a,22b フレーム
24 切断装置
25 釘
C1〜C7 切断線
H,H’’ 端材
H’ 板材
HP1 第1段単一端材層(第1段端材層)
HP2 第2段単一端材層(第2段端材層)
HP3 第3段単一端材層(第3段端材層)
HP4 第4段単一端材層(第4段端材層)
HF 木表
HR 木裏
HS 添木端材
HY,HZ 端材
L1 規定長さ
L2 規定幅
M1 段差
M2 接合片
N 年輪
P クラフト紙
R ローラ
S,S1,S2 角材
T 作業テーブル
DESCRIPTION OF SYMBOLS 1 Building 2 Pillar 2a Spacer 4,4a, 4b Thermal insulation material 5 Rafter 6 Purlin 15 Material Neta 16 Large drawing 18, 18a, 18b Log 20 Roller conveyor 22a, 22b Frame 24 Cutting device 25 Nail C1-C7 Cutting line H, H '' End material H 'Plate material HP1 First stage single end material layer (first stage end material layer)
HP2 Second stage single end material layer (second stage end material layer)
HP3 Third Stage Single End Material Layer (Third Stage End Material Layer)
HP4 4th single end material layer (4th end material layer)
HF Wood front HR Wood back HS Sawwood end material HY, HZ End material L1 Specified length L2 Specified width M1 Step M2 Joint piece N Annual ring P Kraft paper R Rollers S, S1, S2 Square material T Work table

Claims (5)

建築物1の外部を仕切る仕切り部に取付けられる断熱材4であって、
該断熱材4は、上記仕切り部を構成する垂木5、根太15又は柱2等の上面に長手側が直交するように載置すべく、一対の直線状添木端材HS間に、原木外周を長手方向に切断して角材Sを形成する際に生ずる複数の板状端材Hを上記添木端材HSに沿って列設配置して規定外形寸法となる平面方形状の単一端材層HPを形成し、該単一端材層HPを複数段重畳して最上段に載置される単一端材層HP4とその下段の単一端材層HP3との間にクラフト紙Pを介装した状態で最上段の単一端材層HP4を横方向に所定量平行移動させることで、下段の単一端材層HP3の片側添木端材HS上面に段差M1を形成し、釘打ち等によりパネル板状に一体形成されて成ることを特徴とする製材端材を用いた断熱材。
It is a heat insulating material 4 attached to the partition part which partitions the exterior of the building 1,
The heat insulating material 4 has an outer periphery of the raw wood between a pair of linear splint ends HS to be placed on the upper surface of the rafter 5, the joist 15 or the pillar 2 constituting the partition portion so that the longitudinal side is orthogonal. A plurality of plate-like end members H generated when forming the square member S by cutting in the longitudinal direction are arranged in a row along the splint end member HS to form a single end member layer HP having a predetermined rectangular shape. In a state in which a kraft paper P is interposed between a single end material layer HP4 placed on the uppermost stage and a single end material layer HP3 below the single end material layer HP. A level difference M1 is formed on the upper surface of the one-side splint end material HS of the lower single end material layer HP3 by translating the uppermost single end material layer HP4 by a predetermined amount in the lateral direction, and a panel plate shape is formed by nailing or the like. A heat insulating material using a lumber edge material, which is integrally formed.
複数段重畳される中間層となる何れかの単一端材層HPを構成する板状端材Hの一部が、上記添木端材HSに対し斜めに配置されて成る請求項1に記載の製材端材を用いた断熱材。 The part of the plate-like end material H constituting any single end material layer HP which is an intermediate layer superimposed on a plurality of stages is disposed obliquely with respect to the splint end material HS. Insulation using lumber mill ends. 複数段重畳される中間層となる何れかの単一端材層HPを構成する板状端材Hの一部が、上記添木端材HSに対し直交するよう配置されて成る請求項1に記載の製材端材を用いた断熱材。 The part of the plate-like end material H that constitutes any single end material layer HP that is an intermediate layer that is superposed in a plurality of stages is arranged so as to be orthogonal to the splint end material HS. Insulation material using lumber mill ends. 各単一端材層HPを構成する隣接する板状端材Hが、木表HF、木裏HRを交互に配置して成る請求項1〜3の何れかに記載の製材端材を用いた断熱材。 Insulation using the lumber mill ends according to any one of claims 1 to 3, wherein the adjacent plate-shaped end mills H constituting each single end mill layer HP are formed by alternately arranging the wood table HF and the tree back HR. Wood. 建築物1の外部を仕切る仕切り部に取付けられる断熱材4の施工方法であって、
上記断熱材4が、上記仕切り部を構成する垂木5、根太15又は柱2等の上面に長手側が直交するように載置すべく、一対の直線状添木端材HS間に、原木18外周を長手方向に切断して角材Sを形成する際に生ずる複数の板状端材Hを上記添木端材HSに沿って列設配置して規定外形寸法となる平面方形状の単一端材層HPを形成し、該単一端材層HPを複数段重畳して最上段に載置される単一端材層HP4とその下段の単一端材層HP3との間にクラフト紙Pを介装した状態で最上段の単一端材層HP4を横方向に所定量平行移動させることで、下段の単一端材層HP3の片側添木端材HS上面に段差M1を形成し、釘打ち等によりパネル板状に一体形成されて成り、
上記垂木5、根太15又は柱2等の上面に長手側が直交するように断熱材4を載置固定し、該断熱材4一側の最上段段差M1に隣接配置する断熱材4の他側最上段から突出した単一端材層HP4の側端縁を重ねて釘打ち等により順次固定して面一に構築することを特徴とする製材端材を用いた断熱材の施工方法。

It is a construction method of the heat insulating material 4 attached to the partition part which partitions the exterior of the building 1,
In order to place the heat insulating material 4 on the upper surface of the rafters 5, the joists 15, the pillars 2, etc. constituting the partitioning portion, the outer periphery of the raw wood 18 between a pair of linear splint ends HS A plurality of plate-like end members H generated when the square members S are cut in the longitudinal direction are arranged along the splint end members HS so as to have a predetermined outer dimension, and are formed into a single end layer layer having a flat rectangular shape. A state in which kraft paper P is interposed between a single end material layer HP4 which is formed on the uppermost stage and a single end material layer HP3 which is placed on the uppermost stage by forming a single end material layer HP by overlapping a plurality of stages. The uppermost single end material layer HP4 is translated by a predetermined amount in the lateral direction to form a step M1 on the upper surface of the one side splint end material HS of the lower single end material layer HP3, and a panel plate shape by nailing or the like Formed integrally with
The heat insulating material 4 is placed and fixed on the upper surface of the rafter 5, the joist 15 or the pillar 2 so that the longitudinal side thereof is orthogonal to the upper surface of the other side of the heat insulating material 4 disposed adjacent to the uppermost step M1 on one side of the heat insulating material 4. A construction method for a heat insulating material using a lumber edge material, characterized in that the side edge of the single edge material layer HP4 protruding from the upper stage is overlapped and sequentially fixed by nailing or the like to construct a flush surface.

JP2004230114A 2004-08-06 2004-08-06 Heat insulating material making use of lumbering end material and its construction method Pending JP2006045961A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0560836U (en) * 1992-01-31 1993-08-10 田島産業株式会社 Wooden laminated boards for construction
JPH11165304A (en) * 1997-12-04 1999-06-22 Tanigawa Kensetsu:Kk Substrate structure for architecture using broad width material
JP2000271905A (en) * 1999-03-25 2000-10-03 Nippon Paper Industries Co Ltd Woody composite base material
JP2002242360A (en) * 2001-02-21 2002-08-28 Kojiro Keiyu Building panel forming groove-like section

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0560836U (en) * 1992-01-31 1993-08-10 田島産業株式会社 Wooden laminated boards for construction
JPH11165304A (en) * 1997-12-04 1999-06-22 Tanigawa Kensetsu:Kk Substrate structure for architecture using broad width material
JP2000271905A (en) * 1999-03-25 2000-10-03 Nippon Paper Industries Co Ltd Woody composite base material
JP2002242360A (en) * 2001-02-21 2002-08-28 Kojiro Keiyu Building panel forming groove-like section

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