JP2005254294A - Temper rolling method - Google Patents

Temper rolling method Download PDF

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Publication number
JP2005254294A
JP2005254294A JP2004070393A JP2004070393A JP2005254294A JP 2005254294 A JP2005254294 A JP 2005254294A JP 2004070393 A JP2004070393 A JP 2004070393A JP 2004070393 A JP2004070393 A JP 2004070393A JP 2005254294 A JP2005254294 A JP 2005254294A
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temper rolling
brush roll
steel sheet
roll
foreign matter
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JP4445294B2 (en
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Shigeru Setoguchi
繁 瀬戸口
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Nippon Steel Corp
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Nippon Steel Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a temper rolling method by which the temper rolling of a steel sheet is performed while effectively preventing chronic surface flaws which is typified by dull powder. <P>SOLUTION: An inlet-side foreign matter removing device 11 which is provided with a resin brush roll 13 which is rotated in an air sucking chamber 14 is installed on the inlet side of a temper mill and the foreign matter sticking to the surface of a steel sheet on the inlet side is removed by bringing the top of the brush roll 13 into contact with the steel sheet while adjusting the quantity of pressing. After that, the steel sheet is temper-rolled with the temper mill provided with a foreign matter removing device. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、鋼板の調質圧延方法に関するものであり、特に鏡面仕上げ材のような美しい表面状態を要求される鋼板の調質圧延方法に関するものである。   The present invention relates to a temper rolling method for a steel sheet, and more particularly to a temper rolling method for a steel sheet that requires a beautiful surface state such as a mirror finish.

調質圧延工程ではダル粉、ロールマーク、押し疵などと呼ばれる様々な表面欠陥が発生することがある。その大半は、梱包紙屑、断熱材屑、油、すす等の微細な異物が調質圧延機のワークロールに噛みこまれて鋼板表面に転写されるダル粉であるが、鉄粉等の固い異物を噛みこんでロール疵を発生させるロールマーク、押し疵なども発生する。   In the temper rolling process, various surface defects called dull powder, roll marks, and pressing ridges may occur. Most of them are dull powder in which fine foreign matters such as packing paper waste, insulation waste, oil and soot are caught in the work roll of a temper rolling mill and transferred to the surface of the steel sheet, but hard foreign matter such as iron powder. A roll mark, a push rod and the like that generate a roll wrinkle are also generated.

上記のように、調質圧延工程で表面欠陥を発生させる原因の多くは微細な異物であるため、従来から調質圧延機のワークロールには様々な異物除去装置が組み込まれ、調質圧延機の内部で発生する油や鉄粉等の異物がワークロールに噛みこむことを防止してきた。例えば特許文献1には、調質圧延機のワークロールに粘着性を有するタッチロールや硬質ブラシロールを接触させ、ワークロールの表面に付着した異物を除去する方法が記載されている。しかしこのような対策を講じているにもかかわらず、ダル粉、ロールマーク、押し疵などの欠陥を有効的に防止することはできなかった。
特開平5−50125号公報
As described above, since most of the causes of surface defects in the temper rolling process are fine foreign substances, various foreign substance removing devices have been incorporated in the work rolls of temper rolling mills. It has been prevented that foreign matter such as oil and iron powder generated inside the work roll is caught in the work roll. For example, Patent Document 1 describes a method of removing a foreign matter adhering to the surface of a work roll by bringing an adhesive touch roll or a hard brush roll into contact with the work roll of a temper rolling mill. However, in spite of such measures, it has not been possible to effectively prevent defects such as dull powder, roll marks, and pressing rods.
JP-A-5-50125

本発明は上記した従来の問題点を解決し、ダル粉に代表される慢性的な表面欠陥を有効的に防止しつつ鋼板の調質圧延を行うことができる調質圧延方法を提供するためになされたものである。
この課題を解決するために本発明者等は検討を重ねた結果、鋼板の表面に付着して持ち込まれる異物が、ダル粉に代表される慢性的な表面欠陥の発生原因の多くを占め、これを前段で除去することによりダル粉に代表される慢性的な表面欠陥を有効的に防止できるのではないかと考えた。
The present invention solves the above-mentioned conventional problems and provides a temper rolling method capable of temper rolling a steel sheet while effectively preventing chronic surface defects typified by dull powder. It was made.
As a result of repeated studies by the present inventors in order to solve this problem, foreign substances brought in contact with the surface of the steel sheet account for many of the causes of chronic surface defects typified by dull powder. It was thought that chronic surface defects typified by dull powder could be effectively prevented by removing the above in the previous stage.

このようにしてなされた本発明の調質圧延方法は、エア吸引室内で回転する樹脂製のブラシロールを調質圧延機の入側に設置し、ブラシロールの先端をその押付量を制御しつつ鋼板に接触させて入側鋼板の表面に付着している異物を除去したうえ、この入側鋼板を異物除去装置を備えた調質圧延機に送り込んで調質圧延を行うことを特徴とするものである。   In the temper rolling method of the present invention thus made, the resin brush roll that rotates in the air suction chamber is installed on the entrance side of the temper rolling mill, and the tip of the brush roll is controlled with its pressing amount. It is characterized by removing the foreign matter adhering to the surface of the entry side steel plate by contacting with the steel plate, and sending the entry side steel plate to a temper rolling mill equipped with a foreign matter removing device for temper rolling. It is.

なお、ブラシロールの鋼板への押付量を、0.5〜10mmとなるように制御することが好ましい。またブラシロールの鋼板への押付量を、実機負荷電流差I(A)が下式の範囲となるように制御することが好ましい。
3(A)/850(mm)×板幅(mm)≦I≦10(A)/850(mm)×板幅(mm)
ただし実機負荷電流差I(A)=鋼板との接触時の負荷電流−非接触時の負荷電流である。
In addition, it is preferable to control the pressing amount of the brush roll to the steel plate to be 0.5 to 10 mm. Moreover, it is preferable to control the pressing amount of the brush roll to the steel plate so that the actual machine load current difference I (A) falls within the range of the following formula.
3 (A) / 850 (mm) × plate width (mm) ≦ I ≦ 10 (A) / 850 (mm) × plate width (mm)
However, actual machine load current difference I (A) = load current at the time of contact with the steel sheet−load current at the time of non-contact.

本発明の調質圧延方法では、エア吸引室内で回転する樹脂製のブラシロールを調質圧延機の入側に設置してブラシロールの先端をその押付量を制御しつつ鋼板に接触させ、入側鋼板の表面に付着している異物を除去する。このために鋼板の表面に付着して持ち込まれる異物は調質圧延機に入る前に除去され、ワークロールに噛み込まれることがない。また調質圧延機の内部で発生する異物はワークロールに付着した異物を除去する異物除去装置により除去される。この結果、本発明の調質圧延方法によれば、ダル粉に代表される慢性的な表面欠陥を従来の半分程度にまで減少させながら、調質圧延を行うことができる。   In the temper rolling method of the present invention, a resin brush roll that rotates in an air suction chamber is installed on the inlet side of the temper rolling mill, and the tip of the brush roll is brought into contact with the steel sheet while controlling the pressing amount. Remove foreign material adhering to the surface of the side steel plate. For this reason, the foreign material which adheres to the surface of the steel sheet is removed before entering the temper rolling mill and is not caught in the work roll. Moreover, the foreign material generated inside the temper rolling mill is removed by a foreign material removing device that removes the foreign material attached to the work roll. As a result, according to the temper rolling method of the present invention, temper rolling can be performed while reducing chronic surface defects typified by dull powder to about half of the conventional level.

以下に本発明の好ましい実施形態を示す。
図1は2スタンドの乾式の調質圧延機を示すもので、1は第1スタンドのワークロール、2はそのバックアップロール、3は第2スタンドのワークロール、4はそのバックアップロールである。鋼板は入側テンションロール5を経由して調質圧延機に入り、各スタンドを通過する間に調質圧延され、出側テンションロール6を経由して次工程に送られる。
Preferred embodiments of the present invention are shown below.
FIG. 1 shows a two-stand dry temper rolling mill, wherein 1 is a work roll of a first stand, 2 is a backup roll thereof, 3 is a work roll of a second stand, and 4 is a backup roll thereof. The steel sheet enters the temper rolling mill via the entry-side tension roll 5, is temper-rolled while passing through each stand, and is sent to the next process via the exit-side tension roll 6.

この調質圧延機の第1スタンドのワークロール1には、その表面に付着した異物を除去するためのブラシロール7が設けられている。また第1スタンドのワークロール1とそのバックアップロール2との接触部後面には、調質圧延の際に発生するダル粉などの異物を吸引する吸引ダクト8が設けられている。またバックアップロール2の外側には、バックアップロール2の表面に付着した異物を吹き飛ばすための清掃用エアノズル9が設けられている。更に第2スタンドのワークロール3にはポリッシャー10が設けられてその表面を磨いている。   The work roll 1 of the 1st stand of this temper rolling mill is provided with the brush roll 7 for removing the foreign material adhering to the surface. A suction duct 8 is provided on the rear surface of the contact portion between the work roll 1 of the first stand and the backup roll 2 to suck foreign matters such as dull powder generated during temper rolling. In addition, a cleaning air nozzle 9 is provided outside the backup roll 2 to blow off foreign matter adhering to the surface of the backup roll 2. Furthermore, the work roll 3 of the second stand is provided with a polisher 10 to polish its surface.

上記したブラシロール7、吸引ダクト8、清掃用エアノズル9、ポリッシャー10などは調質圧延機の内部で発生してワークロールに付着した異物を除去する異物除去装置として機能するもので、このような異物除去装置を調質圧延機に設置することは、従来と特に異なるものではない。しかし本発明では、調質圧延機の入側に従来にない入側異物除去装置11が設置してあり、入側鋼板の表面に付着している異物を除去する。   The brush roll 7, suction duct 8, cleaning air nozzle 9, polisher 10 and the like described above function as a foreign matter removing device that removes foreign matter generated inside the temper rolling mill and adhered to the work roll. The installation of the foreign matter removing device in the temper rolling mill is not particularly different from the conventional one. However, in the present invention, a non-conventional entry foreign matter removing device 11 is installed on the entry side of the temper rolling mill to remove the foreign matter adhering to the surface of the entry side steel plate.

その具体的な構成は図2に示す通りであり、エア吸引室12内に樹脂製のブラシロール13を設けたものである。エア吸引室12は鋼板の全幅にわたって延びるケーシング14を隔壁15により上下に区画し、その下部を内側に屈曲させて形成されている。樹脂製のブラシロール13のブラシの材質はナイロンのような耐磨耗性と柔軟性に優れたものが好ましい。ブラシロール13は図示しないモータにより、300〜3000rpm程度の速度で回転される。図示のように、ブラシロール13の先端はエア吸引室12の下面から露出して鋼板の表面に接触する。   The specific configuration is as shown in FIG. 2, and a resin brush roll 13 is provided in the air suction chamber 12. The air suction chamber 12 is formed by vertically dividing a casing 14 extending over the entire width of the steel plate by a partition wall 15 and bending the lower part thereof inward. The material of the brush of the resin brush roll 13 is preferably a material excellent in wear resistance and flexibility such as nylon. The brush roll 13 is rotated at a speed of about 300 to 3000 rpm by a motor (not shown). As illustrated, the tip of the brush roll 13 is exposed from the lower surface of the air suction chamber 12 and contacts the surface of the steel plate.

隔壁15の上部はブロワ等に接続される吸引ダクト16となっている。この隔壁15の下面中央には吸引ノズル17が突設されており、その先端はブラシロール13に達している。この吸引ノズル17は、ブラシロール13に付着した異物を吸引するためのものである。このほか隔壁15には複数の吸引孔18が形成されており、エア吸引室12内に飛散した異物を吸引ダクト16に吸引することができる。なお、入側異物除去装置11の全体は鋼板に対してパワーシリンダ等の駆動手段により位置調節自在に設置されている。   The upper part of the partition 15 is a suction duct 16 connected to a blower or the like. A suction nozzle 17 projects from the center of the lower surface of the partition wall 15 and the tip of the suction nozzle 17 reaches the brush roll 13. The suction nozzle 17 is for sucking foreign matter adhering to the brush roll 13. In addition, a plurality of suction holes 18 are formed in the partition wall 15 so that foreign matters scattered in the air suction chamber 12 can be sucked into the suction duct 16. In addition, the whole entrance side foreign material removal apparatus 11 is installed so that position adjustment is possible with respect to the steel plate by drive means, such as a power cylinder.

本発明ではこのような構成の入側異物除去装置11を調質圧延機の入側に設置し、樹脂製のブラシロール13の先端を鋼板に接触させ、入側鋼板の表面に付着している異物を除去する。ここで重要であるのはブラシロール13の鋼板への押付量であり、入側異物除去装置11の位置を調整することによって、0.5〜10mmとなるように制御することが好ましい。ブラシロール13は鋼板表面を傷つけないようにナイロンなどの樹脂製としてあるため、押付量が0.5mmよりも小さいと異物除去効果が不足し、逆に10mmを越えると樹脂製のブラシロールを使用してもなお、鋼板の種類によってはスリ疵の発生を招くためである。   In this invention, the entrance side foreign material removal apparatus 11 of such a structure is installed in the entrance side of a temper rolling mill, the front-end | tip of the resin-made brush roll 13 is made to contact with a steel plate, and it has adhered to the surface of the entrance side steel plate. Remove foreign material. What is important here is the amount by which the brush roll 13 is pressed against the steel sheet, and it is preferable to adjust the position of the entrance foreign matter removing device 11 so as to be 0.5 to 10 mm. Since the brush roll 13 is made of a resin such as nylon so as not to damage the steel plate surface, if the pressing amount is less than 0.5 mm, the effect of removing foreign matter is insufficient, and conversely if it exceeds 10 mm, a resin brush roll is used. Even so, depending on the type of the steel sheet, it may cause the generation of scratches.

しかし実際には、樹脂製のブラシロール13の毛先は使用により次第に磨耗するうえ、ブラシロール13は高速回転しているため、上記のようにブラシロール13の鋼板への押付量を距離によって制御することは容易ではない。そこで実際には、ブラシロール13の鋼板への押付量を、実機負荷電流差Iを用いて制御することが好ましい。ここで実機負荷電流差Iとは、鋼板との接触時の負荷電流−非接触時の負荷電流として定義される値であり、ブラシロール13を鋼板に押し付けたことによるモータの負荷電流の増加分を意味する。本発明では、この実機負荷電流差I(A)が下式の範囲となるように設定することが好ましい。
3(A)/850(mm)×板幅(mm)≦I≦10(A)/850(mm)×板幅(mm)
In reality, however, the tip of the resin brush roll 13 is gradually worn by use, and the brush roll 13 rotates at a high speed, so that the pressing amount of the brush roll 13 against the steel plate is controlled by the distance as described above. It is not easy to do. Therefore, in practice, it is preferable to control the pressing amount of the brush roll 13 against the steel plate using the actual load current difference I. Here, the actual machine load current difference I is a value defined as load current at the time of contact with the steel sheet minus load current at the time of non-contact, and an increase in the load current of the motor caused by pressing the brush roll 13 against the steel sheet. Means. In the present invention, the actual load current difference I (A) is preferably set so as to fall within the range of the following equation.
3 (A) / 850 (mm) × plate width (mm) ≦ I ≦ 10 (A) / 850 (mm) × plate width (mm)

この式は、鋼板の板幅が850mmの場合には実機負荷電流差Iが3A〜10Aの範囲に入るようにブラシロール13の鋼板への押付量を制御することを意味するもので、ブラシロール13を回転させるための負荷電流は鋼板の板幅に比例するため、板幅に応じてその範囲を増減させる。この範囲を下回ると異物除去効果が不足し、逆に上回ると鋼板の種類によってはスリ疵の発生を招く。   This equation means that when the plate width of the steel plate is 850 mm, the pressing amount of the brush roll 13 to the steel plate is controlled so that the actual load current difference I falls within the range of 3A to 10A. Since the load current for rotating 13 is proportional to the plate width of the steel plate, the range is increased or decreased according to the plate width. If it falls below this range, the effect of removing foreign matter will be insufficient.

ブラシロール回転用モータの負荷電流は容易に検出できるため、実機負荷電流差Iが上記の範囲に入るように入側異物除去装置11を駆動するパワーシリンダ等に制御信号を送れば、ブラシロール13の鋼板への押付量の自動制御が可能である。   Since the load current of the brush roll rotating motor can be easily detected, the brush roll 13 can be obtained by sending a control signal to a power cylinder or the like that drives the entrance foreign matter removing device 11 so that the actual load current difference I falls within the above range. It is possible to automatically control the amount of pressing to the steel plate.

本発明では上記のような入側異物除去装置11を用いて、入側鋼板の表面に付着している異物をブラシロール13により掻き取ったうえ、吸引ノズル17や吸引孔18から吸引ダクト16に吸引して除去する。このために入側鋼板の表面に付着して持ち込まれる異物の大部分は調質圧延機に入る前に除去され、ワークロール1に噛み込まれることがない。また調質圧延機にはブラシロール7、吸引ダクト8、清掃用エアノズル9、ポリッシャー10などの異物除去装置が設置されているため、調質圧延機の内部で発生する異物はこれらの異物除去装置により除去される。   In the present invention, the foreign matter adhering to the surface of the incoming steel plate is scraped off by the brush roll 13 using the incoming foreign matter removing device 11 as described above, and then the suction nozzle 17 or the suction hole 18 is passed to the suction duct 16. Remove by suction. For this reason, most of the foreign substances that adhere to the surface of the entry-side steel sheet are removed before entering the temper rolling mill and are not caught in the work roll 1. Moreover, since the foreign material removal apparatuses, such as the brush roll 7, the suction duct 8, the cleaning air nozzle 9, and the polisher 10, are installed in the temper rolling mill, the foreign matters generated inside the temper rolling mill are the foreign material removal apparatuses. Is removed.

この結果、本発明の調質圧延方法によれば、ダル粉に代表される慢性的な表面欠陥を従来の半分程度にまで減少させることができ、特に鏡面仕上げ材のような美しい表面状態を要求される鋼板の調質圧延方法として適するものである。なお、上記の実施形態では鋼板の上面側だけに入側異物除去装置11を設置したが、裏面側にも設置すれば更に優れた効果を得ることができることは言うまでもない。   As a result, according to the temper rolling method of the present invention, chronic surface defects typified by dull powder can be reduced to about half of the conventional one, and particularly a beautiful surface state like a mirror finish is required. It is suitable as a temper rolling method for steel sheets. In addition, in said embodiment, although the entrance side foreign material removal apparatus 11 was installed only in the upper surface side of the steel plate, it cannot be overemphasized that the further outstanding effect can be acquired if it installs also in a back surface side.

本発明の実施形態の説明図である。It is explanatory drawing of embodiment of this invention. 入側異物除去装置の断面図である。It is sectional drawing of an entrance side foreign material removal apparatus.

符号の説明Explanation of symbols

1 第1スタンドのワークロール
2 第1スタンドのバックアップロール
3 第2スタンドのワークロール
4 第2スタンドのバックアップロール
5 入側テンションロール
6 出側テンションロール
7 ブラシロール
8 吸引ダクト
9 清掃用エアノズル
10 ポリッシャー
11 入側異物除去装置
12 エア吸引室
13 ブラシロール
14 ケーシング
15 隔壁
16 吸引ダクト
17 吸引ノズル
18 吸引孔
DESCRIPTION OF SYMBOLS 1 Work roll of 1st stand 2 Backup roll of 1st stand 3 Work roll of 2nd stand 4 Backup roll of 2nd stand 5 Incoming side tension roll 6 Outgoing side tension roll 7 Brush roll 8 Suction duct 9 Cleaning air nozzle 10 Polisher DESCRIPTION OF SYMBOLS 11 Entry side foreign material removal apparatus 12 Air suction chamber 13 Brush roll 14 Casing 15 Partition 16 Suction duct 17 Suction nozzle 18 Suction hole

Claims (3)

エア吸引室内で回転する樹脂製のブラシロールを調質圧延機の入側に設置し、ブラシロールの先端をその押付量を制御しつつ鋼板に接触させて入側鋼板の表面に付着している異物を除去したうえ、この入側鋼板を異物除去装置を備えた調質圧延機に送り込んで調質圧延を行うことを特徴とする調質圧延方法。   A resin brush roll that rotates in the air suction chamber is installed on the entry side of the temper rolling mill, and the tip of the brush roll is in contact with the steel sheet while controlling the amount of pressing, and adheres to the surface of the entry steel sheet. A temper rolling method comprising removing the foreign matter and feeding the incoming steel plate to a temper rolling mill equipped with a foreign matter removing device for temper rolling. ブラシロールの鋼板への押付量を、0.5〜10mmとなるように制御することを特徴とする請求項1記載の調質圧延方法。   The temper rolling method according to claim 1, wherein the pressing amount of the brush roll to the steel plate is controlled to be 0.5 to 10 mm. ブラシロールの鋼板への押付量を、実機負荷電流差I(A)が下式の範囲となるように制御することを特徴とする請求項1記載の調質圧延方法。
3(A)/850(mm)×板幅(mm)≦I≦10(A)/850(mm)×板幅(mm)
ただし実機負荷電流差I(A)=鋼板との接触時の負荷電流−非接触時の負荷電流
The temper rolling method according to claim 1, wherein the pressing amount of the brush roll to the steel plate is controlled so that the actual load current difference I (A) falls within the range of the following formula.
3 (A) / 850 (mm) × plate width (mm) ≦ I ≦ 10 (A) / 850 (mm) × plate width (mm)
However, actual machine load current difference I (A) = load current when in contact with steel sheet-load current when not in contact
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101220646B1 (en) 2010-12-21 2013-01-10 주식회사 포스코 Apparatus for removing foreign substance
JP2013203427A (en) * 2012-03-28 2013-10-07 Kose Corp Deburring apparatus and deburring method for solid powder cosmetic
KR101685837B1 (en) * 2015-08-18 2016-12-12 현대제철 주식회사 Dust collector

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101220646B1 (en) 2010-12-21 2013-01-10 주식회사 포스코 Apparatus for removing foreign substance
JP2013203427A (en) * 2012-03-28 2013-10-07 Kose Corp Deburring apparatus and deburring method for solid powder cosmetic
KR101685837B1 (en) * 2015-08-18 2016-12-12 현대제철 주식회사 Dust collector

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