JP2005249101A - Urethane v-ribbed belt - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide an urethane V-ribbed belt having excellent dimensional stability for a long time without generating sudden deterioration of tensile force even if the belt is drawn by abrasion. <P>SOLUTION: This urethane V-ribbed belt 1 has structure formed by embedding cores 3 respectively formed from a fiber cord in a main body, which is provided with a plurality of ribs 2 extended in the longitudinal direction of the belt in the inner peripheral surface thereof and which is provided with a plurality of cogs 4 extended in the cross direction of the belt in the outer peripheral surface thereof. As the core 3, a twisted yarn cord formed by twisting a group of polybutylene telephthalate fiber filaments is used. Tensile force to be required to extend the urethan V-ribbed belt 1 by 5% is 20-50 N/rib. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

  The present invention relates to a urethane V-ribbed belt mounted on general industrial equipment, OA equipment, and the like.

In the urethane V-ribbed belt, a fiber cord is embedded as a reinforcing core in a main body formed of a polyurethane composition, and a plurality of ribs are provided on an inner peripheral surface. As this fiber cord, a twisted cord composed of polyester fiber, polyamide fiber, aramid fiber or the like is generally used. As a layout for using these urethane V-ribbed belts, a tensioner is generally provided so as to hang the belt on the drive shaft and the driven shaft and to keep the tension constant. (For example, see Patent Document 1)
JP 2001-152009 A

  However, in recent years, the tensioner cannot be installed due to the reduction of installation space accompanying the downsizing of the apparatus and the reduction in the number of parts due to cost reduction, and there are many cases where the tensioner is used in a layout by fixing between shafts. In such a layout, the dimensional stability of the belt is required more, but when the belt modulus is high even if the dimensional change is small, the belt falls into the pulley when the belt stretches due to rib wear etc. There was a sudden drop. In the conventional apparatus, the tension can be maintained by the tensioner. However, the layout in which the tensioner is not installed cannot cope with the rapid drop in tension.

  Considering conventional belts, transmission belts using polyester fiber cords or aramid fiber cords have problems such as poor dimensional stability and high modulus. Moreover, although the transmission belt using the polyamide fiber cord has a low modulus and can suppress a rapid decrease in tension, there is a problem that a dimensional change with time due to moisture absorption is large, and none of them has yet been fully satisfied. Currently.

  The present invention improves such problems and is excellent in dimensional stability over time. Even when belt elongation occurs due to wear of rib rubber, etc., the tension does not drop sharply and maintains a stable tension. An object of the present invention is to provide a urethane V-ribbed belt.

  That is, the invention of claim 1 of the present application is a urethane V-ribbed belt formed of a polyurethane composition and having a core wire embedded in the belt longitudinal direction in a main body portion having a plurality of ribs extending in the belt longitudinal direction, The urethane V-ribbed belt is characterized in that the core wire is made of polybutylene terephthalate fiber.

  The invention according to claim 2 of the present application is the urethane V-ribbed belt according to claim 1, characterized in that the tensile force required to stretch the urethane V-ribbed belt by 5% is 20 to 50 N / rib.

  Urethane V-ribbed belts using polybutylene terephthalate fiber cords as the core wire have little dimensional change over time, and have a low modulus and are elastic. Therefore, it is possible to maintain a stable tension, and it can be used in a drive device in which an auto tensioner is not installed.

  Embodiments of the present invention will be described below with reference to the accompanying drawings. FIG. 1 is a cross-sectional perspective view showing a urethane V-ribbed belt according to the present invention.

  The urethane V-ribbed belt 1 has an inner peripheral surface embedded with a plurality of ribs 2 extending in the belt longitudinal direction, and an outer peripheral surface provided with a plurality of cogs 4 extending in the belt width direction, and a core wire 3 made of a fiber cord is embedded. It has the structure made.

  The core wire 3 is made of polybutylene terephthalate (PBT) fiber. PBT is a polymer material produced using terephthalic acid or its dimethyl ester as a starting material, and a fiber using PBT as a raw material has a characteristic that its elastic modulus is very small compared to PET fiber. Therefore, the PBT fiber has excellent elastic recovery properties and shock absorption properties, and a belt using a core wire composed of the PBT fiber has a low modulus and exhibits elastic properties.

  As a specific configuration of the core 3, a cord having a total fineness of 1,500 to 3,500 dtex obtained by twisting PBT fiber filament groups is preferably used. It is desirable that the number of upper twists of this cord is 35 to 55/10 cm and the number of lower twists is 35 to 55/10 cm. When the total fineness is less than 1,500 dtex, the modulus and strength of the cord are too low, and when it exceeds 3,500 dtex, the thickness of the belt becomes thick and the bending fatigue property deteriorates.

  The core 3 is well compounded with the polyurethane main body without being subjected to an adhesion treatment, but can be subjected to a known adhesion treatment if desired. Moreover, it is also possible to perform an extending | stretching heat setting process. Specifically, it is desirable to pass through a stretching heat setting processor set at a temperature of 160 to 220 ° C. for 30 to 600 seconds and stretch by −1 to 6%.

  The core wire 3 desirably has a spinning pitch, that is, a winding pitch of the core wire of 0.6 to 1.2 mm. If the distance is less than 0.6 mm, the cord cannot ride on the adjacent cord and cannot be wound. On the other hand, if it exceeds 1.2 mm, the modulus of the belt gradually decreases.

  Here, the belt body is made of a polyurethane composition. A polyurethane composition is obtained by casting and heating a liquid urethane raw material. Generally, as a molding method, a premix solution in which a polyol, a catalyst, a chain extender, a pigment and the like are mixed, and a solution containing an isocyanate component are used. Are mixed and cast, and this is cast and cured, and the isocyanate and polyol are reacted in advance, and a part of the isocyanate modified with the polyol is mixed with the curing agent and cast, Although there is a prepolymer method in which a crosslinking reaction is performed, the prepolymer method is preferably used in the present invention.

  The isocyanate is not limited, but aromatic polyisocyanates, aliphatic polyisocyanates, alicyclic polyisocyanates, and modified products thereof can be used. Specific examples include toluene diisocyanate (TDI), methylene diisocyanate (MDI), xylylene diisocyanate (XDI), naphthalene diisocyanate (NDI), hexamethylene diisocyanate (HDI), and isophorone diisocyanate (IPDI). And MDI are preferably used.

  Examples of the polyol include ester polyols, ether polyols, acrylic polyols, polybutadiene polyols, and mixed polyols thereof. Examples of ether polyols include polyethylene ether glycol (PEG), polypropylene ether glycol (PPG), polytetramethylene ether glycol (PTMG), and ester polyols include polyethylene adipate (PEA) and polybutylene adipate (PBA). ), Polyhexamethylene adipate (PHA), poly-ε-caprolactone (PCL), and the like.

  As the curing agent, an amine compound that is a primary amine, secondary amine, or tertiary amine is used. Specifically, 1,4-phenylenediamine, 2,6-diaminotoluene, 1,5-naphthalenediamine, 4 , 4'-diaminodiphenylmethane, 3,3'-dichloro-4,4'-diaminodiphenylmethane (hereinafter referred to as MOCA), 3,3'-dimethyl-4,4'-diaminodiphenylmethane, 1-methyl-3,5 -Bis (methylthio) -2,6-diaminobenzene, 1-methyl 3,5'-diethyl-2,6-diaminobenzene, 4-4'-methylene-bis- (3-chloro-2,6-diethylaniline) ), 4,4′-methylene-bis- (ortho-chloroaniline), 4,4′-methylene-bis- (2,3-dichloroaniline), trimethylene glycol di-para Aminobenzoate, 4,4'-methylene-bis- (2,6-diethylaniline), 4,4'-methylene-bis- (2,6-diisopropylaniline), 4,4'-methylene-bis- (2 -Methyl-6-isopropylaniline), 4,4'-diaminodiphenylsulfone, and the like can be used.

  In addition to the above components, additives such as a plasticizer, a pigment, an antifoaming agent, a filler, a catalyst, and a stabilizer can be blended. As the plasticizer, dioctyl phthalate (DOP), dibutyl phthalate (DBP), dioctyl adipate (DOA), tricresyl phosphate (TCP), chlorinated paraffin, dialkyl phthalate and the like can be generally used.

  As the catalyst, an organic carboxylic acid compound that is an acid catalyst is used. Specifically, aliphatic carboxylic acids such as azelaic acid, oleic acid, sebacic acid, and adipic acid, and aromatic carboxylic acids such as benzoic acid and toluic acid. Is used. In addition, triethylamine, N, N-dimethylcyclohexylamine, amine compounds represented by triethylenediamine, stannous octoate, dibutyltin dilaurate, and organometallic compounds represented by dioctyltin marker peptide are appropriately used.

Next, the preparation process of the urethane raw material will be described.
A liquid A in which an antifoaming agent, a plasticizer and the like are blended with the urethane prepolymer previously reacted with the isocyanate and the polyol as necessary is prepared and stored at 50 to 85 ° C. Moreover, the B liquid which melt | dissolved the hardening | curing agent completely under the atmospheric temperature of 120 degreeC or more is prepared. In addition, when mix | blending a catalyst with a urethane raw material, it is preferable to stir and mix with B liquid previously.

  As a belt forming method, the core wire is wound around a spiral at a predetermined pitch around an inner mold provided with a groove having a trapezoidal cross section corresponding to the belt cog shape, as in a known manufacturing method. After installing the inner mold around which the core wire is wound at the center of the outer mold in which grooves corresponding to the belt rib shape are engraved, the liquid A and the liquid B are stirred and mixed and injected into the mold. A belt sleeve is produced by heating and crosslinking under certain conditions. The urethane V-ribbed belt 1 of the present invention can be manufactured by cutting the obtained belt sleeve to a predetermined width and then inverting it. In the case of using an outer die having a flat inner peripheral surface, the obtained belt sleeve is cut to a predetermined width, and then a rib is ground on the outer peripheral surface. The ribbed belt 1 is manufactured.

  The obtained urethane V-ribbed belt has a tensile force required for 5% elongation of 20 to 50 N / rib, more preferably 25 to 35 N / rib. Even when elongation occurs, a stable tension can be maintained without causing a rapid drop in tension. If it exceeds 50 N / rib, a rapid drop in tension is observed when the belt is stretched, and if it is less than 20 N / rib, the belt tension is greatly lowered due to the core elongation.

Hereinafter, the present invention will be described in more detail with reference to specific examples.
Examples 1 and 2 and Comparative Examples 1 and 2
As shown in Table 2, 1,100 dtex polybutylene terephthalate fiber (PBT) is twisted in 1 × 2 in Example 1, 1 × 3 in Example 2, and 940 dtex in nylon as a core. 6 fibers (N6.6) and 1,220 denier polyethylene terephthalate fiber (PET) in a 1 × 2 twist configuration, untwisted into a cord with an upper twist factor of 5.0 and a lower twist factor of 7.0 The cord was heat stretched and fixed at 200 ° C. for 2 minutes so that the heat set stretch rate was 3.0%, and this stretched cord was used as a core wire.

Hereinafter, a specific method for producing a urethane V-ribbed belt will be described.
The composition shown in Table 1 was used as the urethane composition forming the belt body.

  First, as a solution A, a polyurethane prepolymer, DOP, and a silicon-based antifoaming agent mixed with stirring were stored at a temperature of 60 ° C.

  Moreover, as B liquid, what stir-mixed the amine hardening | curing agent and azelaic acid was stored on 120 degreeC temperature conditions.

  As molds for molding a urethane V-ribbed belt, an inner mold in which a groove to be a cog portion was engraved on the outer periphery and an outer mold in which a groove to be a rib portion was engraved on the inner periphery were prepared.

  Next, the core wire was spun into the inner die under a predetermined tension, and the inner die was inserted into the outer die. And the A liquid and B liquid which were stored above were mixed and stirred and cast into the cavity. Here, the inner mold and the outer mold were placed in a vacuum chamber, and the casting of the urethane raw material was performed under vacuum conditions.

  Then, the mold assembly was inserted into an oven and crosslinked at 120 ° C. for 30 minutes to produce a belt sleeve.

  A urethane V-ribbed belt obtained by cutting the belt sleeve to a predetermined width and then inverting it is a 4-ribbed belt having a length of 457.2 mm, a rib pitch of 2.34 mm, a rib height of 2.29 mm, and a rib angle of 40. °.

  Next, the urethane V-ribbed belt was evaluated. The results are shown in Table 2. The test method is as follows.

(1) Tensile force at belt 5.0% elongation Each belt was pulled at a speed of 50 mm / min, and the tensile force required to stretch the belt by 5.0% was measured and measured per rib (2.34 mm). Converted to tensile force.

(2) Belt aging shrinkage rate Each belt is hung on a biaxial measuring machine having a pulley pitch diameter of 30.76 mm, a measuring load of 39.2 N / 4 is applied, and the belt is set at 10 ° C. and humidity of 90%. The rate of change in the belt circumference after standing for a day was examined.

  From the results shown in Table 2, the urethane V-ribbed belt of the present invention has a lower modulus than that of the conventional urethane V-ribbed belt, and the belt length shrinkage with time is small even when stored under wet heat, resulting in dimensional stability over time. It was also found that it was excellent.

It is a section perspective view showing the urethane V ribbed belt of the present invention.

Explanation of symbols

1 Urethane V-ribbed belt 2 Rib 3 Core wire 4 Cog

Claims (2)

  A urethane V-ribbed belt made of a polyurethane composition and having a plurality of ribs extending in the longitudinal direction of the belt and having cores embedded along the longitudinal direction of the belt, wherein the cores are made of polybutylene terephthalate fibers. Urethane V-ribbed belt, characterized by 2. The urethane V-ribbed belt according to claim 1, wherein a tensile force required to extend the urethane V-ribbed belt by 5% is 20 to 50 N / rib.

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