JP2005244006A - Mounting apparatus for conductive ball - Google Patents

Mounting apparatus for conductive ball Download PDF

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JP2005244006A
JP2005244006A JP2004053142A JP2004053142A JP2005244006A JP 2005244006 A JP2005244006 A JP 2005244006A JP 2004053142 A JP2004053142 A JP 2004053142A JP 2004053142 A JP2004053142 A JP 2004053142A JP 2005244006 A JP2005244006 A JP 2005244006A
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mask
linear member
mounting
mounting apparatus
magnetic
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JP4244196B2 (en
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Motomichi Ito
元通 伊藤
Masahiro Masuzawa
正宏 増澤
Masahiro Mita
正裕 三田
Keiko Kikuchi
慶子 菊地
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Proterial Ltd
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Hitachi Metals Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/11Manufacturing methods
    • H01L2224/11001Involving a temporary auxiliary member not forming part of the manufacturing apparatus, e.g. removable or sacrificial coating, film or substrate
    • H01L2224/11005Involving a temporary auxiliary member not forming part of the manufacturing apparatus, e.g. removable or sacrificial coating, film or substrate for aligning the bump connector, e.g. marks, spacers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/74Apparatus for manufacturing arrangements for connecting or disconnecting semiconductor or solid-state bodies and for methods related thereto
    • H01L2224/741Apparatus for manufacturing means for bonding, e.g. connectors
    • H01L2224/742Apparatus for manufacturing bump connectors

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  • Electric Connection Of Electric Components To Printed Circuits (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a mounting apparatus capable of mounting conductive balls on an arrayed body at a high mounting rate. <P>SOLUTION: The mounting apparatus 1 for mounting conductive balls 74 on the arrayed body 7 by a prescribed pattern is provided with a mask 22 having positioning apertures 223 capable of penetrating the conductive balls correspondingly to the pattern, a transfer part 10 for charging the conductive balls arranged on the upper surface of the mask 22 to the positioning apertures 223 and a fitting part 20 to which the arrayed body 7 and the mask 22 are set. The transfer part 10 is provided with a plurality of linear members 11 having soft magnetism and arranged so that their longitudinal directions become approximately horizontal and a soft magnetic body 13 arranged on the upper part of the linear member 11. The fitting part 20 is provided with a magnetic force generation means 120 arranged on the lower part of the arrayed body 7. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、BGA(Ball Grid Array)タイプ又はFC(Flip Chip)タイプなどエリアアレイ型の接続バンプ構造を有する半導体部品又は基板、パッケージに導電性ボールを搭載する搭載装置に関するものである。   The present invention relates to a mounting device for mounting a conductive ball on a semiconductor component or substrate or package having an area array type connection bump structure such as a BGA (Ball Grid Array) type or FC (Flip Chip) type.

近年、携帯端末機器やノート型パソコンの高速化と高機能化、及び軽量化、小型化と薄型化が進むにつれ、それらに内蔵される半導体部品や半導体部品を実装する基板に対しては、その小型化、薄型化と接続端子数の増加という相反する性能が要求されている。その要求に応ずるものとして、BGAタイプ或いはFCタイプなどエリアアレイ型の接続バンプをパッド状の電極に形成した半導体部品又は基板、それらが組み合わされたパッケージ(以下半導体部品及び基板、パッケージなどを総して電子部品と称する。)が採用されている。   In recent years, as mobile terminal devices and notebook computers have become faster and more functional, lighter, smaller and thinner, the semiconductor components incorporated in them and the substrates on which semiconductor components are mounted The contradictory performances of miniaturization and thinning and an increase in the number of connection terminals are required. To meet these requirements, BGA type or FC type area array type connection bumps are formed on pad-like electrodes, semiconductor components or substrates, and their combined packages (hereinafter referred to as semiconductor components, substrates, and packages). Are referred to as electronic components).

例えば半田や銅など導電材を用いて接続バンプを形成する方法としては、導電材を含んだペーストを電極に印刷するペースト方式、導電性を有するボール(導電性ボール)を電極に搭載する導電性ボール方式、導電材をメッキや蒸着する膜付け方式などがある。多端子化のため電極の配列は高密度化し、それに伴い接続バンプの大きさも小型化する傾向にある。小型の接続バンプを形成する場合には、接続バンプの配列精度や生産性の面で有利な導電性ボール方式が採用される場合が多い。   For example, as a method of forming connection bumps using a conductive material such as solder or copper, a paste method in which a paste containing a conductive material is printed on an electrode, or a conductive ball (conductive ball) mounted on an electrode is used. There are a ball method and a filming method in which a conductive material is plated or deposited. In order to increase the number of terminals, the arrangement of electrodes is increased in density, and the size of connection bumps tends to be reduced accordingly. When forming small connection bumps, a conductive ball system that is advantageous in terms of the arrangement accuracy and productivity of the connection bumps is often employed.

導電性ボール方式によれば、前記接続バンプは、少なくとも、電極上に薄くソルダーペーストもしくはフラックスを印刷する印刷工程と、ソルダーペーストもしくはフラックスが印刷された電極に導電性ボールを搭載する搭載工程と、その導電性ボールを加熱するなどして接続バンプを形成するバンプ形成工程を経て製造される。   According to the conductive ball method, the connection bump is at least a printing step of printing a solder paste or flux thinly on the electrode, and a mounting step of mounting the conductive ball on the electrode on which the solder paste or flux is printed, The conductive ball is manufactured through a bump forming process for forming a connection bump by heating the conductive ball.

導電性ボールを電極に搭載する方法として、例えば特開2001−223234号公報(特許文献1)に記載されているように、負圧を利用した吸着ヘッドで半田(導電性)ボールを吸着し、電極へ移送して搭載する吸着方式がある。しかしながら吸着方式では、吸着ヘッドの吸着力で導電性ボールが変形するという問題があるだけでなく、吸着力を解除しても吸着ヘッドから導電性ボールが分離されず搭載不良が生じるという問題があった。さらに、吸着時に空気中を移動した導電性ボールが帯電し、静電気で凝集した導電性ボールの集合体が電極に搭載されたり、或いは余剰の導電性ボール(いわゆるエクストラボール)が電極以外の電子部品の表面に付着するという問題があった。この問題は、特に導電性ボールの径小化に伴い顕著となってきている。   As a method for mounting the conductive ball on the electrode, for example, as described in Japanese Patent Application Laid-Open No. 2001-223234 (Patent Document 1), the solder (conductive) ball is sucked by a suction head using negative pressure, There is an adsorption system that transports and mounts the electrodes. However, the suction method not only has the problem that the conductive ball is deformed by the suction force of the suction head, but also has the problem that even if the suction force is released, the conductive ball is not separated from the suction head and mounting failure occurs. It was. Furthermore, the conductive balls that have moved in the air during adsorption are charged, and a collection of conductive balls that are agglomerated by static electricity is mounted on the electrodes, or the surplus conductive balls (so-called extra balls) are electronic components other than the electrodes. There was a problem of adhering to the surface. This problem is particularly noticeable with the reduction in the diameter of the conductive ball.

吸着方式の問題を解決する方法として、電極の配列パターンに対応した位置決め開口部が形成された平板状のマスクを用い、導電性ボールをマスク上に供給し、導電性ボールを移動させて位置決め開口部に挿入し、位置決め開口部を通して電極に搭載する、いわゆる振込方式がある。導電性ボールのような微小な球体を平板上で移動させる方法としては、平板の下方に配設した電極に電圧を印加し電磁気的に移送する方法、空気流など流体を用いて移送する方法、平板を傾けたり振動させて転滑動させる方法、スキージを用いる方法などが知られている。導電性ボールを搭載する振込方式においては、転滑動方法やスキージ方法が従来から多用され、例えば特開2002−171054号公報(特許文献2)や特開平9−162533号公報(特許文献3)に開示されている。   As a method for solving the problem of the suction method, a flat mask with a positioning opening corresponding to the electrode arrangement pattern is used, a conductive ball is supplied onto the mask, and the conductive ball is moved to locate the opening. There is a so-called transfer method that is inserted into the part and mounted on the electrode through the positioning opening. As a method of moving a small sphere such as a conductive ball on a flat plate, a method of transferring a voltage electromagnetically by applying an voltage to an electrode disposed below the flat plate, a method of transferring using a fluid such as an air flow, A method of rolling a sliding plate by tilting or vibrating a plate, a method using a squeegee, and the like are known. In the transfer method in which the conductive ball is mounted, a rolling method and a squeegee method have been frequently used. For example, Japanese Patent Laid-Open No. 2002-171054 (Patent Document 2) and Japanese Patent Laid-Open No. 9-162533 (Patent Document 3). It is disclosed.

特許文献2に記載された導電性ボール搭載装置は、「ワーク表面の複数箇所に塗布されたフラックス上に、はんだ(導電性)ボールを搭載するためのはんだボールの搭載装置において、前記ワークを覆うように配置され、複数の前記フラックスに対応する位置に前記はんだボールが通過可能な複数のボール保持穴(位置決め開口部)を有するマスクと、前記ワークとマスクとを傾斜させる傾斜機構と、傾斜状態の前記マスク表面上を上方から下方に移動しようとする複数の前記はんだボールの移動速度を規制しながら前記はんだボールを前記マスク表面で移動させて前記はんだボールを前記位置決め開口部に落とし込んでいく規制部材(スキージ)と、を備え」たものであり、落下する導電性ボールをスキージで受け、適切な速度で移動させることで位置決め開口部に確実に挿入することができる、と説明されている。   The conductive ball mounting device disclosed in Patent Document 2 is “a solder ball mounting device for mounting a solder (conductive) ball on a flux applied to a plurality of locations on the surface of the workpiece, covering the workpiece. A mask having a plurality of ball holding holes (positioning openings) through which the solder balls can pass at positions corresponding to the plurality of fluxes, a tilting mechanism for tilting the workpiece and the mask, and a tilted state Restricting the solder ball to move into the positioning opening by moving the solder ball on the mask surface while restricting the moving speed of the plurality of solder balls to be moved downward from above on the mask surface. With a member (squeegee) ”, receiving the falling conductive ball with the squeegee and moving it at an appropriate speed It can be securely inserted into the positioning openings by, as being described.

また、特許文献3に記載の導電性ボール搭載装置は、「はんだ供給ヘッドの底部がはんだ供給対象物に当接された状態において、はんだ供給ヘッドの底部の内面上をはんだ供給手段を摺動させて、当該はんだ供給ヘッド内に予め供給されている多数の球状はんだを底部の内面上を移動させることにより、各はんだ供給孔をそれぞれ介して、はんだ供給対象物の各はんだ供給位置にそれぞれ球状はんだ(導電性ボール)を供給するようにした」もので、はんだ供給手段であるスキージとして除電ブラシを用い、立設したブラシの先端を摺動させることではんだ供給対象物の各はんだ供給位置にそれぞれ導電性ボールを確実に供給することができる、と説明されている。   In addition, the conductive ball mounting apparatus described in Patent Document 3 states that “in the state where the bottom of the solder supply head is in contact with the solder supply object, the solder supply means is slid on the inner surface of the bottom of the solder supply head. Then, by moving a large number of spherical solders supplied in advance into the solder supply head on the inner surface of the bottom part, the spherical solders are respectively supplied to the solder supply positions of the solder supply object through the solder supply holes. (Electrically conductive balls) ", using a static elimination brush as a squeegee that is a solder supply means, and sliding the tip of the upright brush to each solder supply position of the solder supply object. It is described that a conductive ball can be reliably supplied.

特開2001−223234号公報(段落番号0014)JP 2001-223234 A (paragraph number 0014) 特開2002−171054号公報(段落番号0034〜0036)JP 2002-171054 A (paragraph numbers 0034 to 0036) 特開平9−162533号公報(段落番号0042)JP-A-9-162533 (paragraph number 0042)

上記特許文献2、3に示されているように、振込方式では、導電性ボール載は重力の作用で搭載されるので、導電性ボールの変形や搭載不良を防止できる。また、導電性ボールが帯電した場合でも、位置決め開口部の大きさの規制により団子状態となった導電性ボールの集合体は電極に搭載されず、加えて電極以外の電子部品の表面はマスクで遮蔽されているので余剰ボールが電極以外の部分に付着する恐れが少ない。しかし、最近ではバンプの数は膨大となってその配列は高密度化され、導電性ボールも100μm以下というような小径のものも使用されるようになってくると、次のような問題がでてきた。   As shown in Patent Documents 2 and 3, in the transfer method, since the conductive ball mounting is mounted by the action of gravity, deformation or mounting failure of the conductive ball can be prevented. In addition, even when the conductive ball is charged, the assembly of the conductive balls that are in a bunched state due to the restriction of the size of the positioning opening is not mounted on the electrode, and in addition, the surface of the electronic component other than the electrode is masked. Since it is shielded, there is little possibility of excess balls adhering to parts other than the electrodes. However, when the number of bumps has become enormous recently and the arrangement thereof has been increased in density, and conductive balls having a small diameter of 100 μm or less have been used, the following problems have occurred. I came.

1)径小な導電性ボールの場合、それに作用する重力に対し静電気や水分などの吸着力の影響が相対的に大きくなり、マスク上を移動し難くなる。このため、導電性ボールを転滑動させて移送する方法では、1回の移送操作では位置決め開口部への挿入の確度が低くなり、何度も移送操作を行う必要がでてくる。それでもマスク上に導電性ボールが付着して残留することがあり、マスクを取外す際に該残留した導電性ボールがマスクから離脱して電子部品に付着し、その導体回路に短絡が生じることもある。
2)ブラシの先端部をマスク表面に当接し、しならせながら摺動させ導電性ボールを充填する場合、位置決め開口部にブラシ先端が入る等でしなりが戻ると、その反発力で一旦位置決め開口部に挿入された導電性ボールが掻き出されてしまう。これは何回操作を行なっても同じことが生じるので、導電性ボールの搭載率を上げることが困難である。
1) In the case of a conductive ball having a small diameter, the influence of an adsorbing force such as static electricity or moisture on the gravity acting on the ball becomes relatively large, and it becomes difficult to move on the mask. For this reason, in the method in which the conductive ball is slid and transferred, the accuracy of insertion into the positioning opening is lowered in one transfer operation, and the transfer operation needs to be performed many times. Still, conductive balls may remain on the mask and remain, and when the mask is removed, the remaining conductive balls may leave the mask and adhere to electronic components, causing a short circuit in the conductor circuit. .
2) When the tip of the brush comes into contact with the mask surface and is slid while filling to fill the conductive ball, if the bending end returns due to the brush tip entering the positioning opening, etc., positioning is performed once by the repulsive force. The conductive ball inserted into the opening is scraped off. This is the same regardless of how many times the operation is performed, so it is difficult to increase the mounting rate of the conductive balls.

本発明は、上記した従来の問題を鑑みてなされたものであり、電子部品などを含む被配列体に導電性ボールを搭載率高く搭載することができる搭載装置を提供することを目的としている。さらに、本発明は、マスクの上に余分な導電性ボールが残留する恐れの少ない搭載装置を提供することを目的としている。   The present invention has been made in view of the above-described conventional problems, and an object of the present invention is to provide a mounting device that can mount conductive balls on an arrayed body including electronic components and the like with a high mounting rate. Furthermore, an object of the present invention is to provide a mounting apparatus in which there is little risk of extra conductive balls remaining on the mask.

本願発明者らは、マスクの上面に対し略水平にワイヤ状の線状部材が配設されたブラシを用いてマスクの上面に供給された導電性ボールを移送すれば、マスクの位置決め開口部を通して導電性ボールを良好に電極に搭載できる点に着目し、さらに、線状部材をマスクに磁力で当接すれば、線状部材は剛性が増えるとともに導電性ボールを下向に押し付けるので、マスク上に供給された導電性ボールが非磁性であれば、一層確実に位置決め開口部へ移送し、挿入することができることに想到し、鋭意検討した結果本発明を完成した。   If the conductive balls supplied to the upper surface of the mask are transferred using a brush in which a wire-like linear member is disposed substantially horizontally with respect to the upper surface of the mask, the inventors of the present application pass through the positioning opening of the mask. Paying attention to the fact that the conductive ball can be satisfactorily mounted on the electrode, and if the linear member is brought into contact with the mask by magnetic force, the linear member will increase in rigidity and the conductive ball will be pressed downward. Assuming that the supplied conductive balls are non-magnetic, they can be transferred and inserted into the positioning opening more reliably, and as a result of intensive studies, the present invention has been completed.

本発明は、所定のパターンで導電性ボールを被配列体に搭載する搭載装置において、前記パターンに対応し導電性ボールを挿通可能な位置決め開口部を有するマスクと、前記マスクの上面の導電性ボールを前記位置決め開口部に装入する振込部と、前記被配列体及び前記マスクがセットされる装着部とを備え、前記振込部は、長手方向が略水平に配された軟磁性を有する複数の線状部材と、前記線状部材の上方に配設した軟磁性体とを備え、前記装着部は、前記被配列体の下方に設けられた磁力発生手段を備えている搭載装置である。前記線状部材は、マスクの上面に対し相対的に水平移動されることが好ましい。これにより、線状部材をマスク上に当接した状態で水平移動すれば、マスク上に供給された導電性ボールを位置決め開口部へ移送し、挿入することができる。前記線状部材は、その移動方向に対し、長手方向が45度から135度の間の角度で交差するように配設することが好ましく、さらに好ましくは90度に近い角度である。なお、前記磁力発生手段は、前記線状部材の移動に伴い移動されてもよい。   The present invention relates to a mounting device for mounting conductive balls on an arrayed body in a predetermined pattern, a mask having a positioning opening corresponding to the pattern and capable of inserting the conductive ball, and a conductive ball on the upper surface of the mask. And a mounting part on which the arrayed body and the mask are set, and the transfer part has a plurality of soft magnetism whose longitudinal direction is arranged substantially horizontally. The mounting device includes a linear member and a soft magnetic body disposed above the linear member, and the mounting portion includes a magnetic force generation unit provided below the arrayed body. The linear member is preferably moved horizontally relative to the upper surface of the mask. Accordingly, if the linear member is horizontally moved in a state where it is in contact with the mask, the conductive ball supplied onto the mask can be transferred to the positioning opening and inserted. The linear member is preferably arranged so that the longitudinal direction intersects with the moving direction at an angle between 45 degrees and 135 degrees, and more preferably an angle close to 90 degrees. The magnetic force generating means may be moved along with the movement of the linear member.

前記軟磁性体は、前記線状部材と同時に移動可能に配設されていることが好ましい。この軟磁性体により、線状部材がマスクと当接する部分には、その全長に亘り磁気吸引力が作用するため、直径が100μm以下の極小な導電性ボールであっても、ほとんど漏らすことなく移送することができる。その長さは、水平移動時、位置決め開口部が形成されている範囲をカバーできるような長さとする。   The soft magnetic body is preferably arranged so as to be movable simultaneously with the linear member. Due to this soft magnetic material, the magnetic attraction force acts on the part where the linear member comes into contact with the mask over its entire length, so even a very small conductive ball with a diameter of 100 μm or less can be transferred without leaking. can do. The length is set so as to cover the range where the positioning opening is formed during horizontal movement.

前記磁力発生手段は、複数の磁区を有するとともに、隣接した磁区は異なる極性になるように配されていることが好ましい。さらに、前記磁区は、線状部材の長手方向に沿って交互に異なる極性になるように配されていることが望ましい。また、水平移動方向には同じ極性の磁区が列状になるように配され、かつ隣接した列は異なる極性になるように配されていることが望ましい。   The magnetic force generating means preferably has a plurality of magnetic domains and is arranged so that adjacent magnetic domains have different polarities. Furthermore, it is desirable that the magnetic domains are arranged so as to have different polarities alternately along the longitudinal direction of the linear member. In addition, it is desirable that magnetic domains having the same polarity are arranged in a row in the horizontal movement direction, and adjacent columns are arranged in different polarities.

上記本発明によれば、線状部材が確実に位置決め開口部に半田ボールを移送することに加え、線状部材の腹部には磁力による下向きの力が作用しているので、半田ボールは、重力だけでなく線状部材からの押し付け力を受け、位置決め開口部に円滑に挿入される。さらには、マスクの上面の粗さなどの状態に係らず線状部材の押圧力は一定に保持され、線状部材が移動方向に乱されてスプリングバック的動きを起こす恐れが少なく、半田ボールを安定して挿入することができる。さらに、線状部材は、その腹部が位置決め開口部を横断してマスクの上面を水平移動するので、位置決め開口部に入りこむことがなく、したがって、位置決め開口部に既に挿入された半田ボールを掻き出す恐れがない。さらに、半田ボールの直径よりマスクの厚みが薄い場合には、既に位置決め開口部に挿入された半田ボールの頂部に線状部材が接触しながら通過する状態となるが、線状部材の円弧状側面が半田ボールの頂部を下に押しながら乗り越えるため、位置決め開口部に線状部材が入り込んで半田ボールを掻き出す恐れがない。従って、位置決め開口部周辺のマスク上に半田ボールを残すようなことはほとんどない。また、位置決め開口部への半田ボールの充填率、即ち電子部品への搭載率を極めて高くすることができる。   According to the present invention, since the linear member reliably transfers the solder ball to the positioning opening, the downward force due to the magnetic force acts on the abdomen of the linear member. In addition to receiving the pressing force from the linear member, it is smoothly inserted into the positioning opening. Furthermore, the pressing force of the linear member is kept constant regardless of the roughness of the upper surface of the mask, etc., and there is little possibility that the linear member will be disturbed in the moving direction and cause a spring-back movement. It can be inserted stably. Further, since the abdomen of the linear member horizontally moves on the upper surface of the mask across the positioning opening, the linear member does not enter the positioning opening, and therefore, the solder ball already inserted into the positioning opening may be scraped out. There is no. Further, when the mask thickness is smaller than the diameter of the solder ball, the linear member passes through the top of the solder ball already inserted into the positioning opening while being in contact with the arc-shaped side surface of the linear member. However, there is no possibility that the linear member enters the positioning opening and scrapes out the solder ball. Therefore, the solder ball is hardly left on the mask around the positioning opening. In addition, the filling rate of the solder balls into the positioning opening, that is, the mounting rate on the electronic component can be made extremely high.

本発明についてその実施態様に基き以下説明する。
本態様の導電性ボールの搭載装置は、マスクを用いた振込み式の搭載装置であり、複数個の半導体部品又は基板が形成された大型の基板の大きさに対応した大判のマスクを用い、大型の基板に一括して接続バンプを形成し、その後個々に切出して半導体部品又は基板を製造する場合に好適なものである。なお、本発明が対象とする被配列体は、このような大型の基板や個片の基板に限定されることなく、電子部品や電子部品に導電性ボールを搭載する装置に組込まれ導電性ボールが搭載される部材なども含まれる。また、導電性で非磁性の半田ボールを基板の電極に搭載する例で説明するが、Sn又はCu、Au、Ag、W、Ni、Mo、Alなど金属を主体とした導電性ボールは本発明に含まれる。また、ポリプロピレン又はポリ塩化ビニル、ポリスチレン、ポリアミド、酢酸セルロース、ポリエステル系などの樹脂を主体としたボールの表面に半田などの導電性金属をコーティングした導電性ボールは本発明に含まれる。
The present invention will be described below based on the embodiment.
The conductive ball mounting apparatus according to this aspect is a transfer type mounting apparatus using a mask, and uses a large-sized mask corresponding to the size of a large-sized substrate on which a plurality of semiconductor components or substrates are formed. This is suitable for manufacturing a semiconductor component or a substrate by forming connection bumps collectively on the substrate and then cutting them individually. In addition, the to-be-arranged object which this invention makes object is not limited to such a large sized board | substrate and a board | substrate of an individual piece, It is integrated in the apparatus which mounts an electroconductive ball in an electronic component or an electronic component, and an electroconductive ball A member on which is mounted is also included. Further, an example in which a conductive nonmagnetic solder ball is mounted on an electrode of a substrate will be described. However, a conductive ball mainly composed of metal such as Sn or Cu, Au, Ag, W, Ni, Mo, Al is disclosed in the present invention. include. Further, the present invention includes a conductive ball in which a conductive metal such as solder is coated on the surface of a ball mainly composed of a resin such as polypropylene or polyvinyl chloride, polystyrene, polyamide, cellulose acetate, or polyester.

図1に本発明の搭載装置1の基本構成を示す。搭載装置1は、マスク22の上面に供給された半田ボール74を基板7の電極上に落し込む振込部10と、基板7及びマスク22がセットされる装着部20とを備えている。振込部10は、軟磁性材からなる多数の線状部材11と、その端部を保持する保持部材12と、線状部材11の上方に配設された軟磁性体である平板状のバックヨーク13とを有している。装着部20は、基板7が載置される支持部材であるプレート21と、プレート21の下方に設けられた磁力発生手段120とを有している。なお、基板7及びマスク22のハンドリング及び位置決めは、手動或いは自動いずれで行なってもよい。   FIG. 1 shows a basic configuration of the mounting apparatus 1 of the present invention. The mounting apparatus 1 includes a transfer unit 10 that drops solder balls 74 supplied onto the upper surface of the mask 22 onto the electrodes of the substrate 7, and a mounting unit 20 on which the substrate 7 and the mask 22 are set. The transfer portion 10 includes a large number of linear members 11 made of a soft magnetic material, a holding member 12 that holds the end portions thereof, and a flat back yoke that is a soft magnetic material disposed above the linear members 11. 13. The mounting unit 20 includes a plate 21 that is a support member on which the substrate 7 is placed, and magnetic force generation means 120 provided below the plate 21. The handling and positioning of the substrate 7 and the mask 22 may be performed manually or automatically.

基板7は、図2に示すように、所定のパターンで配列されたパッド状の電極71を有している。さらに、図示しないが、基板7は、その表面或いは内部に必要に応じ配設される、信号を伝送する導体回路や接地用の接地電極、或いはコンデンサやインダクタなどの受動部品を有している。   As shown in FIG. 2, the substrate 7 has pad-shaped electrodes 71 arranged in a predetermined pattern. Further, although not shown, the substrate 7 has a conductor circuit for transmitting a signal, a ground electrode for grounding, or passive components such as a capacitor and an inductor, which are arranged on the surface or inside as needed.

マスク22は、樹脂や金属或いはセラミックスを主体とした素材で形成され、その厚さが半田ボール直径と略同一な平板状であり、図2に示すように、前記電極71の配列パターンに対応し、半田ボール74が挿通可能な貫通孔状の位置決め開口部223を有している。マスク22は、装着部20に保持された基板7に対し、位置決め開口部223が電極71に合致するようにセットされる。なお、マスク22の基材として軟磁性材からなる物を用いれば、前記磁力発生手段120で吸引して固定することができる。位置決め開口部223の形状は、特に図示に限定されることなく、その半径方向の断面形状は、略円形状や略矩形状、略三角形状、略長孔状、略瓢箪状或いはそれらの組み合わせなど適宜選択することができ、さらに軸心方向の断面形状も、長方形状又は台形状、上下に台形が組み合わされた鼓形状或いはそれらの組み合わせなど適宜選択することができる。また、位置決め開口部223の軸心は、マスク22の上下面に対し図示するように直交する状態に配設されてもよいし、上下面に対し所定の傾きで交差する状態で配設されてもよく、さらに屈曲したものであってもよい。すなわち、位置決め開口部223は、その下面の開口が電極71の配列に対応したものであればよい。   The mask 22 is formed of a material mainly composed of resin, metal, or ceramics, and has a flat plate shape whose thickness is substantially the same as the diameter of the solder ball, and corresponds to the arrangement pattern of the electrodes 71 as shown in FIG. The positioning hole 223 has a through hole shape through which the solder ball 74 can be inserted. The mask 22 is set with respect to the substrate 7 held by the mounting portion 20 so that the positioning opening 223 matches the electrode 71. If a material made of a soft magnetic material is used as the base material of the mask 22, it can be attracted and fixed by the magnetic force generating means 120. The shape of the positioning opening 223 is not particularly limited to that shown in the figure, and the radial cross-sectional shape thereof is a substantially circular shape, a substantially rectangular shape, a substantially triangular shape, a substantially elongated hole shape, a substantially saddle shape, or a combination thereof. Further, the cross-sectional shape in the axial direction can be selected as appropriate, such as a rectangular shape or a trapezoidal shape, a drum shape in which trapezoids are combined vertically, or a combination thereof. Further, the axis of the positioning opening 223 may be arranged in a state orthogonal to the upper and lower surfaces of the mask 22 as shown in the figure, or arranged in a state of intersecting the upper and lower surfaces with a predetermined inclination. Further, it may be bent. That is, the positioning opening 223 only needs to have an opening on the lower surface corresponding to the arrangement of the electrodes 71.

以下、振込部10、及び装着部20について詳細に説明する。
〔振込部〕
図1に示すように、振込部10は、磁性材からなる太さが数十μmから数百μm程度の多数の線状部材11が、長手をほぼ水平方向に揃えた状態で、その両端部が一対の保持部材12で固定され、線状部材11の上方には、両保持部材12に挟まれるように磁性材からなるバックヨーク13が配設されている。保持部材12とバックヨーク13は基体14(図7参照)に取り付けられて一体化されており、基体14は移動手段(図示せず)に取り付けられ、手動或いは自動で矢印方向に移動させることができる。なお、バックヨーク13は、線状部材11の上方に固定された状態で配設されていてもよい。
Hereinafter, the transfer unit 10 and the mounting unit 20 will be described in detail.
[Transfer section]
As shown in FIG. 1, the transfer portion 10 has both end portions in a state in which a large number of linear members 11 having a thickness of several tens to several hundreds of μm made of a magnetic material are aligned in a substantially horizontal direction. Is fixed by a pair of holding members 12, and a back yoke 13 made of a magnetic material is disposed above the linear members 11 so as to be sandwiched between the two holding members 12. The holding member 12 and the back yoke 13 are attached to and integrated with a base body 14 (see FIG. 7). The base body 14 is attached to a moving means (not shown) and can be moved manually or automatically in the direction of the arrow. it can. The back yoke 13 may be disposed in a state of being fixed above the linear member 11.

基体14は、半田ボール74を電極に搭載する際には、線状部材11の腹部が図1に示すように、位置決め開口部223が形成された幅範囲以上でマスク22の上面と接触するような形状になるように位置決めされ、次いで矢印で示すように水平移動される。従って、マスク22の上面に供給された半田ボール74は、線状部材11の腹部に捕捉され、位置決め開口部223上へと移送され、位置決め開口部223に挿入され、位置決め開口部223を通して電極71に搭載される。なお、腹部とは、広義には長手の保持部材12で保持されていない部分を言うが、ここでは、図4に符号Fで示すように、マスク22と接触し、半田ボール74に当接するほぼ直線状をなす部分のことを言う。   When the solder ball 74 is mounted on the electrode, the base 14 is in contact with the upper surface of the mask 22 within the width range where the positioning opening 223 is formed, as shown in FIG. And then horizontally moved as indicated by the arrows. Accordingly, the solder ball 74 supplied to the upper surface of the mask 22 is captured by the abdomen of the linear member 11, transferred onto the positioning opening 223, inserted into the positioning opening 223, and passed through the positioning opening 223 to be the electrode 71. Mounted on. The abdomen refers to a portion that is not held by the longitudinal holding member 12 in a broad sense, but here, as shown by a symbol F in FIG. 4, the abdomen substantially contacts the mask 22 and contacts the solder ball 74. This refers to the part that forms a straight line.

線状部材11の張設形状は、保持部材12への取り付け位置、及び保持部材12の間隔や向き及びマスク22からの距離などを調整することで適宜に設定することができる。すなわち、半田ボール74の搭載範囲が狭い場合には、腹部の長さは短くてもよいので、図4(a)、(b)に示すように略弓形状或いは略コの字形状、略U字形状の張設形状とすればよい。搭載範囲の広い場合には、長い腹部が必要となるため、図4(c)に示すように略直線状とすればよいし、図4(d)示すよう線状部材11の剛性を上げるため複数組の線状部材ユニットを配置してもよい。また、線状部材11は、図4(e)に示すように、その長さまたは太さ、材質や設備的な要求によりその片端部で保持部材12に固定され保持されてもよい。   The extending shape of the linear member 11 can be appropriately set by adjusting the attachment position to the holding member 12, the interval and orientation of the holding member 12, the distance from the mask 22, and the like. That is, when the mounting range of the solder balls 74 is narrow, the length of the abdomen may be short. Therefore, as shown in FIGS. 4 (a) and 4 (b), a substantially bow shape or a substantially U shape, What is necessary is just to set it as the shape of a letter shape. When the mounting range is wide, a long abdomen is required, so it may be substantially straight as shown in FIG. 4 (c), and in order to increase the rigidity of the linear member 11 as shown in FIG. 4 (d). A plurality of sets of linear member units may be arranged. Moreover, as shown in FIG.4 (e), the linear member 11 may be fixed and hold | maintained at the holding member 12 by the one end part by the length or thickness, a material, and equipment requirements.

例えば、図1に示す線状部材11は、A−A断面を図5に示すが、複数本の線状部材11を束ね、これを水平移動方向(矢印で示す)及び上下方向(矢印と直交する方向)に密になるように保持部材12の底部に取り付けられている。線状部材11は個々には剛性が低いが、このように線状部材11を密設することにより全体的には剛性を有することとなる。したがって、多数本が密設された線状部材11によれば、マスク22に多数個投入される半田ボール74を全体で捕捉できるとともに、捕捉した半田ボール74から反力を受けても変形し難くなる。   For example, the linear member 11 shown in FIG. 1 has an AA cross-section shown in FIG. Are attached to the bottom of the holding member 12 so as to be dense. The linear members 11 have low rigidity individually, but the linear members 11 are tightly provided in this manner, so that the linear members 11 have overall rigidity. Therefore, according to the linear member 11 in which a large number of wires are densely arranged, a large number of solder balls 74 put into the mask 22 can be captured as a whole, and it is difficult to be deformed even if a reaction force is received from the captured solder balls 74. Become.

即ち、図3に示すように、たとえある線状部材11が変形しその隙間から半田ボール74が漏れた場合でも、漏れた半田ボール74は後方に隣接する別の線状部材11で捕捉される。したがって、位置決め開口部223に挿入されなかった残余の半田ボール74を、位置決め開口部223周辺のマスク上にほとんど残すことなく、線状部材11に捕捉した状態でマスク22端部の所定位置まで移送することができる。この残余の半田ボール74を適宜な方法で回収すれば、半田ボール74がマスク22に残留する恐れはほとんどない。なお、線状部材11は、保持部材12の間で柔軟な状態で保持されていてもよい。   That is, as shown in FIG. 3, even if a certain linear member 11 is deformed and the solder ball 74 leaks from the gap, the leaked solder ball 74 is captured by another linear member 11 adjacent to the rear. . Therefore, the remaining solder balls 74 that have not been inserted into the positioning opening 223 are hardly left on the mask around the positioning opening 223 and are transferred to a predetermined position at the end of the mask 22 while being captured by the linear member 11. can do. If the remaining solder balls 74 are collected by an appropriate method, there is almost no possibility that the solder balls 74 remain on the mask 22. The linear member 11 may be held between the holding members 12 in a flexible state.

また、水平移動する際の線状部材11の平面視の姿勢は、特に限定されることはないが、図6に示すように、線状部材11の移動方向に対し線状部材11が傾斜した状態で移動させた場合には、線状部材11の腹部側面に沿い半田ボール74が移動して腹部端から漏れてしまう恐れがある。したがって、線状部材11の移動方向とその長手の交差角度θは45度〜135度の範囲とすることが好ましく、さらに好ましくは、交差角度θを90度前後とし、線状部材11を、その長手方向にほぼ直交する方向に移動させるとよい。   Further, the planar view posture of the linear member 11 when horizontally moving is not particularly limited, but as shown in FIG. 6, the linear member 11 is inclined with respect to the moving direction of the linear member 11. When moved in the state, the solder ball 74 may move along the abdomen side surface of the linear member 11 and leak from the abdomen end. Therefore, the crossing angle θ between the moving direction of the linear member 11 and its longitudinal length is preferably in the range of 45 ° to 135 °, and more preferably, the crossing angle θ is around 90 °, and the linear member 11 is It is good to move in a direction substantially perpendicular to the longitudinal direction.

線状部材11は、導電性および耐食性を有するとともに強度の高い例えば磁性ステンレス細線を用いるとよい。また、表面に付着した水分による半田ボール74の付着を防止するため、例えばフッ素処理などをされて表面が撥水性を有していれば好ましい。また、線状部材11は、種々の断面形状のものを選択することができるが、入手の容易さの点では略円形状のものを採用することが工業生産上望ましい。線状部材11の断面を略円形状とする場合には、半田ボール74よりその直径を小さくすれば、マスク11の上面に供給された半田ボール74に当接した後に線状部材11が半田ボール74に乗り上げないので好ましい。   As the linear member 11, for example, a magnetic stainless steel thin wire having conductivity and corrosion resistance and high strength is preferably used. In addition, in order to prevent the solder balls 74 from adhering to the surface due to moisture, it is preferable that the surface has water repellency, for example, by fluorine treatment. The linear member 11 can be selected from various cross-sectional shapes, but it is desirable in terms of industrial production to adopt a substantially circular shape in terms of availability. When the cross-section of the linear member 11 is substantially circular, if the diameter is made smaller than that of the solder ball 74, the linear member 11 is brought into contact with the solder ball 74 supplied to the upper surface of the mask 11 and then the solder ball 74 It is preferable because it does not ride 74.

本発明はさらに、線状部材11が一層確実に半田ボール74を捕捉するために、線状部材11として軟磁性材を使用し、半田ボールの移送時に、後述するように前記装着部20の磁力発生手段120で吸引されるようにしている。従って、線状部材11は、マスク22側に引き付けられて剛性が高くなった状態でマスク22上面に接しながらマスク22上面を移動するので、直径が100μm以下の極小の半田ボールであっても、後に残すことなくかつ上から押し付けるようにして移送することができ、確実に位置決め開口部223に挿入することができる。   The present invention further uses a soft magnetic material as the linear member 11 so that the linear member 11 captures the solder ball 74 more reliably, and the magnetic force of the mounting portion 20 will be described later when the solder ball is transferred. The generating means 120 sucks the air. Accordingly, the linear member 11 moves on the upper surface of the mask 22 while being in contact with the upper surface of the mask 22 in a state where the linear member 11 is attracted to the mask 22 side and has increased rigidity. It can be transferred without being left behind and pressed from above, and can be reliably inserted into the positioning opening 223.

ところで、図1に示すように、磁力発生手段120は、基板7と同等な平面寸法を有しており、本態様のように大型の基板7の場合などでは比較的大きなサイズとなるが、磁力はこの範囲内でできるだけ均一であることが好ましい。このためには、後述するように、複数個の磁石を隣合う磁極が異なるように平板状に並べた構成とするとよい。しかし、図8(a)に示すように、磁極の境界では磁力線はほとんど水平成分であり、この部分では線状部材11が受ける吸引力は弱い。このため、線状部材11の長手方向に吸引力が弱い箇所が生じると、この部分では磁力の作用による剛性向上は実現できず、極小の半田ボールに対する場合には、移送されずにマスク上に残されてしまう半田ボールが発生するなどの不具合が生じる恐れがある。   By the way, as shown in FIG. 1, the magnetic force generating means 120 has a planar dimension equivalent to that of the substrate 7, and becomes relatively large in the case of the large substrate 7 as in this aspect, but the magnetic force Is preferably as uniform as possible within this range. For this purpose, as will be described later, a plurality of magnets may be arranged in a flat plate shape so that adjacent magnetic poles are different. However, as shown in FIG. 8A, the lines of magnetic force are almost horizontal components at the boundaries of the magnetic poles, and the attractive force received by the linear member 11 is weak at this portion. For this reason, when a portion having a weak attraction force is generated in the longitudinal direction of the linear member 11, the rigidity cannot be improved by the action of the magnetic force in this portion, and in the case of an extremely small solder ball, it is not transferred onto the mask. There is a risk that problems such as generation of solder balls that remain are caused.

この不具合を解決するために、図7に示すように、線状部材11の直上に軟磁性体であるバックヨーク13を配設している。バックヨーク13は矩形状で、線状部材11の腹部長さと同一或いはそれ以上の長さと、好ましくは複数本並んだ線状部材11の幅と同等以上の幅寸法を有し、線状部材11の長手方向に沿って基体14に取り付けられている。バックヨーク13は、図8に示すように、磁力発生手段120が生じる磁束を引込んで、マスク上部を通過する磁力線を立ち上げ、磁極境界部分の磁力線の水平成分を減少させることができる。バックヨーク13を、用いる磁性材料の透磁率、飽和磁束密度など磁性性能に合わせて適切な厚さにするとともに、その下面と線状部材11との間隔を適宜調整することで、線状部材11が、腹部全長に亘ってマスク22側に押し付けられるような吸引力を受けるようにすることができる。図8は、バックヨーク13がない場合とある場合の磁力線の変化をモデル的に示したものである。図8(a)がない場合、図8(b)がある場合である。   In order to solve this problem, as shown in FIG. 7, a back yoke 13, which is a soft magnetic material, is disposed immediately above the linear member 11. The back yoke 13 is rectangular, has a length equal to or longer than the abdomen length of the linear member 11, and preferably has a width dimension equal to or greater than the width of the linear members 11 arranged in a plurality. It is attached to the base body 14 along the longitudinal direction. As shown in FIG. 8, the back yoke 13 draws the magnetic flux generated by the magnetic force generation means 120, raises the magnetic lines passing through the upper part of the mask, and can reduce the horizontal component of the magnetic lines at the magnetic pole boundary. By making the back yoke 13 an appropriate thickness in accordance with the magnetic performance such as the magnetic permeability and saturation magnetic flux density of the magnetic material to be used, and adjusting the distance between the lower surface and the linear member 11 as appropriate, the linear member 11 However, it is possible to receive a suction force that is pressed against the mask 22 over the entire length of the abdomen. FIG. 8 schematically shows changes in the lines of magnetic force when there is no back yoke 13 and when there is no back yoke 13. The case where FIG. 8A is not present is the case where FIG. 8B is present.

前記移動手段は、周知のガイド機構と駆動機構(例えば、一軸テーブルやシリンダ、送りネジなど)を組合せて構成するとよく、人手或いは自動動作により基体14を移動させることにより線状部材11及びバックヨーク13を同時に水平方向に移動、位置決めすることができる。なお、マスク22の上面に対し垂直方向にも線状部材11を移動できるようにした方が、線状部材11と半田ボール74とを分離できるので、往復動作で半田ボール74を移送して搭載することができるなど望ましい。上記では、基体14をマスク22に対して移動させるように振込部10に移送手段を設けた例を説明したが、基体14を固定し装着部20の側が移動するような構成にしてもよい。また、水平方向への移動手段と水直方向への移動手段を、振込部10と装着部20に分けて設けるようにしてもよい。さらに、磁力発生手段120は、線状部材11の移動に伴い移動するような構成としてもよい。   The moving means may be configured by combining a well-known guide mechanism and drive mechanism (for example, a uniaxial table, a cylinder, a feed screw, etc.), and the linear member 11 and the back yoke are moved by moving the base 14 manually or automatically. 13 can be simultaneously moved and positioned in the horizontal direction. Note that the linear member 11 and the solder ball 74 can be separated if the linear member 11 can be moved also in the direction perpendicular to the upper surface of the mask 22, so that the solder ball 74 is transferred and mounted by a reciprocating operation. It can be desirable. In the above description, an example in which the transfer unit 10 is provided with the transfer unit 10 so as to move the base 14 relative to the mask 22 has been described. However, the base 14 may be fixed and the mounting unit 20 may be moved. Further, the moving means in the horizontal direction and the moving means in the horizontal direction may be provided separately for the transfer portion 10 and the mounting portion 20. Further, the magnetic force generation means 120 may be configured to move as the linear member 11 moves.

〔装着部〕
装着部20は、前述したように、基板7が載置されるプレート21と、プレートの下方に設けられた磁力発生手段120を有している。プレート21は非磁性材からなり、上面に基板7の反電極面が密接した状態で位置決めされる。プレート21は、位置決めされた基板7を固定する固定手段を有することが好ましく、例えば、基板7の下面を減圧吸引するため上面に開口した流体通路が形成されているとよい。マスク22は、その位置決め開口部223が電極71に対応するように基板7の上面に重ねて位置決めされる。すなわち、位置決め開口部223が電極71と平面的にほぼ一致するように位置合わせされるとともにマスク22の下面が基板7の電極面と相対する状態となるように位置決めされる。なお、この時のマスク22の下面と電極面との位置関係は、マスク下面が電極面に接触した状態で位置決めされてもよいし、間隔を保持する状態で位置決めされてもよい。
[Mounting part]
As described above, the mounting portion 20 includes the plate 21 on which the substrate 7 is placed and the magnetic force generation means 120 provided below the plate. The plate 21 is made of a nonmagnetic material, and is positioned in a state where the counter electrode surface of the substrate 7 is in close contact with the upper surface. The plate 21 preferably has a fixing means for fixing the positioned substrate 7. For example, a fluid passage opened on the upper surface may be formed to suck the lower surface of the substrate 7 under reduced pressure. The mask 22 is positioned so as to overlap the upper surface of the substrate 7 so that the positioning opening 223 corresponds to the electrode 71. That is, the positioning opening 223 is positioned so as to substantially coincide with the electrode 71 in a plan view, and positioned so that the lower surface of the mask 22 faces the electrode surface of the substrate 7. Note that the positional relationship between the lower surface of the mask 22 and the electrode surface at this time may be positioned in a state where the lower surface of the mask is in contact with the electrode surface, or may be positioned in a state where an interval is maintained.

磁力発生手段120は、図1、7に示すように、基板7と平面的に対応するように略平板状の永久磁石からなり、マスク22の上面を水平移動する線状部材11の腹部を、生ずる磁力により下方に吸引する。磁力発生手段120は、プレート21の下面に密着した状態で配設されてもよく、また、その発生する磁力を適宜制御するためプレート21の下面と適当な間隙を有するように配設されてもよい。なお、マスク22を磁性材で形成した場合、該マスクも磁力発生手段120の磁力で吸引固定することができるが、該マスクの着脱時に吸引力が作用しないように、磁力発生手段120をシリンダー等で昇降させるようにするとよい。   As shown in FIGS. 1 and 7, the magnetic force generating means 120 is made of a substantially flat permanent magnet so as to correspond to the substrate 7 in a plane, and the abdomen of the linear member 11 that moves horizontally on the upper surface of the mask 22, It is attracted downward by the generated magnetic force. The magnetic force generation means 120 may be disposed in close contact with the lower surface of the plate 21, or may be disposed so as to have an appropriate gap from the lower surface of the plate 21 in order to appropriately control the generated magnetic force. Good. When the mask 22 is formed of a magnetic material, the mask can be attracted and fixed by the magnetic force of the magnetic force generating means 120. However, the magnetic force generating means 120 is a cylinder or the like so that no attracting force is applied when the mask is attached or detached. It is good to make it go up and down.

磁力発生手段120の磁極構成は、図9に示すような形態をとることができる。図9(a)、(b)において符号120a、bで示すように、例えば略立方体状あるいは略直方体状、略円板状の複数個の永久磁石40を隣接する永久磁石40が異なる極性となるように略平板状に並設したもの、換言すると、複数の磁区を有するとともに隣接する磁区が異なる極性となるように配したものとしてもよい。このような構成の磁力発生手段120aによれば、永久磁石(磁区)40を小さくすることで、生ずる磁力線の間隔を短くすることができ、線状部材11の吸引力を平面的に均等化することができる。   The magnetic pole configuration of the magnetic force generating means 120 can take a form as shown in FIG. 9A and 9B, as indicated by reference numerals 120a and 120b, for example, a plurality of permanent magnets 40 having a substantially cubic shape, a substantially rectangular parallelepiped shape, or a substantially disc shape have adjacent polarities different from each other. Thus, it may be arranged in parallel in a substantially flat plate shape, in other words, having a plurality of magnetic domains and adjacent magnetic domains having different polarities. According to the magnetic force generation means 120a having such a configuration, by reducing the permanent magnet (magnetic domain) 40, it is possible to shorten the interval between the generated magnetic force lines and to equalize the attractive force of the linear member 11 in a plane. be able to.

さらに、磁力発生手段120は、図9(c)において符号120cで示すように、例えば略角柱形状の複数個の永久磁石41を隣接する永久磁石41が異なる極性となるようにその長手の側面を密着させて略平板状に並設したもの、言い換えれば、複数の磁区を一列に配したものとすることが望ましい。   Further, as shown by reference numeral 120c in FIG. 9C, the magnetic force generating means 120 has, for example, a plurality of substantially prismatic permanent magnets 41 whose longitudinal side surfaces are arranged so that adjacent permanent magnets 41 have different polarities. It is desirable that they are in close contact and arranged in a substantially flat plate shape, in other words, a plurality of magnetic domains arranged in a row.

すなわち、図9(a)、(b)で説明した磁力発生手段120a、bにおいては、永久磁石(磁区)40が隣接した境界のうち線状部材11の長手と平行な境界401においてはその長手と直交する磁力線が生じているため、その境界401の上方を線状部材11が通過する際に、図において符号C、Dで示すように、線状部材11が、その境界401に隣接した永久磁石40の方向へ引っ張られ、線状部材11同士が分離する現象が生じる場合がある。しかしながら、図9(c)の磁力発生手段102cを用いた場合には、線状部材11の長手をその極性の並びの方向に対し略平行に位置決めすることにより、各磁区から生ずる磁力線に対しその長手は常に平行な状態で水平移動されるので上記した分離現象を防止することが可能となる。   That is, in the magnetic force generation means 120a, b described with reference to FIGS. 9A and 9B, the boundary 401 parallel to the length of the linear member 11 among the adjacent boundaries of the permanent magnets (magnetic domains) 40 is the longitudinal direction. When the linear member 11 passes above the boundary 401, the linear member 11 is permanently adjacent to the boundary 401 as indicated by symbols C and D in FIG. There is a case where a phenomenon occurs in which the linear members 11 are separated from each other by being pulled in the direction of the magnet 40. However, when the magnetic force generating means 102c shown in FIG. 9C is used, the longitudinal direction of the linear member 11 is positioned substantially parallel to the direction of the polarity, so that the magnetic force lines generated from the magnetic domains Since the length is always horizontally moved in a parallel state, the above-described separation phenomenon can be prevented.

さらに、図9(d)に示すように、各磁区を電磁石42で構成した磁力発生手段120dとすれば、電磁石42に印加する電流の大きさにより磁力を自在に制御可能となる。したがって、半田ボール74や基板7の大きさにより線状部材11が変更された場合でも容易に対応可能となるので望ましい。加えて、上記磁気発生手段120cにおいて大型の永久磁石41を準備することが困難な場合は、図9(e)、(f)において符号120e、fで示す磁気発生手段のように、複数個の永久磁石40を並設し同一の磁区を形成したものとすればよい。さらに、上記説明では複数個の永久磁石40(41、43、44)または電磁石42により磁気発生手段120a〜fを構成したが、一個の磁石を用い、その磁石が複数の磁区を有するように着磁してもよい。   Furthermore, as shown in FIG. 9D, if each magnetic domain is a magnetic force generating means 120d constituted by an electromagnet 42, the magnetic force can be freely controlled by the magnitude of the current applied to the electromagnet 42. Therefore, even when the linear member 11 is changed depending on the size of the solder ball 74 or the substrate 7, it is possible to easily cope with the change. In addition, when it is difficult to prepare a large permanent magnet 41 in the magnetism generation means 120c, a plurality of magnetism generation means indicated by reference numerals 120e and f in FIGS. 9 (e) and 9 (f) are used. The permanent magnets 40 may be arranged in parallel to form the same magnetic domain. Furthermore, in the above description, the magnetism generating means 120a to 120f are configured by the plurality of permanent magnets 40 (41, 43, 44) or the electromagnet 42. However, a single magnet is used and the magnet is attached so as to have a plurality of magnetic domains. It may be magnetized.

以上説明したように、本搭載装置1は、装着部20にセットされたマスクの上面を、振込部10に装着された密接状の線状部材11が、その腹部全長に亘り磁気吸引されて接しながら相対的に移動するので、マスク上に供給された半田ボールを漏らすことなく移動させることができ、位置決め開口部223周辺のマスク上に半田ボールを残すようなことはほとんどない。また、位置決め開口部223への半田ボールの充填率、即ち基板7への搭載率を極めて高くすることができる。   As described above, the mounting device 1 is in contact with the upper surface of the mask set in the mounting portion 20 by the magnetic contact between the close linear member 11 mounted on the transfer portion 10 and the entire length of the abdomen. However, the solder balls supplied on the mask can be moved without leaking, and the solder balls are hardly left on the mask around the positioning opening 223. Further, the filling rate of the solder balls into the positioning opening 223, that is, the mounting rate on the substrate 7 can be made extremely high.

本発明は、上記の説明に限定されることなく、例えば医薬品や窯業などの分野におけるように、非磁性体であれば徴小な或いは不定形の粉体や粒体を被配列体に搭載する用途にも利用することが可能である。   The present invention is not limited to the above description, and, for example, in the field of pharmaceuticals and ceramics, small or indefinite shaped powders and granules are mounted on the arrayed body as long as it is a non-magnetic material. It can also be used for applications.

本発明の搭載装置の基本構成を示す斜視図である。It is a perspective view which shows the basic composition of the mounting apparatus of this invention. 導電性ボールが搭載される基板の平面図と拡大断面図である。It is the top view and enlarged sectional view of the board | substrate with which a conductive ball is mounted. 線状部材により導電性ボールが移送・搭載される状況を説明する図である。It is a figure explaining the condition where a conductive ball is transferred and mounted by a linear member. 本搭載装置の線状部材の種々の形態を説明する図である。It is a figure explaining the various forms of the linear member of this mounting apparatus. 図1のA矢視拡大図であり、線状部材の配列を説明する図である。It is A arrow enlarged view of FIG. 1, and is a figure explaining the arrangement | sequence of a linear member. 図1を上方から見た平面図であり、線状部材の平面的な姿勢を説明する図である。It is the top view which looked at Drawing 1 from the upper part, and is a figure explaining the plane posture of a linear member. 本搭載装置の線状部材、バックヨーク、磁力発生手段の関係を説明する図である。It is a figure explaining the relationship between the linear member of this mounting apparatus, a back yoke, and a magnetic force generation means. バックヨークによる磁力発生手段からの磁力線の変化を説明する図である。It is a figure explaining the change of the magnetic force line from the magnetic force generation means by a back yoke. 本搭載装置の磁力発生手段の種々の態様を説明する図である。It is a figure explaining the various aspects of the magnetic force generation means of this mounting apparatus.

符号の説明Explanation of symbols

1:搭載装置、7:基板、22:マスク、223:位置決め開口部、
71:電極、74:導電性ボール、
10:振込部、11:線状部材、12:支持部材、13:バックヨーク
20:装着部、21:プレート、120:磁力発生手段、
40、41、43、44:永久磁石。
1: mounting device, 7: substrate, 22: mask, 223: positioning opening,
71: Electrode, 74: Conductive ball,
10: Transfer portion, 11: Linear member, 12: Support member, 13: Back yoke 20: Mounting portion, 21: Plate, 120: Magnetic force generating means,
40, 41, 43, 44: Permanent magnets.

Claims (7)

所定のパターンで導電性ボールを被配列体に搭載する搭載装置において、
前記パターンに対応し導電性ボールを挿通可能な位置決め開口部を有するマスクと、前記マスクの上面の導電性ボールを前記位置決め開口部に装入する振込部と、前記被配列体及び前記マスクがセットされる装着部とを備え、
前記振込部は、長手方向が略水平に配された軟磁性を有する複数の線状部材と、前記線状部材の上方に配設した軟磁性体とを備え、
前記装着部は、前記被配列体の下方に設けられた磁力発生手段を備えている搭載装置。
In a mounting apparatus for mounting conductive balls on an arrayed body in a predetermined pattern,
A mask having a positioning opening through which a conductive ball can be inserted corresponding to the pattern, a transfer portion for inserting the conductive ball on the upper surface of the mask into the positioning opening, the arrayed object, and the mask are set. A mounting portion to be provided,
The transfer portion includes a plurality of linear members having soft magnetism whose longitudinal direction is arranged substantially horizontally, and a soft magnetic body disposed above the linear member,
The mounting unit includes a magnetic force generator provided below the arrayed body.
前記線状部材は、前記マスクの上面に対して相対的に水平移動される請求項1に記載の搭載装置。 The mounting apparatus according to claim 1, wherein the linear member is horizontally moved relative to the upper surface of the mask. 前記線状部材は、該線状部材の移動方向に対し、長手方向が45度から135度の間の角度で交差する状態に配設されている請求項2に記載の搭載装置。 The mounting apparatus according to claim 2, wherein the linear member is disposed in a state in which a longitudinal direction intersects with a moving direction of the linear member at an angle between 45 degrees and 135 degrees. 前記磁力発生手段は、前記線状部材の移動に伴い移動される請求項2に記載の搭載装置。 The mounting apparatus according to claim 2, wherein the magnetic force generation unit is moved along with the movement of the linear member. 前記軟磁性体は、前記線状部材と同時に移動可能に配設されている請求項2乃至4のいずれかに記載の搭載装置。 The mounting apparatus according to claim 2, wherein the soft magnetic body is disposed so as to be movable simultaneously with the linear member. 前記磁力発生手段は複数の磁区を有するとともに隣接した磁区は異なる極性に配されている請求項1乃至5のいずれかに記載の搭載装置。 The mounting apparatus according to claim 1, wherein the magnetic force generating means has a plurality of magnetic domains, and adjacent magnetic domains are arranged in different polarities. 前記磁区は、前記線状部材の長手方向に沿って交互に異なる極性になるように配されている請求項6に記載の搭載装置。 The mounting apparatus according to claim 6, wherein the magnetic domains are arranged to have different polarities alternately along a longitudinal direction of the linear member.
JP2004053142A 2004-02-27 2004-02-27 Conductive ball mounting device Expired - Fee Related JP4244196B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008140019A1 (en) 2007-05-08 2008-11-20 Nippon Steel Materials Co., Ltd. Method and apparatus for mounting solder ball

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008140019A1 (en) 2007-05-08 2008-11-20 Nippon Steel Materials Co., Ltd. Method and apparatus for mounting solder ball
US8104663B2 (en) 2007-05-08 2012-01-31 Nippon Steel Materials Co., Ltd. Solder ball mounting method and apparatus

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