JP2005238271A - Controller for continuous steel sheet rolling mill - Google Patents

Controller for continuous steel sheet rolling mill Download PDF

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JP2005238271A
JP2005238271A JP2004050061A JP2004050061A JP2005238271A JP 2005238271 A JP2005238271 A JP 2005238271A JP 2004050061 A JP2004050061 A JP 2004050061A JP 2004050061 A JP2004050061 A JP 2004050061A JP 2005238271 A JP2005238271 A JP 2005238271A
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control
agc
rolling
schedules
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JP4272086B2 (en
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Mitsuo Yamaguchi
美津雄 山口
Katsuichi Hida
勝一 飛田
Takeshi Kuribayashi
健 栗林
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Hitachi Ltd
Hitachi Information and Control Systems Inc
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Hitachi Information and Control Systems Inc
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<P>PROBLEM TO BE SOLVED: To provide a controller for a continuous steel sheet rolling mill by which the quality of a product in the nose and rear end of the product is improved by performing set changing while continuing an AGC (automatic gage control) control without performing an FGC (flying gage change) control at a setting changing point between approximate schedules. <P>SOLUTION: It is judged to use either of the FGC control or the AGC control by comparing a rolling schedule at a setting changing point which is calculated by a rolling model mechanism 5 by an FGC judging mechanism 8. In the case of using the FGC control, it is judged that an FGC suppressing mechanism 85 is the FGC control between the approximate schedules and whether it is processable by only the AGC control or not and, in the case of YES, the rolling schedule is adjusted within an allowable range of the AGC control by an FGC adjusting mechanism 10A. In the case it is not processable by only the AGC control, a rolling schedule is adjusted by an FGC adjusting mechanism 10B so that the FGC control is preferentially used at stands in the early stage of a plurality of stands which comprise the continuous rolling mill and the rolling schedule is adjusted as so to use the AGC control at the stands in the post-stage. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、鉄鋼鋼板連続圧延機の制御装置に係わり、特に圧延スケジュールを計算する圧延モデル機構を備えた鉄鋼鋼板連続冷間圧延機の制御装置に関する。   The present invention relates to a control device for a steel plate continuous rolling mill, and more particularly, to a control device for a steel plate continuous cold rolling mill having a rolling model mechanism for calculating a rolling schedule.

従来、鉄鋼鋼板連続圧延機の制御装置は圧延モデル機構を有し、圧延モデル機構は与えられた鋼板の母材寸法、目標寸法と制御対象である圧延機の仕様から鋼板の圧延スケジュールを計算する。鋼板圧延には圧延モデル機構の精度誤差、鋼板の圧延指示情報誤差やセンサー誤差などの外乱が多く、これら誤差を補正するための学習係数を計算する学習モデル処理が必要となる。圧延モデル機構はこの学習係数を用いることで鋼板圧延を最適に保っている。例えば、圧延モデル機構は溶接された二つの先行鋼板及び後行鋼板の圧延スケジュール(例えば圧延寸法)を計算し、その圧延スケジュールの差分で設定変更点においてFGC(Flying Gage Change:走間板厚変更)制御を行うかAGC制御(Automatic Gage Control:自動板厚制御)を行うかを判定する。この結果でFGC制御と判定された場合は、AGC制御を停止してFGC制御を行う。   Conventionally, a control device for a steel sheet steel rolling mill has a rolling model mechanism, and the rolling model mechanism calculates the rolling schedule of the steel sheet from the base material dimensions of the given steel sheet, the target dimensions, and the specifications of the rolling mill to be controlled. . In steel plate rolling, there are many disturbances such as a precision error of a rolling model mechanism, a steel plate rolling instruction information error, and a sensor error, and a learning model process for calculating a learning coefficient for correcting these errors is required. The rolling model mechanism keeps the steel sheet rolling optimal by using this learning coefficient. For example, the rolling model mechanism calculates the rolling schedule (for example, rolling dimensions) of two welded preceding and succeeding steel plates, and the FGC (Flying Gage Change) changes at the setting change point based on the difference between the rolling schedules. ) Control or AGC control (Automatic Gage Control) is determined. If the FGC control is determined as a result, the AGC control is stopped and the FGC control is performed.

この種の従来技術として、例えば特開平9−295020号公報に記載のものがある。   As this type of prior art, for example, there is one described in JP-A-9-295020.

特開平9−295020号公報Japanese Patent Laid-Open No. 9-295020

しかしながら、上記従来技術には次のような問題がある。   However, the above prior art has the following problems.

従来の圧延モデル機構を用いた制御装置では、溶接された二つの先行鋼板及び後行鋼板の圧延スケジュールの差分で設定変更点においてFGC制御を行うかAGC制御を行うかを判定する。この場合、圧延モデル機構は学習係数を用いるため、近似仕様(近似スケジュール)の鋼板間の圧延であってもFGC制御と判定される場合がある。FGC制御と判定された場合はAGC制御を停止してFGC制御を行うため、鋼板先行端部の母材外乱を吸収することができず、FGC制御中に鋼板先後端部の品質低下による歩留まり悪化につながっていた。このように連続する近似仕様の鋼板圧延間でFGC制御を行うと両鋼板の接合点付近の板厚精度が悪化することになるため、FGC制御を頻繁に行うことは望ましくない。   In a control apparatus using a conventional rolling model mechanism, it is determined whether to perform FGC control or AGC control at a setting change point based on a difference between rolling schedules of two welded preceding steel plates and subsequent steel plates. In this case, since the rolling model mechanism uses a learning coefficient, FGC control may be determined even for rolling between steel sheets of approximate specifications (approximate schedule). If the FGC control is determined, the AGC control is stopped and the FGC control is performed. Therefore, the disturbance of the base metal at the leading end of the steel plate cannot be absorbed, and the yield deteriorates due to the quality deterioration of the front and rear end of the steel plate during the FGC control. It was connected to. Thus, if FGC control is performed between steel plates of approximate specifications that are continuous, the thickness accuracy near the joint between the two steel plates will deteriorate, so it is not desirable to frequently perform FGC control.

しかしながら前述学習係数を用いずに、圧延モデル機構の精度誤差、鋼板の圧延指示情報誤差やセンサー誤差などの外乱を含む状態で圧延を継続することは、制御対象である圧延機を構成する複数スタンド間の負荷配分が乱れや、各スタンドの設定精度低下を招き、生産効率低下や製品品質低下の原因となる。   However, without using the learning coefficient described above, continuing rolling in a state that includes disturbances such as accuracy errors of the rolling model mechanism, steel sheet rolling instruction information errors, and sensor errors, it is necessary to use a plurality of stands that constitute the rolling mill to be controlled. The load distribution between the stations is disturbed and the setting accuracy of each stand is reduced, which causes a reduction in production efficiency and product quality.

本発明の第1の目的は、近似スケジュール間設定変更点において、FGC制御を行わず、AGC制御を継続しながら設定変更を行うことで製品先後端部の製品品質を改善する鉄鋼鋼板連続圧延機の制御装置を提供することである。   A first object of the present invention is a steel plate continuous rolling mill that improves the product quality at the rear end of the product by changing the setting while continuing the AGC control without performing the FGC control at the setting change point between the approximate schedules. It is to provide a control device.

また、本発明の第2の目的は、近似スケジュール間設定変更点において、FGC制御を行う場合においても前段スタンドでのみFGC制御を用い、後段スタンドはAGC制御を用いることで製品先後端部の製品品質を改善する鉄鋼鋼板連続圧延機の制御装置を提供することである。   Further, the second object of the present invention is to use the FGC control only in the front stage stand even in the case of performing the FGC control at the setting change point between the approximate schedules, and use the AGC control in the rear stage stand so that the product at the rear end of the product It is providing the control apparatus of the steel plate continuous rolling mill which improves quality.

上記第1の目的を達成するために、本発明は、圧延スケジュールを計算する圧延モデル機構を備えた鉄鋼鋼板連続圧延機の制御装置において、設定変更点に対してFGC制御を用いるかAGC制御を用いるかを判定する第1FGC判定手段と、前記第1判定手段でFGC制御を用いると判定されたときに、そのFGC制御が近似スケジュール間でのFGC制御であるかどうかを更に判定する第2FGC判定手段と、前記第2FGC判定手段で近似スケジュール間でのFGC制御であると判定された場合に、設定変更量をAGC制御許容範囲内に収めるよう圧延スケジュールを調整するFGC調整手段とを備えるものとする。   In order to achieve the above first object, the present invention uses FGC control or AGC control for a setting change point in a control apparatus for a steel plate continuous rolling mill having a rolling model mechanism for calculating a rolling schedule. A first FGC determination unit that determines whether to use, and a second FGC determination that further determines whether or not the FGC control is FGC control between approximate schedules when it is determined by the first determination unit that FGC control is to be used. And FGC adjustment means for adjusting the rolling schedule so that the setting change amount falls within the AGC control allowable range when the second FGC determination means determines that the FGC control is between the approximate schedules. To do.

圧延モデル機構が計算した溶接された二つの先行鋼板及び後行鋼板の圧延スケジュールを第1FGC判定手段で比較し、FGC制御を用いるかAGC制御を用いるか判定する。FGC制御を用いると判定された場合、第2FGC判定手段はそのFGC制御が近似スケジュール間でのFGC制御であるかどうかを更に判定する。近似スケジュール間でのFGC制御であると判定された場合、FGC調整手段はAGC制御を用いることが可能な許容範囲に収まるスケジュール変動量となるよう圧延スケジュールを調整する。これにより母材外乱を吸収し、製品先後端部の製品品質を改善することが可能となる。   The rolling schedules of the two welded preceding and succeeding steel plates calculated by the rolling model mechanism are compared by the first FGC determination means to determine whether to use FGC control or AGC control. When it is determined that the FGC control is used, the second FGC determination unit further determines whether or not the FGC control is an FGC control between approximate schedules. When it is determined that the FGC control is between the approximate schedules, the FGC adjustment unit adjusts the rolling schedule so that the schedule fluctuation amount falls within an allowable range in which AGC control can be used. As a result, the base material disturbance can be absorbed, and the product quality at the rear end of the product can be improved.

(2)上記(1)において、好ましくは、前記FGC調整手段は、前記第2FGC判定手段で近似スケジュール間でのFGC制御であると判定された場合に、AGC制御許容最大板厚差を求め、設定変更点前の鋼板の板厚にそのAGC制御許容最大板厚差を加算した値を設定変更点後の目標板厚とし、この目標板厚によりAGC制御を行わせる。   (2) In the above (1), preferably, when the second FGC determination unit determines that the FGC control is between the approximate schedules, the FGC adjustment unit obtains an AGC control allowable maximum plate thickness difference, A value obtained by adding the AGC control allowable maximum plate thickness difference to the plate thickness before the setting change point is set as a target plate thickness after the setting change point, and AGC control is performed based on the target plate thickness.

(3)また、上記第2の目的を達成するために、本発明は、圧延スケジュールを計算する圧延モデル機構を備えた鉄鋼鋼板連続圧延機の制御装置において、設定変更点に対してFGC制御を用いるかAGC制御を用いるかを判定する第1FGC判定手段と、前記第1判定手段でFGC制御を用いると判定されたときに、そのFGC制御が近似スケジュール間でのFGC制御であるかどうかを更に判定する第2FGC判定手段と、前記第2FGC判定手段で近似スケジュール間でのFGC制御であると判定された場合に、鉄鋼連続圧延機を構成する複数スタンド毎に定めた優先順位に従い優先順位の高いスタンドで優先的にAGC制御を用い、他のスタンドでFGC制御を用いるよう圧延スケジュールを調整するFGC調整手段とを備えるものとする。   (3) Moreover, in order to achieve the said 2nd objective, this invention performs FGC control with respect to a setting change point in the control apparatus of the steel plate continuous rolling mill provided with the rolling model mechanism which calculates a rolling schedule. First FGC determination means for determining whether to use or AGC control, and whether or not the FGC control is FGC control between approximate schedules when the first determination means determines that FGC control is to be used. When it is determined by the second FGC determination means to determine and the FGC control between the approximate schedules by the second FGC determination means, the priority is high according to the priority order determined for each of a plurality of stands constituting the steel continuous rolling mill. FGC adjustment means for adjusting the rolling schedule so that the AGC control is preferentially used in the stand and the FGC control is used in the other stand. To.

圧延モデル機構が計算した溶接された二つの先行鋼板及び後行鋼板の圧延スケジュールを第1FGC判定手段で比較し、FGC制御を用いるかAGC制御を用いるか判定する。FGC制御を用いると判定された場合、第2FGC判定手段はそのFGC制御が近似スケジュール間でのFGC制御であるかどうかを更に判定する。近似スケジュール間でのFGC制御であると判定された場合、FGC調整手段は鉄鋼連続圧延機を構成する複数スタンド毎に定めた優先順位に従い優先順位の高いスタンドで優先的にAGC制御を用い、他のスタンドでFGC制御を用いるよう圧延スケジュールを調整する。これによりFGC制御対象の圧延機が優先順位の低いスタンドに限定され優先順位の高いスタンドで部分的にAGC制御が継続されるため、母材外乱を吸収し、製品先後端部の製品品質を改善することが可能となる。   The rolling schedules of the two welded preceding and succeeding steel plates calculated by the rolling model mechanism are compared by the first FGC determination means to determine whether to use FGC control or AGC control. When it is determined that the FGC control is used, the second FGC determination unit further determines whether or not the FGC control is an FGC control between approximate schedules. When it is determined that the FGC control is between the approximate schedules, the FGC adjustment means uses AGC control preferentially at the higher priority stand according to the priority order determined for each of the plurality of stands constituting the steel continuous rolling mill, and the like. Adjust the rolling schedule to use FGC control at the stand. As a result, the rolling mills subject to FGC control are limited to the low priority stands, and AGC control is partially continued on the high priority stands, so the disturbance of the base material is absorbed and the product quality at the front and rear ends of the product is improved. It becomes possible to do.

(4)更に、上記第1及び第2の目的を達成するために、本発明は、圧延スケジュールを計算する圧延モデル機構を備えた鉄鋼鋼板連続圧延機の制御装置において、設定変更点に対してFGC制御を用いるかAGC制御を用いるかを判定する第1FGC判定手段と、前記第1判定手段でFGC制御を用いると判定されたときに、そのFGC制御が近似スケジュール間でのFGC制御でありかつAGC制御のみで対応できるかどうかを更に判定する第2FGC判定手段と、前記第2FGC判定手段で近似スケジュール間でのFGC制御でありかつAGC制御のみで対応できると判定された場合に、設定変更量をAGC制御許容範囲内に収めるよう圧延スケジュールを調整する第1FGC調整手段と、前記第2FGC判定手段で近似スケジュール間でのFGC制御であるがAGC制御のみでは対応できないと判定された場合に、鉄鋼連続圧延機を構成する複数スタンド毎に定めた優先順位に従い優先順位の高いスタンドで優先的にAGC制御を用い、他のスタンドでFGC制御を用いるよう圧延スケジュールを調整する第2FGC調整手段とを備えるものとする。   (4) Furthermore, in order to achieve the above first and second objects, the present invention provides a control device for a steel sheet steel continuous rolling mill having a rolling model mechanism for calculating a rolling schedule. First FGC determination means for determining whether to use FGC control or AGC control, and when it is determined by the first determination means to use FGC control, the FGC control is FGC control between approximate schedules; A second FGC determination unit that further determines whether or not it can be handled only by AGC control, and a setting change amount when it is determined by the second FGC determination unit that FGC control is performed between approximate schedules and that only AGC control is available. Is approximated by the first FGC adjusting means for adjusting the rolling schedule so as to be within the AGC control allowable range and the second FGC determining means. When it is determined that the AGC control cannot be handled only by the AGC control, the AGC control is preferentially used in the high priority stand according to the priority order determined for each of the plurality of stands constituting the steel continuous rolling mill, The second FGC adjusting means for adjusting the rolling schedule so as to use the FGC control in another stand is provided.

圧延モデル機構が計算した溶接された二つの先行鋼板及び後行鋼板の圧延スケジュールを第1FGC判定手段で比較し、FGC制御を用いるかAGC制御を用いるか判定する。FGC制御を用いると判定された場合、第2FGC判定手段は、そのFGC制御が近似スケジュール間でのFGC制御でありかつAGC制御のみで対応できるかどうかを判定し、近似スケジュール間でのFGC制御でありAGC制御のみで対応できると判定された場合、第1FGC調整手段はAGC制御を用いることが可能な許容範囲に収まるスケジュール変動量となるよう圧延スケジュールを調整する。これにより母材外乱を吸収し、製品先後端部の製品品質を改善することが可能となる。また、近似スケジュールではあるがAGC制御のみでは対応できないと判定された場合、第2FGC調整手段は鉄鋼連続圧延機を構成する複数スタンド毎に定めた優先順位に従い優先順位の高いスタンドで優先的にAGC制御を用い、他のスタンドでFGC制御を用いるよう圧延スケジュールを調整する。これによりFGC制御対象の圧延機は優先順位の低いスタンドに限定され優先順位の高いスタンドで部分的にAGC制御が継続されるため、母材外乱を吸収し、製品先後端部の製品品質を改善することが可能となる。   The rolling schedules of the two welded preceding and succeeding steel plates calculated by the rolling model mechanism are compared by the first FGC determination means to determine whether to use FGC control or AGC control. When it is determined that the FGC control is used, the second FGC determination means determines whether the FGC control is FGC control between the approximate schedules and can be handled only by the AGC control, and the FGC control between the approximate schedules is performed. When it is determined that only the AGC control is available, the first FGC adjusting means adjusts the rolling schedule so that the schedule fluctuation amount is within an allowable range in which the AGC control can be used. As a result, the base material disturbance can be absorbed, and the product quality at the rear end of the product can be improved. In addition, when it is determined that the AGC control alone is not able to cope with the approximate schedule, the second FGC adjusting means preferentially performs the AGC on the higher priority stand according to the priority order determined for each of the plurality of stands constituting the steel continuous rolling mill. Use the controls to adjust the rolling schedule to use FGC controls on the other stands. As a result, the rolling mills subject to FGC control are limited to low priority stands and AGC control is partially continued on the high priority stands, so the disturbance of the base material is absorbed and the product quality at the front and rear ends of the product is improved. It becomes possible to do.

(5)上記(4)において、好ましくは、前記第2判定手段は、設定変更点でのスケジュール差が第1基準値より小さい場合は、近似スケジュール間でのFGC制御でありかつAGC制御のみで対応できると判定し、設定変更点でのスケジュール差が前記第1基準値よりも大きく第1基準値よりも小さい場合は、近似スケジュール間でのFGC制御であるがAGC制御のみでは対応できないと判定する。   (5) In the above (4), preferably, when the schedule difference at the setting change point is smaller than the first reference value, the second determination means performs FGC control between approximate schedules and only AGC control. If the schedule difference at the setting change point is larger than the first reference value and smaller than the first reference value, it is determined that the FGC control is performed between the approximate schedules but the AGC control alone cannot be used. To do.

本発明によれば、二つの異なる母材、製品寸法の鋼板の連続圧延であっても、母材外乱を吸収するAGC制御を有効に働かせることが可能となり、製品先後端の品質向上が可能となる。   According to the present invention, even in continuous rolling of steel plates of two different base materials and product dimensions, it becomes possible to effectively operate AGC control that absorbs the base material disturbance, and it is possible to improve the quality of the product leading and trailing ends. Become.

以下、本発明の実施の形態を図面を参照して説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1は、本発明の一実施の形態を示すシステム構成図である。   FIG. 1 is a system configuration diagram showing an embodiment of the present invention.

図1において、制御装置1は連続圧延機付き金属鋼板生産設備、例えば複数スタンドから構成される冷間連続圧延機を制御する計算機装置であり、DDC2は制御装置1が出力する制御信号を受信する。DDC2はセンサー3から制御対象4の制御状態を取り込み、制御装置1の出力に即した制御を行うための制御出力を行う。   In FIG. 1, a control device 1 is a computer device that controls a metal steel plate production facility with a continuous rolling mill, for example, a cold continuous rolling mill composed of a plurality of stands, and a DDC 2 receives a control signal output from the control device 1. . The DDC 2 takes in the control state of the control object 4 from the sensor 3 and outputs a control output for performing control in accordance with the output of the control device 1.

制御装置1は圧延モデル機構5、制御用メモリー6、FGC判定機構8、DDC出力処理機構9、FGC調整機構10を備えている。   The control device 1 includes a rolling model mechanism 5, a control memory 6, an FGC determination mechanism 8, a DDC output processing mechanism 9, and an FGC adjustment mechanism 10.

圧延モデル機構5は学習モデルを含むものであり、制御用メモリー6から金属鋼板の圧延指示情報を取り込み、圧延スケジュール7を出力する。   The rolling model mechanism 5 includes a learning model, takes in the rolling instruction information of the metal steel plate from the control memory 6, and outputs a rolling schedule 7.

FGC判定機構8は連続する二つの圧延スケジュールから次の設定変更点である鉄鋼鋼板の溶接点でFGC制御が適切であるかAGC制御が適切であるかを判定する。FGC判定機構8は設定変更点がAGC制御が適切であると判定された場合は前述圧延スケジュール7をDDC出力処理9を介して前述DDC2へ設定する。また、FGC判定機構8の判定結果がFGC制御が適切である場合でFGC制御が確定である場合も、前述圧延スケジュール7をDDC出力処理9を介して前述DDC2へ設定する。FGC判定機構8の判定結果がFGC制御が適切である場合でFGC制御が確定でない場合は、前述圧延スケジュール7をFGC調整機構10へ出力する。   The FGC determination mechanism 8 determines whether FGC control is appropriate or AGC control is appropriate at the welding point of the steel sheet, which is the next setting change point, from two successive rolling schedules. When it is determined that the AGC control is appropriate for the setting change point, the FGC determination mechanism 8 sets the rolling schedule 7 to the DDC 2 via the DDC output process 9. Further, even when the FGC control is appropriate and the FGC control is determined when the determination result of the FGC determination mechanism 8 is appropriate, the rolling schedule 7 is set to the DDC 2 via the DDC output processing 9. When the determination result of the FGC determination mechanism 8 is that the FGC control is appropriate and the FGC control is not fixed, the rolling schedule 7 is output to the FGC adjustment mechanism 10.

FGC調整機構10は前述圧延スケジュール7をAGC許容範囲となるよう各スタンド間の負荷配分を調整し、負荷配分補正11Aを前述圧延モデル機構3へ出力する。また、FGC調整処理10はFGC判定機構8でAGC制御許容範囲への調整が不可能と判断された場合、各スタンド間の優先順位に従いFGC制御を用いるスタンドとAGC制御を用いるスタンドを決定し、全スタンドがFGC制御となるのを避けるよう負荷配分補正11Bを圧延モデル機構3へ出力する。   The FGC adjusting mechanism 10 adjusts the load distribution between the stands so that the rolling schedule 7 falls within the AGC allowable range, and outputs a load distribution correction 11A to the rolling model mechanism 3. Further, when the FGC adjustment process 10 determines that the adjustment to the AGC control allowable range is impossible by the FGC determination mechanism 8, the FGC adjustment process 10 determines the stand using the FGC control and the stand using the AGC control according to the priority order between the respective stands. The load distribution correction 11B is output to the rolling model mechanism 3 so as to avoid the FGC control for all the stands.

次に、図2を参照して圧延モデル機構5を説明する。   Next, the rolling model mechanism 5 will be described with reference to FIG.

図2は、本発明の圧延モデル機構5を示すフローチャートである。初期圧下率決定処理51で予め与えられた母材寸法、製品寸法などの条件から初期圧下率を決定する。張力計算処理52は初期圧下率決定処理51で決定された圧延スケジュールを参照し、各スタンド前後に張力を決定する。圧延速度決定処理53では制御対象4である圧延機の仕様を参照し、各スタンドのモーター回転数、圧延速度の条件から最大の圧延速度を計算する。圧延荷重及びロール扁平計算処理54では圧延速度計算処理53で決定された圧延速度などの条件を入力し、各スタンドの圧延荷重とロール扁平率を決定する。トルク計算処理55はトルク及び馬力を計算する。圧延荷重及びロール扁平計算処理54とトルク計算処理55を全スタンドについて繰り返す。これらの処理には学習係数を用いた計算が含まれる。   FIG. 2 is a flowchart showing the rolling model mechanism 5 of the present invention. The initial reduction ratio is determined from conditions such as the base material dimensions and product dimensions given in advance in the initial reduction ratio determination processing 51. The tension calculation process 52 refers to the rolling schedule determined in the initial rolling reduction determination process 51 and determines the tension before and after each stand. In the rolling speed determination processing 53, the maximum rolling speed is calculated from the conditions of the motor rotation speed and rolling speed of each stand with reference to the specifications of the rolling mill that is the control object 4. In the rolling load and roll flatness calculation processing 54, conditions such as the rolling speed determined in the rolling speed calculation processing 53 are input, and the rolling load and roll flatness of each stand are determined. Torque calculation processing 55 calculates torque and horsepower. The rolling load and roll flatness calculation process 54 and the torque calculation process 55 are repeated for all the stands. These processes include calculations using learning coefficients.

負荷配分判定機構56は全スタンドの負荷がモーター許容量範囲内であり、かつ全スタンドの負荷配分がモーター許容範囲であるかなどの判定を行う。その詳細は後述する。   The load distribution determination mechanism 56 determines whether the load of all the stands is within the motor allowable range and whether the load distribution of all the stands is within the motor allowable range. Details thereof will be described later.

圧下率配分修正処理57は負荷配分判定機構56で許容範囲内に収まっていない場合に許容範囲に収まる方向へ各スタンドの圧下率を調整する。FGCスタンド限定処理58はFGCスタンド限定モードが選択されている場合(後述図5の処理856参照)で、かつ負荷配分判定機構56で対象スタンドの負荷配分が適切と判断された場合に、FGC制御対象スタンドをさらに限定する。圧下位置計算処理59は圧延荷重及びロール扁平計算処理54で計算された圧延荷重から各スタンドの圧下位置を計算する。   The rolling reduction distribution correction processing 57 adjusts the rolling reduction ratio of each stand in a direction that falls within the allowable range when the load distribution determination mechanism 56 does not fall within the allowable range. The FGC stand limitation processing 58 is performed when the FGC stand limitation mode is selected (see processing 856 in FIG. 5 described later), and when the load distribution determination mechanism 56 determines that the load distribution of the target stand is appropriate. Further restrict the target stands. The reduction position calculation process 59 calculates the reduction position of each stand from the rolling load and the rolling load calculated in the roll flatness calculation process 54.

FGC判定機構8は圧下位置計算処理59で計算された圧下位置から次の設定変更点でFGC制御が適切であるかAGC制御が適切であるか判定する。FGC判定機構8の判定結果でAGC制御が適切と判定された場合とFGC制御が確定である場合にDDC出力処理9を行う。   The FGC determination mechanism 8 determines whether the FGC control is appropriate or the AGC control is appropriate at the next setting change point from the reduction position calculated in the reduction position calculation processing 59. The DDC output process 9 is performed when it is determined that the AGC control is appropriate based on the determination result of the FGC determination mechanism 8 and when the FGC control is determined.

DDC出力処理9はDCC2が制御対象4を制御するために必要な項目を編集し、DDC2へ出力する。   The DDC output process 9 edits items necessary for the DCC 2 to control the control target 4 and outputs the edited items to the DDC 2.

FGC調整処理10は、FGC判定機構8の判定結果がFGC制御であるがAGC制御を適用できるように調整可能と判定された場合はFGC調整を行う。このとき、FGC判定機構8の判定結果でFGC制御が適切と判断された場合で圧延スケジュール変動量が大きくなく、AGC制御許容範囲内に収まり得ると判定された場合、各スタンド圧下率を調整することで圧延スケジュールを調整し、張力計算処理52から再計算を行う。この流れが前述負荷配分補正11Aである。一方、FGC判定機構8の判定結果でFGC制御が適切と判断された場合でFGCスタンド限定モードが選択されている場合は、FGC制御対象スタンドの限定処理を行う。この流れが前述負荷配分補正11Bである。   The FGC adjustment processing 10 performs FGC adjustment when the determination result of the FGC determination mechanism 8 is FGC control but it is determined that adjustment is possible so that AGC control can be applied. At this time, when it is determined that the FGC control is appropriate based on the determination result of the FGC determination mechanism 8 and the rolling schedule fluctuation amount is not large and can be within the AGC control allowable range, each stand reduction rate is adjusted. Thus, the rolling schedule is adjusted, and recalculation is performed from the tension calculation processing 52. This flow is the load distribution correction 11A. On the other hand, if it is determined that the FGC control is appropriate based on the determination result of the FGC determination mechanism 8 and the FGC stand limitation mode is selected, the limitation processing of the FGC control target stand is performed. This flow is the load distribution correction 11B.

次に、図3を参照して負荷配分判定機構56の詳細を説明する。   Next, the details of the load distribution determination mechanism 56 will be described with reference to FIG.

図3は、本発明の負荷配分調整機構56の詳細を示すフローチャートである。負荷配分調整機構56は、負荷配分判定が必要かどうかを判定し、必要である場合に、全スタンドの負荷がモーター許容量範囲内であり、かつ全スタンドの負荷配分がモーター許容範囲であるかの判定を行うものである。FGC調整モード判定処理561はFGC判定機構8でFGC制御が適切と判断された場合で圧延スケジュール変動量が大きくなく、AGC制御許容範囲内に収まり得ると判定された場合は処理564に進み、負荷配分判定を不要と判定する。負荷配分判定処理562は必要スタンド数について繰り返し負荷配分の適否を判定するが、判定結果がNGである場合はFGCスタンド限定モード判定処理563に進み、FGC判定機構8でFGC制御対象スタンドの限定処理を必要と判断されている場合は処理565に進み、負荷配分判定をNG1と判定し、必要と判断されていない場合は処理566に進み、NG2と判定する。   FIG. 3 is a flowchart showing details of the load distribution adjusting mechanism 56 of the present invention. The load distribution adjustment mechanism 56 determines whether or not load distribution determination is necessary, and if so, whether or not the loads of all the stands are within the motor allowable range, and whether the load distribution of all the stands is within the motor allowable range. This determination is performed. The FGC adjustment mode determination processing 561 proceeds to processing 564 when the FGC determination mechanism 8 determines that the FGC control is appropriate, and when it is determined that the rolling schedule fluctuation amount is not large and can be within the AGC control allowable range, the processing proceeds to step 564. It is determined that the distribution determination is unnecessary. The load distribution determination process 562 repeatedly determines whether or not the load distribution is appropriate for the necessary number of stands. If the determination result is NG, the process proceeds to the FGC stand limited mode determination process 563, and the FGC determination mechanism 8 performs the limit process of the FGC control target stand. Is determined to be necessary, the load distribution determination is determined to be NG1, and if it is not determined to be required, the process proceeds to step 566 to determine NG2.

FGC調整モード判定処理561で負荷配分判定を不要と判定された場合は、図2の圧下位置計算処理59に進み、FGCスタンド限定モード判定処理563でNG1と判定された場合(FGC判定機構8でFGC制御対象スタンドの限定処理を必要と判定された場合)、或いは負荷配分判定562で全スタンドの負荷配分が適切(OK)と判定された場合は、図2のFGCスタンド限定処理58に進む。FGCスタンド限定モード判定処理563でNG2と判定された場合(FGC判定機構8でFGC制御対象スタンドの限定処理を必要と判定されていない場合)された場合は、図2の圧下率配分修正処理57に進む。   If it is determined that the load distribution determination is unnecessary in the FGC adjustment mode determination processing 561, the process proceeds to the reduction position calculation processing 59 in FIG. 2, and if it is determined as NG1 in the FGC stand limited mode determination processing 563 (in the FGC determination mechanism 8) If it is determined that the limitation process of the FGC control target stand is necessary) or the load distribution determination 562 determines that the load distribution of all the stands is appropriate (OK), the process proceeds to the FGC stand limitation process 58 of FIG. When it is determined as NG2 in the FGC stand limited mode determination process 563 (when it is not determined that the FGC determination mechanism 8 needs to limit the FGC control target stand), the rolling reduction distribution correction process 57 in FIG. Proceed to

次に、図4を参照してFGC判定機構8の詳細を説明する。   Next, the details of the FGC determination mechanism 8 will be described with reference to FIG.

図4は、本発明のFGC判定機構8の詳細を示すフローチャートである。FGC判定機構8は次設定変更点について各スタンドの設定変更量を計算し、FGC制御が適切であるか判定するものである。圧下位置差判定処理81は各スタンドの圧下位置差がAGC制御最大圧下位置差よりも大きいか否かを判定し、大きい場合はFGC制御が適切であると判定される。圧下位置計算式を式1に示す。
FIG. 4 is a flowchart showing details of the FGC determination mechanism 8 of the present invention. The FGC determination mechanism 8 calculates the setting change amount of each stand for the next setting change point, and determines whether the FGC control is appropriate. The reduction position difference determination processing 81 determines whether or not the reduction position difference of each stand is larger than the AGC control maximum reduction position difference. If it is larger, it is determined that the FGC control is appropriate. The formula for calculating the reduction position is shown in Formula 1.

圧下位置差=板厚2−板厚1+{(荷重1−荷重2)/ミル剛性2} (式1)

|圧下位置差|>AGC制御最大圧下位置差 (式2)

ここで補助数字1は設定変更点前鋼板、2は設定変更点後鋼板を示す
次に板厚変動量判定処理82で各スタンド出側の板厚差がAGC制御最大板厚差よりも大きいか否かを判定し、大きい場合はFGC制御が適切であると判定される。板厚計算式を式3に示す。
Rolling position difference = plate thickness 2−plate thickness 1 + {(load 1−load 2) / mil rigidity 2} (Formula 1)

| Driving position difference |> AGC control maximum reduction position difference (Formula 2)

Here, auxiliary numeral 1 indicates the steel sheet before the setting change point, and 2 indicates the steel sheet after the setting change point. Next, in the plate thickness variation determination process 82, is the plate thickness difference on the stand exit side larger than the AGC control maximum plate thickness difference? If it is larger, it is determined that the FGC control is appropriate. The plate thickness calculation formula is shown in Formula 3.

板厚差=板厚2−板厚1 (式3)

|板厚差|>AGC制御最大板厚差 (式4)

次に板厚変動率判定処理83で各スタンド出側の板厚変動率がAGC制御最大板厚変動率よりも大きいか否かを判定し、大きい場合はFGC制御が適切であると判定される。板厚計算式を式5に示す。
Thickness difference = Thickness 2-Thickness 1 (Formula 3)

| Thickness difference |> AGC control maximum thickness difference (Formula 4)

Next, in a plate thickness variation rate determination process 83, it is determined whether or not the plate thickness variation rate on the outlet side of each stand is larger than the AGC control maximum plate thickness variation rate. If it is large, it is determined that the FGC control is appropriate. . The plate thickness calculation formula is shown in Formula 5.

板厚変動率=(板厚2−板厚1)/板厚2 (式5)

|板厚変動率|>AGC制御最大板厚変動率 (式6)

圧下位置差判定処理81、板厚変動量判定処理82及び板厚変動率判定処理83の判定結果がすべて基準値以下の場合はAGC判定確定処理84でAGC制御が適切であると判断され、いずれかひとつでも基準値より大きい場合はFGC抑制機構85でFGC種別を調整及び判定する。
Plate thickness fluctuation rate = (plate thickness 2−plate thickness 1) / plate thickness 2 (Formula 5)

| Thickness variation rate |> AGC control maximum thickness variation rate (Formula 6)

If all the determination results of the rolling position difference determination processing 81, the plate thickness variation determination processing 82, and the plate thickness variation rate determination processing 83 are equal to or less than the reference value, it is determined that the AGC control is appropriate in the AGC determination determination processing 84. If any one of them is larger than the reference value, the FGC suppression mechanism 85 adjusts and determines the FGC type.

次に、図5を参照してFGC抑制機構85の詳細を説明する。   Next, the details of the FGC suppressing mechanism 85 will be described with reference to FIG.

図5は、本発明のFGC抑制機構85の詳細を示す。FGC抑止種別判定処理851は既にFGC抑止種別が決定されているかを判定し、既に決定されている場合は前回決定種別選択処理855に進み、前回判定されたモードを決定として処理を終了し、未判定の場合はFGC調整判定処理852を実行する。FGC調整判定処理852は設定変更点の前後の圧延スケジュールを比較し、差分が基準値1以内であればAGC選択処理854に進み、AGC制御を選択する。FGC調整機構10は、その結果を受け、後述する如く各スタンドの圧下率を補正し、AGC制御を用いることができるように圧延スケジュールを調整する。   FIG. 5 shows details of the FGC suppressing mechanism 85 of the present invention. The FGC suppression type determination process 851 determines whether the FGC suppression type has already been determined. If the FGC suppression type determination process 851 has already been determined, the process proceeds to the previous determination type selection process 855, ends the process with the mode determined last time being determined, and has not been processed. In the case of determination, FGC adjustment determination processing 852 is executed. The FGC adjustment determination process 852 compares the rolling schedules before and after the setting change point, and if the difference is within the reference value 1, the process proceeds to the AGC selection process 854 to select AGC control. The FGC adjusting mechanism 10 receives the result, corrects the rolling reduction of each stand as will be described later, and adjusts the rolling schedule so that AGC control can be used.

前述FGC調整判定処理852で圧延スケジュールの差分が基準値1より大きい場合はAGC許容範囲とするFGC調整は不可と判定し、FGC限定判定処理853でFGC制御対象スタンドの限定処理を行う。FGC限定判定処理853は設計変更点前後の圧延スケジュール差が基準値2以下であればFGCスタンド限定モード選択処理856に進み、FGCスタンド限定モードを選択する。FGC調整機構10は、その結果を受け、後述する如く後段スタンドからAGC制御を適用できる範囲内に圧延スケジュールを調整し、圧延スケジュールの差分を前段スタンドのみで吸収できるようにする。設計変更点前後の圧延スケジュール差が基準値2より大きい場合は通常FGC選択処理857に進み、通常FGCを適用する。   If the difference in the rolling schedule is larger than the reference value 1 in the FGC adjustment determination process 852, it is determined that the FGC adjustment within the AGC allowable range is impossible, and the FGC limitation determination process 853 performs the limitation process for the FGC control target stand. If the rolling schedule difference before and after the design change point is equal to or less than the reference value 2, the FGC limitation determination processing 853 proceeds to the FGC stand limitation mode selection processing 856 and selects the FGC stand limitation mode. The FGC adjusting mechanism 10 receives the result, adjusts the rolling schedule within a range where AGC control can be applied from the rear stage stand, as will be described later, and allows the difference in the rolling schedule to be absorbed only by the front stage stand. When the rolling schedule difference before and after the design change point is larger than the reference value 2, the process proceeds to the normal FGC selection process 857, and the normal FGC is applied.

基準値1と基準値2は母材寸法差、目標寸法差及び鋼種差から計算される設定変更点前後の圧延スケジュールの差を判定するためのものである。基準値1は基準値2よりも小さい値を適用し、判定条件を厳しくする。   The reference value 1 and the reference value 2 are for determining a difference in rolling schedules before and after the setting change point calculated from the base material dimensional difference, the target dimensional difference, and the steel type difference. For the reference value 1, a value smaller than the reference value 2 is applied to make the determination condition stricter.

基準値1及び2の一例を以下に示す。
<基準値1>
・目標板圧差
1スタンド出側から5スタンド出側板圧差でそれぞれ下記の値。
An example of the reference values 1 and 2 is shown below.
<Reference value 1>
・ Target plate pressure difference The following values are calculated for 5 stand exit side plate pressure difference from 1 stand exit side.

0.060mm、0.050mm、0.040mm、0.030mm、0.020mm
・入側板圧差
0.100mm
・板幅
50mm
・各スタンド圧下位置差(図2の処理59で計算)
1スタンド−5スタンドそれぞれで下記の値。
0.060mm, 0.050mm, 0.040mm, 0.030mm, 0.020mm
・ Entry side pressure difference
0.100mm
・ Plate width
50mm
・ Stand pressure reduction difference (calculated by process 59 in FIG. 2)
The following values for 1 stand and 5 stands respectively.

0.080mm、0.070mm、0.060mm、0.050mm、0.040mm
・硬さクラス差
1(降伏点換算で3.0Kg/mm相当)
<基準値2>
・目標板圧差
1スタンド出側から5スタンド出側板圧差でそれぞれ下記の値。
0.080mm, 0.070mm, 0.060mm, 0.050mm, 0.040mm
・ Hardness class difference 1 (equivalent to 3.0 kg / mm 2 in terms of yield point)
<Reference value 2>
・ Target plate pressure difference The following values are calculated for 5 stand exit side plate pressure difference from 1 stand exit side.

0.080mm、0.070mm、0.060mm、0.050mm、0.040mm
・入側板圧差
0.100mm
・板幅
50mm
・各スタンド圧下位置差(図2の処理59で計算)
1スタンド−5スタンドそれぞれで下記の値。
0.080mm, 0.070mm, 0.060mm, 0.050mm, 0.040mm
・ Entry side pressure difference
0.100mm
・ Plate width
50mm
・ Stand pressure reduction difference (calculated by process 59 in FIG. 2)
The following values for 1 stand and 5 stands respectively.

0.100mm、0.090mm、0.080mm、0.070mm、0.060mm
・硬さクラス差
1(降伏点換算で3.0Kg/mm相当)
次に、図6及び図7を参照してFGC調整機構10の詳細を説明する。
0.100mm, 0.090mm, 0.080mm, 0.070mm, 0.060mm
・ Hardness class difference 1 (equivalent to 3.0 kg / mm 2 in terms of yield point)
Next, the details of the FGC adjustment mechanism 10 will be described with reference to FIGS. 6 and 7.

FGC調整機構10は、図5のAGC選択処理854でAGC制御を選択する場合のFGC調整機構10Aと、図5のFGCスタンド限定モード選択処理856でFGCスタンド限定モードを選択する場合のFGC調整機構10Bとを有し、図6はFGC調整機構10Aの詳細を示し、図7はFGC調整機構10Bの詳細を示すフローチャートである。   The FGC adjustment mechanism 10 includes an FGC adjustment mechanism 10A when AGC control is selected in the AGC selection process 854 of FIG. 5 and an FGC adjustment mechanism when the FGC stand limited mode selection process 856 of FIG. 5 is selected. FIG. 6 shows details of the FGC adjustment mechanism 10A, and FIG. 7 is a flowchart showing details of the FGC adjustment mechanism 10B.

図6において、FGC調整機構10AはAGC制御許容最大板厚差計算処理111と設定変更点後の板厚計算処理112を行う。   In FIG. 6, the FGC adjusting mechanism 10A performs an AGC control allowable maximum plate thickness difference calculation process 111 and a plate thickness calculation process 112 after the setting change point.

AGC制御許容最大板厚差計算処理111の計算式を式7に示す。
Formula 7 shows the calculation formula of the AGC control allowable maximum plate thickness difference calculation processing 111.

AGC制御許容最大板厚差=Min(板厚差1、板厚差2) (式7)

板厚差1は前述(式4)中のAGC制御最大板厚差、板厚差2は前述(式6)中のAGC制御最大板厚変動率と次設定変更点前鋼板厚から得られる板厚差である。
AGC control maximum allowable plate thickness difference = Min (plate thickness difference 1, plate thickness difference 2) (Formula 7)

The plate thickness difference 1 is the AGC controlled maximum plate thickness difference in the above (Formula 4), and the plate thickness difference 2 is the plate obtained from the AGC controlled maximum plate thickness variation rate in the above (Formula 6) and the steel plate thickness before the next setting change point. It is a thickness difference.

設定変更点後の板厚計算処理112の計算式を式8に示す。
Formula 8 shows the calculation formula of the plate thickness calculation process 112 after the setting change point.

板厚2=板厚1±AGC制御許容最大板厚差 (式8)

この結果、板厚2と板厚1の差はAGC制御許容最大値に収まり、次設定変更点はAGC制御で処理が可能となる。
Thickness 2 = Thickness 1 ± AGC control allowable maximum thickness difference (Formula 8)

As a result, the difference between the plate thickness 2 and the plate thickness 1 falls within the AGC control allowable maximum value, and the next setting change point can be processed by the AGC control.

図7において、FGC調整機構10Bは、FGC判定処理8の判定結果がAGC制御とならず、かつ製品板厚が近似している場合、スタンド毎に定めた優先順位に従いAGC制御とするものである。まず、圧延モデル機構入力処理121は、優先スタンドN機の設定を次設定変更点前鋼板を基準にAGC制御適用範囲で固定し、圧延モデル機構5へ入力する。負荷配分判定処理122は、その結果で得られた圧延スケジュールの負荷配分が許容範囲内であるかどかを判定し、許容範囲内である場合、その圧延スケジュールを有効として採用する。本処理は最優先スタンドから開始し、非優先順位2位のスタンドまで繰り返す。この結果、負荷配分が適正な範囲でもっとも次設定変更点前鋼板に近いスケジュールを得ることが可能となる。負荷配分判定処理122及び圧延スケジュール更新処理123は圧延モデル機構の負荷配分判定機構56及びFGCスタンド限定処理58の機能を利用する。   In FIG. 7, the FGC adjustment mechanism 10B performs AGC control according to the priority order determined for each stand when the determination result of the FGC determination processing 8 is not AGC control and the product plate thickness is approximate. . First, the rolling model mechanism input process 121 fixes the setting of the priority stand N machine within the AGC control application range based on the steel plate before the next setting change point, and inputs it to the rolling model mechanism 5. The load distribution determination process 122 determines whether or not the load distribution of the rolling schedule obtained as a result is within the allowable range, and if it is within the allowable range, the rolling schedule is adopted as effective. This process starts from the highest priority stand and repeats until the second highest priority stand. As a result, it is possible to obtain a schedule that is closest to the steel plate before the next setting change point within a proper range of load distribution. The load distribution determination process 122 and the rolling schedule update process 123 use the functions of the load distribution determination mechanism 56 and the FGC stand limitation process 58 of the rolling model mechanism.

上記はスタンド毎に定めた優先順位に従いAGC制御とするものであるが、前段スタンドを優先的にFGC制御として後段スタンドをAGC制御としてもよい。この場合、まず、圧延モデル機構入力処理121は、後段スタンドN機の設定を次設定変更点前鋼板を基準にAGC制御を適用できる範囲に固定し、圧延モデル機構5へ入力する。負荷配分判定処理122は、その結果で得られた圧延スケジュールの負荷配分が許容範囲内であるかどかを判定し、許容範囲内である場合、圧延スケジュール更新処理123が後段スタンドN機の設定を固定した圧延スケジュールを有効として採用する。本処理は後段固定スタンド数を最終スタンドのみから開始し、2番スタンド固定まで繰り返す。この結果、負荷配分が適正な範囲でもっとも次設定変更点前鋼板に近いスケジュールを得ることが可能となる。   The above is AGC control according to the priority order determined for each stand. However, the front stand may be preferentially FGC controlled and the rear stand may be AGC controlled. In this case, first, the rolling model mechanism input process 121 fixes the setting of the rear stage N machine to a range where AGC control can be applied based on the steel plate before the next setting change point, and inputs it to the rolling model mechanism 5. The load distribution determination process 122 determines whether the load distribution of the rolling schedule obtained as a result is within the allowable range. If the load distribution is within the allowable range, the rolling schedule update process 123 sets the setting of the rear stage N machine. A fixed rolling schedule is adopted as effective. This process starts from the last fixed stand number only, and repeats until the second stand is fixed. As a result, it is possible to obtain a schedule that is closest to the steel plate before the next setting change point within a proper range of load distribution.

以上のように構成した本実施の形態では、圧延モデル機構5が計算した溶接された二つの先行鋼板及び後行鋼板の圧延スケジュールをFGC判定機構8で比較して、FGC制御を用いるかAGC制御を用いるか判定する。FGC判定機構8でFGC制御を用いると判定された場合、FGC判定機構8は、更にFCG抑止判定機構85において、そのFGC制御が近似スケジュール間でのFGC制御でありかつAGC制御のみで対応できるかどうかを判定し、近似スケジュール間でのFGC制御でありかつAGC制御のみで対応できると判定された場合、FGC調整機構10AはAGC制御を用いることが可能な許容範囲に収まるスケジュール変動量となるよう圧延スケジュールを調整する。これにより母材外乱を吸収し、製品先後端部の製品品質を改善することが可能となる。また、近似スケジュールではあるがAGC制御のみでは対応できないと判定された場合、FGC調整機構10Bは鉄鋼連続圧延機を構成する複数スタンド毎に定めた優先順位に従い優先順位の高いスタンドで優先的にAGC制御を用い、他のスタンドでFGC制御を用いるよう圧延スケジュールを調整する。これによりFGC制御対象の圧延機は優先順位の高いスタンド(例えば前段スタンド)に限定され優先順位の低いスタンド(例えば後段スタンド)で部分的にAGC制御が継続されるため、母材外乱を吸収し、製品先後端部の製品品質を改善することが可能となる。   In the present embodiment configured as described above, the FGC determination mechanism 8 compares the rolling schedules of the two welded preceding and subsequent steel plates calculated by the rolling model mechanism 5 and uses the FGC control or the AGC control. Determine whether to use. If the FGC determination mechanism 8 determines that the FGC control is to be used, the FGC determination mechanism 8 further uses the FCG suppression determination mechanism 85 to determine whether the FGC control is FGC control between approximate schedules and only AGC control is possible. If it is determined that the FGC control is performed between the approximate schedules and it is determined that only the AGC control is available, the FGC adjustment mechanism 10A has a schedule fluctuation amount that falls within an allowable range in which the AGC control can be used. Adjust the rolling schedule. As a result, the base material disturbance can be absorbed, and the product quality at the rear end of the product can be improved. In addition, when it is determined that the AGC control is not possible only with the approximate schedule, the FGC adjustment mechanism 10B preferentially performs the AGC on the higher priority stand according to the priority order determined for each of the plurality of stands constituting the steel continuous rolling mill. Use the controls to adjust the rolling schedule to use FGC controls on the other stands. As a result, the FGC controlled rolling mill is limited to a high-priority stand (for example, a front-stage stand) and AGC control is partially continued at a low-priority stand (for example, a rear-stage stand). It becomes possible to improve the product quality at the rear end of the product.

従って、本実施の形態によれば、二つの異なる母材、製品寸法の鋼板の連続圧延であっても、母材外乱を吸収するAGC制御を有効に働かせることが可能となり、製品先後端の品質向上が可能となる。   Therefore, according to the present embodiment, AGC control that absorbs the disturbance of the base material can be effectively performed even in continuous rolling of steel plates having two different base materials and product dimensions, and the quality of the front and rear ends of the product can be improved. Improvement is possible.

なお、上記実施の形態では、FGC調整機構としてAGC制御を行う場合のFGC調整機構10AとFGCスタンド限定処理を行う場合のFGC調整機構10Bの2つのFGC調整機構を用いたが、そのいずれか一方を用いても良く、その場合もでも、全くFGC調整機構を用いない場合に比べ、母材外乱を吸収し、製品先後端部の製品品質を改善することができる。   In the above-described embodiment, two FGC adjustment mechanisms, that is, the FGC adjustment mechanism 10A when performing AGC control and the FGC adjustment mechanism 10B when performing FGC stand-limited processing are used as the FGC adjustment mechanism. Even in this case, the base material disturbance can be absorbed and the product quality at the rear end of the product can be improved as compared with the case where no FGC adjustment mechanism is used.

本発明の一実施の形態に係わる鉄鋼鋼板連続圧延機の制御装置のシステム構成図である。It is a system block diagram of the control apparatus of the steel plate continuous rolling mill concerning one embodiment of this invention. 圧延モデル機構の詳細を示すフローチャートである。It is a flowchart which shows the detail of a rolling model mechanism. 負荷配分判定機構の詳細を示すフローチャートである。It is a flowchart which shows the detail of a load distribution determination mechanism. FGC判定機構の詳細を示すフローチャートである。It is a flowchart which shows the detail of a FGC determination mechanism. FGC抑制機構の詳細を示すフローチャートである。It is a flowchart which shows the detail of a FGC suppression mechanism. AGC制御を選択する場合のFGC調整機構の詳細を示すフローチャートである。It is a flowchart which shows the detail of the FGC adjustment mechanism in the case of selecting AGC control. FGCスタンド限定モードを選択する場合のFGC調整機構の詳細を示すフローチャートである。It is a flowchart which shows the detail of the FGC adjustment mechanism in the case of selecting FGC stand only mode.

符号の説明Explanation of symbols

1 制御装置
2 DDC
3 センサー
4 制御対象
5 圧延モデル機構
6 制御用メモリー
7 圧延スケジュール
8 FGC判定機構
9 DDC出力処理機構
10(10A,10B) FGC調整機構
111 AGC制御許容最大板厚差計算処理
112 設定変更点後の板厚計算処理112
121 圧延モデル機構入力処理
122 負荷配分判定処理
123 圧延スケジュール更新処理
1 Controller 2 DDC
3 Sensor 4 Control object 5 Rolling model mechanism 6 Control memory 7 Rolling schedule 8 FGC determination mechanism 9 DDC output processing mechanism 10 (10A, 10B) FGC adjustment mechanism 111 AGC control allowable maximum plate thickness difference calculation process 112 After setting change point Sheet thickness calculation process 112
121 Rolling model mechanism input processing 122 Load distribution determination processing 123 Rolling schedule update processing

Claims (5)

圧延スケジュールを計算する圧延モデル機構を備えた鉄鋼鋼板連続圧延機の制御装置において、
設定変更点に対してFGC制御を用いるかAGC制御を用いるかを判定する第1FGC判定手段と、
前記第1判定手段でFGC制御を用いると判定されたときに、そのFGC制御が近似スケジュール間でのFGC制御であるかどうかを更に判定する第2FGC判定手段と、
前記第2FGC判定手段で近似スケジュール間でのFGC制御であると判定された場合に、設定変更量をAGC制御許容範囲内に収めるよう圧延スケジュールを調整するFGC調整手段とを備えることを特徴とする鉄鋼鋼板連続圧延機の制御装置。
In the control device of a steel plate continuous rolling mill equipped with a rolling model mechanism for calculating the rolling schedule,
First FGC determination means for determining whether to use FGC control or AGC control for the setting change point;
Second FGC determination means for further determining whether or not the FGC control is FGC control between approximate schedules when it is determined by the first determination means to use FGC control;
FGC adjustment means for adjusting the rolling schedule so that the set change amount falls within the AGC control allowable range when the second FGC determination means determines that the FGC control is between the approximate schedules. Control device for continuous rolling mill for steel and steel plate.
請求項1記載の鉄鋼鋼板連続圧延機の制御装置において、前記FGC調整手段は、前記第2FGC判定手段で近似スケジュール間でのFGC制御であると判定された場合に、AGC制御許容最大板厚差を求め、設定変更点前の鋼板の板厚にそのAGC制御許容最大板厚差を加算した値を設定変更点後の目標板厚とし、この目標板厚によりAGC制御を行わせることを特徴とする鉄鋼鋼板連続圧延機の制御装置。   2. The control apparatus for a steel sheet continuous rolling mill according to claim 1, wherein the FGC adjustment means determines that the AGC control allowable maximum plate thickness difference is determined by the second FGC determination means to be FGC control between approximate schedules. The value obtained by adding the AGC control allowable maximum plate thickness difference to the plate thickness before the setting change point is used as the target plate thickness after the setting change point, and AGC control is performed by this target plate thickness. Control device for continuous rolling mills. 圧延スケジュールを計算する圧延モデル機構を備えた鉄鋼鋼板連続圧延機の制御装置において、
設定変更点に対してFGC制御を用いるかAGC制御を用いるかを判定する第1FGC判定手段と、
前記第1判定手段でFGC制御を用いると判定されたときに、そのFGC制御が近似スケジュール間でのFGC制御であるかどうかを更に判定する第2FGC判定手段と、
前記第2FGC判定手段で近似スケジュール間でのFGC制御であると判定された場合に、鉄鋼連続圧延機を構成する複数スタンド毎に定めた優先順位に従い優先順位の高いスタンドで優先的にAGC制御を用い、他のスタンドでFGC制御を用いるよう圧延スケジュールを調整するFGC調整手段とを備えることを特徴とする鉄鋼鋼板連続圧延機の制御装置。
In the control device of a steel plate continuous rolling mill equipped with a rolling model mechanism for calculating the rolling schedule,
First FGC determination means for determining whether to use FGC control or AGC control for the setting change point;
Second FGC determination means for further determining whether or not the FGC control is FGC control between approximate schedules when it is determined by the first determination means to use FGC control;
When it is determined by the second FGC determination means that the FGC control is between approximate schedules, the AGC control is preferentially performed at a higher priority stand according to the priority order determined for each of the plurality of stands constituting the steel continuous rolling mill. A control apparatus for a steel and steel sheet continuous rolling mill, comprising: an FGC adjusting means that adjusts a rolling schedule so as to use FGC control in another stand.
圧延スケジュールを計算する圧延モデル機構を備えた鉄鋼鋼板連続圧延機の制御装置において、
設定変更点に対してFGC制御を用いるかAGC制御を用いるかを判定する第1FGC判定手段と、
前記第1判定手段でFGC制御を用いると判定されたときに、そのFGC制御が近似スケジュール間でのFGC制御でありかつAGC制御のみで対応できるかどうかを更に判定する第2FGC判定手段と、
前記第2FGC判定手段で近似スケジュール間でのFGC制御でありかつAGC制御のみで対応できると判定された場合に、設定変更量をAGC制御許容範囲内に収めるよう圧延スケジュールを調整する第1FGC調整手段と、
前記第2FGC判定手段で近似スケジュール間でのFGC制御であるがAGC制御のみでは対応できないと判定された場合に、鉄鋼連続圧延機を構成する複数スタンド毎に定めた優先順位に従い優先順位の高いスタンドで優先的にAGC制御を用い、他のスタンドでFGC制御を用いるよう圧延スケジュールを調整する第2FGC調整手段とを備えることを特徴とする鉄鋼鋼板連続圧延機の制御装置。
In the control device of a steel plate continuous rolling mill equipped with a rolling model mechanism for calculating the rolling schedule,
First FGC determination means for determining whether to use FGC control or AGC control for the setting change point;
Second FGC determination means for further determining whether or not the FGC control is FGC control between approximate schedules and can be handled only by AGC control when the first determination means determines that FGC control is used;
The first FGC adjusting means for adjusting the rolling schedule so that the setting change amount falls within the AGC control allowable range when it is determined by the second FGC determining means that the FGC control is performed between the approximate schedules and only the AGC control is available. When,
When the second FGC determination means determines that FGC control between approximate schedules is not possible only by AGC control, a stand having a high priority according to a priority determined for each of a plurality of stands constituting the steel continuous rolling mill. And a second FGC adjusting means for adjusting the rolling schedule so that the AGC control is preferentially used and the FGC control is used in another stand.
請求項4記載の鉄鋼鋼板連続圧延機の制御装置において、前記第2判定手段は、設定変更点でのスケジュール差が第1基準値より小さい場合は、近似スケジュール間でのFGC制御でありかつAGC制御のみで対応できると判定し、設定変更点でのスケジュール差が前記第1基準値よりも大きく第1基準値よりも小さい場合は、近似スケジュール間でのFGC制御であるがAGC制御のみでは対応できないと判定することを特徴とする鉄鋼鋼板連続圧延機の制御装置。
5. The control apparatus for a steel sheet continuous rolling mill according to claim 4, wherein when the schedule difference at the setting change point is smaller than the first reference value, the second determination means is FGC control between approximate schedules and AGC. When it is determined that only the control can cope, and the schedule difference at the setting change point is larger than the first reference value and smaller than the first reference value, the FGC control is performed between the approximate schedules, but the AGC control alone is available. A control device for a steel plate continuous rolling mill characterized in that it is determined that it cannot be performed.
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Cited By (1)

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Publication number Priority date Publication date Assignee Title
JP2012506776A (en) * 2008-10-30 2012-03-22 シーメンス アクチエンゲゼルシヤフト Method, control and / or adjustment device and rolling equipment for adjusting the outlet thickness of a material to be rolled passing through a multi-stand rolling line

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012506776A (en) * 2008-10-30 2012-03-22 シーメンス アクチエンゲゼルシヤフト Method, control and / or adjustment device and rolling equipment for adjusting the outlet thickness of a material to be rolled passing through a multi-stand rolling line
US9314828B2 (en) 2008-10-30 2016-04-19 Siemens Aktiengesellschaft Method for adjusting a discharge thickness of rolling stock that passes through a multi-stand mill train, control and/or regulation device and rolling mill

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