JP2005236116A - Immersion liquid for immersion exposure and pattern forming method using the same - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide an immersion liquid and pattern forming method using the same appropriate to reduce a resist top layer which is hardly dissolved, and resist pattern falling, as well as resist sensitivity variation that occurs during immersion exposure. <P>SOLUTION: The total content of the metal impurities is less than or equal with 10 ppb, in an immersion liquid with which a gap is filled between an optical lens and a silicon wafer inside an immersion type exposure system for exposure. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

  The present invention is suitable as a liquid to be filled for the purpose of increasing the refractive index between an optical lens and a silicon wafer in an immersion type projection exposure apparatus used for manufacturing a semiconductor substrate such as an IC or a circuit board such as a liquid crystal or a thermal head. And a pattern forming method using the same.

With the miniaturization of semiconductor elements, the wavelength of the exposure light source has been shortened and the projection lens has a high numerical aperture (high NA). At present, an exposure machine with NA 0.84 using an ArF excimer laser having a wavelength of 193 nm as a light source has been developed. ing. These can be expressed by the following equations as is generally well known.
(Resolving power) = k ₁ · (λ / NA)
(Depth of focus) = ± k ₂ · λ / AN ²
Where λ is the wavelength of the exposure light source, NA is the numerical aperture of the projection lens, and k ₁ and k ₂ are coefficients related to the process.

An exposure machine using a F ₂ excimer laser having a wavelength of 157 nm as a light source has been studied for higher resolution by further shortening the wavelength. Lens materials and resists used in the exposure apparatus for shorter wavelength have been studied. Because the materials used in the process are very limited, it is very difficult to stabilize the manufacturing cost and quality of the apparatus and materials, and the exposure apparatus and resist that have sufficient performance and stability within the required period are not in time. The possibility is coming out.

As a technique for increasing the resolving power in an optical microscope, a so-called immersion method in which a high refractive index liquid (hereinafter also referred to as “immersion liquid”) is filled between a projection lens and a sample is known.
This “immersion effect” means that when λ ₀ is the wavelength of the exposure light in the air, n is the refractive index of the immersion liquid with respect to air, θ is the convergence angle of the light beam, and NA ₀ = sin θ. The above-described resolving power and depth of focus can be expressed by the following equations.
(Resolving power) = k ₁ · (λ ₀ / n) / NA ₀
(Depth of focus) = ± k ₂ · (λ ₀ / n) / NA ₀ ²
That is, the immersion effect is equivalent to using an exposure wavelength having a wavelength of 1 / n. In other words, in the case of a projection optical system with the same NA, the depth of focus can be increased n times by immersion. This is effective for all pattern shapes, and can be combined with a super-resolution technique such as a phase shift method and a modified illumination method which are currently being studied.

  Recent progress of immersion exposure technology is reported in Non-Patent Document 1 (SPIE Proc 4688, 11 (2002)), Non-Patent Document 2 (J. Vac. Sci. Tecnol. B 17 (1999)), and the like. In the case of using an ArF excimer laser as a light source, pure water (refractive index of 1.44 at 193 nm) is considered to be most promising as an immersion liquid in terms of handling safety, transmittance at 193 nm, and refractive index. When an F2 excimer laser is used as a light source, a solution containing fluorine has been studied from the balance between transmittance and refractive index at 157 nm. However, a sufficient solution has not yet been found in terms of environmental safety and refractive index. It has not been. From the degree of immersion effect and the degree of completeness of the resist, the immersion exposure technique is considered to be installed in the ArF exposure machine earliest.

In the immersion exposure technique, the quality of immersion water filling between the lens and the wafer is very important. In other words, during immersion exposure, water is in direct contact with the resist surface under the irradiation of very high energy photons, so that the resist surface is affected by trace impurities such as metal ions and oxygen mixed in the immersion water. There is a concern that the developer wettability, which may lead to the formation of a resist surface hardly soluble layer. Although the effects and mechanism of immersion exposure on the resist layer surface have not yet been clarified, a chemically amplified resist that does not have a problem in lithography performance with normal dry exposure is treated with water that does not undergo demetalization or degassing treatment. After immersion exposure, formation of a resist surface poorly soluble layer (T-top shape) and pattern collapse were observed, and it was further confirmed that the resist sensitivity decreased (resist sensitivity fluctuation) compared to dry exposure. It was.
As an example of an apparatus in which the effect of immersion is applied to the transfer of a fine image pattern of a semiconductor element, Non-Patent Document 3 (HI Kawata, JM Carter, A. Yen, HI Smith, Microelectronic Engineering 9 (1989). )), Patent Document 1 (US Pat. No. 5,121,256), Patent Document 2 (European Patent No. 0023231), Patent Document 3 (Japanese Patent Publication No. 63-49893), Patent Document 4 (Patent Document 4) No. 2753930) and Patent Document 5 (Japanese Patent Laid-Open No. 6-124873). These documents do not discuss immersion water suitable for immersion exposure.

Since the resist for KrF excimer laser (248 nm), an image forming method called chemical amplification has been used as an image forming method for a resist in order to compensate for sensitivity reduction due to light absorption. An example of a positive chemical amplification image forming method is as follows. The acid generator in the exposed area is decomposed by exposure to generate acid, and the generated acid is used as a reaction catalyst in post-exposure baking (PEB). This is an image forming method in which an alkali-insoluble group is changed to an alkali-soluble group by use and an exposed portion is removed by alkali development.
In immersion exposure, the resist film and the optical lens are filled with an immersion liquid (also referred to as an immersion liquid) and exposed through a photomask to transfer the photomask pattern to the resist film. By penetrating the inside of the resist film, it is expected to affect a chemical reaction (acid-catalyzed deprotection reaction, development reaction) caused in the resist during or after exposure. However, the extent and mechanism of the effect is still unknown.

  Further, Patent Document 6 (Japanese Patent Laid-Open No. 10-303114) discloses water to which an additive that reduces surface tension and increases surface activity is added as a suitable immersion liquid. However, even in this document, there is no description of water corresponding to resist profile deterioration or pattern collapse that occurs during immersion exposure as described above.

US Pat. No. 5,121,256 European Patent No. 0023231 Japanese Examined Patent Publication No. 63-49893 Japanese Patent No. 2753930 JP-A-6-124873 JP-A-10-303114 Proc. SPIE, 2002, Vol. 4688, p. 11 J.Vac.Sci.Tecnol.B 17 (1999) H. Kawata, J .; M.M. Carter, A.M. Yen, H.C. I. Smith, Microelectronic Engineering 9 (1989)

  An object of the present invention is to solve the problems of the prior art as described above, a surface hardly-solubilized layer generated during immersion exposure, a resist pattern collapse, and immersion water suitable for reducing resist sensitivity fluctuations, and It is to provide a pattern forming method used.

  The present invention is immersion water for immersion exposure having the following constitution and a pattern forming method using the immersion water, thereby achieving the object of the present invention.

(1) Immersion water that fills and exposes the space between the optical lens and the silicon wafer in the immersion exposure apparatus, and has a total content of metal impurities of 10 ppb or less.
(2) The immersion water according to (1), wherein the total content of metal impurities in the immersion water is 1 ppb or less.
(3) The immersion water according to (1) or (2), wherein the dissolved oxygen concentration in water is 50 ppb or less.
(4) A step of applying a resist composition on a substrate to form a resist film, and filling the space between the optical lens in the exposure apparatus and the silicon wafer with any of the immersion waters described in (1) to (3) An immersion exposure type pattern forming method comprising: an exposure step.
(5) The immersion exposure type pattern forming method as described in (4), wherein the resist composition contains an acrylic / methacrylic polymer which is decomposed by the action of an acid and has increased solubility in an alkaline developer.

  According to the present invention, it is possible to provide ultrapure water suitable as immersion water used at the time of immersion exposure. Specifically, the resist surface hardly soluble layer generated at the time of immersion exposure, the resist pattern falling down, and further the resist sensitivity. An immersion water suitable for reducing fluctuations can be provided.

Hereinafter, the present invention will be described in detail.
In addition, in the description of the group (atomic group) in this specification, the description which does not describe substitution and non-substitution includes what does not have a substituent and what has a substituent. . For example, the “alkyl group” includes not only an alkyl group having no substituent (unsubstituted alkyl group) but also an alkyl group having a substituent (substituted alkyl group).

[Ultrapure water for immersion exposure]
The water filling the space between the optical lens and the silicon wafer in the immersion type exposure apparatus used in the present invention (hereinafter also referred to as immersion water) is the total content of metal impurities (specifically, Na, K, Ca, Fe, The total amount of Cu, Mg and Mn is 10 ppb or less, preferably 5 ppb or less, more preferably 2 ppb or less, and particularly preferably 1 ppb or less.

  Examples of metal impurities that can be mixed in the immersion water include Na, K, Ca, Fe, Mg, Mn, Pd, Ni, Zn, Pt, Ag, and Cu. By removing these metal impurities from the immersion water, it is possible to prevent the formation of a surface insolubilized layer on the resist surface after immersion exposure, and as a result, the pattern collapse performance is improved, and the resist sensitivity is higher than that during dry exposure. It can prevent falling. This is presumably because metal impurities in water have some chemical interaction with the resist surface under irradiation of high energy photons.

  Furthermore, the immersion water of the present invention preferably has a dissolved oxygen concentration of 50 ppb or less. This prevents chemical interaction such as dissolved oxygen in the water oxidizing the resist surface under high-energy photon irradiation, and prevents the formation of surface-solubilized layers, pattern collapse, and adverse effects on resist sensitivity. It is estimated that

  In the immersion water of the present invention, if fine particles (particles) are present in the water, the resulting resist pattern may be defective due to, for example, the exposure light being scattered in the water, which is not preferable. Specifically, it is preferable that the number of fine particles having a size diameter of one-tenth level of the design rule in water is 10 pieces / ml or less, more preferably 5 pieces or less. The number of fine particles (particles) in water can be measured with a light scattering fine particle meter (particle counter).

  The ultrapure water with reduced metal impurity concentration / dissolved oxygen concentration which is the immersion liquid of the present invention is, for example, a general ultrapure water similar to the ultrapure water used for the purpose of wafer cleaning in the process of semiconductor manufacturing. It can be produced with water production equipment. The ultrapure water production system is Pretreatment equipment; Primary pure water equipment, C.I. One having three facilities called a polish-up facility is common.

A. The main operation in the pretreatment facility is mainly the removal of suspended matter. The main techniques applied to the pretreatment facility include an agglomeration + filtration method and a membrane pretreatment method, and these techniques are used in appropriate combination. In the agglomeration + filtration treatment, polyaluminum chloride (PAC) or ferric chloride is added as a flocculant to water to flocculate suspended substances, and the treatment is performed using a filtration device in which sand and anthracite are laminated. There is a way. The membrane pretreatment is membrane filtration using an MF membrane or a UF membrane. The MF membrane is a filtration membrane with a membrane pore size of the order of 10 ⁻⁴ to 10 ⁻⁵ m, and the UF membrane is a filtration membrane with a membrane pore size of the order of 10 ⁻⁶ to 10 ⁻⁷ m. By passing through these membranes, algae, silt Gradia, Cryptosporidium, viruses, bacteria, viscosities, humic acid, etc. are removed.

B. The primary pure water facility is a main part of the ultrapure water production apparatus, and is a facility for removing metal impurities and dissolved oxygen, which are the characteristics of immersion water of the present invention, in addition to organic substances in water. As main devices applied to the primary pure water production facility, there are RO membranes (reverse osmosis membranes), ion exchange resins, and deaeration devices, and these are configured in combination.
The RO membrane is a demetalization technology that uses reverse osmosis pressure due to the difference in salt concentration of the solution, and it can remove not only metal components but also organic matters.
The ion exchange membrane is a method for removing metals in water using a cation and an anion exchange resin. There are a method of using both ion exchange resins in a mixed manner and a method of using them in a single layer, which are selected according to the flow.
Deaeration technology is a method of removing dissolved oxygen and dissolved carbon from water from the water into the gas phase by gas-liquid contact operation based on Henry's law. There are two types of deaeration methods: aeration diffusion using nitrogen or air and suction using a vacuum pump. As the processing apparatus, a filler tower or a hydrophobic membrane is used.

C. In the polish-up facility, a trace amount of organic substances, ions, and fine particles that were not removed by the primary pure water facility B are removed, and the purpose is to further improve and maintain the purity. Techniques applied to the polish-up equipment include UV oxidation / sterilization, non-regenerative ion exchange resin, and UF membrane.
Organic substances to be removed in the polish-up facility are difficult-to-removable substances derived from raw water, and eluted substances from components such as ion exchange resins, and these organic substances are irradiated with UV oxidation treatment (far UV of 200 nm or less). As a result, it is oxidized and removed. Carbonic acid and organic acid generated as decomposition products are removed by a non-regenerative ion exchange resin described later. Further, the UV sterilizer is installed to suppress the generation of bacteria in the polish-up facility.

Metals remaining up to the polish-up facility are removed by a non-regenerative ion exchange resin apparatus generally called a deminer. The ion exchange resin used here is one that is sufficiently conditioned and has a low elution.
Finally, a UF membrane is installed at the end of the system for the purpose of removing fine particles. As the UF membrane used here, an external pressure type hollow fiber system is used so that the release of fine particles from the UF membrane itself can be suppressed. In addition, the material of the membrane and the vessel is one in which elution is taken into consideration.

Arbitrary additives can be added to the immersion water of the present invention for the purpose of improving the lithography performance during immersion exposure. That is, as described in JP-A-10-303114, for the purpose of reducing the surface tension of immersion water and increasing the surface activity, the resist film on the wafer is not dissolved, and the optical coating on the lower surface of the lens element is applied. An aliphatic additive whose influence can be ignored may be added in a small proportion. As an additive in that case, methyl alcohol, ethyl alcohol, isopropyl alcohol or the like having a refractive index substantially equal to that of pure water is preferable. When adding the above-described additives to the immersion water of the present invention, care must be taken to prevent contamination of metal impurities, oxygen, fine particles, and the like. Such additives can be added at a concentration of 10 ppm to 1000 ppm.

[Resist composition]
In the step of forming a resist pattern using the immersion water of the present invention, the resist composition used (hereinafter also referred to as a resist composition for wet exposure) is not particularly limited, but (A) decomposes by the action of an acid, It is preferable to use a positive resist containing an acrylic / methacrylic polymer whose solubility in an alkali developer increases. The acrylic / methacrylic polymer as used in the present specification is composed only of an acryl unit that may have an arbitrary substituent or all methacryl units that may have an arbitrary substituent. Refers to the polymer to be prepared.

  Constituents contained in the resist composition for wet exposure include, in addition to the polymer (A) described above, (B) a compound that generates an acid upon irradiation with actinic rays or radiation, and (C) an alkali decomposed by the action of the acid. Dissolution-inhibiting compounds having a molecular weight of 3000 or less that increase the solubility in the developer, (D) basic compounds, (E) fluorine-based and / or silicon-based surfactants, (F) organic solvents, (G) alkali-soluble resins (H) Carboxylic acid onium salt may be contained. Hereinafter, each material will be described in detail.

(A) Resin that decomposes by the action of an acid and increases its solubility in an alkali developer The resin used in the chemically amplified resist composition for immersion exposure according to the present invention is decomposed by the action of an acid and has a solubility in an alkali developer. Is a resin (acid-decomposable resin) that increases in the main chain or side chain of the resin, or both of the main chain and side chain by the action of an acid to generate an alkali-soluble group (hereinafter referred to as “acid”). A resin having a degradable group). The resist composition of the present invention can be particularly suitably used for ArF immersion exposure.
Examples of the alkali-soluble group include a carboxyl group, a hydroxyl group, and a sulfonic acid group.
A preferred group that can be decomposed with an acid is a group in which the hydrogen atom of the —COOH group is substituted with a group capable of leaving with an acid.
The acid-decomposable group is preferably a cumyl ester group, an enol ester group, an acetal ester group, a tertiary alkyl ester group or the like. More preferably, it is a tertiary alkyl ester group.

  In addition, the resin that is decomposed by the action of an acid used in the chemically amplified resist composition for immersion exposure according to the present invention and has increased solubility in an alkaline developer is a resin having a monocyclic or polycyclic alicyclic hydrocarbon structure. It is preferable that

  The monocyclic or polycyclic alicyclic hydrocarbon structure includes a repeating unit having a partial structure containing an alicyclic hydrocarbon represented by the following general formula (pI) to general formula (pVI) and a general formula (II-AB). In the repeating unit represented by

Resin that has a monocyclic or polycyclic alicyclic hydrocarbon structure contained in the chemically amplified resist composition for immersion exposure according to the present invention, decomposes by the action of an acid, and increases the solubility in an alkaline developer (hereinafter referred to as “resin”) The alicyclic hydrocarbon-based acid-decomposable resin) is a repeating unit having a partial structure containing an alicyclic hydrocarbon represented by the following general formula (pI) to general formula (pVI) and the following general formula: A resin having at least one selected from the group of repeating units represented by (II-AB) is preferred.

In the formula, R ₁₁ represents a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group or a sec-butyl group, and Z forms an alicyclic hydrocarbon group together with a carbon atom. Represents the atomic group necessary to do.
R _{12 to} R ₁₆ each independently represents a linear or branched alkyl group or alicyclic hydrocarbon group having 1 to 4 carbon atoms, provided that at least one of R _{12 to} R ₁₄ , or Either R ₁₅ or R ₁₆ represents an alicyclic hydrocarbon group.
R _{17 to} R ₂₁ each independently represents a hydrogen atom, a linear or branched alkyl group having 1 to 4 carbon atoms, or an alicyclic hydrocarbon group, provided that at least one of R _{17 to} R ₂₁ Represents an alicyclic hydrocarbon group. Further, either R ₁₉ or R ₂₁ represents a linear or branched alkyl group or alicyclic hydrocarbon group having 1 to 4 carbon atoms.
R _{22 to} R ₂₅ each independently represents a hydrogen atom, a linear or branched alkyl group having 1 to 4 carbon atoms, or an alicyclic hydrocarbon group, provided that at least one of R _{22 to} R ₂₅ Represents an alicyclic hydrocarbon group. R ₂₃ and R ₂₄ may be bonded to each other to form a ring.

In the general formulas (pI) to (pVI), the alkyl group in R _{12 to} R ₂₅ represents a linear or branched alkyl group having 1 to 4 carbon atoms. Examples of the alkyl group include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a sec-butyl group, and a t-butyl group.

  In addition, examples of the substituent that each alkyl group may have include an alkoxy group having 1 to 4 carbon atoms, a halogen atom (fluorine atom, chlorine atom, bromine atom, iodine atom), acyl group, acyloxy group, cyano. Group, hydroxyl group, carboxy group, alkoxycarbonyl group, nitro group and the like.

The alicyclic hydrocarbon group in R _{11 to} R _{25 or} the alicyclic hydrocarbon group formed by Z and a carbon atom may be monocyclic or polycyclic. Specific examples include groups having a monocyclo, bicyclo, tricyclo, tetracyclo structure or the like having 5 or more carbon atoms. The carbon number is preferably 6-30, and particularly preferably 7-25. These alicyclic hydrocarbon groups may have a substituent.

  Preferred examples of the alicyclic hydrocarbon group include an adamantyl group, a noradamantyl group, a decalin residue, a tricyclodecanyl group, a tetracyclododecanyl group, a norbornyl group, a cedrol group, a cyclohexyl group, a cycloheptyl group, and a cyclooctyl group. Group, cyclodecanyl group, and cyclododecanyl group. More preferred are an adamantyl group, a decalin residue, a norbornyl group, a cedrol group, a cyclohexyl group, a cycloheptyl group, a cyclooctyl group, a cyclodecanyl group, and a cyclododecanyl group.

  Examples of the substituent for these alicyclic hydrocarbon groups include an alkyl group, a halogen atom, a hydroxyl group, an alkoxy group, a carboxyl group, and an alkoxycarbonyl group. The alkyl group is preferably a lower alkyl group such as a methyl group, an ethyl group, a propyl group, an isopropyl group, or a butyl group, and more preferably selected from the group consisting of a methyl group, an ethyl group, a propyl group, and an isopropyl group. Examples of the alkoxy group include those having 1 to 4 carbon atoms such as a methoxy group, an ethoxy group, a propoxy group, and a butoxy group. Examples of the substituent that the alkyl group, alkoxy group, alkoxycarbonyl group and the like may further have include a hydroxyl group, a halogen atom, and an alkoxy group.

  The structures represented by the general formulas (pI) to (pVI) in the resin can be used for protecting alkali-soluble groups. Examples of the alkali-soluble group include various groups known in this technical field.

  Specific examples include a carboxylic acid group, a sulfonic acid group, a phenol group, and a thiol group, and a carboxylic acid group and a sulfonic acid group are preferable.

  As the alkali-soluble group protected by the structure represented by the general formulas (pI) to (pVI) in the above resin, the hydrogen atom of the carboxyl group is preferably substituted with the structure represented by the general formula (pI) to (pVI). Structure.

  As the repeating unit having an alkali-soluble group protected by the structure represented by the general formulas (pI) to (pVI), a repeating unit represented by the following general formula (pA) is preferable.

Here, R represents a hydrogen atom, a halogen atom, or a linear or branched alkyl group having 1 to 4 carbon atoms. A plurality of R may be the same or different.
A is a single bond, a group selected from the group consisting of an alkylene group, an ether group, a thioether group, a carbonyl group, an ester group, an amide group, a sulfonamide group, a urethane group, or a urea group, or a combination of two or more groups. Represents.
Ra represents any group of the above formulas (pI) to (pVI).

  The repeating unit represented by the general formula (pA) is most preferably a repeating unit of 2-alkyl-2-adamantyl (meth) acrylate and dialkyl (1-adamantyl) methyl (meth) acrylate.

  Specific examples of the repeating unit represented by the general formula (pA) are shown below.

  The repeating unit represented by formula (II-AB) is as follows.

In formula (II-AB):
R ₁₁ ′ and R ₁₂ ′ each independently represents a hydrogen atom, a cyano group, a halogen atom or an alkyl group.
Z ′ represents an atomic group for forming an alicyclic structure containing two bonded carbon atoms (C—C).

  The general formula (II-AB) is more preferably the following general formula (II-A) or general formula (II-B).

In formulas (II-A) and (II-B):
R ₁₃ ′ to R ₁₆ ′ each independently represents a hydrogen atom, a halogen atom, a cyano group, —COOH, —COOR ₅ , a group that decomposes by the action of an acid, —C (═O) —XA′—R. ₁₇ ′ represents an alkyl group or a cyclic hydrocarbon group.
Wherein, R ₅ represents an alkyl group, cyclic hydrocarbon group, or -Y group shown below.
X represents an oxygen atom, a sulfur atom, -NH -, - NHSO ₂ - or an -NHSO ₂ NH-.
A ′ represents a single bond or a divalent linking group.
Further, at least two of R ₁₃ ′ to R ₁₆ ′ may be bonded to form a ring. n represents 0 or 1.
R ₁₇ ′ represents —COOH, —COOR ₅ , —CN, a hydroxyl group, an alkoxy group, —CO—NH—R ₆ , —CO—NH—SO ₂ —R ₆ or the following —Y group.
R ₆ represents an alkyl group or a cyclic hydrocarbon group.

  The -Y group;

In the —Y group, R ₂₁ ′ to R ₃₀ ′ each independently represents a hydrogen atom or an alkyl group. a and b represent 1 or 2;

In the general formula (II-AB), examples of the halogen atom represented by R ₁₁ ′ and R ₁₂ ′ include a chlorine atom, a bromine atom, a fluorine atom, and an iodine atom.

The alkyl group for R ₁₁ ′ and R ₁₂ ′ is preferably a linear or branched alkyl group having 1 to 10 carbon atoms, more preferably a linear or branched alkyl group having 1 to 6 carbon atoms. More preferred are methyl group, ethyl group, propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group and t-butyl group.

  Examples of the further substituent in the alkyl group include a hydroxyl group, a halogen atom, a carboxyl group, an alkoxy group, an acyl group, a cyano group, and an acyloxy group. Examples of the halogen atom include a chlorine atom, a bromine atom, a fluorine atom, and an iodine atom. Examples of the alkoxy group include those having 1 to 4 carbon atoms such as a methoxy group, an ethoxy group, a propoxy group, and a butoxy group. Examples of the acyl group include a formyl group and an acetyl group, and examples of the acyloxy group include an acetoxy group.

  The atomic group for forming the alicyclic structure of Z ′ is an atomic group that forms a repeating unit of an alicyclic hydrocarbon which may have a substituent in the resin, and in particular, a bridged alicyclic ring An atomic group for forming a bridged alicyclic structure forming a repeating unit of the formula hydrocarbon is preferred.

Examples of the skeleton of the alicyclic hydrocarbon formed include the same alicyclic hydrocarbon groups as R _{11 to} R _{25 in} the general formulas (pI) to (pVI).

The alicyclic hydrocarbon skeleton may have a substituent. Examples of such a substituent include R ₁₃ ′ to R ₁₆ ′ in the general formula (II-A) or (II-B).

  Among the repeating units having the bridged alicyclic hydrocarbon, the repeating unit represented by the general formula (II-A) or (II-B) is more preferable.

In the alicyclic hydrocarbon-based acid-decomposable resin according to the present invention, the acid-decomposable group may be contained in the aforementioned —C (═O) —XA′—R ₁₇ ′, AB) may be included as a substituent for Z ′.

The structure of the acid-decomposable group is represented by —C (═O) —X ₁ —R ₀ .
In the formula, R ₀ is a tertiary alkyl group such as t-butyl group or t-amyl group, isobornyl group, 1-ethoxyethyl group, 1-butoxyethyl group, 1-isobutoxyethyl group, 1-cyclohexyloxy. 1-alkoxyethyl group such as ethyl group, 1-methoxymethyl group, alkoxymethyl group such as 1-ethoxymethyl group, 3-oxoalkyl group, tetrahydropyranyl group, tetrahydrofuranyl group, trialkylsilyl ester group, 3- An oxocyclohexyl ester group, a 2-methyl-2-adamantyl group, a mevalonic lactone residue and the like can be mentioned. X ₁ has the same meaning as X above.

Examples of the halogen atom in R ₁₃ ′ to R ₁₆ ′ include a chlorine atom, a bromine atom, a fluorine atom, and an iodine atom.

The alkyl group in R ₅ , R ₆ , R ₁₃ ′ to R ₁₆ ′, R ₂₁ ′ to R ₃₀ ′ is preferably a linear or branched alkyl group having 1 to 10 carbon atoms, more preferably carbon. A linear or branched alkyl group of several to six, more preferably a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a sec-butyl group, or a t-butyl group. is there.

Examples of the cyclic hydrocarbon group in R ₅ , R ₆ and R ₁₃ ′ to R ₁₆ ′ include a cyclic alkyl group and a bridged hydrocarbon group, such as a cyclopropyl group, a cyclopentyl group, a cyclohexyl group, an adamantyl group, 2- List methyl-2-adamantyl group, norbornyl group, boronyl group, isobornyl group, tricyclodecanyl group, dicyclopentenyl group, nobornane epoxy group, menthyl group, isomenthyl group, neomenthyl group, tetracyclododecanyl group, etc. Can do.

Examples of the ring formed by combining at least two of R ₁₃ ′ to R ₁₆ ′ include rings having 5 to 12 carbon atoms such as cyclopentene, cyclohexene, cycloheptane, and cyclooctane.

Examples of the alkoxy group for R ₁₇ ′ include those having 1 to 4 carbon atoms such as a methoxy group, an ethoxy group, a propoxy group, and a butoxy group.

  Examples of further substituents in the alkyl group, cyclic hydrocarbon group, and alkoxy group include a hydroxyl group, a halogen atom, a carboxyl group, an alkoxy group, an acyl group, a cyano group, an acyloxy group, an alkyl group, and a cyclic hydrocarbon group. Can do. Examples of the halogen atom include a chlorine atom, a bromine atom, a fluorine atom, and an iodine atom. Examples of the alkoxy group include those having 1 to 4 carbon atoms such as a methoxy group, an ethoxy group, a propoxy group and a butoxy group. Examples of the acyl group include a formyl group and an acetyl group. Examples thereof include an acetoxy group.

  Examples of the alkyl group and cyclic hydrocarbon group include those listed above.

  The divalent linking group for A ′ is one or two selected from the group consisting of an alkylene group, an ether group, a thioether group, a carbonyl group, an ester group, an amide group, a sulfonamide group, a urethane group, and a urea group. Combinations of the above groups can be mentioned.

  In the alicyclic hydrocarbon-based acid-decomposable resin according to the present invention, the group decomposed by the action of an acid has a partial structure containing the alicyclic hydrocarbon represented by the general formula (pI) to the general formula (pVI). It can be contained in at least one type of repeating unit among the repeating unit having, the repeating unit represented by the general formula (II-AB), and the repeating unit of the copolymerization component described later.

Various substituents of R ₁₃ ′ to R ₁₆ ′ in the general formula (II-A) or the general formula (II-B) are atomic groups for forming an alicyclic structure in the general formula (II-AB). Or it becomes a substituent of atomic group Z for forming a bridged alicyclic structure.

  Specific examples of the repeating unit represented by the general formula (II-A) or the general formula (II-B) include the following, but the present invention is not limited to these specific examples.

The alicyclic hydrocarbon-based acid-decomposable resin of the present invention preferably has a lactone group, and more preferably any of the following general formulas (Lc) and general formulas (III-1) to (III-5) below. It has a repeating unit having a group having a lactone structure represented, and the group having a lactone structure may be directly bonded to the main chain.

In general formula (Lc), Ra ₁ , Rb ₁ , Rc ₁ , Rd ₁ , and Re ₁ each independently represent a hydrogen atom or an alkyl group. m and n each independently represents an integer of 0 to 3, and m + n is 2 or more and 6 or less.

In the general formulas (III-1) to (III-5), R _{1b to} R _5b each independently represent a hydrogen atom, an alkyl group, a cycloalkyl group, an alkoxy group, an alkoxycarbonyl group, an alkylsulfonylimino group, or an alkenyl group. Represents. Two of R _{1b to} R _5b may combine to form a ring.

R _{1 to} Re ₁ alkyl groups in general formula (Lc) and R _{1b to} R _5b alkyl groups, alkoxy groups, alkoxycarbonyl groups, alkyls in general formulas (III-1) to (III-5) Examples of the alkyl group in the sulfonylimino group include linear and branched alkyl groups, which may have a substituent.

  Preferred substituents include an alkoxy group having 1 to 4 carbon atoms, a halogen atom (fluorine atom, chlorine atom, bromine atom, iodine atom), an acyl group having 2 to 5 carbon atoms, an acyloxy group having 2 to 5 carbon atoms, and cyano. A group, a hydroxyl group, a carboxy group, an alkoxycarbonyl group having 2 to 5 carbon atoms, a nitro group, and the like.

As the repeating unit having a group having a lactone structure represented by the general formula (Lc) or any one of the general formulas (III-1) to (III-5), the above general formula (II-A) or (II- B) wherein at least one of R ₁₃ ′ to R ₁₆ ′ has a group represented by general formula (Lc) or general formula (III-1) to (III-5) (for example, R in —COOR ₅ ) ₅ represents a group represented by the general formula (Lc) or the general formulas (III-1) to (III-5)), or a repeating unit represented by the following general formula (AI).

In general formula (AI), R _b0 represents a hydrogen atom, a halogen atom, or an alkyl group having 1 to 4 carbon atoms. As a preferable substituent which the alkyl group of R _b0 may have, as a preferable substituent which the alkyl group as R _1b in the general formulas (III-1) to (III-5) may have. What was illustrated previously is mentioned.

Examples of the halogen atom for R _b0 include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom. R _b0 is preferably a hydrogen atom.

  A ′ represents a single bond, an ether group, an ester group, a carbonyl group, an alkylene group, or a divalent group obtained by combining these.

B ₂ represents a group represented by general formula (Lc) or any one of general formulas (III-1) to (III-5).

  Specific examples of the repeating unit having a group having a lactone structure are shown below, but the present invention is not limited thereto.

  The alicyclic hydrocarbon-based acid-decomposable resin of the present invention may have a repeating unit having a group represented by the following general formula (IV).

In the general formula _{(IV), R 2 c~R 4} c represents a hydrogen atom or a hydroxyl group independently. However, at least one of R ₂ c to R ₄ c represents a hydroxyl group.

  The group represented by the general formula (IV) is preferably a dihydroxy body or a monohydroxy body, and more preferably a dihydroxy body.

As the repeating unit having a group represented by the general formula (IV), at least one of R ₁₃ ′ to R ₁₆ ′ in the general formula (II-A) or (II-B) is represented by the general formula (IV ) (For example, R _{5 in} —COOR ₅ represents a group represented by the general formula (IV)), or a repeating unit represented by the following general formula (AII). it can.

In general formula (AII), R ₁ c represents a hydrogen atom or a methyl group.
R ₂ c to R ₄ c each independently represents a hydrogen atom or a hydroxyl group. However, at least one of R ₂ c to R ₄ c represents a hydroxyl group. _{Two of} R ₂ c to R ₄ c are preferably hydroxyl groups.

  Although the specific example of the repeating unit which has a structure represented by general formula (IV) below is given, it is not limited to these.

  The alicyclic hydrocarbon-based acid-decomposable resin of the present invention may have a repeating unit represented by the following general formula (V).

In the general formula (V), Z ₂ represents —O— or —N (R ₄₁ ) —. R ₄₁ represents a hydrogen atom, a hydroxyl group, an alkyl group, or —OSO ₂ —R ₄₂ . R ₄₂ represents an alkyl group, a cycloalkyl group or a camphor residue. The alkyl group of R ₄₁ and R ₄₂ may be substituted with a halogen atom (preferably a fluorine atom) or the like.

  Examples of the repeating unit represented by the general formula (V) include, but are not limited to, the following specific examples.

  In addition to the above repeating structural units, the alicyclic hydrocarbon-based acid-decomposable resin of the present invention has a dry etching resistance, standard developer suitability, substrate adhesion, resist profile, and resolving power that is a general necessary characteristic of a resist. Various repeating structural units can be contained for the purpose of adjusting heat resistance, sensitivity, and the like.

  Examples of such repeating structural units include, but are not limited to, repeating structural units corresponding to the following monomers.

Thereby, performance required for the alicyclic hydrocarbon-based acid-decomposable resin, in particular,
(1) Solubility in coating solvent,
(2) Film formability (glass transition point),
(3) Alkali developability,
(4) Membrane slip (hydrophobic, alkali-soluble group selection),
(5) Adhesion of unexposed part to substrate,
(6) Dry etching resistance,
Etc. can be finely adjusted.

  As such a monomer, for example, a compound having one addition polymerizable unsaturated bond selected from acrylic acid esters, methacrylic acid esters, acrylamides, methacrylamides, allyl compounds, vinyl ethers, vinyl esters, etc. Etc.

  In addition, any addition-polymerizable unsaturated compound that can be copolymerized with monomers corresponding to the above various repeating structural units may be copolymerized.

  In alicyclic hydrocarbon-based acid-decomposable resins, the molar ratio of each repeating structural unit is the resist's dry etching resistance, standard developer suitability, substrate adhesion, resist profile, and resolution that is a general required performance of resists. In order to adjust heat resistance, sensitivity, etc., it is set appropriately.

Preferred embodiments of the alicyclic hydrocarbon-based acid-decomposable resin of the present invention include the following.
(1) Containing a repeating unit having a partial structure containing an alicyclic hydrocarbon represented by the general formulas (pI) to (pVI) (side chain type)
(2) Containing repeating units represented by general formula (II-AB) (main chain type)
However, in (2), for example, the following can be further mentioned.
(3) A repeating unit represented by the general formula (II-AB), a maleic anhydride derivative and a (meth) acrylate structure (hybrid type)

  In the alicyclic hydrocarbon-based acid-decomposable resin, the content of the repeating unit having an acid-decomposable group is preferably 10 to 70 mol%, more preferably 20 to 65 mol%, still more preferably 25 in all repeating structural units. ~ 60 mol%.

  In the alicyclic hydrocarbon-based acid-decomposable resin, the content of the repeating unit having a partial structure containing the alicyclic hydrocarbon represented by the general formulas (pI) to (pVI) is 20 to 70 in all the repeating structural units. The mol% is preferable, more preferably 24 to 65 mol%, and still more preferably 28 to 60 mol%.

  In the alicyclic hydrocarbon-based acid-decomposable resin, the content of the repeating unit represented by the general formula (II-AB) is preferably 10 to 60 mol%, more preferably 15 to 55 mol% in all repeating structural units. More preferably, it is 20-50 mol%.

  In addition, the content of the repeating structural unit based on the monomer of the further copolymer component in the resin can also be appropriately set according to the performance of the desired resist. 99 mol% with respect to the total number of moles of the repeating structural unit having a partial structure containing the alicyclic hydrocarbon represented by (pVI) and the repeating unit represented by the above general formula (II-AB) The following is preferable, More preferably, it is 90 mol% or less, More preferably, it is 80 mol% or less.

  When the composition of the present invention is for ArF exposure, the resin preferably has no aromatic group from the viewpoint of transparency to ArF light.

  The alicyclic hydrocarbon-based acid-decomposable resin used in the present invention can be synthesized according to a conventional method (for example, radical polymerization). For example, as a general synthesis method, monomer species are charged into a reaction vessel in a batch or in the course of reaction, and if necessary, a reaction solvent such as ethers such as tetrahydrofuran, 1,4-dioxane, diisopropyl ether, methyl ethyl ketone, A ketone such as methyl isobutyl ketone, an ester solvent such as ethyl acetate, and the composition of the present invention such as propylene glycol monomethyl ether acetate described below are dissolved in a solvent that dissolves uniformly and then nitrogen, argon, etc. Polymerization is started using a commercially available radical initiator (azo initiator, peroxide, etc.) as necessary under an inert gas atmosphere. If desired, an initiator is added or added in portions, and after completion of the reaction, it is put into a solvent and a desired polymer is recovered by a method such as powder or solid recovery. The concentration of the reaction is usually 20% by mass or more, preferably 30% by mass or more, and more preferably 40% by mass or more. The reaction temperature is usually from 10 ° C to 150 ° C, preferably from 30 ° C to 120 ° C, more preferably from 50 to 100 ° C.

  Each of the above repeating structural units may be used alone or in combination. In the present invention, the resins may be used alone or in combination.

The weight average molecular weight of the alicyclic hydrocarbon-based acid-decomposable resin of the present invention is preferably 1,000 to 200,000, more preferably 3000 to 20000 as a polystyrene-converted value by the GPC method. By making the weight average molecular weight 1,000 or more, heat resistance and dry etching resistance can be improved, and by making the weight average molecular weight 200,000 or less, developability can be improved. In addition, the viscosity is lowered and the film forming property can be improved.

  The molecular weight distribution (Mw / Mn, also referred to as dispersity) is usually 1 to 5, preferably 1 to 4, more preferably 1 to 3. The molecular weight distribution is preferably 5 or less from the viewpoint of resolution, resist shape, resist pattern side wall, roughness, and the like.

  In the chemically amplified resist composition for immersion exposure of the present invention, the blending amount of the alicyclic hydrocarbon-based acid-decomposable resin is preferably 40 to 99.99% by mass, more preferably 50 to 50%, based on the total solid content of the resist. It is 99.97 mass%.

(B) Compound that generates acid upon irradiation with actinic ray or radiation Compound that generates acid upon irradiation with actinic ray or radiation, which is contained in the resist composition for immersion exposure used in the present invention (hereinafter referred to as “acid generator”). Will be described below.
The acid generator used in the present invention can be selected from compounds generally used as an acid generator.
That is, it generates an acid upon irradiation with actinic rays or radiation used for photoinitiators of photocationic polymerization, photoinitiators of photoradical polymerization, photodecolorants of dyes, photochromic agents, or microresists. Known compounds and mixtures thereof can be appropriately selected and used.

  Examples thereof include diazonium salts, phosphonium salts, sulfonium salts, iodonium salts, imide sulfonates, oxime sulfonates, diazodisulfones, disulfones, and o-nitrobenzyl sulfonates.

  Further, a group that generates an acid upon irradiation with these actinic rays or radiation, or a compound in which a compound is introduced into the main chain or side chain of the polymer, for example, US Pat. No. 3,849,137, German Patent No. 3914407. JP, 63-26653, JP, 55-164824, JP, 62-69263, JP, 63-146038, JP, 63-163452, JP, 62-153853, The compounds described in JP-A 63-146029 can be used.

  Furthermore, compounds capable of generating an acid by light described in US Pat. No. 3,779,778, European Patent 126,712 and the like can also be used.

  Preferred compounds among the acid generators include compounds represented by the following general formulas (ZI), (ZII), and (ZIII).

In the above general formula (ZI), R ₂₀₁ , R ₂₀₂ and R ₂₀₃ each independently represents an organic group.
X ⁻ represents a non-nucleophilic anion.
The carbon number of the organic group as R ₂₀₁ , R ₂₀₂ and R ₂₀₃ is generally 1-30, preferably 1-20.
Two of R _{201 to} R ₂₀₃ may be bonded to form a ring structure, and the ring may contain an oxygen atom, a sulfur atom, an ester bond, an amide bond, or a carbonyl group.

The two of the group formed by bonding of the R ₂₀₁ to R _203, there can be mentioned an alkylene group (e.g., butylene, pentylene).

Specific examples of the organic group as R ₂₀₁ , R ₂₀₂ and R ₂₀₃ include corresponding groups in the compounds (Z1-1), (Z1-2) and (Z1-3) described later.

In addition, the compound which has two or more structures represented by general formula (ZI) may be sufficient. For example, the general formula at least one of R ₂₀₁ to R ₂₀₃ of a compound represented by (ZI) is, at least one bond with structure of R ₂₀₁ to R ₂₀₃ of another compound represented by formula (ZI) It may be a compound.

  More preferable examples of the (ZI) component include compounds (Z1-1), (Z1-2), and (Z1-3) described below.

Compound (Z1-1) is at least one of the aryl groups R ₂₀₁ to R ₂₀₃ in formula (ZI), arylsulfonium compound, i.e., a compound having arylsulfonium as a cation.

In the arylsulfonium compound, all of R _{201 to} R ₂₀₃ may be an aryl group, or a part of R _{201 to} R ₂₀₃ may be an aryl group, and the rest may be an alkyl group or a cycloalkyl group.

  Examples of the arylsulfonium compound include triarylsulfonium compounds, diarylalkylsulfonium compounds, aryldialkylsulfonium compounds, diarylcycloalkylsulfonium compounds, aryldicycloalkylsulfonium compounds, and the like.

  The aryl group of the arylsulfonium compound is preferably a phenyl group or a naphthyl group, and more preferably a phenyl group. When the arylsulfonium compound has two or more aryl groups, the two or more aryl groups may be the same or different.

  The alkyl group that the arylsulfonium compound has as necessary is preferably a linear or branched alkyl group having 1 to 15 carbon atoms, such as a methyl group, an ethyl group, a propyl group, an n-butyl group, sec- Examples thereof include a butyl group and a t-butyl group.

  The cycloalkyl group that the arylsulfonium compound has as necessary is preferably a cycloalkyl group having 3 to 15 carbon atoms, and examples thereof include a cyclopropyl group, a cyclobutyl group, and a cyclohexyl group.

The aryl group, alkyl group, and cycloalkyl group of R _{201 to} R ₂₀₃ are an alkyl group (for example, having 1 to 15 carbon atoms), a cycloalkyl group (for example, having 3 to 15 carbon atoms), an aryl group (for example, having 6 to 6 carbon atoms). 14), an alkoxy group (for example, having 1 to 15 carbon atoms), a halogen atom, a hydroxyl group, a phenylthio group or the like may be used as a substituent. Preferred substituents are linear or branched alkyl groups having 1 to 12 carbon atoms, cycloalkyl groups having 3 to 12 carbon atoms, and alkoxy groups having 1 to 12 carbon atoms, most preferably alkyl having 1 to 4 carbon atoms. Group, an alkoxy group having 1 to 4 carbon atoms. The substituent may be substituted with any one of the three R _{201 to} R ₂₀₃ , or may be substituted with all three. When R _{201 to} R ₂₀₃ are an aryl group, the substituent is preferably substituted at the p-position of the aryl group.

Examples of the non-nucleophilic anion as X ⁻ include a sulfonate anion, a carboxylate anion, a sulfonylimide anion, a bis (alkylsulfonyl) imide anion, and a tris (alkylsulfonyl) methyl anion.

  A non-nucleophilic anion is an anion having a remarkably low ability to cause a nucleophilic reaction, and is an anion capable of suppressing degradation with time due to an intramolecular nucleophilic reaction. This improves the temporal stability of the resist.

  Examples of the sulfonate anion include an aliphatic sulfonate anion, an aromatic sulfonate anion, and a camphor sulfonate anion.

  Examples of the carboxylate anion include an aliphatic carboxylate anion, an aromatic carboxylate anion, and an aralkylcarboxylate anion.

  Examples of the aliphatic group in the aliphatic sulfonate anion include, for example, an alkyl group having 1 to 30 carbon atoms, specifically, a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, an isobutyl group, sec- Butyl, pentyl, neopentyl, hexyl, heptyl, octyl, nonyl, decyl, undecyl, dodecyl, tridecyl, tetradecyl, pentadecyl, hexadecyl, heptadecyl, octadecyl, nonadecyl And an eicosyl group and a cycloalkyl group having 3 to 30 carbon atoms, specifically, a cyclopropyl group, a cyclopentyl group, a cyclohexyl group, an adamantyl group, a norbornyl group, a boronyl group, and the like.

  The aromatic group in the aromatic sulfonate anion is preferably an aryl group having 6 to 14 carbon atoms, such as a phenyl group, a tolyl group, and a naphthyl group.

  The alkyl group, cycloalkyl group, and aryl group in the aliphatic sulfonate anion and aromatic sulfonate anion may have a substituent.

  Examples of such substituents include nitro groups, halogen atoms (fluorine atoms, chlorine atoms, bromine atoms, iodine atoms), carboxyl groups, hydroxyl groups, amino groups, cyano groups, and alkoxy groups (preferably having 1 to 5 carbon atoms). ), A cycloalkyl group (preferably 3 to 15 carbon atoms), an aryl group (preferably 6 to 14 carbon atoms), an alkoxycarbonyl group (preferably 2 to 7 carbon atoms), an acyl group (preferably 2 to 12 carbon atoms). ), An alkoxycarbonyloxy group (preferably having 2 to 7 carbon atoms), an alkylthio group (preferably having 1 to 15 carbon atoms), and the like. About the aryl group and ring structure which each group has, an alkyl group (preferably C1-C15) can further be mentioned as a substituent.

  Examples of the aliphatic group in the aliphatic carboxylate anion include those similar to the aliphatic group in the aliphatic sulfonate anion.

  Examples of the aromatic group in the aromatic carboxylate anion include the same aromatic groups as in the aromatic sulfonate anion.

  The aralkyl group in the aralkyl carboxylate anion is preferably an aralkyl group having 6 to 12 carbon atoms, such as a benzyl group, a phenethyl group, a naphthylmethyl group, a naphthylethyl group, and a naphthylmethyl group.

The aliphatic group, aromatic group and aralkyl group in the aliphatic carboxylate anion, aromatic carboxylate anion and aralkylcarboxylate anion may have a substituent. Examples of the substituent include aliphatic sulfonic acid The same halogen atom, alkyl group, cycloalkyl group, alkoxy group, alkylthio group and the like as in the anion can be exemplified.

  Examples of the sulfonylimide anion include saccharin anion.

  The alkyl group in the bis (alkylsulfonyl) imide anion and tris (alkylsulfonyl) methyl anion is preferably an alkyl group having 1 to 5 carbon atoms, such as a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, An isobutyl group, a sec-butyl group, a pentyl group, a neopentyl group, and the like can be given. These alkyl groups may have a substituent, and examples of the substituent include a halogen atom, an alkyl group substituted with a halogen atom, an alkoxy group, an alkylthio group, and the like, which are substituted with a fluorine atom. Alkyl groups are preferred.

  Examples of other non-nucleophilic anions include fluorinated phosphorus, fluorinated boron, and fluorinated antimony.

Examples of the non-nucleophilic anion of X ⁻ include an aliphatic sulfonate anion in which the α-position of the sulfonic acid is substituted with a fluorine atom, an aromatic sulfonate anion substituted with a fluorine atom or a group having a fluorine atom, and an alkyl group. A bis (alkylsulfonyl) imide anion substituted with a fluorine atom and a tris (alkylsulfonyl) methide anion wherein an alkyl group is substituted with a fluorine atom are preferred. The non-nucleophilic anion is particularly preferably a perfluoroaliphatic sulfonate anion having 4 to 8 carbon atoms, an aromatic sulfonate anion having a fluorine atom, most preferably a nonafluorobutane sulfonate anion, a perfluorooctane sulfonate anion, It is a pentafluorobenzenesulfonic acid anion and 3,5-bis (trifluoromethyl) benzenesulfonic acid anion.

Next, the compound (Z1-2) will be described.
The compound (Z1-2) is a compound when R _{201 to} R ₂₀₃ in the general formula (ZI) each independently represents an organic group not containing an aromatic ring. Here, the aromatic ring includes an aromatic ring containing a hetero atom.

The organic group having no aromatic ring as R ₂₀₁ to R ₂₀₃ generally has 1 to 30 carbon atoms, preferably 1 to 20 carbon atoms.

R _{201 to} R ₂₀₃ are each independently preferably an alkyl group, a cycloalkyl group, an allyl group, or a vinyl group, more preferably a linear, branched, cyclic 2-oxoalkyl group, or an alkoxycarbonylmethyl group, most preferably Is a linear, branched 2-oxoalkyl group.

The alkyl group as R _{201 to} R ₂₀₃ may be either linear or branched, and is preferably a linear or branched alkyl group having 1 to 10 carbon atoms, such as a methyl group, an ethyl group, or a propyl group. Butyl group, pentyl group and the like. More preferable examples of the alkyl group include a 2-linear or branched oxoalkyl group and an alkoxycarbonylmethyl group.

The cycloalkyl group as R ₂₀₁ to R ₂₀₃ is preferably a cycloalkyl group having 3 to 10 carbon atoms, e.g., cyclopentyl, cyclohexyl group and a norbornyl group. More preferred examples of the cycloalkyl group include a 2-oxocycloalkyl group.

  The 2-oxoalkyl group may be linear, branched or cyclic, and preferably includes a group having> C = O at the 2-position of the above alkyl group or cycloalkyl group.

  The alkoxy group in the alkoxycarbonylmethyl group is preferably an alkyl group having 1 to 5 carbon atoms (methyl group, ethyl group, propyl group, butyl group, pentyl group).

R _{201 to} R ₂₀₃ may be further substituted with a halogen atom, an alkoxy group (for example, having 1 to 5 carbon atoms), a hydroxyl group, a cyano group, or a nitro group.

Two members out of R _{201 to} R ₂₀₃ may combine to form a ring structure, and the ring may contain an oxygen atom, a sulfur atom, an ester bond, an amide bond, or a carbonyl group. The two of the group formed by bonding of the R ₂₀₁ to R _203, there can be mentioned an alkylene group (e.g., butylene, pentylene).

  The compound (Z1-3) is a compound represented by the following general formula (Z1-3), and is a compound having a phenacylsulfonium salt structure.

R _{1c to} R _5c each independently represents a hydrogen atom, an alkyl group, a cycloalkyl group, an alkoxy group or a halogen atom.
R _6c and R _7c represent a hydrogen atom, an alkyl group, or a cycloalkyl group.
Rx and Ry each independently represents an alkyl group, a cycloalkyl group, an allyl group or a vinyl group.

Any two or more of R _{1c to} R _5c , and R _x and R _y may be bonded to each other to form a ring structure, and this ring structure includes an oxygen atom, a sulfur atom, an ester bond, and an amide bond. May be included.

Zc ⁻ represents a non-nucleophilic anion, and examples thereof include the same as the non-nucleophilic anion of X ^{− in} formula (ZI).

The alkyl group as R _{1c to} R _7c is preferably a linear or branched alkyl group having 1 to 20 carbon atoms, such as a methyl group, an ethyl group, a linear or branched propyl group, a linear or branched butyl group, A linear or branched pentyl group can be exemplified.

The cycloalkyl group as R _{1c to} R _7c is preferably a cycloalkyl group having 3 to 8 carbon atoms, and examples thereof include a cyclopentyl group and a cyclohexyl group.

The alkoxy group as R _{1c to} R _{5c may} be linear, branched or cyclic, for example, an alkoxy group having 1 to 10 carbon atoms, preferably a linear or branched alkoxy group having 1 to 5 carbon atoms. (For example, methoxy group, ethoxy group, linear or branched propoxy group, linear or branched butoxy group, linear or branched pentoxy group), C3-C8 cyclic alkoxy group (for example, cyclopentyloxy group, cyclohexyloxy group) ).

Preferably, any one of R _{1c to} R _5c is a linear or branched alkyl group, a cycloalkyl group, or a linear, branched or cyclic alkoxy group, and more preferably the sum of the carbon number of R _{1c to} R _5c is 2 ~ 15. Thereby, solvent solubility improves more and generation | occurrence | production of a particle is suppressed at the time of a preservation | save.

_Examples of the alkyl group and cycloalkyl group as R _x and R _y include the same alkyl groups and cycloalkyl groups as R _{1c to} R _{7c, such} as a 2-oxoalkyl group and a 2-oxocycloalkyl group. An alkoxycarbonylmethyl group is more preferable.

Examples of the 2-oxoalkyl group and 2-oxocycloalkyl group include a group having> C═O at the 2-position of the alkyl group or cycloalkyl group as R _{1c to} R _7c .

Examples of the alkoxy group in the alkoxycarbonylmethyl group include the same alkoxy groups as R _{1c to} R _5c .

Examples of the group formed by combining R _x and R _y include a butylene group and a pentylene group.

R _x and R _y are preferably an alkyl group having 4 or more carbon atoms, more preferably 6 or more, and still more preferably 8 or more.

In formula (ZII), (ZIII), R 204 ~R 207 each independently represents an aryl group, an alkyl group or a cycloalkyl group.

Phenyl group and a naphthyl group are preferred as the aryl group of R ₂₀₄ to R _207, more preferably a phenyl group.

The alkyl group as R ₂₀₄ to R ₂₀₇ is preferably a linear or branched alkyl group having 1 to 10 carbon atoms, for example, a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group).

The cycloalkyl group as R ₂₀₄ to R ₂₀₇ is preferably a cycloalkyl group having 3 to 10 carbon atoms, e.g., cyclopentyl, cyclohexyl group and a norbornyl group.

The R ₂₀₄ to R ₂₀₇ are substituents which may have, for example, an alkyl group (for example, 1 to 15 carbon atoms), a cycloalkyl group (for example, 3 to 15 carbon atoms), an aryl group (e.g., 6 carbon atoms 15), alkoxy groups (for example, having 1 to 15 carbon atoms), halogen atoms, hydroxyl groups, phenylthio groups and the like.

X ⁻ represents a non-nucleophilic anion, and examples thereof include the same non-nucleophilic anion as X ^{− in} formula (ZI).

  Preferred examples of the acid generator include compounds represented by the following general formulas (ZIV), (ZV), and (ZVI).

In general formulas (ZIV) to (ZVI), Ar ₃ and Ar ₄ each independently represents an aryl group.

R ₂₀₆ , R ₂₀₇ and R ₂₀₈ are an alkyl group, a cycloalkyl group or an aryl group, and these are the same as the alkyl group, cycloalkyl group or aryl group as R _{204 to} R ₂₀₇ .
A represents an alkylene group, an alkenylene group or an arylene group.

  Among the acid generators, compounds represented by the general formulas (ZI) to (ZIII) are more preferable.

  Among the compounds that generate an acid upon irradiation with actinic rays or radiation, examples of particularly preferable compounds are listed below.

An acid generator can be used individually by 1 type or in combination of 2 or more types.
The content of the acid generator in the resist composition for immersion exposure is preferably 0.1 to 20% by mass, more preferably 0.5 to 10% by mass, and still more preferably, based on the total solid content of the resist composition. Is 1-7 mass%.

(C) A dissolution inhibiting compound having a molecular weight of 3000 or less, which decomposes by the action of an acid and increases the solubility in an alkaline developer. The resist composition used in the immersion exposure of the present invention is decomposed by the action of an acid and becomes alkaline. It is preferable to contain a dissolution inhibiting compound having a molecular weight of 3000 or less (hereinafter also referred to as “dissolution inhibiting compound”) that increases the solubility in the developer.
The dissolution inhibiting compound contains an acid-decomposable group, such as a cholic acid derivative containing an acid-decomposable group described in Proceeding of SPIE, 2724,355 (1996), in order not to lower the permeability of 220 nm or less. Preferred are alicyclic or aliphatic compounds. Examples of the acid-decomposable group and alicyclic structure are the same as those described for the resin as the component (A).
The molecular weight of the dissolution inhibiting compound in the present invention is 3000 or less, preferably 300 to 3000, and more preferably 500 to 2500.

  The addition amount of the dissolution inhibiting compound is preferably 1 to 30% by mass and more preferably 2 to 20% by mass with respect to the total solid content of the resist composition for immersion exposure.

  Specific examples of the dissolution inhibiting compound are shown below, but are not limited thereto.

(D) Basic compound It is preferable that the resist composition used for the immersion exposure of the present invention further contains a basic compound. As the basic compound, for example, a nitrogen-containing basic compound, a basic ammonium salt, a basic sulfonium salt, a basic iodonium salt, or the like may be used as long as it does not deteriorate sublimation or resist performance.

  The basic compound is a component having an action of controlling a diffusion phenomenon in a resist film of an acid generated from an acid generator by exposure and suppressing an undesirable chemical reaction in a non-exposed region. By blending such a basic compound, the storage stability of the resist composition for immersion exposure that can control the diffusion phenomenon in the resist film of the acid generated from the acid generator by exposure is improved, and as a resist In addition, the resolution of the resist pattern can be further improved, and a change in the line width of the resist pattern due to fluctuations in the holding time (PED) from exposure to development processing can be suppressed, and a composition having excellent process stability can be obtained.

  Examples of the nitrogen-containing basic compound include primary, secondary and tertiary aliphatic amines, aromatic amines, heterocyclic amines, nitrogen-containing compounds having a carboxy group, and compounds having a sulfonyl group. Examples thereof include nitrogen compounds, nitrogen-containing compounds having a hydroxyl group, nitrogen-containing compounds having a hydroxyphenyl group, alcoholic nitrogen-containing compounds, amide derivatives, imide derivatives, and nitrogen-containing compounds having a cyano group.

  As aliphatic amines, methylamine, ethylamine, n-propylamine, isopropylamine, n-butylamine, isobutylamine, sec-butylamine, tert-butylamine, pentylamine, tert-amylamine, cyclopentylamine, hexylamine, cyclohexylamine, Heptylamine, octylamine, nonylamine, decylamine, dodecylamine, cetylamine, methylenediamine, ethylenediamine, tetraethylenepentamine, dimethylamine, diethylamine, di-n-propylamine, diisopropylamine, di-n-butylamine, diisobutylamine, di -Sec-butylamine, dipentylamine, dicyclopentylamine, dihexylamine, dicyclohexylamine, diheptylamine , Dioctylamine, dinonylamine, didecylamine, didodecylamine, dicetylamine, N, N-dimethylmethylenediamine, N, N-dimethylethylenediamine, N, N-dimethyltetraethylenepentamine, trimethylamine, triethylamine, tri-n-propylamine , Triisopropylamine, tri-n-butylamine, triisobutylamine, tri-sec-butylamine, tripentylamine, tricyclopentylamine, trihexylamine, tricyclohexylamine, triheptylamine, trioctylamine, trinonylamine, tri Decylamine, tridodecylamine, tricetylamine, N, N, N ′, N′-tetramethylmethylenediamine, N, N, N ′, N′-tetramethylethylenediamine, , N, N ', N'- tetramethyl-tetraethylenepentamine, dimethylethylamine, methylethylpropylamine, benzylamine, phenethylamine, benzyldimethylamine, and the like.

  Aromatic amines and heterocyclic amines include aniline derivatives such as aniline, N-methylaniline, N-ethylaniline, N-propylaniline, N, N-dimethylaniline, 2-methylaniline, 3-methylaniline, 4-methylaniline, ethylaniline, propylaniline, trimethylaniline, 2-nitroaniline, 3-nitroaniline, 4-nitroaniline, 2,4-dinitroaniline, 2,6-dinitroaniline, 3,5-dinitroaniline, N, N-dimethyltoluidine, etc.), diphenyl (p-tolyl) amine, methyldiphenylamine, triphenylamine, phenylenediamine, naphthylamine, diaminonaphthalene, pyrrole derivatives (eg pyrrole, 2H-pyrrole, 1-methylpyrrole, 2,4 -Dimethylpyro , 2,5-dimethylpyrrole, N-methylpyrrole, etc.), oxazole derivatives (eg oxazole, isoxazole etc.), thiazole derivatives (eg thiazole, isothiazole etc.), imidazole derivatives (eg imidazole, 4-methylimidazole, 4 -Methyl-2-phenylimidazole, etc.), pyrazole derivatives, furazane derivatives, pyrroline derivatives (eg pyrroline, 2-methyl-1-pyrroline etc.), pyrrolidine derivatives (eg pyrrolidine, N-methylpyrrolidine, pyrrolidinone, N-methylpyrrolidone etc.) ), Imidazoline derivatives, imidazolidine derivatives, pyridine derivatives (eg pyridine, methylpyridine, ethylpyridine, propylpyridine, butylpyridine, 4- (1-butylpentyl) pyridine, dimethylpyridine) Trimethylpyridine, triethylpyridine, phenylpyridine, 3-methyl-2-phenylpyridine, 4-tert-butylpyridine, diphenylpyridine, benzylpyridine, methoxypyridine, butoxypyridine, dimethoxypyridine, 1-methyl-2-pyridone, 4- Pyrrolidinopyridine, 1-methyl-4-phenylpyridine, 2- (1-ethylpropyl) pyridine, aminopyridine, dimethylaminopyridine, etc.), pyridazine derivatives, pyrimidine derivatives, pyrazine derivatives, pyrazoline derivatives, pyrazolidine derivatives, piperidine derivatives, Piperazine derivatives, morpholine derivatives, indole derivatives, isoindole derivatives, 1H-indazole derivatives, indoline derivatives, quinoline derivatives (eg quinoline, 3-quinolinecarbonitrile) Etc.), isoquinoline derivatives, cinnoline derivatives, quinazoline derivatives, quinoxaline derivatives, phthalazine derivatives, purine derivatives, pteridine derivatives, carbazole derivatives, phenanthridine derivatives, acridine derivatives, phenazine derivatives, 1,10-phenanthroline derivatives, adenine derivatives, adenosine derivatives Guanine derivatives, guanosine derivatives, uracil derivatives, uridine derivatives and the like.

  Examples of the nitrogen-containing compound having a carboxy group include aminobenzoic acid, indolecarboxylic acid, amino acid derivatives (for example, nicotinic acid, alanine, arginine, aspartic acid, glutamic acid, glycine, histidine, isoleucine, glycylleucine, leucine, methionine, phenylalanine. , Threonine, lysine, 3-aminopyrazine-2-carboxylic acid, methoxyalanine) and the like.

  Examples of the nitrogen-containing compound having a sulfonyl group include 3-pyridinesulfonic acid and pyridinium p-toluenesulfonate.

  Examples of the nitrogen-containing compound having a hydroxyl group include 2-hydroxypyridine, aminocresol, 2,4-quinolinediol, 3-indolemethanol hydrate, monoethanolamine, diethanolamine, triethanolamine, N-ethyldiethanolamine, N, N- Diethylethanolamine, triisopropanolamine, 2,2′-iminodiethanol, 2-aminoethanol, 3-amino-1-propanol, 4-amino-1-butanol, 4- (2-hydroxyethyl) morpholine, 2- ( 2-hydroxyethyl) pyridine, 1- (2-hydroxyethyl) piperazine, 1- [2- (2-hydroxyethoxy) ethyl] piperazine, piperidineethanol, 1- (2-hydroxyethyl) pyrrolidine, 1- (2- Hydroxyethyl ) -2-pyrrolidinone, 3-piperidino-1,2-propanediol, 3-pyrrolidino-1,2-propanediol, 8-hydroxyeurolidine, 3-quinuclidinol, 3-tropanol, 1-methyl-2 -Pyrrolidine ethanol, 1-aziridine ethanol, N- (2-hydroxyethyl) phthalimide, N- (2-hydroxyethyl) isonicotinamide and the like are exemplified.

  Examples of amide derivatives include formamide, N-methylformamide, N, N-dimethylformamide, acetamide, N-methylacetamide, N, N-dimethylacetamide, propionamide, benzamide and the like.

  Examples of the imide derivative include phthalimide, succinimide, maleimide and the like.

  Specific examples of nitrogen-containing compounds having a cyano group include 3- (diethylamino) propiononitrile, N, N-bis (2-hydroxyethyl) -3-aminopropiononitrile, N, N-bis (2- Acetoxyethyl) -3-aminopropiononitrile, N, N-bis (2-formyloxyethyl) -3-aminopropiononitrile, N, N-bis (2-methoxyethyl) -3-aminopropiononitrile, N, N-bis [2- (methoxymethoxy) ethyl] -3-aminopropiononitrile, methyl N- (2-cyanoethyl) -N- (2-methoxyethyl) -3-aminopropionate, N- (2 -Cyanoethyl) -N- (2-hydroxyethyl) -3-aminopropionic acid methyl, N- (2-acetoxyethyl) -N- (2-cyanoethyl) Methyl 3-aminopropionate, N- (2-cyanoethyl) -N-ethyl-3-aminopropiononitrile, N- (2-cyanoethyl) -N- (2-hydroxyethyl) -3-aminopropiononitrile, N- (2-acetoxyethyl) -N- (2-cyanoethyl) -3-aminopropiononitrile, N- (2-cyanoethyl) -N- (2-formyloxyethyl) -3-aminopropiononitrile, N -(2-cyanoethyl) -N- (2-methoxyethyl) -3-aminopropiononitrile, N (2-cyanoethyl) -N- [2- (methoxymethoxy) ethyl] -3-aminopropiononitrile, N -(2-cyanoethyl) -N- (3-hydroxy-1-propyl) -3-aminopropiononitrile, N- (3-acetoxy-1-propionitrile ) -N- (2-cyanoethyl) -3-aminopropiononitrile, N- (2-cyanoethyl) -N- (3-formyloxy-1-propyl) -3-aminopropiononitrile, N- (2- Cyanoethyl) -N-tetrahydrofurfuryl-3-aminopropiononitrile, N, N-bis (2-cyanoethyl) -3-aminopropiononitrile, diethylaminoacetonitrile, N, N-bis (2-hydroxyethyl) aminoacetonitrile N, N-bis (2-acetoxyethyl) aminoacetonitrile, N, N-bis (2-formyloxyethyl) aminoacetonitrile, N, N-bis (2-methoxyethyl) aminoacetonitrile, N, N-bis [ 2- (methoxymethoxy) ethyl] aminoacetonitrile, N-cyanomethyl-N- (2- Methoxyethyl) -3-aminopropionate methyl, N-cyanomethyl-N- (2-hydroxyethyl) -3-aminopropionate methyl, N- (2-acetoxyethyl) -N-cyanomethyl-3-aminopropionate methyl N-cyanomethyl-N- (2-hydroxyethyl) aminoacetonitrile, N- (2-acetoxyethyl) -N- (cyanomethyl) aminoacetonitrile, N-cyanomethyl-N- (2-formyloxyethyl) aminoacetonitrile, N -Cyanomethyl-N- (2-methoxyethyl) aminoacetonitrile, N-cyanomethyl-N- [2- (methoxymethoxy) ethyl] aminoacetonitrile, N- (cyanomethyl) -N- (3-hydroxy-1-propyl) amino Acetonitrile, N- (3-acetoxy-1- (Lopyl) -N- (cyanomethyl) aminoacetonitrile, N-cyanomethyl-N- (3-formyloxy-1-propyl) aminoacetonitrile, N, N-bis (cyanomethyl) aminoacetonitrile, 1-pyrrolidinepropiononitrile, 1- Piperidine propiononitrile, 4-morpholine propiononitrile, 1-pyrrolidine acetonitrile, 1-piperidine acetonitrile, 4-morpholine acetonitrile, cyanomethyl 3-diethylaminopropionate, N, N-bis (2-hydroxyethyl) -3-aminopropion Cyanomethyl acid, cyanomethyl N, N-bis (2-acetoxyethyl) -3-aminopropionate, cyanomethyl N, N-bis (2-formyloxyethyl) -3-aminopropionate, N, N-bis (2- Me Xylethyl) -3-aminopropionate cyanomethyl, N, N-bis [2- (methoxymethoxy) ethyl] -3-aminopropionate cyanomethyl, 3-diethylaminopropionic acid (2-cyanoethyl), N, N-bis (2 -Hydroxyethyl) -3-aminopropionic acid (2-cyanoethyl), N, N-bis (2-acetoxyethyl) -3-aminopropionic acid (2-cyanoethyl), N, N-bis (2-formyloxyethyl) ) -3-Aminopropionic acid (2-cyanoethyl), N, N-bis (2-methoxyethyl) -3-aminopropionic acid (2-cyanoethyl), N, N-bis [2- (methoxymethoxy) ethyl] -3-aminopropionic acid (2-cyanoethyl), cyanomethyl 1-pyrrolidinepropionate, 1-piperidine pro Examples include cyanomethyl pionate, cyanomethyl 4-morpholine propionate, 1-pyrrolidinepropionic acid (2-cyanoethyl), 1-piperidinepropionic acid (2-cyanoethyl), 4-morpholine propionic acid (2-cyanoethyl).

  As the nitrogen-containing basic compound, 1,5-diazabicyclo [4.3.0] -5-nonene, 1,8-diazabicyclo [5.4.0] -7-undecene, 1,4-diazabicyclo [ 2.2.2] Octane, 4-dimethylaminopyridine, 1-naphthylamine, piperidines, hexamethylenetetramine, imidazoles, hydroxypyridines, pyridines, anilines, hydroxyalkylanilines, 4,4′-diaminodiphenyl ether , Pyridinium p-toluenesulfonate, 2,4,6-trimethylpyridinium p-toluenesulfonate, tetramethylammonium p-toluenesulfonate, tetrabutylammonium lactate, triethylamine, tributylamine, tripentylamine, tri-n-octylami , Tri-i-octylamine, tris (ethylhexyl) amine, tridecylamine, tridodecylamine, tri-n-propylamine, tri-n-butylamine, tri-n-pentylamine, tri-n-hexylamine, Tri-n-heptylamine, tri-n-octylamine, tri-n-nonylamine, tri-n-decylamine, cyclohexyldimethylamine, methyldicyclohexylamine, ethylenediamine, N, N, N ′, N′-tetramethylethylenediamine, Tetramethylenediamine, hexamethylenediamine, 4,4'-diaminodiphenylmethane, 4,4'-diaminodiphenyl ether, 4,4'-diaminobenzophenone, 4,4'-diaminodiphenylamine, 2,2-bis (4-aminophenyl) ) Propane, 2- (3- Aminophenyl) -2- (4-aminophenyl) propane, 2- (4-aminophenyl) -2- (3-hydroxyphenyl) propane, 2- (4-aminophenyl) -2- (4-hydroxyphenyl) Propane, 1,4-bis [1- (4-aminophenyl) -1-methylethyl] benzene, 1,3-bis [1- (4-aminophenyl) -1-methylethyl] benzene, bis (2- Tri (cyclo) alkylamines such as dimethylaminoethyl) ether, bis (2-diethylaminoethyl) ether, N, N, N ′, N′-tetrakis (2-hydroxypropyl) ethylenediamine, tricyclohexylamine, aniline, N -Methylaniline, N, N-dimethylaniline, 2-methylaniline, 3-methylaniline, 4-methylaniline, 4-ni Roaniline, diphenylamine, triphenylamine, naphthylamine, aromatic amines such as 2,6-diisopropylaniline, polyethyleneimine, polyallylamine, 2-dimethylaminoethylacrylamide polymer, Nt-butoxycarbonyldi-n-octyl Amine, Nt-butoxycarbonyldi-n-nonylamine, Nt-butoxycarbonyldi-n-decylamine, Nt-butoxycarbonyldicyclohexylamine, Nt-butoxycarbonyl-1-adamantylamine, Nt -Butoxycarbonyl-N-methyl-1-adamantylamine, N, N-di-t-butoxycarbonyl-1-adamantylamine, N, N-di-t-butoxycarbonyl-N-methyl-1-adamantylamine, N -T-Butoxyca Bonyl-4,4′-diaminodiphenylmethane, N, N′-di-t-butoxycarbonylhexamethylenediamine, N, N, N′N′-tetra-t-butoxycarbonylhexamethylenediamine, N, N′-di -T-butoxycarbonyl-1,7-diaminoheptane, N, N'-di-t-butoxycarbonyl-1,8-diaminooctane, N, N'-di-t-butoxycarbonyl-1,9-diaminononane, N, N′-di-t-butoxycarbonyl-1,10-diaminodecane, N, N′-di-t-butoxycarbonyl-1,12-diaminododecane, N, N′-di-t-butoxycarbonyl- 4,4′-diaminodiphenylmethane, Nt-butoxycarbonylbenzimidazole, Nt-butoxycarbonyl-2-methylbenzimidazole, Nt Butoxycarbonyl-2-phenylbenzimidazole, formamide, N-methylformamide, N, N-dimethylformamide, acetamide, N-methylacetamide, N, N-dimethylacetamide, propionamide, benzamide, pyrrolidone, N-methylpyrrolidone, urea Methylurea, 1,1-dimethylurea, 1,3-dimethylurea, 1,1,3,3-tetramethylurea, 1,3-diphenylurea, tri-n-butylthiourea, imidazole, 4-methylimidazole, Imidazoles such as 4-methyl-2-phenylimidazole, benzimidazole, 2-phenylbenzimidazole, pyridine, 2-methylpyridine, 4-methylpyridine, 2-ethylpyridine, 4-ethylpyridine, 2-phenylpyridine , 4-phenylpyridine, 2-methyl-4-phenylpyridine, nicotine, nicotinic acid, nicotinamide, quinoline, 4-hydroxyquinoline, 8-oxyquinoline, acridine and other pyridines, piperazine, 1- (2- Piperazines such as hydroxyethyl) piperazine, pyrazine, pyrazole, pyridazine, quinosaline, purine, pyrrolidine, piperidine, 3-piperidino-1,2-propanediol, morpholine, 4-methylmorpholine, 1,4-dimethylpiperazine, etc. be able to.

  Among these, 1,5-diazabicyclo [4.3.0] -5-nonene, 1,8-diazabicyclo [5.4.0] -7-undecene, 1,4-diazabicyclo [2.2.2] Octane, 4-dimethylaminopyridine, 1-naphthylamine, piperidine, 4-hydroxypiperidine, 2,2,6,6-tetramethyl-4-hydroxypiperidine, hexamethylenetetramine, imidazoles, hydroxypyridines, pyridines, 4 , 4'-diaminodiphenyl ether, triethylamine, tributylamine, tripentylamine, tri-n-octylamine, tris (ethylhexyl) amine, tridodecylamine, N, N-di-hydroxyethylaniline, N-hydroxyethyl-N- Nitrogen-containing basic compounds such as ethylaniline are particularly preferred. Yes.

The resist composition used in the immersion exposure of the present invention can further use a basic ammonium salt as the basic compound. Specific examples of the basic ammonium salt include the following compounds, but are not limited thereto.
Specifically, ammonium hydroxide, ammonium triflate, ammonium pentaflate, ammonium heptaflate, ammonium nonaflate, ammonium undecaflate, ammonium tridecaflate, ammonium pentadecaflate, ammonium methylcarboxylate, ammonium ethylcarboxylate, Ammonium propyl carboxylate, ammonium butyl carboxylate, ammonium heptyl carboxylate, ammonium hexyl carboxylate, ammonium octyl carboxylate, ammonium nonyl carboxylate, ammonium decyl carboxylate, ammonium undecyl carboxylate, ammonium dodecadecyl carboxylate, ammonium salt Decyl carboxylate, ammonium tetradecyl carboxylate, ammonium pentadecyl carboxylate, ammonium hexadecyl carboxylate, ammonium heptadecyl carboxylate, ammonium octadecyl carboxylate and the like.

Specific examples of ammonium hydroxide include tetramethylammonium hydroxide, tetraethylammonium hydroxide, tetrapropylammonium hydroxide, tetrabutylammonium hydroxide, tetrapentylammonium hydroxide, tetrahexylammonium hydroxide, and tetraheptyl. Ammonium hydroxide, methyltrioctylammonium hydroxide, tetraoctylammonium hydroxide, didecyldimethylammonium hydroxide, tetrakisdecylammonium hydroxide, dodecyltrimethylammonium hydroxide, dodecylethyldimethylammonium hydroxide, didodecyldimethylammonium hydroxide, Tridodecylmethylammonium hydro Side, myristylmethylammonium hydroxide, dimethylditetradecylammonium hydroxide, hexadecyltrimethylammonium hydroxide, octadecyltrimethylammonium hydroxide, dimethyldioctadecylammonium hydroxide, tetraoctadecylammonium hydroxide, diallyldimethylammonium hydroxide, (2 -Chloroethyl) -trimethylammonium hydroxide, (2-bromoethyl) trimethylammonium hydroxide, (3-bromopropyl) -trimethylammonium hydroxide, (3-bromopropyl) triethylammonium hydroxide, glycidyltrimethylammonium hydroxide, choline hydroxy (R)-(+)-(3-chloro-2-hydro Cypropyl) trimethylammonium hydroxide, (S)-(−)-(3-chloro-2-hydroxypropyl) -trimethylammonium hydroxide, (3-chloro-2-hydroxypropyl) -trimethylammonium hydroxide, (2- Aminoethyl) -trimethylammonium hydroxide, hexamethonium hydroxide, decamethonium hydroxide, 1-azoniapropellan hydroxide, petronium hydroxide, 2-chloro-1,3-dimethyl-2-imidazolinium hydroxy And 3-ethyl-2-methyl-2-thiazolinium hydroxide.

The basic compound can be used alone or in combination of two or more, and it is more preferable to use two or more.
The amount of the basic compound used is generally 0.001 to 10% by mass, preferably 0.01 to 5% by mass, based on the solid content of the resist composition used for immersion exposure as a total amount.

(E) Surfactant The resist composition used in the immersion exposure of the present invention preferably further contains (E) a surfactant, and is a fluorine-based and / or silicon-based surfactant (fluorine-based surfactant). , A silicon-based surfactant, a surfactant having both a fluorine atom and a silicon atom), or two or more thereof.

When the resist composition used for the immersion exposure of the present invention contains the surfactant (E), adhesion and development with good sensitivity and resolution when using an exposure light source of 250 nm or less, particularly 220 nm or less. A resist pattern with few defects can be provided.
Examples of the fluorine-based and / or silicon-based surfactant include, for example, JP-A No. 62-36663, JP-A No. 61-226746, JP-A No. 61-226745, JP-A No. 62-170950, JP 63-34540 A, JP 7-230165 A, JP 8-62834 A, JP 9-54432 A, JP 9-5988 A, JP 2002-277862 A, US Patent Nos. 5,405,720, 5,360,692, 5,529,881, 5,296,330, 5,436,098, 5,576,143, 5,294,511, 5,824,451 Surfactant can be mentioned, The following commercially available surfactant can also be used as it is.
Examples of commercially available surfactants that can be used include EFTOP EF301 and EF303 (manufactured by Shin-Akita Kasei Co., Ltd.), Florard FC430 and 431 (manufactured by Sumitomo 3M Co., Ltd.), MegaFuck F171, F173, F176, F189, and R08. (Dainippon Ink Chemical Co., Ltd.), Surflon S-382, SC101, 102, 103, 104, 105, 106 (Asahi Glass Co., Ltd.), Troisol S-366 (Troy Chemical Co., Ltd.), etc. Fluorine type surfactant or silicon type surfactant can be mentioned. Polysiloxane polymer KP-341 (manufactured by Shin-Etsu Chemical Co., Ltd.) can also be used as a silicon-based surfactant.

In addition to the known surfactants described above, the surfactant is derived from a fluoroaliphatic compound produced by a telomerization method (also called telomer method) or an oligomerization method (also called oligomer method). A surfactant using a polymer having a fluoroaliphatic group can be used. The fluoroaliphatic compound can be synthesized by the method described in JP-A-2002-90991.
As the polymer having a fluoroaliphatic group, a copolymer of a monomer having a fluoroaliphatic group and (poly (oxyalkylene)) acrylate and / or (poly (oxyalkylene)) methacrylate is preferable and distributed irregularly. Or may be block copolymerized. Examples of the poly (oxyalkylene) group include a poly (oxyethylene) group, a poly (oxypropylene) group, a poly (oxybutylene) group, and the like, and a poly (oxyethylene, oxypropylene, and oxyethylene group). A unit having different chain lengths in the same chain length, such as a block link) or poly (block link of oxyethylene and oxypropylene) may be used. Furthermore, a copolymer of a monomer having a fluoroaliphatic group and (poly (oxyalkylene)) acrylate (or methacrylate) is not only a binary copolymer but also a monomer having two or more different fluoroaliphatic groups, Further, it may be a ternary or higher copolymer obtained by simultaneously copolymerizing two or more different (poly (oxyalkylene)) acrylates (or methacrylates).

Examples of commercially available surfactants include Megafac F178, F-470, F-473, F-475, F-476, and F-472 (Dainippon Ink Chemical Co., Ltd.). Further, a copolymer of an acrylate (or methacrylate) having a C ₆ F ₁₃ group and (poly (oxyalkylene)) acrylate (or methacrylate), an acrylate (or methacrylate) having a C ₆ F ₁₃ group and (poly (oxy) (Ethylene)) acrylate (or methacrylate) and (poly (oxypropylene)) acrylate (or methacrylate) copolymer, acrylate (or methacrylate) and (poly (oxyalkylene)) acrylate having C ₈ F ₁₇ groups (or Copolymer of acrylate (or methacrylate), (poly (oxyethylene)) acrylate (or methacrylate), and (poly (oxypropylene)) acrylate (or methacrylate) having a C ₈ F ₁₇ group List union It can be.

  In the present invention, other surfactants other than fluorine-based and / or silicon-based surfactants can also be used. Specifically, polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, polyoxyethylene cetyl ether, polyoxyethylene alkyl ethers such as polyoxyethylene oleyl ether, polyoxyethylene octylphenol ether, polyoxyethylene nonylphenol ether, etc. Sorbitans such as polyoxyethylene alkyl allyl ethers, polyoxyethylene / polyoxypropylene block copolymers, sorbitan monolaurate, sorbitan monopalmitate, sorbitan monostearate, sorbitan monooleate, sorbitan trioleate, sorbitan tristearate Fatty acid esters, polyoxyethylene sorbitan monolaurate, polyoxyethylene sorbitan monopal Te - DOO, polyoxyethylene sorbitan monostearate, polyoxyethylene sorbitan trioleate, may be mentioned polyoxyethylene sorbitan tristearate nonionic surfactants of polyoxyethylene sorbitan fatty acid esters such as such.

  These surfactants may be used alone or in several combinations.

  (E) The amount of the surfactant used is preferably 0.0001 to 2% by mass, more preferably 0.001 to 1% by mass, based on the total amount of the resist composition for immersion exposure (excluding the solvent). .

(F) Organic solvent The resist composition used in the immersion exposure of the present invention is used by dissolving the above components in a predetermined organic solvent.
Examples of the organic solvent that can be used include ethylene dichloride, cyclohexanone, cyclopentanone, 2-heptanone, γ-butyrolactone, methyl ethyl ketone, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, 2-methoxyethyl acetate, ethylene glycol monoethyl. Ether acetate, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, toluene, ethyl acetate, methyl lactate, ethyl lactate, methyl methoxypropionate, ethyl ethoxypropionate, methyl pyruvate, ethyl pyruvate, propyl pyruvate, N, N -Dimethylformamide, dimethylsulfoxide, N-methylpyrrolidone, methoxybutanol, tetrahydrofuran, etc. It can be mentioned.

In this invention, you may use the mixed solvent which mixed the solvent which has a hydroxyl group in a structure, and the solvent which does not have a hydroxyl group as an organic solvent.
Examples of the solvent having a hydroxyl group include ethylene glycol, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, propylene glycol, propylene glycol monomethyl ether, propylene glycol monoethyl ether, ethyl lactate, and the like. Propylene glycol monomethyl ether and ethyl lactate are preferred.
Examples of the solvent having no hydroxyl group include propylene glycol monomethyl ether acetate, ethyl ethoxypropionate, 2-heptanone, γ-butyrolactone, cyclohexanone, butyl acetate, N-methylpyrrolidone, N, N-dimethylacetamide, dimethyl sulfoxide. Among these, propylene glycol monomethyl ether acetate, ethyl ethoxypropionate, 2-heptanone, γ-butyrolactone, cyclohexanone, and butyl acetate are preferable, propylene glycol monomethyl ether acetate, ethyl ethoxypropionate 2-heptanone is more preferable.
The mixing ratio (weight) of the solvent having a hydroxyl group and the solvent having no hydroxyl group is preferably 1/99 to 99/1, more preferably 10/90 to 90/10, and still more preferably 20/80 to 60. / 40. A mixed solvent containing 50% by mass or more of a solvent having no hydroxyl group is particularly preferable from the viewpoint of coating uniformity.

(G) Alkali-soluble resin The resist composition used in the immersion exposure of the present invention can further contain a resin that is soluble in an alkaline developer, thereby improving the sensitivity.
In the present invention, a novolak resin having a molecular weight of about 1000 to 20000 and a polyhydroxystyrene derivative having a molecular weight of about 3000 to 50000 can be used as such a resin, since these have a large absorption with respect to light of 250 nm or less. It is preferable to use a partly hydrogenated amount or 30% by mass or less of the total resin amount.
A resin having a carboxyl group as an alkali-soluble group can also be used. The resin having a carboxyl group preferably has a monocyclic or polycyclic alicyclic hydrocarbon group in order to improve dry etching resistance. Specifically, a methacrylic acid ester and (meth) acrylic acid copolymer having an alicyclic hydrocarbon structure that does not exhibit acid decomposability, or a (meth) acrylic acid ester having an alicyclic hydrocarbon group having a carboxyl group at the terminal And the like.
The addition amount of such an alkali-soluble resin is usually 30% by mass or less based on the total amount of the resin including the acid-decomposable resin.

(H) Carboxylic acid onium salt The resist composition used in the immersion exposure of the present invention may contain a carboxylic acid onium salt.
Examples of carboxylic acid onium salts in the present invention include carboxylic acid sulfonium salts, carboxylic acid iodonium salts, and carboxylic acid ammonium salts. In particular, the (H) carboxylic acid onium salt is preferably an iodonium salt or a sulfonium salt. Furthermore, in the carboxylic acid onium salt of the present invention, it is preferable that the carboxylate residue does not contain an aromatic group or a carbon-carbon double bond. As a particularly preferable anion moiety, a linear, branched, monocyclic or polycyclic alkylcarboxylic acid anion having 1 to 30 carbon atoms is preferable. More preferably, an anion of a carboxylic acid in which some or all of these alkyl groups are fluorine-substituted is preferable. The alkyl chain may contain an oxygen atom. This ensures transparency with respect to light of 220 nm or less, improves sensitivity and resolution, and improves density dependency and exposure margin.

  Fluoro-substituted carboxylic acid anions include fluoroacetic acid, difluoroacetic acid, trifluoroacetic acid, pentafluoropropionic acid, heptafluorobutyric acid, nonafluoropentanoic acid, perfluorododecanoic acid, perfluorotridecanoic acid, perfluorocyclohexanecarboxylic acid, 2 , 2-bistrifluoromethylpropionic acid anion and the like.

  These carboxylic acid onium salts can be synthesized by reacting sulfonium hydroxide, iodonium hydroxide, ammonium hydroxide and carboxylic acid with silver oxide in a suitable solvent.

  The content of the carboxylic acid onium salt in the composition is suitably from 0.1 to 20% by weight, preferably from 0.5 to 10% by weight, more preferably from 1 to 7% by weight, based on the total solid content of the composition. %.

Other Additives The resist composition used in the immersion exposure of the present invention may further include a dye, a plasticizer, a photosensitizer, and a compound that promotes solubility in a developer (for example, a molecular weight of 1000 or less) as necessary. A phenol compound, an alicyclic compound having a carboxyl group, or an aliphatic compound).

Such phenolic compounds having a molecular weight of 1000 or less can be obtained by referring to, for example, the methods described in JP-A-4-1222938, JP-A-2-28531, US Pat. No. 4,916,210, European Patent 219294, etc. It can be easily synthesized by those skilled in the art.
Specific examples of alicyclic or aliphatic compounds having a carboxyl group include carboxylic acid derivatives having a steroid structure such as cholic acid, deoxycholic acid, lithocholic acid, adamantane carboxylic acid derivatives, adamantane dicarboxylic acid, cyclohexane carboxylic acid, cyclohexane Examples thereof include, but are not limited to, dicarboxylic acids.

(how to use)
The resist composition used in the immersion exposure of the present invention is used by dissolving the above components in a predetermined organic solvent, preferably the mixed solvent, and applying the solution on a predetermined support as follows.
That is, the resist composition for immersion exposure is applied to a substrate (eg, silicon / silicon dioxide coating) used for the manufacture of precision integrated circuit elements by an appropriate coating method such as a spinner or a coater, with an arbitrary thickness (usually 50 to 500 nm).
After the application, the resist applied by spin or baking is dried and a resist film is formed. Then, exposure is performed (immersion exposure) through immersion water through a mask for pattern formation. For example, the exposure is performed in a state where the space between the resist film and the optical lens is filled with the immersion liquid. Although an exposure amount can be set suitably, it is 1-100 mJ / cm < ² > normally. After exposure, preferably spin or / and bake, develop and rinse to obtain a good pattern. The baking temperature is usually 30 to 300 ° C. From the above-mentioned PED point, it is better that the time from the exposure to the baking process is short.
Here, the exposure light is far ultraviolet rays having a wavelength of preferably 250 nm or less, more preferably 220 nm or less. Specific examples include KrF excimer laser (248 nm), ArF excimer laser (193 nm), F ₂ excimer laser (157 nm), X-rays, and the like.
Note that the change in performance observed when the resist is applied to immersion exposure is considered to be derived from the contact of the resist surface with the immersion liquid.

In order to prevent the resist film from coming into direct contact with the immersion liquid between the resist film made of the resist used in the immersion exposure of the present invention and the immersion liquid, an immersion liquid hardly soluble film (hereinafter referred to as “top coat”). May also be provided. The necessary functions for the top coat are suitability for application to the upper layer of the resist, radiation, especially transparency to 193 nm, and poor immersion liquid solubility. It is preferable that the top coat is not mixed with the resist and can be uniformly applied to the resist upper layer.
From the viewpoint of 193 nm transparency, the topcoat is preferably a polymer that does not contain an aromatic, and specifically, a hydrocarbon polymer, an acrylate polymer, a polymethacrylic acid, a polyacrylic acid, a polyvinyl ether, a silicon-containing polymer, And fluorine-containing polymers.
When peeling the top coat, a developer may be used, or a separate release agent may be used. As the release agent, a solvent having a small penetration into the resist is preferable. It is preferable that the peeling process can be performed with an alkali developer in that the peeling process can be performed simultaneously with the resist development process. From the viewpoint of peeling with an alkaline developer, the topcoat is preferably acidic, but may be neutral or alkaline from the viewpoint of non-intermixability with the resist.
The resolution is improved when there is no difference in refractive index between the topcoat and the immersion liquid. When the exposure light source is an ArF excimer laser (wavelength: 193 nm), it is preferable to use water as the immersion liquid, so that the top coat for ArF immersion exposure is close to the refractive index of water (1.44). Is preferred. A thin film is more preferable from the viewpoint of transparency and refractive index.

In the development process, a developer is used as follows. Examples of the developer for the resist composition for immersion exposure include inorganic alkalis such as sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate, sodium metasilicate, and aqueous ammonia, ethylamine, and n-propylamine. Secondary amines such as amines, diethylamine and di-n-butylamine, tertiary amines such as triethylamine and methyldiethylamine, alcohol amines such as dimethylethanolamine and triethanolamine, tetramethylammonium hydroxide, tetraethylammonium hydroxy Alkaline aqueous solutions such as quaternary ammonium salts such as pyrrole and cyclic amines such as pyrrole and pihelidine can be used.
Furthermore, alcohols and surfactants can be added in appropriate amounts to the alkaline aqueous solution.
As the rinsing liquid, pure water can be used, and an appropriate amount of a surfactant can be added.
The alkali concentration of the alkali developer is usually from 0.1 to 20% by mass.
The pH of the alkali developer is usually from 10.0 to 15.0.

  Further, after the development process or the rinsing process, a process of removing the developer or the rinsing liquid adhering to the pattern with a supercritical fluid can be performed.

  EXAMPLES Hereinafter, although an Example demonstrates this invention still in detail, the content of this invention is not limited by this.

1. Preparation of ultrapure water for immersion exposure Primary water obtained by distilling tap water is circulated for 20 minutes in Milli-Q Jr, an ion-exchange resin type ultrapure water production system manufactured by Nihon Millipore for deionization treatment (Metal-containing concentration reduction treatment) was performed to obtain pure water 1. Similarly, distilled water was circulated through Milli-QJr for 120 minutes to obtain pure water 2 that was sufficiently deionized. Further, the dissolved oxygen was removed by suction of pure water 1 and 2 with a vacuum pump to obtain pure water 3 and 4 respectively. Furthermore, pure water 5 obtained by adding 100 ppm of methyl alcohol to the obtained pure water 4 was prepared. In addition, water (comparative water 1) obtained by simply distilling tap water for comparative experiments and water (comparative water 2) in which comparative water 1 was circulated for 10 seconds in Milli-QJr manufactured by Millipore Japan were prepared. . For the obtained pure water 1 to 4 and distilled water for comparative experiments, the metal impurity concentration was measured using a polarized Zeeman atomic absorption spectrophotometer (manufactured by Hitachi, Z-9000), and the dissolved oxygen meter (manufactured by Horiba, OM-51). ) And the number of fine particles having a particle diameter of 0.2 μm or more in water were measured using a particle counter (manufactured by Rion Co., Ltd.). The measurement results are shown in Table 1 below.

2. Synthesis of Resin (1) for Resist Composition 2-Butyl-2-adamantyl methacrylate and mevalonic lactone methacrylate were charged at a ratio of 45/55 and dissolved in tetrahydrofuran to prepare 100 mL of a 20% solid content solution. To this solution was added 2 mol% of Wako Pure Chemicals V-65 and 4 mol% of mercaptoethanol as a polymerization initiator, and this was added dropwise to 10 mL of tetrahydrofuran heated to 60 ° C. over 2 hours in a nitrogen atmosphere. After completion of dropping, the reaction solution was heated and stirred for 6 hours. After completion of the reaction, the reaction solution was cooled to room temperature, and crystallized and precipitated white powder was recovered in 3 L of methanol. The polymer composition ratio determined from C ¹³ -NMR was 46/54. Moreover, the weight average molecular weight of standard polystyrene conversion calculated | required by GPC measurement was 9800, and dispersion degree was 1.91. The following synthesis was performed in the same manner.

Synthesis of Resins (2) to (4) Similar to the synthesis of Resin (1) above, (4) is synthesized from Resin (2) having the following structure and having the molar ratio and weight average molecular weight shown in Table 1 below. did.

Resist compositions 1-22 and Comparative Examples 1-4
<Registration adjustment>

Examples 1-21 and Comparative Examples 1-4
<Resist preparation>
The components shown in Table 1 below were dissolved in a solvent to prepare a solution having a solid content concentration of 6% by mass, and this was filtered through a 0.1 μm polyethylene filter to prepare a positive resist composition for immersion exposure. The prepared positive resist composition for immersion exposure was evaluated by the following method, and the results are shown in Table 3.

  Hereinafter, the abbreviations in each table are as follows.

N-1, N, N-dibutylaniline N-2; N, N-dipropylaniline N-3; N, N-dihydroxyethylaniline N-4: 2,4,5-triphenylimidazole N-5; 2 , 6-Diisopropylaniline N-6; Hydroxyantipyrine

W-1; Megafac F176 (Dainippon Ink Chemical Co., Ltd.) (Fluorine)
W-2; Mega W-2; Fuck R08 (Dainippon Ink Chemical Co., Ltd.) (fluorine and silicon)
W-3; Polysiloxane polymer KP-341 (manufactured by Shin-Etsu Chemical Co., Ltd.) (silicon-based) W-4; Troisol S-366 (manufactured by Troy Chemical Co., Ltd.)

SL-1: cyclopentanone SL-2: cyclohexanone SL-3: 2-methylcyclohexanone SL-4; propylene glycol monomethyl ether acetate SL-5: ethyl lactate SL-6: propylene glycol monomethyl ether SL-7: 2-heptanone SL-8: γ-butyrolactone SL-9: Propylene carbonate

I-1; t-butyl lithocholic acid I-2; t-butyl adamantanecarboxylate

[Surface poorly soluble layer / pattern collapse evaluation]
An organic antireflection film ARC29A (Nissan Chemical Co., Ltd.) was applied on a silicon wafer and baked at 205 ° C. for 60 seconds to form a 78 nm antireflection film. The resist composition for immersion exposure prepared thereon was applied, and baked at 115 ° C. for 60 seconds to form a 150 nm resist film. The wafer thus obtained was subjected to two-beam interference exposure (wet exposure) using the prism 8 forming a 90 nm line and space pattern with the apparatus shown in FIG. 1 using water as the immersion liquid. The laser wavelength was 193 nm. After heating at 115 ° C. for 60 seconds, development was performed with an aqueous tetramethylammonium hydroxide solution (2.38 mass%) for 60 seconds, rinsing with pure water, and spin drying to obtain a resist pattern.

The obtained pattern was observed with a scanning electron microscope (S-9260, manufactured by Hitachi), and evaluation was made with ○ indicating that it was not collapsed, Δ being partially collapsed, and × being completely collapsed. . Regarding the evaluation of the poorly surface-solubilized layer, the surface of the resist pattern exposed portion was not observed at the time of SEM observation, and a 90 nm line-and-space pattern was clearly formed. The case where the surface hardly soluble layer was observed over the entire pattern was indicated as x.
In the apparatus shown in FIG. 1, 1 is a laser, 2 is an aperture, 3 is a shutter, 4, 5 and 6 are reflection mirrors, 7 is a condenser lens, 8 is a prism, 9 is an immersion liquid, 10 Denotes a wafer provided with an antireflection film and a resist film, and 11 denotes a wafer stage.
[Sensitivity fluctuation rate evaluation]
An antireflection film (ARC25, manufactured by Brewer Science Co., Ltd.) was uniformly applied on the silicon substrate by a spin coater at 600 angstroms and dried at 190 ° C. for 240 seconds. Next, each positive resist solution was applied by a spin coater, and the wafer was dried by heating at 115 ° C. for 60 seconds to form a 0.25 μm resist film. The sensitivity by 193 nm exposure was evaluated for this resist film using a 193 nm laser exposure / dissolution behavior analyzer VUVES-4500 (manufactured by RISOTEC Japan) (dry sensitivity). Next, after a resist film was formed on a silicon substrate by the same method, sensitivity by 193 nm exposure was evaluated using a liquid immersion exposure / dissolution behavior analyzer MODEL IMES-5500 (manufactured by RISOTEC JAPAN) (wet sensitivity).
The sensitivity here means that the wafer after exposure is heated and dried at 120 ° C. for 90 seconds, then developed using a 2.38 mass% tetramethylammonium hydroxide aqueous solution at 23 ° C. for 30 seconds, and pure water for 30 seconds. When the film thickness is measured after rinsing and drying, it indicates the minimum exposure amount at which the film thickness becomes zero.
The rate of change in sensitivity was measured by the following formula, and used as an index of compatibility (compatibility) of dry exposure / wet exposure.
Sensitivity change rate (%) = (Wet sensitivity-Dry sensitivity) / Dry sensitivity x 100
Table 2 summarizes the immersion water used in the evaluation, the resist composition, and the evaluation results.

  As shown in Comparative Example 3, there was no problem in the lithography performance of the resist composition 1 during dry exposure. However, as shown in Comparative Examples 1 and 2, when wet exposure was performed with Comparative Water 1 or Comparative Water 2, A poorly soluble layer and pattern collapse occurred, causing a problem of resist sensitivity reduction. In comparison with this, as shown in Examples 1 to 32, by using the ultrapure water of the present invention, problems such as formation of a resist surface poorly soluble layer peculiar to immersion exposure, pattern collapse, and resist sensitivity fluctuations. Can be solved.

It is the schematic of a two-beam interference exposure experiment apparatus.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Laser 2 Aperture 3 Shutter 4, 5, 6 Reflection mirror 7 Condensing lens 8 Prism 9 Immersion liquid 10 Wafer 11 Wafer stage

Claims (5)

  An immersion water for immersion exposure for forming a liquid film on a substrate, wherein the total content of metal impurities is 10 ppb or less.   The immersion water according to claim 1, wherein the total content of metal impurities in the immersion water is 1 ppb or less.   The immersion water according to claim 1 or 2, wherein the dissolved oxygen concentration in water is 50 ppb or less.   A step of applying a resist composition on a substrate to form a resist film, and a step of filling a space between an optical lens and a silicon wafer in an exposure apparatus with the immersion water according to claim 1 to perform pattern exposure. An immersion exposure type pattern forming method comprising:   5. The immersion exposure type pattern forming method according to claim 4, wherein the resist composition contains an acrylic / methacrylic polymer which is decomposed by the action of an acid and increases the solubility in an alkaline developer.

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