JP2005234342A - Image forming apparatus - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide an image forming apparatus in which transfer efficiency is improved by making a peripheral speed difference between each image carrier and an intermediate transfer belt and, at the same time, color misalignment caused by the speed difference can be prevented. <P>SOLUTION: Image carrier pulleys 20a<SB>Y</SB>, 20a<SB>M</SB>, 20a<SB>C</SB>, and 20a<SB>K</SB>for their respective image carriers 20 are driven by an image carrier drive belt 53 driven by a drive pulley 50 for the image carrier drive belt. At this time, the speed difference has been set such that the peripheral speed V<SB>TB</SB>of the intermediate transfer belt 16 is higher than the peripheral speed V<SB>PC</SB>of each of the image carriers 20. In addition, a first tension pulley 54 is provided for applying first tension to a belt segment 53d on the tight belt side from drive pulley 50. Further, on the tight belt side, a second tension pulley 63 is provided for applying second tension to a belt segment 53d between the drive pulley 50 and the image carrier pulley that is the nearest to the drive pulley 50. Even in the event that the belt segment 53d on the tight belt side slacks due to the speed difference, this slack is absorbed by the second tension pulley 63. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

  The present invention relates to the technical field of image forming apparatuses such as electrophotography and facsimile, and in particular, a tandem type image in which a plurality of image carriers arranged on a straight line are driven by a single endless image carrier driving belt. BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a technical field of an image forming apparatus that includes an intermediate transfer belt that is an image forming apparatus and that is in contact with each image carrier and to which toner images of these image carriers are primarily transferred.

  Conventionally, as an image forming apparatus, a tandem type image forming apparatus in which a plurality of image carriers of different colors are arranged on a straight line is known. In such a tandem type image forming apparatus, it is important to perform color matching for each image formed by these image carriers more accurately even if the speed varies for each image carrier. . Therefore, it is possible to perform color matching for each image more accurately by adjusting the phase of each image carrier to suppress color misregistration. In this case, each image carrier is rotated by a gear wheel train. When driving and adjusting their phases, the number of gears increases and a large space is required.

  Therefore, a plurality of image carriers of different colors arranged on a straight line are brought into contact with transfer material conveying means for conveying a transfer material such as paper onto which the toner image of each image carrier is transferred, respectively. In an image forming apparatus for transferring a toner image on an image carrier onto a transfer material, each image carrier is driven by a single endless image carrier driving belt, and the phase of each image carrier is adjusted to cause color misregistration. An image forming apparatus formed compactly while suppressing the above has been proposed (see, for example, Patent Document 1).

  The image forming apparatus disclosed in Patent Document 1 includes a drive pulley on a drive motor output shaft, a yellow (Y) image carrier pulley, a magenta (M) image carrier pulley, and a cyan (C) image carrier. A timing belt, which is an endless image carrier driving belt, is wound around the body pulley, and the driving force of the drive motor is transmitted to each image carrier pulley by this timing belt. By adjusting the meshing position of the teeth and the teeth of the timing belt, the phase of the amount of image misregistration on each image carrier is matched to prevent the occurrence of color misregistration.

  Further, a plurality of image carriers of different colors arranged on a straight line are brought into contact with an intermediate transfer belt on which the toner images of the respective image carriers are primarily transferred, and the toner images of these image carriers are transferred to the intermediate transfer belt. In an image forming apparatus that transfers images to an intermediate transfer belt, each image carrier is driven by a single endless image carrier drive belt, and the behavior of each image carrier is kept uniform to prevent density unevenness and color misregistration. However, a compactly formed image forming apparatus has been proposed (see, for example, Patent Document 2).

The image forming apparatus disclosed in Patent Document 2 includes a drive pulley to which power of a drive motor is transmitted, a black (K) image carrier pulley, a yellow (Y) image carrier pulley, and a magenta (M). A timing belt, which is an endless image carrier driving belt, is wound around the image carrier pulley and the cyan (C) image carrier pulley, and tension is applied to the timing belt by a plurality of belt tension tension means. Thus, the structure is simple, and the rotation behavior of the plurality of image carriers is kept uniform, and a high-quality image with little density unevenness and color shift is obtained.
Japanese Patent No. 2806617. JP 2002-304033 A.

  By the way, in an image forming apparatus that transfers a toner image from a plurality of image carriers of different colors to an intermediate transfer belt, conventionally, the toner image is transferred between the peripheral speed of the image carrier and the peripheral speed of the intermediate transfer belt. A method of improving transfer efficiency by providing a speed difference is known. In this case, when the speed difference is set so that the peripheral speed of the intermediate transfer belt is smaller than the peripheral speed of each image carrier, the intermediate transfer belt is moved to each image by the frictional force between the image carrier and the intermediate transfer belt. Attempts to drive the carriers slower than their preset peripheral speed. For this reason, the timing belt sags on the belt slack side with respect to the timing belt driving member that drives the timing belt, and rotation unevenness occurs on the image carrier closest to the timing belt driving member on the belt slack side. When uneven rotation occurs in the image carrier in this manner, the image carrier is not reliably driven, and color misregistration occurs in the image of the color, which may cause an image defect.

  However, in each of the conventional image forming apparatuses disclosed in Patent Documents 1 and 2, the phases of the adjusted image carrier pulleys and timing belts are maintained, so that each image by each image carrier is maintained. However, no consideration is given to the color misregistration caused by the slack of the timing belt due to the speed difference described above. For this reason, in the above-described conventional image forming apparatus, a speed difference is provided between the peripheral speed of the image carrier and the peripheral speed of the intermediate transfer belt during the transfer of the toner image, thereby improving the transfer efficiency. It is difficult to prevent the resulting color misregistration.

  The present invention has been made in view of such circumstances, and the object thereof is to determine the peripheral speeds of a plurality of image carriers of different colors driven by a single image carrier driving belt and the intermediate transfer belt. It is an object of the present invention to provide an image forming apparatus capable of preventing color misregistration caused by this speed difference while providing a speed difference with respect to the peripheral speed to improve transfer efficiency.

  In order to solve the above-mentioned problems, the invention of claim 1 is directed to a plurality of image carriers, a single image carrier driving belt for rotationally driving an image carrier pulley of these image carriers, and the image carrier. An image forming apparatus comprising at least an image carrier driving belt driving member that rotationally drives a body driving belt, and an intermediate transfer belt that contacts the image carrier and intermediately transfers a toner image from the image carrier. The first tensioner for applying a first tension to the belt portion on the loose side of the image carrier driving belt driving member is set so that the peripheral speed of the intermediate transfer belt is larger than the peripheral speed of the image carrier. On the belt tension side, on the belt portion between the image carrier driving belt drive member and the image carrier pulley closest to the image carrier drive belt drive member, or the image carrier drive belt drive A second tensioner for applying a second tension to the belt portion between the image carrier pulley closest to the material and another image carrier pulley closest to the image carrier pulley; Yes.

  According to the image forming apparatus of the present invention configured as described above, the difference between the peripheral speed of the intermediate transfer belt> the peripheral speed of each image carrier is set, and the belt portion on the belt slack side is set by the first tensioner. The first tension is applied to the belt portion so that the belt portion is properly tensioned, and on the belt tension side by the second tensioner, the image carrier driving belt driving member and the image carrier closest to the image carrier driving belt driving member are provided. In the belt portion between the pulleys or in the belt portion between the image carrier pulley closest to the image carrier driving belt drive member and the other image carrier pulley closest to the image carrier pulley. Since two belt tensions are applied to effectively absorb the slack of the belt portion caused by the speed difference, color misregistration of each color caused by the speed difference can be suppressed while improving transfer efficiency. . Therefore, by improving the transfer efficiency, cleaner of each image carrier can be realized more effectively, and the color shift amount of each image carrier is suppressed, and a high-quality color image can be obtained. Can do.

  In addition, since a belt driving system that drives a plurality of image carriers with a single image carrier driving belt is used, the image driving apparatus can be compared with a gear driving system that drives a plurality of image carriers through a gear train. It is possible to reduce the diameter of the image carrier pulley that is driven by the carrier driving belt and drives the image carrier. In addition, since each image carrier can be cleaner, the distance between the image carriers can be shortened, and the compactness of the image forming apparatus can be improved more effectively.

The best mode for carrying out the present invention will be described below with reference to the drawings.
FIG. 1 is a cross-sectional view schematically showing a first example of an embodiment of an image forming apparatus of the present invention.
As shown in FIG. 1, the image forming apparatus 1 of the first example includes a housing body 2, and a first opening / closing member 3 that is openably / closably attached to the front surface (right side surface in FIG. 1) of the housing body 2. And a second opening / closing member 4 (also serving as a paper discharge tray) mounted on the upper surface of the housing body 2 so as to be freely opened and closed. The first opening / closing member 3 is provided with an opening / closing lid 3 ′ attached to the front surface of the housing body 2 so as to be freely opened and closed. The opening / closing lid 3 ′ can be opened and closed in conjunction with or independently of the first opening / closing member 3. It is possible.

  In the housing body 2, an electrical component box 5, a power supply circuit board and a control circuit board, an image forming unit 6, a blower fan 7, a transfer belt unit 9, and a paper feeding unit 10 are disposed. In the first opening / closing member 3, a secondary transfer unit 11, a fixing unit 12, and a recording medium conveying unit 13 are disposed. The consumables in the image forming unit 6 and the paper feeding unit 10 are configured to be detachable from the housing body 2, and these can be removed and repaired or exchanged including the transfer belt unit 9. The first opening / closing member 3 is attached to the housing body 2 so as to be freely opened and closed via a rotating shaft 3b installed on both sides of the lower front portion of the housing body 2.

  The transfer belt unit 9 includes a driving roller (corresponding to an intermediate transfer belt driving member of the present invention) 14 driven by a driving source (not shown) disposed below the housing body 2, a driven roller 15, and driving thereof. An intermediate transfer belt 16 that is stretched between a roller 14 and a driven roller 15 and is driven to rotate in the direction of the arrow shown in FIG. 1, that is, counterclockwise in FIG. Cleaning means 17. In this case, the driven roller 15 and the intermediate transfer belt 16 are disposed in a direction inclined obliquely upward and left in FIG. As a result, the belt portion 16a facing the image carrier 20 is positioned below the belt portion 16b opposite to the belt portion 16a, that is, the side not facing the image carrier 20, and the belt portion 16a. The moving direction is diagonally lower right in FIG. In this first example, the belt portion 16a is a belt tension side portion (side portion pulled by the drive roller 14) when the belt is driven, and the belt portion 16b is a belt slack side portion when the belt is driven. The yellow (Y), magenta (M), cyan (C), and black (K) image carriers 20 come into contact with the belt portion 16a, and the toner images are primarily transferred (intermediate transfer) from the image carriers 20. The

  Suitable materials for the intermediate transfer belt 16 include PC resin, PET resin, polyimide resin, urethane resin, silicon resin, polyether resin, polyester resin, and the like. For the purpose of setting the degree, coefficient of friction and the like to desired characteristics, a corresponding additive or the like may be added. In addition, the rigidity can be set to a desired rigidity by setting the thickness.

  Both the driving roller 14 and the driven roller 15 are rotatably supported by the support frame 9a, and a rotating portion 9b is formed at the lower end portion (right end portion in FIG. 1) of the support frame 9a. The turning portion 9b is fitted and supported on a turning shaft (turning fulcrum) 2b provided on the housing main body 2, whereby the support frame 9a is rotatably attached to the housing main body 2. A lock lever 9c is rotatably provided at the upper end of the support frame 9a, and the lock lever 9c can be locked to a locking shaft 2c provided on the housing body 2. The drive roller 14 constitutes the secondary transfer unit 11 and also serves as a backup roller for the secondary transfer roller 19 that is pressed against the drive roller 14 and the intermediate transfer belt 16. The driven roller 15 is also used as a backup roller for the cleaning means 17. Further, the cleaning means 17 is provided on the belt portion 16a side facing upward in the transport direction.

  Further, on the back surface of the belt portion 16a facing downward in the conveyance direction of the intermediate transfer belt 16, each image carrier of each image forming station of yellow (Y), magenta (M), cyan (C), and black (K), which will be described later. A primary transfer member 21 made of a leaf spring electrode is opposed to the body 20 by its elastic force, and a transfer bias is applied to the primary transfer member 21. A test pattern sensor 18 is installed on the support frame 9 a of the transfer belt unit 9 in the vicinity of the drive roller 14. This test pattern sensor 18 is a sensor for positioning each color toner image on the intermediate transfer belt 16, detecting the density of each color toner image, and correcting the color shift and image density of each color image.

  The image forming unit 6 has a plurality of different colors (in this first example, four: hereinafter described as four) different colors, that is, yellow (Y), magenta (M), cyan (C), and black (K ), A magenta image forming station, a cyan image forming station, and a black image forming station. In this case, the arrangement order of the image stations for the respective colors Y, M, C, and K is arranged in tandem in the order of Y, M, C, and K from the driven roller 15 toward the driving roller 14.

  Note that the arrangement order of the image stations for each color is not limited to this, and can be arbitrarily set. In this case, the arrangement order of the image stations of the respective colors is such that the yellow (Y) image station, which is the color that is most difficult to see, is the image carrier drive belt drive pulley 50 described later on the belt tension side of the image carrier drive belt 53 described later. In this case, the arrangement order of image stations of other colors can be arbitrarily set.

Each of these image forming stations includes an image carrier 20 composed of a photosensitive drum, and a charging unit 22, an image writing unit 23, a developing unit 24, and a charge eliminating unit disposed around the image carrier 20. Means 58 are provided.
Since the image carrier 20, the charging unit 22, the image writing unit 23, the developing unit 24, and the charge eliminating unit 58 in each color image forming station have the same configuration, reference numerals 20, 22, and 23 in FIG. , 24, and 58 are attached to the charging unit 22, the image writing unit 23, the developing unit 24, and the charge eliminating unit 58 of the yellow (Y) image forming station, respectively, and other colors C, M, and K are provided. The reference numerals for the charging units, the image writing units, the developing units, and the charge eliminating units of the image forming station are omitted.

  The image carriers 20 of the image forming stations for the respective colors Y, M, C, and K are all arranged so as to be in contact with the belt portion 16a that faces the belt portion 16a facing the lower side in the conveyance direction of the intermediate transfer belt 16. Yes. As a result, similarly to the intermediate transfer belt 16, the image forming stations for the respective colors Y, M, C, and K are arranged obliquely on the upper left in FIG. 1 in the order of Y, M, C, and K from the drive roller 14 side. become. Each image carrier 20 is driven to rotate clockwise as indicated by an arrow in FIG. 1, that is, the contact portion of the image carrier 20 with the belt portion 16a is rotated in the same direction as the conveying direction of the belt portion 16a. The intermediate transfer belt 16 is provided with a cleaning unit 17, and the cleaning unit 17 collects transfer residual toner for secondary transfer.

  The charging means 22 is composed of a conductive brush roller connected to a high voltage generating source, and the outer periphery of the brush is in the reverse movement direction with respect to the image carrier 20 and has a circumference that is 2 to 3 times the peripheral speed of the image carrier 20. The surface of the image carrier 20 is uniformly charged by abutting and rotating at high speed. By using such a charging means 22, the surface of the image carrier can be charged with an extremely small current, so that the inside and outside of the apparatus is not contaminated by a large amount of ozone unlike the corona charging method. Further, since the contact between the charging unit 22 and the image carrier 20 is soft, it is difficult for the transfer residual toner generated when the roller charging method is used to adhere to the charging roller, and stable image quality and the apparatus can be maintained. Reliability can be ensured.

  As the image writing means 23, an organic EL array exposure head (line head) in which organic EL light emitting elements are arranged in a line in the axial direction of the image carrier 20 is used. The organic EL array exposure head has an advantage that the optical path length is shorter and more compact than the laser scanning optical system, so that the organic EL array exposure head can be disposed close to the image carrier 20 and the apparatus body can be downsized. .

  In this first example, the image carrier 20, the charging unit 22, and the image writing unit 23 of the image forming stations for the respective colors Y, M, C, and K are unitized as one image carrier unit 25, and a transfer belt unit is obtained. 9 is configured so that the positioning of the organic EL array exposure head with respect to the image carrier 20 is maintained, and when the image carrier unit 25 is replaced, the organic EL array exposure head is also replaced.

  Next, details of the developing unit 24 will be described on behalf of an image forming station for black (K). The developing means 24 is disposed in the toner storage container 26 that stores toner (hatched portion shown in FIG. 1), the toner storage section 27 formed in the toner storage container 26, and the toner storage section 27. The toner agitating member 29, the partition member 30 formed in the upper part of the toner reservoir 27, the toner supply roller 31 disposed above the partition member 30, and the toner supply roller 31 provided in the partition member 30 The blade 32 is in contact with the toner supply roller 31 and the image carrier 20, and the developing roller 33 is in contact with the image carrier 20.

  The image carrier 20 is rotated in the clockwise direction opposite to the counterclockwise rotation direction of the intermediate transfer belt 16, and the developing roller 33 and the supply roller 31 are rotated in the direction of rotation of the image carrier 20 as indicated by arrows in FIG. It is rotationally driven in the reverse direction. On the other hand, the stirring member 29 is driven to rotate in the direction opposite to the rotation direction of the supply roller 31. The toner stirred and carried up by the stirring member 29 in the toner storage unit 27 is supplied to the toner supply roller 31 along the upper surface of the partition member 30, and the supplied toner is rubbed against the blade 32 and rubbed with the toner supply roller 31. Is supplied to the surface of the developing roller 33 by the mechanical adhesion force to the surface irregularities and the adhesion force due to the frictional band power. The toner supplied to the developing roller 33 is regulated to a predetermined thickness by the regulating blade 34, and the thinned toner layer is conveyed to the image carrier 20 and is developed to the developing roller 33 and the image carrier 20. The latent image portion of the image carrier 20 is developed at and near the nip portion formed by contact with each other.

  The neutralization unit 58 is disposed between the developing device 24 and the primary transfer unit (the portion where the primary transfer member 21 contacts the image carrier 20 and the primary transfer of the toner image on the image carrier 20 is performed). This neutralizing means 58 neutralizes the image carrier 20 before primary transfer. By neutralizing the image carrier 20 in this way, the potential of the image carrier 20 before the primary transfer can be made constant, so that the electrostatic attraction force can be made constant. As a result, it is possible to prevent fluctuations in the frictional force between the image carrier 20 and the intermediate transfer belt 16 in the primary transfer portion, and to suppress fluctuations in the elongation of the intermediate transfer belt 16.

  The paper feed unit 10 includes a paper feed unit including a paper feed cassette 35 in which recording media P such as paper are stacked and held, and a pickup roller 36 that feeds the recording media P from the paper feed cassette 35 one by one. It has. In the first opening / closing member 3, a registration roller pair 37 that defines the timing of feeding the recording medium P to the secondary transfer portion, a paper discharge roller pair 39, and a duplex printing conveyance path 40 are further arranged. It is installed.

  Further, the fixing unit 12 includes a heating roller 45 that includes a heating element such as a halogen heater and is rotatable, a pressure roller 46 that presses and biases the heating roller 45, and can swing on the pressure roller 46. A belt stretching member 47 provided, and a heat-resistant belt 49 stretched between the heating roller 45 and the belt stretching member 47 are provided. The color image secondarily transferred to the recording medium P is fixed to the recording medium at a predetermined temperature in a nip portion formed by the heating roller 45 and the heat-resistant belt 49 of the fixing unit 12. In the first example, the intermediate transfer belt 16 extends obliquely from the drive roller 14 toward the driven roller 15 obliquely to the upper left, so that a space formed obliquely upper right of the intermediate transfer belt 16, that is, an intermediate The fixing unit 12 can be disposed in a space opposite to the image forming unit 6 with respect to the transfer belt 16, and heat transfer from the fixing unit 12 to the electrical component box 5, the image forming unit 6 and the intermediate transfer belt 16. And the frequency of performing the color misregistration correction operation for each color can be reduced.

By the way, in the image forming apparatus 1 of the first example, each image carrier 20 is rotationally driven by a belt drive system using a single image carrier drive belt. The rotation driving of the body will be described.
As shown in FIGS. 2 and 3, an image carrier drive belt drive pulley (corresponding to an image carrier drive belt drive member of the present invention) 50 is on the driven roller 15 side of the intermediate transfer belt 16 (upper left side in FIG. 2). It is arranged. The image carrier drive belt drive pulley 50 is disposed on one side (the lower end side in FIG. 3) of each image carrier 20 in the width direction (scanning direction). The image carrier drive belt drive pulley 50 is driven by an image carrier drive motor 52. In this case, the power of the image carrier drive motor 52 is transferred to the image carrier drive belt drive pulley 50 through the motor gear 52a of the image carrier drive motor 52 and the pulley gear 50a of the image carrier drive belt drive pulley 50 that mesh with each other. Communicated.

At one end of each image carrier 20, image carrier pulleys 20a _Y , 20a _M , 20a _C , and 20a _K are provided so as to rotate coaxially and integrally with the corresponding image carrier 20. The image carrier pulleys 20a _Y , 20a _M , 20a _C , and 20a _K are arranged on a straight line (not shown) whose center is parallel to the belt portion 16a to form an image carrier pulley row. .

A single endless image carrier drive belt 53, which is a timing belt, is stretched between the image carrier drive belt drive pulley 50 and the image carrier pulleys 20a _Y , 20a _M , 20a _C , and 20a _K. The image carrier driving belt 53 is driven to rotate clockwise by an image carrier driving belt driving pulley 50 as indicated by an arrow in FIG. That is, the moving direction of the belt portion 53e located on the intermediate transfer belt 16 side that is the belt loose side portion of the image carrier driving belt 53 is the diagonally lower right direction in FIG. The direction is substantially the same as the moving direction of 16a.

As shown in FIG. 4, the image carrier pulleys 20a _Y , 20a _M , 20a _C , and 20a _K are formed as grooved pulleys having a large number of grooves 20c extending in the width direction of each pulley on their respective outer circumferences. Has been. Although not shown, the image carrier driving belt driving pulley 50 is also formed as a grooved pulley having a large number of grooves extending in the width direction of the pulley on each outer periphery thereof. Further, the image carrier driving belt 53 has a toothed belt (having teeth 53a meshing with the groove 20c of each image carrier pulley and the groove of the image carrier driving belt drive pulley 50 over the entire inner circumferential surface thereof. That is, it is formed as a timing belt. The outer peripheral surface of the image carrier driving belt 53 is a flat surface.

The pulleys 20a _Y , 20a _M , 20a _C , 20a _K , 50 and the teeth 53a of the image carrier driving belt 53 are engaged with each other, whereby each pulley 20a _Y , 20a _M , 20a _C , 20a is engaged. _K, since the 50 sliding between the image bearing member driving belt 53 does not occur, reliable power transmission between the pulleys _{20a Y, 20a M, 20a C} , 20a K, 50 and the image bearing member driving belt 53 Is possible. As a result, the image carrier pulleys 20a _Y , 20a _M , 20a _M , 20a _C , 20a _K , 50 and the image carrier pulleys 20a _Y , 20a _M , The phase conditions of 20a _C and 20a _K do not change.

The size p _W of the groove 20c of the image carrier pulleys 20a _Y , 20a _M , 20a _C , and 20a _K and the size b _W of the teeth 53a of the image carrier drive belt 53 are set to the same size. Yes. Although not shown, the size of the groove of the image carrier driving belt drive pulley 50 is set to be the same as the size b _W of the teeth 53a of the image carrier driving belt 53. Therefore, the pulleys _{20a Y, 20a M, 20a C} , 20a K, the 50 groove of the meshing teeth 53a of the image bearing member driving belt 53 with no backlash, i.e. the pulleys _{20a Y, 20a M, 20a C} , 20a The grooves _K and 50 and the teeth 53a of the image carrier driving belt 53 can be meshed with each other without any gap in the rotational direction. As a result, rattling of the pulleys 20a _Y , 20a _M , 20a _C , 20a _K , 50 due to torque fluctuation or the like can be prevented.

Further, the image carrier pulleys 20a _Y , 20a _M , 20a _C , and 20a _K of each image carrier 20 are made of, for example, a resin such as polyacetal, aluminum alloy, die cast, steel, cast iron, or the like. These image carrier pulleys 20a _Y , 20a _M , 20a _C , and 20a _K are all formed using the same mold, and these image carrier pulleys 20a _Y , 20a _M , 20a _C , 20a _K is assembled under a predetermined phase condition. As a result, when each image carrier 20 creates an image superimposed on the same location on the intermediate transfer belt 16, it is possible to change the rotational speed of each image carrier 20 to the same speed fluctuation. It becomes. Therefore, the expansion and contraction states of the images of the respective colors can be made the same, and as a result, the color misregistration caused by the image carrier pulleys 20a _Y , 20a _M , 20a _C , and 20a _K can be prevented.

As shown in FIG. 5, the image carrier driving belt 53 includes a belt main body 53b, which is a tooth rubber having teeth 53a, and the belt main body 53b juxtaposed in the width direction so as to extend in the circumferential direction of the belt main body 53b. And a large number of linear core materials 53c embedded therein. The tooth rubber constituting the teeth 53a and the belt main body 53b is formed of, for example, chloroprene rubber or the like, and the image carrier pulleys 20a _Y , 20a _M , 20a _C , 20a _K , the image carrier drive belt drive pulley 50 of the teeth 53a The contact portion is a thin layer of tooth cloth. The thin layer of the tooth cloth is made of, for example, nylon canvas. The many core materials 53c are made of, for example, a glass fiber cord or an aramid cord. The large number of cores 53c can prevent the image carrier driving belt 53 from expanding and contracting even when the driving torque varies, and can stabilize the belt driving. In addition, since the expansion and contraction of the image carrier driving belt 53 can be prevented, color misregistration can also be suppressed.

The image bearing member driving belt 53, the image carriers pulley _{20a Y, 20a M, 20a C} , 20a K intermediate placed the image carriers pulley 20a _Y by idler pulleys 55, 56, and 57, 20a _M, 20a _C and 20a _K are pressed against each other, and the number of meshes between the teeth 53a of the image carrier driving belt 53 and the grooves 29c of the image carrier pulleys 20a _Y , 20a _M , 20a _C and 20a _K is secured to a predetermined number. And a predetermined belt path is set. Further, a first tension pulley (corresponding to the first tensioner of the present invention) 54 is provided in the belt portion 53e on the loose side of the image carrier driving belt driving pulley 50.

The first tension pulley 54 also has many grooves having the same size as the grooves 20c of the image carrier pulleys 20a _Y , 20a _M , 20a _C , and 20a _K , and these grooves are also teeth 53a of the image carrier drive belt 53. And can be meshed with no gap in the rotation direction. The first tension pulley 54 can also be formed of the same material as the image carrier pulleys 20a _Y , 20a _M , 20a _C , and 20a _K described above.
The image carrier driving belt 53 is pulled by the first tension pulley 54 with a force F ₁ in the direction indicated by the arrow (substantially downward to the right in FIG. 2), so that a predetermined first tension (first Tension).

Further, on the belt tension side of the image carrier driving belt 53, a belt portion 53d between the image carrier driving belt driving pulley 50 and the image carrier pulley 20a _Y of the yellow image carrier 20 closest to the pulley 50 is provided. A second tension pulley 63 (corresponding to the second tensioner of the present invention) 63 is provided. By this second tension pulley 63, the tension-side belt portion 53d is pressed with a force F ₂ in the direction indicated by the arrow (substantially rightward in FIG. 2), and a predetermined second tension (second 2 tension).
By these first and second tension pulleys 54 and 63, the image carrier drive belt 53 reliably and stably rotates and drives the image carrier pulleys 20a _Y , 20a _M , 20a _C and 20a _K. ing.

The image carrier 20 for each color is rotationally driven by the image carrier drive belt 53, and the image forming apparatus 1 is a tandem belt drive system. In that case, the moving speed of the belt portion 16a of the intermediate transfer belt 16 (that is, the peripheral speed: V _TB mm / sec) and the moving speed of the belt portion 53d of the image carrier driving belt 53 [that is, the peripheral speed (= each image carrier). the peripheral speed of the body _{20: V PC mm / sec)} ] _{a, V TB> V PC, V} TB = V PC, can be set to one of the V _TB <V _PC. These preferable specific examples are shown in Table 1.

Table 1 shows two examples where V _TB > V _PC , one example where V _TB = V _PC , and two examples where V _TB <V _PC .
In the image forming apparatus 1 of the first example, the peripheral speed V _TB (mm / sec) of the belt portion 16a of the intermediate transfer belt 16 is larger than the peripheral speed V _PC (mm / sec) of each image carrier 20 (V _TB ). > V _PC ) A speed difference is set for the moving speeds of the belts 16 and 53. In that case, the present invention is not limited to two examples of V _TB > V _PC shown in Table 1, and can be appropriately set in various ways.

In the image forming apparatus 1 of the first example configured as described above, the image carrier driving motor 52 is driven at the time of image formation, and the image carrier driving belt driving pulley 50 rotates clockwise as indicated by an arrow in FIG. Is driven to rotate. As the image carrier driving belt drive pulley 50 is driven to rotate, the image carrier driving belt 53 rotates in the same clockwise direction as indicated by an arrow. Then, the image carrier pulleys 20a _Y , 20a _M , 20a _C , and 20a _K are also driven to rotate in the same clockwise direction indicated by arrows, so that each image carrier 20 also rotates in the same direction. On the other hand, since the driving roller 14 is driven to rotate counterclockwise as indicated by the arrow, the intermediate transfer belt 16 is rotated counterclockwise.

When the intermediate transfer belt 16 and the image carrier driving belt 53 rotate in this way, a speed difference of the peripheral speed V _TB of the belt portion 16a of the intermediate transfer belt 16> the peripheral speed V _PC of each image carrier 20 is set. because there, the belt portion 16a of each image carrier 20 by the frictional force therebetween, urging to rotate at a higher peripheral speed than the set peripheral velocity V _PC. For this reason, sagging occurs in the belt portion 53d on the belt tension side of the image carrier driving belt 53. Slack of the belt portion 53d, each image carrier pulleys _{20a Y, 20a M, 20a C} , affects 20a _K, the image carriers pulley _{20a Y, 20a M, 20a C} , the rotation uneven 20a _K occurs Therefore, there is a risk of color misregistration of each color.

However, in the image forming apparatus 1 of the first example, the first tension pulley 54 applies the first tension to the belt portion 53e on the belt loosening side, the belt portion 53e is properly tensioned, and the second tension pulley 54 The tension pulley 63 applies a second tension to the belt portion 53d between the image carrier driving belt drive pulley 50 and the yellow image carrier pulley 20a _Y where the most slack is generated on the belt tension side, and this sagging is effective. Therefore, uneven rotation that may occur in the image carrier pulleys 20a _Y , 20a _M , 20a _C , and 20a _K can be reliably prevented.

On the other hand, for example, as shown in Table 1, as an example, the peripheral speed V _TB of the intermediate transfer belt 16 = the peripheral speed V _PC of each image carrier 20 and a case where there is no speed difference and the peripheral speed of the intermediate transfer belt 16 Consider the case where the speed difference is the speed V _TB <the peripheral speed V _PC of each image carrier 20.

If no speed difference is not biased to the image carriers 20 is rotated at a faster peripheral speed than the peripheral speed V _PC set by the belt portion 16a of the intermediate transfer belt 16, the image carriers 20 are set It is driven by been circumferential speed V _PC. Therefore, slack is not generated in the belt portion 53d of the belt tight side immediately after the image carriers 20 pass, the image carriers pulley _{20a Y, 20a M, 20a C} , rotation uneven 20a _K does not occur. However, since there is no speed difference between the intermediate transfer belt 16 and each image carrier 20, the transfer efficiency is lower than that of the image forming apparatus 1 of the present invention.

Further, in the case of a speed difference in which the peripheral speed V _TB of the intermediate transfer belt 16 is smaller than the peripheral speed V _PC of each image carrier 20, the belt portion 16a of the intermediate transfer belt 16 causes each image carrier 20 to friction between them. a force, is urged to rotate at a slower peripheral speed than the set peripheral velocity V _PC. For this reason, sagging occurs in the belt portion 53e on the loose side of the image carrier driving belt 53. The predetermined first tension of the first tension pulley 54 applied to the belt portion 53e may not be maintained due to the slack of the belt portion 53e. For this reason, the image carrier pulleys 20a _Y , 20a _M , 20a _C , and 20a _K may have uneven rotation, and color misregistration of each color may occur.

As described above, according to the image forming apparatus 1 of the first example of the present invention, the speed difference between the peripheral speed V _TB of the intermediate transfer belt 16> the peripheral speed V _PC of each image carrier 20 is set, and the first A first tension is applied to the belt portion 53e on the loose side of the belt by the 1 tension pulley 54, and the belt portion 53e is properly tensioned. Since the second tension is applied to the belt portion 53d between the belt and the yellow image carrier pulley 20a _Y to effectively absorb the slack in the belt portion 53d, this speed is improved while improving the transfer efficiency. Color misregistration of each color due to the difference can be suppressed. Then, by improving the transfer efficiency, the cleaner of each image carrier 20 is more reliably realized, and the amount of color misregistration of each color is suppressed, so that a high-quality full-color image can be obtained.

Further, in the image forming apparatus 1 of the first example, a belt driving system is used in which a plurality of image carriers 20 are driven by a single image carrier driving belt 53, so that the plurality of image carriers 20 are geared. compared to the gear driving system for driving through an image carrier pulleys _{20a Y, 20a M, 20a C} , it is possible to diameter of the 20a _K. More specifically, as shown in FIG. 6, in the case of the gear drive system, an intermediate gear 59 that meshes with the motor gear 52a and the yellow (Y) image carrier drive gear 20b _Y is provided. Further, an intermediate gear 60 is provided between the yellow (Y) image carrier driving gear 20b _Y and the magenta (M) image carrier driving gear 20b _M, and further, the magenta (M) image carrier. An intermediate gear 61 is provided between the drive gear 20b _M and the cyan (C) image carrier drive gear 20b _C, and further, the cyan (C) image carrier drive gear 20b _C and black (K). intermediate gear 62 is provided to mesh with between the image carrier driving gear 20b _K of. In that case, the pitch circle diameters of the image carrier drive gears 20b _Y , 20b _M , 20b _C , 20b _K are all set equal, and the pitch circle diameters of the intermediate gears 59, 60, 61, 62 are all set equal. Has been.

In the case of this gear drive system, the image carrier drive gears 20b _Y , 20b _M , 20b _C , 20b _K and the intermediate gears 59, 60, 61, 62 corresponding to these mesh with each other. Each gear must be in contact with each other on the pitch circle of the corresponding gear. Thus, for example, when the black (K) image bearing member driving gear 20b _K center of the center of the image bearing member driving gear 20b _C of the center and intermediate wheel 62 of cyan (C) are arranged on a straight line, The radius (dPC / 2) of the pitch circle of the black (K) image carrier driving gear 20b _K , the radius of the pitch circle (dPC / 2) of the cyan (C) image carrier driving gear 20b _C , and the intermediate gear 62 The sum of the pitch circle diameters da becomes equal to the center-to-center distance (DPC-PC) between the black (K) image carrier 20 and the cyan (C) image carrier 20 (dPC + da = (DPC-PC)). Further, for example, when the center of the intermediate gear 60 is arranged off the straight line connecting the center of the magenta (M) image carrier driving gear 20b _{M and} the center of the yellow (Y) image carrier driving gear 20b _Y. Are the radius (dPC / 2) of the pitch circle of the magenta (M) image carrier driving gear 20b _M , the radius of the pitch circle (dPC / 2) of the yellow (Y) image carrier driving gear 20b _Y , and the intermediate gear. The sum of the 60 pitch circle diameters da becomes larger than the center-to-center distance (DPC-PC) between the magenta (M) image carrier 20 and the yellow (Y) image carrier 20 (dPC + da> (DPC-PC)). ).

  Thus, in the case of the gear drive system, the pitch circle diameter of the image carrier drive gear, the pitch circle diameter of the intermediate gear and the sum (dPC + da) are calculated from the distance between the centers (DPC-PC) of the adjacent image carriers 20. It cannot be made smaller. In other words, the pitch circle diameter dPC of the image carrier driving gear is made larger than the diameter of the image carrier 20 as shown in FIG. 6, or the pitch circle diameter dPC of the image carrier driving gear is not shown, but is shown in FIG. If the diameter is smaller than the diameter of the intermediate gear, the pitch circle diameter da of the intermediate gear must be increased, and it is difficult to reduce the gear diameter.

On the other hand, in the case of the belt drive system as shown in FIG. 7, since intermediate gears are not provided between the grooved image carrier pulleys 20a _K , 20a _C , 20a _M , and 20a _Y , The image carrier pulleys 20a _K , 20a _C , 20a _M , 20a _Y and the intermediate gear do not come into contact with each other on the pitch circle. In addition, it is not necessary to bring adjacent image carrier pulleys into contact with each other. For example, the sum of the radius (dPC / 2) of the pitch circle of the cyan (C) image carrier pulley 20a _C and the radius (dPC / 2) of the pitch circle of the black (K) image carrier pulley 20a _K is these. The pitch circle diameters of the image carrier pulleys 20a _C and 20a _K can be set so as to be smaller than the center-to-center distance (DPC-PC) of the image carrier 20 (dPC <(DPC-PC)). Become. Accordingly, the diameters of the image carrier pulleys 20a _K , 20a _C , 20a _M , and 20a _Y can be easily reduced, and the distance between the image carriers 20 can be shortened by eliminating the cleaner of each image carrier 20. The compactness of the image forming apparatus 1 can be improved more effectively.

FIG. 8 is a view similar to FIG. 2, showing a second example of the embodiment of the present invention. The same components as those in the first example described above are denoted by the same reference numerals, and detailed description thereof is omitted.
In the first example shown in FIG. 2 described above, the image carrier driving belt driving pulley 50 is provided on the driven roller 15 side of the intermediate transfer belt 16, but the image forming apparatus 1 of the second example is shown in FIG. Thus, contrary to the first example, the image carrier driving belt driving pulley 50 is provided on the driving roller 14 side of the intermediate transfer belt 16. In that case, the rotation direction of the intermediate transfer belt 16 and the rotation direction of the image carrier driving belt 53 are both the same as in the first example shown in FIG. Therefore, in the second example, the belt portion 53e on the loose side of the image carrier driving belt 53 is located on the opposite side of the intermediate transfer belt 16, and the belt portion 53d on the belt tension side is located on the intermediate transfer belt 16 side. ing. The peripheral speed of the intermediate transfer belt 16 and the peripheral speed of each image carrier 20 are also set so that the peripheral speed V _TB of the intermediate transfer belt 16> the peripheral speed V _PC of each image carrier 20 as in the first example. ing.

In the second example, similarly to the first example, the first tension pulley 54 for applying the first tension to the belt portion 53e on the loose side of the image carrier driving belt 53 is provided, and the belt tension side is also provided. A second tension pulley 63 is provided for applying a second tension to the belt portion 53d between the image carrier driving belt drive pulley 50 and the yellow image carrier pulley 20a _Y closest to the image carrier driving belt driving pulley 50.

Also in the image forming apparatus 1 of the second example, the speed difference of the peripheral speed V _TB of the intermediate transfer belt 16> the peripheral speed V _PC of each image carrier 20 is set, and the belt is loosened by the first tension pulley 54. The first tension is applied to the belt portion 53e to properly tension the belt portion 53e, and the image carrier driving belt driving pulley 50 and the yellow image carrier pulley 20a are arranged on the belt tension side by the second tension pulley 63. _Since the second tension is applied to the belt portion 53d between the belt _Y and the belt portion 53d to effectively absorb the slack of the belt portion 53d, the color misregistration of each color due to the speed difference is improved while improving the transfer efficiency. Can be suppressed.
Other configurations and other operational effects of the image forming apparatus 1 of the second example are substantially the same as those of the image forming apparatus 1 of the first example.

FIG. 9 is a view similar to FIG. 2, showing a third example of the embodiment of the present invention. The same components as those in the first and second examples described above are denoted by the same reference numerals, and detailed description thereof is omitted.
In the first example shown in FIG. 2, the second tension pulley 63 is provided, and the belt portion between the image carrier driving belt drive pulley 50 and the yellow image carrier pulley 20a _Y is provided on the belt tension side with the second tension. As shown in FIG. 9, in the image forming apparatus 1 of the third example, the second tension pulley 63 that applies the second tension to the belt portion 53d is not provided.

In the first example, the image carrier driving belt 53 is pressed against the image carrier pulleys 20a _Y , 20a _M , 20a _C , and 20a _K by three idler pulleys 55, 56, and 57. This third example Of these three idler pulleys, the yellow image carrier pulley 20a _Y closest to the image carrier drive belt drive pulley 50 on the belt tension side and magenta closest to the yellow image carrier pulley 20a _Y image carrier pulleys 20a _Y a belt portion 53d of these between the image carrier pulleys 20a _M of idler pulley 55 is pressed against the 20a _M are not provided.

In the third example, the belt portion 53d between the yellow image carrier pulley 20a _Y and the magenta image carrier pulley 20a _M closest to the image carrier drive belt drive pulley 50 on the belt tension side is the second belt portion 53d. A second tension pulley 63 that applies two tensions is provided.
Further, also in the third example, the peripheral speed of the intermediate transfer belt 16 and the peripheral speed of each image carrier 20 are the same as in the first and second examples. The peripheral speed V _TB of the intermediate transfer belt 16> each image carrier. It is set to 20 of the circumferential speed V _PC.
Other configurations of the image forming apparatus 1 of the third example are substantially the same as those of the image forming apparatus 1 of the first example.

In the image forming apparatus 1 of the third example, the speed difference between the peripheral speed V _TB of the intermediate transfer belt 16> the peripheral speed V _PC of each image carrier 20 is set, and the belt is loosened by the first tension pulley 54. The first tension is applied to the belt portion 53e to properly tension the belt portion 53e, and the yellow image carrier closest to the image carrier driving belt drive pulley 50 on the belt tension side by the second tension pulley 63 is provided. the second tension imparted to the body pulley 20a _Y a belt portion 53d between the image carrier pulleys 20a _M of the most proximate magenta image carrier pulleys 20a _Y of the yellow, the image carrier driving belt drive pulley 50 and because it absorbs the slack of the belt portion 53d between the image carrier pulleys 20a _Y of yellow, while improving the transfer efficiency, due to the difference in speed Each color of the color shift can be suppressed that.
Other functions and effects of the image forming apparatus 1 of the third example are substantially the same as those of the image forming apparatus 1 of the first example.

FIG. 10 is a view similar to FIG. 2, showing a fourth example of the embodiment of the present invention. The same components as those in the first to third examples described above are denoted by the same reference numerals, and detailed description thereof is omitted.
In the third example shown in FIG. 9 described above, the image carrier driving belt driving pulley 50 is provided on the driven roller 15 side of the intermediate transfer belt 16, but the image forming apparatus 1 of this fourth example is shown in FIG. Thus, contrary to the third example, the image carrier driving belt driving pulley 50 is provided on the driving roller 14 side of the intermediate transfer belt 16. In that case, the rotation direction of the intermediate transfer belt 16 and the rotation direction of the image carrier driving belt 53 are both the same as in the first to third examples. Therefore, in the fourth example, the belt portion 53e on the loose side of the image carrier driving belt 53 is located on the opposite side of the intermediate transfer belt 16, and the belt portion 53d on the belt tension side is located on the intermediate transfer belt 16 side. ing. The peripheral speed of the intermediate transfer belt 16 and the peripheral speed of each image carrier 20 are also the same as in the first to third examples. The peripheral speed V _TB of the intermediate transfer belt 16> the peripheral speed V _PC of each image carrier 20. Is set to

In the fourth example as well, the first tension pulley 54 for applying the first tension to the belt portion 53e on the loose side of the image carrier driving belt 53 is provided as in the above example, and the belt tension side is also provided. belt portion 53d between the image carrier pulleys 20a _M of magenta closest to the image carrier pulleys 20a _Y of the yellow image carrier pulleys 20a _Y yellow closest to the image carrier driving belt drive pulley 50 in A second tension pulley 63 for applying a second tension is provided.
Other configurations and operational effects of the image forming apparatus 1 of the fourth example are substantially the same as those of the image forming apparatus 1 of the third example shown in FIG.

  Note that the rotation directions of the intermediate transfer belt 16 and the image carrier driving belt 53 can be set in opposite directions. In that case, a first tension pulley 54 is provided to apply a first tension to the belt portion 53e on the loose side of the image carrier driving belt 53, and on the belt tension side of the image carrier driving belt 53, An image carrier pulley that is closest to the image carrier driving belt drive pulley 50 or an image carrier pulley that is closest to the image carrier driving belt drive pulley 50 and the image carrier pulley. The second tension pulley 63 may be provided so as to apply the second tension to the belt portion 53d between the image carrier pulley 20 closest to the pulley. Also in this case, the arrangement order of the image carriers 20 of the respective colors can be arbitrarily set.

  Further, in the above-described example, the image forming apparatus of the present invention is an image forming apparatus provided with image carriers of four different colors, that is, yellow (Y), magenta (M), cyan (C), and black (K). However, the present invention is not limited to this, and any image forming apparatus that includes an image carrier of at least two colors and includes an intermediate transfer belt and an image carrier drive belt. For example, the present invention can be applied to any image forming apparatus.

  An image forming apparatus according to the present invention is an image forming apparatus that forms an electrostatic latent image on an image carrier such as an electrophotographic, electrostatic copying machine, printer, or facsimile, and is a plurality of image carriers arranged on a straight line. Are driven by one endless image carrier driving belt, and can be suitably used for an image forming apparatus provided with an intermediate transfer belt to which a toner image of each image carrier is transferred.

1 is a cross-sectional view schematically showing a first example of an embodiment of an image forming apparatus of the present invention. FIG. 2 is a diagram schematically showing an intermediate transfer belt and an image carrier driving belt in the first example shown in FIG. 1. FIG. 2 is a bottom view schematically showing an image carrier and an image carrier drive belt in the first example shown in FIG. 1. FIG. 2 is a view for explaining meshing between a groove of an image carrier pulley and an image carrier drive belt in the first example shown in FIG. 1. FIG. 2 is a diagram schematically and partially showing an image carrier driving belt in the first example shown in FIG. 1. It is a figure explaining the drive of the several image carrier by a gear drive system. It is a figure explaining the drive of the several image carrier by a belt drive system. It is a figure similar to FIG. 2 which shows the 2nd example of embodiment of this invention typically. It is a figure similar to FIG. 2 which shows the 3rd example of embodiment of this invention typically. It is a figure similar to FIG. 2 which shows typically the 4th example of embodiment of this invention.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 ... Image forming apparatus, 6 ... Image forming unit, 9 ... Transfer belt unit, 10 ... Paper feed unit, 11 ... Secondary transfer unit, 12 ... Fixing unit, 13 ... Recording medium conveyance means, 14 ... Drive roller, 15 ... Drive roller, 16 ... intermediate transfer belt, 16a ... belt portion that is a belt tension side portion of the intermediate transfer belt, 16b ... belt portion that is a belt loose side portion of the intermediate transfer belt, 20 ... image carrier, 20a _Y , 20a _M , 20a _C , 20a _K ... image carrier pulley, 20c ... groove, 22 ... charging means, 23 ... image writing means, 24 ... developing means, 50 ... image carrier driving belt driving pulley, 52 ... image carrier driving motor 53 ... Image carrier driving belt, 53a ... Teeth, 53b ... Belt body, 53c ... Heart material, 53e ... Belt portion on the loose side of belt, 54 ... First tension pulley, 55, 56, 5 ... idler pulley, 63 ... second tension pulley, V _TB ... circumferential velocity of the intermediate transfer belt, the peripheral speed of V _PC ... image bearing member

Claims (1)

A plurality of image carriers, a single image carrier drive belt that rotationally drives the image carrier pulleys of these image carriers, an image carrier drive belt drive member that rotationally drives the image carrier drive belt, In an image forming apparatus provided with at least an intermediate transfer belt on which the image carrier is brought into contact and a toner image is intermediately transferred from the image carrier,
A speed difference is set so that the peripheral speed of the intermediate transfer belt is larger than the peripheral speed of the image carrier,
A first tensioner for applying a first tension to a belt portion on the loose side of the image carrier driving belt driving member;
On the belt tension side, on the belt portion between the image carrier driving belt driving member and the image carrier pulley closest to the image carrier driving belt driving member, or most on the image carrier driving belt driving member An image forming system comprising: a second tensioner for applying a second tension to a belt portion between an adjacent image carrier pulley and another image carrier pulley closest to the image carrier pulley. apparatus.

Images