JP2005226046A - Coating material composition for preventing surface of construction from being stained - Google Patents

Coating material composition for preventing surface of construction from being stained Download PDF

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JP2005226046A
JP2005226046A JP2004038689A JP2004038689A JP2005226046A JP 2005226046 A JP2005226046 A JP 2005226046A JP 2004038689 A JP2004038689 A JP 2004038689A JP 2004038689 A JP2004038689 A JP 2004038689A JP 2005226046 A JP2005226046 A JP 2005226046A
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organosilicate
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coating composition
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JP4537088B2 (en
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Ryuichi Oyama
隆一 大山
Yutaka Ito
伊藤  豊
Yoshiro Ota
好郎 太田
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Tama Kagaku Kogyo Co Ltd
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Tama Kagaku Kogyo Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To obtain a coating material composition for preventing a surface of a construction from being stained, which necessitates no troublesome acid-treatment, uses no catalyst which gives damage to the surface of the construction and causes application restriction, immediately effects on stain resistance after being applied, has excellent storage stability, drying properties, adhesion to a cured coating film and transparency, and is capable of forming an excellent stain-resistant coating film onto the surface of the construction. <P>SOLUTION: This coating material composition for preventing the surface of the construction, is prepared by the followings. An organosilicate expressed by the formula (1): HxSi(OR)y (in the formula, R is a 1-3C alkyl group; (x) and (y) are each an integer of 0-4 wherein the total of x+y is 4) is prepared. After 100 pts.wt. of the organosilicate (in terms of SiO2 of an Si atom) is hydrolyzed in the presence of a water/solvent mixture composed of 60-50,000 pts.wt. of water and 60-50,000 pts.wt. of a solvent compatible with water and the organosilicate each other, 0.01-1 pts.wt. of an aluminum alkoxide in terms of Al, is added to the resulting hydrolyzed product on the basis of 100 pts.wt. of the organosilicate used as a raw material (in terms of SiO2 of the Si atom). <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

この発明は、例えば金属、セラミック、ガラス、プラスチック、コンクリート、石、木、これらの組合せ又はその他の材料で形成された構造物の表面、特に限定されるものではないが、建物の外装、窓枠、窓ガラスやガードレール、高速道路橋桁、橋梁、陸橋、道路標識、公園施設、その他の構造物を始め、自動車、航空機、鉄道車両、船舶、その他の乗り物の外装や塗装等の、煤煙や排気ガス等の汚染原因に晒される屋外構造物の表面に塗布され、この構造物表面が汚染原因により汚染されるのを可及的に防止することができる構造物表面の汚染防止用塗装剤組成物に関する。   The present invention may be applied to a surface of a structure formed of, for example, metal, ceramic, glass, plastic, concrete, stone, wood, a combination thereof, or other materials. Smoke and exhaust gases such as windows and guardrails, highway bridge girders, bridges, overpasses, road signs, park facilities, other structures, automobiles, aircraft, rail cars, ships, and other vehicles The present invention relates to a coating composition for preventing contamination of a structure surface, which is applied to the surface of an outdoor structure exposed to a cause of contamination such as, and which can prevent the surface of the structure from being contaminated by the cause of contamination as much as possible. .

構造物の表面、特に煤煙や排気ガス等の汚染原因に常時晒される屋外構造物の表面にはカーボン、有機物等の汚染原因物質が付着し易く、また、これらの汚染原因物質が構造物の表面に付着すると、これらの汚染原因物質が降雨時に構造物の表面を流れて黒い筋状の汚れ(雨筋汚れ)として現れ、構造物表面の美観を著しく損ねる。   Contaminating substances such as carbon and organic matter are likely to adhere to the surface of the structure, especially outdoor structures that are constantly exposed to the cause of contamination such as smoke and exhaust gas. If they adhere to the surface, these pollutants flow on the surface of the structure during rain and appear as black streaks (rain streaks), which significantly impairs the appearance of the structure surface.

そこで、従来においても、このような構造物表面の汚染をできるだけ防止するための手段として、例えば、疎水性のフッ素樹脂塗料にアルキルシリケート又はその縮合物を添加したフッ素系コーティング剤が提案されている(特開平08-120,211号公報、特開平08-120,212号公報及び特開平08-176,304号公報等)。しかしながら、このようなフッ素系コーティング剤においては、アルキルシリケート又はその縮合物が添加されてある程度の汚染防止効果は改善されるが、疎水性の強いフッ素樹脂塗料に起因して表面が親水性を呈するまでに長時間を要し、塗膜形成後の初期に耐防汚性が低く、極初期において雨筋汚れが付着することがあり、構造物表面の汚染を完全には防止し得ないという問題がある。   Therefore, conventionally, as a means for preventing such contamination of the structure surface as much as possible, for example, a fluorine-based coating agent in which an alkyl silicate or a condensate thereof is added to a hydrophobic fluororesin paint has been proposed. (Japanese Patent Laid-Open Nos. 08-120, 211, 08-120, 212, 08-176, 304, etc.). However, in such a fluorine-based coating agent, the effect of preventing contamination is improved to some extent by adding alkyl silicate or its condensate, but the surface exhibits hydrophilicity due to the highly hydrophobic fluororesin coating material. It takes a long time to finish, the antifouling resistance is low at the initial stage after the coating film is formed, and rain streaks may adhere at the very initial stage, and the contamination of the structure surface cannot be completely prevented. There is.

また、最近では、構造物表面の低汚染性や非汚染性を目的とする場合には、(a)親水性塗膜の方が電気抵抗が低くて帯電し難いので、ゴミや汚れが付着し難い、(b)ゴミや汚れが付着しても、塗膜とのなじみが悪いので、塗膜中に入り込み難い、(c)雨水があたったとき、ゴミや汚れが雨水と置換して流れ落ちる、という理由から、この構造物表面を水になじみ易くする(親水性にする)方がかえって有効であることが分かってきた(1995年2月10日発行「月刊建築材ニュース」第18〜19頁)。   In addition, recently, for the purpose of low contamination and non-contamination of the structure surface, (a) the hydrophilic coating has a lower electrical resistance and is less likely to be charged. Difficult, (b) Even if dirt or dirt adheres, it does not fit well with the paint film, so it is difficult to enter the paint film. For this reason, it has been found that it is more effective to make the surface of the structure more hydrophilic (to make it hydrophilic) (February 10, 1995, Monthly Building Materials News, pages 18-19) ).

そこで、このような親水性塗膜を得る方法として、先ず下塗り塗料を塗布し、その上に、有機珪素硬化型溶剤系塗料にオルガノシリケート及び/又はその縮合物を配合して調製され、酸処理後の硬化塗膜表面の水に対する接触角が70°以下である上塗り塗料を塗布し、次いで酸処理により硬化させて親水性硬化塗膜を得る方法が提案されている(特開平07-136,584号公報や特許第2,869,443号掲載公報)。しかしながら、この方法においては、上塗り塗料の塗布後に酸処理を行うことが必要であり、それだけ処理工程が増加して費用も嵩むという問題がある。   Therefore, as a method of obtaining such a hydrophilic coating film, first, an undercoat paint is applied, and then an organosilicate and / or a condensate thereof is blended with an organosilicon curable solvent-based paint, and an acid treatment is performed. A method for obtaining a hydrophilic cured coating film by applying a top coating having a contact angle with water of 70 ° or less on the surface of the subsequent cured coating film and then curing by acid treatment has been proposed (Japanese Patent Laid-Open No. 07-136,584). Gazette and patent 2,869,443). However, in this method, it is necessary to perform an acid treatment after the top coating is applied, and there is a problem that the number of treatment steps increases and the cost increases.

また、別の方法として、オルガノシリケートを、酸触媒の存在下に、オルガノシリケート中Si原子のSiO2換算100重量部に対して3〜70重量部の水を用いて加水分解し、得られた加水分解反応物を構造物表面に塗布することが提案されている(特開平07-136,583号公報)。しかしながら、この方法においては、加水分解に用いる水が少ないために加水分解反応物中にアルコキシ基が残留し、塗布後時間の経過に伴って空気中の水分で残留したアルコキシ基が加水分解して親水性が得られることがあっても、塗布後しばらくの間は親水性が得られず、その間に汚染が進んで、結果として充分な汚染防止効果が得られないという問題がある。   Alternatively, the organosilicate is hydrolyzed in the presence of an acid catalyst using 3-70 parts by weight of water with respect to 100 parts by weight of SiO 2 in terms of SiO 2 in the organosilicate. It has been proposed to apply a decomposition reaction product to the surface of a structure (Japanese Patent Laid-Open No. 07-136,583). However, in this method, since less water is used for hydrolysis, alkoxy groups remain in the hydrolysis reaction product, and the remaining alkoxy groups are hydrolyzed with moisture in the air as time passes after coating. Even if hydrophilicity may be obtained, there is a problem that hydrophilicity cannot be obtained for a while after coating, contamination proceeds during that time, and as a result, a sufficient antifouling effect cannot be obtained.

更に、別の方法として、オルガノシリケート及び/又はその縮合物に、酸性を示す界面活性剤あるいはホウ素系化合物を配合する方法(特開2000-309,749号公報)、オルガノシリケートに、塩酸や酢酸等の酸触媒、水酸化ナトリウム等のアルカリ触媒、ジブチルスズラウレート等の有機スズ化合物、アルミニウムトリス(アセチルアセトネート)等の有機アルミニウム化合物、チタニウムテトラキス(アセチルアセトネート)等の有機チタニウム化合物、ジルコニウムテトラキス(アセチルアセトネート)等の有機ジルコニウム化合物等のオルガノシリケート以外の有機金属化合物又は金属アルコキシド化合物等の触媒を配合する方法(特開2000-327,996号公報)、オルガノシリケートを塩酸や酢酸等の酸触媒を用いて加水分解した後に、水含有希釈剤を用いて水分調整する方法(特開2002-173,642号公報)等が提案されているが、これらはいずれも触媒の使用が不可欠であって、構造物表面を損傷し易く、また、適用できる構造物の種類や材質が著しく制約される。
特開平08-120,211号公報 特開平08-120,212号公報 特開平08-176,304号公報 特開平07-136,584号公報 特許第2,869,443号掲載公報 特開平07-136,583号公報 特開2000-309,749号公報 特開2000-327,996号公報 特開2002-173,642号公報 1995年2月10日発行「月刊建築材ニュース」第18〜19頁
Furthermore, as another method, a method of blending an organosilicate and / or a condensate thereof with an acidic surfactant or a boron compound (Japanese Patent Laid-Open No. 2000-309,749), an organosilicate such as hydrochloric acid or acetic acid is used. Acid catalysts, alkali catalysts such as sodium hydroxide, organotin compounds such as dibutyltin laurate, organoaluminum compounds such as aluminum tris (acetylacetonate), organotitanium compounds such as titanium tetrakis (acetylacetonate), zirconium tetrakis (acetyl) A method of blending a catalyst such as an organometallic compound other than an organosilicate such as an organozirconium compound such as acetonate) or a metal alkoxide compound (Japanese Patent Laid-Open No. 2000-327,996), using an acid catalyst such as hydrochloric acid or acetic acid as an organosilicate Diluted with water after hydrolysis A method for adjusting the moisture content using a catalyst (Japanese Patent Laid-Open No. 2002-173,642) and the like have been proposed. The kind and material of the object are significantly restricted.
JP 08-120,211 Japanese Patent Laid-Open No. 08-120,212 Japanese Unexamined Patent Publication No. 08-176,304 Japanese Patent Laid-Open No. 07-136,584 Japanese Patent No. 2,869,443 Japanese Patent Laid-Open No. 07-136,583 JP 2000-309,749 A JP 2000-327,996 Japanese Patent Laid-Open No. 2002-173,642 February 10, 1995, Monthly Building Materials News, pages 18-19

そこで、本発明者らは、面倒な酸処理を必要とせず、また、構造物の表面損傷や適用制約の原因となる触媒を使用することなく、構造物表面に優れた耐汚染性塗膜を形成することができる汚染防止用塗装剤組成物について鋭意検討した結果、特定のオルガノシリケートを水・溶剤混合物で加水分解し、得られた加水分解反応物中に安定化剤としてアルミニウムアルコキシドを所定の割合で含有せしめることにより、塗布直後から親水性を有して優れた耐防汚性を発揮し、また、優れた貯蔵安定性や乾燥性を有して取扱性に優れており、更に、硬化塗膜に対する密着性や透明性に優れていて外観も良く、しかも、構造物表面を損傷することがなくて適用制約もない塗膜が形成されることを見い出し、本発明を完成した。   Therefore, the present inventors do not require troublesome acid treatment, and without using a catalyst that causes surface damage and application restrictions of the structure, an excellent stain-resistant coating film on the surface of the structure. As a result of intensive investigations on the anti-staining coating composition that can be formed, a specific organosilicate is hydrolyzed with a water / solvent mixture, and an aluminum alkoxide is used as a stabilizer in the obtained hydrolysis reaction product. By containing it in a proportion, it has hydrophilicity immediately after coating, exhibits excellent antifouling resistance, has excellent storage stability and drying properties, and is excellent in handleability, and further cured. The present invention was completed by finding that a coating film having excellent adhesion and transparency to the coating film, good appearance, and no damage to the surface of the structure and no application restrictions was formed.

従って、本発明の目的は、面倒な酸処理を必要とせず、また、構造物の表面損傷や適用制約の原因となる触媒を使用することなく、優れた塗布直後の耐防汚性、貯蔵安定性や乾燥性、硬化塗膜に対する密着性や透明性を有し、構造物表面に優れた耐汚染性塗膜を形成することができる汚染防止用塗装剤組成物を提供することにある。   Therefore, the object of the present invention is that it does not require troublesome acid treatment, and without using a catalyst that causes damage to the surface of the structure or application restrictions, and is excellent in antifouling resistance immediately after application and storage stability. An object of the present invention is to provide a stain-preventing coating composition that can form a stain-resistant coating film having excellent properties, drying properties, adhesion to a cured coating film, and transparency, and an excellent surface.

すなわち、本発明は、下記一般式(1)
HxSi(OR)y …… (1)
(但し、Rは炭素数1〜3のアルキル基を示し、xとyは0〜4のいずれかの整数であって両者の合計x+yが4である整数を示し、yが2〜4である場合Rは互いに同じであっても異なっていてもよい。)で表されるオルガノシリケート100重量部(Si原子のSiO2換算)を水60〜50,000重量部と上記オルガノシリケート及び水と互いに可溶性の溶剤60〜50,000重量部との水・溶剤存在下に加水分解して得られた加水分解反応物中に、原料として用いたオルガノシリケート100重量部(Si原子のSiO2換算)に対して、アルミニウムアルコキシドをAlとして0.01〜1重量部含有することを特徴とする構造物表面の汚染防止用塗装剤組成物である。
That is, the present invention provides the following general formula (1)
HxSi (OR) y (1)
(However, R shows a C1-C3 alkyl group, x and y are the integers in any one of 0-4, and the sum x + y of both shows the integer which is 4, y is 2-4. R may be the same or different from each other.) 100 parts by weight of the organosilicate represented by (in terms of SiO2 of Si atoms) is soluble in 60 to 50,000 parts by weight of water and the above organosilicate and water. In the hydrolysis reaction product obtained by hydrolysis in the presence of water / solvent with 60 to 50,000 parts by weight of the solvent, 100 parts by weight of organosilicate used as a raw material (in terms of SiO2 of Si atoms) A coating composition for preventing contamination of a structure surface, which contains 0.01 to 1 part by weight of aluminum alkoxide as Al.

本発明において、上記一般式(1)で表されるオルガノシリケートとしては、炭素数1〜3のアルキル基Rの具体例としてメチル基、エチル基、n-プロピル基、及びiso-プロピル基等を挙げることができる。これらアルキル基Rの中で、水・溶剤混合物により触媒無しで加水分解を円滑に進めるためには好ましくはメチル基又はエチル基であるのがよい。このアルキル基Rとしてメチル基又はエチル基を有するオルガノシリケートとしては、具体的には、テトラメチルシリケート、トリメチルシリケート、ジメチルシリケート、モノメチルシリケート、テトラエチルシリケート、トリエチルシリケート、ジエチルシリケート、及びモノエチルシリケートであり、特に好ましくはテトラメチルシリケート、テトラエチルシリケート、及びトリエチルシリケートである。上記のオルガノシリケートは、単独で用いることができるほか、2種以上の混合物として用いることもできる。   In the present invention, examples of the organosilicate represented by the general formula (1) include a methyl group, an ethyl group, an n-propyl group, and an iso-propyl group as specific examples of the alkyl group R having 1 to 3 carbon atoms. Can be mentioned. Among these alkyl groups R, a methyl group or an ethyl group is preferable in order to facilitate hydrolysis without a catalyst using a water / solvent mixture. Specific examples of the organosilicate having a methyl group or ethyl group as the alkyl group R include tetramethyl silicate, trimethyl silicate, dimethyl silicate, monomethyl silicate, tetraethyl silicate, triethyl silicate, diethyl silicate, and monoethyl silicate. Particularly preferred are tetramethyl silicate, tetraethyl silicate, and triethyl silicate. The above organosilicate can be used alone or as a mixture of two or more.

本発明において、上記のオルガノシリケートは、オリゴマーとして用いられるのではなくモノマーとして使用される。これは、モノマーとして用いる方が、加水分解速度、作業効率、経済性等の点で優れているだけでなく、構造物表面に対する親和性にも優れており、しかも、得られる塗膜の親水性についてもより優れている。   In the present invention, the organosilicate is not used as an oligomer but as a monomer. This is not only excellent in terms of hydrolysis rate, work efficiency, economy, etc., but also has excellent affinity for the surface of the structure, and the resulting coating film has hydrophilicity. Is even better about.

上記のオルガノシリケートを加水分解する際に用いられる水の使用量は、オルガノシリケート中のSi原子をSiO2に換算してオルガノシリケート100重量部(Si原子のSiO2換算)に対して60重量部以上50,000重量部以下、好ましくは100重量部以上20,000重量部以下であるのがよく、この水の使用量が60重量部より少ないと、得られる汚染防止用塗装剤組成物中のSiO2含有量が多くなりすぎ、保存時にゲル化し易くて貯蔵安定性に欠け、また、アルコキシ基が残存して所望の親水性が得られ難く汚染防止効果が低下し、反対に、50,000重量部を超えると、得られる汚染防止用塗装剤組成物中のSiO2含有量が低くなりすぎ、汚染防止機能が発現し難くなり、結果として汚染防止効果が低下する。   The amount of water used for hydrolyzing the above-mentioned organosilicate is 60 parts by weight or more and 50 parts by weight or more based on 100 parts by weight of organosilicate (converted to SiO2 of Si atoms) when Si atoms in the organosilicate are converted to SiO2. Is less than 1,000 parts by weight, preferably 100 parts by weight or more and 20,000 parts by weight or less. When the amount of water used is less than 60 parts by weight, SiO 2 is contained in the resulting anti-staining coating composition. The amount becomes too large, and it is easy to gel during storage and lacks storage stability. Also, the alkoxy group remains and it is difficult to obtain the desired hydrophilicity, so that the antifouling effect is lowered. If it exceeds, the content of SiO2 in the resulting anti-contamination coating composition will be too low, and the anti-contamination function will be difficult to develop, resulting in a decrease in anti-contamination effect.

オルガノシリケートの加水分解に用いる水については、特に制限はなく、水道水でもよいが、例えば電気材料や電子材料等の用途に用いる場合には脱イオン水であるのがよく、また、半導体等の用途に用いる場合には超純水を用いる等、使用目的や用途に応じて適宜選択するのがよい。   The water used for the hydrolysis of the organosilicate is not particularly limited and may be tap water. For example, when used for applications such as electrical materials and electronic materials, it is preferably deionized water. In the case of use, it is preferable to select appropriately according to the purpose of use and use such as using ultrapure water.

本発明において、オルガノシリケートの加水分解反応は、その反応系に上記オルガノシリケート及び水と互いに可溶性の溶剤を添加し、水と溶剤とが均一系で存在する水・溶剤存在下に行われる。この目的で使用される溶剤については、それがオルガノシリケート及び水と互いに可溶性であれば特に制限はないが、塗布後に塗膜が形成される際に揮発することを考慮すると、例えばアルコール類、特にメチルアルコール、エチルアルコール、n-プロピルアルコール、iso-プロピルアルコール等の揮発性に富み、公害の虞のないものが望ましい。これらの溶剤は、単独で用いることができるほか、必要により2種以上の混合物として用いることもでき、また、水とは別個に反応系に導入してもよいほか、予め水と混合してから反応系に導入してもよい。   In the present invention, the hydrolysis reaction of the organosilicate is carried out in the presence of water / solvent in which the organosilicate and water and a solvent that are mutually soluble are added to the reaction system, and the water and solvent are present in a homogeneous system. The solvent used for this purpose is not particularly limited as long as it is mutually soluble with the organosilicate and water, but considering that it volatilizes when a coating film is formed after coating, for example, alcohols, especially Those having high volatility such as methyl alcohol, ethyl alcohol, n-propyl alcohol, iso-propyl alcohol and the like which are not likely to cause pollution are desirable. These solvents can be used singly or as a mixture of two or more if necessary, and may be introduced into the reaction system separately from water, or mixed with water in advance. It may be introduced into the reaction system.

上記溶剤の使用量については、オルガノシリケート中のSi原子をSiO2に換算してオルガノシリケート100重量部(Si原子のSiO2換算)に対して60重量部以上50,000重量部以下、好ましくは100重量部以上20,000重量部以下であるのがよく、この水分量が60重量部より少ないと、得られる汚染防止用塗装剤組成物中のSiO2含有量が多くなりすぎ、保存時にゲル化し易くて貯蔵安定性に欠け、また、アルコキシ基が残存して所望の親水性が得られ難く汚染防止効果が低下し、反対に、50,000重量部を超えると、得られる汚染防止用塗装剤組成物中のSiO2含有量が低くなりすぎ、汚染防止機能が発現し難くなり、結果として汚染防止効果が低下するほか、消防法上の危険物に該当する場合も生じて取扱上の問題が生じる。   The amount of the solvent used is 60 to 50,000 parts by weight, preferably 100 parts by weight based on 100 parts by weight of the organosilicate (converted to SiO2 of Si atoms) in terms of Si2 in the organosilicate. The amount is preferably 20,000 parts by weight or more and 20,000 parts by weight or less. If the water content is less than 60 parts by weight, the content of SiO 2 in the resulting anti-staining coating composition is excessively increased and gelation is likely to occur during storage. Insufficient storage stability, and it is difficult to obtain the desired hydrophilicity due to the remaining alkoxy group, resulting in a low anti-staining effect. On the other hand, when the amount exceeds 50,000 parts by weight, the resulting anti-staining coating composition is obtained. The content of SiO2 in the inside becomes too low, making it difficult for the pollution prevention function to appear. As a result, the pollution prevention effect is reduced, and there are cases where it falls under dangerous goods under the Fire Service Law, causing problems in handling. The

本発明においては、オルガノシリケートを水・溶剤存在下に加水分解して得られた加水分解反応物中に、安定化剤としてアルミニウムアルコキシドをAlとして0.01〜1重量部の割合で添加する。この目的で用いるアルミニウムアルコキシドとしては、それが加水分解反応物中に添加されて容易に溶解するものであればよく、好ましくはアルミニウムアルコキシド中のアルミニウム含有量が12重量%以上、より好ましくは13重量%以上であるのがよい。アルミニウムアルコキシド中のアルミニウム含有量が12重量%より低いと、それだけ多量に添加する必要が生じて不経済であるほか、アルミニウムアルコキシドが高級アルコキシ基を有すると水への溶解性が悪くなるという問題も生じる。   In the present invention, 0.01 to 1 part by weight of aluminum alkoxide as Al as a stabilizer is added to a hydrolysis reaction product obtained by hydrolyzing an organosilicate in the presence of water and a solvent. As the aluminum alkoxide used for this purpose, any aluminum alkoxide may be used as long as it is added to the hydrolysis reaction product and dissolves easily. Preferably, the aluminum content in the aluminum alkoxide is 12% by weight or more, more preferably 13% by weight. It should be at least%. If the aluminum content in the aluminum alkoxide is lower than 12% by weight, it is necessary to add such a large amount, which is uneconomical, and if the aluminum alkoxide has a higher alkoxy group, the solubility in water becomes worse. Arise.

このようなアルミニウムアルコキシドの具体例としては、例えば、アルミニウムトリメトキシド、アルミニウムトリエトキシド、アルミニウムトリn-プロポキシド、アルミニウムトリiso-プロポキシド、アルミニウムトリn-ブトキシド、アルミニウムトリsec-ブトキシド、アルミニウムトリter-ブトキシド等を挙げることができ、これらはその1種のみを単独で用いることができるほか、2種以上の混合物として用いることもできる。   Specific examples of such aluminum alkoxide include, for example, aluminum trimethoxide, aluminum triethoxide, aluminum tri-n-propoxide, aluminum triiso-propoxide, aluminum tri-n-butoxide, aluminum tri-sec-butoxide, aluminum Triter-butoxide and the like can be mentioned, and these can be used alone or as a mixture of two or more.

このアルミニウムアルコキシドの使用量については、原料として用いたオルガノシリケート中のSi原子をSiO2に換算して、オルガノシリケート100重量部(Si原子のSiO2換算)に対して0.01重量部以上1重量部以下、好ましくは0.03重量部以上0.1重量部以下であるのがよく、0.01重量部より少ないと、得られた汚染防止用塗装剤組成物の貯蔵安定性が低下して高粘度化や白濁等の現象が生じ、また、1重量部より多くなると、アルミニウム含有量が高くなりすぎて塗膜の密着性や透明性、更には低汚染性が低下する。   The amount of aluminum alkoxide used is 0.01 parts by weight or more and 1 part by weight with respect to 100 parts by weight of organosilicate (converted to SiO 2 of Si atoms) by converting Si atoms in the organosilicate used as a raw material into SiO 2. In the following, it is preferably 0.03 parts by weight or more and 0.1 parts by weight or less, and if it is less than 0.01 parts by weight, the storage stability of the resulting antifouling coating composition is lowered and increased. When a phenomenon such as viscosity increase or white turbidity occurs, and the amount exceeds 1 part by weight, the aluminum content becomes too high, and the adhesion and transparency of the coating film, and further the low contamination property is lowered.

なお、上記アルミニウムアルコキシド以外の有機アルミニウム化合物を安定化剤として比較的多量に用いることは、水やアルコール類等の溶剤に不溶であったり、硝酸アルミニウム等のように水に溶解して酸を生じたり、アルミニウムトリス(アセチルアセトネート)等のように塗膜中に残留する可能性があるにもかかわらず比較的毒性が強い等の問題があるほか、アルミニウムトリス(アセチルアセトネート)等の有機アルミニウム化合物は一般にそのアルミニウム含有量が10重量%以下であり、実用上経済性の点でも問題がある。   Note that the use of a relatively large amount of an organoaluminum compound other than the above aluminum alkoxide as a stabilizer is insoluble in solvents such as water and alcohols, or generates an acid by dissolving in water such as aluminum nitrate. Or aluminum tris (acetylacetonate), etc., which may remain in the coating film, but it is relatively toxic, as well as organic aluminum such as aluminum tris (acetylacetonate). The compound generally has an aluminum content of 10% by weight or less, and there is a problem in terms of practical cost.

また、本発明においては、構造物の表面損傷や適用制約の原因となる触媒を使用しないことが特徴であるが、本発明の汚染防止用塗装剤組成物中には加水分解触媒が実質的に含まれていなければよく、オルガノシリケートの加水分解反応に対して触媒作用を有するアルミニウムアルコキシド以外の有機アルミニウム化合物やその他の化合物が構造物の表面損傷や適用制約の原因とならない範囲で含まれていてもよく、その範囲はオルガノシリケート100重量部(Si原子のSiO2換算)に対して通常0.001重量部以下、好ましくは0.0001重量部以下、より好ましくは0.00001重量部以下であるのがよい。この触媒作用を有する化合物の含有量が0.001重量部を超えると構造物の表面損傷の問題や適用制約の問題が生じる虞がある。   Further, in the present invention, it is a feature that a catalyst that causes damage to the surface of the structure and application restrictions is not used. However, a hydrolysis catalyst is substantially contained in the coating composition for preventing contamination of the present invention. If it is not included, it should not contain any organoaluminum compounds or other compounds other than aluminum alkoxides that have a catalytic action on the hydrolysis reaction of organosilicates, as long as they do not cause damage to the surface of the structure or application restrictions. The range is usually 0.001 part by weight or less, preferably 0.0001 part by weight or less, more preferably 0.00001 part by weight or less based on 100 parts by weight of organosilicate (in terms of SiO2 of Si atoms). Is good. If the content of the compound having a catalytic action exceeds 0.001 part by weight, there may be a problem of surface damage of the structure or a problem of application restriction.

本発明の汚染防止用塗装剤組成物の製造工程は、オルガノシリケートを水・溶剤存在下に加水分解して加水分解反応物を調製する加水分解工程と、この加水分解工程で得られた加水分解反応物中に所定の割合でアルミニウムアルコキシドを添加する安定化工程とからなる。そして、加水分解工程での加水分解反応は、常温でも、また、100℃以下の温度に加熱してもよいが、好ましくは30℃以上90℃以下の温度に加熱するのがよく、また、反応時間は、一般式(1)中のアルキル基Rの炭素数の数や反応温度によっても異なり、長時間高温状態に保つとシリカが析出して白濁したり、ゲル化が起こるので、数分から数時間の範囲で選択され、例えば、一般式(1)中のアルキル基Rの炭素数の数が1の場合には、反応温度30℃で12時間以内、好ましくは5時間以内であり、反応温度90℃で1時間以内、好ましくは10分以内であるのがよい。   The manufacturing process of the antifouling coating composition of the present invention includes a hydrolysis process in which an organosilicate is hydrolyzed in the presence of water and a solvent to prepare a hydrolysis reaction product, and the hydrolysis obtained in this hydrolysis process. And a stabilization step of adding aluminum alkoxide in a predetermined ratio to the reaction product. The hydrolysis reaction in the hydrolysis step may be performed at room temperature or at a temperature of 100 ° C. or lower, preferably at a temperature of 30 ° C. or higher and 90 ° C. or lower. The time varies depending on the number of carbon atoms of the alkyl group R in the general formula (1) and the reaction temperature, and when it is kept at a high temperature for a long time, the silica precipitates and becomes cloudy or gelation occurs. For example, when the number of carbon atoms of the alkyl group R in the general formula (1) is 1, the reaction temperature is 30 ° C. within 12 hours, preferably within 5 hours. It may be within 1 hour at 90 ° C., preferably within 10 minutes.

また、本発明のおいては、汚染防止用塗装剤組成物の目的や用途に応じて、組成物中にその粘度調整を目的にエチレングリコール、プロピレングリコール等の高粘度溶剤を添加したり、また、乾燥速度調整を目的にメチルイソブチルケトン、キシレン等の高沸点溶剤を添加してもよい。更に、塩化亜鉛等の顔料、銀等の抗菌剤、酸化チタン等の汚れ分解剤、界面活性剤等を添加することもできるが、これは、本発明の塗装剤組成物中においてシリカが珪酸の状態で存在し、この珪酸がアルミニウムにより安定化され、他の物質が添加されてもゲル化する等の大きな変化が起きないことによるものと考えられる。   In the present invention, a high-viscosity solvent such as ethylene glycol or propylene glycol is added to the composition for the purpose of adjusting the viscosity according to the purpose or use of the anti-staining coating composition. For the purpose of adjusting the drying speed, a high boiling point solvent such as methyl isobutyl ketone or xylene may be added. Further, a pigment such as zinc chloride, an antibacterial agent such as silver, a soil decomposing agent such as titanium oxide, a surfactant and the like can be added. This is because the silica is silicic acid in the coating composition of the present invention. This is presumably due to the fact that this silicic acid is stabilized by aluminum and does not undergo major changes such as gelation even when other substances are added.

本発明の汚染防止用塗装剤組成物は、例えば、コンクリート、繊維強化コンクリート、スレート、ガラス、セラミック等の無機材料で形成された種々の構造物や、アクリル樹脂、フッ素樹脂、ポリウレタン樹脂、ポリエステル樹脂、ポリカーボネート樹脂、塩化ビニル樹脂、ポリエチレン樹脂等の合成樹脂で成形されたフィルム、シート、その他の樹脂成形品、合成ゴムや天然ゴムで成形されたゴム成形品等の有機材料で形成された構造物や、アルミニウム、鉄、ステンレス、亜鉛鋼板、鋼板等の金属材料で形成された構造物や、繊維強化プラスチック(FRP)等の有機無機複合材料で形成された構造物や、これらの構造物を組み合せたり積層して形成された構造物等を始めとして、各構造物の表面にフッ素樹脂塗料、ポリウレタン樹脂塗料、アクリル系樹脂塗料、ポノエステル樹脂塗料、水性樹脂塗料等の塗料を塗布して形成された塗膜層を有する構造物等、極めて多くの種類の構造物の表面に適用することができる。   The anti-fouling coating composition of the present invention includes, for example, various structures formed of inorganic materials such as concrete, fiber reinforced concrete, slate, glass, ceramic, acrylic resin, fluorine resin, polyurethane resin, and polyester resin. Structures made of organic materials such as films, sheets, other resin moldings, rubber moldings molded with synthetic rubber or natural rubber, molded with synthetic resins such as polycarbonate resin, vinyl chloride resin, polyethylene resin And structures formed of metal materials such as aluminum, iron, stainless steel, galvanized steel, and steel, structures formed of organic-inorganic composite materials such as fiber reinforced plastic (FRP), and combinations of these structures The surface of each structure, such as structures formed by laminating or stacking, is coated with fluororesin paint or polyurethane resin. Can be applied acrylic resin paint, Ponoesuteru resin coating, a structure having a coating layer formed by applying a coating, such as aqueous resin coating material or the like, on the surface of the very many types of structures.

そして、本発明の汚染防止用塗装剤組成物の構造物表面への適用に際しては、構造物表面に直接に塗布してもよく、また、構造物表面に予めプライマー等を用いて表面処理した後に、又は、下塗りした後に塗布してもよい。
本発明の汚染防止用塗装剤組成物の構造物表面への塗布は、構造物の種類等に応じて、例えば、刷毛塗り、ローラー塗り、スプレー塗り、フローコーター、グラビアコーター、スピンコーター等の手段で行うことができ、塗布後の乾燥も、常温乾燥でもよいほか、加熱乾燥でもよい。
In applying the anti-staining coating composition of the present invention to the structure surface, it may be applied directly to the structure surface, or after the surface of the structure has been previously treated with a primer or the like. Alternatively, it may be applied after undercoating.
Application of the anti-staining coating composition of the present invention to the surface of the structure is, for example, means such as brush coating, roller coating, spray coating, flow coater, gravure coater, spin coater, etc., depending on the type of structure. In addition, drying after coating may be performed at room temperature or by heat drying.

本発明の構造物表面の汚染防止用塗装剤組成物は、例えば建築用外板パネル、テント、防水シート、防風シート、建築用シート、屋根材、天窓、コンクリート壁、貯水タンク、タンク、シャッター、サッシュ、建物用手摺等の屋外建築用部材や、建築物外壁、ガードレール、歩道橋、外装板、透光板、防音壁、標識、高速道路側壁、トンネル壁面、鉄道高架橋、橋梁等の道路部材や、公園のオブジェ等の屋外設置物等の屋外構造物を始めとして、間仕切り、屋内階段の手摺、柱、窓枠、ドア枠、屋内用壁材等の様々な屋内建築用部材や、机、タンス、電気器具その他の屋内設置物等の様々な屋内構造物の汚れが発生し易い表面に塗布することにより、屋外構造物に一時的に付着した汚れについては雨で洗い流されて、また、屋内構造物に一時的に付着した汚れについては水による簡単な拭き掃除により容易に拭い取ることができ、長期に亘って構造物表面が汚染されるのを防止し、綺麗に保つことができる。   The coating composition for preventing contamination of the structure surface of the present invention includes, for example, a building outer panel, a tent, a waterproof sheet, a windproof sheet, a building sheet, a roofing material, a skylight, a concrete wall, a water storage tank, a tank, a shutter, Outdoor building members such as sashes, handrails for buildings, building exterior walls, guardrails, pedestrian bridges, exterior panels, translucent plates, soundproof walls, signs, highway side walls, tunnel walls, railway viaducts, road members such as bridges, Starting with outdoor structures such as outdoor objects such as park objects, various indoor building components such as partitions, handrails for indoor stairs, pillars, window frames, door frames, indoor wall materials, desks, chests, By applying it to surfaces where various indoor structures such as electric appliances and other indoor structures are prone to contamination, dirt temporarily attached to outdoor structures is washed away by rain, and indoor structures Temporarily The dirt stuck to can take easily wiped by a simple wiping with water, prolonged over to prevent the structure surface is contaminated, can be kept clean.

本発明の汚染防止用塗装剤組成物が長期に亘ってこのような汚染防止作用を発現する理由については、必ずしも明確ではないが、オルガノシリケートのアルコキシ基(−OR)が加水分解され、その一部の水酸基(−OH)がアルミニウムイオンと結合し修飾されて安定化し、これによって表面電荷が安定し、分散安定性が良くなり、結果として貯蔵安定性も向上するものと考えられる。   The reason why the anti-staining coating composition of the present invention exhibits such anti-staining effect over a long period of time is not necessarily clear, but the alkoxy group (-OR) of the organosilicate is hydrolyzed. It is considered that the hydroxyl group (—OH) of a part is combined with aluminum ion to be modified and stabilized, thereby stabilizing the surface charge, improving the dispersion stability, and improving the storage stability as a result.

本発明の構造物表面の汚染防止用塗装剤組成物は、酸処理等の特別な処理を必要とすることなく、種々の構造物表面に塗布直後から親水性を付与することができ、これによって優れた耐汚染性を発揮せしめることができるだけでなく、同時に優れた貯蔵安定性や乾燥性を有して取扱性に優れており、しかも、密着性や透明性にも優れており、構造物表面に外観の良い塗膜を形成することができる。   The coating composition for preventing contamination of the structure surface according to the present invention can impart hydrophilicity to various structure surfaces immediately after application without requiring special treatment such as acid treatment. Not only can it exhibit excellent anti-contamination properties, but it also has excellent storage stability and drying properties, as well as excellent handleability, and excellent adhesion and transparency. It is possible to form a coating film having a good appearance.

以下、実施例及び比較例に基づいて、本発明の好適な実施の形態を具体的に説明する。
〔実施例1〕
容量2Lの三口フラスコにテトラメチルシリケート(TMS:多摩化学工業株式会社製)49.4g、エタノール912g(TMSのSi原子のSiO2換算100重量部に対して4,680重量部)、及び純水950g(TMSのSi原子のSiO2換算100重量部に対して4,870重量部)を仕込み、80℃で加熱還流下に10分間加水分解した。この加水分解反応終了後放冷し、次いで反応混合物中にアルミニウムトリイソプロポキシド(ATiP)0.096g(TMSのSi原子のSiO2換算100重量部に対してAlとして0.065重量部)を添加し、均一に混合して実施例1の塗装剤組成物を調製した。
Hereinafter, preferred embodiments of the present invention will be described in detail based on examples and comparative examples.
[Example 1]
Tetramethylsilicate (TMS: manufactured by Tama Chemical Co., Ltd.) 49.4g, ethanol 912g (4,680 parts by weight with respect to 100 parts by weight of SiO2 of TMS Si atoms), and pure water 950g (TMS) 4,870 parts by weight with respect to 100 parts by weight of Si atoms of Si atoms), and hydrolyzed at 80 ° C. for 10 minutes under heating and reflux. After the hydrolysis reaction was completed, the reaction mixture was allowed to cool, and then 0.096 g of aluminum triisopropoxide (ATiP) (0.065 parts by weight as Al with respect to 100 parts by weight of SiO2 of TMS Si atoms) was added, The coating composition of Example 1 was prepared by mixing uniformly.

得られた実施例1の塗装剤組成物について、以下の方法により、貯蔵安定性、腐食性、濡れ性、透明性、塗膜外観、及び塗布6ヵ月後の汚れ状況を調べた。
〔貯蔵安定性〕
塗装剤組成物をガラス容器に入れて密封し、60℃で6ヶ月間保持した後に室温に戻し、ガラス容器の中の状態を目視で観察し、◎:全く変化が認められない、○:やや白味を呈した、△:白色に濁った、及び×:ゲル化した、の4段階で評価した。
About the obtained coating composition of Example 1, the storage stability, corrosivity, wettability, transparency, coating film appearance, and the stain | pollution | contamination condition 6 months after application | coating were investigated with the following method.
[Storage stability]
The coating composition was sealed in a glass container, kept at 60 ° C. for 6 months, and then returned to room temperature. The state in the glass container was visually observed, ◎: No change was observed, ○: Slightly Evaluation was made in four stages: white: turbid white: x: gelled.

〔腐食性〕
塗装剤組成物をブリキ製缶に入れて放置し、1週間後の着色状態を目視で観察し、◎:全く変化が認められない、○:僅かに黄色味を呈した、及び×:黄色に着色した、の3段階で評価した。
[Corrosive]
The coating composition was placed in a tin can and allowed to stand, and the color state after one week was visually observed. ◎: No change was observed, ○: Slightly yellowish, and X: Yellow It was evaluated in three stages: colored.

〔濡れ性、透明性、塗膜外観〕
塗装剤組成物をガラス板上に塗布し、濡れ性については塗布直後に目視で観察し、◎:膜状に拡がった、△:多少ガラス面からはじかれた、及び×:ガラス面からはじかれて水滴状になった、の3段階で評価し、また、透明性については塗布1時間後に目視で観察し、◎:透明になった、△:やや白味を帯びていた、及び×:白味を帯びていた、の3段階で評価し、更に、塗膜外観については塗布1時間後に目視で観察し、◎:完全に乾燥して成膜した、△:乾燥して成膜したが透明感に乏しかった、及び×:成膜しないで粉化した、の3段階で評価した。
[Wettability, transparency, appearance of coating film]
The coating composition was applied on a glass plate, and the wettability was visually observed immediately after application, ◎: spread in a film shape, △: slightly repelled from the glass surface, and ×: repelled from the glass surface It was evaluated in three stages of water droplets, and the transparency was visually observed after 1 hour of coating. A: Transparent, Δ: Slightly white, and X: White The film was evaluated in three stages, and the appearance of the coating film was visually observed after 1 hour of coating, ◎: completely dried to form a film, Δ: dried to form a film, but transparent Evaluation was made in three stages: poor feeling and x: powdered without film formation.

〔塗布6ヵ月後の汚れ状況〕
塗装剤組成物をガラス板上に塗布し、塗布後6ヵ月経過した後に塗膜の汚れ状況を目視で観察し、埃付着状況や雨筋有無を調べた。
結果を表1に示す。
[Contamination after 6 months of application]
The coating composition was applied onto a glass plate, and after 6 months had elapsed from the application, the state of dirt on the coating film was visually observed to examine dust adhesion and the presence of rain stripes.
The results are shown in Table 1.

〔実施例2〕
実施例1のテトラメチルシリケート(TMS)に代えてテトラエチルシリケート(TES)72.4gを使用した以外は、実施例1と同様にして塗装剤組成物を調製し(TESのSi原子のSiO2換算100重量部に対してエタノール4,680重量部、純水4,870重量部、及びATiPのAl 0.065重量部)、実施例1と同様にして貯蔵安定性、腐食性、濡れ性、透明性、塗膜外観、及び塗布6ヵ月後の汚れ状況を調べた。
[Example 2]
A coating composition was prepared in the same manner as in Example 1 except that 72.4 g of tetraethyl silicate (TES) was used instead of tetramethyl silicate (TMS) in Example 1 (100 Si2 equivalent of TES Si atom). 4,680 parts by weight of ethanol, 4,870 parts by weight of pure water, and 0.065 parts by weight of ATiP Al), storage stability, corrosiveness, wettability, transparency, coating appearance, and The state of contamination after 6 months of application was examined.

〔実施例3〕
実施例1のテトラメチルシリケート(TMS)に代えてトリエチルシリケート(TrES)72.4gを使用した以外は、実施例1と同様にして塗装剤組成物を調製し(TrESのSi原子のSiO2換算100重量部に対してエタノール4,680重量部、純水4,870重量部、及びATiPのAl 0.065重量部)、実施例1と同様にして貯蔵安定性、腐食性、濡れ性、透明性、塗膜外観、及び塗布6ヵ月後の汚れ状況を調べた。
Example 3
A coating composition was prepared in the same manner as in Example 1 except that 72.4 g of triethyl silicate (TrES) was used instead of tetramethyl silicate (TMS) in Example 1 (100 Si 2 equivalents of TrES Si atoms). 4,680 parts by weight of ethanol, 4,870 parts by weight of pure water, and 0.065 parts by weight of ATiP Al), storage stability, corrosiveness, wettability, transparency, coating appearance, and The state of contamination after 6 months of application was examined.

〔実施例4〕
実施例1のアルミニウムトリイソプロポキシド(ATiP)0.096gに代えてアルミニウムトリエトキシド(ATE)0.019gを使用した以外は、実施例1と同様にして塗装剤組成物を調製し(TMSのSi原子のSiO2換算100重量部に対してエタノール4,680重量部、純水4,870重量部、及びATEのAl 0.016重量部)、実施例1と同様にして貯蔵安定性、腐食性、濡れ性、透明性、塗膜外観、及び塗布6ヵ月後の汚れ状況を調べた。
Example 4
A coating composition was prepared in the same manner as in Example 1 except that 0.019 g of aluminum triethoxide (ATE) was used instead of 0.096 g of aluminum triisopropoxide (ATiP) of Example 1 (TMS (4,680 parts by weight of ethanol, 4,870 parts by weight of pure water, and 0.016 parts by weight of ATE for 100 parts by weight of SiO2 in terms of SiO2), storage stability, corrosivity, wettability, and transparency in the same manner as in Example 1. Property, appearance of the coating film, and soil condition after 6 months of application.

〔実施例5〕
実施例1の塗装剤組成物中にその1000重量部に対して非イオン性界面活性剤「ポリオキシエチレンポリオキシプロピレンエーテル」を1重量部の割合で添加し、実施例1と同様にして貯蔵安定性、腐食性、濡れ性、透明性、塗膜外観、及び塗布6ヵ月後の汚れ状況を調べた。
Example 5
The nonionic surfactant “polyoxyethylene polyoxypropylene ether” was added to the coating composition of Example 1 in an amount of 1 part by weight with respect to 1000 parts by weight, and stored in the same manner as in Example 1. Stability, corrosivity, wettability, transparency, appearance of the coating film, and the state of contamination after 6 months of application were examined.

〔実施例6〕
実施例1の塗装剤組成物中にその1000重量部に対して光触媒「アナターゼ型酸化チタン(関東化学社製商品名:酸化チタン(IV))」を10重量部の割合で添加し、実施例1と同様にして貯蔵安定性、腐食性、濡れ性、透明性、塗膜外観、及び塗布6ヵ月後の汚れ状況を調べた。
Example 6
The photocatalyst “anatase-type titanium oxide (trade name: titanium (IV) oxide manufactured by Kanto Chemical Co., Ltd.)” was added to the coating composition of Example 1 in an amount of 10 parts by weight with respect to 1000 parts by weight. In the same manner as in Example 1, the storage stability, corrosivity, wettability, transparency, appearance of the coating film, and the state of contamination after 6 months of application were examined.

〔比較例1〕
実施例1のテトラメチルシリケート(TMS)に代えてテトラメチルシリケートのオリゴマー(MS-51:多摩化学工業株式会社製商品名)39.6gを使用した以外は、実施例1と同様にして塗装剤組成物を調製し(MS-51のSi原子のSiO2換算100重量部に対してエタノール4,680重量部、純水4,870重量部、及びATiPのAl 0.065重量部)、実施例1と同様にして貯蔵安定性、腐食性、濡れ性、透明性、塗膜外観、及び塗布6ヵ月後の汚れ状況を調べた。
[Comparative Example 1]
A coating agent in the same manner as in Example 1 except that 39.6 g of tetramethyl silicate oligomer (MS-51: trade name, manufactured by Tama Chemical Industry Co., Ltd.) was used instead of tetramethyl silicate (TMS) in Example 1. A composition was prepared (4,680 parts by weight of ethanol, 4,870 parts by weight of pure water and 0.065 parts by weight of Al of ATiP with respect to 100 parts by weight of Si atoms of MS-51), and stable storage as in Example 1. Property, corrosivity, wettability, transparency, appearance of coating film, and stain condition after 6 months of application.

〔比較例2〕
実施例1においてアルミニウムトリイソプロポキシドを添加しなかった以外は、この実施例1と同様にして塗装剤組成物を調製したが、12時間後にはゲル化していた。
[Comparative Example 2]
A coating composition was prepared in the same manner as in Example 1 except that aluminum triisopropoxide was not added in Example 1, but it was gelled after 12 hours.

〔比較例3〕
実施例1のアルミニウムトリイソプロポキシド(ATiP)に代えて硝酸アルミニウム9水和物(NA9H)0.18gを使用した以外は、実施例1と同様にして塗装剤組成物を調製し(TMSのSi原子のSiO2換算100重量部に対してエタノール4,680重量部、純水4,870重量部、及びNA9HのAl 0.065重量部)、実施例1と同様にして貯蔵安定性、腐食性、濡れ性、透明性、塗膜外観、及び塗布6ヵ月後の汚れ状況を調べた。
[Comparative Example 3]
A coating composition was prepared in the same manner as in Example 1 except that 0.18 g of aluminum nitrate nonahydrate (NA9H) was used instead of aluminum triisopropoxide (ATiP) of Example 1 (TMS (4,680 parts by weight of ethanol, 4,870 parts by weight of pure water and 0.065 parts by weight of NA9H with respect to 100 parts by weight of SiO2 in terms of Si atoms), storage stability, corrosivity, wettability, and transparency in the same manner as in Example 1. The appearance of the coating film and the state of contamination after 6 months of application were examined.

〔比較例4〕
実施例1のアルミニウムトリイソプロポキシド(ATiP)に代えてチタニウムテトライソプロポキシド(TTiP)0.096gを使用した以外は、実施例1と同様にして塗装剤組成物を調製し(TMSのSi原子のSiO2換算100重量部に対してエタノール4,680重量部、純水 4,870重量部、及びTTiPのTi 0.083重量部)、実施例1と同様にして貯蔵安定性、腐食性、濡れ性、透明性、塗膜外観、及び塗布6ヵ月後の汚れ状況を調べた。
[Comparative Example 4]
A coating composition was prepared in the same manner as in Example 1 except that 0.096 g of titanium tetraisopropoxide (TTiP) was used instead of aluminum triisopropoxide (ATiP) in Example 1 (TMS Si (4,680 parts by weight of ethanol, 4,870 parts by weight of pure water, and 0.083 parts by weight of Ti of TiTiP) with respect to 100 parts by weight of the SiO2 equivalent of atoms), storage stability, corrosivity, wettability, transparency in the same manner as in Example 1. The appearance of the coating film and the state of contamination after 6 months of application were examined.

〔比較例5〕
実施例1のアルミニウムトリイソプロポキシド(ATiP)に代えてアルミニウムトリス(アセチルアセトネート)(ATAA)0.019gを使用した以外は、実施例4と同様にして塗装剤組成物を調製し(TMSのSi原子のSiO2換算100重量部に対してエタノール4,680重量部、純水4,870重量部、及びATAAのAl 0.016重量部)、実施例1と同様にして貯蔵安定性、腐食性、濡れ性、透明性、塗膜外観、及び塗布6ヵ月後の汚れ状況を調べた。
[Comparative Example 5]
A coating composition was prepared in the same manner as in Example 4 except that 0.019 g of aluminum tris (acetylacetonate) (ATAA) was used instead of aluminum triisopropoxide (ATiP) of Example 1 (TMS 4,680 parts by weight of ethanol, 4,870 parts by weight of pure water, and Al of Al TAAA with respect to 100 parts by weight of Si2 of Si atoms 0.016 parts by weight) In the same manner as in Example 1, the storage stability, corrosivity, wettability, transparency, appearance of the coating film, and stain condition after 6 months of application were examined.

〔比較例6〕
実施例1のアルミニウムトリイソプロポキシド(ATiP)に代えて60wt%-硝酸2gを使用した以外は、実施例1と同様にして塗装剤組成物を調製し(TMSのSi原子のSiO2換算100重量部に対してエタノール4,680重量部、及び純水4,870重量部)、実施例1と同様にして貯蔵安定性、腐食性、濡れ性、透明性、塗膜外観、及び塗布6ヵ月後の汚れ状況を調べた。
[Comparative Example 6]
A coating composition was prepared in the same manner as in Example 1 except that 2 g of 60 wt% nitric acid was used instead of aluminum triisopropoxide (ATiP) in Example 1 (100 wt. 4,680 parts by weight of ethanol and 4,870 parts by weight of pure water), storage stability, corrosiveness, wettability, transparency, appearance of coating film, and stain condition after 6 months of application as in Example 1. Examined.

〔比較例7〕
比較例6の塗装剤組成物中にその1,000重量部に対して光触媒(実施例6と同じアナターゼ型酸化チタン)を10重量部の割合で添加したが、1時間後に白色沈殿物が生成し、透明液体と沈殿物とに分離した。
[Comparative Example 7]
A photocatalyst (the same anatase-type titanium oxide as in Example 6) was added at a ratio of 10 parts by weight to the 1,000 parts by weight of the coating composition of Comparative Example 6, but a white precipitate was formed after 1 hour. And separated into a clear liquid and a precipitate.

〔比較例8〕
実施例1において、アルミニウムトリイソプロポキシド(ATiP)を加水分解工程で添加した以外は、この実施例1と同様にして塗装剤組成物を調製し、実施例1と同様にして貯蔵安定性、腐食性、濡れ性、透明性、塗膜外観、及び塗布6ヵ月後の汚れ状況を調べた。
[Comparative Example 8]
In Example 1, a coating composition was prepared in the same manner as in Example 1 except that aluminum triisopropoxide (ATiP) was added in the hydrolysis step. The corrosiveness, wettability, transparency, appearance of the coating film, and the state of contamination after 6 months of application were examined.

以上の実施例1〜6及び比較例1、3、5、6及び8の結果を表1に示す。

Figure 2005226046
The results of Examples 1 to 6 and Comparative Examples 1, 3, 5, 6, and 8 are shown in Table 1.
Figure 2005226046

本発明の構造物表面の汚染防止用塗装剤組成物によれば、面倒な酸処理を必要とせず、また、構造物の表面損傷や適用制約の原因となる触媒を使用することなく、構造物表面に塗布するだけでこの構造物表面に、耐汚染性に優れているだけでなく、塗布直後の耐防汚性、貯蔵安定性、乾燥性、密着性、透明性等に優れた塗膜を形成することができ、産業上極めて有用なものである。   According to the coating composition for preventing contamination of the structure surface of the present invention, the structure does not require troublesome acid treatment, and without using a catalyst that causes damage to the surface of the structure or application restrictions. By simply applying on the surface, the surface of this structure is not only excellent in stain resistance, but also has a coating film with excellent antifouling resistance, storage stability, drying properties, adhesion, and transparency immediately after application. It can be formed and is very useful industrially.

Claims (5)

下記一般式(1)
HxSi(OR)y …… (1)
(但し、Rは炭素数1〜3のアルキル基を示し、xとyは0〜4のいずれかの整数であって両者の合計x+yが4である整数を示し、yが2〜4である場合Rは互いに同じであっても異なっていてもよい。)で表されるオルガノシリケート100重量部(Si原子のSiO2換算)を水60〜50,000重量部と上記オルガノシリケート及び水と互いに可溶性の溶剤60〜50,000重量部との水・溶剤存在下に加水分解して得られた加水分解反応物中に、原料として用いたオルガノシリケート100重量部(Si原子のSiO2換算)に対して、アルミニウムアルコキシドをAlとして0.01〜1重量部含有することを特徴とする構造物表面の汚染防止用塗装剤組成物。
The following general formula (1)
HxSi (OR) y (1)
(However, R shows a C1-C3 alkyl group, x and y are the integers in any one of 0-4, and the sum x + y of both shows the integer which is 4, y is 2-4. R may be the same or different from each other.) 100 parts by weight of the organosilicate represented by (in terms of SiO2 of Si atoms) is soluble in 60 to 50,000 parts by weight of water and the above organosilicate and water. In the hydrolysis reaction product obtained by hydrolysis in the presence of water / solvent with 60 to 50,000 parts by weight of the solvent, 100 parts by weight of organosilicate used as a raw material (in terms of SiO2 of Si atoms) A coating composition for preventing contamination of the structure surface, comprising 0.01 to 1 part by weight of aluminum alkoxide as Al.
オルガノシリケートがアルコキシシランのモノマーである請求項1に記載の構造物表面の汚染防止用塗装剤組成物。   The coating composition for preventing contamination of the structure surface according to claim 1, wherein the organosilicate is a monomer of alkoxysilane. オルガノシリケートがテトラメトキシシラン、テトラエトキシシラン及びトリエトキシシランから選ばれた1種又は2種以上の混合物である請求項1又は2に記載の構造物表面の汚染防止用塗装剤組成物。   The coating composition for preventing contamination of a structure surface according to claim 1 or 2, wherein the organosilicate is one or a mixture of two or more selected from tetramethoxysilane, tetraethoxysilane and triethoxysilane. 溶剤が水可溶性のアルコール類である請求項1〜3のいずれかに記載の構造物表面の汚染防止用塗装剤組成物。   The coating composition for preventing contamination of the structure surface according to any one of claims 1 to 3, wherein the solvent is a water-soluble alcohol. アルミニウムアルコキシドは、そのアルミニウム含有量が12重量%以上である請求項1〜4のいずれかに記載の構造物表面の汚染防止用塗装剤組成物。   The aluminum alkoxide has an aluminum content of 12% by weight or more. The coating composition for preventing contamination of a structure surface according to any one of claims 1 to 4.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011074192A (en) * 2009-09-30 2011-04-14 Dainippon Printing Co Ltd Hydrophilic coating agent, coating film using the same, and decorative sheet

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JPS63252909A (en) * 1987-04-09 1988-10-20 Tokuyama Soda Co Ltd Production of spherical compound metallic oxide
JPH08119617A (en) * 1994-10-14 1996-05-14 Masahiro Shigemitsu Production of coating agent for forming coating film
JP2000290591A (en) * 1999-04-07 2000-10-17 Yamaha Livingtec Corp Preparation of inorganic coating agent
JP2001205187A (en) * 2000-01-31 2001-07-31 Nippon Sheet Glass Co Ltd Method for manufacturing silica-base film coated article and silica-base film coated article
JP2004510015A (en) * 2000-09-22 2004-04-02 ザ ウェルディング インスティテュート Coating composition

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63252909A (en) * 1987-04-09 1988-10-20 Tokuyama Soda Co Ltd Production of spherical compound metallic oxide
JPH08119617A (en) * 1994-10-14 1996-05-14 Masahiro Shigemitsu Production of coating agent for forming coating film
JP2000290591A (en) * 1999-04-07 2000-10-17 Yamaha Livingtec Corp Preparation of inorganic coating agent
JP2001205187A (en) * 2000-01-31 2001-07-31 Nippon Sheet Glass Co Ltd Method for manufacturing silica-base film coated article and silica-base film coated article
JP2004510015A (en) * 2000-09-22 2004-04-02 ザ ウェルディング インスティテュート Coating composition

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011074192A (en) * 2009-09-30 2011-04-14 Dainippon Printing Co Ltd Hydrophilic coating agent, coating film using the same, and decorative sheet

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