JP2005220969A - Prime arrangement fillet cap - Google Patents

Prime arrangement fillet cap Download PDF

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Publication number
JP2005220969A
JP2005220969A JP2004028394A JP2004028394A JP2005220969A JP 2005220969 A JP2005220969 A JP 2005220969A JP 2004028394 A JP2004028394 A JP 2004028394A JP 2004028394 A JP2004028394 A JP 2004028394A JP 2005220969 A JP2005220969 A JP 2005220969A
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fillet
cap
original
organizing
main body
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Inventor
Tetsuo Matsuoka
徹郎 松岡
Tsunehiko Hayashi
恒彦 林
Shunichi Iga
俊一 伊賀
Seiji Segami
清治 瀬上
Keiichi Sawabe
恵一 澤邊
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Nippon Steel Corp
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Nippon Steel Corp
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Priority to JP2004028394A priority Critical patent/JP2005220969A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a prime arrangement fillet cap easy to manage a push-in amount, making influence of skill of a worker on attachment error very little. <P>SOLUTION: In the prime arrangement fillet cap used in a prime arrangement fillet cap construction method for welding and fixing the prime arrangement fillet cap on a cut end part of a gas conduit under a gas shut off condition, the prime arrangement fillet cap is provided with a fillet cap main body 3 including a tubular tip part fitted on an end part outer circumference surface of the gas conduit (main pipe 1) with a predetermined gap, a seal retaining member 12 fixed on the fillet cap main body 3 at a position separate inward from an opening end part of the fillet cap main body 3 and projecting toward the opening end part side of the fillet cap main body 3, an annular groove 6 formed by the fillet cap main body 3 and the seal retaining member 12 in the fillet cap main body 3, and a heat resistant annular seal member 13 fitted in the annular groove 6. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、道路下等に配管されたガス導管において、特に鋼管の本管で不用となった部分の切断端部を閉塞する元整理用すみ肉キャップ工法に使用される元整理用すみ肉キャップに関する。   The present invention relates to an original fillet cap used in the original fillet cap method for closing a cut end portion of a gas pipe piped under a road or the like, in particular, a portion of the steel pipe that has become unnecessary. About.

道路下等に埋設されたガス導管(本管等)においては、老朽化等の理由から一部の本管の新規入れ替えが余儀なくされている。その際、鋼管の本管の場合には不用部分を切断し、その切断端部を閉塞する元整理工事が一般に施される。   In gas pipelines (mains, etc.) buried under roads, some mains have to be replaced for reasons such as aging. At that time, in the case of a main pipe of a steel pipe, an original arrangement work is generally performed in which an unnecessary portion is cut and the cut end portion is closed.

前記の鋼管本管の元整理工事としては、すみ肉キャップ工法が従来一般に採用されている。このすみ肉キャップ工法は、特開平8−14471号公報により公表されているように、不用部分が切断された本管からガスが流出するのを防止するガス遮断工程と、元整理用すみ肉キャップを本管の切断端部外周に溶接固定するキャップ溶接工程と、後処理工程とからなる次のような元整理用すみ肉キャップ工法である。   A fillet cap method has been generally employed as the original rearranging work for the steel pipe main. This fillet cap method, as disclosed in Japanese Patent Laid-Open No. 8-14471, is a gas shut-off process for preventing gas from flowing out from a main pipe from which unnecessary portions have been cut, and a fillet cap for original arrangement This is a fillet cap method for organizing as follows, which includes a cap welding process in which the pipe is welded and fixed to the outer periphery of the cut end portion of the main pipe and a post-processing process.

道路下に配管されたガス導管の切断端部にガス遮断状態ですみ肉キャップを溶接固定して前記ガス導管の切断端部を閉塞する元整理用すみ肉キャップ工法において、仮閉塞手段により管内が仮閉塞されたガス遮断状態で前記ガス導管の切断端面との間に耐熱性シール部材を挟持してすみ肉キャップを該ガス導管の切断端部外周に嵌合し、すみ肉キャップを押圧手段により前記切断端面に押圧して前記耐熱性シール部材が圧縮変形したシール状態に保持し、仮閉塞手段による管内の仮閉塞状態を解除して管内の空気を排出した状態で前記すみ肉キャップをガス導管の切断端部外周に溶接固定する元整理用すみ肉キャップ工法。   In the original arrangement fillet cap method in which the fillet cap is welded and fixed to the cut end of the gas conduit piped under the road in a gas-blocked state and the cut end of the gas conduit is closed, the inside of the pipe is blocked by temporary closing means. A fillet cap is fitted on the outer periphery of the cut end of the gas conduit by sandwiching a heat-resistant sealing member between the cut end surface of the gas conduit in the temporarily shut off state of the gas conduit, and the fillet cap is pressed by the pressing means. The fillet cap is connected to the gas conduit in a state in which the heat-resistant seal member is pressed against the cut end face and held in a compressed and deformed seal state, and the temporarily closed state in the tube by the temporary closing means is released and the air in the tube is discharged. Original fillet cap method for welding and fixing to the outer periphery of the cut end of the steel.

このような元整理用すみ肉キャップ工法により、さらに作業時間の短縮化を図ると共に窒素ガス注入装置を不要として作業装置を安価なものに改善されている。   By such an original fillet cap method, the working time can be further shortened and the working apparatus can be made inexpensive by eliminating the need for a nitrogen gas injection device.

さらに具体的に前記の改善された元整理用すみ肉キャップ工法のポイント部分を簡単に説明すると、図7に示すように、鋼管本管(ガス導管)1とほぼ同外径で厚い部材とされた段付環状の厚肉耐熱性シール部材37を使用し、本管1に対して元整理用すみ肉キャップ35を押圧し弾性変形させた段付環状の耐熱性シール部材37を挟持させた状態で嵌合させることによって、元整理用すみ肉キャップ35の筒状先端部4内周面と鋼管本管1の外周面側にガスが漏洩するのを防止した状態で、すみ肉溶接部15を安全に溶接作業を行なう工法である。   More specifically, the point part of the improved fillet cap method for original arrangement described above will be briefly explained. As shown in FIG. 7, the steel pipe main pipe (gas conduit) 1 and a thick member having the same outer diameter are used. The stepped annular thick heat resistant seal member 37 is used, and the stepped annular heat resistant seal member 37 that is elastically deformed by pressing the fillet cap 35 for original arrangement against the main pipe 1 is sandwiched. The fillet welded portion 15 is attached to the inner peripheral surface of the cylindrical tip portion 4 of the original organizing fillet cap 35 and the outer peripheral surface side of the steel pipe main tube 1 in a state where gas is prevented from leaking. This is a method of performing welding work safely.

特開平7−14471号公報Japanese Patent Laid-Open No. 7-14471

しかし、図8に示す改善された従来工法のように、截頭円錐状等の内側傾斜面36を備えた元整理用すみ肉キャップ35における前記内側傾斜面36で段付環状の厚肉耐熱性シール部材37の外周縁部を押し潰し変形させるシール構造では、本管1と元整理用すみ肉キャップ35との嵌合の状態は、厚肉耐熱性シール部材37の弾性変形の均一性と変形量によって決まる。そのため、元整理用すみ肉キャップ35を均等に、かつ適切な押付量で押し付ける必要がある。しかし、元整理用すみ肉キャップ35の内面形状は製作誤差があるため、個々に微妙に異なることや、押し込み加減の調整を作業者が行なっているため、図8(a)に示すような押込量L1となったり、あるいは図8(b)に示すような押込量L2となったりと、押込量Lにバラツキが出て一律の管理が難しいという問題がある。   However, as in the improved conventional method shown in FIG. 8, the stepped annular thick-walled heat resistance at the inner inclined surface 36 in the original organizing fillet cap 35 having the inner inclined surface 36 having a frustoconical shape or the like. In a seal structure in which the outer peripheral edge of the seal member 37 is crushed and deformed, the fitting state between the main pipe 1 and the original organizing fillet cap 35 is the uniformity and deformation of the elastic deformation of the thick heat-resistant seal member 37. It depends on the amount. Therefore, it is necessary to press the original organizing fillet cap 35 evenly and with an appropriate pressing amount. However, the inner shape of the original organizing fillet cap 35 has a manufacturing error, so it is slightly different from each other, and the operator adjusts the amount of indentation. Therefore, the indentation as shown in FIG. When the amount becomes L1 or the pushing amount L2 as shown in FIG. 8B, there is a problem that the pushing amount L varies and uniform management is difficult.

また前記の問題に関連して、図8(c)に示すように、すみ肉キャップ軸(キャップ中心軸線)Cと本管管軸(本管中心軸線)C1とが一致するように、元整理用すみ肉キャップ35を完全に均等に押し付けることは困難であるためずれ角Aを生じてしまい、すみ肉キャップ軸(キャップ中心軸線)Cと本管管軸(本管中心軸線)C1とがほぼ一致するようにするには高度の熟練を要する等、元整理用すみ肉キャップ35の取付け作業者の技量に依存する部分が多かった。そのため、元整理用すみ肉キャップの取付けが容易で高度の熟練を要しない元整理用のすみ肉キャップが望まれていた。   Further, in connection with the above problem, as shown in FIG. 8C, the original arrangement is made so that the fillet cap axis (cap central axis) C and the main pipe axis (main central axis) C1 coincide. Since it is difficult to press the fillet cap 35 completely evenly, a deviation angle A is generated, and the fillet cap axis (cap central axis) C and the main pipe axis (main pipe central axis) C1 are almost equal. There are many parts that depend on the skill of the operator who installs the original organizing fillet cap 35, such as requiring a high degree of skill to match. For this reason, there has been a demand for an original organizing fillet cap that is easy to mount the original organizing fillet cap and does not require a high degree of skill.

そこで、本発明では、元整理用すみ肉キャップの取付けが容易で、元整理用すみ肉キャップを強力に押し込んでも押し込み過ぎとなることはなく、押し込み量の管理が容易で、作業者の技量が取付け誤差に与える影響が極めて少なく、安全確実に閉塞作業を行なえる元整理用すみ肉キャップを提供することを目的とする。   Therefore, in the present invention, it is easy to attach the fillet cap for original arrangement, and even if the original fillet cap is pushed in strongly, it will not be pushed too much, the push amount can be easily managed, and the skill of the operator is reduced. An object of the present invention is to provide a fillet cap for organizing that has an extremely small influence on mounting errors and that can be safely and securely closed.

第1発明の元整理用すみ肉キャップにおいては、ガス導管の切断端部にガス遮断状態で元整理用すみ肉キャップを溶接固定して前記ガス導管の切断端部を閉塞する元整理用すみ肉キャップ工法に用いる元整理用すみ肉キャップにおいて、前記元整理用すみ肉キャップは、前記ガス導管の端部外周面に所定の間隙を以って嵌合する筒状先端部を有するすみ肉キャップ本体と、そのすみ肉キャップ本体における開口端部から内側に離れた位置においてすみ肉キャップ本体に固定され、かつすみ肉キャップ本体の開口端部側に向かって張り出すと共にガス導管よりも小径のシール部材保持部を有するシール保持部材と、前記すみ肉キャップ本体内において、すみ肉キャップ本体とシール部材保持部を有するシール保持部材とにより形成された環状溝と、その環状溝に嵌設される耐熱性環状シール部材とを備えていることを特徴とする。
第2発明では、第1発明の元整理用すみ肉キャップにおいて、耐熱性環状シール部材は、シリコーンゴムを素材としたことを特徴とする。
第3発明では、第1発明または第2発明の元整理用すみ肉キャップにおいて、耐熱性環状シール部材と耐熱性シール保持部材とを接着剤により固着したことを特徴とする。
第4発明では、第1発明〜第3発明のいずれかの発明の元整理用すみ肉キャップにおいて、耐熱性環状シール部材は、環状板とされていることを特徴とする。
第5発明では、第1発明〜第4発明のいずれかの元整理用すみ肉キャップにおいて、シール保持部材は、その本体部が円板状本体とされ、その円板状本体の外縁部がすみ肉キャップ本体の内周面に溶接により固定されていることを特徴とする。
In the original organizing fillet cap according to the first aspect of the present invention, the original organizing fillet cap is constructed by welding and fixing the original organizing fillet cap to the cut end portion of the gas conduit in a gas-blocked state to close the cut end portion of the gas conduit. A fillet cap for original arrangement used in a cap construction method, wherein the fillet cap for original arrangement has a cylindrical tip portion fitted with a predetermined gap to an outer peripheral surface of an end portion of the gas conduit. And a seal member that is fixed to the fillet cap body at a position inward from the opening end of the fillet cap body, projects toward the opening end of the fillet cap body, and has a smaller diameter than the gas conduit An annular groove formed by a seal holding member having a holding portion and a fillet cap main body and a seal holding member having a seal member holding portion in the fillet cap main body. , Characterized in that it comprises a heat-resistant annular sealing member which is inlaid in the annular groove.
According to a second invention, in the fillet cap for organizing of the first invention, the heat-resistant annular sealing member is made of silicone rubber.
According to a third invention, in the fillet cap for organizing of the first invention or the second invention, the heat-resistant annular seal member and the heat-resistant seal holding member are fixed with an adhesive.
According to a fourth aspect of the invention, in the fillet cap for organizing according to any one of the first to third aspects of the invention, the heat-resistant annular seal member is an annular plate.
In the fifth aspect of the invention, the original organizing fillet cap according to any one of the first to fourth aspects of the invention, the seal holding member has a disc-like main body, and the outer edge of the disc-like main body is a corner. It is fixed to the inner peripheral surface of the meat cap body by welding.

第1発明によると、すみ肉キャップ本体とシール部材保持部を有するシール保持部材とにより形成された環状溝に耐熱性環状シール部材を嵌設している元整理用すみ肉キャップとすることにより、簡単な耐熱性環状シール部材で鋼管本体端部と元整理用すみ肉キャップとの閉塞を確実に図ることができ、しかも切断された鋼管端部に元整理用すみ肉キャップを容易に取付けることができる。
特に、本発明によると、耐熱性のシール保持部材を元整理用すみ肉キャップに備えることによって、元整理用すみ肉キャップの押し込み量の管理を容易にし、また、本管管軸に対するずれを防止することができ、また、元整理用すみ肉キャップの押し込み量は、耐熱性のシール保持部材によって制限されるため、元整理用すみ肉キャップを強力に押し込んでも押し込み過ぎとなることはなく、押し込み量の管理が容易である。また、元整理用すみ肉キャップは、厳密に均等に押し付けなくとも、耐熱性のシール保持部材によって動きが制限されるため、最終的に本管(ガス導管)の管軸に沿って嵌合される。そのため、元整理用すみ肉キャップの取付けが容易で、作業者の取付けの技量が、取付け誤差に与える影響を極めて少なくすることが可能である。
また、第2発明によると、耐熱性環状シール部材を、耐熱性性能の高く高価なシリコーンゴムを使用しても、単純形状で加工費の少なく、使用量の少ない耐熱性環状シール部材とすることができ、そのため比較的安価な耐熱性環状シール部材とすることができる。
また、第3発明によると、耐熱性環状シール部材とシール保持部材とを、シリコーン系シーリング材などの接着剤により固定したので、耐熱性環状シール部材とシール保持部材間を、耐熱性環状シール部材による気密性に加えてさらに確実に気密にすることができる。
また、第4発明によると、耐熱性環状シール部材を環状板としたので、極めて簡単な形状で安価な耐熱性環状シール部材とすることができ、また、シリコーンゴムを使用しても比較的安価な耐熱性環状シール部材とすることができる。
また、第5発明によると、シール保持部材の本体部を円板状本体としたので、シール保持部材の構成を簡単な形状のシール保持部材とすることができるため、経済的な元整理用すみ肉キャップとすることができる。
According to the first invention, by using the fillet cap for rearranging, in which the heat resistant annular seal member is fitted in the annular groove formed by the fillet cap body and the seal holding member having the seal member holding portion, A simple heat-resistant annular seal member can reliably close the end of the steel pipe body and the original fillet cap, and the original fillet cap can be easily attached to the cut steel pipe end. it can.
In particular, according to the present invention, by providing a heat-resistant seal retaining member to the fillet cap for original arrangement, it is possible to easily manage the amount of pushing of the fillet cap for original arrangement, and to prevent deviation from the main pipe axis. In addition, since the amount of push-in of the original fillet cap is limited by the heat-resistant seal holding member, even if the fill-up cap is pushed too hard, it will not be pushed in too much. Easy to manage quantity. Also, the fillet cap for rearranging is restricted by the heat-resistant seal holding member without being pressed strictly evenly, so it is finally fitted along the tube axis of the main pipe (gas conduit). The Therefore, it is easy to attach the fillet cap for original arrangement, and it is possible to extremely reduce the influence of the installation skill of the operator on the installation error.
According to the second invention, the heat-resistant annular seal member is a simple heat-resistant annular seal member with a simple shape, low processing cost and a small amount of use, even if expensive and highly heat-resistant silicone rubber is used. Therefore, a relatively inexpensive heat-resistant annular seal member can be obtained.
According to the third invention, the heat-resistant annular seal member and the seal holding member are fixed with an adhesive such as a silicone-based sealing material, so that the heat-resistant annular seal member is sealed between the heat-resistant annular seal member and the seal holding member. In addition to the airtightness due to, the airtightness can be further ensured.
Further, according to the fourth invention, since the heat-resistant annular seal member is an annular plate, it can be an inexpensive heat-resistant annular seal member with an extremely simple shape, and is relatively inexpensive even if silicone rubber is used. A heat resistant annular sealing member.
Further, according to the fifth invention, since the main body of the seal holding member is a disc-shaped main body, the structure of the seal holding member can be a simple shape of the seal holding member. It can be a meat cap.

以下、本発明の実施例を添付の図面を参照して具体的に説明する。
図1および図2を参照して、本発明の一実施形態の元整理用すみ肉キャップ11の構造を説明すると、すみ肉キャップ本体3は、ガス導管1(以下、鋼管本管1とも言う)の端部外周面に所定の間隙を以って嵌合する筒状先端部4を有すると共に、基端側には、前記筒状先端部4と一体に連設されたほぼ半球状部5を備えており、半球状部5の頂部には、パージ用雌ねじ孔16を備えている。前記のパージ用雌ねじ孔16には、着脱自在にプラグ14がねじ込まれている。なお、図1(a)では、プラグ14を溶接10によりすみ肉キャップ本体3にこていした最終状態を示しており、また、図1(b)および図2では、元整理用すみ肉キャップ11のみの状態を
示している。
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
Referring to FIG. 1 and FIG. 2, the structure of the original organizing fillet cap 11 according to an embodiment of the present invention will be described. The fillet cap body 3 includes a gas conduit 1 (hereinafter also referred to as a steel pipe main pipe 1). A cylindrical tip portion 4 fitted to the outer peripheral surface of the end portion with a predetermined gap, and a substantially hemispherical portion 5 provided integrally with the cylindrical tip portion 4 on the proximal end side. A purge female screw hole 16 is provided at the top of the hemispherical portion 5. A plug 14 is detachably screwed into the purge female screw hole 16. 1A shows a final state in which the plug 14 is rubbed against the fillet cap body 3 by welding 10, and FIG. 1B and FIG. Only shows the state.

また、すみ肉キャップ本体3における鋼管本管側の開口端部から軸方向内側に離れた位置において、耐熱性のシール保持部材12における環状板本体7の外周縁部が溶接によりすみ肉キャップ本体3の内周面に固定されている。なお、環状板本体7の外周縁部をすみ肉キャップ本体3の内周面に接着剤により固定してもよく、溶接する場合は連続したまたは間隔をおいた溶接により固定してもよい。   Further, the outer peripheral edge portion of the annular plate body 7 in the heat-resistant seal holding member 12 is welded to the fillet cap body 3 at a position away from the opening end on the steel pipe main pipe side in the fillet cap body 3 in the axial direction. It is fixed to the inner peripheral surface. Note that the outer peripheral edge of the annular plate body 7 may be fixed to the inner peripheral surface of the fillet cap body 3 with an adhesive, and when welding, it may be fixed by continuous or spaced welding.

前記の耐熱性のシール保持部材12は、すみ肉キャップ本体3の開口端部側に向かって張り出すと共に、鋼管本管1の内径よりも僅かに小さい外径の筒状のシール部材保持部12aが環状板本体7に溶接等により固定されて一体に設けられており、また、その環状板本体7の中央部には、空気逃がし用の通気孔12bが設けられている。そして、本発明の元整理用すみ肉キャップ11では、前記すみ肉キャップ本体3内において、すみ肉キャップ本体3の筒状先端部4の内周面と、シール部材保持部12aを有するシール保持部材12とにより形成された環状溝6に、環状板からなる耐熱性環状シール部材13が嵌設されて備えている。   The heat-resistant seal holding member 12 projects toward the opening end of the fillet cap body 3 and has a cylindrical seal member holding portion 12a having an outer diameter slightly smaller than the inner diameter of the steel pipe main pipe 1. Is fixed to the annular plate body 7 by welding or the like and provided integrally therewith, and an air vent hole 12b is provided in the center of the annular plate body 7. And in the fillet cap 11 for original arrangement of this invention, the seal holding member which has the inner peripheral surface of the cylindrical front-end | tip part 4 of the fillet cap main body 3, and the seal member holding part 12a in the said fillet cap main body 3 The heat-resistant annular seal member 13 made of an annular plate is fitted into the annular groove 6 formed by

前記の環状溝6と耐熱性環状シール部材13との接着面の気密状態を確実にするためには、シリコーンゴム系のコーキング材あるいはその他のシーリング材が気密接着剤として介在されて、前記の環状溝6と耐熱性環状シール部材13との接着面のシールを確実にし、鋼管本管1の外面側へのガスの漏洩を確実に防止する構造とするとよい。   In order to ensure the airtight state of the adhesive surface between the annular groove 6 and the heat-resistant annular seal member 13, a silicone rubber caulking material or other sealing material is interposed as an airtight adhesive, It is preferable to have a structure that reliably seals the bonding surface between the groove 6 and the heat-resistant annular seal member 13 and reliably prevents gas leakage to the outer surface side of the steel pipe main pipe 1.

前記のように環状板により構成された耐熱性シール部材13の内径は、鋼管本管1の内径よりも僅かに小さく、また、耐熱性シール部材13の外径は鋼管本管1の外径よりも僅かに大きくされて、元整理用すみ肉キャップ11の筒状先端部4の内径とほぼ同じ寸法とされ、鋼管本管1の切断端面全面に当接される形状とされ、また、従来の場合の元整理用すみ肉キャップ35よりも単純形状で、高価なシリコーンゴムの使用量を著しく少なくした安価な部品とされている。   As described above, the inner diameter of the heat resistant seal member 13 constituted by the annular plate is slightly smaller than the inner diameter of the steel pipe main pipe 1, and the outer diameter of the heat resistant seal member 13 is smaller than the outer diameter of the steel pipe main pipe 1. Is made slightly larger to have the same size as the inner diameter of the cylindrical tip portion 4 of the original organizing fillet cap 11, and to be in contact with the entire cut end surface of the steel pipe main pipe 1. In this case, it is a simpler shape than the original organizing fillet cap 35, and it is an inexpensive part in which the amount of expensive silicone rubber used is significantly reduced.

次に、本発明の元整理用すみ肉キャップ11を使用した元整理用すみ肉キャップ工法の一実施例について説明する。   Next, an embodiment of a fillet cap method for original arrangement using the fillet cap 11 for original arrangement according to the present invention will be described.

本発明の元整理用すみ肉キャップ11を使用した元整理用すみ肉キャップ工法を実施するにあたって、不用部分の生じた道路下の鋼管本管1は、周囲の土砂を排土して掘り起し、図3に示すように、本管1の上面に放散管20を接続する。そしてこの放散管20を通して本玉8aと逆玉8bを本管1の管内に挿入し、チューブ8c,8dを介して本玉8a及び逆玉8bに圧縮空気を供給し、これらを膨張させて管内面に圧接させることで鋼管本管1を仮閉塞しておく。   In carrying out the original organizing fillet cap method using the original organizing fillet cap 11 of the present invention, the steel pipe main pipe 1 under the road where the unnecessary part is generated is excavated by excavating the surrounding earth and sand. As shown in FIG. 3, a diffusion tube 20 is connected to the upper surface of the main tube 1. Then, the main ball 8a and the reverse ball 8b are inserted into the main tube 1 through the diffusion tube 20, compressed air is supplied to the main ball 8a and the reverse ball 8b through the tubes 8c and 8d, and these are expanded to expand the inside of the tube. The steel pipe main pipe 1 is temporarily closed by being brought into pressure contact with the surface.

続いて、鋼管本管1の不用部分を切断するのであるが、これに先だって切断箇所を含む所定幅にわたって鋼管本管1の外周の防食層を剥離し、きれいに清掃しておく。その際、防食層が剥離された鋼管本管1の外周は、傷や凹凸が残らないようにグラインダー等で仕上げ、きれいに清掃しておく。   Subsequently, the unnecessary portion of the steel pipe main pipe 1 is cut. Prior to this, the anticorrosion layer on the outer periphery of the steel pipe main pipe 1 is peeled over a predetermined width including the cut portion and cleaned cleanly. At that time, the outer periphery of the steel pipe main pipe 1 from which the anticorrosion layer has been peeled is finished with a grinder or the like so as not to leave scratches or irregularities, and cleaned cleanly.

鋼管本管1の切断は、切断端面1dが直角面をなすように行い、バリ取り研磨する。その後、切断端面1dから少なくとも所定の範囲にわたって本管1の内周面1bの切粉や付着物を清掃する。   The steel pipe main pipe 1 is cut so that the cut end face 1d forms a right-angled face, and is deburred and polished. Thereafter, chips and deposits on the inner peripheral surface 1b of the main pipe 1 are cleaned at least over a predetermined range from the cut end surface 1d.

このような前準備の後、図4に示すように、切断端面1dから離れた位置に、間隔をおいて周方向に対向する一対のブラケット本体にわたって横軸26を軸支したブラケット29を周方向に等角度有する分割型固定バンド31を鋼管本管1の外周に配置して、分割型固定バンド31におけるフランジ付半分割体17の対向する連結用フランジ9を締め付けボルト25により締め付けて装着し、その各ブラケット29に連結部材34の一端側を連結する。   After such pre-preparation, as shown in FIG. 4, the bracket 29 that pivotally supports the horizontal shaft 26 across a pair of bracket main bodies facing each other in the circumferential direction at a distance from the cut end surface 1 d is arranged in the circumferential direction. Are arranged on the outer periphery of the steel pipe main pipe 1, and the connecting flanges 9 of the half-divided body 17 with the flange in the split-type fixed band 31 are fastened by fastening bolts 25, and attached. One end side of the connecting member 34 is connected to each bracket 29.

なお、前記各フランジ付半分割体17における半円弧状内周面には、ゴム等が固着されてガス導管を保護しながら確実に取付けられるようにしている。また、前記の連結材34の一端側は横軸26に着脱自在に係止する場合には係止フックとすればよい。また横軸26をボルト等により着脱自在とする場合には、連結部材34の一端部は環状部としてもよい。   A rubber or the like is fixed to the semicircular arc inner peripheral surface of each of the flanged half-divided bodies 17 so as to be securely attached while protecting the gas conduit. In addition, the one end side of the connecting member 34 may be a hook when it is detachably locked to the horizontal shaft 26. When the horizontal shaft 26 is detachable with a bolt or the like, one end portion of the connecting member 34 may be an annular portion.

続いて、元整理用すみ肉キャップ11を本管1の切断端面1dに、環状の耐熱性シール部材13を当接するように鋼管本管1に嵌合する。   Subsequently, the fillet cap 11 for original arrangement is fitted to the steel pipe main pipe 1 so that the annular heat-resistant seal member 13 is brought into contact with the cut end surface 1d of the main pipe 1.

なお、元整理用すみ肉キャップ11を鋼管本管1の切断端部の外周面1cに嵌合する際、元整理用すみ肉キャップ11はスペーサ(図示を省略した)を介して鋼管本管1の外周面1cに嵌合され、これにより、元整理用すみ肉キャップ11と鋼管本管1の外周面1cとの間には、所定の間隙が全周にわたって形成される。   When the original arrangement fillet cap 11 is fitted to the outer peripheral surface 1c of the cut end portion of the steel pipe main pipe 1, the original arrangement fillet cap 11 is inserted into the steel pipe main pipe 1 via a spacer (not shown). Thus, a predetermined gap is formed over the entire circumference between the original organizing fillet cap 11 and the outer peripheral surface 1 c of the steel pipe main pipe 1.

次いで、パージ用雌ねじ孔16からプラグ14を取り外して、パージ用雌ねじ孔16にすみ肉キャップ固定治具32における中心部に配置され外側を雄ねじとした雄ねじ付連結管28を気密にねじ込む。   Next, the plug 14 is removed from the purge female screw hole 16, and the male threaded connection pipe 28, which is disposed at the center of the fillet cap fixing jig 32 and has an external thread on the outside, is screwed into the purge female screw hole 16 in an airtight manner.

この実施形態のすみ肉キャップ固定治具32は、前記の雄ねじ部付連結管28とその軸方向中間部に固定された受け部材27と、その受け部材27に基端側を固定した複数の回動兼支承用アーム19とが一体化された構成とされ、これに後記の締め付け治具33を付属させて構成され、前記の回動兼支承用アーム19には、前記ブラケット29に対向するように連結部材34を挿通させるための溝または孔38が設けられている。   The fillet cap fixing jig 32 of this embodiment includes the connecting pipe 28 with the male threaded portion, the receiving member 27 fixed to the intermediate portion in the axial direction thereof, and a plurality of turns in which the base end side is fixed to the receiving member 27. The moving and supporting arm 19 is integrated, and a clamping jig 33 to be described later is attached thereto. The rotating and supporting arm 19 is opposed to the bracket 29. A groove or hole 38 is provided through which the connecting member 34 is inserted.

前記の回動支承用アーム19は、前記ブラケット29と同様に周方向に等角度間隔をおいて設けられており、前記の回動支承用アーム19を回動して、雄ねじ付連結管28をパージ用雌ねじ孔16に気密にねじ込む。   The pivot support arm 19 is provided at equiangular intervals in the circumferential direction similarly to the bracket 29, and the pivot support arm 19 is rotated to connect the male threaded connecting tube 28. Screw into the purge female screw hole 16 in an airtight manner.

なお、元整理用すみ肉キャップ11を嵌合した後、分割型固定バンド31を鋼管本管1に装着するようにしてもよい。また、元整理用すみ肉キャップ11に回動兼支承用アーム19までを付属させた状態で、鋼管本管1に嵌合してもよい。   In addition, after fitting the original organizing fillet cap 11, the split-type fixing band 31 may be attached to the steel pipe main pipe 1. Further, the steel pipe main pipe 1 may be fitted with the original organizing fillet cap 11 up to the turning and supporting arm 19 attached.

また、すみ肉キャップ固定治具32を、雄ねじ付連結管28と、その雄ねじ付連結管28にねじ込み固定される受け部材27と、その受け部材27に固定させる回動兼支承用アーム19とに分離可能に構成してもよい。また、受け部材27と雄ねじ付連結管28とを分離して受け部材27によりすみ肉キャップ本体3を直接押圧してもよく、この場合には、すみ肉キャップ固定治具32は回動兼支承用アーム19と受け部材27とを備えた構成とされる。なお、前記の受け部材27としては鋼製雌ねじ部材とし、雄ねじ部付連結管28にねじ込んでも、さらに溶接により固定してもよい。   Further, the fillet cap fixing jig 32 is connected to the male threaded connecting pipe 28, the receiving member 27 screwed into the male threaded connecting pipe 28, and the turning and supporting arm 19 fixed to the receiving member 27. You may comprise so that separation is possible. In addition, the fillet cap main body 3 may be directly pressed by the receiving member 27 after the receiving member 27 and the male threaded connecting pipe 28 are separated. In this case, the fillet cap fixing jig 32 is rotated and supported. The arm 19 and the receiving member 27 are provided. The receiving member 27 may be a steel female screw member, which may be screwed into the connecting pipe 28 with a male screw portion or may be fixed by welding.

次いで、前記の各連結部材34の他端側を例えば、雄ねじ軸部39とする場合には、それぞれ雄ねじ軸部39を回動支承用アーム19の横溝または横孔38に通し、各連結部材34の他端側の雄ねじ軸部39を、回動用ハンドル18を有する雌ねじ付回動治具からなる締め付け治具33の雌ねじ孔に前記治具33を回してねじ込み、前記元整理用すみ肉キャップ11を鋼管本管1の切断端面に押圧できるようにする。なお、前記の連結部材34としては、ロープ等の両端部に環部を有する環部付条体またはリンクチェーンとフック付のねじ軸部39との複数の部材を直列に連結配置して構成した連結部材34とてもよい。   Next, when the other end side of each connecting member 34 is, for example, the male screw shaft portion 39, the male screw shaft portion 39 is passed through the lateral groove or the horizontal hole 38 of the rotation support arm 19, and the respective connecting members 34. The male screw shaft portion 39 on the other end side is screwed by turning the jig 33 into the female screw hole of the tightening jig 33 formed of the female jig rotation jig having the rotation handle 18, and the original organizing fillet cap 11 is inserted. Can be pressed against the cut end face of the steel pipe main pipe 1. The connecting member 34 is configured by connecting and arranging in series a plurality of members including a ring-shaped strip having a ring portion at both ends of a rope or the like or a link chain and a screw shaft portion 39 with a hook. The connecting member 34 is very good.

このようにして、締め付け治具33をすみ肉キャップ固定治具32における回動兼支承用アーム19に支承させた状態で、各締め付け治具33を回動し、連結部材34を牽引するようにして元整理用すみ肉キャップ11を押圧し、鋼管本管1の切断端面1dと元整理用すみ肉キャップ11とを耐熱性シール部材13により閉塞するようにする。   In this way, each fastening jig 33 is rotated and the connecting member 34 is pulled while the fastening jig 33 is supported by the turning and supporting arm 19 in the fillet cap fixing jig 32. Then, the fillet cap 11 for original arrangement is pressed, and the cut end face 1d of the main pipe 1 and the fillet cap 11 for original arrangement are closed by the heat resistant seal member 13.

このように、この実施形態では、すみ肉キャップ固定治具32は、元整理用すみ肉キャップ11におけるパージ用雌ねじ孔16に気密にねじ込まれた雄ねじ付連結管28を介して、元整理用すみ肉キャップ11を鋼管本管1に押圧するように構成されている。   As described above, in this embodiment, the fillet cap fixing jig 32 is connected to the original organizing via the male threaded connecting pipe 28 that is airtightly screwed into the purge female screw hole 16 in the original organizing fillet cap 11. The meat cap 11 is configured to be pressed against the steel pipe main pipe 1.

その後、前記の各締め付け治具33を回動して連結部材34を牽引するようにすると、受け部材27および雄ねじ付連結管28を介して、元整理用すみ肉キャップ11は押圧され、これに装着されている耐熱性シール部材13は鋼管本管1の切断端面に圧縮変形を伴って押圧されて、本管1の切断端面1dと元整理用すみ肉キャップ11との間をシール状態に保持する(図4参照)。   Thereafter, when each of the fastening jigs 33 is rotated and the connecting member 34 is pulled, the original organizing fillet cap 11 is pressed via the receiving member 27 and the connecting pipe 28 with the male screw. The mounted heat-resistant seal member 13 is pressed against the cut end face of the steel pipe main pipe 1 with compressive deformation, and the gap between the cut end face 1d of the main pipe 1 and the original organizing fillet cap 11 is maintained in a sealed state. (See FIG. 4).

続いて、雄ねじ付連結管28にバイパスホース12を接続することで、本管1内と地上に設置した活性炭吸着装置23とを連通する(図4参照)。そして活性炭吸着装置23のバルブ24を徐々に開いて鋼管本管1内のエアパージを行いながら、鋼管本管1から放散管2を取り外し、本玉21a及び逆玉21bからエアを抜き、これらを収縮させて鋼管本管1の連通孔40から撤去し、その連通孔40にプラグ41をねじ込んで溶接固定することにより連通孔40を閉塞する(図5参照)。   Subsequently, by connecting the bypass hose 12 to the male threaded connecting pipe 28, the main pipe 1 communicates with the activated carbon adsorption device 23 installed on the ground (see FIG. 4). Then, while gradually opening the valve 24 of the activated carbon adsorption device 23 and performing air purge in the steel pipe main pipe 1, the diffusion pipe 2 is removed from the steel pipe main pipe 1, the air is drawn from the main ball 21 a and the reverse ball 21 b, and these are shrunk. It is made to remove from the communicating hole 40 of the steel pipe main pipe 1, and the communicating hole 40 is obstruct | occluded by screwing and fixing the plug 41 to the communicating hole 40 (refer FIG. 5).

次に、前記のエアパージが完了したかどうかの確認は、可燃性ガス検知器を使用した点火試験で行い、点火が確認された場合には鋼管本管1内の空気が排出されて都市ガスに置換され、エアパージが完了たものとしてバルブ24を閉じる。   Next, whether or not the air purge has been completed is confirmed by an ignition test using a combustible gas detector. When ignition is confirmed, the air in the steel pipe main pipe 1 is discharged and converted into city gas. The valve 24 is closed as the air purge has been completed.

エアパージが完了したら、耐熱性シール部材13を介した鋼管本管1の切断端面1dと元整理用すみ肉キャップ11との間のシール状態が完全であるかどうかの気密試験を実施する。この気密試験は、例えば発泡液を元整理用すみ肉キャップ11の開口部に塗布して行う。なお、漏洩が認められた場合には、再度、各締め付け治具33を順次均等にねじ込んで、すみ肉キャップ固定治具32により元整理用すみ肉キャップ11を押圧し、耐熱性シール部材13を介した鋼管本管1の切断端面1dと元整理用すみ肉キャップ11との間のシール状態を完全にする。   When the air purge is completed, an airtight test is performed to determine whether or not the sealing state between the cut end surface 1d of the steel pipe main pipe 1 through the heat-resistant sealing member 13 and the fillet cap 11 for original arrangement is complete. This airtight test is performed, for example, by applying a foaming liquid to the opening of the fillet cap 11 for original arrangement. If leakage is recognized, the tightening jigs 33 are screwed evenly and sequentially again, the fillet cap fixing jig 32 is pressed against the fillet cap 11 for rearranging, and the heat-resistant sealing member 13 is removed. The sealing state between the cut end face 1d of the steel pipe main pipe 1 and the original organizing fillet cap 11 is made perfect.

ここで、気密試験の結果が良好であれば、前記バルブ24は開いた状態で元整理用すみ肉キャップ11の開口側端部42を鋼管本管1の外周面1cにクランプ溶接15aする。このクランプ溶接15aは1箇所50mm以上で4ないし8箇所行うとよい。   Here, if the result of the airtight test is good, the opening 24 of the fillet cap 11 for original arrangement is clamp-welded 15a to the outer peripheral surface 1c of the main pipe 1 with the valve 24 opened. This clamp welding 15a is preferably performed at 4 to 8 locations at 50 mm or more at one location.

その後、締め付け治具33を連結部材34の緊張を開放するように回動して、連結部材34と締め付け治具33とを取り外し、分割型固定バンド31を半分割体17,17に分離して鋼管本管1から撤去する。そして、この状態で、元整理用すみ肉キャップ11の開口側端部42を鋼管本管1の外周面1cに連続的にすみ肉溶接15する(図6参照)。なお、この連続的なすみ肉溶接15の時にも、前記バルブ24は開いた状態で行なう。   Thereafter, the fastening jig 33 is rotated so as to release the tension of the connecting member 34, the connecting member 34 and the fastening jig 33 are detached, and the split-type fixing band 31 is separated into the half-divided bodies 17 and 17. Remove from main pipe 1. In this state, the fillet weld 15 is continuously welded to the outer peripheral surface 1c of the main pipe 1 (see FIG. 6). Even during the continuous fillet welding 15, the valve 24 is opened.

この元整理用すみ肉キャップ11の溶接作業中または溶接作業終了直後おける活性炭吸着装置13のバルブ24が開いている状態時に、鋼管本管1内のミストパージを行い、目視確認の結果ミストパージが完了したら、元整理用すみ肉キャップ11の溶接作業後に前記バルブ24を閉じる。なお、活性炭吸着装置13のバルブ24を閉じた溶接作業終了後に、鋼管本管1内のミストパージを行う場合には、活性炭吸着装置13のバルブ24を開いて鋼管本管1内のミストパージを行い、目視確認の結果ミストパージが完了したら、上記バルブ24を閉じる。前記のようにミストパージは溶接中または溶接後のいずれの時期でもよい。   When the valve 24 of the activated carbon adsorption device 13 is open during the welding operation of the original organizing fillet cap 11 or immediately after the welding operation is completed, the mist purge in the steel pipe main pipe 1 is performed. Then, the valve 24 is closed after the welding work of the original organizing fillet cap 11. When the mist purge in the steel pipe main pipe 1 is performed after the welding operation with the valve 24 of the activated carbon adsorption apparatus 13 closed, the valve 24 of the activated carbon adsorption apparatus 13 is opened and the mist purge in the steel pipe main pipe 1 is performed. When the mist purge is completed as a result of the visual confirmation, the valve 24 is closed. As described above, the mist purge may be performed during or after welding.

続いて、雄ねじ付連結管28を有するすみ肉キャップ固定治具32およびバイパスホース22を元整理用すみ肉キャップ11から取り外し、代わりにプラグ14をネジ込みシール状態に保持して、作業標準に従ってそのプラグ14を元整理用すみ肉キャップ11に溶接固定する。   Subsequently, the fillet cap fixing jig 32 having the male threaded connecting pipe 28 and the bypass hose 22 are removed from the original organizing fillet cap 11, and the plug 14 is screwed and held in a sealed state instead. The plug 14 is fixed to the original organizing fillet cap 11 by welding.

以上で本管1への元整理用すみ肉キャップ11の溶接作業は終了し、後作業として鋼管本管1の切断端部及び元整理用すみ肉キャップ11部分に対して塗覆装を行い、元整理用すみ肉キャップ11が溶接固定された鋼管本管1を埋め戻す。   With the above, the welding work of the original organizing fillet cap 11 to the main pipe 1 is completed, and as a subsequent work, coating is applied to the cut end portion of the steel pipe main pipe 1 and the original organizing fillet cap 11 part, The steel pipe main pipe 1 to which the original organizing fillet cap 11 is fixed by welding is backfilled.

本発明の元整理用すみ肉キャップ11を使用した元整理用すみ肉キャップ工法では、鋼管本管1内の空気が排出され、かつ鋼管本管1内の都市ガスの流出が耐熱性シール部材13により充分シールされた状態で元整理用すみ肉キャップ11の溶接が行われるので、その溶接時に鋼管本管1内の都市ガスに引火する恐れがない。また、作業手順の簡素化により、従来より作業時間が短縮する。   In the original arrangement fillet cap method using the original arrangement fillet cap 11 of the present invention, the air in the steel pipe main pipe 1 is discharged, and the outflow of the city gas in the steel pipe main pipe 1 is a heat resistant sealing member 13. Since the fillet cap 11 for original arrangement is welded in a sufficiently sealed state, there is no risk of igniting the city gas in the steel pipe main pipe 1 during the welding. In addition, due to the simplification of the work procedure, the work time is shortened as compared with the prior art.

なお、元整理用すみ肉キャップ11を押圧する手段としては、図示を省略するが、前記連結部材34をターンバックルを備えた連結部材とし、締め付け治具33をナット等の雌ねじ部材(係止部材)とし、前記のターンバックルを回動することにより、すみ肉キャップ固定治具32を介して元整理用すみ肉キャップ11を押圧するようにしてもよい。   As a means for pressing the original organizing fillet cap 11, although not shown, the connecting member 34 is a connecting member having a turnbuckle, and the fastening jig 33 is a female screw member (locking member) such as a nut. ) And rotating the turnbuckle to press the fillet cap 11 for original arrangement via the fillet cap fixing jig 32.

また、元整理用すみ肉キャップ11を押圧する他の手段としては、前記と同様図示を省略するが、本管1の掘削溝内に設置される矢板中心部に固定されたジャッキを介した押圧部材により元整理用すみ肉キャップ11を押圧するようにしてもよい。この場合には、分割型固定バンド31と、連結部材34と、すみ肉キャップ固定治具32は必要としない。   As other means for pressing the original organizing fillet cap 11, the illustration is omitted as in the above, but pressing through a jack fixed to the center of the sheet pile installed in the excavation groove of the main pipe 1. The original organizing fillet cap 11 may be pressed by a member. In this case, the split-type fixing band 31, the connecting member 34, and the fillet cap fixing jig 32 are not required.

なお、元整理用すみ肉キャップ11の筒状先端部の径により、例えば、呼び径300Aの鋼管本管1、あるいは呼び径100A〜750Aの呼び径の鋼管本管1にも適用することができる。   Note that, depending on the diameter of the cylindrical tip of the original organizing fillet cap 11, for example, the steel pipe main pipe 1 having a nominal diameter of 300A or the steel pipe main pipe 1 having a nominal diameter of 100A to 750A can be applied. .

本発明における元整理用すみ肉キャップ11に使用される耐熱性シール部材13としては、例えば、耐熱180°C(最大耐熱280°C)程度の耐熱性に優れ、かつ耐老化性も良好な可撓性のあるシリコーンゴムを素材とした環状板を使用するとよい。   As the heat-resistant sealing member 13 used for the original organizing fillet cap 11 in the present invention, for example, it is excellent in heat resistance of about 180 ° C. (maximum heat of 280 ° C.) and good in aging resistance. An annular plate made of flexible silicone rubber may be used.

(a)は本発明の一実施形態の元整理用すみ肉キャップを使用し、プラグをねじ込むと共に溶接により固定し、鋼管の本管端部を閉塞した状態を示す一部縦断側面図、(b)は元整理用すみ肉キャップを示す一部縦断側面図である。(A) is a partially longitudinal side view showing a state in which a fillet cap for organizing according to an embodiment of the present invention is used, a plug is screwed and fixed by welding, and a main pipe end of a steel pipe is closed. ) Is a partially longitudinal side view showing a fillet cap for original arrangement. 本発明の元整理用すみ肉キャップを内側から見た斜視図である。It is the perspective view which looked at the fillet cap for original organization of this invention from the inner side. 鋼管本管を施工手順説明図である。It is construction procedure explanatory drawing of a steel pipe main pipe. 施工手順説明図である。It is construction procedure explanatory drawing. 施工手順説明図である。It is construction procedure explanatory drawing. 施工手順説明図である。It is construction procedure explanatory drawing. 従来の元整理用すみ肉キャップにより鋼管の本管端部を閉塞した状態を示す一部縦断側面図である。It is a partially longitudinal side view which shows the state which obstruct | occluded the main pipe end part of the steel pipe with the conventional fillet cap for original arrangement | positioning. 従来の元整理用すみ肉キャップにより鋼管の本管端部を閉塞する場合の説明図である。It is explanatory drawing in the case of obstruct | occluding the main pipe end part of the steel pipe with the conventional fillet cap for original arrangement | positioning.

符号の説明Explanation of symbols

1 本管
1a 連通孔
1b 内周面
1c 外周面
1d 切断端面
2 ガス
3 すみ肉キャップ本体
4 筒状先端部
5 半球状部
6 環状溝
7 環状板本体
8a 本玉
8b 逆玉
8c チューブ
8d チューブ
9 連結用フランジ
10 溶接
11 元整理用すみ肉キャップ
12 耐熱性のシール保持部材
13 耐熱性シール部材
14 プラグ
15 隅肉溶接
16 パージ用雌ねじ孔
17 半分割体
18 回動用ハンドル
19 回動用アーム
20 放散管
21 仮閉塞手段
22 バイパスホース
23 活性炭吸着装置
24 バルブ
25 ボルト
26 横軸
27 受け部材
28 雄ねじ付連結管
29 ブラケット
31 分割型固定バンド
32 すみ肉キャップ固定治具
33 締め付け治具
34 連結部材
35 元整理用すみ肉キャップ
36 内側傾斜面
37 段付環状の厚肉耐熱性シール部材
38 横溝または横孔
39 雄ねじ軸部
40 連通孔
41 プラグ
42 開口側端部
1 Main pipe 1a Communication hole 1b Inner peripheral surface 1c Outer peripheral surface 1d Cut end surface 2 Gas 3 Fillet cap main body 4 Cylindrical tip 5 Semi-spherical part 6 Annular groove 7 Annular plate main body 8a Main ball 8b Reverse ball 8c Tube 8d Tube 9 Connecting flange 10 Welding 11 Original organizing fillet cap 12 Heat resistant seal holding member 13 Heat resistant sealing member 14 Plug 15 Fillet weld 16 Purge female screw hole 17 Half-divided body 18 Rotating handle 19 Rotating arm 20 Radiating tube 21 Temporary closing means 22 Bypass hose 23 Activated carbon adsorption device 24 Valve 25 Bolt 26 Horizontal shaft 27 Receiving member 28 Male threaded connecting pipe 29 Bracket 31 Split type fixing band 32 Fillet cap fixing jig 33 Tightening jig 34 Connecting member 35 Original arrangement Fillet cap 36 Inner inclined surface 37 Stepped annular thick heat-resistant seal member 38 Horizontal groove or side 39 externally threaded shaft portion 40 hole 41 plug 42 open end

Claims (5)

ガス導管の切断端部にガス遮断状態で元整理用すみ肉キャップを溶接固定して前記ガス導管の切断端部を閉塞する元整理用すみ肉キャップ工法に用いる元整理用すみ肉キャップにおいて、前記元整理用すみ肉キャップは、前記ガス導管の端部外周面に所定の間隙を以って嵌合する筒状先端部を有するすみ肉キャップ本体と、そのすみ肉キャップ本体における開口端部から内側に離れた位置においてすみ肉キャップ本体に固定され、かつすみ肉キャップ本体の開口端部側に向かって張り出すと共にガス導管よりも小径のシール部材保持部を有するシール保持部材と、前記すみ肉キャップ本体内において、すみ肉キャップ本体とシール部材保持部を有するシール保持部材とにより形成された環状溝と、その環状溝に嵌設される耐熱性環状シール部材とを備えていることを特徴とする元整理用すみ肉キャップ。   In the original organizing fillet cap used in the original organizing fillet cap method, in which the cutout end portion of the gas conduit is closed by welding and fixing the original organizing fillet cap to the cut end portion of the gas conduit, The fillet cap for organizing is a fillet cap body having a cylindrical tip portion that fits with a predetermined gap on the outer peripheral surface of the end portion of the gas conduit, and an inner side from the open end of the fillet cap body A seal holding member that is fixed to the fillet cap body at a position apart from the gas pipe and projects toward the opening end side of the fillet cap body and has a seal member holding part having a smaller diameter than the gas conduit, and the fillet cap In the body, an annular groove formed by a fillet cap body and a seal holding member having a seal member holding part, and a heat-resistant annular seal part fitted in the annular groove Based organizer fillet cap, characterized in that it comprises and. 耐熱性環状シール部材は、シリコーンゴムを素材としたことを特徴とする請求項1に記載の元整理用すみ肉キャップ工法。   2. The fillet cap method for original arrangement according to claim 1, wherein the heat-resistant annular sealing member is made of silicone rubber. 耐熱性環状シール部材と耐熱性シール保持部材とを接着剤により固着したことを特徴とする請求項1または2記載の元整理用すみ肉キャップ。   The fillet cap for organizing according to claim 1 or 2, wherein the heat-resistant annular seal member and the heat-resistant seal holding member are fixed with an adhesive. 耐熱性環状シール部材は、環状板とされていることを特徴とする請求項1から3のいずれかに記載の元整理用すみ肉キャップ。   The fillet cap for organizing according to any one of claims 1 to 3, wherein the heat-resistant annular seal member is an annular plate. シール保持部材は、その本体部が円板状本体とされ、その円板状本体の外縁部がすみ肉キャップ本体の内周面に溶接により固定されていることを特徴とする請求項1〜4のいずれかに記載の元整理用すみ肉キャップ。   The main body of the seal holding member is a disk-shaped main body, and the outer edge of the disk-shaped main body is fixed to the inner peripheral surface of the fillet cap main body by welding. Original fillet cap for organizing according to any of the above.
JP2004028394A 2004-02-04 2004-02-04 Prime arrangement fillet cap Withdrawn JP2005220969A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Publication Number Publication Date
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Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010180907A (en) * 2009-02-03 2010-08-19 Tokyo Gas Co Ltd Method and auxiliary device for working cutting edge of existing gas pipe and method of detouring existing gas pipe

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010180907A (en) * 2009-02-03 2010-08-19 Tokyo Gas Co Ltd Method and auxiliary device for working cutting edge of existing gas pipe and method of detouring existing gas pipe

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