JP2005220727A - Rail welding method and refractory material for emergency repair - Google Patents

Rail welding method and refractory material for emergency repair Download PDF

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JP2005220727A
JP2005220727A JP2004109394A JP2004109394A JP2005220727A JP 2005220727 A JP2005220727 A JP 2005220727A JP 2004109394 A JP2004109394 A JP 2004109394A JP 2004109394 A JP2004109394 A JP 2004109394A JP 2005220727 A JP2005220727 A JP 2005220727A
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rail
broken
refractory material
vertical hole
head
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JP3993577B2 (en
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Masaki Seki
雅樹 関
Sukeyuki Kawasaki
祐征 川崎
Hidetaka Mine
英▲高▼ 峰
Risaburo Suzuki
理三郎 鈴木
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MINE SEISAKUSHO KK
Central Japan Railway Co
Mi Ne Seisakusho Co Ltd
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MINE SEISAKUSHO KK
Central Japan Railway Co
Mi Ne Seisakusho Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a rail welding method capable of urgently repair a broken rail by welding in a short time without using a boring machine for drilling the rail and a rail cutter when breakage occurs on the laid rail and also enabling normal train operation until complete repair. <P>SOLUTION: An L-shaped refractory material 20 covering the head of the rail excluding one side-face of the rail head (1a) is installed on the broken opening (broken part) 2 of the broken rail 1. The front and the bottom of the rail are held by a pair of molds (refractory materials) 11 having vertical holes 12 joined to the bottom end (1c) of the rail. A weld excess metal 16a is formed between the refractory materials and the front of the rail along the shape of the broken part. Molten iron is cast in vertical holes 12 on the non-installation side and the other side of the L-shaped refractory materials 20 at the rail head from one vertical hole 12 through the bottom end of the rail. Thus, the broken opening 2 can be welded. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、敷設されたレールが折損した場合に、折損レールを補修して列車の運行を可能にする溶接方法に係り、特に、酸化鉄とアルミニウムとの化学反応で生成された溶融鉄を折損箇所に鋳込むことで、折損箇所を応急復旧溶接するレール溶接方法、及び、このレール溶接方法で使用される応急復旧用耐火材の構造に関する。   The present invention relates to a welding method for repairing a broken rail so that the train can be operated when the laid rail breaks, and in particular, molten iron generated by a chemical reaction between iron oxide and aluminum is broken. The present invention relates to a rail welding method for emergency recovery welding of a broken portion by casting into a location, and a structure of a fireproof material for emergency recovery used in this rail welding method.

従来、敷設されたレールに折損が発生した場合において、列車の運行を確保するための応急復旧方法としては、例えば図9に示すように、折損レール1に生じた折損開口部(折損部)2を挟む各レール腹部の長手方向に複数の穴3を穿孔機で加工し、前記穴3を介してレール腹部を挟むように応急復旧継目板4を取り付けて折損レール1の仮復旧を行う方法が実施されていた。
また、折損開口部2が大きい場合には、図10に示すように、折損レール1の折損部2における前後を位置5で切断し、200mm前後の短レール6を挿入して、前記と同様に応急復旧継目板4を取り付けることが行われていた。
Conventionally, when a breakage occurs in a laid rail, as an emergency restoration method for ensuring the operation of a train, for example, as shown in FIG. 9, a breakage opening (breakage portion) 2 generated in the breakage rail 1 There is a method in which a plurality of holes 3 are processed by a punching machine in the longitudinal direction of each rail abdomen sandwiching the rail, and an emergency recovery joint plate 4 is attached so as to sandwich the rail abdomen through the hole 3 to temporarily restore the broken rail 1. Had been implemented.
When the broken opening 2 is large, as shown in FIG. 10, the front and rear of the broken portion 2 of the broken rail 1 are cut at the position 5 and the short rail 6 of about 200 mm is inserted, as described above. The emergency recovery joint plate 4 was attached.

そして、上述の応急復旧方法において徐行による列車運行を確保し、出来るだけ早い時期に5m以上のレールを折損レール1と交換し、その前後を溶接することで本復旧が行われる。   Then, in the above-mentioned emergency recovery method, train operation by slow traveling is ensured, a rail of 5 m or more is replaced with the broken rail 1 at the earliest possible time, and the main recovery is performed by welding the front and rear.

上述の応急復旧方法であると、折損レール1に応急復旧継目板4を取り付けるための穴3を穿孔するに際して、穿孔機及びその電源となるエンジン発電機や応急復旧継目板4をレールの敷設現場まで運搬しなければならず、レール折損が生じた現場が道路より遠い場合には運搬するだけで長い時間や多くの人員を必要とする。
また、折損レール1に複数の穴3を穿孔する加工作業にも時間がかかるという欠点があった。
With the above-mentioned emergency recovery method, when drilling the hole 3 for attaching the emergency recovery joint plate 4 to the broken rail 1, the drilling machine and the engine generator as the power source and the emergency recovery joint plate 4 are installed at the rail installation site. If the site where the rail breakage occurs is far from the road, it takes a long time and many people to transport it.
In addition, there is a drawback that it takes time to perform a machining operation for drilling a plurality of holes 3 in the broken rail 1.

折損開口部2が大きい場合には、レール切断機と適当な長さの短レール6の運搬も必要となり、折損レール1の前後の位置5を高速切断機で切断した後、短レール6を挿入してから応急復旧継目板4を取り付ける作業が必要となり、応急復旧に更に多くの時間を要する。   When the broken opening 2 is large, it is also necessary to transport a rail cutting machine and a short rail 6 of an appropriate length. After cutting the front and rear positions 5 of the broken rail 1 with a high speed cutting machine, the short rail 6 is inserted. After that, it is necessary to attach the emergency recovery joint plate 4, and more time is required for the emergency recovery.

また、上述の応急復旧方法であると、折損レール1の腹部を応急復旧継目板4で連結する構造であるため、折損開口部2のレール頭部に該当する位置には開口部が依然として存在しているので、列車の運行が確保できても徐行運行しかできず、正確な列車運行を確保するのが困難であった。
このため、敷設中のレールが折損した時に、短時間で応急復旧が出来、且つ、列車徐行を必要としない応急復旧方法の開発が望まれていた。
Moreover, since it is the structure which connects the abdominal part of the broken rail 1 with the emergency restoration seam board 4 in the above-mentioned emergency restoration method, an opening part exists in the position applicable to the rail head of the broken opening part 2 still. Therefore, even if the train operation can be secured, only slow train operation is possible, and it is difficult to ensure accurate train operation.
For this reason, it has been desired to develop an emergency recovery method that can perform emergency recovery in a short time and does not require slow train operation when the rail being laid breaks.

本発明は上記実情に鑑みてなされたもので、敷設レールに折損が発生した場合において、レールに穴を開ける穿孔機やレール切断機を使用することなく折損レールを短時間で応急復旧溶接するとともに、本復旧までの間においても通常の列車運行を可能とするレール溶接方法、及び、このレール溶接方法で使用される応急復旧用耐火材を提供することを目的としている。   The present invention has been made in view of the above circumstances, and when breakage occurs in the laying rail, the breakage rail is emergency-recovered and welded in a short time without using a drilling machine or a rail cutting machine for making a hole in the rail. It is an object of the present invention to provide a rail welding method that enables normal train operation even before this restoration, and a fireproof material for emergency restoration used in this rail welding method.

上記目的を達成するため請求項1のレール溶接方法は、折損レール1の折損開口部(折損部)2に対して、レール頭部1aの一方の側面を除いたレール頭部を覆うL字型耐火材20を設置するとともに、レール底部端1cに繋がる縦孔12を有する一対のモールド11a,11b(耐火材10)でレールの腹部及び底部を挟持し、前記各耐火材とレール腹部との間に前記折損箇所の形状に沿った溶接余盛り部16aを形成し、前記一方の縦孔12からレール底部端を介してレール頭部のL字型耐火材20の非設置側及び他方の縦孔12へ溶解鉄を鋳込むことで、前記折損開口部2を溶接することを特徴としている。   In order to achieve the above object, the rail welding method according to claim 1 is an L-shaped method for covering the rail head portion excluding one side surface of the rail head portion 1a with respect to the broken opening portion (broken portion) 2 of the broken rail 1. While installing the refractory material 20, the pair of molds 11a and 11b (the refractory material 10) having the vertical holes 12 connected to the rail bottom end 1c sandwich the abdomen and bottom of the rail, and between the refractory material and the rail abdomen. The weld surplus part 16a is formed along the shape of the breakage point, and the non-installation side of the L-shaped refractory material 20 on the rail head and the other vertical hole from the one vertical hole 12 through the rail bottom end. 12, the broken opening 2 is welded by casting molten iron into 12.

請求項2は、請求項1に記載のレール溶接方法において、レール頭部1aを覆うL字型耐火材20を設置するに際して、折損レール1における車輪接触面にレール形状を保護する炭素テープ30を装着したことを特徴としている。   According to a second aspect of the present invention, in the rail welding method according to the first aspect, when the L-shaped refractory material 20 that covers the rail head 1a is installed, the carbon tape 30 that protects the rail shape on the wheel contact surface of the broken rail 1 is provided. It is characterized by wearing.

請求項3は、請求項2に記載のレール溶接方法において、炭素テープ30は、フレーク状黒鉛を圧縮してテープ状にし、その片面に複数のステンレス細線32を長手方向に等間隔に貼着して形成されたことを特徴としている。   According to a third aspect of the present invention, in the rail welding method according to the second aspect, the carbon tape 30 is formed by compressing flake graphite into a tape shape, and a plurality of fine stainless steel wires 32 are adhered to the one surface at equal intervals in the longitudinal direction. It is characterized by being formed.

請求項4の応急復旧用耐火材10は、折損レール1,レール頭部に設置したL字型耐火材20を覆うとともに、レール両側面から折損レール全てを囲む第1の耐火材(モールド11)及び第2の耐火材(モールド11)から成る2分割型の構造とし、各耐火材11にレール底部端の上部に繋がる縦孔12をレールの長手方向に沿うように形成し、該縦孔12に耐火材11と同材質で形成された着脱自在の複数の耐火棒13が挿入されたことを特徴としている。   The refractory material 10 for emergency restoration according to claim 4 covers the broken rail 1 and the L-shaped refractory material 20 installed on the rail head, and surrounds all the broken rails from both side surfaces of the rail (mold 11). In addition, each of the refractory materials 11 is formed with a vertical hole 12 connected to the upper portion of the bottom end of the rail so as to extend along the longitudinal direction of the rail. A plurality of detachable refractory bars 13 made of the same material as the refractory material 11 are inserted into the refractory material 11.

請求項5は、請求項4に記載の応急復旧用耐火材10において、前記各耐火材11のレール底部からレール顎下部に対応する内面に、耐火材と同材質で構成された多数の方形材16が貼着されて成ることを特徴としている。   A fifth aspect of the present invention is the emergency recovery refractory material 10 according to the fourth aspect of the present invention, wherein a plurality of rectangular materials are formed of the same material as the refractory material on the inner surface corresponding to the rail jaw lower portion from the rail bottom portion of each refractory material 11. It is characterized in that 16 is adhered.

本発明のレール溶接方法によれば、折損レール1,レール頭部1aをL字型耐火材20で覆うようにしているので、レール頭部の一方の側面(ゲージコーナー側の反対側)が開口し、折損レール1の底部側から折損部に充填される溶解鉄41をこの部分に膨出させることができる。   According to the rail welding method of the present invention, since the broken rail 1 and the rail head portion 1a are covered with the L-shaped refractory material 20, one side surface (opposite side of the gauge corner side) of the rail head portion is opened. And the molten iron 41 with which a broken part is filled from the bottom part side of the broken rail 1 can be bulged to this part.

車輪の接触するゲージコーナー側と頭頂面については、溶解鉄の温度約2000℃に十分耐える耐火度(約3000℃)を有する炭素テープ30を貼り付けることで、レール頭部における折損部(折損開口部200)が溶解鉄により充填溶接された後において、レール折損前の形状に復旧でき、通常の列車運行が可能となる。   On the gauge corner side and the top surface where the wheels come into contact, the carbon tape 30 having a fire resistance (about 3000 ° C.) that can sufficiently withstand the molten iron temperature of about 2000 ° C. After the portion 200) is filled and welded with molten iron, the shape before the rail breakage can be restored, and normal train operation is possible.

本発明の応急復旧用耐火材によれば、レールの両側に位置する各耐火材(モールド)11にレール底部端1cの上部に繋がる複数の縦孔12をレールの長手方向に並設し、各縦孔12に耐火材と同材質で形成された着脱自在の耐火棒13が挿入されているので、各耐火材11において折損開口部(折損部)2に対応する位置の耐火棒13を抜き取ることで、縦孔12,折損レール1の折損開口部2,縦孔12に繋がる溶解鉄の流路を形成することができる。   According to the refractory material for emergency recovery of the present invention, a plurality of vertical holes 12 connected to the upper portion of the rail bottom end 1c are juxtaposed in the longitudinal direction of the rail in each refractory material (mold) 11 located on both sides of the rail. Since the detachable fire-resistant rod 13 made of the same material as the refractory material is inserted into the vertical hole 12, the fire-resistant rod 13 at a position corresponding to the broken opening (broken portion) 2 in each refractory material 11 is extracted. Thus, the flow path of the molten iron connected to the vertical hole 12, the broken opening 2 of the broken rail 1, and the vertical hole 12 can be formed.

また、各耐火材11のレール底部からレール顎下部に対応する内面に、耐火材と同材質で構成された多数の方形材16が貼着されているので、これら方形材16の任意箇所を剥がすことで溶解鉄の膨出経路を折損開口部2の形状に合わせて自在に形成することができる。   In addition, since a large number of rectangular materials 16 made of the same material as the refractory material are attached to the inner surface corresponding to the lower portion of the rail jaw from the rail bottom portion of each refractory material 11, an arbitrary portion of these rectangular materials 16 is peeled off. Thus, the swell path of the molten iron can be freely formed according to the shape of the broken opening 2.

本発明のレール溶接方法によれば、酸化鉄とアルミニウムとの発熱化学反応(テルミット反応)で生成された溶解鉄を使用して折損レールを補修することができるので、溶接機及びその電源を使用することなく、折損部に応じて少量から大量の溶解鉄を短時間に生成でき、迅速な復旧作業を行うことが可能となる。   According to the rail welding method of the present invention, a broken rail can be repaired using molten iron generated by an exothermic chemical reaction (thermit reaction) between iron oxide and aluminum, so a welding machine and its power source are used. Therefore, a large amount of molten iron can be generated in a short time according to the broken part, and a quick recovery operation can be performed.

また、折損部を溶融鉄が充填し、車輪の接触するゲージコーナー側と頭頂面については、炭素テープを貼り付けてL字型耐火材で覆うようにしているので、レール頭部における折損部(折損開口部200)が溶解鉄により充填溶接された後において、レール折損前の形状に復旧でき、本復旧までの間においても通常の列車運行を可能とすることができる。   In addition, the broken portion is filled with molten iron, and the gauge corner side and the top surface where the wheel contacts are covered with carbon tape and covered with an L-shaped refractory material. After the broken opening 200) is filled and welded with molten iron, it can be restored to the shape before the rail breakage, and normal train operation can be made even before this restoration.

本発明に係るレール溶接方法の実施の形態の一例について、図1乃至図8を参照しながら説明する。本発明は、敷設されたレールに折損が生じた際に、応急復旧するためのレール溶接方法である。   One example of an embodiment of a rail welding method according to the present invention will be described with reference to FIGS. The present invention is a rail welding method for emergency recovery when a laid rail breaks.

レールに生じる折損の形態は、図6に示すように、折損形状から稲妻型(a),斜め型(b),垂直型(c)などが存在するが、実際には図7(a)(b)に示すように、折損開口部(折損部)2について、頭部と底部、底部端同士にずれのある稲妻型がレール折損の大部分を占めている。具体的なレール折損時における折損寸法は、折損開口部2における開口量Aが最大40mm、頭部と底部のズレ量Bが最大100mm、レール長手方向の最大間隔Cが最大140mmである。これらのバラツキは、レールの敷設状況、破断時のレール温度、レールに負荷されていた軸力等に起因するものと考えられる。
また、レール折損時のレール頭部の磨耗形態についても、図8に示すように、斜め磨耗(図8(a)),ゲージコーナー部磨耗(図8(b)),頭頂面磨耗(図8(c))等があるが、本発明のレール溶接方法は全ての磨耗形態の復旧に対応することができる。
As shown in FIG. 6, there are lightning bolt types (a), slanted type (b), vertical type (c), etc., as shown in FIG. As shown in b), with respect to the broken opening (broken portion) 2, a lightning bolt type having a deviation between the head, the bottom, and the bottom ends occupies most of the broken rail. Specifically, the breakage dimension at the time of breakage of the rail is such that the opening amount A at the breakage opening 2 is 40 mm at the maximum, the displacement amount B between the head and the bottom is 100 mm at the maximum, and the maximum distance C in the rail longitudinal direction is 140 mm at the maximum. These variations are considered to be caused by rail installation conditions, rail temperature at break, axial force applied to the rail, and the like.
In addition, as shown in FIG. 8, the wear form of the rail head when the rail breaks is also oblique wear (FIG. 8A), gauge corner wear (FIG. 8B), and head top wear (FIG. 8). (C)) etc., the rail welding method of the present invention can cope with the recovery of all wear forms.

以下、敷設レールに稲妻型の折損が生じた折損レールにおけるレール溶接方法について説明する。
レール溶接は、応急復旧のための溶接を行うため、図1に示すように、折損レールの折損部を囲むように設置され中央にスラグ溜空間を有する応急復旧用耐火材10と、レール頭部に載置するL字型耐火材20と、レール頭部に装着する炭素テープ30と、溶融鉄を生成する坩堝40を使用して行われる。
Hereinafter, the rail welding method in the broken rail in which the lightning bolt type breakage occurred in the laying rail will be described.
In order to perform welding for emergency restoration, rail welding is performed so as to surround the broken part of the broken rail, as shown in FIG. It is performed using the L-shaped refractory material 20 to be placed on, the carbon tape 30 to be mounted on the rail head, and the crucible 40 for generating molten iron.

応急復旧用耐火材10は、十分な耐火度を有する炭酸ガス硬化モールドにより成型され、折損レール1の折損開口部(レール折損部)2、レール頭部1aに設置された炭素テープ30及びL字型耐火材20の周囲を覆う左右2分割型モールド11a,11bで構成され、レール折損部2の左右腹部側からレール折損部を挟むようにしてレール折損部全てを囲む構造となっている。
各モールド(耐火材)11a,11bには、レール底部端1cの上部に繋がる縦孔12がレールの長手方向に沿うように形成され、この縦孔12に耐火材と同材質で形成された着脱自在の複数の耐火棒13が互に密着するように挿入されている。耐火棒13の上面には、引き抜き用の把持部14が形成されている。また、各モールド(耐火材)11a,11bには、レール腹部1bを支持するよう腹部に沿った形状の凸部15が形成されている。
The refractory material 10 for emergency recovery is molded by a carbon dioxide gas curing mold having a sufficient fire resistance, and the carbon tape 30 and the L-shape installed on the broken opening (rail broken portion) 2 of the broken rail 1, the rail head 1a. It consists of left and right split molds 11a and 11b covering the periphery of the mold refractory material 20, and has a structure that surrounds the rail breakage part so as to sandwich the rail breakage part from the left and right abdomen side of the rail breakage part 2.
In each mold (refractory material) 11a, 11b, a vertical hole 12 connected to the upper portion of the rail bottom end 1c is formed along the longitudinal direction of the rail, and the vertical hole 12 is formed of the same material as the refractory material. A plurality of free fire-resistant rods 13 are inserted in close contact with each other. On the upper surface of the refractory bar 13, a pulling grip 14 is formed. Each mold (refractory material) 11a, 11b is formed with a convex portion 15 having a shape along the abdomen so as to support the rail abdomen 1b.

各モールド(耐火材)11a,11bに形成される縦孔12は、下側に近づくにしたがって断面積が小さくなる円錐台状に形成されている。これは、溶接後、縦孔12に溜まった溶融鉄の上部を叩くことにより、その下端位置で割れることでレール側に対して容易に離脱できるようにするためである。
また、応急復旧用耐火材10を構成する各モールド11a,11bの形状寸法は全く同じであり、応急復旧溶接時に左右どちらを折損レール1の内軌側、外軌側に使用しても支障が生じない構造となっている。
The vertical hole 12 formed in each mold (refractory material) 11a, 11b is formed in a truncated cone shape whose cross-sectional area decreases as it approaches the lower side. This is because, after welding, the upper part of the molten iron accumulated in the vertical hole 12 is struck to be easily separated from the rail side by cracking at the lower end position.
Further, the shape dimensions of the molds 11a and 11b constituting the emergency restoration refractory material 10 are exactly the same, and it is not affected whether the left or right side is used for the inner rail side or the outer rail side of the broken rail 1 during the emergency recovery welding. It has a structure that does not occur.

各モールド(耐火材)11のレール底部からレール顎下部に対応する内面には、レール表面を囲むように、耐火材と同材質で構成された多数の方形材16が接着剤で貼着されている。この方形材16は、ドライバー等の先端が尖った工具で一つずつ簡単に取り外せる構造となっている。方形材16の大きさは、例えば横15mm、縦15mm、厚さ6mmで形成されている。方形材16が配置されているレール長手方向の長さは150mmとなっている。これは、折損開口部2の開口量40mm、頭部から底部のずれ100mmのレール折損部を十分覆うことができる寸法に対応させている。   A large number of rectangular members 16 made of the same material as the refractory material are attached to the inner surface of each mold (refractory material) 11 corresponding to the rail bottom portion to the rail jaw lower portion with an adhesive so as to surround the rail surface. Yes. This rectangular member 16 has a structure that can be easily removed one by one with a tool having a sharp tip such as a screwdriver. The size of the rectangular member 16 is, for example, 15 mm wide, 15 mm long, and 6 mm thick. The length in the rail longitudinal direction in which the rectangular material 16 is arranged is 150 mm. This corresponds to a dimension capable of sufficiently covering the rail breakage portion having an opening amount of 40 mm of the breakage opening portion 2 and a deviation of 100 mm from the head portion to the bottom portion.

2分割型モールド11を密着させることで折損レール1を囲む応急復旧用耐火材10を構成するが、各モールド11同士が密着する外縁11c及びモールドのレール長手方向の端部におけるレール接触面11dには、耐火粘土を貼り付けた密着面が形成されている。応急復旧用耐火材10を折損レール1に装着するに際して、密着面に5mm厚さを有して容易に変形する耐火粘土が介在されるので、折損レール1と応急復旧用耐火材10、応急復旧用耐火材10を構成するモールド11a,11b同士を容易に密着して接合することができる。   An emergency recovery refractory material 10 surrounding the broken rail 1 is configured by bringing the two-part mold 11 into close contact, but the outer edge 11c and the rail contact surface 11d at the end of the mold in the longitudinal direction of the rail are in close contact with each other. Has a close contact surface with refractory clay attached. When mounting the emergency restoration refractory material 10 on the broken rail 1, the fire-resistant clay having a thickness of 5 mm and easily deformed is interposed on the contact surface, so the broken rail 1 and the emergency restoration refractory material 10, emergency restoration The molds 11a and 11b constituting the refractory material 10 can be easily brought into close contact with each other.

折損レール1の頭部1aには、車輪接触面におけるレール形状を保護するため、レールの内軌側を覆う炭素テープ30が載置されている。また、炭素テープ30上にレール頭部1aの一方の側面(外軌側)を除いたレール頭部1aを覆うL字型耐火材20が設置されることで、L字型耐火材20のレール外軌側(車輪に触れない外側)の側面に押し湯部17が形成されるとともに、レール頭部1aの上方にスラグ溜空間18が形成され、縦孔12の内側壁にスラグ堰き19を形成することで、後述する溶融鉄及び溶融スラグの流路を構成する。   A carbon tape 30 that covers the inner rail side of the rail is placed on the head 1a of the broken rail 1 in order to protect the rail shape on the wheel contact surface. Moreover, the rail of the L-shaped refractory material 20 is installed on the carbon tape 30 by installing the L-shaped refractory material 20 covering the rail head portion 1a excluding one side surface (the outer gauge side) of the rail head portion 1a. A hot water supply portion 17 is formed on the side surface on the outer rail side (the outside that does not touch the wheel), a slag reservoir space 18 is formed above the rail head portion 1a, and a slag dam 19 is formed on the inner wall of the vertical hole 12. By doing so, the flow path of the molten iron and molten slag which are mentioned later is comprised.

炭素テープ30は、フレーク状の黒鉛を1平方センチメートル当り2トンの圧力で圧縮し、幅25mm厚さ1mmのテープ状にしたもので一方の片面に接着剤31を貼り付け、他方の片面に直径0.5mmの円柱状のステンレス細線32をテープの長手方向に2mmの等間隔で接着剤により貼り付けたもので、金切りハサミなどの市販工具で容易に裁断できる構造となっている。   The carbon tape 30 is formed by compressing flaky graphite at a pressure of 2 tons per square centimeter to form a tape having a width of 25 mm and a thickness of 1 mm. The adhesive 31 is attached to one side, and the diameter is 0 on the other side. .5 mm columnar stainless steel fine wire 32 is attached to the longitudinal direction of the tape with an adhesive at an equal interval of 2 mm, and has a structure that can be easily cut with a commercially available tool such as a cutting tool.

この炭素テープ30の耐火度は約3000℃で、テルミット反応により生成された温度約2200℃の溶融鉄にも溶解しない性質を有し、且つ、接着剤付着面の反対面にはステンレス細線32が長手方向に等間隔で貼り付けてあるので、横方向には曲がり易いが縦方向にはほとんど曲がらない性質を有している。
炭素テープ30は500mm程度の使用し易い適当な長さに予め裁断されている。
The carbon tape 30 has a fire resistance of about 3000 ° C., has a property of not dissolving in molten iron generated by the thermite reaction at a temperature of about 2200 ° C., and a stainless fine wire 32 is formed on the opposite side of the adhesive-attached surface. Since it is affixed at equal intervals in the longitudinal direction, it has a property that it is easy to bend in the horizontal direction but hardly bend in the vertical direction.
The carbon tape 30 is cut in advance to an appropriate length of about 500 mm that is easy to use.

L字型耐火材20は、十分な耐火度を有する炭酸ガス硬化モールドにより成型されたモールドで、その底面で炭素テープ30に接する面には、厚み8mmで容易に変形する柔らかい耐火粘土21が貼り付けられている。L字型耐火材20を炭素テープ30の上から押し付けることにより、耐火粘土21とアルミニウム細線32装着側の炭素テープ30の上面とを密着させて、炭素テープ上面の空間を埋めることができる。   The L-shaped refractory material 20 is a mold formed by a carbon dioxide-curing mold having a sufficient fire resistance, and a soft refractory clay 21 that is easily deformed with a thickness of 8 mm is attached to the bottom surface of the mold in contact with the carbon tape 30. It is attached. By pressing the L-shaped refractory material 20 from above the carbon tape 30, the refractory clay 21 and the upper surface of the carbon tape 30 on the side where the aluminum thin wires 32 are attached can be brought into close contact with each other, thereby filling the space on the upper surface of the carbon tape.

溶融鉄を生成する坩堝40は、折損レール1の外軌側のモールド11aの上方に配置されている。坩堝40の中にはテルミット溶剤が充填されていて、加熱することで化学反応を生じさせ、下部に溶融鉄41、その上に溶融スラグ42が生成される。溶融鉄41は坩堝40の底部に設けた溶融鉄を関知して開口を行う自動出口43からモールド11aの縦孔12へ流れ出るようになっている。
流れ出た溶融鉄41は、縦孔12、折損開口部2から反対側の縦孔12へ流れるとともに、折損開口部2のレール頭部を経て押し湯部17へ流れ出るようになっている。
また、縦孔12に鋳込まれる溶融鉄41に引き続いて出湯してくる溶解スラグ42は、縦孔12に溶融鉄41が充填されることで、スラグ堰き19を超えてスラグ溜空間18に溜まるようになっている。
The crucible 40 for generating molten iron is disposed above the mold 11 a on the outer rail side of the broken rail 1. The crucible 40 is filled with a thermite solvent, and when heated, a chemical reaction is caused, and molten iron 41 is formed in the lower part, and molten slag 42 is generated thereon. The molten iron 41 flows out from the automatic outlet 43 that opens by detecting the molten iron provided at the bottom of the crucible 40 to the vertical hole 12 of the mold 11a.
The molten iron 41 that has flowed out flows from the vertical hole 12 and the broken opening 2 to the vertical hole 12 on the opposite side, and flows out to the hot water portion 17 through the rail head of the broken opening 2.
Moreover, the molten slag 42 discharged from the molten iron 41 cast into the vertical hole 12 is accumulated in the slag reservoir space 18 beyond the slag dam 19 by filling the vertical hole 12 with the molten iron 41. It is like that.

次に、本発明のレール溶接方法の具体的な手順について説明する。
敷設レールにレール折損が起こった場合、折損レール1の折損開口部2を調査し、破断した折損開口部2の端面から枕木までの間隔が20mm以上で、且つ、折損レール1に部分的な欠損がないことを確認した後、折損レールの頭頂面、腹部、底部のゴミをワイヤーブラシで清掃する。
折損レール1の折損開口部2が濡れている場合は、高温の溶融鉄を鋳込んだ際に水分が急膨張して溶融鉄が飛散する場合があるので、市販の小型ハンドトーチ等で乾燥させる。この乾燥は水分を取るために行うもので、折損開口部2の水分が無くなれば目的を達成する。
Next, a specific procedure of the rail welding method of the present invention will be described.
When a rail breakage occurs in the laying rail, the breakage opening 2 of the breakage rail 1 is investigated, the distance from the end surface of the broken breakage opening 2 to the sleepers is 20 mm or more, and the breakage rail 1 is partially damaged. After confirming that there is no damage, clean the dust on the top, abdomen, and bottom of the broken rail with a wire brush.
When the broken opening 2 of the broken rail 1 is wet, when the hot molten iron is cast, the moisture rapidly expands and the molten iron may be scattered, so that it is dried with a commercially available small hand torch or the like. . This drying is performed in order to remove moisture, and if the moisture in the broken opening 2 is removed, the purpose is achieved.

次に、炭素テープ30を折損開口部2の頭部開口量より40mm程度長く切断し、折損レールの長手方向に沿って取り付ける。貼り付ける際には、折損レール1の磨耗形状に合うように、且つ、折損開口部2の前後の折損レール1を20mm程度ずつ覆うように、外軌側から内軌側に順に炭素テープ30の横幅分の25mmずつ貼り付ける。
ゲージコーナー(車輪接触面)側の折損レール1の顎下まで取り付けた時、炭素テープ30の横方向の長さが余った場合は、ステンレス細線32の間の炭素テープをハサミ等で切断しておく。
炭素テープ30の貼着により、折損開口部2において底部から上昇してくる溶融鉄が車輪の接触面に出てくることを防止できる。
Next, the carbon tape 30 is cut about 40 mm longer than the opening amount of the head of the broken opening 2 and attached along the longitudinal direction of the broken rail. When affixing, the carbon tape 30 is placed in order from the outer gauge side to the inner gauge side so as to match the wear shape of the broken rail 1 and to cover the broken rails 1 before and after the broken opening 2 by about 20 mm. Affix each width 25mm.
When the length of the carbon tape 30 in the lateral direction is excessive when it is attached to the bottom of the broken rail 1 on the gauge corner (wheel contact surface) side, the carbon tape between the stainless thin wires 32 is cut with scissors or the like. deep.
By adhering the carbon tape 30, it is possible to prevent the molten iron rising from the bottom in the broken opening 2 from coming out on the contact surface of the wheel.

次に、応急復旧用耐火材10を構成するモールド11の内面の方形材16を折損レール1における折損開口部2の腹部及び底部の折損形状に合わせてドライバー等の先の尖った工具で一つずつ取り外し、折損開口部2のレール周囲をひと回りする溶接余盛り部16aを形成する。方形材16を取り外す幅Wは、図2に示すように、その位置の折損開口部2より少し広いほうが溶融鉄の流れをスムーズにし、溶融鉄と折損レール1の破断面との溶融を促進し、応急復旧溶接を容易に行うことが可能となる。   Next, the rectangular material 16 on the inner surface of the mold 11 constituting the emergency refractory material 10 is matched with the broken shape of the abdomen and bottom of the broken opening 2 in the broken rail 1 with a pointed tool such as a screwdriver. It removes one by one, and the welding surplus part 16a which goes around the rail periphery of the broken opening part 2 is formed. As shown in FIG. 2, the width W from which the rectangular material 16 is removed is slightly wider than the broken opening 2 at that position, so that the flow of molten iron is smoothed and the melting of the molten iron and the fracture surface of the broken rail 1 is promoted. Therefore, emergency recovery welding can be easily performed.

各モールド11に溶接余盛りを作製した後、折損レール1の底部の上面を滑らすように少し斜め下から、モールド11を折損レール1の左右から装着することにより折損レール1に応急復旧用耐火材10を設置する。この時、応急復旧用耐火材10の密着面に貼り付けられていた厚み5mmの耐火粘土が折損レール1と応急復旧用耐火材10、及び、応急復旧用耐火材10の折損レール1より下の部分と折損レール1より上の部分同士を容易に密着させることができる。
装着が完了したモールド11同士は、その外側を市販のクランプ工具等により挟み付けて固定されている。
After making a weld surplus in each mold 11, the fire-resisting material for emergency recovery is attached to the broken rail 1 by attaching the mold 11 from the left and right sides of the broken rail 1 from slightly below so as to slide the upper surface of the bottom of the broken rail 1. 10 is installed. At this time, the refractory clay having a thickness of 5 mm attached to the contact surface of the emergency restoration refractory material 10 is below the broken rail 1, the emergency restoration refractory material 10, and the broken rail 1 of the emergency restoration refractory material 10. The part and the part above the broken rail 1 can be easily adhered to each other.
The molds 11 that have been mounted are fixed by sandwiching the outside with a commercially available clamp tool or the like.

次に、L字型耐火材20を炭素テープ30の上面から押し付けて、炭素テープ30とL字型耐火材20の底面に貼り付けてある耐火粘土21とを密着させる。
炭素テープ30の貼り付け後の上面形状は、レール磨耗形状と同じで色々な形状を呈しているが、耐火粘土21でその上面を埋めることで炭素テープ30を上から支えて、折損開口部2の底部から上昇してくる溶融鉄の流れを受け止めることができる。
Next, the L-shaped refractory material 20 is pressed from the upper surface of the carbon tape 30 to bring the carbon tape 30 and the refractory clay 21 attached to the bottom surface of the L-shaped refractory material 20 into close contact.
The upper surface shape after the carbon tape 30 is attached is the same as the rail wear shape and has various shapes. However, the upper surface of the carbon tape 30 is filled with the refractory clay 21 to support the carbon tape 30 from above, and the broken opening 2 The flow of molten iron rising from the bottom of the steel can be received.

なお、炭素テープ30に耐火粘土21を密着させる際、炭素テープ30に剛性がないと、押し付ける圧力によって炭素テープ30が折損開口部2に向かって撓むので、その撓み分だけ応急復旧溶接後の溶接部頭部が凹形状となる。本例では、炭素テープ30の上面に長手方向にステンレス細線32が等間隔に配置しているため、十分な曲げ剛性を有して上部からの圧力を受け止めることができ、これにより炭素テープ30が折損開口部2に向かって撓むことを防止している。   When the refractory clay 21 is brought into close contact with the carbon tape 30, if the carbon tape 30 is not rigid, the carbon tape 30 bends toward the broken opening 2 by the pressing pressure. The weld head has a concave shape. In this example, since the thin stainless steel wires 32 are arranged at equal intervals in the longitudinal direction on the upper surface of the carbon tape 30, it is possible to receive pressure from the upper part with sufficient bending rigidity. The bending toward the broken opening 2 is prevented.

L字型耐火材20を装着した場合、応急復旧用耐火材10の外軌側の内側面とL字型耐火材20とが密着し、レール頭部1aの車輪の接触しない側に、レール頭部1aが露出されて押し湯部17が形成される。
L字型耐火材20の上部で応急復旧用耐火材10の内面で囲まれたスラグ溜空間18は、溶融鉄41が坩堝40から鋳込まれ、その後に引き続いて出湯してくる溶融スラグ42の溜まり場所になる。
When the L-shaped refractory material 20 is mounted, the inner surface of the outer rail side of the emergency recovery refractory material 10 and the L-shaped refractory material 20 are in close contact, and the rail head on the side of the rail head 1a that does not contact the wheel. The hot water portion 17 is formed by exposing the portion 1a.
The slag reservoir space 18 surrounded by the inner surface of the emergency refractory material 10 at the top of the L-shaped refractory material 20 is formed of molten slag 42 in which molten iron 41 is cast from the crucible 40 and subsequently discharged. It becomes a storage place.

L字型耐火材20を装着した後、図3のように、各モールド11における内軌側、外軌側底部端で折損開口部2に一番近い縦穴12に挿入されている耐火棒13をそれぞれ一本ずつ引き抜き、外軌側の縦穴12を鋳込み口、内軌側の縦穴12を押し湯口とし、外軌側の縦穴12の上方に坩堝40を設置する。   After mounting the L-shaped refractory material 20, as shown in FIG. 3, the refractory rod 13 inserted into the vertical hole 12 closest to the breakage opening 2 at the bottom end of the inner track side and the outer track side in each mold 11. The crucible 40 is installed above the vertical hole 12 on the outer gauge side, with each one pulled out, the vertical hole 12 on the outer gauge side as a casting port, and the vertical hole 12 on the inner gauge side as a pouring gate.

坩堝40の中に装填されるテルミット溶剤は、レール種別によるが、1m当りの重量が50Nレールの場合で、折損開口部2の開口量が0〜20mmまでは8kg、以後、開口量が2mm増える毎に1kgずつ増加させる。テルミット剤を坩堝40に充填後、市販の花火などの点火剤でテルミット剤の一部を1200℃以上に加熱すると自動的に化学反応が始まり、坩堝40内に溶融鉄41と溶融スラグ42が生成される。   The thermite solvent loaded in the crucible 40 depends on the type of rail, but when the weight per meter is 50 N rail, the opening amount of the broken opening 2 is 0 kg up to 20 mm, and then the opening amount increases by 2 mm. Increase by 1 kg each time. After filling the thermite agent into the crucible 40, when a part of the thermite agent is heated to 1200 ° C. or higher with an ignition agent such as a commercially available fireworks, a chemical reaction starts automatically, and molten iron 41 and molten slag 42 are generated in the crucible 40. Is done.

溶融鉄の比重が7g/立方センチメートル以上、溶融スラグの比重は2g/立方センチメートルなので、化学反応後にはこの比重差により坩堝40の下側には溶融鉄41が溜まり、その上には溶融スラグ42が溜まる。
自動出口43は、坩堝40の底に溶融鉄41が溜まった時に自動的に開口する構造となっている。自動出口43からは、最初に溶融鉄41が出湯し、それに続いて溶融スラグ42が出湯して順に外軌側の縦穴12に鋳込まれる。
Since the specific gravity of the molten iron is 7 g / cubic centimeter or more and the specific gravity of the molten slag is 2 g / cubic centimeter, the molten iron 41 is accumulated below the crucible 40 after the chemical reaction, and the molten slag 42 is accumulated thereon. .
The automatic outlet 43 has a structure that automatically opens when the molten iron 41 accumulates at the bottom of the crucible 40. From the automatic outlet 43, the molten iron 41 is discharged first, and subsequently the molten slag 42 is discharged and sequentially cast into the vertical hole 12 on the outer gauge side.

縦穴12から外軌側底部端の折損開口部2に鋳込まれた溶融鉄41は、反対側の内軌側の底部端に向けた流れと、レール頭部1aへ向けた2つの流れを生じさせる。
内軌側底部端に向けた溶融鉄41の流れは、折損レール1の底部の折損開口部2と方形材16を剥がして形成された底部余盛部内を流れて内軌側の縦穴12の底部に達する。内軌側の縦穴12に溶融鉄41を流すことにより、折損レール1の折損開口部2の底部に常に高温の溶融鉄が接触し、折損開口部2と溶融鉄41との溶接が容易に行われる。
The molten iron 41 cast from the vertical hole 12 into the broken opening 2 at the bottom end of the outer gauge side generates a flow toward the bottom end on the opposite inner gauge side and two flows toward the rail head 1a. Let
The flow of the molten iron 41 toward the inner rail side bottom end flows through the bottom opening of the broken rail 2 formed by peeling off the broken opening 2 and the rectangular material 16 at the bottom of the broken rail 1 to the bottom of the vertical hole 12 on the inner rail side. To reach. By flowing the molten iron 41 through the vertical hole 12 on the inner rail side, the hot molten iron is always in contact with the bottom of the broken opening 2 of the broken rail 1, and the broken opening 2 and the molten iron 41 are easily welded. Is called.

レール頭部1aへ向けた溶融鉄41の流れは、折損レール1の腹部の折損開口部2と方形材16を剥がして形成された腹部余盛部内を流れ、レール頭部1aを経由して押し湯部17に達する。押し湯部17に溶融鉄41を流すことにより、折損開口部2の腹部及び頭部に常に高温の溶融鉄41が接触し、折損開口部2と溶融鉄41との溶接が容易に行われる。   The flow of the molten iron 41 toward the rail head portion 1a flows through the abdominal extra portion formed by peeling off the broken opening 2 and the rectangular material 16 of the abdominal portion of the broken rail 1, and is pushed through the rail head portion 1a. Reach hot water 17. By flowing the molten iron 41 through the feeder 17, the hot molten iron 41 is always in contact with the abdomen and head of the broken opening 2, and the broken opening 2 and the molten iron 41 are easily welded.

溶融鉄41が折損開口部2を充填溶融した後、引き続いてレール外軌側の縦穴12に鋳込まれる溶融スラグ42は、縦穴12に入っている溶融鉄41の上に堆積して応急復旧耐火材10のスラグ堰19を乗り越え、L字耐火材20の上部と応急復旧耐火材10とで囲まれたスラグ溜空間18に流れ込んで溜まり、折損開口部2に鋳込まれることはない。   After the molten iron 41 fills and melts the broken opening 2, the molten slag 42 that is subsequently cast into the vertical hole 12 on the rail outer rail side is deposited on the molten iron 41 in the vertical hole 12 and fires quickly. The slag weir 19 of the material 10 is overcome and flows into the slag reservoir space 18 surrounded by the upper portion of the L-shaped refractory material 20 and the emergency recovery refractory material 10, and is not cast into the broken opening 2.

溶融鉄41が凝固する時間が経過した後、応急復旧耐火材10のレール頭部1aの部分を取り外し、露出した内軌側の押し湯部17をハンマー等で叩き折り、L字型耐火材20をハンマー等で取り除いて、炭素テープ30を市販のヘラ等で剥がすことにより、列車運行が可能なレール面を得ることができる。   After the time for the molten iron 41 to solidify has elapsed, the rail head portion 1a portion of the emergency recovery refractory material 10 is removed, and the exposed hot water portion 17 on the inner rail side is struck and folded with a hammer or the like. Is removed with a hammer or the like, and the carbon tape 30 is peeled off with a commercially available spatula or the like, whereby a rail surface capable of train operation can be obtained.

本発明のレール溶接方法の実施の形態の一例を示すもので、(a)はレール溶接を行うための応急復旧用耐火材を折損レールに装着した場合の斜視説明図、(b)は断面説明図である。BRIEF DESCRIPTION OF THE DRAWINGS It shows an example of embodiment of the rail welding method of this invention, (a) is a perspective explanatory view at the time of mounting | wearing the refractory material for emergency recovery for performing rail welding to a broken rail, (b) is sectional description. FIG. レール溶接を行うための応急復旧用耐火材を折損レールに装着した場合における方形材の形成位置に注目した側面説明図である。It is side surface explanatory drawing which paid its attention to the formation position of a square material at the time of mounting | wearing the broken rail with the refractory material for emergency recovery for performing rail welding. レール溶接を行うための応急復旧用耐火材を折損レールに装着した場合における縦孔及び耐火棒の装着位置に注目した側面説明図である。It is side surface explanatory drawing which paid its attention to the mounting position of the vertical hole and fireproof rod at the time of mounting the fire-resistant material for emergency restoration for rail welding to a broken rail. 炭素テープの構造を示す斜視説明図である。It is a perspective explanatory view showing the structure of a carbon tape. L字型耐火材を折損レールに装着した場合の斜視説明図である。It is a perspective explanatory view at the time of mounting an L-shaped refractory material on a break rail. (a)〜(c)は敷設レールにおける折損状態を示すレール断面説明図及びレール側面説明図である。(A)-(c) is rail explanatory drawing and rail side explanatory drawing which show the broken state in a laying rail. 敷設レールにおける折損状態を示すもので、(a)はレール断面説明図及びレール側面説明図、(b)は平面説明図である。The broken state in a laying rail is shown, (a) is rail cross-sectional explanatory drawing and rail side explanatory drawing, (b) is plane explanatory drawing. (a)〜(c)はレールの磨耗状態を説明するための断面説明図である。(A)-(c) is sectional explanatory drawing for demonstrating the abrasion state of a rail. (a)及び(b)は敷設レールに折損が生じた場合の応急復旧例を示すレール断面説明図及びレール側面説明図である。(A) And (b) is rail explanatory drawing and rail side explanatory drawing which show the example of emergency restoration when a breakage arises in a laying rail. (a)及び(b)は敷設レールに折損が生じた場合の応急復旧例を示すレール断面説明図及びレール側面説明図である。(A) And (b) is rail explanatory drawing and rail side explanatory drawing which show the example of emergency restoration when a breakage arises in a laying rail.

符号の説明Explanation of symbols

1 折損レール
2 折損開口部(折損部)
10 応急復旧用耐火材
11a,11b モールド(耐火材)
11c 外縁
11d レール接触面
12 縦孔
13 耐火棒
15 凸部
16 方形材
16a 溶接余盛り部
17 押し湯部
18 スラグ溜空間
19 スラグ堰き
20 L字型耐火材
21 耐火粘土
30 炭素テープ
32 ステンレス細線
40 坩堝
41 溶融鉄
42 溶融スラグ
1 Broken rail 2 Broken opening (broken portion)
10 Refractory material 11a, 11b for emergency recovery Mold (refractory material)
11c Outer edge 11d Rail contact surface 12 Vertical hole 13 Fire-resistant rod 15 Protruding portion 16 Square material 16a Weld surplus portion 17 Push-up portion 18 Slag reservoir space 19 Slag dam 20 L-shaped refractory material 21 Refractory clay 30 Carbon tape 32 Stainless steel wire 40 Crucible 41 Molten iron 42 Molten slag

Claims (5)

折損レールの折損部に対して、レール頭部の一方の側面を除いたレール頭部を覆うL字型耐火材を設置するとともに、レール底部端に繋がる縦孔を有する一対の耐火材でレールの腹部及び底部を挟持し、前記各耐火材とレール腹部との間に前記折損箇所の形状に沿った溶接余盛り部を形成し、前記一方の縦孔からレール底部端を介してレール頭部のL字型耐火材の非設置側及び他方の縦孔へ溶融鉄を鋳込むことで、前記折損部を溶接することを特徴とするレール溶接方法。 An L-shaped refractory material that covers the rail head excluding one side surface of the rail head is installed on the broken portion of the broken rail, and a pair of refractory materials having a vertical hole connected to the bottom end of the rail. Sandwiching the abdomen and the bottom part, forming a weld surplus part along the shape of the breakage point between each refractory material and the rail abdomen, from the one vertical hole through the rail bottom part end of the rail head A rail welding method, wherein the broken portion is welded by casting molten iron into the non-installation side of the L-shaped refractory material and the other vertical hole. レール頭部を覆うL字型耐火材を設置するに際して、折損部における車輪接触面にレール形状を保護する炭素テープを装着した請求項1に記載のレール溶接方法。 The rail welding method according to claim 1, wherein when installing the L-shaped refractory material covering the rail head portion, a carbon tape for protecting the rail shape is attached to the wheel contact surface in the broken portion. 炭素テープは、フレーク状黒鉛を圧縮してテープ状にし、その片面に複数のステンレス細線を長手方向に等間隔に貼着して形成された請求項2に記載のレール溶接方法。 The rail welding method according to claim 2, wherein the carbon tape is formed by compressing flake graphite into a tape shape and attaching a plurality of thin stainless wires on one side thereof at equal intervals in the longitudinal direction. 折損レール,レール頭部に設置したL字型耐火材を覆うとともに、レール両側面から折損レール全てを囲む第1の耐火材及び第2の耐火材から成る2分割型の構造とし、各耐火材にレール底部端の上部に繋がる縦孔をレールの長手方向に沿うように形成し、該縦孔に耐火材と同材質で形成された着脱自在の複数の耐火棒が挿入されたことを特徴とする応急復旧用耐火材。 Covers the broken rail and the L-shaped refractory material installed on the rail head, and has a two-part structure consisting of a first refractory material and a second refractory material that surrounds the broken rail from both sides of the rail. A vertical hole connected to the upper portion of the bottom end of the rail is formed along the longitudinal direction of the rail, and a plurality of detachable fire-resistant rods made of the same material as the refractory material are inserted into the vertical hole. Refractory material for emergency recovery. 前記各耐火材のレール底部からレール顎下部に対応する内面に、耐火材と同材質で構成された多数の方形材が貼着されて成る請求項4に記載の応急復旧用耐火材。 The fire-resistant material for emergency recovery according to claim 4, wherein a large number of rectangular materials made of the same material as the refractory material are attached to the inner surface of the refractory material from the rail bottom portion to the rail jaw lower portion.
JP2004109394A 2004-01-09 2004-04-01 Rail welding method and refractory material for emergency recovery Expired - Fee Related JP3993577B2 (en)

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JP2014104508A (en) * 2012-11-30 2014-06-09 Railway Technical Research Institute Railway rail flaw repairing method and device thereof
JP2019514700A (en) * 2016-04-29 2019-06-06 パンドロール Mold for aluminum thermit welding of metal rails and repair method utilizing such mold
CN113714610A (en) * 2021-08-03 2021-11-30 中国人民解放军陆军工程大学 Double-welding-rod welding method applied to thick plate welding
CN113714611A (en) * 2021-08-03 2021-11-30 中国人民解放军陆军工程大学 Self-propagating welding rod material adopting double-source heat input method and preparation method

Cited By (9)

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Publication number Priority date Publication date Assignee Title
JP2014104508A (en) * 2012-11-30 2014-06-09 Railway Technical Research Institute Railway rail flaw repairing method and device thereof
CN103506755A (en) * 2013-10-14 2014-01-15 湖北威达电气有限公司 Iron-based nonelectric welding device
CN103506755B (en) * 2013-10-14 2016-04-06 湖北威达电气有限公司 A kind of iron-based is without electric welding device
JP2019514700A (en) * 2016-04-29 2019-06-06 パンドロール Mold for aluminum thermit welding of metal rails and repair method utilizing such mold
US11332891B2 (en) 2016-04-29 2022-05-17 Pandrol Mold for aluminothermie welding of a metal rail and repair method making use thereof
CN113714610A (en) * 2021-08-03 2021-11-30 中国人民解放军陆军工程大学 Double-welding-rod welding method applied to thick plate welding
CN113714611A (en) * 2021-08-03 2021-11-30 中国人民解放军陆军工程大学 Self-propagating welding rod material adopting double-source heat input method and preparation method
CN113714610B (en) * 2021-08-03 2023-01-10 中国人民解放军陆军工程大学 Double-welding-rod welding method applied to thick plate welding
CN113714611B (en) * 2021-08-03 2023-03-10 中国人民解放军陆军工程大学 Double-source heat input self-propagating welding method

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