JP2005219816A - Sealing method and apparatus for glass bottle - Google Patents

Sealing method and apparatus for glass bottle Download PDF

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Publication number
JP2005219816A
JP2005219816A JP2005092104A JP2005092104A JP2005219816A JP 2005219816 A JP2005219816 A JP 2005219816A JP 2005092104 A JP2005092104 A JP 2005092104A JP 2005092104 A JP2005092104 A JP 2005092104A JP 2005219816 A JP2005219816 A JP 2005219816A
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Prior art keywords
glass bottle
sealing
mouth
treatment
bottle
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Hideo Kurashima
秀夫 倉島
Shoichi Inaba
正一 稲葉
Noriyuki Fujita
則行 藤田
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Toyo Glass Co Ltd
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Toyo Glass Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To improve both of sealing function and easy opening function by preventing decrease in the sealing strength of a glass bottle and also reducing variations of sealing strength. <P>SOLUTION: Moisture adhering on the top face of the mouth part of the glass bottle is removed before sealing by applying dry air on the mouth top face of the glass bottle to improve both of the sealing function and easy opening function. By applying ionized air together, effects of an organic substance, a carbonate generated by aeration or the like can be removed to improve sealing strength further. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、ガラスびんの口部をシール材によって密封するに際して、シール接着強度及びシール接着強度のばらつきを改善したガラスびんのシール方法及びこの方法を利用したガラスびんのシール装置に関する。   The present invention relates to a glass bottle sealing method and a glass bottle sealing device using the method, in which the sealing adhesive strength and the variation in the sealing adhesive strength are improved when the mouth portion of the glass bottle is sealed with a sealing material.

従来より、ガラスびんの口部にシール材(アルミ箔の下面に合成樹脂製フィルムの接着層がラミネートされたもの)を内装したキャップを装着して高周波加熱し、口部の天面にシール材の合成樹脂製フィルムを溶着させて密封する高周波加熱シールや、ガラスびんの口部にシール材(裏面に合成樹脂フィルムの接着層を有するもの)を載置し、シール材の表面側から加熱し合成樹脂製フィルムを溶着させて密封するヒートシールが知られている。従来、ガラスびんの口部にこれらのシールを行う場合、ガラスびんの口部天面には特別な処理は行っていなかった。   Conventionally, a cap with a sealing material (a synthetic resin film adhesive layer laminated on the lower surface of an aluminum foil) is attached to the mouth of the glass bottle and heated at high frequency, and the sealing material is applied to the top of the mouth. A high-frequency heating seal that seals and seals a synthetic resin film or a sealing material (having a synthetic resin film adhesive layer on the back surface) placed on the mouth of a glass bottle and heated from the front side of the sealing material A heat seal is known in which a synthetic resin film is welded and sealed. Conventionally, when these seals are applied to the mouth of the glass bottle, no special treatment has been performed on the top of the mouth of the glass bottle.

高周波加熱シール、ヒートシールなどにおいて、シール強度が小さい部分があると密封が破綻しやすい。密封の破綻は絶対に避けなければならないから、高周波を強く作用させて全体的にシール強度を上げなければならない。すると、シール強度のきわめて強い部分が生じ、シール部材の開封が困難になるという問題がある。さらに、ガラスびんに付着した水分や有機物、ガラスの風化などによってシール強度は低下し、密封性を損ねる場合がある。本発明は、ガラスびんの口部天面に付着した水分、有機物、風化によって生じる炭酸塩などをシール前に除去することによって、シール強度の低下を防ぐと共にシール強度のばらつきを少なくし、密封性と開封の容易性の双方を改善することを課題としてなされたものである。   In high-frequency heat seals, heat seals, etc., if there is a portion with low seal strength, the seal is likely to fail. Since the failure of the seal must be avoided, the overall strength of the seal must be increased by applying strong high frequency. Then, there is a problem that a portion with extremely strong sealing strength is generated, and it is difficult to open the sealing member. Furthermore, the sealing strength may be reduced due to moisture or organic matter adhering to the glass bottle, weathering of the glass, and the like, which may impair the sealing performance. The present invention eliminates moisture, organic matter, carbonates generated by weathering, etc. adhering to the top surface of the mouth of the glass bottle before sealing, thereby preventing a decrease in seal strength and reducing variations in seal strength. The problem is to improve both the ease of opening and the ease of opening.

本発明は、ガラスびんの口部天面に乾燥空気による処理を行った後に、裏面に接着層を有するシール材を前記びんの口部に装着し、押圧しながら加熱することを特徴とするガラスびんのシール方法である。乾燥空気による処理は、ドライヤーなどでびん口部天面に熱風を吹き付けることで実現できる。これによりガラスびんの口部天面に付着した水分が除去されるので、処理後に口部シールを行うと、シール接着強度が強くなる。   The present invention is a glass characterized in that after the top surface of the mouth portion of the glass bottle is treated with dry air, a sealing material having an adhesive layer on the back surface is attached to the mouth portion of the bottle and heated while being pressed. This is a bottle sealing method. The treatment with dry air can be realized by blowing hot air on the top of the bottle mouth with a dryer or the like. As a result, the water adhering to the top of the mouth of the glass bottle is removed, and therefore, when the mouth is sealed after the treatment, the sealing adhesive strength is increased.

また、乾燥空気による処理と電離空気による処理を併用することができる。電離空気による処理は、ガラスびんの口部天面に対してコロナ放電、プラズマ放電、紫外線照射、電子線照射、イオン照射などを行うことにより、口部付近が高エネルギー状態となり、空気が電離して口部天面に作用することで実現される。   Moreover, the process by dry air and the process by ionized air can be used together. In the treatment with ionized air, corona discharge, plasma discharge, ultraviolet irradiation, electron beam irradiation, ion irradiation, etc. are performed on the top of the mouth of the glass bottle, so that the vicinity of the mouth becomes a high energy state and the air is ionized. This is realized by acting on the top of the mouth.

電離空気による処理を施すことにより、
(1) ガラス表面の水分が除去される、
(2) ガラス表面の不純物(風化生成物質、有機物)が除去される、
(3) ガラス表面に分子レベルのごく微小な凹凸ができる、
(4) ガラス表面の化学的性質が変化する、
という作用が生じるので、この処理を施した後に口部にシールを行うと、シール接着強度が強くなるものと推論できる。また、ガラス表面に付着した水分、不純物はシール接着強度にばらつきを生じさせる原因となるものであるから、これらが除去されることによってシール接着強度のばらつきも減少することとなる。したがって、乾燥空気による処理と電離空気による処理を併用すると、さらにシール強度を強くできる。
By applying treatment with ionized air,
(1) Moisture on the glass surface is removed,
(2) Impurities (weathering substances, organic substances) on the glass surface are removed.
(3) Very small irregularities at the molecular level are formed on the glass surface.
(4) The chemical properties of the glass surface change,
Therefore, it can be inferred that if the mouth is sealed after this treatment, the sealing adhesive strength is increased. Further, since moisture and impurities adhering to the glass surface cause variations in seal adhesive strength, removal of these also reduces variations in seal adhesive strength. Therefore, when the treatment with dry air and the treatment with ionized air are used in combination, the seal strength can be further increased.

また、本発明は、ガラスびんを搬送する搬送手段と、搬送手段においてガラスびんの口部天面に乾燥空気による処理を施す乾燥空気処理手段と、その下流側に設けられ、ガラスびんの口部をシールするシール手段とを有することを特徴とするガラスびんのシール装置である。   The present invention also includes a conveying means for conveying a glass bottle, a dry air processing means for treating the top of the mouth of the glass bottle with dry air in the conveying means, and a mouth portion of the glass bottle provided on the downstream side thereof. And a sealing means for sealing the glass bottle.

この装置によれば、ガラスびんの口部天面に乾燥空気による処理を施した後に比較的短時間の内にガラスびんの口部をシールするので、シール接着強度が強くなる。また、搬送手段で搬送されているガラスびんに対して乾燥空気による処理が行われるので、処理を容易に自動化できる。口部をシールするに先立ってガラスびんに内容物が充填されるが、この充填工程は乾燥空気による処理の前であっても後であってもよい。   According to this apparatus, since the mouth of the glass bottle is sealed within a relatively short time after the top surface of the mouth of the glass bottle is treated with dry air, the sealing adhesive strength is increased. Moreover, since the process with dry air is performed with respect to the glass bottle currently conveyed by the conveyance means, a process can be automated easily. Prior to sealing the mouth, the glass bottle is filled with the contents, but this filling step may be before or after treatment with dry air.

上記の本発明装置において、乾燥空気による処理を施す乾燥空気処理手段の下流側に、搬送手段の上部からガラスびんの口部天面に電離空気による処理を施す電離空気処理手段を設けることで、乾燥空気による処理と電離空気による処理を併用することができる。   In the apparatus of the present invention described above, by providing ionized air treatment means for performing treatment with ionized air from the upper part of the conveying means to the top of the mouth of the glass bottle on the downstream side of the dry air treatment means for performing treatment with dry air, A treatment with dry air and a treatment with ionized air can be used in combination.

シール工程に先立って本発明の口部天面処理を行うと、ガラスびんにおけるシール接着強度が向上すると共に、シール接着強度のばらつきが減少する。したがって、高周波などを強く作用させてシール接着強度を過度に強くする必要がなくなり、シール部材の開封が容易となる。また、本発明処理によってシール接着強度を低下させる要因が除去されるので、不完全にシールされた不良品の発生をほぼ完全に防ぐことができる。   When the mouth top surface treatment of the present invention is performed prior to the sealing step, the sealing adhesive strength of the glass bottle is improved and the variation in the sealing adhesive strength is reduced. Therefore, it is not necessary to make the seal adhesive strength excessively strong by applying a high frequency or the like, and the sealing member can be easily opened. In addition, since the factor that lowers the sealing adhesive strength is removed by the treatment of the present invention, it is possible to almost completely prevent the occurrence of incompletely sealed defective products.

図1は本発明のガラスびんのシール装置の説明図である。この装置により本発明のシール方法を実施できる。この装置は、コンベアなどのガラスびんの搬送手段6、乾燥空気処理手段3、内容物充填手段4、シール手段5によって構成されている。搬送手段6の上を矢印方向に搬送されるガラスびんGは、ドライヤーなどによる乾燥空気処理手段3から口部天面に乾燥空気(熱風)を吹き付けることにより、水分が除去され、乾燥空気処理が施される。その下流側には、内容物充填手段4が配置され、この部分でびん内部に内容物が充填される。その下流側には高周波加熱などのシール手段5が配置され、この部分でびんの口部にシール及び蓋の装着が行われる。   FIG. 1 is an explanatory view of a glass bottle sealing device of the present invention. This apparatus can implement the sealing method of the present invention. This apparatus is composed of glass bottle conveying means 6 such as a conveyor, dry air processing means 3, content filling means 4, and sealing means 5. The glass bottle G transported on the transport means 6 in the direction of the arrow removes moisture by blowing dry air (hot air) onto the top of the mouth from the dry air processing means 3 using a dryer or the like. Applied. The content filling means 4 is arranged on the downstream side, and the content is filled inside the bottle at this portion. A sealing means 5 such as high-frequency heating is disposed on the downstream side, and a seal and a lid are attached to the mouth of the bottle in this portion.

図2は、図1の装置に更に電離空気処理手段を設けた例である。すなわち、乾燥空気処理手段3と内容物充填手段4の間に、コロナ放電処理、プラズマ放電処理、紫外線照射処理、電子線照射処理又はイオン照射処理などを行う電離空気処理手段9を設けてある。電離空気処理手段9によってガラスびんGの口部天面に電離空気処理が施される。乾燥空気処理手段3または電離空気処理手段9は、内容物充填手段4とシール手段5の間に設けることも可能である。   FIG. 2 is an example in which ionized air processing means is further provided in the apparatus of FIG. That is, ionized air processing means 9 for performing corona discharge processing, plasma discharge processing, ultraviolet irradiation processing, electron beam irradiation processing, ion irradiation processing, or the like is provided between the dry air processing means 3 and the content filling means 4. The ionized air treatment means 9 performs ionized air treatment on the top of the mouth of the glass bottle G. The dry air processing means 3 or the ionized air processing means 9 can be provided between the content filling means 4 and the sealing means 5.

図3はコロナ放電処理による電離空気処理の説明図である。コロナ放電手段は高周波発振器7と高圧トランス8からなるコロナ放電装置本体1と、これに接続された金属製薄板のブレード状電極2からなる。ガラスびんGの口部が、ブレード状電極2の直下を通過することにより、ブレード状電極2とガラスびんGの口部天面との間にコロナ放電が行われ、口部天面に電離空気処理が施される。ブレード状電極とガラスびん口部天面との隙間は0.5〜数mmとする。   FIG. 3 is an explanatory diagram of ionized air processing by corona discharge processing. The corona discharge means comprises a corona discharge device main body 1 comprising a high frequency oscillator 7 and a high voltage transformer 8, and a metal thin blade-like electrode 2 connected thereto. When the mouth of the glass bottle G passes directly under the blade-like electrode 2, corona discharge is performed between the blade-like electrode 2 and the top of the mouth of the glass bottle G, and ionized air is formed on the top of the mouth. Processing is performed. The gap between the blade-shaped electrode and the top surface of the glass bottle mouth is 0.5 to several mm.

図4は口部天面にコロナ放電処理を行ったガラスびんと行わないもののシール接着強度の説明図である。湿度85%、53%及び0%の3つの湿度条件で、それぞれ8本のガラスびんを2時間放置し、各湿度条件の各4本のびんの口部天面にコロナ放電処理を施した。コロナ放電処理はその処理条件として、高周波発信器7の入力電圧を140V、電流は6Aで図3の装置で行い、びん口部はブレード状電極2の下を4回通過させた。各湿度条件の残りの4本ずつのガラスびんにはコロナ放電処理を行わなかった。これらのガラスびんに高周波加熱によるシールを行い、シール接着強度を測定した。シール接着強度測定は各びん4カ所ずつ行い、平均値及びばらつきが図4に示されている。同図に示されるように、コロナ放電処理を行ったものは、行わないものに比べてシール接着強度が大きくなっている。また、コロナ放電処理したものはグラフの傾きが比較的小さいので、湿度の影響を受けにくくなっている。また、湿度が低いほどシール強度が上がっていることから、コロナ放電処理(電離空気による処理)を行う前に乾燥空気による処理を行って水分を除去すれば、シール強度がさらに向上することが分かる。また、湿度0%と85%の場合ではシール強度が1.5〜2倍程度異なることから、乾燥空気による処理を単独で行った場合の効果も同程度であると考えられる。   FIG. 4 is an explanatory diagram of the seal adhesive strength of a glass bottle that has been subjected to corona discharge treatment on the top of the mouth and that is not. Under three humidity conditions of 85%, 53% and 0%, 8 glass bottles were allowed to stand for 2 hours, and the top of the mouth of each of the 4 bottles under each humidity condition was subjected to corona discharge treatment. The corona discharge treatment was performed using the apparatus shown in FIG. 3 with the input voltage of the high-frequency transmitter 7 being 140 V, the current being 6 A, and the bottle mouth portion being passed under the blade-like electrode 4 four times. The remaining four glass bottles under each humidity condition were not subjected to corona discharge treatment. These glass bottles were sealed by high-frequency heating, and the seal adhesive strength was measured. The measurement of the adhesive strength of the seal is performed at four locations for each bottle, and the average value and the variation are shown in FIG. As shown in the figure, the seal adhesion strength is higher when the corona discharge treatment is performed than when the corona discharge treatment is not performed. In addition, the corona discharge treatment has a relatively small inclination of the graph, and is not easily affected by humidity. In addition, since the seal strength increases as the humidity decreases, it can be seen that if moisture is removed by treatment with dry air before corona discharge treatment (treatment with ionized air), the seal strength is further improved. . Moreover, since the seal strength differs by about 1.5 to 2 times between 0% and 85% humidity, it is considered that the effect when the treatment with dry air is performed alone is also similar.

図5はプラズマ放電処理の説明図である。プラズマ放電手段は、高圧トランス11、エアーブロー12及び対向するワイヤー型電極13からなるプラズマ発生装置10である。プラズマ発生装置10は、対向するワイヤー型電極13に高圧トランス11の高周波電圧を印加して、アーク放電初期の放電状態で、空気を電離状態(プラズマ)にし、ついで電極13間にエアーブローすることによりプラズマを吹き出すものである。   FIG. 5 is an explanatory diagram of the plasma discharge process. The plasma discharge means is a plasma generator 10 including a high-voltage transformer 11, an air blow 12, and an opposing wire electrode 13. The plasma generator 10 applies a high-frequency voltage of the high-voltage transformer 11 to the opposing wire-type electrode 13 to bring the air into an ionized state (plasma) in the initial discharge state of the arc discharge, and then blow air between the electrodes 13. To blow out plasma.

図6は口部天面にプラズマ放電処理を行ったガラスびんと行わないもののシール接着強度の説明図である。湿度80%、58%及び0%の3つの湿度条件で、それぞれ4本のガラスびんを2時間放置し、各湿度条件の各2本のびんの口部天面にプラズマ放電処理を施した。プラズマ放電処理は図5の装置で行い、ガラスびんの口部天面に約5秒間プラズマを照射した。各湿度条件の残りの各2本のガラスびんにはプラズマ放電処理を行わなかった。これらのガラスびんに前記と同じ構成のシール材で高周波加熱によるシールを行い、シール接着強度を測定した。シール接着強度測定は各びん4カ所ずつ行い、平均値及びばらつきが図6に示されている。同図に示されるように、プラズマ放電処理を行ったものは、行わないものに比べてシール接着強度が大きくなっている。また、湿度が低いほどシール強度が上がっていることから、プラズマ放電処理(電離空気による処理)を行う前に乾燥空気による処理を行って水分を除去すれば、シール強度がさらに向上することが分かる。また、湿度0%と80%の場合ではシール強度が1.4〜1.7倍程度異なることから、乾燥空気による処理を単独で行った場合の効果も同程度であると考えられる。   FIG. 6 is an explanatory view of the sealing adhesive strength of a glass bottle that has been subjected to plasma discharge treatment on the top of the mouth and that that is not. Four glass bottles were allowed to stand for 2 hours under three humidity conditions of 80%, 58%, and 0%, respectively, and the top surface of the mouth of each of the two bottles under each humidity condition was subjected to plasma discharge treatment. The plasma discharge treatment was performed with the apparatus shown in FIG. 5, and the top surface of the mouth of the glass bottle was irradiated with plasma for about 5 seconds. Plasma discharge treatment was not performed on each of the remaining two glass bottles under each humidity condition. These glass bottles were sealed by high-frequency heating with the same sealing material as described above, and the seal adhesive strength was measured. The measurement of the adhesive strength of the seal is performed at four places in each bottle, and the average value and the variation are shown in FIG. As shown in the figure, the seal adhesion strength is higher when the plasma discharge treatment is performed than when the plasma discharge treatment is not performed. Further, since the seal strength increases as the humidity decreases, it can be seen that if moisture is removed by treatment with dry air before plasma discharge treatment (treatment with ionized air), the seal strength is further improved. . Further, when the humidity is 0% and 80%, the seal strength is different by about 1.4 to 1.7 times, so that the effect when the treatment with dry air is performed alone is considered to be the same.

本発明のガラスびんのシール装置の説明図である。It is explanatory drawing of the sealing apparatus of the glass bottle of this invention. 本発明のガラスびんのシール装置の説明図で、乾燥空気処理と電離空気処理とを併用した場合である。It is explanatory drawing of the sealing apparatus of the glass bottle of this invention, and is a case where dry air processing and ionized air processing are used together. コロナ放電処理による電離空気処理の説明図である。It is explanatory drawing of the ionized air process by a corona discharge process. 口部天面にコロナ放電処理を行ったガラスびんと行わないもののシール接着強度の説明図である。It is explanatory drawing of the seal | sticker adhesive strength of what is not performed with the glass bottle which performed the corona discharge process to the opening | mouth top surface. プラズマ放電処理の説明図である。It is explanatory drawing of a plasma discharge process. 口部天面にプラズマ放電処理を行ったガラスびんと行わないもののシール接着強度の説明図である。It is explanatory drawing of the seal | sticker adhesive strength of what is not performed with the glass bottle which performed the plasma discharge process to the opening | mouth top surface.

符号の説明Explanation of symbols

1 コロナ放電装置本体
2 ブレード状電極
3 乾燥空気処理手段
4 内容物充填手段
5 シール手段
6 搬送手段
7 高周波発振器
8 高圧トランス
9 電離空気処理手段
10 プラズマ発生装置
11 高圧トランス
12 エアーブロー
13 ワイヤー型電極
G ガラスびん
DESCRIPTION OF SYMBOLS 1 Corona discharge apparatus main body 2 Blade-shaped electrode 3 Dry air processing means 4 Contents filling means 5 Sealing means 6 Conveying means 7 High frequency oscillator 8 High voltage transformer 9 Ionized air processing means 10 Plasma generator 11 High pressure transformer 12 Air blow 13 Wire type electrode G glass bottle

Claims (2)

ガラスびんの口部天面に乾燥空気による処理を行った後に、裏面に接着層を有するシール材を前記びんの口部に装着し、押圧しながら加熱することを特徴とするガラスびんのシール方法。   A method for sealing a glass bottle, comprising: applying a sealing material having an adhesive layer on the back surface to the mouth of the bottle after heating the top surface of the mouth of the glass bottle, and heating while pressing the bottle. . ガラスびんを搬送する搬送手段と、搬送手段においてガラスびんの口部天面に乾燥空気による処理を施す乾燥空気処理手段と、その下流側に設けられ、ガラスびんの口部をシールするシール手段とを有することを特徴とするガラスびんのシール装置。
A transport means for transporting the glass bottle; a dry air treatment means for treating the top of the mouth of the glass bottle with dry air in the transport means; and a sealing means provided on the downstream side for sealing the mouth of the glass bottle. A glass bottle sealing device characterized by comprising:
JP2005092104A 2005-03-28 2005-03-28 Sealing method and apparatus for glass bottle Pending JP2005219816A (en)

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Application Number Priority Date Filing Date Title
JP2005092104A JP2005219816A (en) 2005-03-28 2005-03-28 Sealing method and apparatus for glass bottle

Related Parent Applications (1)

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JP2000293356A Division JP2002104475A (en) 2000-09-27 2000-09-27 Method for processing top surface of port of glass bottle, method and apparatus for sealing glass bottle

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JP2005219816A true JP2005219816A (en) 2005-08-18

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