JP2005214190A - Impurity crushing device relative to vertical shaft type centrifugal pump - Google Patents

Impurity crushing device relative to vertical shaft type centrifugal pump Download PDF

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Publication number
JP2005214190A
JP2005214190A JP2004055123A JP2004055123A JP2005214190A JP 2005214190 A JP2005214190 A JP 2005214190A JP 2004055123 A JP2004055123 A JP 2004055123A JP 2004055123 A JP2004055123 A JP 2004055123A JP 2005214190 A JP2005214190 A JP 2005214190A
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Prior art keywords
casing
grit
pump
centrifugal pump
fixed
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JP2004055123A
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Japanese (ja)
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Keiichi Odachime
敬一 大立目
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SPURT KOGYO KK
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SPURT KOGYO KK
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  • Crushing And Pulverization Processes (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To solve a problem wherein suction force is weak in a conventional crushing device due to a structure of a pump which is a main body of the device, clogging occurs often in combination of an installation position, a shape and the like of a crushing part, and the pump damage or the like occurs due to cavitation caused by clogging. <P>SOLUTION: A structure of the pump to be a mainstream has strong suction force and resistance against cavitation. Clogging is eliminated by reorganizing a set position and a structure of the crushing part to eliminate troubles such as pump damage caused by vibration due to cavitation generated by clogging, crushing pumping of impurity in viscous fluid is enabled. Since flow of fluid in the device is extremely smooth, the device is excellent in strong suction force and wear resistance, and can be used permanently. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

発明の詳細な説明Detailed Description of the Invention

この発明は、ポンプによって流送する液体に混入する夾雑物を破砕し、目詰り頻度を皆無に近づけ、効率よく流送する破砕装置に関する。  The present invention relates to a crushing apparatus that crushes foreign matters mixed in a liquid fed by a pump, efficiently clogs them, and efficiently feeds them.

従来、一般的に行われている破砕装置は、主として横軸形ポンプを用い、回転するインペラーの主軸を、更にインペラーを貫通する形で前方の吸入管の中心部に延長させて、これにカット羽根と、その内側にグリットを固定させる方式のものが多く、その為に破砕物の通過面積も小さくなってしまうことから、ポンプ入口口径も大きくせざるおえない。破砕後の物性によってはポンプのバキューム力が弱いことからグリッドに目詰まりを生じさせ、送液不可能に陥る。まして高粘性の流体においては、より目詰りが激しくなる。又この時に起るキャビテーションによって振動し、ポンプ本体の破損をも招くことになる。又、仮にこれを竪軸形(水中ポンプ等)としても、下から吸上げて上に吐出させる方式のポンプでは、只単に横を縦にしたにすぎず、前期のような現象が起ることは免れない。  Conventionally, the crushing apparatus generally used mainly uses a horizontal shaft type pump, and the main shaft of the rotating impeller is further extended to the center of the front suction pipe so as to penetrate the impeller and cut into this. There are many blades and a system in which grit is fixed to the inside thereof, and the passage area of the crushed material is also reduced, so the pump inlet diameter must be increased. Depending on the physical properties after crushing, the vacuum force of the pump is weak, causing the grid to be clogged and making it impossible to feed liquid. Furthermore, clogging becomes more severe in highly viscous fluids. Further, the pump body vibrates due to cavitation occurring at this time, and the pump main body is also damaged. Also, even if this is a shaft type (submersible pump, etc.), a pump that sucks up from the bottom and discharges it upwards will simply cause the phenomenon as shown in the previous term to be just vertical. Is inevitable.

発明が解決しようとする課題Problems to be solved by the invention

この発明は、前記従来の技術の項で述べたようなトラブルを解決し、高粘性の流体中に混入している夾雑物をも破砕・流送し得るコンパクトな装置の提供を目的としている。  An object of the present invention is to provide a compact apparatus capable of solving the troubles described in the section of the prior art and crushing / feeding foreign matter mixed in a highly viscous fluid.

課題を解決するための手段Means for solving the problem

この発明に於いては、前記課題を解決するための手段として、図1に示す竪軸形遠心ポンプを使用することを基本的な前提としている。
このポンプは、図示のように吸入口▲6▼が、胴体▲1▼の上端に位置し、主軸の回転方向に施回しながらインペラー▲5▼の入り口に吸い込まれる方式のものであり、通常の気圧下においては−760mmHgの強力なバキュームを発揮し得る。破砕物の通過面積を大きくした形状のグリット▲8▼と上記バキューム力とが渾然一体となって前期課題は解決される。
In the present invention, as a means for solving the above-mentioned problems, the basic premise is to use the shaft type centrifugal pump shown in FIG.
As shown in the figure, this pump has a suction port (6) located at the upper end of the body (1) and is sucked into the inlet of the impeller (5) while being rotated in the rotation direction of the main shaft. A strong vacuum of -760 mmHg can be exhibited under atmospheric pressure. The grit (8) having a shape in which the passage area of the crushed material is increased and the above-described vacuum force are united and the previous problem is solved.

図1に示す実施形態のポンプ本体の強力なバキューム力は、従来のポンプのシール位置とは逆の、吸入側にメカシール▲13▼が装着されていることで得られる完全シールと、胴体▲1▼の中心部で回転する主軸▲2▼の旋回流によって発生する。この旋回流は、カット羽根▲9▼を経てグリット▲8▼の周囲に長方形に配列した切欠き穴▲11▼を通り、インペラー▲5▼の入り口に吸い込まれる。  The strong vacuum force of the pump body of the embodiment shown in FIG. 1 is obtained by the fact that the mechanical seal (13) is mounted on the suction side opposite to the seal position of the conventional pump, and the body (1) It is generated by the swirling flow of the main shaft {circle around (2)} rotating at the center of ▼. This swirling flow passes through the cut blades {9}, passes through the cutout holes {11} arranged in a rectangle around the grit {8}, and is sucked into the entrance of the impeller {5}.

この旋回流は、例えば走り幅跳びの際の<助走>の役目を担い、同じく一定の間隔を停止した状態から飛ぶ場合と比較して、地上を蹴る力が極めて小さくてすむのと同様に、インペラー▲5▼に与える衝撃は小さく、従って耐摩耗度は高まる。  This swirling flow, for example, plays the role of <Running> in the case of long jump, and impellers are similar to the case where the force of kicking the ground is extremely small compared to the case of flying from a state where a certain interval is stopped. The impact given to 5 ▼ is small, and therefore the wear resistance is increased.

発明の効果The invention's effect

以上のように、本発明においては、強力なバキュームと耐摩耗性を持った竪軸形遠心ポンプを基調とし、破砕物通過面積を大きくとった特殊形状のグリットとカット羽根を装着した事により、高粘性液に混入する夾雑物をもコンパクトで効率的に流送する事が可能となった。実験的には粘性係数1000cpの中の夾雑物を破砕流送することに成功しており、その効果は大きいものと思考される。  As described above, in the present invention, the shaft-type centrifugal pump having a strong vacuum and wear resistance is used as a basic tone, and by mounting a specially shaped grit and cut blade having a large crushed material passage area, Contaminants mixed in the highly viscous liquid can be transported in a compact and efficient manner. Experimentally, it has succeeded in crushing and feeding impurities in the viscosity coefficient of 1000 cp, and the effect is considered to be great.

本発明の実施形態の概略的断面図である。1 is a schematic cross-sectional view of an embodiment of the present invention. 本発明のグリットの概略的平面図である。It is a schematic top view of the grit of this invention. 本発明のグリットの概略的断面図である。It is a schematic sectional drawing of the grit of this invention. 本発明のカット羽根の概略的断面図である。It is a schematic sectional drawing of the cut blade | wing of this invention. 本発明のカット羽根の概略的平面図である。It is a schematic plan view of the cut blade of the present invention. 図5におけるA矢視図である。It is A arrow directional view in FIG.

符号の説明Explanation of symbols

▲1▼ 胴 体
▲2▼ 主 軸
▲3▼ ケーシング
▲4▼ ケーシング円盤
▲5▼ インペラー
▲6▼ 吸入口
▲7▼ 吐出口
▲8▼ グリット本体
▲9▼ カット羽根本体
▲10▼ 軸受箱
▲11▼ グリットの切欠穴
▲12▼ カット羽根
▲13▼ メカニカルシール
▲14▼ プーリー
A 吸引流体進路
B 吐出流体進路
(1) Body (2) Main shaft (3) Casing (4) Casing disk (5) Impeller (6) Suction port (7) Discharge port (8) Grit body (9) Cut blade body (10) Bearing box (7) 11 ▼ Grit cutout hole ▲ 12 ▼ Cut blade ▲ 13 ▼ Mechanical seal ▲ 14 ▼ Pulley A Suction fluid path B Discharge fluid path

Claims (2)

竪軸遠心ポンプに於いて、その中心を竪形に機密的に主軸▲2▼が貫通し、その軸受箱▲10▼の内径の約3倍の径を持つ胴体▲1▼の最上部の一角に位置する吸入口▲6▼から吸い込まれた流体が、胴体▲6▼の最下部のケーシング▲3▼とその上部に固定されたケーシング円盤▲4▼との中間に、一定のクリアランスを保ってインペラー▲5▼が装着される。このインペラーのブレードは上向きとなっておりオープンタイプである。インペラーの回転によってケーシング▲3▼の位置水頭は次第に高まりケーシング内部のボリュートの水切部によって吐出口▲7▼に誘導され更に任意の高さまで圧送される構造の竪形遠心ポンプのケーシング円盤▲4▼上にグリット▲8▼を固定し、その上部の至近距離の主軸▲2▼に回転するカット羽根▲9▼を装着することを特徴とする破砕装置。  In the shaft centrifugal pump, the main shaft (2) penetrates secretly in a bowl shape at the center, and the uppermost corner of the body (1) having a diameter about three times the inner diameter of the bearing box (10). The fluid sucked in from the suction port (6) located in the middle of the casing (6) has a certain clearance between the lowermost casing (3) and the casing disk (4) fixed on the upper part. Impeller (5) is installed. The blade of this impeller is facing upward and is an open type. As the impeller rotates, the head of the casing {circle over (3)} gradually rises, and the casing disc of the vertical centrifugal pump is constructed so as to be guided to the discharge port {circle around (7)} by the draining part of the volute inside the casing and further pumped to an arbitrary height. A crushing apparatus characterized in that a grit (8) is fixed on the top and a cutting blade (9) that rotates on a main shaft (2) at a close distance on the upper part is mounted. 前記ケーシング円盤▲4▼上に固定されたグリット▲8▼の中央部は、ケーシング円盤の内径附近に於いて約15度内側に傾けて上方に伸ばし円錐状を形成し、その周囲には複数の長方形の切欠き穴▲11▼を開口させる。主軸に固定されて回転する前記カット羽根▲9▼は、前記グリット▲8▼の外周との間に一定のクリアランスを保った円錐状とし、下方に延びた部分は複数のカット羽根▲12▼とし、尚、このカット羽根は回転方向とは逆に約20度後方に傾けて切削効率を高める。又、グリット▲8▼とカット羽根▲9▼をそれぞれ上・下に延ばすことによって破砕物の通過面積を大きくとった事を特徴とした請求項1に記載の破砕装置。  The center portion of the grit (8) fixed on the casing disk (4) is tilted inward by about 15 degrees near the inner diameter of the casing disk and extends upward to form a conical shape. Open a rectangular cutout hole (11). The cut blade (9) fixed to the main shaft and rotating is conical with a certain clearance between the outer periphery of the grit (8) and the portion extending downward is a plurality of cut blades (12). In addition, this cut blade is inclined backward by about 20 degrees in the opposite direction to the rotation direction to increase the cutting efficiency. 2. The crushing apparatus according to claim 1, wherein the passage area of the crushed material is increased by extending the grit (8) and the cut blade (9) upward and downward, respectively.
JP2004055123A 2004-01-30 2004-01-30 Impurity crushing device relative to vertical shaft type centrifugal pump Pending JP2005214190A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012233457A (en) * 2011-05-09 2012-11-29 Teral Inc Coolant liquid transfer pump
CN103629161A (en) * 2013-12-17 2014-03-12 辽宁长志泵业有限公司 Second-level cantilever type small flow centrifugal pump
CN104776046A (en) * 2014-01-14 2015-07-15 上海熊猫机械(集团)有限公司 Pump cutting device having cutting and diversion functions
CN108533500A (en) * 2018-03-26 2018-09-14 石家庄开发区石泵泵业有限公司 A kind of cutting pump installation for cutting fluid

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012233457A (en) * 2011-05-09 2012-11-29 Teral Inc Coolant liquid transfer pump
CN103629161A (en) * 2013-12-17 2014-03-12 辽宁长志泵业有限公司 Second-level cantilever type small flow centrifugal pump
CN104776046A (en) * 2014-01-14 2015-07-15 上海熊猫机械(集团)有限公司 Pump cutting device having cutting and diversion functions
CN108533500A (en) * 2018-03-26 2018-09-14 石家庄开发区石泵泵业有限公司 A kind of cutting pump installation for cutting fluid

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