JP2005213451A - Biodegradable lubricant composition - Google Patents

Biodegradable lubricant composition Download PDF

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JP2005213451A
JP2005213451A JP2004024291A JP2004024291A JP2005213451A JP 2005213451 A JP2005213451 A JP 2005213451A JP 2004024291 A JP2004024291 A JP 2004024291A JP 2004024291 A JP2004024291 A JP 2004024291A JP 2005213451 A JP2005213451 A JP 2005213451A
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lubricating oil
oil composition
mass
aliphatic
acid
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JP4827381B2 (en
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Hiroshi Kawasaki
宏 川崎
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Idemitsu Kosan Co Ltd
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Idemitsu Kosan Co Ltd
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Priority to JP2004024291A priority Critical patent/JP4827381B2/en
Priority to EP05709443.5A priority patent/EP1707617B1/en
Priority to US10/585,203 priority patent/US20090176670A1/en
Priority to CNB2005800031418A priority patent/CN100554388C/en
Priority to PCT/JP2005/001216 priority patent/WO2005073353A1/en
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Publication of JP4827381B2 publication Critical patent/JP4827381B2/en
Priority to US14/176,432 priority patent/US20140155307A1/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a biodegradable lubricant composition which is excellent in biodegradability, has a high viscosity index, a low pour point and a high flash point and shows a good lubricating performance, oxidation stability, anticorrosive property against iron or a non-ferrous metal and applicability to a sealant. <P>SOLUTION: The biodegradable lubricant composition contains (A) a synthetic ester-base oil containing ≥50 mass% hindered ester of aliphatic hindered polyols and aliphatic monocarboxylic acids, wherein the aliphatic hindered polyols each has at least one quaternary carbon within the molecule and 1-4 methylol groups bound to at least one of the quaternary carbons and (B) (a) 0.1-5.0 mass% phenolic antioxidant, (b) 0.01-2.0 mass% calcium sulfonate with a low basic value and (c) 0.01-1.0 mass% triazole-based compound. The composition shows biodegradability of ≥60% in a microbial degradation test of chemical substances according to the OECD test guideline 301C. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は生分解性潤滑油組成物に関し、さらに詳しくは、生分解性に優れると共に、高粘度指数、低流動点、高引火点を有し、かつ良好な潤滑性能、酸化安定性、鉄および非鉄金属に対する防食性、及びシール材適合性を有する合成エステル系生分解性潤滑油組成物に関する。   The present invention relates to a biodegradable lubricating oil composition. More specifically, the present invention is excellent in biodegradability and has a high viscosity index, a low pour point, a high flash point, and good lubricating performance, oxidation stability, iron and The present invention relates to a synthetic ester biodegradable lubricating oil composition having anticorrosive properties against non-ferrous metals and compatibility with a sealing material.

近年、環境汚染対策の面から、潤滑油分野においても、生分解性潤滑油が注目されるようになり、各企業において開発研究が行われ、我が国においては、1990年代前半から上市されるようになった。しかしながら、生分解性潤滑油は、従来の鉱油系潤滑油に比べて高価格であることから、注目されているにもかかわらず、我が国ではほとんど普及せず、法規で使用が義務付けられているヨーロッパに遅れをとっているのが実状である。
生分解性基油としては、例えば菜種油などに代表される天然植物油、合成エステル類及びポリアルキレングリコール類などが知られている。しかしながら、天然植物油は、低価格であるものの、熱安定性や酸化安定性に劣り、かつ供給安定性が悪いなどの問題があり、また、ポリアルキレングリコール類は、低価格で熱安定性が良好であるが、シール材適合性が悪いなどの問題を有している。したがって、我が国における生分解性潤滑油は、合成エステル系が主流となりつつあるが、これまでの合成エステル系潤滑油は、価格面や酸化安定性などの面で、鉱油系潤滑油に比べて格段に劣っていた。
In recent years, biodegradable lubricants have attracted attention in the field of lubricants from the standpoint of environmental pollution countermeasures, and development research has been conducted by various companies. In Japan, it has been launched from the early 1990s. became. However, biodegradable lubricants are more expensive than conventional mineral oils, so despite their attention, they are rarely used in Japan and are required by law. The actual situation is behind.
Known biodegradable base oils include natural vegetable oils such as rapeseed oil, synthetic esters, and polyalkylene glycols. However, although natural vegetable oils are inexpensive, they have problems such as poor thermal stability and oxidation stability and poor supply stability. Polyalkylene glycols are inexpensive and have good thermal stability. However, it has problems such as poor compatibility with the sealing material. Therefore, biodegradable lubricants in Japan are becoming predominantly synthetic ester-based lubricants. However, synthetic ester-based lubricants so far are much more expensive than mineral oil-based lubricants in terms of price and oxidation stability. It was inferior to.

また、生分解性作動油の基準として、我が国では(財)日本環境協会が認証する「エコマーク」がある。この「エコマーク」認定規準は、1998年7月に大幅に改定され、認定基準がそれまでよりも厳しくなっている。大きな変更点は、次の項目である。
(1)生分解性の基準が、部分的生分解試験「CEC法」(基準:67%以上)から、本質的生分解試験「OECD301C法」(基準:生分解率60%以上)に変更。
(2)ヒメダカによる急性毒性試験JIS K 0102(基準:LC50値≧100mg/L)の追加。
生分解性を有する潤滑油としては、例えば炭素数5〜14のカルボン酸と炭素数15〜38のカルボン酸の重量比が0.1:99.9〜50:50のポリオールエステル基油に、スルホネート、アルカノールアミンと炭素数5〜14のカルボン酸との縮合物、及びポリブテニルコハク酸イミドから選ばれる少なくとも一種を0.1〜15重量%含有する潤滑油組成物(例えば、特許文献1参照)、炭素数3〜12及び総水酸基数が3〜6のポリオールと炭素数6〜22の鎖状モノカルボン酸のエステルであって、水酸基価35mgKOH/g以上、引火点290℃以上及び数平均分子量600〜1500のポリオール部分エステルを主成分とする油圧作動油基油を含有する難燃性油圧作動油(例えば、特許文献2参照)、ジメチロールC5〜C7アルカンとC10〜C20の直鎖脂肪酸とのエステルで動粘度(40℃)20〜40mm2/s、粘度指数120以上、流動点−30℃以下の合成エステルを含む潤滑油(例えば、特許文献3参照)、トリメチロールプロパントリオレート又はネオペンチルグリコールジオレートからなる基油と、ポリオキシエチレンアルキルエーテルなどの界面活性剤を含む非水系作動油(例えば、特許文献4参照)などが開示されている。
In Japan, there is an “Eco Mark” certified by the Japan Environmental Association as a standard for biodegradable hydraulic oil. This "Eco Mark" certification standard was revised significantly in July 1998, and the certification standard is stricter than before. The major changes are as follows.
(1) The biodegradability standard was changed from the partial biodegradation test “CEC method” (standard: 67% or more) to the essential biodegradation test “OECD301C method” (standard: biodegradation rate 60% or more).
(2) Addition of acute toxicity test JIS K 0102 (standard: LC 50 value ≧ 100 mg / L) with Himedaka.
As a lubricating oil having biodegradability, for example, a polyol ester base oil having a weight ratio of a carboxylic acid having 5 to 14 carbon atoms and a carboxylic acid having 15 to 38 carbon atoms of 0.1: 99.9 to 50:50, Lubricating oil composition containing 0.1 to 15% by weight of at least one selected from sulfonates, condensates of alkanolamines and carboxylic acids having 5 to 14 carbon atoms, and polybutenyl succinimide (for example, Patent Document 1) Reference), an ester of a polyol having 3 to 12 carbon atoms and 3 to 6 total hydroxyl groups and a chain monocarboxylic acid having 6 to 22 carbon atoms, having a hydroxyl value of 35 mg KOH / g or more, a flash point of 290 ° C. or more, and a number Flame retardant hydraulic fluid containing a hydraulic fluid base oil mainly composed of a polyol partial ester having an average molecular weight of 600 to 1500 (see, for example, Patent Document 2), dimethylol C 5 to C 7 Lubricating oil containing an ester of an alkane and a linear fatty acid of C 10 to C 20 and containing a synthetic ester having a kinematic viscosity (40 ° C.) of 20 to 40 mm 2 / s, a viscosity index of 120 or more, and a pour point of −30 ° C. or less (for example, a patent Reference 3), non-aqueous hydraulic oils containing a base oil composed of trimethylolpropane trioleate or neopentylglycoldiolate and a surfactant such as polyoxyethylene alkyl ether (for example, see Patent Document 4) are disclosed. ing.

しかしながら、これらの生分解性潤滑油は、実用性能面での潤滑性や酸化安定性は比較的良好であるものの、例えば流動点が高かったり、油圧機器の材料に使用される非鉄金属に対しては金属溶出が顕著であったり、シール材に対しては膨張が激しいなど、必ずしも十分に満足しうるものではなかった。   However, these biodegradable lubricating oils have relatively good lubricity and oxidation stability in terms of practical performance. However, it was not always satisfactory because metal elution was remarkable and the seal material expanded rapidly.

特開平5−339591号公報JP-A-5-339591 特開平6−228579号公報JP-A-6-228579 特開平9−249889号公報Japanese Patent Laid-Open No. 9-249889 特開平11−323373号公報JP 11-323373 A

本発明は、このような状況下でなされたもので、生分解性に優れると共に、高粘度指数、低流動点、高引火点を有し、かつ良好な潤滑性能、酸化安定性、鉄および非鉄金属に対する防食性、及びシール材適合性を有する生分解性潤滑油組成物を提供することを目的とするものである。   The present invention has been made under such circumstances, and is excellent in biodegradability, has a high viscosity index, a low pour point, and a high flash point, and has a good lubricating performance, oxidation stability, iron and non-ferrous metals. An object of the present invention is to provide a biodegradable lubricating oil composition having corrosion resistance to metals and compatibility with a sealing material.

本発明者は、前記の好ましい性質を有する生分解性潤滑油組成物を開発すべく鋭意研究を重ねた結果、基油として、特定の構造を有する脂肪族ヒンダードポリオール類と脂肪族モノカルボン酸類とのエステルを主体とする合成エステル系基油を用い、これに特定の添加剤を所定の割合で配合してなり、かつOECDテストガイドライン301C法で測定した生分解率がある値以上である潤滑油組成物が、その目的に適合しうることを見出した。本発明はかかる知見に基づいて完成したものである。
すなわち、本発明は、
(1)(A)分子内に四級炭素を一つ以上有し、かつ該四級炭素の少なくとも一つにメチロール基が1〜4個結合してなる脂肪族ヒンダードポリオール類と、脂肪族モノカルボン酸類とのヒンダードエステルを50質量%以上含有する合成エステル系基油と、(B)(a)フェノール系酸化防止剤0.1〜5.0質量%、(b)低塩基価カルシウムスルホネート0.01〜2.0質量%、及び(c)トリアゾール系化合物0.01〜1.0質量%とを含み、かつOECDテストガイドライン301C法の微生物による化学物質の分解度試験において、生分解率が60%以上であることを特徴とする生分解性潤滑油組成物、
(2)JIS K 0102に基づくヒメダカに対する急性毒性試験で96時間LC50値が100mg/L以上である上記(1)項記載の生分解性潤滑油組成物、
(3)粘度指数が130以上、流動点が‐40℃以下、及び引火点が250℃以上である上記(1)又は(2)項に記載の生分解性潤滑油組成物、
(4)脂肪酸ヒンダードポリオール類が、一般式(I)
As a result of intensive studies to develop a biodegradable lubricating oil composition having the above-mentioned preferable properties, the present inventors have obtained aliphatic hindered polyols and aliphatic monocarboxylic acids having a specific structure as a base oil. A synthetic ester base oil mainly composed of an ester and a specific additive added thereto at a predetermined ratio, and the biodegradation rate measured by the OECD test guideline 301C method is a certain value or more. It has been found that the oil composition can be adapted to its purpose. The present invention has been completed based on such findings.
That is, the present invention
(1) (A) Aliphatic hindered polyols having one or more quaternary carbons in the molecule and 1 to 4 methylol groups bonded to at least one of the quaternary carbons, and aliphatic A synthetic ester base oil containing 50% by mass or more of a hindered ester with a monocarboxylic acid, (B) (a) 0.1 to 5.0% by mass of a phenolic antioxidant, and (b) a low base number calcium. In the degradation test of a chemical substance by a microorganism according to the OECD test guideline 301C method, the biodegradation includes 0.01 to 2.0% by mass of a sulfonate and (c) 0.01 to 1.0% by mass of a triazole compound. A biodegradable lubricating oil composition characterized in that the rate is 60% or more,
(2) The biodegradable lubricating oil composition according to (1) above, wherein the 96-hour LC 50 value is 100 mg / L or more in an acute toxicity test against medaka based on JIS K 0102,
(3) The biodegradable lubricating oil composition according to (1) or (2), wherein the viscosity index is 130 or more, the pour point is −40 ° C. or less, and the flash point is 250 ° C. or more.
(4) Fatty acid hindered polyols are represented by the general formula (I)

Figure 2005213451
Figure 2005213451

(式中、R1及びR2は、それぞれ独立に炭素数1〜6の炭化水素基又はメチロール基、nは0〜4の整数を示す。)
で表される化合物である上記(1)〜(3)項のいずれかに記載の生分解性潤滑油組成物、
(5)脂肪族ヒンダードポリオール類が、トリメチロールプロパン、ネオペンチルグリコール、ペンタエリスリトール又はそれらの脱水縮合物である上記(4)項記載の生分解性潤滑油組成物、
(6)脂肪族モノカルボン酸類が、炭素数6〜22の飽和もしくは不飽和のモノカルボン酸である上記(1)〜(5)項のいずれかに記載の生分解性潤滑油組成物、
(7)(B)(b)成分の低塩基価カルシウムスルホネートが、全塩基価0〜100mgKOH/gのものである上記(1)〜(6)項のいずれかに記載の生分解性潤滑油組成物、
(8)(B)(d)成分として、極圧剤及び/又は摩耗防止剤0.1〜5.0質量%を含む上記(1)〜(7)項のいずれかに記載の生分解性潤滑油組成物、
を提供するものである。
(Wherein, R 1 and R 2 each independently represent a hydrocarbon group or a methylol group having 1 to 6 carbon atoms, n represents an integer of 0 to 4.)
The biodegradable lubricating oil composition according to any one of the above (1) to (3), which is a compound represented by:
(5) The biodegradable lubricating oil composition according to the above (4), wherein the aliphatic hindered polyol is trimethylolpropane, neopentyl glycol, pentaerythritol or a dehydrated condensate thereof,
(6) The biodegradable lubricating oil composition according to any one of (1) to (5), wherein the aliphatic monocarboxylic acid is a saturated or unsaturated monocarboxylic acid having 6 to 22 carbon atoms,
(7) The biodegradable lubricating oil according to any one of (1) to (6) above, wherein the low base number calcium sulfonate as the component (B) (b) has a total base number of 0 to 100 mgKOH / g. Composition,
(8) The biodegradability according to any one of (1) to (7) above, which contains 0.1 to 5.0% by mass of an extreme pressure agent and / or an antiwear agent as the component (B) and (d). Lubricating oil composition,
Is to provide.

本発明によれば、生分解性に優れると共に、高粘度指数、低流動点、高引火点を有し、かつ良好な潤滑性能、酸化安定性、非鉄金属に対する防食性、シール材適合性を有する合成エステル系生分解性潤滑油組成物を提供することができる。   According to the present invention, it is excellent in biodegradability, has a high viscosity index, a low pour point, a high flash point, and has a good lubricating performance, oxidation stability, anticorrosion against nonferrous metals, and compatibility with a sealing material. A synthetic ester biodegradable lubricating oil composition can be provided.

本発明の生分解性潤滑油組成物は、(A)成分の基油として合成エステル系基油を含み、(B)成分の添加剤として、(a)フェノール系酸化防止剤、(b)低塩基価カルシウムスルホネート、及び(c)トリアゾール系化合物の組み合わせを含む組成物である。
当該潤滑油組成物において、(A)成分として用いられる合成エステル系基油は、分子内に四級炭素を一つ以上有し、かつ該四級炭素の少なくとも一つにメチロール基が1〜4個結合してなる脂肪族ヒンダードポリオール類と脂肪族モノカルボン酸類とのヒンダードエステルを50質量%以上含むものである。
前記ヒンダードエステルのアルコール成分である、分子内に四級炭素を一つ以上有し、かつ該四級炭素の少なくとも一つにメチロール基が1〜4個結合してなる脂肪族ヒンダードポリオール類(以下、単にヒンダードポリオール類と称すことがある。)は、本発明においては、一般式(I)
The biodegradable lubricating oil composition of the present invention contains a synthetic ester base oil as the base oil of the component (A), (a) a phenolic antioxidant as an additive of the component (B), A composition comprising a combination of a base number calcium sulfonate and (c) a triazole compound.
In the lubricating oil composition, the synthetic ester base oil used as component (A) has one or more quaternary carbons in the molecule, and at least one of the quaternary carbons has 1 to 4 methylol groups. It contains 50% by mass or more of hindered esters of aliphatic hindered polyols and aliphatic monocarboxylic acids formed by individual bonding.
Aliphatic hindered polyols having one or more quaternary carbons in the molecule and having 1 to 4 methylol groups bonded to at least one of the quaternary carbons, which is an alcohol component of the hindered ester. (Hereinafter, it may be simply referred to as hindered polyols) in the present invention, the general formula (I)

Figure 2005213451
Figure 2005213451

(式中、R1及びR2は、それぞれ独立に炭素数1〜6の炭化水素基又はメチロール基、nは0〜4の整数を示す。)
で表される化合物が好ましく用いられる。
前記一般式(I)において、R1及びR2のうち炭素数1〜6の炭化水素基としては、直鎖状もしくは分岐鎖状のアルキル基又はアルケニル基が好ましく、特にアルキル基が好ましい。
(Wherein, R 1 and R 2 each independently represent a hydrocarbon group or a methylol group having 1 to 6 carbon atoms, n represents an integer of 0 to 4.)
Is preferably used.
In the general formula (I), the hydrocarbon group having 1 to 6 carbon atoms out of R 1 and R 2 is preferably a linear or branched alkyl group or alkenyl group, and particularly preferably an alkyl group.

この一般式(I)で表される化合物(ヒンダードポリオール類)は、ネオペンチルグリコール、トリメチロールアルカン(アルカンの炭素数は2〜7である。)、ペンタエリスリトールなどのヒンダードポリオール及びその脱水縮合物であり、具体的にはネオペンチルグリコール;2−エチル−2−メチル−1,3−プロパンジオール;2,2−ジエチル−1,3−プロパンジール;トリメチロールエタン;トリメチロールプロパン;トリメチロールブタン;トリメチロールペンタン;トリメチロールヘキサン;トリメチロールヘプタン;ペンタエリスリトール;2,2,6,6−テトラメチル−4−オキサ−1,7−ヘプタンジオール;2,2,6,6,10,10−ヘキサメチル−4,8−ジオキサ−1,11−ウンデカジオール;2,2,6,6,10,10,14,14−オクタメチル−4,8,12−トリオキサ−1,15−ペンタデカジオール;2,6−ジヒドロキシメチル−2,6−ジメチル−4−オキサ−1,7−ヘプタンジオール;2,6,10−トリヒドロキシメチル−2,6,10−トリメチル−4,8−ジオキサ−1,11−ウンデカジオール;2,6,10,14−テトラヒドロキシメチル−2,6,10,14−テトラメチル−4,8,12−トリオキサ−1,15−ペンタデカジオール;ジ(ペンタエリスリトール);トリ(ペンタエリスリトール);テトラ(ペンタエリスリトール);ペンタ(ペンタエリスリトール)などが挙げられる。   The compounds represented by the general formula (I) (hindered polyols) are hindered polyols such as neopentyl glycol, trimethylol alkane (alkane has 2 to 7 carbon atoms), pentaerythritol, and dehydration thereof. Condensates, specifically neopentyl glycol; 2-ethyl-2-methyl-1,3-propanediol; 2,2-diethyl-1,3-propanediol; trimethylolethane; trimethylolpropane; Trimethylolpentane; trimethylolhexane; trimethylolheptane; pentaerythritol; 2,2,6,6-tetramethyl-4-oxa-1,7-heptanediol; 2,2,6,6,10, 10-hexamethyl-4,8-dioxa-1,11-undecadiol; 2, , 6,6,10,10,14,14-octamethyl-4,8,12-trioxa-1,15-pentadecadiol; 2,6-dihydroxymethyl-2,6-dimethyl-4-oxa-1, 7-heptanediol; 2,6,10-trihydroxymethyl-2,6,10-trimethyl-4,8-dioxa-1,11-undecadiol; 2,6,10,14-tetrahydroxymethyl-2 , 6,10,14-tetramethyl-4,8,12-trioxa-1,15-pentadecadiol; di (pentaerythritol); tri (pentaerythritol); tetra (pentaerythritol); penta (pentaerythritol), etc. Is mentioned.

これらのヒンダードポリオール類は、エステル化の際、一種を単独で用いても、二種以上を混合していて用いてもよい。なお、前記一般式(I)におけるnは、好ましくは0〜2の整数である。
これらのヒンダードポリオール類の中では、トリメチロールプロパン、ネオペンチルグリコール、ペンタエリスリトール、及びそれらの脱水縮合物が好ましく、脱水縮合物としては二分子又は三分子縮合物が好ましい。
上記ヒンダードポリオール類の製造方法は、従来から知られている方法によればよい。また、ヒンダードポリオール類の脱水縮合物は、通常はヒンダードポリオール類を融点以上に加熱して溶媒中に分散させて、触媒存在下に約180℃前後で脱水縮合すると得ることができる。
These hindered polyols may be used alone or in combination of two or more during esterification. In addition, n in the general formula (I) is preferably an integer of 0 to 2.
Among these hindered polyols, trimethylolpropane, neopentyl glycol, pentaerythritol, and their dehydration condensates are preferable. As the dehydration condensates, bimolecular or trimolecular condensates are preferable.
The production method of the hindered polyols may be a conventionally known method. The dehydration condensate of hindered polyols can be usually obtained by dehydration condensation at about 180 ° C. in the presence of a catalyst by heating the hindered polyols to a melting point or higher and dispersing them in a solvent.

一方、前記脂肪族ヒンダードポリオール類をエステル化する際に用いられる脂肪族モノカルボン酸類としては、炭素数6〜22の飽和もしくは不飽和のモノカルボン酸が好ましく用いられる。このモノカルボン酸のアシル基は直鎖状、分岐状のいずれであってもよい。このような脂肪族モノカルボン酸類の例としては、カプロン酸、エナント酸、カプリル酸、ペラルゴン酸、カプリン酸、ウンデカン酸、ラウリン酸、トリデカン酸、ミリスチン酸、ペンタデカン酸、パルミチン酸、ヘプタデカン酸、ステアリン酸、ノナデカン酸、アラキン酸、ベヘン酸などの直鎖状飽和モノカルボン酸、ウンデセン酸、オレイン酸、エライジン酸、セトレイン酸、エルカ酸、ブラシジン酸、リノール酸、リノレン酸などの直鎖状不飽和モノカルボン酸、イソミリスチン酸、イソパルミチン酸、イソステアリン酸、2,2−ジメチルブタン酸、2,2−ジメチルペンタン酸、2,2−ジメチルオクタン酸、2−エチル−2,3,3−トリメチルブタン酸、2,2,3,4−テトラメチルペンタン酸、2,5,5−トリメチル−2−t−ブチルヘキサン酸、2,3,3−トリメチル−2−エチルブタン酸、2,3−ジメチル−2−イソプロピルブタン酸、2−エチルヘキサン酸、3,5,5−トリメチルヘキサン酸などの分岐状飽和モノカルボン酸などが挙げられる。これらの脂肪族モノカルボン酸類は、エステル化の際、一種を単独で用いてもよく、二種以上を混合して用いてもよい。   On the other hand, as the aliphatic monocarboxylic acids used when esterifying the aliphatic hindered polyols, saturated or unsaturated monocarboxylic acids having 6 to 22 carbon atoms are preferably used. The acyl group of this monocarboxylic acid may be either linear or branched. Examples of such aliphatic monocarboxylic acids include caproic acid, enanthic acid, caprylic acid, pelargonic acid, capric acid, undecanoic acid, lauric acid, tridecanoic acid, myristic acid, pentadecanoic acid, palmitic acid, heptadecanoic acid, stearic acid Linear unsaturated monocarboxylic acids such as acid, nonadecanoic acid, arachidic acid, behenic acid, etc., linear unsaturation such as undecenoic acid, oleic acid, elaidic acid, celetic acid, erucic acid, brassic acid, linoleic acid, linolenic acid Monocarboxylic acid, isomyristic acid, isopalmitic acid, isostearic acid, 2,2-dimethylbutanoic acid, 2,2-dimethylpentanoic acid, 2,2-dimethyloctanoic acid, 2-ethyl-2,3,3-trimethyl Butanoic acid, 2,2,3,4-tetramethylpentanoic acid, 2,5,5-trimethyl- Branching of -t-butylhexanoic acid, 2,3,3-trimethyl-2-ethylbutanoic acid, 2,3-dimethyl-2-isopropylbutanoic acid, 2-ethylhexanoic acid, 3,5,5-trimethylhexanoic acid, etc. And saturated monocarboxylic acid. These aliphatic monocarboxylic acids may be used alone or in combination of two or more during esterification.

前記の脂肪族ヒンダードポリオール類と脂肪族モノカルボン酸とをエステル化反応させて得られたヒンダードエステルは、完全エステル化物であってもよく、部分エステル化物であってもよいが、完全エステル化物が好ましい。
本発明の生分解性潤滑油組成物においては、前記ヒンダードエステルは、一種を単独で用いてもよく、二種以上を含む混合物を用いてもよい。また、合成エステル系基油中の該ヒンダードエステルの含有量は、当該潤滑油組成物が、後述の所定の性状を満たすためには、50質量%以上、好ましくは70質量%以上、より好ましくは80質量%以上である。
前記ヒンダードエステルと併用できる合成エステル系基油としては、当該潤滑油組成物の生分解性などの面から、前述のヒンダードポリオール以外の脂肪族多価アルコールと前記脂肪族モノカルボン酸とのエステルを挙げることができる。
当該潤滑油組成物において、(A)成分として用いられる合成エステル系基油の動粘度は、当該潤滑油組成物の用途により異なるが、例えば作動油として用いる場合には、温度40℃において、通常10〜200mm2/s程度、好ましくは10〜100mm2/s、より好ましくは15〜80mm2/sの範囲で選定される。
また、合成エステル系基油の酸価は、機器の腐蝕抑制の点から、3mgKOH/g以下が好ましく、特に1mgKOH/g以下が好ましい。さらに、水酸基価については特に制限はないが、潤滑性の点から、50mgKOH/g以下が好ましく、特に20mgKOH/g以下が好ましい。
The hindered ester obtained by esterifying the aliphatic hindered polyols with the aliphatic monocarboxylic acid may be a completely esterified product or a partially esterified product. Compounds are preferred.
In the biodegradable lubricating oil composition of the present invention, the hindered ester may be used alone or in a mixture containing two or more. Further, the content of the hindered ester in the synthetic ester base oil is 50% by mass or more, preferably 70% by mass or more, more preferably in order for the lubricating oil composition to satisfy the following predetermined properties. Is 80% by mass or more.
As a synthetic ester base oil that can be used in combination with the hindered ester, from the viewpoint of biodegradability of the lubricating oil composition, an aliphatic polyhydric alcohol other than the hindered polyol and the aliphatic monocarboxylic acid are used. Mention may be made of esters.
In the lubricating oil composition, the kinematic viscosity of the synthetic ester base oil used as the component (A) varies depending on the use of the lubricating oil composition. For example, when used as a working oil, It is selected in the range of about 10 to 200 mm 2 / s, preferably 10 to 100 mm 2 / s, more preferably 15 to 80 mm 2 / s.
The acid value of the synthetic ester base oil is preferably 3 mgKOH / g or less, particularly preferably 1 mgKOH / g or less, from the viewpoint of suppressing corrosion of the equipment. Further, the hydroxyl value is not particularly limited, but is preferably 50 mgKOH / g or less, particularly preferably 20 mgKOH / g or less, from the viewpoint of lubricity.

本発明の潤滑油組成物において、(B)成分の添加剤における(a)成分のフェノール系酸化防止剤については特に制限はなく、従来公知のフェノール系酸化防止剤の中から、適宜選択して用いることができる。このフェノール系酸化防止剤の例としては、4,4’−メチレンビス(2,6−ジ−t−ブチルフェノール);4,4’−ビス(2,6−ジ−t−ブチルフェノール);4,4’−ビス(2−メチル−6−t−ブチルフェノール);2,2’−メチレンビス(4−エチル−6−t−ブチルフェノール);2,2’−メチレンビス(4−メチル−6−t−ブチルフェノール);4,4’−ブチリデンビス(3−メチル−6−t−ブチルフェノール);4,4’−イソプロピリデンビス(2,6−ジ−t−ブチルフェノール);2,2’−メチレンビス(4−メチル−6−t−ノニルフェノール);2,2’−イソブチリレンビス(4,6−ジメチルフェノール);2,2’−メチレンビス(4−メチル−6−シクロヘキシルフェノール);2,6−ジ−t−ブチル−4−メチルフェノール;2,6−ジ−t−ブチル−4−エチルフェノール;2,4−ジメチル−6−t−ブチルフェノール;2,6−ジ−t−アミル−p−クレゾール;2,6−ジ−t−ブチル−4−(N,N’−ジメチルアミノメチルフェノール);4,4’−チオビス(2−メチル−6−t−ブチルフェノール);4,4’−チオビス(3−メチル−6−t−ブチルフェノール);2,2’−チオビス(4−メチル−6−t−ブチルフェノール);ビス(3−メチル−4−ヒドロキシ−5−t−ブチルペンジル)スルフィド;ビス(3,5−ジ−t−ブチル−4−ヒドロキシベンジル)スルフィド;n−オクタデシル−3−(4−ヒドロキシ−3,5−ジ−t−ブチルフェニル)プロピオネート;2,2’−チオ〔ジエチル−ビス−3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオネート〕などが挙げられる。これらの中で、特にビスフェノール系及びエステル基含有フェノール系のものが好適である。   In the lubricating oil composition of the present invention, the phenolic antioxidant of the component (a) in the additive of the component (B) is not particularly limited, and is appropriately selected from conventionally known phenolic antioxidants. Can be used. Examples of this phenolic antioxidant include 4,4′-methylenebis (2,6-di-t-butylphenol); 4,4′-bis (2,6-di-t-butylphenol); '-Bis (2-methyl-6-t-butylphenol); 2,2'-methylenebis (4-ethyl-6-t-butylphenol); 2,2'-methylenebis (4-methyl-6-t-butylphenol) 4,4′-butylidenebis (3-methyl-6-tert-butylphenol); 4,4′-isopropylidenebis (2,6-di-tert-butylphenol); 2,2′-methylenebis (4-methyl-); 6-t-nonylphenol); 2,2′-isobutylene bis (4,6-dimethylphenol); 2,2′-methylenebis (4-methyl-6-cyclohexylphenol); -Di-t-butyl-4-methylphenol; 2,6-di-t-butyl-4-ethylphenol; 2,4-dimethyl-6-t-butylphenol; 2,6-di-t-amyl-p -Cresol; 2,6-di-t-butyl-4- (N, N'-dimethylaminomethylphenol); 4,4'-thiobis (2-methyl-6-t-butylphenol); 4,4'- Thiobis (3-methyl-6-tert-butylphenol); 2,2′-thiobis (4-methyl-6-tert-butylphenol); bis (3-methyl-4-hydroxy-5-tert-butylpentyl) sulfide; bis (3,5-di-t-butyl-4-hydroxybenzyl) sulfide; n-octadecyl-3- (4-hydroxy-3,5-di-t-butylphenyl) propionate; 2,2′-thio [ Ethyl - bis-3- (3,5-di -t- butyl-4-hydroxyphenyl) propionate] and the like. Among these, bisphenol-based and ester group-containing phenol-based ones are particularly preferable.

本発明においては、これらのフェノール系酸化防止剤は、一種を単独で用いてもよく、二種以上を組み合わせて用いてもよい。合成エステル系基油に用いられる前述のヒンダードエステルは、それ自体酸化安定性に優れているが、フェノール系酸化防止剤を配合することにより、当該潤滑油組成物は、酸化安定性がさらに向上し、熱安定性も良好となる。前記フェノール系酸化防止剤の配合量は、組成物全量に基づき、0.1〜5.0質量%の範囲で選ばれる。フェノール系酸化防止剤の量が上記の範囲にあると、酸化安定性の向上効果が発揮されると共に、効果と経済性のバランスが良好である。該フェノール系酸化防止剤の好ましい配合量は0.5〜3.0質量%の範囲である。なお、アミン系酸化防止剤でも酸化安定性の向上効果は得られるが、生態に対する影響などの点から、本発明においてはフェノール系酸化防止剤を用いる。   In this invention, these phenolic antioxidants may be used individually by 1 type, and may be used in combination of 2 or more type. The above-mentioned hindered esters used in synthetic ester base oils are excellent in oxidative stability per se, but by adding a phenolic antioxidant, the lubricating oil composition is further improved in oxidative stability. In addition, thermal stability is also improved. The compounding quantity of the said phenolic antioxidant is chosen in the range of 0.1-5.0 mass% based on the composition whole quantity. When the amount of the phenolic antioxidant is within the above range, the effect of improving the oxidation stability is exhibited, and the balance between the effect and the economic efficiency is good. A preferable blending amount of the phenolic antioxidant is in the range of 0.5 to 3.0% by mass. In addition, although the improvement effect of oxidation stability can be obtained even with an amine antioxidant, a phenolic antioxidant is used in the present invention from the viewpoint of ecological effects.

本発明の潤滑油組成物において、(B)成分の添加剤における(b)成分の低塩基価カルシウムスルホネートは、当該潤滑油組成物に錆止め効果を付与するために用いられる添加剤であり、清浄分散作用も有する。このカルシウムスルホネートは、アルキル芳香族化合物をスルホン化し、これをカルシウム塩にしたものであり、塩基価が高すぎると、合成エステル系基油への溶解性が十分でない。したがって、本発明においては、全塩基価(TBN)が、0〜100mgKOH/g(望ましくは0〜50mgKOH/g)程度の低塩基価のものが用いられる。
この低塩基価カルシウムスルホネートは、一種を単独で用いてもよく、二種以上を組み合わせて用いてもよい。またその配合量は、組成物全量に基づき、0.01〜2.0質量%の範囲で選ばれる。低塩基価カルシウムスルホネートの量が上記の範囲にあると、錆止め効果が発揮され、かつ効果と経済性のバランスが良好である。該低塩基価カルシウムスルホネートの好ましい配合量は、0.05〜1.0質量%の範囲である。
In the lubricating oil composition of the present invention, the low base number calcium sulfonate of the component (b) in the additive of the component (B) is an additive used for imparting a rust-preventing effect to the lubricating oil composition, and is clean. It also has a dispersing action. This calcium sulfonate is obtained by sulfonating an alkyl aromatic compound into a calcium salt. If the base number is too high, the solubility in a synthetic ester base oil is not sufficient. Therefore, in the present invention, those having a low base number of about 0 to 100 mgKOH / g (desirably 0 to 50 mgKOH / g) are used as the total base number (TBN).
This low base number calcium sulfonate may be used individually by 1 type, and may be used in combination of 2 or more type. Moreover, the compounding quantity is chosen in the range of 0.01-2.0 mass% based on the composition whole quantity. When the amount of the low base number calcium sulfonate is in the above range, the rust prevention effect is exhibited, and the balance between the effect and the economy is good. A preferable blending amount of the low base number calcium sulfonate is in the range of 0.05 to 1.0% by mass.

本発明の潤滑油組成物において、(B)成分の添加剤における(c)成分のトリアゾール系化合物は、金属不活化剤として作用し、当該潤滑油組成物に非鉄金属などに対する防食効果を付与するために用いられる。このトリアゾール系化合物としては、例えばベンゾトリアゾールやその誘導体などを挙げることができる。このトリアゾール系化合物は、一種を単独で用いてもよく、二種以上を組み合わせて用いてもよい。またその配合量は、組成物全量に基づき、0.01〜1.0質量%の範囲で選ばれる。該トリアゾール系化合物の量が上記の範囲にあると、防食効果が発揮されると共に、効果と経済性のバランスが良好である。該トリアゾール系化合物の好ましい配合量は0.05〜0.5質量%の範囲である。
本発明の潤滑油組成物においては、基油のみでも、鉱油系耐摩耗型油圧作動油と同レベルの潤滑性能を有しているが、さらに潤滑性能を向上させるために、必要に応じて、極圧剤及び/又は摩耗防止剤を配合することができる。
極圧剤としては、硫黄系極圧剤やリン系極圧剤を用いることができる。硫黄系極圧剤としては、例えば硫化油脂、硫化脂肪酸、硫化エステル、ポリサルファイド、硫化オレフィン、チオカーバメート類、チオテルペン類、ジアルキルチオジプロピオネート類などを挙げることができるが、これらの中で硫化油脂、ポリサルファイド及び硫化オレフィンが好適である。
リン系極圧剤としては、例えばリン酸エステル、(モノ、ジ、トリ)チオリン酸エステル、酸性リン酸エステルのアミン塩、(モノ、ジ)チオリン酸エステルのアミン塩、亜リン酸エステル、(モノ、ジ、トリ)チオ亜リン酸エステルなどを挙げることができる。
一方、摩耗防止剤としては、例えばジチオリン酸亜鉛(ZnDTP)、ジチオカルバミン酸亜鉛(ZnDTC)、硫化オキシジチオリン酸モリブデン(MoDTP)、硫化オキシジチオカルバミン酸モリブデン(MoDTC)などを挙げることができる。
In the lubricating oil composition of the present invention, the triazole-based compound of component (c) in the additive of component (B) acts as a metal deactivator and imparts anticorrosive effects to non-ferrous metals and the like to the lubricating oil composition. Used for. Examples of the triazole compound include benzotriazole and derivatives thereof. These triazole compounds may be used alone or in combination of two or more. Moreover, the compounding quantity is chosen in the range of 0.01-1.0 mass% based on the composition whole quantity. When the amount of the triazole compound is in the above range, the anticorrosive effect is exhibited and the balance between the effect and the economical efficiency is good. A preferable blending amount of the triazole compound is in the range of 0.05 to 0.5% by mass.
In the lubricating oil composition of the present invention, even the base oil alone has the same level of lubricating performance as the mineral oil-based anti-wear hydraulic fluid, but in order to further improve the lubricating performance, if necessary, An extreme pressure agent and / or an antiwear agent can be blended.
As the extreme pressure agent, a sulfur-based extreme pressure agent or a phosphorus-based extreme pressure agent can be used. Examples of the sulfur-based extreme pressure agent include sulfurized fats and oils, sulfurized fatty acids, sulfurized esters, polysulfides, sulfurized olefins, thiocarbamates, thioterpenes, and dialkylthiodipropionates. Polysulfides and sulfurized olefins are preferred.
Examples of the phosphorous extreme pressure agent include phosphoric acid esters, (mono, di, tri) thiophosphoric acid esters, acidic phosphoric acid ester amine salts, (mono, di) thiophosphoric acid ester amine salts, phosphorous acid esters, ( And mono, di, tri) thiophosphite.
On the other hand, examples of the antiwear agent include zinc dithiophosphate (ZnDTP), zinc dithiocarbamate (ZnDTC), molybdenum sulfide oxydithiophosphate (MoDTP), and molybdenum sulfide oxydithiocarbamate (MoDTC).

これらの極圧剤や摩耗防止剤は、一種を単独で用いてもよく、二種以上を組み合わせて用いてもよい。また、それらの合計配合量は、組成物全量に基づき、通常0.1〜5.0質量%の範囲で選ばれる。該極圧剤及び/又は摩耗防止剤の量が、上記範囲にあると、摩耗防止効果の向上がみられると共に、効果と経済性のバランスが良好である。該極圧剤及び/又は摩耗防止剤の好ましい配合量は、0.5〜3.0質量%の範囲である。
当該潤滑油組成物には、本発明の効果が損なわれない範囲で、所望により、さらに各種添加剤、例えば粘度指数向上剤、流動点降下剤、無灰分散剤、界面活性剤、消泡剤、抗乳化剤などを適宜配合することができる。
One of these extreme pressure agents and antiwear agents may be used alone, or two or more thereof may be used in combination. Moreover, those total compounding quantities are normally selected in the range of 0.1-5.0 mass% based on the composition whole quantity. When the amount of the extreme pressure agent and / or the antiwear agent is within the above range, the antiwear effect is improved and the balance between the effect and the economy is good. A preferable blending amount of the extreme pressure agent and / or the antiwear agent is in the range of 0.5 to 3.0% by mass.
In the lubricating oil composition, as long as the effects of the present invention are not impaired, various additives, for example, viscosity index improvers, pour point depressants, ashless dispersants, surfactants, antifoaming agents, A demulsifier etc. can be mix | blended suitably.

次に、本発明の潤滑油組成物の性状について説明する。
当該潤滑油組成物においては、OECDテストガイドライン301C法の微生物による化学物質の分解度試験において、生分解率が70%以上であり(基準は60%以上)、優れた生分解性を有している。また、JIS K 0102に基づくヒメダカに対する急性毒性試験で、96時間LC50値が、通常100mg/L以上であり、生体に与える影響が少ない。このように、当該潤滑油組成物は、極めて環境にやさしい潤滑油である。
また、粘度指数は、通常130以上、好ましくは140以上であり、流動点は、通常−40℃以下、好ましくは−45℃以下であり、引火点は、通常250℃以上、好ましくは260℃以上である。前記(A)成分の合成エステル系基油は、それ自体130以上の粘度指数を有するので、当該潤滑油組成物には、通常粘度指数向上剤は不要である。
当該潤滑油組成物は、前記のように低流動点を有するので、作動油として用いた場合、低温での機械の始動性が良好であり、また、高引火点を有するので難燃性が高く、VG32以上は可燃性液体に分類される。
Next, the properties of the lubricating oil composition of the present invention will be described.
In the lubricating oil composition, the biodegradation rate is 70% or more (standard is 60% or more) in the OECD test guideline 301C method microorganism degradation test, and has excellent biodegradability. Yes. Further, in an acute toxicity test against medaka based on JIS K 0102, the 96-hour LC 50 value is usually 100 mg / L or more, and there is little influence on the living body. Thus, the lubricating oil composition is a very environmentally friendly lubricating oil.
The viscosity index is usually 130 or more, preferably 140 or more, the pour point is usually −40 ° C. or less, preferably −45 ° C. or less, and the flash point is usually 250 ° C. or more, preferably 260 ° C. or more. It is. Since the synthetic ester base oil of component (A) has a viscosity index of 130 or more, the lubricating oil composition usually does not require a viscosity index improver.
Since the lubricating oil composition has a low pour point as described above, when used as a hydraulic oil, the startability of the machine at a low temperature is good, and since it has a high flash point, the flame retardancy is high. VG32 and above are classified as flammable liquids.

本発明の生分解性潤滑油組成物は、生分解性に優れると共に、生態に対する影響が少なく、かつ高粘度指数、低流動点、高引火点を有する上、良好な潤滑性能、酸化安定性、非鉄金属に対する防食性、及びシール材適合性を有するなど、物性バランスに優れている。
当該潤滑油組成物は、例えば油圧機器や装置などの油圧システムにおける動力伝達、力の制御、緩衝などの作動に用いる動力伝達流体である作動油、自動変速機、緩衝器、パワーステアリングなどの駆動系機器、ギヤなどに用いられる自動車用潤滑油、切削加工、研削加工、塑性加工などの金属加工に用いられる金属加工油等として好適である。
The biodegradable lubricating oil composition of the present invention is excellent in biodegradability, has little impact on ecology, has a high viscosity index, a low pour point, and a high flash point, and has good lubricating performance, oxidation stability, Excellent balance of physical properties such as anti-corrosion against non-ferrous metals and compatibility with sealing materials
The lubricating oil composition is used for driving hydraulic oil, automatic transmission, shock absorber, power steering, etc., which is a power transmission fluid used for operation of power transmission, force control, buffering, etc. in hydraulic systems such as hydraulic equipment and devices. It is suitable as a lubricating oil for automobiles used for system equipment, gears and the like, metal working oil used for metal working such as cutting, grinding and plastic working.

次に、本発明を実施例により、さらに詳細に説明するが、本発明は、これらの例によってなんら限定されるものではない。
なお、各例における潤滑油組成物の性状は、以下に示す方法に従って求めた。
(1)一般性状
(イ)40℃動粘度
JIS K 2283に準拠して測定する。
(ロ)粘度指数
JIS K 2283に準拠して測定する。
(ハ)酸価
JIS K 2501に準拠して測定する。
(ニ)水酸基価
JIS K 0070に準拠し、ピリジン‐塩化アセチル化法により測定する。
(ホ)引火点
JIS K 2265に準拠し、クリーブランド開放式(COC)試験器により測定する。
(ヘ)流動点
JIS K 2269に準拠して測定する。
(ト)錆止め性能
JIS K 2510に準拠し、蒸留水を用い、60℃、24時間後の錆の発生状態を観察する。
EXAMPLES Next, although an Example demonstrates this invention further in detail, this invention is not limited at all by these examples.
In addition, the property of the lubricating oil composition in each example was calculated | required according to the method shown below.
(1) General properties (a) Kinematic viscosity at 40 ° C. Measured according to JIS K 2283.
(B) Viscosity index Measured according to JIS K 2283.
(C) Acid value Measured according to JIS K 2501.
(D) Hydroxyl value: Measured by pyridine-acetyl chloride method according to JIS K 0070.
(E) Flash point Measured according to JIS K 2265 using a Cleveland open-type (COC) tester.
(F) Pour point Measured according to JIS K 2269.
(G) Rust prevention performance In accordance with JIS K 2510, the state of rust occurrence after 24 hours at 60 ° C. is observed using distilled water.

(2)生分解性
修正MITI試験法「OECD301C」に準拠し、生分解率を測定する。なお、1998年7月に改訂されたエコマーク認定基準では、上記生分解率は60%以上であることが要求される。
(3)魚類に対する急性毒性
JIS K 0102に準拠し、試験魚としてヒメダカを用い、96時間後の半数致死濃度LC50値を測定する。なお、1998年7月に改訂されたエコマーク認定基準では、上記LC50値が100mg/L以上であることが要求される。
(4)潤滑性能
(イ)シェル四球EP試験(ASTM D2783)
回転数1800rpm、室温の条件で行い、最大非焼付荷重(LNL)と、融着荷重(WL)を測定し、それらから荷重摩耗指数(LWI)を求める。この値が大きいほど、耐荷重性が良好である。
(ロ)シェル四球摩耗試験(ASTM D2783)
回転数1200rpm、荷重294N、温度50℃、時間30分の条件で試験を行い、摩耗痕径を測定する。
(ハ)FZGスコーリング試験
ASTM D5182−91に準拠し、90℃、1450rpm、15分、Aタイプ歯車の条件で試験を行い、スコーリング発生荷重ステージを求める。
(ニ)ベーンポンプ試験(ASTM D2882に準拠)
ベーンポンプ(ビッカース社製、V−104C)を用い、65℃、13.7MPa、1,200rpm、油量60L、流量約25L/minの条件で250時間運転を行った後のベーンとカムリングの摩耗量を測定する。
(2) Biodegradability The biodegradability is measured according to the modified MITI test method “OECD301C”. In addition, according to the Eco Mark certification standard revised in July 1998, the biodegradation rate is required to be 60% or more.
(3) Acute toxicity to fish In accordance with JIS K 0102, Himedaka is used as a test fish, and the half-lethal concentration LC 50 value after 96 hours is measured. The Eco Mark certification standard revised in July 1998 requires the LC 50 value to be 100 mg / L or more.
(4) Lubrication performance (I) Shell four-ball EP test (ASTM D2783)
The measurement is carried out under the conditions of a rotational speed of 1800 rpm and room temperature, the maximum non-seizure load (LNL) and the fusion load (WL) are measured, and the load wear index (LWI) is obtained therefrom. The larger this value, the better the load resistance.
(B) Shell four-ball wear test (ASTM D2783)
The test is performed under the conditions of a rotational speed of 1200 rpm, a load of 294 N, a temperature of 50 ° C., and a time of 30 minutes, and the wear scar diameter is measured.
(C) FZG scoring test In accordance with ASTM D5182-91, a test is performed under the conditions of 90 ° C., 1450 rpm, 15 minutes, A type gear, and a scoring generation load stage is obtained.
(D) Vane pump test (according to ASTM D2882)
Wear amount of vane and cam ring after operating for 250 hours under conditions of 65 ° C, 13.7 MPa, 1,200 rpm, oil amount 60 L, flow rate of about 25 L / min using a vane pump (V-104C, manufactured by Vickers) Measure.

(5)酸化安定性
(イ)IOT
45mmφ×500mmのシリンダーに、油300mLを仕込み、銅と鉄を触媒として、温度130℃、時間48時間、又は温度150℃、時間48時間、空気吸込み10リットル/hの条件にて試験したのち、試験前後の試料の40℃における動粘度比(試験後の動粘度/試験前の動粘度)を求める。
(ロ)高圧循環試験
ポンプ型式:内田油圧社製、UCHIDA−REXROTH「A2FO−10/61R−PPB06」
ポンプ圧力:35MPa
流量 :13.6L/min
油温 :80℃
空気吹込量:1NL/h
触媒 :Cuコイル(φ1.6mm×60m)
時間 :600h
上記条件にて試験を行ったのち、試験前後の試料の40℃における動粘度比(試験後の動粘度/試験前の動粘度)を求める。また、前記試験において、時間を限定せず、前記動粘度比が1.1、酸価増加が2.0mgKOH/g、ミリポア値(0.8μmメンブランフィルターによる減圧濾過、n−ヘキサン洗浄、乾燥後に得られた微粒夾雑物)が10(mg/100mL)のいずれかになる時間を求め、寿命とする。
(5) Oxidation stability (I) IOT
A cylinder of 45 mmφ × 500 mm was charged with 300 mL of oil and tested with copper and iron as a catalyst at a temperature of 130 ° C. for 48 hours, or at a temperature of 150 ° C. for 48 hours, with an air suction of 10 liters / h. The kinematic viscosity ratio at 40 ° C. of the sample before and after the test (kinematic viscosity after test / kinematic viscosity before test) is determined.
(B) High-pressure circulation test Pump model: UCHIDA-REXROTH “A2FO-10 / 61R-PPB06” manufactured by Uchida Hydraulic Co., Ltd.
Pump pressure: 35 MPa
Flow rate: 13.6 L / min
Oil temperature: 80 ° C
Air blowing rate: 1NL / h
Catalyst: Cu coil (φ1.6mm × 60m)
Time: 600h
After performing the test under the above conditions, the kinematic viscosity ratio (kinematic viscosity after test / kinematic viscosity before test) of the sample before and after the test at 40 ° C. is determined. In the test, the time is not limited, the kinematic viscosity ratio is 1.1, the acid value increase is 2.0 mgKOH / g, Millipore value (vacuum filtration with 0.8 μm membrane filter, n-hexane washing, after drying The time during which the obtained fine contaminants) is any one of 10 (mg / 100 mL) is determined and defined as the life.

(6)非鉄金属に対する防食性
上記(5)と同様にして高圧循環試験を600時間行ったのち、油中に含まれるCu(触媒からの溶出)及びZn(配管材料からの溶出)の量を測定する。
なお、その他の方法として、金属浸漬試験を併用した。該試験は下記の順序で行った。
(a)200mLのマヨネーズ瓶に供試油100gを仕込む。
(b)テストピースを240♯サンドペーパーで研磨後、ガソリンで洗浄、乾燥し重量測定する。
(c)各瓶にテストピースを1個ずつ仕込み、100℃の恒温槽で168時間静置する。
(d)テストピースを取り出し、油をウエスで拭き取り、ガソリンで洗浄、乾燥後に重量測定する。
今回、比較例6で使用した油について、亜鉛のテストピース(1.0mm×26mm×60mm)を用いて上記の金属浸漬試験を行ったところ、0.47%の重量減少が観察された。
(6) Corrosion protection against non-ferrous metals After performing a high-pressure circulation test for 600 hours in the same manner as in (5) above, the amounts of Cu (elution from the catalyst) and Zn (elution from the piping material) contained in the oil were determined. taking measurement.
In addition, the metal immersion test was used together as other methods. The test was performed in the following order.
(A) Charge 100 g of test oil into a 200 mL mayonnaise bottle.
(B) The test piece is polished with 240 # sandpaper, then washed with gasoline, dried and weighed.
(C) One test piece is prepared in each bottle and left in a constant temperature bath at 100 ° C. for 168 hours.
(D) Take out the test piece, wipe off the oil with a waste cloth, wash with gasoline, and measure the weight after drying.
This time, the oil used in Comparative Example 6 was subjected to the above metal immersion test using a zinc test piece (1.0 mm × 26 mm × 60 mm), and a weight loss of 0.47% was observed.

(7)シール材適合性
JIS K 6258に準拠し、ニトリルブタジエンゴム(NBR)については、100℃、240時間の条件で、またポリウレタンについては、120℃、240時間の条件で浸漬試験を行い、各物性の試験前に対する試験後の変化率〔質量変化率(%)、体積変化率(%)、硬さ変化量(単位なし)、引張変化率(%)、破断時伸び変化率(%)〕を求める。
なお、前記各性状における評価の判定基準は、下記のとおりである。
◎:非常に良好
○:良好
△:普通
×:悪い
(7) Seal material compatibility In accordance with JIS K 6258, a nitrile butadiene rubber (NBR) is subjected to an immersion test at 100 ° C. for 240 hours, and polyurethane is subjected to an immersion test at 120 ° C. for 240 hours. Rate of change after test of each physical property before test [mass change rate (%), volume change rate (%), hardness change amount (no unit), tensile change rate (%), elongation change rate at break (%) ].
In addition, the criteria for evaluation in each of the properties are as follows.
◎: Very good ○: Good △: Normal ×: Bad

実施例1〜3及び比較例1〜8
(1)第1表−1及び第1表−2に示す組成の潤滑油組成物を調製すると共に、市販品のものを用意した。これらの潤滑油組成物の一般性状及び生分解性を第2表−1及び第2表−2に示す。
Examples 1-3 and Comparative Examples 1-8
(1) While preparing the lubricating oil composition of the composition shown in Table 1 and Table 1, a commercially available product was prepared. The general properties and biodegradability of these lubricating oil compositions are shown in Table 2 and Table 2.

Figure 2005213451
Figure 2005213451

Figure 2005213451
Figure 2005213451

(注)
第1表−1及び第1表−2において、PETはペンタエリスリトール、TMPはトリメチロールプロパン、NPGはネオペンチルグリコール、ZnDTPはジチオリン酸亜鉛、POEはポリオキシエチレンを意味する。
(note)
In Table 1 and Table 1, PET means pentaerythritol, TMP means trimethylolpropane, NPG means neopentyl glycol, ZnDTP means zinc dithiophosphate, and POE means polyoxyethylene.

Figure 2005213451
Figure 2005213451

Figure 2005213451
Figure 2005213451

(2)各潤滑油組成物の潤滑性能、酸化安定性及び非鉄金属に対する防食性を、第3表−1及び第3表−2に示す。 (2) The lubricating performance, oxidation stability, and anticorrosive properties against non-ferrous metals of each lubricating oil composition are shown in Table 3 and Table 3.

Figure 2005213451
Figure 2005213451

Figure 2005213451
Figure 2005213451

(3)実施例1の潤滑油組成物及び比較例1〜4の潤滑油組成物について、シール材適合性試験を行った結果を第4表に示す。 (3) Table 4 shows the results of a sealing material compatibility test on the lubricating oil composition of Example 1 and the lubricating oil compositions of Comparative Examples 1 to 4.

Figure 2005213451
Figure 2005213451

第1表〜第4表から明らかなように、本発明の潤滑油組成物(実施例1〜3)は、優れた生分解性を有すると共に、高粘度指数、低流動点、高引火点を有し、かつ良好な潤滑性能、酸化安定性、鉄および非鉄金属に対する防食性、及びシール材適合性を有するなど、物性バランスに優れている。   As is apparent from Tables 1 to 4, the lubricating oil compositions of the present invention (Examples 1 to 3) have excellent biodegradability and a high viscosity index, low pour point, and high flash point. It has an excellent balance of physical properties such as good lubrication performance, oxidation stability, anticorrosion against ferrous and non-ferrous metals, and compatibility with sealing materials.

本発明の生分解性潤滑油組成物は、生分解性に優れる合成エステル系基油を用いたものであって、潤滑性能を始め、各種の物性バランスに優れており、例えば作動油、自動車用潤滑油、金属加工油などとして好適に用いられる。

The biodegradable lubricating oil composition of the present invention uses a synthetic ester base oil that is excellent in biodegradability, and has excellent lubricating properties and various physical property balances. For example, hydraulic oil, for automobiles It is suitably used as a lubricating oil, metalworking oil or the like.

Claims (8)

(A)分子内に四級炭素を一つ以上有し、かつ該四級炭素の少なくとも一つにメチロール基が1〜4個結合してなる脂肪族ヒンダードポリオール類と、脂肪族モノカルボン酸類とのヒンダードエステルを50質量%以上含有する合成エステル系基油と、(B)(a)フェノール系酸化防止剤0.1〜5.0質量%、(b)低塩基価カルシウムスルホネート0.01〜2.0質量%、及び(c)トリアゾール系化合物0.01〜1.0質量%とを含み、かつOECDテストガイドライン301C法の微生物による化学物質の分解度試験において、生分解率が60%以上であることを特徴とする生分解性潤滑油組成物。 (A) Aliphatic hindered polyols having one or more quaternary carbons in the molecule and 1 to 4 methylol groups bonded to at least one of the quaternary carbons, and aliphatic monocarboxylic acids A synthetic ester base oil containing 50% by weight or more of a hindered ester, (B) (a) 0.1 to 5.0% by weight of a phenolic antioxidant, and (b) a low base number calcium sulfonate. In a degradation test of a chemical substance by microorganisms according to the OECD test guideline 301C method, the biodegradation rate is 60, including 0.01 to 2.0 mass% and (c) triazole compound 0.01 to 1.0 mass% A biodegradable lubricating oil composition characterized by being at least%. JIS K 0102に基づくヒメダカに対する急性毒性試験で、96時間LC50値が100mg/L以上である請求項1記載の生分解性潤滑油組成物。 The biodegradable lubricating oil composition according to claim 1, which has a 96-hour LC 50 value of 100 mg / L or more in an acute toxicity test against medaka based on JIS K 0102. 粘度指数が130以上、流動点が−40℃以下、及び引火点が250℃以上である請求項1又は2に記載の生分解性潤滑油組成物。 The biodegradable lubricating oil composition according to claim 1 or 2, having a viscosity index of 130 or more, a pour point of -40 ° C or less, and a flash point of 250 ° C or more. 脂肪族ヒンダードポリオール類が、一般式(I)
Figure 2005213451
(式中、R1及びR2は、それぞれ独立に炭素数1〜6の炭化水素基又はメチロール基、nは0〜4の整数を示す。)
で表される化合物である請求項1〜3のいずれかに記載の生分解性潤滑油組成物。
Aliphatic hindered polyols have the general formula (I)
Figure 2005213451
(Wherein, R 1 and R 2 each independently represent a hydrocarbon group or a methylol group having 1 to 6 carbon atoms, n represents an integer of 0 to 4.)
The biodegradable lubricating oil composition according to claim 1, which is a compound represented by the formula:
脂肪族ヒンダードポリオール類が、トリメチロールプロパン、ネオペンチルグリコール、ペンタエリスリトール又はそれらの脱水縮合物である請求項4記載の生分解性潤滑油組成物。 The biodegradable lubricating oil composition according to claim 4, wherein the aliphatic hindered polyol is trimethylolpropane, neopentyl glycol, pentaerythritol or a dehydration condensate thereof. 脂肪族モノカルボン酸類が、炭素数6〜22の飽和もしくは不飽和のモノカルボン酸である請求項1〜5のいずれかに記載の生分解性潤滑油組成物。 The biodegradable lubricating oil composition according to any one of claims 1 to 5, wherein the aliphatic monocarboxylic acid is a saturated or unsaturated monocarboxylic acid having 6 to 22 carbon atoms. (B)(b)低塩基価カルシウムスルホネートが、全塩基価0〜100mgKOH/gのものである請求項1〜6のいずれかに記載の生分解性潤滑油組成物。 The biodegradable lubricating oil composition according to any one of claims 1 to 6, wherein (B) (b) the low base number calcium sulfonate has a total base number of 0 to 100 mgKOH / g. (B)(d)成分として、極圧剤及び/又は摩耗防止剤0.1〜5.0質量%を含む請求項1〜7のいずれかに記載の生分解性潤滑油組成物。


(B) The biodegradable lubricating oil composition according to any one of claims 1 to 7, comprising 0.1 to 5.0% by mass of an extreme pressure agent and / or an antiwear agent as the component (d).


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