JP2005209540A - Crimp type contact, connector and connector with electric wire using this, as well as manufacturing method of connector with electric wire - Google Patents

Crimp type contact, connector and connector with electric wire using this, as well as manufacturing method of connector with electric wire Download PDF

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JP2005209540A
JP2005209540A JP2004016144A JP2004016144A JP2005209540A JP 2005209540 A JP2005209540 A JP 2005209540A JP 2004016144 A JP2004016144 A JP 2004016144A JP 2004016144 A JP2004016144 A JP 2004016144A JP 2005209540 A JP2005209540 A JP 2005209540A
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electric wire
contact
pair
wire
press
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JP4606743B2 (en
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Masato Osanawa
政人 長縄
Daisuke Kubo
大介 久保
Toshiki Nishii
俊記 西井
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JST Mfg Co Ltd
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JST Mfg Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a connector housing in which deformation of the connector housing accompanied with a press fitting of a sheathed electric wire is suppressed. <P>SOLUTION: Each individual upper end part of a pair of electric wire pinching parts 13, and each individual lower end part of a pair of electric wire introduction parts 14 are joined by a pair of joint components 15 so that the electric wire introduction parts 14 can be deformed elastically (for example, bending or curvature) into the inner side in relation to the electric wire pinching parts 13 compared with the initial state. In a state that the sheathed electric wires 5 are pinched by the pair of electric wire pinching parts 13, by the effect of reaction force from the inner faces 50A of the contact housing part 3 received by the contacting faces 51 of the pair of electric wire introduction parts 14, the pair of joint parts 15 are retained in a bent or curved state, thus the pair of electric wire introduction parts 14 becomes to be in a bent or curved state to the inner side in relation to the pair of electric wire pinching parts 13 compared with the initial state. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

この発明は、被覆電線の圧入を受け容れて、この被覆電線と電気接続する圧接型コンタクト、これを用いたコネクタおよび電線付きコネクタ、ならびに電線付きコネクタの製造方法に関する。   The present invention relates to a press contact contact that accepts press-fitting of a covered electric wire and is electrically connected to the covered electric wire, a connector and a connector with an electric wire using the contact, and a method for manufacturing the connector with an electric wire.

圧接型コンタクトは、たとえば特許文献1に開示されているように、被覆電線の芯線を圧接挟持するための一対の電線挟持部(一対の側板)を備えている。被覆電線が一対の電線挟持部へと圧入される過程で、被覆電線の絶縁被覆が切断されて芯線が露出し、その露出した芯線が一対の電線挟持部で圧接挟持されることにより、圧接型コンタクトと被覆電線との電気接続が達成される。   For example, as disclosed in Patent Document 1, the press contact type contact includes a pair of electric wire holding portions (a pair of side plates) for pressing and holding the core wire of the covered electric wire. In the process in which the covered electric wire is press-fitted into the pair of electric wire holding portions, the insulation coating of the covered electric wire is cut to expose the core wire, and the exposed core wire is press-fitted and clamped by the pair of electric wire holding portions. An electrical connection between the contact and the covered wire is achieved.

通常、圧接型コンタクトは、樹脂製のコネクタハウジングに収容される。このような圧接型コンタクトを用いたコネクタ(いわゆる圧接型コネクタ)は、配線基板等に接続された相手側コネクタに結合され、これにより、被覆電線と配線基板等とが電気接続される。
図11は、従来の圧接型コネクタ80の一部の拡大断面図である。
図11を参照して、圧接型コネクタ80は、コネクタハウジング81と、このコネクタハウジング81に形成されたコンタクト収容部82内に収容された圧接型コンタクト83とを含む。
Usually, the press contact type contact is accommodated in a resin connector housing. A connector using such a pressure contact type contact (so-called pressure contact type connector) is coupled to a mating connector connected to a wiring board or the like, whereby the covered electric wire and the wiring board or the like are electrically connected.
FIG. 11 is an enlarged cross-sectional view of a part of a conventional pressure contact connector 80.
Referring to FIG. 11, the press contact type connector 80 includes a connector housing 81 and a press contact type contact 83 housed in a contact housing portion 82 formed in the connector housing 81.

圧接型コンタクト83は、各先端側が揺動可能であるように各基端側で結合されて弾性的に片持ち支持された一対の電線挟持部84と、被覆電線5を一対の電線挟持部84間へと案内するための一対の電線導入部85とを備えている。一対の電線導入部85の各内側辺(対向する電線導入部85側の辺)には、被覆電線5の圧入に伴って当該被覆電線5の絶縁被覆5Bを切断して芯線5Aを露出させるための被覆切断部85Aが形成されている。一対の電線挟持部84は、それぞれ基端側から先端側へとほぼ均一な幅で形成されており、互いに被覆電線5の芯線5Aの外径よりも小さい間隔を空けて対向している。   The press contact type contact 83 is coupled to each base end side so that each distal end side is swingable, and is elastically cantilever-supported, and the covered electric wire 5 is paired with a pair of wire sandwiching sections 84. It has a pair of electric wire introduction parts 85 for guiding between. In order to expose the core wire 5 </ b> A by cutting the insulating coating 5 </ b> B of the covered electric wire 5 along the press-fitting of the covered electric wire 5 on each inner side of the pair of electric wire introduction portions 85 (sides on the opposite electric wire introduction portion 85 side). Is formed. The pair of electric wire clamping portions 84 are formed with a substantially uniform width from the proximal end side to the distal end side, and are opposed to each other with an interval smaller than the outer diameter of the core wire 5A of the covered electric wire 5.

圧接型コンタクト83がコンタクト収容部82に収容され、被覆電線5が圧入されていない状態では、圧接型コンタクト83が図11において実線で示すような状態となり、コンタクト収容部82を区画するコネクタハウジング81の側面壁81Aが図11において破線で示すように圧接型コンタクト83の外側辺に当接している。
この状態から一対の電線挟持部84間に被覆電線5の芯線5Aが圧入されると、それに伴って、図11において破線で示すように一対の電線挟持部84が弾性的に拡開変形して各先端が外方へと揺動する(図11では、圧接型コンタクト83の右側部分の変形態様のみを示しているが、左側部分も同様に外方へと揺動することとなる。)。一対の電線挟持部84に被覆電線5が挟持された状態では、電線挟持部84および電線導入部85の外側辺によってコンタクト収容部82の内壁面81Bが押圧され、コネクタハウジング81の側面壁81Aが、図11において実線で示すように外方に向かって弾性的に拡開変形することとなる。
特開2001−143773号公報
When the pressure contact type contact 83 is accommodated in the contact accommodating portion 82 and the covered electric wire 5 is not press-fitted, the pressure contact type contact 83 is in a state as shown by a solid line in FIG. The side wall 81A is in contact with the outer side of the press contact type contact 83 as indicated by a broken line in FIG.
When the core wire 5A of the covered electric wire 5 is press-fitted between the pair of electric wire holding portions 84 from this state, the pair of electric wire holding portions 84 are elastically expanded and deformed as shown by broken lines in FIG. Each tip swings outward (in FIG. 11, only the deformation mode of the right side portion of the pressure contact 83 is shown, but the left side portion also swings outward). In a state where the covered electric wire 5 is sandwiched between the pair of wire sandwiching portions 84, the inner wall surface 81 </ b> B of the contact accommodating portion 82 is pressed by the outer sides of the wire sandwiching portion 84 and the wire introducing portion 85, and the side wall 81 </ b> A of the connector housing 81 is As shown by the solid line in FIG. 11, the elastically expands and deforms outward.
JP 2001-143773 A

上記従来技術のように、圧接型コンタクト83への被覆電線5の圧入に伴ってコネクタハウジング81の側面壁81Aが弾性変形した場合、側面壁81Aが破損するおそれがある。
特に、圧接型コンタクト83を幅方向(図11における左右方向)に複数個並べて配置して、複数本の被覆電線5を複数の圧接型コンタクト83に一括して圧接できるような構成とした場合には、複数のコンタクト収容部82間を区画する複数の区画壁の拡開が同時に起きることとなり、コネクタハウジング81に著しい反り変形が生じ、コネクタハウジング81が破損する可能性が高い。
When the side wall 81A of the connector housing 81 is elastically deformed with the press-fitting of the covered wire 5 into the press contact type contact 83 as in the above-described prior art, the side wall 81A may be damaged.
In particular, when a plurality of the press contact contacts 83 are arranged side by side in the width direction (left and right direction in FIG. 11), and a plurality of the covered electric wires 5 can be collectively pressed to the plurality of press contact contacts 83. In other words, a plurality of partition walls that divide between the plurality of contact accommodating portions 82 are expanded at the same time, and there is a high possibility that the connector housing 81 is significantly warped and damaged.

この発明は、かかる背景のもとでなされたもので、被覆電線の圧入に伴うコネクタハウジングの変形を抑制できる圧接型コンタクト、これを用いたコネクタおよび電線付きコネクタ、ならびに電線付きコネクタの製造方法を提供することを目的とする。
また、この発明の別の目的は、圧入された被覆電線をより良好に保持できる圧接型コンタクト、これを用いたコネクタおよび電線付きコネクタ、ならびに電線付きコネクタの製造方法を提供することである。
The present invention has been made under such a background, and provides a pressure contact type contact capable of suppressing deformation of a connector housing accompanying press fitting of a covered wire, a connector using the same, a connector with a wire, and a method for manufacturing a connector with a wire. The purpose is to provide.
Another object of the present invention is to provide a press contact type contact that can better hold a press-fitted coated electric wire, a connector and a connector with an electric wire using the same, and a method for manufacturing the connector with an electric wire.

上記目的を達成するための請求項1記載の発明は、コネクタハウジングのコンタクト収容部に収容され、被覆電線の圧入を受け容れて、この被覆電線と電気接続する圧接型コンタクトであって、各先端側が揺動可能であるように各基端側で結合されて弾性的に片持ち支持され、互いに対向する各内側辺によって上記被覆電線の芯線を圧接挟持するための一対の電線挟持部と、上記被覆電線を受け容れる電線挿入口を形成する電線受容れ内側辺を各先端側に有し、上記一対の電線挟持部の内側辺へと連続し、上記電線挿入口に受け容れられた上記被覆電線を上記一対の電線挟持部間へと案内する案内内側辺を各基端側に有し、上記被覆電線の圧入に伴って当該被覆電線の絶縁被覆を切断して芯線を露出させる被覆切断部を上記電線受容れ内側辺と上記案内内側辺との間に有する一対の電線導入部であって、上記一対の電線挟持部に被覆電線が挟持されている状態において上記コンタクト収容部の内壁面に当接してこの内壁面からの反作用力を受ける当接面を各先端側の外側辺に有し、上記被覆電線の圧入に伴って上記一対の電線挟持部が弾性的に拡開変形して各先端が外方へと揺動する際に当該電線導入部の基端側の外方への揺動を許容するためのクリアランスを上記コンタクト収容部の内壁面との間に確保するクリアランス形成面を上記基端側の外側辺に有する一対の電線導入部と、上記一対の電線挟持部の各先端側と、上記一対の電線導入部の各基端側とを、上記電線導入部が上記電線挟持部に対して初期状態よりも内側に屈曲または湾曲した屈曲・湾曲状態への弾性変形が可能な状態で結合するとともに、上記一対の電線挟持部に被覆電線が挟持された状態では、上記一対の電線導入部の当接面が上記コンタクト収容部の内壁面から受ける反作用力により、上記屈曲・湾曲状態に保持される一対の関節部とを含むことを特徴とする圧接型コンタクトである。   In order to achieve the above object, the invention according to claim 1 is a press contact type contact that is accommodated in a contact accommodating portion of a connector housing, accepts press fitting of a covered electric wire, and is electrically connected to the covered electric wire. A pair of electric wire clamping portions for being joined at each base end side so as to be swingable and elastically cantilevered, and for pressing and clamping the core wire of the covered electric wire by the inner sides facing each other; and The covered electric wire having an electric wire receiving inner side forming an electric wire insertion opening for receiving a covered electric wire at each distal end side and continuing to the inner side of the pair of electric wire holding portions and being received by the electric wire insertion port A covering cutting portion that has a guide inner side that guides between the pair of electric wire clamping portions on each base end side, and cuts the insulating coating of the covered electric wire and exposes the core wire in accordance with the press-fitting of the covered electric wire. Wire receiving inner side A pair of electric wire introduction portions between the guide inner side and the inner wall surface of the contact housing portion in contact with the inner wall surface of the contact accommodating portion in a state where the covered electric wire is held between the pair of electric wire holding portions. A contact surface that receives a reaction force is provided on the outer side on each tip side, and the pair of wire clamping portions elastically expand and deform with the press-fitting of the covered wires, and the tips swing outward. A clearance forming surface that secures a clearance between the inner surface of the contact accommodating portion and the outer wall on the proximal end side to allow a clearance for allowing the proximal end of the electric wire introduction portion to swing outward. A pair of electric wire introduction portions, each distal end side of the pair of electric wire holding portions, and each proximal end side of the pair of electric wire introduction portions, the electric wire introduction portion with respect to the electric wire holding portion from an initial state. Can be elastically deformed into a bent or curved state that is bent or curved inward In the state where the covered electric wires are clamped between the pair of electric wire holding portions, the bending / curving is caused by a reaction force that the contact surfaces of the pair of electric wire introduction portions receive from the inner wall surface of the contact accommodating portion. It is a press-contacting type | mold contact characterized by including a pair of joint part hold | maintained in a state.

この構成によれば、一対の電線挟持部に被覆電線が挟持された状態では、一対の電線導入部の当接面がコンタクト収容部の内壁面から受ける反作用力により一対の関節部が屈曲・湾曲状態に保持され、一対の電線導入部が一対の電線挟持部に対して初期状態よりも内側に屈曲または湾曲した状態となる。したがって、一対の電線導入部の当接面に当接するコンタクト収容部の内壁面は、外方への押圧に耐えることができるので、その拡開変形が抑制され、その結果、被覆電線の圧入に伴うコネクタハウジングの変形を抑制できる。   According to this configuration, in a state where the covered electric wire is held between the pair of electric wire holding portions, the pair of joint portions are bent and curved by the reaction force that the contact surfaces of the pair of electric wire introduction portions receive from the inner wall surface of the contact housing portion. The pair of electric wire introduction portions are bent or curved inward from the initial state with respect to the pair of electric wire holding portions. Therefore, since the inner wall surface of the contact accommodating portion that abuts against the abutment surface of the pair of electric wire introduction portions can withstand outward pressing, the expansion deformation is suppressed, and as a result, the press fitting of the covered electric wire is prevented. The deformation of the accompanying connector housing can be suppressed.

また、一対の電線導入部の基端側の外側辺に形成されたクリアランス形成面とコンタクト収容部の内壁面との間にクリアランスが確保されているので、被覆電線の圧入に伴って一対の電線導入部がコンタクト収容部の内壁面から受ける反作用力によって内側に屈曲または湾曲する際に、電線導入部の基端側(当接面よりも電線挟持部側)の外側辺がコンタクト収容部の内壁面を押圧するのを防止できる。したがって、被覆電線の圧入に伴うコネクタハウジングの変形をより効果的に抑制できる。   In addition, since a clearance is secured between the clearance forming surface formed on the outer side of the base end side of the pair of electric wire introduction portions and the inner wall surface of the contact accommodating portion, the pair of electric wires is attached as the covered electric wires are press-fitted. When the introduction part bends or curves inward due to the reaction force received from the inner wall surface of the contact housing part, the outer side of the proximal end side of the wire introduction part (the wire clamping part side with respect to the contact surface) is the inner side of the contact housing part. It is possible to prevent the wall surface from being pressed. Therefore, the deformation of the connector housing accompanying the press-fitting of the covered electric wire can be more effectively suppressed.

上記圧接型コンタクトは、上記一対の電線挟持部、上記一対の電線導入部および上記一対の関節部をそれぞれ備え、上記一対の電線挟持部の対向方向と交差する方向に沿って互いに対向するように配置された2つの圧接片と、上記2つの圧接片の対向方向に沿って対向する電線導入部の先端同士を連結する連結部とを含むような構成であってもよい。
請求項2記載の発明は、上記一対の関節部の外側辺には、当該一対の関節部を上記屈曲・湾曲状態へと弾性変形しやすくするための切欠きが形成されていることを特徴とする請求項1記載の圧接型コンタクトである。
The press contact type contact includes the pair of electric wire holding portions, the pair of electric wire introduction portions, and the pair of joint portions, respectively, so as to face each other along a direction intersecting an opposing direction of the pair of electric wire holding portions. It may be configured to include two arranged pressure contact pieces and a connecting portion that connects the ends of the wire introduction portions facing each other in the opposing direction of the two pressure contact pieces.
The invention according to claim 2 is characterized in that notches for facilitating elastic deformation of the pair of joint portions into the bent / curved state are formed on the outer sides of the pair of joint portions. The press contact type contact according to claim 1.

この構成によれば、一対の関節部が、その外側辺に形成された切欠きによって屈曲・湾曲状態へと弾性変形しやすくなっているので、一対の電線導入部がコンタクト収容部の内壁面から受ける反作用力によって内側に屈曲または湾曲しやすい。したがって、被覆電線の圧入に伴うコネクタハウジングの変形をさらに効果的に抑制できる。
請求項3記載の発明は、請求項1または2記載の圧接型コンタクトと、上記コンタクト収容部を有し、このコンタクト収容部に収容された上記圧接型コンタクトに圧入される被覆電線を挿通させるための電線通路が形成されたコネクタハウジングとを含むことを特徴とするコネクタである。
According to this configuration, the pair of joint portions are easily elastically deformed into a bent / curved state by the notch formed on the outer side thereof, so that the pair of electric wire introduction portions are separated from the inner wall surface of the contact accommodating portion. It tends to bend or curve inward by the reaction force received. Therefore, the deformation of the connector housing accompanying the press-fitting of the covered electric wire can be further effectively suppressed.
According to a third aspect of the present invention, there is provided the press contact type contact according to the first or second aspect and the contact accommodating portion, and for inserting the covered electric wire press-fitted into the press contact type contact accommodated in the contact accommodating portion. And a connector housing in which a wire passage is formed.

この構成によれば、請求項1または2記載の発明と同様の効果を奏するコネクタを提供できる。
請求項4記載の発明は、上記コネクタハウジングは、上記コンタクト収容部を有する本体と、この本体に対して着脱可能であり、上記本体に取り付けられることにより上記電線通路を形成した状態で上記コンタクト収容部を閉塞するキャップとを含むことを特徴とする請求項3記載のコネクタである。
According to this configuration, it is possible to provide a connector that exhibits the same effect as that of the first or second aspect of the invention.
According to a fourth aspect of the present invention, the connector housing is detachable from the main body having the contact housing portion and the main body, and the contact housing is formed in the state where the wire passage is formed by being attached to the main body. The connector according to claim 3, further comprising a cap that closes the portion.

この構成によれば、キャップによってコンタクト収容部が閉塞されるので、コンタクト収容部に外部から異物が進入するのを防止できるとともに、一対の電線挟持部に挟持された被覆電線が圧入方向と反対方向に向かって外れ、コンタクト収容部(電線通路)から抜け落ちるのを防止できる。したがって、圧入された被覆電線をより良好に保持できるコネクタを提供できる。   According to this configuration, since the contact housing portion is closed by the cap, foreign matter can be prevented from entering the contact housing portion from the outside, and the covered electric wire sandwiched between the pair of wire sandwiching portions can be in a direction opposite to the press-fitting direction. Can be prevented from coming off from the contact housing portion (electric wire passage). Therefore, the connector which can hold | maintain the press-fit covered electric wire more favorably can be provided.

また、被覆電線の圧入に伴うコネクタハウジングの変形が抑制されることにより、キャップをコネクタハウジングに良好に装着でき、かつ、その装着状態を確実に保持できる。
請求項5記載の発明は、上記コンタクト収容部の内壁面には、当該コンタクト収容部に収容された圧接型コンタクトの上記一対の電線挟持部が上記電線通路に沿ってずれるのを規制するための規制部が形成されていることを特徴とする請求項3または4記載のコネクタである。
In addition, since the deformation of the connector housing due to the press-fitting of the covered electric wire is suppressed, the cap can be favorably attached to the connector housing, and the attached state can be reliably maintained.
According to a fifth aspect of the present invention, there is provided an inner wall surface of the contact accommodating portion for restricting displacement of the pair of electric wire clamping portions of the press contact type contact accommodated in the contact accommodating portion along the electric wire passage. The connector according to claim 3 or 4, wherein a restricting portion is formed.

この構成によれば、一対の電線挟持部に挟持された被覆電線に対して電線通路に沿った外力が作用した場合に、一対の電線挟持部が被覆電線につられて電線通路に沿ってずれるのを防止できる。したがって、一対の電線挟持部が互いに対向する方向に対して交差する方向にずれて変形することにより、一対の電線挟持部による被覆電線の挟持力が低下するのを防止できるので、圧入された被覆電線をより良好に保持できる。   According to this configuration, when an external force along the wire passage is applied to the covered electric wire held between the pair of electric wire holding portions, the pair of electric wire holding portions are attached to the covered electric wire and shifted along the electric wire passage. Can be prevented. Therefore, it is possible to prevent a decrease in the clamping force of the covered electric wire by the pair of electric wire holding portions by deforming the pair of electric wire holding portions so as to be shifted in a direction intersecting with each other. The electric wire can be held better.

請求項6記載の発明は、請求項3ないし5のいずれかに記載のコネクタと、上記電線通路に挿通され、上記コネクタハウジングに収容された圧接型コンタクトの上記一対の電線挟持部の内側辺間に芯線が圧接挟持された被覆電線とを含むことを特徴とする電線付きコネクタである。
この構成によれば、請求項1ないし5のいずれかに記載の発明と同様の効果を奏する電線付きコネクタを提供できる。
According to a sixth aspect of the present invention, there is provided the connector according to any one of the third to fifth aspects, and an inner side of the pair of electric wire clamping portions of the press contact type contact inserted in the electric wire passage and accommodated in the connector housing. And a covered electric wire in which a core wire is press-clamped.
According to this structure, the connector with an electric wire which has the same effect as the invention according to any one of claims 1 to 5 can be provided.

請求項7記載の発明は、請求項3ないし5のいずれかに記載のコネクタに被覆電線を圧接させて電線付きコネクタを製造する方法であって、上記コネクタハウジングを上記コンタクト収容部の上記内壁面の変位を規制するダイに配置する工程と、圧接パンチにより、上記コンタクト収容部に収容された上記圧接型コンタクトの上記電線挿入口から上記一対の電線挟持部の内側辺間へと被覆電線を圧入することにより、上記被覆切断部によって被覆電線の絶縁被覆を切断させるとともに、上記一対の電線挟持部間に被覆電線の芯線を挟持させる工程と、上記被覆電線の圧入によって上記一対の電線挟持部を弾性的に拡開変形させるとともに、上記ダイによって変位が規制された上記内壁面からの反作用力を上記当接面に作用させることにより、上記電線導入部の先端側の変位を規制して、上記一対の関節部を上記屈曲・湾曲状態へと弾性変形させる工程とを含むことを特徴とする電線付きコネクタの製造方法である。   The invention according to claim 7 is a method of manufacturing a connector with electric wires by press-contacting a covered electric wire to the connector according to any one of claims 3 to 5, wherein the connector housing is connected to the inner wall surface of the contact accommodating portion. The covered wire is press-fitted from the wire insertion port of the pressure contact type contact accommodated in the contact accommodating portion to the inner sides of the pair of wire sandwiching portions by a step of placing on a die that restricts the displacement of the wire and a pressure contact punch. By cutting the insulation coating of the covered electric wire by the covered cutting portion, the step of holding the core wire of the covered electric wire between the pair of electric wire holding portions, and the pair of electric wire holding portions by press-fitting the covered electric wire By elastically expanding and deforming, and applying a reaction force from the inner wall whose displacement is restricted by the die to the contact surface, To regulate the front end side of the displacement of the feeder inlet section, a method for producing the wired connector which comprises a step of elastically deforming the pair of joint portions to the bending-bending state.

この構成によれば、被覆電線の圧入によって一対の電線挟持部が弾性的に拡開変形されるとともに、ダイによって変位が規制されたコンタクト収容部の内壁面からの反作用力が当接面に作用することにより、電線導入部の先端側の変位が規制されて一対の関節部が屈曲・湾曲状態へと弾性変形され、一対の電線導入部が一対の電線挟持部に対して初期状態よりも内側に屈曲または湾曲した状態となる。すなわち、圧接型コンタクトに被覆電線を圧接させて取り付ける段階で、一対の電線導入部はコンタクト収容部の内壁面に大きな押圧力を作用させるが、コンタクト収容部の内壁面の変形はダイによって規制されているため、被覆電線の圧入時にコネクタハウジングが大きく変形してしまうことはない。コネクタハウジングをダイから取り外したときは、コンタクト収容部の内壁面は、電線導入部から受ける比較的弱い拡開力に耐えればよいので、コネクタハウジングがその後に大きく変形することもない。   According to this configuration, the pair of electric wire clamping portions are elastically expanded and deformed by press-fitting the covered electric wire, and the reaction force from the inner wall surface of the contact accommodating portion whose displacement is restricted by the die acts on the contact surface. By doing so, the displacement of the distal end side of the electric wire introduction part is regulated, and the pair of joint parts are elastically deformed into a bent / curved state, and the pair of electric wire introduction parts are inside the initial state with respect to the pair of electric wire holding parts. Will be bent or curved. That is, at the stage where the covered electric wire is pressed and attached to the pressure contact type contact, the pair of electric wire introduction portions exerts a large pressing force on the inner wall surface of the contact housing portion, but the deformation of the inner wall surface of the contact housing portion is restricted by the die. Therefore, the connector housing is not greatly deformed when the covered electric wire is press-fitted. When the connector housing is removed from the die, the inner wall surface of the contact housing portion only needs to withstand a relatively weak spreading force received from the wire introduction portion, and the connector housing is not greatly deformed thereafter.

以下には、図面を参照して、この発明の実施形態について具体的に説明する。
図1は、この発明の一実施形態に係る圧接型コネクタ1の斜視図である。また、図2は、圧接型コネクタ1の分解斜視図である。なお、図1における矢印D1方向を前方とする。
図1および図2を参照して、この圧接型コネクタ1は、合成樹脂成型品からなるコネクタハウジング2と、コネクタハウジング2に形成された2つのコンタクト収容部3内に収容された金属製の2つの圧接型コンタクト(端子金具)4とを含む。コネクタハウジング2は、上下方向に長手の略直方体形状を有し、その上面から下方に向かって延びるように2つのコンタクト収容部3が幅方向(左右方向)に並べて形成された本体2Aと、この本体2Aの上面に対して着脱可能であって、本体2Aの上面に取り付けられることによりコンタクト収容部3を閉塞することができるキャップ2Bとを含む。
Embodiments of the present invention will be specifically described below with reference to the drawings.
FIG. 1 is a perspective view of a pressure contact type connector 1 according to an embodiment of the present invention. FIG. 2 is an exploded perspective view of the pressure contact type connector 1. In addition, let the arrow D1 direction in FIG. 1 be the front.
Referring to FIGS. 1 and 2, this press-contact connector 1 includes a connector housing 2 made of a synthetic resin molded product, and a metal 2 housed in two contact housing portions 3 formed on the connector housing 2. One pressure contact type contact (terminal fitting) 4. The connector housing 2 has a substantially rectangular parallelepiped shape that is long in the vertical direction, and a main body 2A in which two contact accommodating portions 3 are formed side by side in the width direction (left-right direction) so as to extend downward from the upper surface thereof, And a cap 2B that can be attached to and detached from the upper surface of the main body 2A and can close the contact housing portion 3 by being attached to the upper surface of the main body 2A.

キャップ2Bを本体2Aから取り外した状態で、2つのコンタクト収容部3の上方にそれぞれ被覆電線5を前後方向に延びるように配置し、各被覆電線5の端部を対応するコンタクト収容部3に収容された圧接型コンタクト4に圧入することにより、2本の被覆電線5の芯線5Aが圧接型コンタクト4によって導電可能に圧接挟持される。すなわち、この圧接型コネクタ1は、2本の被覆電線5が導電可能に接続される2極の圧接型コネクタであり、2本の被覆電線5をそれぞれ異なる機器に接続することにより、複数の機器への電力供給を達成できる。   With the cap 2B removed from the main body 2A, the covered electric wires 5 are arranged so as to extend in the front-rear direction above the two contact accommodating portions 3, and the ends of the respective covered electric wires 5 are accommodated in the corresponding contact accommodating portions 3. By press-fitting into the pressed contact 4, the core wires 5 </ b> A of the two covered electric wires 5 are pressed and clamped by the press contact 4 so as to be conductive. That is, this pressure contact type connector 1 is a two-pole pressure contact type connector in which two covered electric wires 5 are connected so as to be conductive, and a plurality of devices can be obtained by connecting the two covered electric wires 5 to different devices. Can achieve power supply.

この圧接型コネクタ1は、たとえば、配線基板上に実装された相手側コネクタ(図示せず)に結合可能である。圧接型コネクタ1の下方に配置された相手側コネクタに圧接型コネクタ1が上方から嵌め込まれることにより、圧接型コンタクト4と相手側コネクタのコンタクトとが接触し、圧接型コネクタ1に圧接挟持された被覆電線5が配線基板に電気接続されることとなる。   This pressure contact type connector 1 can be coupled to a mating connector (not shown) mounted on a wiring board, for example. The pressure contact type connector 1 is fitted into the mating connector disposed below the pressure contact type connector 1 from above, so that the pressure contact type contact 4 and the contact of the mating side connector come into contact with each other and are pressed by the pressure contact type connector 1. The covered electric wire 5 is electrically connected to the wiring board.

図3は、圧接型コンタクト4の斜視図である。また、図4は、圧接型コンタクト4の6面図であって、図4(a)は正面図、図4(b)は平面図、図4(c)は底面図、図4(d)は左側面図、図4(e)は右側面図、図4(f)は背面図をそれぞれ示している。なお、図3における矢印D2方向を前方とする。
図3および図4を参照して、圧接型コンタクト4は、金属板(たとえば、めっきした銅板)に打ち抜き加工及び折り曲げ加工を施して形成された一体品である。この圧接型コンタクト4は、被覆電線5が圧接される圧接部10と、この圧接部10の下端から下方に向かって延び、下方から結合される相手側コネクタのコンタクトに接触するための接点部11とを含む。
FIG. 3 is a perspective view of the pressure contact type contact 4. 4 is a six-face view of the press contact type contact 4. FIG. 4 (a) is a front view, FIG. 4 (b) is a plan view, FIG. 4 (c) is a bottom view, and FIG. Is a left side view, FIG. 4 (e) is a right side view, and FIG. 4 (f) is a rear view. In addition, let the arrow D2 direction in FIG. 3 be the front.
Referring to FIGS. 3 and 4, press contact type contact 4 is an integrated product formed by punching and bending a metal plate (for example, a plated copper plate). The pressure contact 4 includes a pressure contact portion 10 to which the covered electric wire 5 is pressure contacted, and a contact portion 11 that extends downward from the lower end of the pressure contact portion 10 and contacts a contact of a mating connector coupled from below. Including.

圧接部10は、前後方向に並べて互いに平行に配置され、それぞれ被覆電線5を圧接挟持するための2枚の圧接片12を含む。各圧接片12は、各上端側(先端側)が左右方向に揺動可能であるように各下端側(基端側)で結合されて弾性的に片持ち支持された一対の電線挟持部13と、上方から圧入される被覆電線5を受け容れて一対の電線挟持部13間に案内するための一対の電線導入部14と、一対の電線挟持部13の各上端側と一対の電線導入部14の各下端側とを弾性変形可能に結合する一対の関節部15とを含む。2枚の圧接片12の各電線導入部14は、前後方向に対向する電線導入部14の先端部同士が連結部16によって互いに連結されている。   The press contact portion 10 is arranged in parallel in the front-rear direction and includes two press contact pieces 12 for press-clamping the covered electric wire 5. Each press-contacting piece 12 is coupled at each lower end side (base end side) so that each upper end side (tip end side) can swing in the left-right direction, and is elastically cantilevered. A pair of electric wire introduction portions 14 for receiving the covered electric wire 5 press-fitted from above and guiding it between the pair of electric wire holding portions 13, and an upper end side of the pair of electric wire holding portions 13 and a pair of electric wire introduction portions 14 and a pair of joint portions 15 that are coupled to each lower end side so as to be elastically deformable. As for each electric wire introducing | transducing part 14 of the two press-contacting pieces 12, the front-end | tip parts of the electric wire introducing | transducing part 14 which opposes the front-back direction are mutually connected by the connection part 16. FIG.

一対の電線導入部14の各内側辺(左右方向に対向する電線導入部14側の辺)の上端部は、ほぼ上下方向に延びる電線受容れ内側辺14Aを形成している。左右方向に対向する一対の電線導入部14の電線受容れ内側辺14A間には、被覆電線5の外径よりも大きい間隔が空けられていて、上方から圧入される被覆電線5を受け容れる電線挿入口17が形成されている。   The upper ends of the inner sides of the pair of wire introduction portions 14 (sides on the side of the wire introduction portion 14 facing in the left-right direction) form a wire receiving inner side 14A extending substantially in the vertical direction. A wire larger than the outer diameter of the covered wire 5 is provided between the wire receiving inner sides 14A of the pair of wire introducing portions 14 facing in the left-right direction, and the wire can receive the covered wire 5 press-fitted from above. An insertion port 17 is formed.

また、一対の電線導入部14の各内側辺には、電線受容れ内側辺14Aの下端から下方に向かうにつれて内側(左右方向に対向する電線導入部14側)に延びる被覆切断部14Bが形成されている。左右方向に対向する一対の電線導入部14の被覆切断部14Bの下端部間には、被覆電線5の外径よりも小さい間隔が空けられている。したがって、電線挿入口17に受け容れられた被覆電線5は、下方に圧入されるのに伴って外周面が被覆切断部14Bに摺接し、これにより、被覆電線5の絶縁被覆5Bが切断されて芯線5Aが露出することとなる。被覆切断部14Bは、被覆電線5の絶縁被覆5Bをより良好に切断できるように鋭利に形成されていてもよい。   In addition, a covering cutting portion 14B extending inward (on the side of the wire introduction portion 14 facing in the left-right direction) is formed on each inner side of the pair of wire introduction portions 14 from the lower end of the wire reception inner side 14A downward. ing. An interval smaller than the outer diameter of the covered electric wire 5 is provided between the lower ends of the covered cutting portions 14B of the pair of electric wire introducing portions 14 facing in the left-right direction. Therefore, as the covered electric wire 5 received in the electric wire insertion port 17 is press-fitted downward, the outer peripheral surface comes into sliding contact with the coated cutting portion 14B, whereby the insulating coating 5B of the covered electric wire 5 is cut. The core wire 5A will be exposed. The coated cutting part 14B may be formed sharply so that the insulating coating 5B of the coated electric wire 5 can be cut more satisfactorily.

さらに、一対の電線導入部14の各内側辺には、被覆切断部14Bの下端から下方に向かい、電線挟持部13の内側辺へと連続する案内内側辺14Cが形成されている。案内内側辺14Cは内側に向かって緩やかに凸湾曲しており、左右方向に対向する一対の電線導入部14の案内内側辺14C間の距離は、下方に向かうにつれて徐々に小さくなっている。被覆切断部14Bで絶縁被覆5Bが切断されることにより露出した被覆電線5の芯線5Aは、一対の電線導入部14の案内内側辺14C間を通って、一対の電線挟持部13の内側辺間に案内されることとなる。   Furthermore, a guide inner side 14 </ b> C is formed on each inner side of the pair of electric wire introduction parts 14, downward from the lower end of the covering cutting part 14 </ b> B and continuing to the inner side of the electric wire holding part 13. The guide inner side 14 </ b> C is gently convexly curved inward, and the distance between the guide inner sides 14 </ b> C of the pair of electric wire introduction portions 14 facing in the left-right direction is gradually reduced toward the lower side. The core wire 5A of the covered electric wire 5 exposed by cutting the insulating coating 5B at the covering cutting portion 14B passes between the guide inner sides 14C of the pair of electric wire introduction portions 14, and between the inner sides of the pair of electric wire holding portions 13. Will be guided to.

各電線挟持部13は、上方(先端)に向かうにつれて幅が狭くなるような先細り形状に形成されている。一対の電線挟持部13の内側辺間には、被覆電線5の芯線5Aの外径よりも小さい間隔が空けられることにより、被覆電線5の芯線5Aを圧接挟持するためのスロット18が形成されている。したがって、被覆電線5の芯線5Aがスロット18に圧入されることにより、一対の電線挟持部13が弾性的に拡開変形して各先端が外方へと揺動することとなる。これにより、一対の電線挟持部13が初期状態に戻ろうとする弾性力によって被覆電線5の芯線5Aが圧接挟持され、被覆電線5の芯線5Aと圧接型コンタクト4とが導電可能に接続される(図4(a)参照)。   Each electric wire clamping part 13 is formed in the taper shape so that a width | variety becomes narrow as it goes upwards (front-end | tip). A space smaller than the outer diameter of the core wire 5A of the covered electric wire 5 is provided between the inner sides of the pair of electric wire holding portions 13, thereby forming a slot 18 for pressing and holding the core wire 5A of the covered electric wire 5. Yes. Therefore, when the core wire 5A of the covered electric wire 5 is press-fitted into the slot 18, the pair of electric wire clamping portions 13 are elastically expanded and deformed, and the respective ends swing outward. As a result, the core wire 5A of the covered electric wire 5 is pressed and clamped by the elastic force of the pair of electric wire holding portions 13 trying to return to the initial state, and the core wire 5A of the covered electric wire 5 and the press contact type contact 4 are connected in a conductive manner ( (See FIG. 4 (a)).

一対の電線挟持部13の内側辺の結合部には、略円弧状の切欠き19が形成されている。これにより、一対の電線挟持部13を拡開変形しやすくすることができるとともに、一対の電線挟持部13の拡開変形に伴う結合部への応力集中を抑制して、圧接型コンタクト4の疲労による破損を防止することができるようになっている。
一対の関節部15は、一対の電線挟持部13の各上端側と、一対の電線導入部14の各下端側とを、電線導入部14が電線挟持部13に対して初期状態よりも内側(左右方向に対向する電線導入部14側)に弾性変形(たとえば、屈曲または湾曲)できるように結合するものである。一対の関節部15の各外側辺には、略円弧状の切欠き15Aが形成されていて、これにより、一対の関節部15が初期状態よりも内側に弾性変形しやすくなっている。ただし、一対の関節部15の各外側辺に、略円弧状の切欠き15Aではなく、たとえば楔形の切欠きを形成しても、一対の関節部15を初期状態よりも内側に弾性変形しやすくすることができる。
A substantially arc-shaped cutout 19 is formed in the joint portion on the inner side of the pair of electric wire holding portions 13. As a result, the pair of electric wire clamping portions 13 can be easily expanded and deformed, and the stress concentration on the joint portion due to the expansion deformation of the pair of electric wire clamping portions 13 is suppressed, so that the fatigue of the press contact type contact 4 is reduced. It is possible to prevent breakage due to.
The pair of joint portions 15 are configured such that the upper end sides of the pair of electric wire holding portions 13 and the lower end sides of the pair of electric wire introduction portions 14 are inside the initial state with respect to the electric wire holding portion 13. It joins so that it can elastically deform (for example, bend | curve or curve) to the electric wire introduction part 14 side facing in the left-right direction. A substantially arc-shaped notch 15A is formed on each outer side of the pair of joint portions 15, and thereby the pair of joint portions 15 are more easily elastically deformed inward than in the initial state. However, even if a wedge-shaped notch, for example, is formed on each outer side of the pair of joint portions 15 instead of the substantially arc-shaped notches 15A, the pair of joint portions 15 are more easily elastically deformed inward than the initial state. can do.

各圧接片12の左右外側辺の下端部には、当該圧接型コンタクト4がコネクタハウジング2のコンタクト収容部3に圧入されたときに、コンタクト収容部3の内壁面に食い込んで圧接型コンタクト4をコンタクト収容部3に保持するための圧入突起12Aが突出して形成されている。
接点部11は、下方に向かって延び、互いに対向するように左右方向に並べて配置された2枚のコンタクト挟持片20を含む。2枚のコンタクト挟持片20は、それらの上端部が互いに平行に上下方向に延びており、途中部から下方に向かうにつれて互いに近接するように傾斜している。2枚のコンタクト挟持片20の最近接部は、相手側コネクタのコンタクトを弾性的に挟持するための接点21を構成している。2枚のコンタクト挟持片20の接点21よりも下方側は、下方に向かうにつれて互いに離間するように傾斜し、下方から挿入される相手側コネクタのコンタクトを接点21間に案内するための案内傾斜部22となっている。
When the press contact type contact 4 is press-fitted into the contact housing part 3 of the connector housing 2 at the lower end of the left and right outer sides of each press contact piece 12, the press contact type contact 4 is cut into the inner wall surface of the contact housing part 3. A press-fit protrusion 12A for holding in the contact accommodating portion 3 is formed to protrude.
The contact portion 11 includes two contact clamping pieces 20 that extend downward and are arranged in the left-right direction so as to face each other. The two contact clamping pieces 20 have their upper end portions extending in the vertical direction in parallel with each other, and are inclined so as to approach each other as they go downward from the middle portion. The closest part of the two contact holding pieces 20 constitutes a contact 21 for elastically holding the contact of the mating connector. The lower side of the contact 21 of the two contact holding pieces 20 is inclined so as to be separated from each other toward the lower side, and a guide inclined portion for guiding the contact of the mating connector inserted from the lower side between the contacts 21. 22

図5は、圧接型コネクタ1の6面図であって、図5(a)は正面図、図5(b)は平面図、図5(c)は底面図、図5(d)は左側面図、図5(e)は右側面図、図5(f)は背面図をそれぞれ示している。また、図6は、キャップ2Bを取り外した状態における圧接型コネクタ1の6面図であって、図6(a)は正面図、図6(b)は平面図、図6(c)は底面図、図6(d)は左側面図、図6(e)は右側面図、図6(f)は背面図をそれぞれ示している。さらに、図7は、キャップ2Bの6面図であって、図7(a)は正面図、図7(b)は平面図、図7(c)は底面図、図7(d)は左側面図、図7(e)は右側面図、図7(f)は背面図をそれぞれ示している。   FIGS. 5A and 5B are six views of the pressure contact type connector 1. FIG. 5A is a front view, FIG. 5B is a plan view, FIG. 5C is a bottom view, and FIG. FIG. 5E shows a right side view, and FIG. 5F shows a rear view. FIG. 6 is a six-side view of the pressure contact type connector 1 with the cap 2B removed, where FIG. 6 (a) is a front view, FIG. 6 (b) is a plan view, and FIG. 6 (c) is a bottom view. 6 (d) is a left side view, FIG. 6 (e) is a right side view, and FIG. 6 (f) is a rear view. Further, FIG. 7 is a six-face view of the cap 2B, in which FIG. 7 (a) is a front view, FIG. 7 (b) is a plan view, FIG. 7 (c) is a bottom view, and FIG. FIG. 7E is a right side view, and FIG. 7F is a rear view.

図1,2,5,6,7を参照して、コネクタハウジング2の本体2Aの上面は開口されていて、その開口内に平面視で略矩形状のキャップ2Bが上方から嵌め込まれることによりコンタクト収容部3が閉塞される。左右方向に並ぶ2つのコンタクト収容部3は、本体2A内の左右方向中央部を前後方向に延びる区画壁30によって区画されている。
キャップ2Bの左右側面の前端部には、上下方向に延びる凹条31が形成されており、本体2Aの左右内壁面の前端部には、上端から下方に向かって延びる凸条32が形成されている。本体2Aの凸条32がキャップ2Bの凹条31内をスライドするようにしてキャップ2Bを上方から本体2Aに嵌め込むことにより、キャップ2Bを本体2Aの規定位置に確実に取り付けることができる。
Referring to FIGS. 1, 2, 5, 6, and 7, the upper surface of the main body 2A of the connector housing 2 is opened, and a substantially rectangular cap 2B in a plan view is fitted into the opening from above to make contact. The container 3 is closed. The two contact accommodating portions 3 arranged in the left-right direction are partitioned by a partition wall 30 extending in the front-rear direction at the center in the left-right direction in the main body 2A.
A concave strip 31 extending in the vertical direction is formed at the front end portions of the left and right side surfaces of the cap 2B, and a convex strip 32 extending downward from the upper end is formed at the front end portions of the left and right inner wall surfaces of the main body 2A. Yes. The cap 2B can be securely attached to the specified position of the main body 2A by fitting the cap 2B into the main body 2A from above so that the ridge 32 of the main body 2A slides in the concave line 31 of the cap 2B.

キャップ2Bの左右側面の前方側下部には、それぞれ突起33が形成されており、本体2Aの前面の上部左右両端には、前方に突出する係合片34が形成されている。キャップ2Bを本体2Aに嵌め込む過程で、キャップ2Bの各突起33によって対応する係合片34の内面が外側に押圧され、係合片34が外側に弾性変形する。キャップ2Bが本体2Aに対して所定量以上挿入されて突起33が係合片34よりも下方までくると、係合片34が初期状態に戻り、キャップ2Bの各突起33が対応する係合片34の下端辺に引っかかって、キャップ2Bが本体2Aに固定される。   Protrusions 33 are formed on the lower front sides of the left and right side surfaces of the cap 2B, and engaging pieces 34 projecting forward are formed on the upper left and right ends of the front surface of the main body 2A. In the process of fitting the cap 2B into the main body 2A, the inner surface of the corresponding engagement piece 34 is pressed outward by the projections 33 of the cap 2B, and the engagement piece 34 is elastically deformed outward. When the cap 2B is inserted into the main body 2A by a predetermined amount or more and the protrusion 33 comes below the engagement piece 34, the engagement piece 34 returns to the initial state, and each protrusion 33 of the cap 2B corresponds to the corresponding engagement piece. 34, the cap 2B is fixed to the main body 2A.

また、キャップ2Bの前面中央部には略矩形の開口35が形成されており、本体2Aの区画壁30の前面には突起36が形成されている。キャップ2Bが本体2Aに取り付けられると、本体2Aの突起36がキャップ2Bの開口35内に係止されることによって、キャップ2Bが本体2Aに対してより強固に固定されるようになっている。
キャップ2Bの後面の下端中央部には、上方に延びる切欠き37が形成されている。キャップ2Bが本体2Aに固定された状態では、本体2Aの後面に形成された突起(図示せず)がキャップ2Bの切欠き37内に入り込み、切欠き37の上端縁に当接した状態となる。これにより、キャップ2Bが本体2Aに固定された状態で、キャップ2Bがそれ以上本体2A内に入り込まないように規制することができる。
In addition, a substantially rectangular opening 35 is formed at the center of the front surface of the cap 2B, and a protrusion 36 is formed on the front surface of the partition wall 30 of the main body 2A. When the cap 2B is attached to the main body 2A, the projection 36 of the main body 2A is locked in the opening 35 of the cap 2B, so that the cap 2B is more firmly fixed to the main body 2A.
A notch 37 extending upward is formed in the center of the lower end of the rear surface of the cap 2B. When the cap 2B is fixed to the main body 2A, a protrusion (not shown) formed on the rear surface of the main body 2A enters the notch 37 of the cap 2B and comes into contact with the upper edge of the notch 37. . Accordingly, it is possible to restrict the cap 2B from entering the main body 2A any more while the cap 2B is fixed to the main body 2A.

コネクタハウジング2の本体2Aの前面には、上端辺から下方に向かって延びる2つの切欠き38が、互いに平行になるように左右方向に並べて形成されている。これらの切欠き38は、コンタクト収容部3を前方に向かって開放するものであって、その下端縁が被覆電線5の外周面とほぼ同じ曲率で略半円弧状に形成されている(図6(a)参照)。キャップ2Bの前面の下端辺には、被覆電線5の外周面とほぼ同じ曲率の略半円弧状の切欠き39が、左右方向に並べて形成されている(図7(a)参照)。   Two notches 38 extending downward from the upper end side are formed on the front surface of the main body 2A of the connector housing 2 so as to be arranged in the left-right direction so as to be parallel to each other. These notches 38 open the contact accommodating part 3 toward the front, and the lower end edge thereof is formed in a substantially semicircular arc shape with substantially the same curvature as the outer peripheral surface of the covered electric wire 5 (FIG. 6). (See (a)). On the lower end side of the front surface of the cap 2B, a substantially semicircular arc-shaped notch 39 having substantially the same curvature as the outer peripheral surface of the covered electric wire 5 is formed side by side in the left-right direction (see FIG. 7A).

このような構成により、キャップ2Bを本体2Aに取り付けた状態では、本体2Aに形成された2つの切欠き38の下端縁と、キャップ2Bに形成された2つの切欠き39とが対向して、被覆電線5の外径と略一致する内径を有する略円形の2つの開口40が形成されるようになっている(図5(a)参照)。これらの開口40は、コンタクト収容部3内に収容された圧接型コンタクト4のスロット18に臨んでいて、一対の電線挟持部13間に圧接挟持された被覆電線5をコネクタハウジング2に対して前後方向に挿通させるための電線通路を構成している。   With such a configuration, when the cap 2B is attached to the main body 2A, the lower edges of the two notches 38 formed in the main body 2A and the two notches 39 formed in the cap 2B face each other. Two substantially circular openings 40 having an inner diameter substantially coincident with the outer diameter of the covered electric wire 5 are formed (see FIG. 5A). These openings 40 face the slot 18 of the press contact type contact 4 accommodated in the contact accommodating portion 3, and the covered electric wire 5 that is press-clamped between the pair of electric wire clamping portions 13 is front and rear with respect to the connector housing 2. An electric wire passage for insertion in the direction is configured.

コネクタハウジング2の本体2Aの前面には、切欠き38の直下方に、前方に突出する電線保持部41が形成されている。電線保持部41の上面には、本体2Aの前面に形成された2つの切欠き38の下端縁を前方に延設するように、被覆電線5の外周面とほぼ同じ曲率の略半円弧状の凹部42が形成されている(図1、図2および図6(b)参照)。コンタクト収容部3内に収容された2つの圧接型コンタクト4に圧接挟持された状態で開口40を通って前方に延びる2本の被覆電線5は、それぞれの下部が電線保持部41の対応する凹部42内に収容されて保持されることとなる。   On the front surface of the main body 2 </ b> A of the connector housing 2, an electric wire holding portion 41 protruding forward is formed immediately below the notch 38. On the upper surface of the electric wire holding portion 41, a substantially semicircular arc shape having substantially the same curvature as the outer peripheral surface of the covered electric wire 5 is provided so that the lower end edges of the two notches 38 formed on the front surface of the main body 2A extend forward. A recess 42 is formed (see FIGS. 1, 2 and 6B). The two covered electric wires 5 extending forward through the opening 40 in a state of being pressed and clamped by the two press contact type contacts 4 accommodated in the contact accommodating portion 3, each lower portion is a corresponding recess of the electric wire holding portion 41. It will be accommodated in 42 and held.

キャップ2Bの前面には、互いに左右方向に対向して前方に突出する一対の弾性爪43が、左右に並べて2対形成されている。これらの2対の弾性爪43は、2つの開口40から前方に延びる2本の被覆電線5を上方に折り曲げた場合に、被覆電線5を上下方向に延びた姿勢で保持するためのものである。一対の弾性爪43は、被覆電線5の外径と同程度の間隔を空けて対向しており、一対の弾性爪43の先端辺には、対向する弾性爪43側に突出する突起44が形成されている。被覆電線5を上下方向に延びるようにして前方から一対の弾性爪43間に押し込むことにより、一対の弾性爪43の先端部が弾性的に拡開変形し、一対の弾性爪43間に被覆電線5が挟持される。そして、被覆電線5が突起44よりも後方まで押し込まれると、一対の弾性爪43が初期状態に戻り、各弾性爪43の突起44によって被覆電線5が前方に抜け落ちるのが規制される。   Two pairs of elastic claws 43 are formed on the front surface of the cap 2B so as to be opposed to each other in the left-right direction and project forward. These two pairs of elastic claws 43 are for holding the covered electric wires 5 in a vertically extending posture when the two covered electric wires 5 extending forward from the two openings 40 are bent upward. . The pair of elastic claws 43 are opposed to each other with an interval approximately equal to the outer diameter of the covered electric wire 5, and a protrusion 44 protruding toward the opposing elastic claw 43 is formed on the tip side of the pair of elastic claws 43. Has been. By pushing the covered electric wire 5 between the pair of elastic claws 43 from the front so as to extend in the vertical direction, the tip ends of the pair of elastic claws 43 are elastically expanded and deformed, and the covered electric wire is interposed between the pair of elastic claws 43. 5 is pinched. When the covered electric wire 5 is pushed further backward than the protrusions 44, the pair of elastic claws 43 returns to the initial state, and the protrusions 44 of the elastic claws 43 restrict the covered electric wires 5 from falling forward.

本体2Aの前面の下端部左右両側には、当該圧接型コネクタ1を相手側コネクタに嵌め込む際のガイドとしてのガイド用突部45が形成されている。また、本体2Aの後面の下端部には、当該圧接型コネクタ1を相手側コネクタに嵌め込む際のガイドとしての4つのガイド用突部46が、左右に等間隔に並べて形成されている。本体2Aの前面下部の左右方向中央部には、当該本体2Aの前面に沿って下方に延びる弾性爪47が形成されている。弾性爪47の下端部の前面には突起48が形成されている。圧接型コネクタ1が相手側コネクタに挿入される過程で、弾性爪47の下端部が後方に弾性変形し、圧接型コネクタ1が相手側コネクタに対して所定量以上挿入されると、弾性爪47が初期状態に戻る。これにより、弾性爪47の突起48が相手側コネクタの内壁面に引っかかって、圧接型コネクタ1が相手側コネクタに固定される。   On both the left and right sides of the lower end of the front surface of the main body 2A, guide protrusions 45 are formed as guides when the press contact type connector 1 is fitted into the mating connector. Further, four guide protrusions 46 as guides when the press contact type connector 1 is fitted into the mating connector are formed on the lower end portion of the rear surface of the main body 2A at equal intervals on the left and right. An elastic claw 47 extending downward along the front surface of the main body 2A is formed at the center in the left-right direction at the lower front surface of the main body 2A. A protrusion 48 is formed on the front surface of the lower end portion of the elastic claw 47. When the pressure contact type connector 1 is inserted into the mating connector, the lower end of the elastic claw 47 is elastically deformed rearward, and when the pressure contact type connector 1 is inserted into the mating connector by a predetermined amount or more, the elastic claw 47 Returns to the initial state. As a result, the protrusion 48 of the elastic claw 47 is caught by the inner wall surface of the mating connector, and the press contact type connector 1 is fixed to the mating connector.

本体2Aの下面には、相手側コネクタのコンタクトを挿入するための2つのコンタクト挿入口49が、左右に並べて形成されている。これらの2つのコンタクト挿入口49は、それぞれ、コンタクト収容部3内に収容された圧接型コンタクト4の2枚のコンタクト挟持片20間(案内傾斜部22間)に下方から臨んでいる。
図8は、図5(e)における矢印A−Aに沿った断面図である。
On the lower surface of the main body 2A, two contact insertion ports 49 for inserting contacts of the mating connector are formed side by side. These two contact insertion ports 49 respectively face the two contact holding pieces 20 (between the guide inclined portions 22) of the press contact type contact 4 accommodated in the contact accommodating portion 3 from below.
FIG. 8 is a cross-sectional view along the arrow AA in FIG.

図2および図8を参照して、コネクタハウジング2の左右内壁面および区画壁30の左右側面には、コンタクト収容部3に収容された各圧接型コンタクト4の圧接部10の上端部(2枚の圧接片12の前後方向に対向する電線導入部14の外側辺部、およびこれらの電線導入部を連結する連結部16)を前後に挟むように収容する圧接部収容凹部50が形成されている。より具体的には、圧接部収容凹部50は、圧接型コンタクト4の圧接部10の前後方向の長さと同程度(前側の圧接片12の前面と、後側の圧接片12の後面との距離と同程度)の幅を有しており、コネクタハウジング2の左右内壁面および区画壁30の左右側面に上端から下方に延びるように形成されている。   2 and 8, on the left and right inner wall surfaces of the connector housing 2 and the left and right side surfaces of the partition wall 30, upper end portions (two sheets) of the pressure contact portions 10 of the pressure contact type contacts 4 accommodated in the contact accommodating portions 3 are provided. A pressure contact portion receiving recess 50 is formed to receive the outer side portion of the wire introduction portion 14 facing the front and rear direction of the pressure contact piece 12 and the connecting portion 16) connecting these wire introduction portions so as to sandwich the front and rear. . More specifically, the press-contact accommodating recess 50 is approximately the same as the length in the front-rear direction of the press-contact portion 10 of the press-contact 4 (the distance between the front surface of the front press-contact piece 12 and the rear surface of the rear press-contact piece 12). And the left and right inner wall surfaces of the connector housing 2 and the left and right side surfaces of the partition wall 30 are formed so as to extend downward from the upper end.

圧接型コンタクト4の各電線導入部14の外側辺の上部には上下方向に延びる当接面51が形成されていて、コンタクト収容部3に圧接型コンタクト4が収容された状態では、当接面51が対向する圧接部収容凹部50の内壁面50Aに当接している。したがって、一対の電線挟持部13間に被覆電線5の芯線5Aが圧入されると、それに伴って一対の電線挟持部13が弾性的に拡開変形して各先端が外方へと揺動し、一対の電線挟持部13に連結された一対の電線導入部14も外方へと揺動して、圧接部収容凹部50の内壁面50Aが当接面51から押圧力を受けることとなる。   A contact surface 51 extending in the vertical direction is formed at the upper part of the outer side of each wire introduction portion 14 of the pressure contact type contact 4, and in the state where the pressure contact type contact 4 is accommodated in the contact accommodating portion 3, the contact surface 51 is in contact with the inner wall surface 50 </ b> A of the pressure-contact-portion-receiving recess 50 that faces each other. Therefore, when the core wire 5A of the covered electric wire 5 is press-fitted between the pair of electric wire holding portions 13, the pair of electric wire holding portions 13 are elastically expanded and deformed, and the respective ends swing outward. The pair of electric wire introduction portions 14 connected to the pair of electric wire clamping portions 13 also swings outward, so that the inner wall surface 50 </ b> A of the press contact portion accommodating recess 50 receives a pressing force from the contact surface 51.

上記のように、圧接型コンタクト4の圧接部10が前後方向への変位が規制されるようにして圧接部収容凹部50(規制部)に収容された構成によれば、一対の電線挟持部13に挟持された被覆電線5に対して前後方向に沿った外力が作用した場合に、一対の電線挟持部13が被覆電線5につられて前後方向に沿ってずれるのを防止できる。したがって、一対の電線挟持部13が互いに対向する方向(左右方向)に対して交差する方向にずれて変形することにより、一対の電線挟持部13による被覆電線5の挟持力が低下するのを防止できるので、圧入された被覆電線5をより良好に保持できる。   As described above, according to the configuration in which the press contact portion 10 of the press contact type contact 4 is accommodated in the press contact portion accommodating recess 50 (regulation portion) such that the displacement in the front-rear direction is regulated, the pair of electric wire clamping portions 13 is accommodated. When an external force along the front-rear direction acts on the covered electric wire 5 held between the pair of electric wires, the pair of electric wire holding portions 13 can be prevented from being displaced along the front-rear direction by the covered electric wire 5. Therefore, it is prevented that the clamping force of the covered electric wire 5 by a pair of electric wire clamping part 13 falls by deform | transforming in a direction which cross | intersects with respect to the direction (left-right direction) which a pair of electric wire clamping part 13 mutually opposes. Therefore, the press-fitted covered electric wire 5 can be held better.

圧接型コンタクト4の各電線導入部14の外側辺の下部には、当接面51の下端から下方に向かうにつれて徐々に圧接部収容凹部50の内壁面50Aから離間する傾斜面(クリアランス形成面52)が形成されている。これにより、コンタクト収容部3に圧接型コンタクト4が収容された状態では、電線導入部14の下部と対向する圧接部収容凹部50の内壁面50Aとの間にクリアランス53が確保されている。このクリアランス53によって、被覆電線5の圧入に伴って一対の電線挟持部13が弾性的に拡開変形して各先端が外方へと揺動する際に電線導入部14の下端側の外方への揺動が許容される。   An inclined surface (clearance forming surface 52) that gradually separates from the inner wall surface 50 </ b> A of the press contact portion accommodating recess 50 as it goes downward from the lower end of the contact surface 51 at the lower portion of the outer side of each wire introduction portion 14 of the press contact type contact 4. ) Is formed. Thereby, in a state where the press contact type contact 4 is stored in the contact storing portion 3, a clearance 53 is secured between the inner wall surface 50 </ b> A of the press contact portion storing recess 50 facing the lower portion of the wire introduction portion 14. The clearance 53 causes the pair of electric wire clamping portions 13 to elastically expand and deform as the covered electric wire 5 is press-fitted, and the outer ends on the lower end side of the electric wire introduction portion 14 when each tip swings outward. Is allowed to swing.

図9は、圧接型コンタクト4に被覆電線5を圧入する前後の状態を説明するための断面図である。図9では、右側の圧接型コンタクト4の圧接部10近傍の構成のみを示しており、区画壁30を省略して示すとともに、被覆電線5を圧入する前後における圧接片12の右側部分の変形態様のみを示している。
図9を参照して、圧接型コンタクト4に被覆電線5が圧入されると、右側の電線挟持部13が、図9において実線で示す初期状態から、破線で示すように弾性的に拡開変形して先端が外方(右方)へと揺動する。これに伴って、電線挟持部13に連結された電線導入部14も破線で示すように外方へと揺動するので、コンタクト収容部3(コネクタハウジング2の側面壁2Cに形成された圧接部収容凹部50)の内壁面50Aが当接面51から押圧力を受けることとなる。したがって、初期状態では破線で示す位置にあったコネクタハウジング2の側面壁2Cが、圧接型コンタクト4への被覆電線5の圧入に伴って、実線で示すように外方に向かって弾性的に拡開変形する。
FIG. 9 is a cross-sectional view for explaining the state before and after press-fitting the covered electric wire 5 into the press contact type contact 4. In FIG. 9, only the configuration in the vicinity of the pressure contact portion 10 of the right pressure contact 4 is shown, the partition wall 30 is omitted, and the deformation mode of the right portion of the pressure contact piece 12 before and after the covered electric wire 5 is press-fitted. Only shows.
Referring to FIG. 9, when covered wire 5 is press-fitted into press contact type contact 4, right-side wire holding portion 13 is elastically expanded and deformed from the initial state shown by a solid line in FIG. 9 as shown by a broken line. The tip swings outward (to the right). Along with this, the wire introduction portion 14 connected to the wire holding portion 13 also swings outward as indicated by the broken line, so that the contact accommodating portion 3 (the press contact portion formed on the side wall 2C of the connector housing 2) The inner wall surface 50 </ b> A of the housing recess 50) receives a pressing force from the contact surface 51. Therefore, the side wall 2C of the connector housing 2 that was at the position indicated by the broken line in the initial state elastically expands outward as indicated by the solid line as the covered electric wire 5 is pressed into the pressure contact type contact 4. Open deformation.

図9では図示していないが、右側の圧接型コンタクト4に被覆電線5が圧入されると、その左側の電線挟持部13も弾性的に拡開変形して先端が外方(左方)へと揺動する。これに伴って、電線挟持部13に連結された電線導入部14も外方へと揺動するので、コンタクト収容部3(区画壁30に形成された圧接部収容凹部50)の内壁面50Aが電線導入部14の当接面51から押圧力を受けることとなる。このような被覆電線5の圧入に伴う圧接型コンタクト4の変形は、左側の圧接型コンタクト4においても同様に生じる。   Although not shown in FIG. 9, when the covered wire 5 is press-fitted into the right pressure contact 4, the left-side wire holding portion 13 is also elastically expanded and deformed, and the tip is outward (left). And rocks. Along with this, the wire introduction portion 14 connected to the wire holding portion 13 also swings outward, so that the inner wall surface 50A of the contact accommodation portion 3 (the press contact portion accommodation recess 50 formed in the partition wall 30) is increased. A pressing force is received from the contact surface 51 of the electric wire introduction part 14. The deformation of the press contact type contact 4 due to the press-fitting of the covered electric wire 5 similarly occurs in the left press contact type contact 4.

この実施形態では、一対の電線挟持部13の各上端側と、一対の電線導入部14の各下端側とが、一対の関節部15によって、電線導入部14が電線挟持部13に対して初期状態よりも内側に弾性変形(たとえば、屈曲または湾曲)できるように結合されているので、一対の電線挟持部13に被覆電線5が挟持された状態では、一対の電線導入部14の当接面51がコンタクト収容部3の内壁面50Aから受ける反作用力により一対の関節部15が屈曲・湾曲状態に保持され、一対の電線導入部14が一対の電線挟持部13に対して初期状態よりも内側に屈曲または湾曲した状態となる。したがって、一対の電線導入部14の当接面51に当接するコンタクト収容部3の内壁面50Aは、外方への押圧に耐えることができるので、その拡開変形が抑制され、その結果、被覆電線5の圧入に伴うコネクタハウジング2の変形を抑制できる。   In this embodiment, each upper end side of the pair of electric wire holding portions 13 and each lower end side of the pair of electric wire introducing portions 14 are initially connected to the electric wire holding portion 13 by the pair of joint portions 15. Since they are coupled so that they can be elastically deformed (for example, bent or curved) inward from the state, the contact surfaces of the pair of wire introduction portions 14 in the state where the covered wire 5 is sandwiched between the pair of wire sandwiching portions 13 The pair of joint portions 15 are held in a bent / curved state by the reaction force 51 received from the inner wall surface 50 </ b> A of the contact accommodating portion 3, and the pair of wire introduction portions 14 are located inside the initial state with respect to the pair of wire holding portions 13. Will be bent or curved. Therefore, since the inner wall surface 50A of the contact accommodating portion 3 that abuts against the abutment surface 51 of the pair of electric wire introduction portions 14 can withstand outward pressing, the expansion deformation is suppressed, and as a result, the covering The deformation of the connector housing 2 due to the press-fitting of the electric wires 5 can be suppressed.

特に、一対の関節部15が、その外側辺に形成された切欠き15Aによって屈曲・湾曲状態へと弾性変形しやすくなっているので、一対の電線導入部14がコンタクト収容部3の内壁面50Aから受ける反作用力によって内側に屈曲または湾曲しやすい。したがって、被覆電線5の圧入に伴うコネクタハウジング2の変形をさらに効果的に抑制できる。
また、一対の電線導入部14の下端側の外側辺に形成されたクリアランス形成面52とコンタクト収容部3の内壁面50Aとの間にクリアランス53が確保されているので、被覆電線5の圧入に伴って一対の電線導入部14がコンタクト収容部3の内壁面50Aから受ける反作用力によって内側に屈曲または湾曲する際に、電線導入部14の下端側(当接面51よりも電線挟持部13側)の外側辺がコンタクト収容部3の内壁面50Aを押圧するのを防止できる。したがって、被覆電線5の圧入に伴うコネクタハウジング2の変形をより効果的に抑制できる。
In particular, the pair of joint portions 15 are easily elastically deformed into a bent / curved state by the notches 15A formed on the outer sides thereof, so that the pair of electric wire introduction portions 14 is the inner wall surface 50A of the contact accommodating portion 3. It is easy to bend or curve inward by the reaction force received from the inside. Therefore, the deformation of the connector housing 2 due to the press-fitting of the covered electric wire 5 can be further effectively suppressed.
Moreover, since the clearance 53 is ensured between the clearance forming surface 52 formed on the outer side on the lower end side of the pair of electric wire introduction portions 14 and the inner wall surface 50A of the contact accommodating portion 3, it is possible to press-fit the covered electric wire 5. Accordingly, when the pair of electric wire introduction portions 14 are bent or bent inward by the reaction force received from the inner wall surface 50A of the contact accommodating portion 3, the lower end side of the electric wire introduction portion 14 (the electric wire holding portion 13 side from the contact surface 51). ) Can be prevented from pressing the inner wall surface 50 </ b> A of the contact accommodating portion 3. Therefore, the deformation of the connector housing 2 due to the press-fitting of the covered electric wire 5 can be more effectively suppressed.

再び図8を参照して、キャップ2Bの下面には、区画壁30の上端部に対応する形状の凹部54が形成されていて、キャップ2Bを本体2Aに取り付けた状態では、区画壁30の上端部がキャップ2Bの凹部54内に入り込むようになっている。これにより、被覆電線5の圧入に伴って電線導入部14の当接面51から受ける押圧力によって、区画壁30が左右方向に弾性的に変形するのを防止できる。   Referring to FIG. 8 again, a concave portion 54 having a shape corresponding to the upper end portion of the partition wall 30 is formed on the lower surface of the cap 2B. When the cap 2B is attached to the main body 2A, the upper end of the partition wall 30 is formed. The portion enters the recess 54 of the cap 2B. Thereby, it can prevent that the partition wall 30 deform | transforms elastically in the left-right direction by the pressing force received from the contact surface 51 of the electric wire introduction part 14 with the press-fit of the covered electric wire 5.

この圧接型コネクタ1は、たとえば配線基板60に実装された相手側コネクタ100に嵌め込まれることにより、配線基板60に対して電気接続される。ただし、相手側コネクタ100は、配線基板60に実装されたものに限らず、たとえば、別のケーブル(被覆電線等)に取り付けられていてもよい。
相手側コネクタ100は、圧接型コネクタ1を嵌合させるための嵌合凹部101Aが形成されたコネクタハウジング101と、このコネクタハウジング101の嵌合凹部101A内に突設された棒状の2本のコンタクト102とを備えた雌型のコネクタである。相手側コネクタ100の嵌合凹部101Aは、圧接型コネクタ1のコネクタハウジング2(本体2A)の下部の形状に対応する形状を有していて、雄型である圧接型コネクタ1のコネクタハウジング2を上方から相手側コネクタ100の嵌合凹部101A内に嵌合させることにより、相手側コネクタ100のコンタクト102を、コンタクト挿入口49を介して圧接型コンタクト4の接点21間に挟持させ、当該圧接型コネクタ1と相手側コネクタ100とを導電可能に接続することができる。
The press contact type connector 1 is electrically connected to the wiring board 60 by being fitted into a mating connector 100 mounted on the wiring board 60, for example. However, the mating connector 100 is not limited to the one mounted on the wiring board 60, and may be attached to another cable (covered electric wire or the like), for example.
The mating connector 100 includes a connector housing 101 in which a fitting recess 101A for fitting the pressure contact type connector 1 is formed, and two rod-shaped contacts projecting in the fitting recess 101A of the connector housing 101. And a female connector 102. The mating recess 101A of the mating connector 100 has a shape corresponding to the shape of the lower portion of the connector housing 2 (main body 2A) of the press contact type connector 1, and the connector housing 2 of the press contact type connector 1 which is a male type. By fitting into the fitting recess 101A of the mating connector 100 from above, the contact 102 of the mating connector 100 is sandwiched between the contacts 21 of the press contact type contact 4 through the contact insertion port 49, and the press contact type The connector 1 and the mating connector 100 can be connected so as to be conductive.

図10は、圧接型コンタクト1に被覆電線5を圧入する際の態様について説明するための正面図である。
上記実施形態では、圧接型コネクタ1の一例として、2本の被覆電線5が接続される2極の圧接型コネクタの構成について説明したが、本願発明は、2極の圧接型コネクタに限らず、3本以上の被覆電線5が接続される圧接型コネクタにも適用可能である。すなわち、本願発明は、2本以上の被覆電線5が接続される多極の圧接型コネクタに適用可能である。図10に示すように、多極の圧接型コネクタ1のコネクタハウジング2は、接続される被覆電線5の本数と同数のコンタクト収容部3を幅方向に並ぶように配置し、各コンタクト収容部3間を区画壁30で区画することにより形成することができる。また、本願発明は、1本の被覆電線5が接続される1極の圧接型コネクタにも適用可能である。
FIG. 10 is a front view for explaining an aspect when the covered electric wire 5 is press-fitted into the press contact type contact 1.
In the above embodiment, the configuration of the two-pole pressure contact connector to which the two covered electric wires 5 are connected as an example of the pressure contact type connector 1 has been described. However, the present invention is not limited to the two-pole pressure contact type connector, The present invention can also be applied to a pressure contact type connector to which three or more covered electric wires 5 are connected. In other words, the present invention is applicable to a multipolar pressure contact type connector to which two or more covered electric wires 5 are connected. As shown in FIG. 10, the connector housing 2 of the multipolar pressure contact type connector 1 is arranged so that the same number of contact accommodating portions 3 as the number of the covered electric wires 5 to be connected are arranged in the width direction. It can be formed by partitioning with a partition wall 30. The present invention can also be applied to a one-pole pressure contact connector to which a single covered electric wire 5 is connected.

図10では、7本の被覆電線が接続される7極の圧接型コネクタ1に対して被覆電線5を圧入する際の態様について説明する。圧接型コネクタ1に被覆電線5を圧入する際には、コネクタハウジング2(の本体2A)を保持するためのダイ71と、ダイ71に保持されたコネクタハウジング2の各コンタクト収容部3に収容されている圧接型コンタクト4に対して被覆電線5を圧入するための圧接パンチ72とを含むプレス加工機70を用いる。   In FIG. 10, the aspect at the time of press-fitting the covered electric wire 5 with respect to the 7-pole press-contact type connector 1 to which seven covered electric wires are connected will be described. When press-fitting the covered electric wire 5 into the press contact type connector 1, the die 71 for holding the connector housing 2 (the main body 2A thereof) and the respective contact accommodating portions 3 of the connector housing 2 held by the die 71 are accommodated. A press working machine 70 including a press punch 72 for press-fitting the covered electric wire 5 into the press contact type contact 4 is used.

ダイ71の上面には、コネクタハウジング2の幅と略一致する幅を有するハウジング収容凹部73が形成されている。このハウジング収容凹部73内に、コンタクト収容部3が上方に向かって開放するようにコネクタハウジング2を配置することにより、コネクタハウジング2の左右外側面がハウジング収容凹部73の内壁面に当接し、コネクタハウジング2の側面壁の外方への変位が規制される。   On the upper surface of the die 71, a housing accommodating recess 73 having a width substantially matching the width of the connector housing 2 is formed. By disposing the connector housing 2 in the housing receiving recess 73 so that the contact receiving portion 3 is opened upward, the left and right outer surfaces of the connector housing 2 abut against the inner wall surface of the housing receiving recess 73, and the connector The outward displacement of the side wall of the housing 2 is restricted.

ダイ71のハウジング収容凹部73にコネクタハウジング2を配置した後、各コネクタ収容部3の上方に前後方向に延びるように被覆電線5を配置する。そして、被覆電線5を圧接パンチ72で上方から下方に押圧することにより、各被覆電線5が対応するコンタクト収容部3内の圧接型コネクタ4に同時に圧入される。
圧接パンチ72は、1本から12本までの被覆電線5を押圧することができる汎用タイプのものであり、その下面には、下方に向かって突出する12個の押圧部74が形成されている。一方、ダイ71は、極数に応じた外形寸法を有するコネクタハウジング2を保持するために、圧接型コネクタ1の極数ごとに専用のものとなっている。したがって、11極以下の圧接型コネクタ1に対して圧接パンチ72で被覆電線5を圧入する際には、使用しない押圧部74(図10に示すような7極の圧接型コネクタ1の場合には、左側4つの押圧部74)が存在し、その使用しない押圧部74がダイ71と干渉しないようにする必要がある。そこで、11極以下の圧接型コネクタ用のダイ71の上面には、使用しない押圧部74に対応する位置に、被覆電線5の押圧時に使用しない押圧部74を挿通させるための挿通凹部75が形成されている。
After the connector housing 2 is disposed in the housing housing recess 73 of the die 71, the covered electric wire 5 is disposed above each connector housing portion 3 so as to extend in the front-rear direction. Then, the covered electric wires 5 are pressed into the press-connecting connectors 4 in the corresponding contact accommodating portions 3 by pressing the covered electric wires 5 from the upper side to the lower side with the press-contact punch 72.
The press punch 72 is a general-purpose type capable of pressing one to twelve covered electric wires 5, and twelve pressing portions 74 projecting downward are formed on the lower surface thereof. . On the other hand, the die 71 is dedicated for each pole number of the pressure contact type connector 1 in order to hold the connector housing 2 having an outer dimension corresponding to the pole number. Therefore, when the covered electric wire 5 is press-fitted into the press contact type connector 1 having 11 poles or less by the press contact punch 72, the unused pressing portion 74 (in the case of the 7 pole press contact type connector 1 as shown in FIG. 10). , There are four pressing portions 74) on the left side, and it is necessary that the unused pressing portion 74 does not interfere with the die 71. Therefore, on the upper surface of the die 71 for a pressure contact type connector having 11 poles or less, an insertion recess 75 for inserting the unused pressing portion 74 at the time of pressing the covered electric wire 5 is formed at a position corresponding to the unused pressing portion 74. Has been.

各押圧部74の下面には、被覆電線5の外周面とほぼ同じ曲率の略円弧状の窪みが形成されていて、この窪みに被覆電線5が入り込んだ状態で被覆電線5を下方に押圧することにより、被覆電線5が幅方向にずれるのを防止できるようになっている。
ダイ71のハウジング収容凹部73にコネクタハウジング2を配置した状態で、圧接パンチ72によって被覆電線5が各コンタクト収容部3に向けて押圧されると、圧接型コンタクト4の電線挿入口17からスロット18へと被覆電線5が圧入される。これにより、被覆切断部14Bによって被覆電線5の絶縁被覆5Bが切断され、一対の電線挟持部13間に被覆電線5の芯線5Aが挟持されることとなる。
A substantially arc-shaped depression having substantially the same curvature as that of the outer peripheral surface of the covered electric wire 5 is formed on the lower surface of each pressing portion 74, and the covered electric wire 5 is pressed downward with the covered electric wire 5 entering the depression. Thus, the covered electric wire 5 can be prevented from shifting in the width direction.
When the covered electric wire 5 is pressed toward each contact accommodating portion 3 by the pressure contact punch 72 in a state where the connector housing 2 is disposed in the housing accommodating recess 73 of the die 71, the slot 18 from the wire insertion port 17 of the pressure contact type contact 4. The covered electric wire 5 is press-fitted into the heel. Thereby, the insulation coating 5B of the covered electric wire 5 is cut by the covered cutting portion 14B, and the core wire 5A of the covered electric wire 5 is held between the pair of electric wire holding portions 13.

このとき、圧接型コンタクト1への被覆電線5の圧入によって、一対の電線挟持部13が弾性的に拡開変形し、一対の電線挟持部13に連結された一対の電線導入部14も外方へと揺動するので、コンタクト収容部3(コネクタハウジング2の側面壁2C)の内壁面50Aが電線導入部14の当接面51から押圧力を受けることとなる。この実施形態では、コネクタハウジング2の左右外側面がハウジング収容凹部73の内壁面に当接し、コネクタハウジング2の側面壁2Cの外方への変位が規制されているので、圧接型コンタクト4への被覆電線5の圧入に伴って、コンタクト収容部3の内壁面50Aからの反作用力によって電線導入部14の外方への揺動が規制されて関節部15が屈曲・湾曲状態へと弾性変形され、電線導入部14が電線挟持部13に対して初期状態よりも内側に屈曲または湾曲した状態となる。すなわち、圧接型コンタクト4に被覆電線5を圧接させて取り付ける段階で、一対の電線導入部14はコンタクト収容部3の内壁面50Aに大きな押圧力を作用させるが、コンタクト収容部3の内壁面50Aの変形はダイ71によって規制されているため、被覆電線5の圧入時にコネクタハウジング2の側面壁2Cが大きく変形してしまうことはない。コネクタハウジング2をダイ71から取り外したときは、コンタクト収容部3の内壁面50Aは、電線導入部14から受ける比較的弱い拡開力に耐えればよいので、コネクタハウジング2の側面壁2Cがその後に大きく変形することもない。   At this time, by press-fitting the covered wire 5 into the press contact type contact 1, the pair of wire holding portions 13 is elastically expanded and deformed, and the pair of wire introducing portions 14 connected to the pair of wire holding portions 13 is also outward. Therefore, the inner wall surface 50 </ b> A of the contact accommodating portion 3 (side wall 2 </ b> C of the connector housing 2) receives a pressing force from the contact surface 51 of the wire introducing portion 14. In this embodiment, the left and right outer surfaces of the connector housing 2 are in contact with the inner wall surface of the housing receiving recess 73, and the outward displacement of the side wall 2C of the connector housing 2 is restricted. As the covered wire 5 is press-fitted, the outward swing of the wire introducing portion 14 is restricted by the reaction force from the inner wall surface 50A of the contact housing portion 3, and the joint portion 15 is elastically deformed into a bent / curved state. The electric wire introduction part 14 is bent or curved inward with respect to the electric wire holding part 13 from the initial state. That is, at the stage where the covered electric wire 5 is attached to the press contact type contact 4 by pressing, the pair of electric wire introduction portions 14 applies a large pressing force to the inner wall surface 50A of the contact housing portion 3, but the inner wall surface 50A of the contact housing portion 3 is applied. Since the deformation is restricted by the die 71, the side wall 2C of the connector housing 2 is not greatly deformed when the covered electric wire 5 is press-fitted. When the connector housing 2 is removed from the die 71, the inner wall surface 50A of the contact housing portion 3 only has to withstand a relatively weak spreading force received from the electric wire introducing portion 14, and therefore the side wall 2C of the connector housing 2 There is no significant deformation.

被覆電線5が圧入されてダイ71から取り外されたコネクタハウジング2の本体2Aには、上方からキャップ2Bが取り付けられる。これにより、本体2Aとキャップ2Bの間に電線通路としての開口40が形成され、この開口40内に被覆電線5を挿通させた状態で、コンタクト収容部3が閉塞されることとなる。したがって、コンタクト収容部3に外部から異物が進入するのを防止できるとともに、一対の電線挟持部13に挟持された被覆電線5が圧入方向と反対方向(上方)に向かって外れ、コンタクト収容部3(電線通路)から抜け落ちるのを防止できるので、圧入された被覆電線5をより良好に保持できる。   A cap 2B is attached to the main body 2A of the connector housing 2 from which the covered electric wire 5 is press-fitted and removed from the die 71 from above. Thereby, an opening 40 as an electric wire passage is formed between the main body 2 </ b> A and the cap 2 </ b> B, and the contact housing portion 3 is closed in a state where the covered electric wire 5 is inserted into the opening 40. Accordingly, foreign matter can be prevented from entering the contact housing portion 3 from the outside, and the covered electric wire 5 sandwiched between the pair of wire sandwiching portions 13 comes off in the direction opposite to the press-fitting direction (upward), and the contact housing portion 3 Since it can prevent coming off from (electric wire passage), press-fit covered electric wire 5 can be held better.

また、被覆電線5の圧入に伴うコネクタハウジング2の本体2Aの変形が抑制されることにより、キャップ2Bを本体2Aに良好に装着でき、かつ、その装着状態を確実に保持できる。
この発明は、以上の実施形態の内容に限定されるものではなく、請求項記載の範囲内において種々の変更が可能である。
In addition, since the deformation of the main body 2A of the connector housing 2 due to the press-fitting of the covered electric wire 5 is suppressed, the cap 2B can be satisfactorily mounted on the main body 2A and the mounting state can be reliably maintained.
The present invention is not limited to the contents of the above embodiments, and various modifications can be made within the scope of the claims.

たとえば、圧接型コンタクト4に圧接挟持された被覆電線5を挿通させるための開口40がコネクタハウジング2の前面にのみ形成されたような構成に限らず、コネクタハウジング2の後面にも開口を設けて、圧接型コンタクト4に圧接挟持された被覆電線5をコネクタハウジング2に対して貫通させることができるような電線通路が形成されていてもよい。   For example, the opening 40 for inserting the covered electric wire 5 that is press-clamped between the press-contact type contacts 4 is not limited to the configuration formed only on the front surface of the connector housing 2, and an opening is provided on the rear surface of the connector housing 2. An electric wire passage may be formed so that the covered electric wire 5 press-fitted between the press-contact contacts 4 can penetrate the connector housing 2.

圧接型コンタクト4は、連結部16によって連結された2枚の圧接片12を含むような構成に限らず、互いに連結されずに別個に設けられた複数枚(たとえば、2枚)の圧接片12を含むような構成であってもよいし、圧接片12を1枚だけ含むような構成であってもよい。
一対の電線挟持部13が互いに対向する方向(左右方向)に対して交差する方向にずれて変形するのを防止するための規制部は、圧接部10を挟み込んで前側の圧接片12の前面と後側の圧接片12の後面を規制するような構成に限らず、圧接片12を挟み込んで当該圧接片12の前面および後面を規制するような構成であってもよい。
The press contact type contact 4 is not limited to the configuration including the two press contact pieces 12 connected by the connecting portion 16, and a plurality of (for example, two) press contact pieces 12 provided separately without being connected to each other. May be included, or a configuration including only one pressure contact piece 12 may be used.
The restricting portion for preventing the pair of electric wire sandwiching portions 13 from being shifted and deformed in the direction intersecting with each other (lateral direction) is sandwiched between the pressure contact portion 10 and the front surface of the pressure contact piece 12 on the front side. The configuration is not limited to the configuration in which the rear surface of the pressure contact piece 12 on the rear side is restricted, and the configuration in which the pressure contact piece 12 is sandwiched and the front surface and the rear surface of the pressure contact piece 12 are regulated may be employed.

コネクタハウジング2は、本体2Aとキャップ2Bとを含むような構成に限らず、本体のみによって構成されるものであってもよい。
圧接型コンタクトは、上記実施形態のように相手側コネクタ100のコンタクト102の挿入を受け入れる雌型の構成に限らず、たとえば、相手側コネクタのコンタクトに対して圧接型コンタクトが挿入される雄型の構成であってもよい。また、圧接型コネクタは、上記実施形態のように相手側コネクタ100の嵌合凹部101A内に嵌合される雄型の構成に限らず、たとえば、相手側コネクタを嵌め込ませるための嵌合凹部を備えた雌型の構成であってもよい。
The connector housing 2 is not limited to the configuration including the main body 2A and the cap 2B, but may be configured only by the main body.
The pressure contact type contact is not limited to the female configuration that accepts the insertion of the contact 102 of the mating connector 100 as in the above embodiment. For example, the male contact in which the pressure contact type contact is inserted into the contact of the mating connector is used. It may be a configuration. Further, the pressure contact type connector is not limited to the male configuration that is fitted into the fitting recess 101A of the mating connector 100 as in the above embodiment, but includes, for example, a fitting recess for fitting the mating connector. The female-type structure provided may be sufficient.

この発明の一実施形態に係る圧接型コネクタの斜視図である。1 is a perspective view of a pressure contact connector according to an embodiment of the present invention. 圧接型コネクタの分解斜視図である。It is a disassembled perspective view of a pressure-contact type connector. 圧接型コンタクトの斜視図である。It is a perspective view of a pressure contact type contact. 圧接型コンタクトの6面図である。It is a 6th page figure of a press contact type contact. 圧接型コネクタの6面図である。It is a 6th page figure of a pressure contact type connector. キャップを取り外した状態における圧接型コネクタの6面図である。It is a 6th page figure of a pressure contact type connector in the state where a cap was removed. キャップの6面図である。It is a 6th view of a cap. 図5(e)における矢印A−Aに沿った断面図である。It is sectional drawing along arrow AA in FIG.5 (e). 圧接型コンタクトに被覆電線を圧入する前後の状態を説明するための断面図である。It is sectional drawing for demonstrating the state before and behind press-fitting a covered electric wire to a press-contact type contact. 圧接型コンタクトに被覆電線を圧入する際の態様について説明するための正面図である。It is a front view for demonstrating the aspect at the time of press-fitting a covered electric wire to a press-contact type contact. 従来の圧接型コネクタの一部の拡大断面図である。It is a partial expanded sectional view of the conventional press-contact type connector.

符号の説明Explanation of symbols

1 圧接型コネクタ
2 コネクタハウジング
2A 本体
2B キャップ
3 コンタクト収容部
4 圧接型コンタクト
5 被覆電線
5A 芯線
5B 絶縁被覆
13 電線挟持部
14 電線導入部
14A 電線受容れ内側辺
14B 被覆切断部
14C 案内内側辺
15 関節部
15A 切欠き
17 電線挿入口
40 開口(電線通路)
50 圧接部収容凹部(規制部)
50A 内壁面
51 当接面
52 クリアランス形成面
53 クリアランス
71 ダイ
72 圧接パンチ
DESCRIPTION OF SYMBOLS 1 Pressure contact type connector 2 Connector housing 2A Main body 2B Cap 3 Contact accommodating part 4 Pressure contact type contact 5 Covered electric wire 5A Core wire 5B Insulation coating 13 Wire clamping part 14 Wire introduction part 14A Wire receiving inner side 14B Cover cutting part 14C Guide inner side 15 Joint part 15A Notch 17 Wire insertion port 40 Opening (wire passage)
50 Press-contact accommodating recess (regulator)
50A Inner wall surface 51 Contact surface 52 Clearance forming surface 53 Clearance 71 Die 72 Pressure punch

Claims (7)

コネクタハウジングのコンタクト収容部に収容され、被覆電線の圧入を受け容れて、この被覆電線と電気接続する圧接型コンタクトであって、
各先端側が揺動可能であるように各基端側で結合されて弾性的に片持ち支持され、互いに対向する各内側辺によって上記被覆電線の芯線を圧接挟持するための一対の電線挟持部と、
上記被覆電線を受け容れる電線挿入口を形成する電線受容れ内側辺を各先端側に有し、上記一対の電線挟持部の内側辺へと連続し、上記電線挿入口に受け容れられた上記被覆電線を上記一対の電線挟持部間へと案内する案内内側辺を各基端側に有し、上記被覆電線の圧入に伴って当該被覆電線の絶縁被覆を切断して芯線を露出させる被覆切断部を上記電線受容れ内側辺と上記案内内側辺との間に有する一対の電線導入部であって、上記一対の電線挟持部に被覆電線が挟持されている状態において上記コンタクト収容部の内壁面に当接してこの内壁面からの反作用力を受ける当接面を各先端側の外側辺に有し、上記被覆電線の圧入に伴って上記一対の電線挟持部が弾性的に拡開変形して各先端が外方へと揺動する際に当該電線導入部の基端側の外方への揺動を許容するためのクリアランスを上記コンタクト収容部の内壁面との間に確保するクリアランス形成面を上記基端側の外側辺に有する一対の電線導入部と、
上記一対の電線挟持部の各先端側と、上記一対の電線導入部の各基端側とを、上記電線導入部が上記電線挟持部に対して初期状態よりも内側に屈曲または湾曲した屈曲・湾曲状態への弾性変形が可能な状態で結合するとともに、上記一対の電線挟持部に被覆電線が挟持された状態では、上記一対の電線導入部の当接面が上記コンタクト収容部の内壁面から受ける反作用力により、上記屈曲・湾曲状態に保持される一対の関節部とを含むことを特徴とする圧接型コンタクト。
A press contact type contact that is housed in the contact housing portion of the connector housing, accepts press-fitting of the covered wire, and is electrically connected to the covered wire,
A pair of electric wire holding portions for being elastically cantilevered and coupled to each base end side so that each distal end side is swingable, and for pressing and holding the core wire of the covered electric wire by the inner sides facing each other; ,
The sheath that has a wire receiving inner side that forms a wire insertion opening that accepts the covered wire at each tip side, is continuous with the inner sides of the pair of wire clamping portions, and is received by the wire insertion port. A covered cutting portion that has guide inner sides for guiding the electric wire between the pair of electric wire holding portions on each base end side, and cuts the insulating coating of the covered electric wire and exposes the core wire with the press-fitting of the covered electric wire. Between the inner side of the wire receiving portion and the inner side of the guide, and the inner wall surface of the contact accommodating portion in a state where the covered electric wire is sandwiched between the pair of wire sandwiching portions. A contact surface that contacts and receives a reaction force from the inner wall surface is provided on the outer side of each distal end side, and the pair of wire holding portions elastically expands and deforms in accordance with the press-fitting of the covered wire. When the tip swings outward, A pair of wire introducing portion having a clearance for permitting swinging towards the clearance forming surface to secure between the inner wall surface of the contact housing on the outside edge of the base end side,
Each of the distal end sides of the pair of electric wire holding portions and the proximal end sides of the pair of electric wire introduction portions are bent / curved so that the electric wire introduction portion is bent or curved inward from the initial state with respect to the electric wire holding portion. In the state in which the covered wire is sandwiched between the pair of electric wire holding portions, the contact surfaces of the pair of electric wire introduction portions are separated from the inner wall surface of the contact accommodating portion while being coupled in a state where elastic deformation to a curved state is possible. A pressure contact type contact comprising: a pair of joints held in the bent / curved state by a reaction force received.
上記一対の関節部の外側辺には、当該一対の関節部を上記屈曲・湾曲状態へと弾性変形しやすくするための切欠きが形成されていることを特徴とする請求項1記載の圧接型コンタクト。   2. The press contact type according to claim 1, wherein notches for facilitating elastic deformation of the pair of joint portions into the bent / curved state are formed on the outer sides of the pair of joint portions. contact. 請求項1または2記載の圧接型コンタクトと、
上記コンタクト収容部を有し、このコンタクト収容部に収容された上記圧接型コンタクトに圧入される被覆電線を挿通させるための電線通路が形成されたコネクタハウジングとを含むことを特徴とするコネクタ。
The press contact type contact according to claim 1 or 2,
A connector comprising: a connector housing having the contact accommodating portion, and having an electric wire passage for inserting a covered electric wire press-fitted into the press contact type contact accommodated in the contact accommodating portion.
上記コネクタハウジングは、
上記コンタクト収容部を有する本体と、
この本体に対して着脱可能であり、上記本体に取り付けられることにより上記電線通路を形成した状態で上記コンタクト収容部を閉塞するキャップとを含むことを特徴とする請求項3記載のコネクタ。
The connector housing is
A main body having the contact accommodating portion;
4. The connector according to claim 3, further comprising a cap that is detachable from the main body and is attached to the main body so as to close the contact housing portion in a state where the electric wire passage is formed.
上記コンタクト収容部の内壁面には、当該コンタクト収容部に収容された圧接型コンタクトの上記一対の電線挟持部が上記電線通路に沿ってずれるのを規制するための規制部が形成されていることを特徴とする請求項3または4記載のコネクタ。   On the inner wall surface of the contact accommodating portion, a restricting portion for restricting the pair of electric wire clamping portions of the press contact type contacts accommodated in the contact accommodating portion from being displaced along the electric wire passage is formed. The connector according to claim 3 or 4, characterized by the above. 請求項3ないし5のいずれかに記載のコネクタと、
上記電線通路に挿通され、上記コネクタハウジングに収容された圧接型コンタクトの上記一対の電線挟持部の内側辺間に芯線が圧接挟持された被覆電線とを含むことを特徴とする電線付きコネクタ。
A connector according to any one of claims 3 to 5;
A connector with an electric wire, comprising: a covered electric wire inserted through the electric wire passage and having a core wire pressed and clamped between inner sides of the pair of electric wire holding portions of the press contact type contact accommodated in the connector housing.
請求項3ないし5のいずれかに記載のコネクタに被覆電線を圧接させて電線付きコネクタを製造する方法であって、
上記コネクタハウジングを上記コンタクト収容部の上記内壁面の変位を規制するダイに配置する工程と、
圧接パンチにより、上記コンタクト収容部に収容された上記圧接型コンタクトの上記電線挿入口から上記一対の電線挟持部の内側辺間へと被覆電線を圧入することにより、上記被覆切断部によって被覆電線の絶縁被覆を切断させるとともに、上記一対の電線挟持部間に被覆電線の芯線を挟持させる工程と、
上記被覆電線の圧入によって上記一対の電線挟持部を弾性的に拡開変形させるとともに、上記ダイによって変位が規制された上記内壁面からの反作用力を上記当接面に作用させることにより、上記電線導入部の先端側の変位を規制して、上記一対の関節部を上記屈曲・湾曲状態へと弾性変形させる工程とを含むことを特徴とする電線付きコネクタの製造方法。
A method of manufacturing a connector with electric wires by press-contacting a covered electric wire to the connector according to claim 3,
Disposing the connector housing on a die that regulates displacement of the inner wall surface of the contact accommodating portion;
By press-fitting a covered wire between the inner sides of the pair of wire holding portions from the wire insertion port of the pressure-contact type contact accommodated in the contact accommodating portion by means of a pressure contact punch, Cutting the insulation coating, and sandwiching the core wire of the coated wire between the pair of wire sandwiching portions; and
The pair of electric wire clamping portions are elastically expanded and deformed by press-fitting the covered electric wire, and the reaction force from the inner wall surface, the displacement of which is restricted by the die, is applied to the abutting surface. And a step of elastically deforming the pair of joint portions into the bent / curved state by restricting displacement of the leading end side of the introduction portion.
JP2004016144A 2004-01-23 2004-01-23 Pressure contact type contact, connector using this, connector with electric wire, and method for manufacturing connector with electric wire Expired - Fee Related JP4606743B2 (en)

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EP2214264A1 (en) * 2009-01-30 2010-08-04 Tyco Electronics AMP GmbH Insulation displacement contact with decoupling point and contact arrangement with insulation displacement contact
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