JP2005201701A - Method and apparatus for determining non-destructive airtightness of plugs - Google Patents

Method and apparatus for determining non-destructive airtightness of plugs Download PDF

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JP2005201701A
JP2005201701A JP2004006292A JP2004006292A JP2005201701A JP 2005201701 A JP2005201701 A JP 2005201701A JP 2004006292 A JP2004006292 A JP 2004006292A JP 2004006292 A JP2004006292 A JP 2004006292A JP 2005201701 A JP2005201701 A JP 2005201701A
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plug
carbon dioxide
airtightness
dioxide gas
space
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JP4390190B2 (en
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Hiroshi Kondo
博史 近藤
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Nippon Paper Pak Co Ltd
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Abstract

【課題】 口栓本体と再封用蓋体との間に外部と気密に遮断される空間を有する口栓の気密性を非破壊で判定することができる口栓の非破壊気密性判定方法を得る。
【解決手段】 口栓本体3に再封用蓋体13を備え、口栓本体3と再封用蓋体13との間に外部と気密に遮断される空間17を有する口栓2を、通常の大気よりも高濃度の炭酸ガス20中に浸漬する処理を行い、その後、前記口栓2における前記空間17の赤外線吸収率を測定することにより、前記空間17の気密性を判定する。
【選択図】 図1
PROBLEM TO BE SOLVED: To provide a non-destructive airtightness judging method for a spigot capable of nondestructively judging the airtightness of a spigot having a space that is hermetically shut off from the outside between the spigot body and the resealing lid obtain.
The plug body 2 is provided with a lid 13 for resealing, and the mouthpiece 2 having a space 17 that is hermetically shielded from the outside between the mouthpiece body 3 and the resealable lid body 13 is usually provided. The airtightness of the space 17 is determined by performing a treatment of immersing in the carbon dioxide gas 20 having a higher concentration than the atmospheric air, and then measuring the infrared absorption rate of the space 17 in the plug 2.
[Selection] Figure 1

Description

本発明は、口栓本体に再封用蓋体を備え、口栓本体と再封用蓋体との間に外部と気密に遮断される空間を有する口栓の気密性を非破壊で判定する口栓の非破壊気密性判定方法及び装置に関する。   The present invention provides a non-destructive determination of the airtightness of a plug having a reseal lid on the spigot body and having a space that is hermetically blocked from the outside between the plug main body and the reseal lid. The present invention relates to a method and apparatus for determining the non-destructive airtightness of a plug.

ジュース、コーヒー、牛乳、酒類、麺つゆ、醤油等の液体食品や、化粧品、薬品、エンジンオイル等の機能性液体の容器として、紙製液体容器や熱可塑性樹脂製液体ボトル容器が広く使用されている。該容器から液体内容物を注出するため、合成樹脂製の口栓が取り付けられたものがあり、かかる口栓として、口栓本体に再封用蓋体を備え、口栓本体と再封用蓋体との間に外部と気密に遮断される空間を有する口栓が多く使用されている。   Paper liquid containers and thermoplastic resin liquid bottle containers are widely used as containers for liquid foods such as juice, coffee, milk, liquor, noodle soup and soy sauce, and functional liquids such as cosmetics, chemicals, and engine oil. Yes. In order to pour out the liquid contents from the container, there are those fitted with synthetic resin plugs. As such plugs, the plug body is provided with a lid for resealing, and the plug body is resealed. Many plugs having a space that is hermetically blocked from the outside between the lid and the lid are often used.

かかる口栓として、例えば、紙製液体容器では、図4,図5に示す口栓が知られている。同図に示す紙製液体容器1の口栓2にあっては、口栓本体3は、注出筒4の内側下方に隔壁5が設けられて封止され、この隔壁5の開口予定位置の下面に、垂直断面が逆V字状の環状切り込み6が設けられて上面に環状薄肉脆弱線(仮想線)が形成され、この環状薄肉脆弱線の内側上面の一部に、例えば、先端にプルリング7を設けた支柱8が立設されており、また、注出筒4の下端に紙製液体容器1の内壁9に溶着される取り付け部としてのフランジ10が形成され、更に、注出筒4の外周には螺子山11が形成された構成となっており、この注出筒4の外周に、内周に螺子溝12が形成された再封用蓋体13が気密に螺合されて装着されている。   As such plugs, for example, in paper liquid containers, the plugs shown in FIGS. 4 and 5 are known. In the mouthpiece 2 of the paper liquid container 1 shown in the same figure, the mouthpiece main body 3 is sealed with a partition wall 5 provided below the inside of the dispensing tube 4. An annular notch 6 having an inverted V-shaped vertical cross section is provided on the lower surface to form an annular thin line of weakness (virtual line) on the upper surface. For example, a pull ring is formed on a part of the inner upper surface of the annular thin line of weakness. 7 is provided upright, and at the lower end of the pouring cylinder 4, a flange 10 is formed as an attachment portion to be welded to the inner wall 9 of the paper liquid container 1. Further, the pouring cylinder 4 A screw thread 11 is formed on the outer periphery of the tube, and a reseal lid 13 having a screw groove 12 formed on the inner periphery is airtightly screwed onto the outer periphery of the pouring tube 4. Has been.

また、熱可塑性樹脂製液体ボトル容器でも、図6,図7に示すような口栓が知られている。同図に示す熱可塑性樹脂製液体ボトル容器14の口栓2も、口栓本体3は、注出筒4の内側中程に隔壁5が設けられて封止され、この隔壁5の開口予定位置の下面に、垂直断面が逆V字状の環状切り込み6が設けられて上面に環状薄肉脆弱線(仮想線)が形成され、この環状薄肉脆弱線の内側上面の一部に、例えば、先端にプルリング7を設けた支柱8が立設されており、また、注出筒4の下側に熱可塑性樹脂製液体ボトル容器14の開口部15に固定される固定部16が形成され、更に、注出筒4の上側外周には螺子山11が形成された構成となっており、この注出筒4の外周に、内周に螺子溝12が形成された再封用蓋体13が気密的に螺合されて装着されている。   Further, a stopper as shown in FIGS. 6 and 7 is also known in a liquid bottle container made of a thermoplastic resin. The stopper 2 of the liquid bottle container 14 made of the thermoplastic resin shown in the same figure is also sealed with a stopper body 3 provided with a partition wall 5 in the middle of the dispensing tube 4. An annular cut 6 having an inverted V-shaped vertical cross section is provided on the lower surface of the substrate, and an annular thin line of weakness (virtual line) is formed on the upper surface. A support column 8 provided with a pull ring 7 is erected, and a fixing portion 16 fixed to the opening 15 of the liquid bottle container 14 made of thermoplastic resin is formed on the lower side of the dispensing tube 4. A screw thread 11 is formed on the outer periphery of the upper side of the outlet cylinder 4, and a reseal lid 13 having a screw groove 12 formed on the inner periphery of the outlet cylinder 4 is airtight. It is screwed and attached.

前記口栓本体3に再封用蓋体13を備えた口栓2にあっては、衛生上の観点から、口栓本体3内の汚染を防がなければならず、このためには、口栓本体3に再封用蓋体13が気密に装着されていることを要し、これが不十分であると外部より汚染源が口栓本体3内に侵入し、口栓本体3内を汚染してしまうことになる。   In the plug 2 provided with the resealing lid 13 on the plug body 3, from the viewpoint of hygiene, contamination in the plug body 3 must be prevented. It is necessary that the re-sealing lid 13 is airtightly attached to the plug body 3. If this is insufficient, a contamination source will enter the plug body 3 from the outside and contaminate the plug body 3. Will end up.

例えば、紙製液体容器1の充填方法に、ホット充填と称し、内容物たる充填液を100℃近い高温に加温して充填する方法があり、この場合において、充填直後の紙製液体容器1を冷水に浸漬して水冷することがある。このとき、紙製液体容器1に取り付けられた口栓2の口栓本体3と再封用蓋体13との装着が不十分であると、口栓本体3と再封用蓋体13との間の空間17は、ホット充填した直後に該空間17内の空気が膨張して内圧が高まるので、一部の空気が該空間17の外に漏出し、そして、その後に続く水浸漬によって、今度は該空間17内の空気が冷やされて縮小し、減圧状態になるため冷却水が該空間17内に浸入し、口栓本体3内を汚染するといった事態が生じる。   For example, the filling method of the paper liquid container 1 is called hot filling, and there is a method of filling the filling liquid as the contents by heating to a high temperature close to 100 ° C. In this case, the paper liquid container 1 immediately after filling is used. May be immersed in cold water for water cooling. At this time, if the plug body 3 of the plug 2 attached to the paper liquid container 1 and the resealing lid body 13 are insufficiently attached, the plug body 3 and the resealing lid body 13 Since the space 17 in the space 17 immediately after hot filling expands the air in the space 17 and the internal pressure increases, a part of the air leaks out of the space 17 and is then immersed in water. In this case, the air in the space 17 is cooled and contracted, and the pressure is reduced, so that the cooling water enters the space 17 and contaminates the plug body 3.

通常、再封用蓋体13は機械を用いて口栓本体3に気密となるように装着しているが、例えば、再封用蓋体13の捩じ込み過ぎや、再封用蓋体13を口栓本体3の螺子山11に対して斜めに捩じ込んでしまう等の原因で螺子山11が潰されたり、或いは、再封用蓋体13と口栓本体3の装着が、当初は気密であったものが口栓2の運搬等によって再封用蓋体13が緩んでしまうことで気密性が失われる場合があるため、上記のような汚染トラブルが生じることになる。   Usually, the reseal lid 13 is attached to the plug body 3 so as to be airtight using a machine. For example, the reseal lid 13 is over-screwed or the reseal lid 13 is sealed. The screw thread 11 is crushed due to, for example, being screwed obliquely into the screw thread 11 of the plug body 3, or the resealing lid 13 and the plug body 3 are initially attached. Since the airtightness may be lost due to looseness of the lid 13 for resealing due to the transportation of the plug 2 or the like, the above-mentioned contamination trouble is caused.

このため、上記口栓2にあっては、口栓本体3に再封用蓋体13が確実に気密に装着されていることを要するが、口栓本体3への再封用蓋体13の装着が気密であるか不十分であるかを見ただけで十分に判断することは難しく、かかる汚染トラブルの防止対策としては、総ての口栓2につき、手で回し締めを行わざるを得ないのが現状である。   For this reason, in the plug 2, it is necessary that the reseal lid 13 is securely and airtightly attached to the plug body 3. It is difficult to make a sufficient judgment just by looking at whether the installation is airtight or inadequate, and as a measure to prevent such contamination problems, all plugs 2 must be manually tightened. There is no current situation.

一方、注出筒4からの内容物の漏出を非破壊で検査する方法としては、ガスバルブと液体バルブを有する密封ユニットを注出口内に設けた容器をコンベア上に天地逆に移送し、先端部を液体収容部材内に突出した電極を駆動手段により注出口に向けて移動可能に設け、給水手段により稀釈液を供給し、内容液の漏出検査を行うようにすることが開示されている(例えば、特許文献1参照。)。しかし、上記のような外部からの汚染源の侵入による口栓本体内の汚染トラブルを防止するための口栓の気密を判定する方法としては採用することができない。
特開平11−160194号公報
On the other hand, as a method for non-destructively inspecting the leakage of contents from the dispensing tube 4, a container provided with a sealing unit having a gas valve and a liquid valve is transported upside down onto the conveyor, It is disclosed that an electrode projecting into the liquid storage member is provided so as to be movable toward the spout by the driving means, and a dilution liquid is supplied by the water supply means to check the leakage of the content liquid (for example, , See Patent Document 1). However, it cannot be adopted as a method of determining the airtightness of the plug for preventing the contamination trouble in the plug body due to the entry of the contamination source from the outside as described above.
JP-A-11-160194

上記のように、口栓本体に再封用蓋体が装着されている口栓にあって、従来、口栓本体への再封用蓋体の装着が気密であるか不十分であるかを測定する方法はなく、前記気密が不十分であることによるトラブルの防止対策としては、総ての口栓につき、手で回し締めするといった煩わしい作業を行わざるを得ないといった問題があった。   As described above, there is a plug having a reseal lid attached to the cap body, and whether the resealing lid is conventionally airtight or insufficient on the plug body. There is no measurement method, and as a measure for preventing troubles due to insufficient airtightness, there has been a problem that a troublesome work such as manually tightening all the plugs is unavoidable.

本発明の目的は、口栓本体と再封用蓋体との間に外部と気密に遮断された空間を有する口栓の気密性を非破壊で判定することができる口栓の非破壊気密性判定方法及び装置を提供することにある。   An object of the present invention is to provide a non-destructive airtightness of a plug capable of nondestructively determining the airtightness of a plug having a space that is airtightly blocked from the outside between the plug main body and the lid for resealing. To provide a determination method and apparatus.

上記の目的を達成する本発明の各手段を説明すると、次のとおりである。
請求項1に記載の口栓の非破壊気密性判定方法は、口栓本体に再封用蓋体を備え、口栓本体と再封用蓋体との間に外部と気密に遮断される空間を有する口栓を、通常の大気よりも高濃度の炭酸ガス中に浸漬する処理を行い、その後、前記口栓における前記空間の赤外線吸収率を測定することを特徴とする。
Each means of the present invention for achieving the above object will be described as follows.
A non-destructive airtightness determining method for a plug according to claim 1, wherein the plug body includes a resealing lid, and the space between the plug body and the resealing lid is airtightly blocked from the outside. It is characterized by performing a treatment of immersing the plug having the above in a carbon dioxide gas having a higher concentration than normal air, and then measuring the infrared absorption rate of the space in the plug.

請求項2に記載の口栓の非破壊気密性判定方法は、請求項1において、前記口栓を前記炭酸ガス中に浸漬する処理を、前記炭酸ガスを加圧して行うことを特徴とする。   According to a second aspect of the present invention, there is provided a nondestructive airtightness judging method for a plug according to the first aspect, wherein the treatment of immersing the plug in the carbon dioxide gas is performed by pressurizing the carbon dioxide gas.

請求項3に記載の口栓の非破壊気密性判定装置は、口栓本体に再封用蓋体を備え、口栓本体と再封用蓋体との間に外部と気密に遮断される空間を有する口栓を移送する移送装置と、前記移送の途中で前記口栓を通常の大気よりも高濃度の炭酸ガス中に浸漬する炭酸ガス収容容器と、前記炭酸ガスの浸漬後の前記口栓について前記移送の途中で該口栓における前記空間の赤外線吸収率を測定する赤外線検出装置とを備えていることを特徴とする。   The non-destructive airtightness determining device for a plug according to claim 3, wherein the plug body includes a resealing lid, and the space between the plug body and the resealing lid is airtightly blocked from the outside. A transfer device for transferring a plug having a cap, a carbon dioxide containing container for immersing the plug in a carbon dioxide gas having a concentration higher than that of normal air during the transfer, and the plug after the carbon dioxide is immersed And an infrared detector for measuring the infrared absorptance of the space in the plug during the transfer.

請求項4に記載の口栓の非破壊気密性判定装置は、請求項3において、前記炭酸ガス収容容器は前記炭酸ガスを加圧する加圧手段を備えていることを特徴とする。   According to a fourth aspect of the present invention, there is provided the non-destructive airtightness determining apparatus for a plug according to the third aspect, wherein the carbon dioxide containing container includes a pressurizing means for pressurizing the carbon dioxide.

請求項5に記載の口栓の非破壊気密性判定装置は、請求項4において、前記加圧手段は、前記炭酸ガス収容容器内の前記炭酸ガス中の支持台上の前記口栓にシリンダーを被せてピストンの操作で前記シリンダー内の前記炭酸ガスを加圧する構成になっていることを特徴とする。   The non-destructive airtightness determining device for a plug according to claim 5 is the apparatus according to claim 4, wherein the pressurizing means is configured to attach a cylinder to the plug on the support base in the carbon dioxide gas in the carbon dioxide gas storage container. Further, the carbon dioxide gas in the cylinder is pressurized by operating a piston.

本発明によれば、下記のような優れた効果を得ることができる。
請求項1に記載の口栓の非破壊気密性判定方法は、口栓本体に再封用蓋体を備え、口栓本体と再封用蓋体との間に外部と気密に遮断される空間を有する口栓を、通常の大気よりも高濃度の炭酸ガス中に浸漬する処理を行い、その後、前記口栓における前記空間の赤外線吸収率を測定する。従って、口栓を炭酸ガス中に浸漬する処理をしたとき、口栓の有する空間の気密性が十分な場合は前記空間内に炭酸ガスは入らないが、気密性が不十分な場合は前記空間内に炭酸ガスが侵入し、この炭酸ガス浸漬処理後の口栓の前記空間の赤外線吸収率を測定したとき、前記炭酸ガスは赤外線を吸収するので、赤外線吸収率が小さければ小さいほどその口栓の気密性が良く、反対に赤外線吸収率が大きければ大きいほどその口栓の気密性が悪いことが判り、赤外線吸収率を求めるだけで、気密性を精度良く判定することができる。これにより、口栓本体への再封用蓋体の装着が悪く気密性不良の口栓を容易に且つ確実に見つけることができるので、このような口栓の除去を容易に行うことができ、従来のような、手で回し締めするといった煩わしい作業から解放される。
According to the present invention, the following excellent effects can be obtained.
A non-destructive airtightness determining method for a plug according to claim 1, wherein the plug body includes a resealing lid, and the space between the plug body and the resealing lid is airtightly blocked from the outside. The plug having the above is treated by immersing it in a carbon dioxide gas having a concentration higher than that of normal air, and then the infrared absorption rate of the space in the plug is measured. Therefore, when the plug is soaked in carbon dioxide gas, carbon dioxide gas does not enter the space if the space of the plug has sufficient airtightness, but the space is insufficient if the airtightness is insufficient. When carbon dioxide gas penetrates into the inside and the infrared absorption rate of the space of the plug after this carbon dioxide immersion treatment is measured, the carbon dioxide gas absorbs infrared rays. On the other hand, it can be seen that the greater the infrared absorption rate, the worse the airtightness of the plug, and the airtightness can be determined with high accuracy simply by obtaining the infrared absorption rate. Thereby, since it is possible to easily and surely find a plug with poor airtightness due to poor mounting of the reseal lid to the plug body, such a plug can be easily removed, This frees you from the troublesome task of tightening by hand.

請求項2に記載の口栓の非破壊気密性判定方法は、請求項1において、前記口栓の炭酸ガス浸漬処理時に、前記炭酸ガスを加圧して行うことにより、口栓の炭酸ガス浸漬処理を短時間で行うことができ、口栓の非破壊気密性判定を効率よく行うことができる。   The non-destructive airtightness determining method for a plug according to claim 2 is the carbon dioxide gas immersion treatment of the plug according to claim 1, wherein the carbon dioxide gas is pressurized during the carbon dioxide immersion treatment of the plug. Can be performed in a short time, and the non-destructive airtightness determination of the plug can be performed efficiently.

請求項3に記載の口栓の非破壊気密性判定装置は、口栓本体に再封用蓋体を備え、口栓本体と再封用蓋体との間に外部と気密に遮断される空間を有する口栓を移送する移送装置と、前記移送の途中で前記口栓を通常の大気よりも高濃度の炭酸ガス中に浸漬する炭酸ガス収容容器と、前記炭酸ガスへの浸漬後の前記口栓について前記移送の途中で該口栓における前記空間の赤外線吸収率を測定する赤外線検出装置とを備えているので、口栓の移送の途中で前記炭酸ガス収容容器により口栓を前記炭酸ガスに浸漬する処理と、赤外線検出装置により炭酸ガスへの浸漬後の前記口栓における前記空間の赤外線吸収率を測定することができることになり、口栓の非破壊気密性判定を効率よく行うことができる。これにより、口栓本体への再封用蓋体の装着が悪く気密性不良の口栓を容易に且つ確実に見つけることができるので、このような口栓の除去を容易に行うことができ、従来のような、手で回し締めするといった煩わしい作業から解放される。   The non-destructive airtightness determining device for a plug according to claim 3, wherein the plug body includes a resealing lid, and the space between the plug body and the resealing lid is airtightly blocked from the outside. A transfer device for transferring a plug having a cap, a carbon dioxide containing container for immersing the plug in a carbon dioxide gas having a concentration higher than that of normal air during the transfer, and the mouth after being immersed in the carbon dioxide gas The stopper is provided with an infrared detector that measures the infrared absorption rate of the space in the stopper in the middle of the transfer, so that the stopper is turned into the carbon dioxide by the carbon dioxide containing container in the middle of the transfer of the stopper. It is possible to measure the infrared absorptance of the space in the plug after immersion in carbon dioxide gas by the dipping process and the infrared detection device, and it is possible to efficiently determine the non-destructive airtightness of the plug. . Thereby, since it is possible to easily and surely find a plug with poor airtightness due to poor mounting of the reseal lid to the plug body, such a plug can be easily removed, This frees you from the troublesome task of tightening by hand.

請求項4に記載の口栓の非破壊気密性判定装置は、請求項3において、前記炭酸ガス収容容器は前記炭酸ガスを加圧する加圧手段を備えているので、前記口栓の炭酸ガス浸漬処理時に、炭酸ガス収容容器に備えた加圧手段により炭酸ガスを加圧して行うことができるので、口栓の炭酸ガス浸漬処理を短時間で行うことができ、口栓の非破壊気密性判定を効率よく行うことができる。   The non-destructive airtightness determining device for a stopper according to claim 4 is the carbon dioxide gas immersion device according to claim 3, wherein the carbon dioxide gas storage container includes a pressurizing means for pressurizing the carbon dioxide gas. During processing, carbon dioxide gas can be pressurized by means of pressurization provided in the carbon dioxide container, so that the carbon dioxide immersion treatment of the plug can be performed in a short time, and the non-destructive airtightness determination of the plug Can be performed efficiently.

請求項5に記載の口栓の非破壊気密性判定装置は、請求項4において、前記加圧手段は、前記炭酸ガス収容容器内の前記炭酸ガス中の支持台上の前記口栓にシリンダーを被せてピストンの操作で前記シリンダー内の前記炭酸ガスを加圧する構成になっているので、前記口栓の炭酸ガス浸漬処理時に、簡単な構成の加圧手段により炭酸ガスを加圧して行うことができる。   The non-destructive airtightness determining device for a plug according to claim 5 is the apparatus according to claim 4, wherein the pressurizing means is configured to attach a cylinder to the plug on the support base in the carbon dioxide gas in the carbon dioxide gas storage container. Since it is configured to pressurize the carbon dioxide gas in the cylinder by operating the piston, it can be performed by pressurizing the carbon dioxide gas with a simple pressurizing means during the carbon dioxide gas immersion treatment of the plug. it can.

以下本発明に係る口栓の非破壊気密性判定方法及び装置を実施するための最良の形態の第1例を説明する。
図1は本発明に係る口栓の非破壊気密性判定方法を実施する装置の実施の形態の一例を示す概略構成図、図2は移送装置と口栓の関係を示す斜視図である。なお、前述した図4〜図7と対応する部分には、同一符号を付けて示している。
Hereinafter, a first example of the best mode for carrying out the nondestructive airtightness judging method and apparatus for a plug according to the present invention will be described.
FIG. 1 is a schematic configuration diagram showing an example of an embodiment of an apparatus for carrying out a non-destructive airtightness judging method for a plug according to the present invention, and FIG. 2 is a perspective view showing a relationship between a transfer device and the plug. In addition, the same code | symbol is attached | subjected and shown to the part corresponding to FIGS. 4-7 mentioned above.

本例の口栓の非破壊気密性判定装置は、口栓本体3に再封用蓋体13を備え、口栓本体3と再封用蓋体13との間に外部と気密に遮断される空間17を有する口栓2を移送するコンベア18よりなる移送装置19と、移送の途中で口栓2を通常の大気よりも高濃度の炭酸ガス20中に浸漬する炭酸ガス収容容器21と、炭酸ガス20の浸漬処理後の口栓2について、移送の途中で、該口栓2における空間17の赤外線吸収率を測定する赤外線検出装置22とを備えている。   The plug non-destructive airtightness determining apparatus of this example includes a lid 13 for resealing on the plug body 3, and is hermetically blocked from the outside between the plug body 3 and the lid 13 for resealing. A transfer device 19 comprising a conveyor 18 for transferring the stopper 2 having the space 17; a carbon dioxide containing container 21 for immersing the stopper 2 in a carbon dioxide gas 20 having a higher concentration than normal air in the middle of the transfer; The plug 2 after the immersion treatment of the gas 20 is provided with an infrared detecting device 22 that measures the infrared absorption rate of the space 17 in the plug 2 during the transfer.

前記コンベア18よりなる移送装置19は、食品用機械に一般的に用いられているものを流用することができ、口栓2を移送できるものであればその構成において特に限定されることはない。本例では、コンベア18は平行して配置された2条のコンベアベルト18a、18bからなり、かかる2条のコンベアベルト18a、18bで口栓2の注出筒4及び注出筒4の外周に螺合された再封用蓋体13を両側から挟みつけて移送する構成となっている。前記コンベアベルト18a、18bは、口栓2に接する部分に滑り止めのためにゴム等を使用することが好ましい。このコンベア18からなる移送装置19は、炭酸ガス収容容器21の上部から炭酸ガス収容容器21内に入り、収容されている炭酸ガス20内を潜って炭酸ガス収容容器21の上部から外に出て赤外線検出装置22を通るように配置されている。   The transfer device 19 composed of the conveyor 18 is not particularly limited in its configuration as long as it can divert those commonly used in food machinery and can transfer the plug 2. In this example, the conveyor 18 is composed of two conveyor belts 18a and 18b arranged in parallel, and the two conveyor belts 18a and 18b are arranged on the outer periphery of the extraction cylinder 4 and the extraction cylinder 4 of the spout 2. The resealing lid 13 that is screwed together is sandwiched and transferred from both sides. The conveyor belts 18a and 18b are preferably made of rubber or the like in order to prevent slippage at a portion in contact with the plug 2. The transfer device 19 including the conveyor 18 enters the carbon dioxide gas storage container 21 from the upper part of the carbon dioxide gas storage container 21, and goes out from the upper part of the carbon dioxide gas storage container 21 through the carbon dioxide gas 20 accommodated therein. It arrange | positions so that the infrared detection apparatus 22 may be passed.

また、前記炭酸ガス収容容器21は通常の大気よりも高濃度の炭酸ガス20を収容するものであって、本例ではステンレス製のものを使用したが、プラスチックその他の素材からなるものであってもよい。また、前記炭酸ガス収容容器21は、収容する炭酸ガス20の比重が空気より重いため、図示のように上部が開放されていても支障なく使用することができるが、炭酸ガス20の流出を減らす目的で、炭酸ガス収容容器21の上部開口部に、前記コンベア18の出入り口となる穴を設けた蓋を被せてもよい。この炭酸ガス収容容器21に収容する炭酸ガス20は、濃度0.1%〜100%の範囲で使用可能であるが、濃度95%〜100%が好適である。   The carbon dioxide container 21 contains carbon dioxide 20 having a concentration higher than that of normal air. In this example, a stainless steel container is used, but it is made of plastic or other material. Also good. Further, since the carbon dioxide containing container 21 has a specific gravity greater than that of the air, the carbon dioxide containing container 21 can be used without any problem even if the upper portion is opened as shown in the figure, but it reduces the outflow of the carbon dioxide gas 20. For the purpose, the upper opening of the carbon dioxide container 21 may be covered with a lid provided with a hole serving as the entrance / exit of the conveyor 18. The carbon dioxide gas 20 stored in the carbon dioxide containing container 21 can be used in a concentration range of 0.1% to 100%, but a concentration of 95% to 100% is preferable.

本例では、前記のように、コンベア18が炭酸ガス収容容器21の上部から炭酸ガス収容容器21内に入り、収容されている炭酸ガス20内を潜って炭酸ガス収容容器21の上部から外に出るように配置されており、コンベア18で搬送される口栓2はコンベア18の移動に連れて炭酸ガス収容容器21内に入り、炭酸ガス20内を潜ることで浸漬処理されるようになっている。   In this example, as described above, the conveyor 18 enters the carbon dioxide gas storage container 21 from the upper part of the carbon dioxide gas storage container 21, dives in the carbon dioxide gas 20 that is stored, and exits from the upper part of the carbon dioxide gas storage container 21. It is arranged so as to come out, and the stopper 2 conveyed by the conveyor 18 enters the carbon dioxide container 21 as the conveyor 18 moves, and is immersed in the carbon dioxide gas 20 so as to be immersed. Yes.

また、前記赤外線検出装置22は、前記コンベア18が通る測定溝22aを挟んで一方側に赤外線を発光する光源が設けられ(図示せず)、他方側には、この光源から発光した赤外線を受光する検出器(図示せず)が設けられており、前記測定溝22aをコンベア18の移動に連れて通る前記浸漬処理後の口栓2に向け、その空間17に当たるよう一方側の光源から発光した赤外線を照射し、他方側の検出器ではこの口栓2を透過してきた赤外線を受光してその量を測定し、赤外線吸収率を求めることができるようになっている。前記赤外線検出装置22としては、本例ではHORIBA製フーリエ変換赤外分光光度計を使用した。   The infrared detector 22 is provided with a light source (not shown) that emits infrared light on one side across a measurement groove 22a through which the conveyor 18 passes, and the other side receives infrared light emitted from the light source. A detector (not shown) is provided to emit light from a light source on one side so as to hit the space 17 toward the plug 2 after the immersion treatment passing through the measurement groove 22a as the conveyor 18 moves. The infrared ray is irradiated, and the detector on the other side receives the infrared ray transmitted through the plug 2 and measures the amount thereof to obtain the infrared absorption rate. As the infrared detector 22, a Fourier transform infrared spectrophotometer manufactured by HORIBA was used in this example.

本発明に係る口栓の非破壊気密性判定方法は上記のように構成された装置を使用して実施される。
先ず、移送装置19を構成するコンベア18で口栓2を炭酸ガス収容容器21の上部から炭酸ガス収容容器21内に移送し、前記口栓2を炭酸ガス収容容器21に収容されている炭酸ガス20内に潜らせて浸漬処理する。このとき、口栓2における口栓本体3と再封用蓋体13との間に形成される空間17の気密性が完全であれば前記空間17内に炭酸ガスは侵入しないが、気密性が不十分であると、不十分の程度に応じて前記空間17内に炭酸ガス20が侵入する。前記口栓2の浸漬時間にあっては、特に限定されるものではないが、浸漬時間が短いと後に述べる前記空間17の気密性の判定精度が劣ることになる。また、浸漬時間が長ければ前記空間17の気密性の判定精度は高まるが、長すぎると処理効率が劣り実用的ではない。口栓2を炭酸ガス20中に浸漬する浸漬時間は、移送装置19となるコンベア18の速度と、炭酸ガス20に漬かっているコンベア18の長さを変えることで設定することができる。
The plug non-destructive airtightness determining method according to the present invention is implemented using the apparatus configured as described above.
First, the stopper 2 is transferred from the upper part of the carbon dioxide storage container 21 into the carbon dioxide storage container 21 by the conveyor 18 constituting the transfer device 19, and the stopper 2 is stored in the carbon dioxide storage container 21. It is immersed in 20 and dipped. At this time, if the airtightness of the space 17 formed between the plug body 3 and the reseal lid 13 in the plug 2 is perfect, carbon dioxide gas does not enter the space 17, but the airtightness is reduced. If it is insufficient, the carbon dioxide gas 20 penetrates into the space 17 according to the degree of insufficiency. The immersion time of the plug 2 is not particularly limited, but if the immersion time is short, the accuracy of determining the airtightness of the space 17 described later is inferior. Further, if the immersion time is long, the accuracy of determining the airtightness of the space 17 is increased, but if it is too long, the processing efficiency is inferior and is not practical. The immersion time for immersing the plug 2 in the carbon dioxide gas 20 can be set by changing the speed of the conveyor 18 serving as the transfer device 19 and the length of the conveyor 18 immersed in the carbon dioxide gas 20.

次に、前記のようにして炭酸ガス20の浸漬処理が終わった口栓2をコンベア18で前記赤外線検出装置22へ移送し、測定溝22a内を通す。そして、前記測定溝22a内を通る口栓2に向け、その空間17に当たるよう赤外線を照射し、口栓2を透過してきた赤外線の量を測定し、赤外線吸収率を求める。   Next, the plug 2 that has been immersed in the carbon dioxide gas 20 as described above is transferred to the infrared detector 22 by the conveyor 18 and passed through the measurement groove 22a. Then, infrared rays are irradiated toward the plug 2 passing through the measurement groove 22a so as to strike the space 17, the amount of infrared rays transmitted through the plug 2 is measured, and the infrared absorption rate is obtained.

炭酸ガス20は赤外線を吸収するので、前記赤外線吸収率を測定の結果、赤外線吸収率が小さければ小さいほど口栓2の空間17への炭酸ガスの侵入が少ないことになり、その口栓2は気密性が良く、反対に赤外線吸収率が大きければ大きいほど口栓2の空間17への炭酸ガスの侵入が多いことになり、その口栓2は気密性が悪いことが判る。このように、赤外線吸収率を求めるだけで、口栓2における口栓本体3と再封用蓋体13との間に形成される空間17の気密性を、精度良く判定することができる。   Since carbon dioxide gas 20 absorbs infrared rays, as a result of measuring the infrared absorptance, the smaller the infrared absorptivity, the smaller the penetration of carbon dioxide gas into the space 17 of the spigot 2. It can be seen that as the airtightness is better and the infrared absorption rate is larger, the carbon dioxide gas penetrates into the space 17 of the mouthpiece 2 more frequently, and the mouthpiece 2 is less airtight. In this way, the airtightness of the space 17 formed between the plug body 3 and the reseal lid 13 in the plug 2 can be determined with high accuracy simply by obtaining the infrared absorption rate.

前記赤外線検出装置22における赤外線と炭酸ガスの関係について詳述すると、後述する実施例1の表1から明らかなように、炭酸ガスの吸収領域は2250〜2400cm−1の近赤外領域に存在し、特に2370cm−1付近で最大の吸収率を示す。一方、熱可塑性樹脂の中で、本発明の対象となる口栓2の素材として多く用いられるポリエチレン樹脂やポリプロピレン樹脂等のポリオレフィン樹脂類は、通常、2100〜2550cm−1の範囲の赤外線を吸収しない。 The relationship between the infrared rays and carbon dioxide in the infrared detector 22 will be described in detail. As is apparent from Table 1 of Example 1 described later, the carbon dioxide absorption region exists in the near infrared region of 2250 to 2400 cm −1. In particular, the maximum absorption is shown near 2370 cm −1 . On the other hand, among thermoplastic resins, polyolefin resins such as polyethylene resin and polypropylene resin that are often used as the material of the plug 2 that is the subject of the present invention do not normally absorb infrared rays in the range of 2100-2550 cm −1. .

従って、本発明の方法において、2370cm−1付近の波長の赤外線を用いれば、上記のように炭酸ガス浸漬処理を行った口栓2の空間17に当たるよう、その外部から赤外線を照射し、この口栓2を透過して来た赤外線を受光して赤外線量を測定し、その結果より赤外線吸収率を求めるだけで、その気密性を、精度よく判定することができる。即ち、このとき、赤外線吸収率が大きいものほど、口栓2の気密性が悪いことが判るし、検量線を作成してやれば、口栓2内への炭酸ガス侵入量もほぼ正確に知ることができる。 Therefore, in the method of the present invention, when infrared rays having a wavelength of around 2370 cm −1 are used, infrared rays are irradiated from the outside so as to hit the space 17 of the plug 2 subjected to the carbon dioxide immersion treatment as described above. The airtightness can be determined with high accuracy simply by receiving the infrared rays transmitted through the plug 2 and measuring the amount of infrared rays and obtaining the infrared absorption rate from the result. That is, at this time, it can be seen that the greater the infrared absorption rate, the worse the airtightness of the plug 2, and if a calibration curve is created, the amount of carbon dioxide gas entering the plug 2 can be known almost accurately. it can.

口栓2がポリオレフィン以外の素材からなる場合であっても、炭酸ガスに吸収され、該素材に殆ど吸収されない波長の赤外線を使用することで、上記と同様にして、本発明により口栓2の気密性を判定することができる。   Even when the plug 2 is made of a material other than polyolefin, by using infrared rays having a wavelength that is absorbed by carbon dioxide gas and hardly absorbed by the material, the plug 2 according to the present invention can be used in the same manner as described above. Airtightness can be determined.

図3は、本発明に係る口栓の非破壊気密性判定方法を実施する装置の実施の形態の第2例を示す要部斜視図である。なお、前述した図1、図2と対応する部分には、同一符号を付けて示している。   FIG. 3 is a perspective view of a principal part showing a second example of the embodiment of the apparatus for carrying out the non-destructive airtightness judging method for a plug according to the present invention. Note that portions corresponding to those in FIGS. 1 and 2 described above are denoted by the same reference numerals.

本例の口栓の非破壊気密性判定装置は、前記した第1例の口栓の非破壊気密性判定装置の炭酸ガス収容容器21に、前記炭酸ガス収容容器21に収容されている炭酸ガス20を加圧する加圧手段23を備えたものであり、その他の構成は第1例と同様の構成となっている。   The non-destructive airtightness judging device for the stopper of this example is the carbon dioxide gas accommodated in the carbon dioxide containing container 21 of the nondestructive airtightness judging device for the stopper of the first example described above. The pressurizing means 23 for pressurizing 20 is provided, and other configurations are the same as those in the first example.

前記加圧手段23は炭酸ガス収容容器21内に設置されている。更に詳細には、前記移送装置19のコンベア18は、前記炭酸ガス収容容器21内において、第1コンベア18Aと第2コンベア18Bに分離しており、この第1コンベア18Aと第2コンベア18Bの間に、第1コンベア18Aから移送されてきた口栓2を第2コンベア18Bに送り出す中継コンベア24が配置されている。この中継コンベア24は炭酸ガス収容容器21に収容されている炭酸ガス22内に埋没する位置に設置されており、ループ状をなすゴム製のコンベアベルト24aと、このコンベアベルト24a内の両端に配置されていてこのコンベアベルト24aを回転させるステンレス製のロール25とで構成されている。   The pressurizing means 23 is installed in the carbon dioxide containing container 21. More specifically, the conveyor 18 of the transfer device 19 is separated into a first conveyor 18A and a second conveyor 18B in the carbon dioxide container 21, and between the first conveyor 18A and the second conveyor 18B. In addition, a relay conveyor 24 for sending the stopper 2 transferred from the first conveyor 18A to the second conveyor 18B is arranged. The relay conveyor 24 is installed at a position where it is buried in the carbon dioxide gas 22 accommodated in the carbon dioxide containing container 21, and is arranged at a loop-like rubber conveyor belt 24a and at both ends of the conveyor belt 24a. And a stainless steel roll 25 that rotates the conveyor belt 24a.

そして、このコンベアベルト24aの第1コンベア18A側には、第1コンベア18Aから移送されてきた口栓2をコンベアベルト24a上の所定の位置、即ち後述する加圧シリンダーと対応する位置にガイドするガイドレール26が設けられ、第2コンベア18B側には、前記コンベアベルト24a上の口栓2を第2コンベア18Bにガイドするガイドレール27が設けられている。また、前記ループ状のコンベアベルト24aの間には支持台28が設けられている。また、コンベアベルト24aの上方には、前記支持台28と対応する位置に、ピストン30を備えた加圧シリンダー29が設けられている。この加圧シリンダー29は、少なくとも前記口栓2を内包できる内径を有し、コンベアベルト24a側に向かって開口しており、昇降手段(図示せず)によりその開口部が前記コンベアベルト24aに押し付けられるようになっている。   Then, on the side of the first conveyor 18A of the conveyor belt 24a, the stopper 2 transferred from the first conveyor 18A is guided to a predetermined position on the conveyor belt 24a, that is, a position corresponding to a pressure cylinder described later. A guide rail 26 is provided, and a guide rail 27 for guiding the stopper 2 on the conveyor belt 24a to the second conveyor 18B is provided on the second conveyor 18B side. A support base 28 is provided between the loop-shaped conveyor belts 24a. Further, a pressure cylinder 29 having a piston 30 is provided above the conveyor belt 24a at a position corresponding to the support base 28. The pressure cylinder 29 has an inner diameter that can contain at least the plug 2 and opens toward the conveyor belt 24a. The opening is pressed against the conveyor belt 24a by lifting means (not shown). It is supposed to be.

前記加圧手段23は、前記の中継コンベア24、ガイドレール26、27、支持台28及び加圧シリンダー29によって構成されている。そして、炭酸ガス収容容器21内に移送され、前記第1コンベア18Aから前記中継コンベア24、即ちコンベアベルト24a上に移された口栓2がコンベアベルト24aにより加圧シリンダー29と対応する位置に達したとき、前記中継コンベア24を含む移送装置19が一時停止し、前記加圧シリンダー29が降下して前記口栓2を内包してその開口部を前記コンベアベルト24aに押し付ける。この状態で前記ピストン30が作動して降下し、口栓2を内包している加圧シリンダー29内の炭酸ガス20を加圧するようになっている。   The pressurizing means 23 includes the relay conveyor 24, guide rails 26 and 27, a support base 28 and a pressurizing cylinder 29. Then, the stopper 2 transferred to the carbon dioxide container 21 and transferred from the first conveyor 18A to the relay conveyor 24, that is, onto the conveyor belt 24a, reaches a position corresponding to the pressure cylinder 29 by the conveyor belt 24a. At this time, the transfer device 19 including the relay conveyor 24 is temporarily stopped, the pressurizing cylinder 29 is lowered, the mouth plug 2 is contained, and the opening thereof is pressed against the conveyor belt 24a. In this state, the piston 30 is actuated and lowered to pressurize the carbon dioxide gas 20 in the pressurizing cylinder 29 containing the plug 2.

次に、上記第2例の口栓の非破壊気密性判定装置を使用して実施する口栓の非破壊気密性判定方法について説明する。
先ず、移送装置19を構成するコンベア18の第1コンベア18Aで口栓2を炭酸ガス収容容器21の上部から炭酸ガス収容容器21内に移送し、前記中継コンベア24、即ちコンベアベルト24a上に送り出す。コンベアベルト24aに送り出された口栓2が加圧シリンダー29と対応する位置に達したとき、前記中継コンベア24を含む移送装置19を一時停止させ、前記加圧シリンダー29を降下させて前記口栓2を内包した状態でその開口部を前記コンベアベルト24aに押し付ける。そして、この状態で前記ピストン30を作動して降下させ、口栓2を内包している加圧シリンダー29内の炭酸ガス20を加圧する。
Next, a non-destructive airtightness determining method for a plug that is carried out using the nondestructive airtightness determining apparatus for a plug of the second example will be described.
First, the stopper 2 is transferred from the upper part of the carbon dioxide storage container 21 into the carbon dioxide storage container 21 by the first conveyor 18A of the conveyor 18 constituting the transfer device 19, and sent out to the relay conveyor 24, that is, the conveyor belt 24a. . When the plug 2 fed to the conveyor belt 24a reaches a position corresponding to the pressure cylinder 29, the transfer device 19 including the relay conveyor 24 is temporarily stopped, and the pressure cylinder 29 is lowered to lower the plug. 2 is pressed against the conveyor belt 24a. In this state, the piston 30 is actuated and lowered to pressurize the carbon dioxide gas 20 in the pressurizing cylinder 29 containing the plug 2.

このとき、口栓2における口栓本体3と再封用蓋体13との間に形成される空間17の気密性が完全であれば前記空間17内に炭酸ガス20は侵入しないが、気密性が不十分であると、不十分の程度に応じて前記空間17内に炭酸ガス20が侵入する。このとき、前記加圧シリンダー29内の炭酸ガス20は加圧状態にあるので、口栓2における口栓本体3と再封用蓋体13との間に形成される空間17の気密性が不十分である場合に、この空間17内への炭酸ガス20の侵入が促進され、これにより口栓の非破壊気密性判定を短時間で行うことができるものとなる。   At this time, if the airtightness of the space 17 formed between the plug body 3 and the reseal lid 13 in the plug 2 is perfect, the carbon dioxide gas 20 does not enter the space 17, but the airtightness Is insufficient, the carbon dioxide gas 20 enters the space 17 in accordance with the degree of insufficiency. At this time, since the carbon dioxide gas 20 in the pressurizing cylinder 29 is in a pressurized state, the airtightness of the space 17 formed between the plug body 3 and the reseal lid 13 in the plug 2 is not good. When it is sufficient, the penetration of the carbon dioxide gas 20 into the space 17 is promoted, whereby the non-destructive airtightness determination of the plug can be performed in a short time.

本例において、加圧状態の炭酸ガス20に口栓2を浸漬する場合、一般には、1.2気圧の炭酸ガス20に1秒浸漬して処理すれば足りるが、1〜2気圧、浸漬時間0.3〜10秒の範囲で適宜調整することができる。1気圧より小さいと、非加圧条件での炭酸ガス浸漬と同様であり、この場合でも、本例の方法により気密性を判定できないことはないが、判定の効率は1気圧以上加圧した場合と比べて劣ることとなる。2気圧を超えると、口栓2にかかる負荷が大きすぎ、口栓2自体が損傷を受ける恐れがある。ただし、口栓2は、その構造、材質、加圧処理時間等によって耐圧強度が変わるので、この上限は絶対ではない。また、浸漬時間が0.3秒より短いと、所定の気圧を加えることが困難であり、気密性の判定精度が劣る。一方、浸漬時間が長ければ、気密性の判定精度は高まるが、浸漬時間が10秒を超えると、処理効率が悪すぎて実用的ではない。   In this example, when the plug 2 is immersed in the pressurized carbon dioxide gas 20, it is generally sufficient to immerse the stopper 2 in the carbon dioxide gas 20 at 1 atm for 1 second. It can adjust suitably in the range of 0.3 to 10 seconds. If the pressure is less than 1 atm, it is the same as carbon dioxide immersion under non-pressurized conditions. Even in this case, the airtightness cannot be determined by the method of this example, but the determination efficiency is when the pressure is increased by 1 atm or more. It will be inferior to. If it exceeds 2 atmospheres, the load applied to the plug 2 is too large, and the plug 2 itself may be damaged. However, since the pressure resistance of the plug 2 varies depending on the structure, material, pressure treatment time, etc., this upper limit is not absolute. In addition, if the immersion time is shorter than 0.3 seconds, it is difficult to apply a predetermined atmospheric pressure, and the airtightness determination accuracy is poor. On the other hand, if the immersion time is long, the accuracy of determining the airtightness is increased. However, if the immersion time exceeds 10 seconds, the processing efficiency is too bad to be practical.

本例における前記口栓2の浸漬時間は、中継コンベア24を含む移送装置19を一時停止させる時間を変えることにより設定でき、また、炭酸ガス20の加圧はピストン30が加圧シリンダー29内を下降する長さを変えることにより設定することができる。   The soaking time of the spigot 2 in this example can be set by changing the time for temporarily stopping the transfer device 19 including the relay conveyor 24, and the pressurization of the carbon dioxide gas 20 is performed by the piston 30 in the pressurizing cylinder 29. It can be set by changing the descending length.

前記のようにして炭酸ガス20の浸漬処理が終わった口栓2を第2コンベア18Bで前記赤外線検出装置22へ移送し、測定溝22a内を通す。そして、前記第1例と同様にして、前記測定溝22a内を通る口栓2に向け、その空間17に当たるよう赤外線を照射し、口栓2を透過してきた赤外線の量を測定し、赤外線吸収率を求める。求めた赤外線吸収率による気密性の判定にあっては、前記第1例と同様なので、第1例の説明を援用し、その説明を省略する。   The plug 2 having been immersed in the carbon dioxide gas 20 as described above is transferred to the infrared detecting device 22 by the second conveyor 18B and passed through the measurement groove 22a. Then, in the same manner as in the first example, an infrared ray is irradiated toward the plug 2 passing through the measurement groove 22a so as to strike the space 17, the amount of infrared ray transmitted through the plug 2 is measured, and infrared absorption is performed. Find the rate. The determination of airtightness based on the obtained infrared absorption rate is the same as in the first example, so the description of the first example is used and the description thereof is omitted.

なお、本例における口栓2を加圧状態で炭酸ガス20に浸漬する加圧手段23を備えた炭酸ガス収容容器21にあっては、上記したように加圧シリンダー29とピストン30からなる加圧手段23を炭酸ガス収容容器21内に設置した構成となっているが、これに限定されるものではなく、気密性を判定する口栓2を加圧状態の炭酸ガス20に浸漬することができれば、他の形式、方法、態様であっても構わない。   In the carbon dioxide gas storage container 21 provided with the pressurizing means 23 for immersing the stopper 2 in the carbon dioxide gas 20 in a pressurized state in the present example, the pressure cylinder 29 and the piston 30 are added as described above. Although the pressure means 23 is configured to be installed in the carbon dioxide container 21, the present invention is not limited to this, and the plug 2 for determining airtightness may be immersed in the pressurized carbon dioxide 20. If possible, other formats, methods, and modes may be used.

予め、図5に示す構造の口栓2として、A,B,C及びDの4個を用意した。うち口栓A,Bは、口栓本体3と再封用蓋体13とが気密に嵌合していることが確認されたもの、口栓Cは、故意に再封用蓋体13を手で緩めて気密性を低下させたもの、また口栓Dは、濃度99%の炭酸ガス収容容器21内で口栓本体3と再封用蓋体13とを螺合して、再封用蓋体13を手できつく締めることにより、口栓本体3と再封用蓋体13とを気密に嵌合し、この口栓本体3と再封用蓋体13とで形成される空間17を濃度99%の炭酸ガス20で満たしたものである。   Four plugs A, B, C, and D were prepared in advance as the plugs 2 having the structure shown in FIG. Of the plugs A and B, the plug body 3 and the resealing lid body 13 are confirmed to be fitted in an airtight manner, and the plug C is intentionally operated by the resealing lid body 13. The plug D is loosened to reduce the airtightness, and the plug D is formed by screwing the plug main body 3 and the resealing lid 13 in the carbon dioxide gas storage container 21 having a concentration of 99%. By tightening the body 13 by hand, the spigot body 3 and the resealing lid body 13 are hermetically fitted, and the space 17 formed by the spigot body 3 and the resealing lid body 13 is concentrated. It is filled with 99% carbon dioxide gas 20.

これらの口栓A,B,C及びDについて、口栓B,Cは、濃度99%の炭酸ガス20で1.2気圧、1秒間浸漬処理した直後に、口栓A,Dは特に炭酸ガス20への浸漬処理を行わずに、HORIBA製フーリエ変換赤外分光光度計を使用し、2100〜2550cm−1の赤外線を1nmごとに、口栓外側から、これらの口栓A,B,C,Dの口栓本体3と再封用蓋体13で形成される空間17に当たるよう照射し、透過してきた赤外線量を測定した。 With respect to these plugs A, B, C and D, the plugs B and C immediately after being immersed in carbon dioxide gas 20 having a concentration of 99% at 1.2 atm for 1 second, the plugs A and D are particularly carbon dioxide. No soaking treatment in 20, using a Fourier transform infrared spectrophotometer manufactured by HORIBA, infrared rays of 2100-2550 cm −1 are emitted every 1 nm from the outside of the plugs, and these plugs A, B, C, Irradiation was made so as to hit the space 17 formed by the D plug body 3 and the reseal lid 13, and the amount of transmitted infrared rays was measured.

表1は、2370cm−1の赤外線を口栓Dに照射した場合に、これを透過する間に吸収された赤外線量を100として表示したものである。

Figure 2005201701
Table 1 shows the amount of infrared rays absorbed as 100 when the plug D is irradiated with infrared rays of 2370 cm −1 .
Figure 2005201701

A:炭酸ガス浸漬処理をしていない気密性の良い口栓
B:炭酸ガス浸漬処理をした気密性の良い口栓
C:炭酸ガス浸漬処理をした気密性の悪い口栓
D:口栓本体3と再封用蓋体13で形成される空間17内が濃度が99%で満たされた口栓
次いで、2370cm−1の赤外線を口栓7に照射した場合に、これを透過する間に吸収された赤外線量を0として炭酸ガス濃度の検量線を作成し、表1のデータを用いて気密性の程度を正確に判定した。その結果、気密性の良い口栓Bにおいては、濃度99%の炭酸ガス20で1.2気圧、1秒間浸漬処理しても、口栓本体3と再封用蓋体13で形成される空間17内の炭酸ガス濃度は0%のままで、炭酸ガス20の侵入は認められなかったが、気密性の悪い口栓Cにおいては、同じ浸漬処理により、口栓本体3と再封用蓋体13で形成される空間17内の炭酸ガス濃度は16.8%となり、この空間17内に炭酸ガス20が侵入したことが判明した。
A: Mouth with good airtightness without carbon dioxide immersion treatment B: Mouth with good airtightness with carbon dioxide immersion treatment C: Mouth with poor airtightness with carbon dioxide immersion treatment D: Main body 3 And the plug 17 in which the inside of the space 17 formed by the reseal lid 13 is filled with a concentration of 99%. Next, when the plug 7 is irradiated with infrared rays of 2370 cm −1 , it is absorbed while passing through it. A calibration curve of carbon dioxide concentration was prepared with the infrared ray amount set to 0, and the degree of airtightness was accurately determined using the data in Table 1. As a result, in the stopper B having good airtightness, the space formed by the stopper main body 3 and the resealing lid 13 is immersed in carbon dioxide gas 20 having a concentration of 99% at 1.2 atm for 1 second. The carbon dioxide gas concentration in 17 remained 0%, and the intrusion of carbon dioxide gas 20 was not recognized. However, in the mouthpiece C having poor airtightness, the mouthpiece body 3 and the resealing lid body were subjected to the same immersion treatment. The carbon dioxide gas concentration in the space 17 formed by No. 13 was 16.8%, and it was found that the carbon dioxide gas 20 entered the space 17.

本発明に係る口栓の非破壊気密性判定方法を実施する装置の実施の形態の第1例を示す概略構成図である。It is a schematic block diagram which shows the 1st example of embodiment of the apparatus which implements the nondestructive airtight determination method of the stopper which concerns on this invention. 移送装置と口栓の関係を示す拡大斜視図である。It is an expansion perspective view which shows the relationship between a transfer apparatus and a stopper. 本発明に係る口栓の非破壊気密判定方法を実施する装置の実施の形態の第2例を示す要部斜視図である。It is a principal part perspective view which shows the 2nd example of embodiment of the apparatus which implements the nondestructive airtight determination method of the stopper concerning this invention. 従来の紙製液体容器の斜視図である。It is a perspective view of the conventional paper liquid container. 従来の紙製液体容器に使用されている口栓の拡大断面図である。It is an expanded sectional view of the stopper used for the conventional paper liquid container. 従来の熱可塑性樹脂製液体ボトル容器の斜視図である。It is a perspective view of the conventional liquid bottle container made from a thermoplastic resin. 従来の熱可塑性樹脂製液体ボトル容器に使用されている口栓の拡大断面図である。It is an expanded sectional view of the stopper used for the conventional liquid bottle container made from a thermoplastic resin.

符号の説明Explanation of symbols

1 紙製液体容器
2 口栓
3 口栓本体
4 注出筒
5 隔壁
6 環状切り込み
7 プルリング
8 支柱
9 内壁
10 フランジ
11 螺子山
12 螺子溝
13 再封用蓋体
14 熱可塑性樹脂製ボトル容器
15 開口部
16 固定部
17 空間
18 コンベア
18A 第1コンベア
18B 第2コンベア
18a、18b コンベアベルト
19 移送装置
20 炭酸ガス
21 炭酸ガス収容容器
22 赤外線検出装置
22a 測定溝
23 加圧手段
24 中継コンベア
24a コンベアベルト
25 ロール
26、27 ガイドレール
28 支持台
29 加圧シリンダー
30 ピストン
DESCRIPTION OF SYMBOLS 1 Paper liquid container 2 Port stopper 3 Port body 4 Outlet cylinder 5 Bulkhead 6 Ring cut 7 Pull ring 8 Strut 9 Inner wall 10 Flange 11 Screw thread 12 Screw groove 13 Reseal lid 14 Thermoplastic resin bottle container 15 Opening Section 16 Fixed Section 17 Space 18 Conveyor 18A First Conveyor 18B Second Conveyor 18a, 18b Conveyor Belt 19 Transfer Device 20 Carbon Dioxide 21 Carbon Dioxide Container 22 Infrared Detector 22a Measuring Groove 23 Pressurizing Means 24 Relay Conveyor 24a Conveyor Belt 25 Roll 26, 27 Guide rail 28 Support base 29 Pressure cylinder 30 Piston

Claims (5)

口栓本体に再封用蓋体を備え、口栓本体と再封用蓋体との間に外部と気密に遮断される空間を有する口栓を、通常の大気よりも高濃度の炭酸ガス中に浸漬する処理を行い、その後、前記口栓における前記空間の赤外線吸収率を測定することを特徴とする口栓の非破壊気密性判定方法。   The plug body is equipped with a resealing lid, and the mouthpiece having a space that is hermetically blocked from the outside between the plug body and the resealing lid is in a carbon dioxide gas with a higher concentration than normal air. A method for determining the non-destructive airtightness of a plug, characterized by performing a treatment of immersing in the plug and then measuring an infrared absorption rate of the space in the plug. 前記口栓を前記炭酸ガス中に浸漬する処理を、前記炭酸ガスを加圧して行うことを特徴とする請求項1に記載の口栓の非破壊気密性判定方法。   The method for determining the non-destructive airtightness of a plug according to claim 1, wherein the process of immersing the plug in the carbon dioxide gas is performed by pressurizing the carbon dioxide gas. 口栓本体に再封用蓋体を備え、口栓本体と再封用蓋体との間に外部と気密に遮断される空間を有する口栓を移送する移送装置と、前記移送の途中で前記口栓を通常の大気よりも高濃度の炭酸ガス中に浸漬する炭酸ガス収容容器と、前記炭酸ガスの浸漬後の前記口栓について前記移送の途中で該口栓における前記空間の赤外線吸収率を測定する赤外線検出装置とを備えていることを特徴とする口栓の非破壊気密性判定装置。   A transfer device for transferring a plug having a space that is hermetically blocked from outside between the plug main body and the reseal lid, and provided with a reseal lid on the plug main body; The carbon dioxide containing container that immerses the stopper in carbon dioxide having a higher concentration than the normal atmosphere, and the infrared absorption rate of the space in the stopper during the transfer of the stopper after immersion of the carbon dioxide gas. A nondestructive airtightness judging device for a plug, comprising an infrared detecting device for measurement. 前記炭酸ガス収容容器は前記炭酸ガスを加圧する加圧手段を備えていることを特徴とする請求項3に記載の口栓の非破壊気密性判定装置。   The non-destructive airtightness judging device for a plug according to claim 3, wherein the carbon dioxide gas container is provided with a pressurizing means for pressurizing the carbon dioxide gas. 前記加圧手段は、前記炭酸ガス収容容器内の前記炭酸ガス中の支持台上の前記口栓にシリンダーを被せてピストンの操作で前記シリンダー内の前記炭酸ガスを加圧する構成になっていることを特徴とする請求項4に記載の口栓の非破壊気密性判定装置。   The pressurizing means is configured to pressurize the carbon dioxide gas in the cylinder by operating a piston by putting a cylinder on the stopper on a support base in the carbon dioxide gas in the carbon dioxide gas storage container. The non-destructive airtightness judging device for a mouthpiece according to claim 4.
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