JP2005193991A - Paper handling device and image forming system - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a paper handling device occupying less space and capable of being miniaturized and an image forming system equipped with the paper handling device. <P>SOLUTION: The paper handling device comprises a staple tray 12 for matching and collectively stacking paper sheets, a staple unit 5 for carrying out binding processing of a paper bundle stacked in the staple tray 12, an inside folding device for carrying out folding processing of the bound paper bundle, two pairs of bundle conveyance rollers 13a, 13b, 26a, 26b for conveying the bound paper bundle to the inside folding device side, a conveyance route E positioned on the upstream side of the paper conveying direction and provided with the staple unit 5, and a conveyance route F positioned on the downstream side of the paper conveying direction. The conveyance route F is placed nearly perpendicularly to a base 80, and the conveyance route E is provided and tilted at 15-45°, or preferably at 15-20° with respect to the conveyance route F. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

  The present invention is provided integrally or separately in an image forming apparatus such as a copying machine, a printer, or a printing machine, and performs predetermined processing, such as sorting, stacking, binding, and saddle stitching, on an image-formed sheet (recording medium). The present invention relates to a sheet processing apparatus that performs bookbinding and discharges paper, and an image forming system including the sheet processing apparatus and the image forming apparatus.

  In recent years, in image forming apparatuses such as copying, faxing, and printers, there has been an increasing demand for post-processing on documents output from them, and in stapling processing, in addition to end binding that binds a predetermined number of sheets along one edge. Thus, there is an increasing demand for saddle stitching at a plurality of locations (generally, two locations) at predetermined intervals along a center line that bisects the paper. In addition, conventionally, functions such as saddle stitching and folding in relatively high-speed machines have been required for low-speed machines, and there is an increasing need to provide them at a lower price and space saving.

As this type of technology, for example, the invention disclosed in Patent Document 1 is known. According to the present invention, a sheet conveying unit that operates along the sheet conveying path, a pair of rotating bodies that are disposed in the middle of the sheet conveying path to impart a folding action to the sheet, and a sheet that contacts the pair of rotations. A sheet ejecting means movable between a contact position and a spaced position separated from the sheet, the sheet conveying means is disposed upstream of the pair of rotating bodies, and at least the sheet ejecting means In the present invention, the sheet conveyance path is further inclined downward from the upstream side to the downstream side in the sheet conveyance direction.
JP 11-246690 A

  In the known technique, the sheet conveying path provided with the folding means is formed with a downward slope from the upstream side to the downstream side with respect to the sheet conveying direction, and is gently inclined in consideration of the sheet conveying property (at least less than 45 ° in the figure). Is set to Such a gentle inclination is advantageous in that the sheet does not buckle during sheet conveyance, but the dimension in the sheet conveyance direction becomes large and cannot meet the demand for space saving. In addition, it is necessary to provide a folding mechanism along the inclined sheet conveying path, and the length of the sheet conveying path and the arrangement of the folding mechanism must be taken into consideration with the interference with the inside of the housing, which promotes downsizing. It is difficult in terms.

  SUMMARY OF THE INVENTION An object of the present invention is to provide a sheet processing apparatus capable of saving space and reducing the size and an image forming system including the sheet processing apparatus.

  In order to achieve the object, the first means includes a stacking means for aligning and stacking sheets, a first processing means for performing a first process on the sheet bundle stacked on the stacking means, and the first means. A second processing unit that performs a second process on the sheet bundle processed by the first processing unit, and a conveyance unit that conveys the sheet bundle processed by the first processing unit to the second processing unit side. In the paper processing apparatus, the transport means includes a first transport path located upstream in the paper transport direction in which the first processing means is provided and a paper transport direction in which the second processing means is provided. The second conveyance path is located on the downstream side, and the second conveyance path is disposed substantially perpendicular to the base, and is 15 ° to 45 ° (preferably 15 °) with respect to the second conveyance path. The first conveyance path is provided with an inclination (° to 20 °). To.

  The second means is characterized in that, in the first means, the first processing means is a binding device, and the transport means is a first transport roller provided upstream of the binding means in the paper transport direction. And

  The third means is the second means, wherein the second processing means is a half-folding device, and the conveying means is provided upstream of the first folding roller in the sheet conveying direction in addition to the first conveying roller. It is characterized by comprising the second conveying roller.

  According to a fourth means, in the third means, the center folding device presses the folding plate provided in a direction orthogonal to the second conveying path and the sheet bundle folded by the folding plate at the nip. And a folding roller that reinforces the crease.

  In the fifth means, in the fourth means, the path length of the second conveyance path to the base and the folding roller arrangement position is set to ½ of the maximum length of the sheet to be folded in half. It is characterized by that.

  According to a sixth means, in the fourth means, the path length of the second conveyance path to the nip of the second conveyance roller and the position where the folding plate is disposed is 1 of the minimum sheet length that can be folded in half. It is characterized by being set to / 2 or less.

  The seventh means is characterized in that, in the first means, the second processing means is detachably provided.

  The eighth means is characterized in that the sheet processing apparatus according to any one of the first to seventh means is provided integrally or separately with an image forming apparatus that forms a visible image on a recording medium.

  According to the present invention, the second transport path is disposed substantially perpendicular to the base, and is inclined by 15 ° to 45 °, preferably 15 ° to 20 ° with respect to the second transport path. Since the transport path is provided, the space in the width direction in the paper transport direction can be made the minimum size considering the transportability and buckling of the paper, which promotes space saving and miniaturization of the device. can do.

  Embodiments of the present invention will be described below with reference to the drawings.

  FIG. 1 is a diagram showing a schematic configuration of a sheet post-processing apparatus according to an embodiment of the present invention, and FIGS. 2 and 3 are diagrams showing a schematic configuration of an image forming system including the sheet post-processing apparatus shown in FIG. .

  The form shown in FIG. 2 shows an outline of a system as a copying machine, and includes an image forming apparatus PR, a paper feeding apparatus PF that supplies paper to the image forming apparatus, a scanner SC for reading an image, and a circulating automatic document. It consists of a feeding device ARDF. The sheet on which the image is formed by the image forming apparatus PR is conveyed to the entrance guide plate of the finisher FR via the relay unit CU.

  FIG. 3 is a schematic diagram of a printer-type system without the scanner SC and the circulation type automatic document feeder ARDF, and other configurations are the same as those of the copying machine. The sheet post-processing device indicated as the finisher FR is attached to the side portion of the image forming apparatus PR as described above, and the paper discharged from the image forming apparatus PR is guided to the paper post-processing device FR, and the rear of the paper Various post-processing are performed by the function of the processing device FR. The image forming apparatus PR may be any apparatus having a known image forming function, such as an apparatus for an electrophotographic image forming process or an apparatus having an inkjet print head. .

  In a sheet post-processing apparatus FR (hereinafter referred to as reference numeral 2) as a sheet processing apparatus, a sheet received from the image forming apparatus PR as illustrated in FIG. 1 is a post-processing unit that performs post-processing on one sheet. (In the embodiment, it passes through an entrance conveyance path A having a punch unit 3 as a punching means), to an upper conveyance path B that leads to a proof tray 18, an intermediate conveyance path C that leads to a shift roller 9, and a staple tray 10 that performs alignment and stapling. The lower conveyance path D is guided by the branching claw 24, the turn guide 36, the branching claw 25, and the turn guide 37. The paper transported onto the staple tray 10 by the transport rollers 33, 34, and 35 is aligned on the staple tray 10 in a direction perpendicular to the paper transport direction by the jogger fence 12. It is matched to the standard. After that, the bundle conveyance roller 13b supported by the bundle conveyance guide plate 28 that rotates about one axis of the staple discharge roller pair 35 is moved to the first bundle conveyance roller 13a side by the rotation of the bundle conveyance guide plate 28. The rear end fence 27 is retracted to the position indicated by the broken line. In the case of end-face binding, stapling is performed at a predetermined position, conveyed upward by the discharge claw 11, and discharged and stacked on the discharge tray 17 by the discharge roller 15. FIG. 8 shows an outline of the drive portion of the discharge claw 11. A drive shaft 103 is connected to the timing pulley 101 on the drive side of the timing pulleys 101 and 102 around which the discharge belt 14 is wound. The driving force is obtained from the stepping motor 106 through the gear trains 104 and 105 provided on the drive shaft.

  On the other hand, in the case of saddle stitching, after the sheet bundle is aligned, the bundle is conveyed downward by the first bundle conveying roller pair 13a and 13b, and the binding process is performed at the saddle stitching position. When the saddle stitching process is completed, the second bundle conveying rollers 26a and 26b carry the sheet to the folding position, the folding plate 19 and the folding roller pair 20 perform the middle folding process, and the middle folding sheet discharge roller 22 performs the folding process. The paper is discharged and stacked on the half-fold paper discharge tray 23.

  A common inlet conveyance path A upstream of the upper conveyance path B, intermediate conveyance path C, and lower conveyance path D has an inlet sensor 301 that detects a sheet received from the image forming apparatus PR, and a conveyance roller 31 downstream thereof. The punching unit 3 and the branching claw 24 and the turn guide 36 are sequentially arranged downstream thereof.

  A common inlet conveyance path A upstream of the upper conveyance path B, intermediate conveyance path C, and lower conveyance path D has an inlet sensor 301 that detects a sheet received from the image forming apparatus PR, and a conveyance roller 31 downstream thereof. The punch unit 3 and the punch waste hopper 4, and branch claws 24 and 25 are sequentially arranged downstream thereof.

  The branching claw 25 is held in the state shown in FIG. 1 by a spring (not shown). When a solenoid (not shown) is turned on, the branching claw 25 rotates counterclockwise in the figure and distributes the paper in the lower conveyance path D direction. 34 to convey. If the solenoid is OFF, the sheet is guided to the intermediate conveyance path C. The branching claw 24 is held in the state shown in FIG. 1 by a spring (not shown). When the solenoid (not shown) is turned on, the branching claw 24 rotates clockwise and distributes the paper to the upper conveyance path B. If the solenoid is OFF, the sheet is sent to the intermediate conveyance path C as it is.

  The intermediate transport path C is provided with a shift roller 9 that can move the paper by a fixed amount in a direction perpendicular to the transport direction. The shift roller 9 exhibits a shift function by being moved in a direction perpendicular to the transport direction by a driving means (not shown). The sheet sent to the intermediate conveyance path C through the conveyance roller 32 and the turn roller 37 moves by a certain amount in the direction perpendicular to the conveyance direction while being conveyed by the shift roller 9, so that the sheet becomes a certain amount in the direction perpendicular to the conveyance direction. In this state, the paper is discharged by the discharge roller 15 and stacked on the paper discharge tray 17. The timing is determined based on paper detection information of the roller shift sensor 303, paper size information, and the like.

  A staple tray discharge sensor 305 is provided in the lower transport path D, and serves as a trigger for the alignment operation when the paper is present in the transport path and the paper is discharged to the staple tray 10. The sheets sent to the conveyance path D are sequentially conveyed by the conveyance rollers 33, 34, and 35 and are aligned after being stacked on the staple tray 10.

  The trailing edge of the sheet discharged to the staple tray 10 is aligned with reference to the trailing edge fence 27. As shown in FIG. 12, the rear end fence 27 is configured to be rotatable about the central axis of the first bundle conveying roller 13a. The rear end fence 27 resists the elastic biasing force of the spring 71 by the solenoid 70. The solenoid side end of the fence 27 is driven, and the tip is retracted from the transport path. Thereby, it is comprised so that conveyance of a sheet bundle may not be prevented.

  The sheets stacked on the staple tray 10 are dropped down by the hitting roller 8 at any time and the lower ends are aligned. As shown in FIG. 4, which is a perspective view showing the mechanism around the staple tray 10 with the fulcrum 8a as the center, the tapping roller 8 is given a pendulum motion by the tapping solenoid 8s and intermittently applied to the paper fed into the staple tray 10. Acting on the rear end fence 27. The hitting roller 8 is rotated counterclockwise by the timing belt 8t in a direction in which the paper is moved to the trailing edge fence 27. The jogger fence 12 aligns the sheets stacked on the staple tray 10 in the direction perpendicular to the conveyance direction. The jogger fence 12 is driven via a timing belt 12b by a jogger motor 12m capable of forward / reverse rotation shown in FIG. 4, and reciprocates in a direction perpendicular to the paper transport direction. By performing an operation of pressing the end face of the paper by this movement, the paper is aligned at right angles to the transport direction. This operation is performed at any time during loading of sheets and after loading of the final sheet. A sensor 306 provided in the staple tray 10 is a so-called paper detection sensor that detects the presence or absence of paper on the staple tray 10. The tapping roller 8, the rear end fence 27, and the jogger fence 12 constitute an aligning unit that aligns the sheet bundle in a direction orthogonal to a direction parallel to the sheet conveying direction.

  The first bundle conveying rollers 13a and 13b and the second bundle conveying rollers 26a and 26b can be pressurized and released by the mechanism shown in FIG. 11, and after passing the sheet bundle in the released state. , Pressurize and convey the sheet bundle. The first and second bundle conveying rollers 13 a, 13 b, 26 a, and 26 b can be pressed and separated by a pressure release motor 63. The first and second bundle conveying rollers 13a, 13b, 26a, and 26b are rotationally driven by a stepping motor 50, a pulley 51, and a timing belt 52. By controlling the number of rotations of the stepping motor 50, the conveyance amount of the sheet bundle is controlled. Is controlled. Each of the bundle conveying rollers 13a, 13b and 26a, 26b can be independently pressed and moved apart. Since the pressure release mechanisms of the bundle conveying rollers 13a, 13b and 26a, 26b are the same, the first bundle conveying rollers 13a, 13b will be described in detail.

  As shown in FIG. 11, the drive system is connected so that the first bundle conveying rollers 13a and 13b rotate in the opposite direction and at the same speed. The drive is transmitted to a timing pulley 53 and a gear pulley 54 that are arranged coaxially with the first bundle conveying roller 13a using the stepping motor 50 as a drive source. Further, the drive is transmitted from the gear pulley 54 via the idler pulley 55 to the timing pulley 58 that is connected by the arm 56 and coaxially with the bundle conveying roller 13b via the timing belt 57, and the bundle conveying roller 13b rotates. It will be. The arm 56 is rotatable about the gear pulley 55 and is elastically biased in a direction in which it is pressed against the sheet by a tension spring 64 provided on the shaft of the bundle conveying roller 13b. Further, a link 59 is connected to the shaft of the bundle conveying roller 13b, and a long hole 59a is provided on the other side of the link, so that it can freely rotate on a convex portion 60p provided on the circumference of the gear 60. It is fitted. In addition, a sensor 61 is provided at one end of the gear 60 for detecting the open state of the first bundle conveying rollers 13a and 13b by the filler 60a, and the pressure release motor 63 is rotated counterclockwise and clockwise. By driving the gear 60 by the gear 62, pressure contact and pressure release are performed. FIG. 11A shows a pressure release state, and FIG. 11B shows a pressure contact state.

  The staple unit 5 includes a stitcher unit 5a that strikes the needle and a clincher unit 5b that bends the tip of the needle that is driven into the sheet bundle. In the staple unit 5 in the present embodiment, the stitcher 5a and the clincher 5b are configured separately, and can be moved in a direction perpendicular to the sheet bundle conveying direction by the stapler moving guide 6, and the stitcher 5a and the clincher 5b are not shown. A relative positioning mechanism and a moving mechanism are provided. The stapling position in the conveyance direction of the sheet bundle is performed by conveying the sheet bundle by the first bundle conveyance rollers 13a and 13b. Thus, stapling can be performed at various positions of the sheet bundle.

  The middle folding mechanism portion is located downstream of the staple unit 5 in the sheet conveyance direction (downstream side when folding the sheet, and downstream in position). This is composed of a pair of folding rollers 20, a folding plate 19, and the like. The upstream staple unit 5 staples a sheet bundle stapled in the center of the sheet conveyance direction to the first and second bundle conveyance rollers 13a, 13b or 26a, 26b. Thus, the sheet is conveyed until it hits the upper surface of the folding plate 19 pushed toward the middle folding roller 20, and once the nipping of the bundle conveying roller 13b or 26b is released, the folding reference position of the sheet bundle is determined. At that time, the sheet bundle is brought into contact with the fixed end (base) side of the folding plate 19. This is because the base portion (left end side in FIG. 1) of the folding plate 19 is supported by the driving mechanism of the folding plate and has a higher strength than the free end (folding side front end portion). Thereafter, the nip pressure of the second bundle conveying rollers 26a and 26b is applied to hold the sheet bundle, the folding plate 19 moves backward and comes off from the rear end of the sheet bundle, and according to the sheet size signal sent from the image forming apparatus main body, A necessary distance is conveyed and a folding position is obtained. The stopped sheet bundle conveyed to the folding position (usually the center in the sheet bundle conveying direction) is pushed into the nip of the folding roller pair 20 by the folding plate 19, and the folding roller pair 20 presses and rotates the sheet bundle. It is folded in half.

  The above-described operation is mainly for folding small-size sheets in the middle. However, in the case of large-size sheets, the sheet bundle is not abutted against the folding plate 19 but is abutted against the base 80, and the sheet bundle folding reference is After the position is determined, the sheet is switched back and conveyed to the folding position, and it is possible to switch between abutting against the folding plate 19 or the base 80 according to the size. Further, even for a large size sheet, after stapling, it is possible to switch back and hit the folding plate 19 or to hit the folding plate 19 before stapling.

  The conveyance path F of the center folding mechanism is provided perpendicular to the base 80, and the angle α with the conveyance path E constituted by the staple tray 10 and the staple unit 5 is set to 15 ° in this embodiment. Yes. That is, the transport path E is inclined 15 ° with respect to the transport path F. Accordingly, the center folding mechanism, in particular the folding plate driving mechanism, can be reliably arranged inside the outermost G of the conveyance path D. Although it is difficult to reduce the size of the staple unit 5 in terms of mechanism, if the angle is set to 15 ° or more, the staple unit 5 can be surely disposed inside the uppermost portion H of the staple tray 10, and the binding mechanism and the half-folding mechanism can be It is possible to fit within the width of L between the end portions G and H. Thereby, the occupied floor area can be kept to a minimum.

  Further, the angle of 15 ° is a minimum angle that does not cause buckling when sheets are brought into contact with the trailing edge fence 27 from the staple tray 10 and accumulated. Therefore, the transportability is improved, but the possibility of buckling is greatly increased, and the quality when bound is a problem. In addition, when the difference is 45 ° or more as in the conventional example, there is no risk of buckling, but the frictional force increases and the transportability deteriorates, and the area occupied on the floor also increases, saving space. Problems arise. Taking these into consideration, the angle α may be 15 ° to 45 °, and is preferably in the range of 15 ° to 20 ° in consideration of transportability and space saving. The transport path D is set to have the same inclination.

  Further, when folding a large size paper, the rear end of the paper is abutted against the base 80 as described above. Therefore, if the folding roller 19 is positioned at the middle folding position of the paper as it is, the folding position accuracy and folding speed are increased. Efficiency is the best. Therefore, in this embodiment, the distance between the folding plate 19 and the base 80 is set to be ½ of the conveyance direction length of the maximum size paper.

  On the other hand, since the bundle conveying rollers 26a and 26b corresponding to the second conveying roller are provided between the folding plate 19 and the bundle conveying rollers 13a and 13b corresponding to the first conveying roller, the paper size is small. In some cases, it is not possible to fold the sheet. Therefore, in this embodiment, the distance between the nip of the bundle conveying rollers 26a and 26b corresponding to the second conveying roller and the position where the folding plate 19 is disposed, in other words, corresponds to the position of the conveying path F. The path length is set to be ½ or less of the length of the minimum size sheet to be folded in half.

  As a result, a large-size sheet can be folded with high accuracy and high efficiency, and a small-sized sheet can be folded reliably. In the case of small-size paper, high-precision half-folding can be performed by abutting against the folding plate 19 and aligning the leading end position of the paper bundle as described above.

  In addition, although not shown, the folding mechanism unit including the pair of folding rollers 20, the folding plate 19, the bundle conveying rollers 26a and 26b, and the conveying path F is configured to be removable by, for example, a slide rail, and may be treated as an option. Is possible.

  If the option is used as described above, the sheet post-processing apparatus 1 can be provided at a low price to a user who does not use the folding function so much, and the degree of freedom of selection by the user is increased.

  The folded sheet bundle is discharged and stacked on the half-fold discharge tray 23 by the half-fold discharge roller 22. The sensors 310 and 311 in the middle folding section detect the presence of paper and count the number of paper bundles ejected from a state where there is no paper bundle so as to detect the fullness of the middle folding paper discharge tray 23 in a pseudo manner. Used for.

  FIG. 13 shows the control circuit of the sheet post-processing apparatus according to this embodiment together with the image forming apparatus. The control apparatus 350 is composed of a microcomputer having a CPU 360, an I / O interface 370, etc. Each switch of the control panel, etc., inlet sensor 301, upper paper discharge sensor 302, roller shift sensor 303, staple paper discharge sensor 305, staple tray paper presence sensor 306, discharge claw position detection sensor 307, paper discharge sensor 308, paper surface detection Signals from sensors such as the sensor 309, the folding unit paper presence / absence detection sensor 310, the folding roller arrangement detection sensor 311, and the paper presence / absence detection sensor 313 are input to the CPU 360 via the I / O interface 370. The CPU 360 controls various motors and solenoids based on the input signal. The punch unit 3 also performs punching according to the instruction of the CPU 360 by controlling the clutch and the motor.

  The sheet post-processing device 2 is controlled by the CPU 360 executing a program written in a ROM (not shown) while using a RAM (not shown) as a work area. In addition to using the program data of the program written in the ROM, a recording medium such as a CD-ROM or an SD card is loaded and read from a server or a recording medium driving apparatus (not shown) via a network (not shown). Therefore, it can be downloaded to a storage device such as a hard disk device (not shown) and used, or the version can be upgraded.

  Hereinafter, an actual post-processing operation will be described using a specific post-processing mode as an example.

(1) No processing mode (proof discharge)
The paper output from the image forming apparatus 1 passes through the entrance conveyance path A, is guided to the upper conveyance path B by the first branching claw 24, is punched if necessary, and is discharged to the proof tray 18 by the paper discharge roller 7. The paper is ejected.

(2) Shift stacking mode Even when a bundle of sheets is output in units of copies, when stapling is not performed, the stacks are shifted and stacked for each unit, making it easy to understand the determination of the units. In this mode, the paper output from the image forming apparatus 1 passes through the entrance conveyance path A and is guided in the lower conveyance path D direction by the first branching claw 24. At this time, a punch hole is made at the end of the sheet by the punch unit 3 according to the user's selection. Thereafter, the sheet is guided to the intermediate conveyance path C by the second branch claw 25, conveyed while being shifted in the direction perpendicular to the conveyance direction by the shift roller 9, guided to the sheet discharge guide plate 16, and discharged to the sheet discharge tray 17 by the discharge roller 15. The paper is discharged and stacked. The punch residue after the punch hole is opened by the punch unit 3 is accommodated in the hopper 4.

(3) End surface binding mode The end surface binding mode is a mode in which staple binding is performed on the end surface of the sheet bundle in units of copies. FIG. 14 is a flowchart showing an operation procedure in the end face binding mode.

  The paper output from the image forming apparatus passes through the entrance conveyance path A and is guided in the lower conveyance path D direction by turning on the first branching claw 24 (step S101), and drives each conveyance roller and the discharge roller 35. (Steps S102 and S103) and move along the transport path D. At this time, the stacking number counter that counts the sheets stacked on the staple tray 10 is cleared (step S104), and a punch hole is opened at the end of the sheet by the punch unit 3 according to the user's selection (step S105). Thereafter, the sheet is stacked on the staple tray 10 through the lower conveyance path D as it is. The sheets discharged to the staple tray 10 are aligned by the tapping roller 8 with the trailing edge fence 27 as a reference (sheet bundle is position in FIG. 4-steps S106 and S107).

  The alignment in the direction perpendicular to the transport direction of the sheet bundle is performed by the operation of narrowing the width of the sheet stacking portion of the staple tray 10 by the jogger fence 12 (position of the sheet bundle in FIG. 4-step S108). When the aligning operation is completed, the stacking number counter is counted up (step S109), and after the necessary number of sheets are stacked on the staple tray 10 (step S110), the first bundle transport rollers 13a and 13b are moved to the lower end of the sheet bundle. The sheet is held, the sheet is held (step S111), and the trailing edge fence 27 is retracted from the sheet stacking surface (step S112).

  The position of the staple unit 5 in the moving direction is first detected from the home position by the staple unit home position sensor 314 (FIG. 5) and detected from the amount of movement from the home position (the number of drive pulses of the staple unit moving stepping motor not shown). The In the case of one end binding at a size wider than the A4 vertical size or the A4 vertical size (in the binding position where the staple unit 5 and the rear end fence 27 do not contact), the staple unit 5 waits in the binding position in advance and staples. After the necessary number of sheets are stacked on the tray 10, the stapler binding is performed at the place. When the binding position is on the opposite side of the home position of the staple unit 5 with the rear end fence 27 interposed therebetween, the rear end fence 27 is retracted before starting the first aligning operation, and the staple unit 5 is moved to the rear end fence 27. Move to the binding position in the opposite direction. Thereafter, the rear end fence 27 is returned, and after the necessary number of sheets are stacked on the staple tray 10, the stapler binding is performed at the place.

  When the size is narrower in the width direction than the A4 vertical size by binding at one end (in the case of the binding position where the staple unit 5 and the rear end fence 27 are in contact), the staple unit 5 is previously positioned in the A4 vertical binding position (with the staple unit 5). Waiting at the nearest position where the trailing edge fence 27 does not come in contact, and after the required number of sheets are stacked on the staple tray 10, the first bundle conveying rollers 13a and 13b hold the lower end of the sheet bundle and hold the sheet. Then, the rear end fence 27 moves backward from the sheet stacking surface. Thereafter, the stitcher 5a and the clincher 5b are moved by the stapler moving guide 6 in the direction perpendicular to the sheet conveying direction while maintaining the relative position according to the size, thereby performing stapler binding. When the binding position is on the opposite side of the home position of the staple unit 5 with the rear end fence 27 interposed therebetween, the rear end fence 27 is retracted before starting the first aligning operation, and the staple unit 5 is moved to the rear end fence 27. To the standby position in the opposite direction (the nearest position on the opposite side of the home position where the staple unit 5 and the rear end fence 27 do not contact). Thereafter, the rear end fence 27 is returned, and after the necessary number of sheets are stacked on the staple tray 10, the stapler binding is performed in the same manner as described above.

  In the case of binding at two end faces, the staple unit 5 waits in advance at the A4 vertical binding position (the nearest position where the staple unit 5 and the rear end fence 27 do not contact) in the same manner as the one-position binding small size described above. After the required number of sheets are stacked on the first sheet 10, the first bundle conveying rollers 13a and 13b hold the lower end of the sheet bundle, the rear end fence 27 moves backward from the sheet stacking surface, and the staple unit 5 moves and binds. Do. When the two bindings are completed, the staple unit 5 moves to the opposite standby position across the previous standby position and the rear end fence 27 in preparation for binding the next bundle (FIG. 6).

  The bundle of sheets is stapled at the binding position by the staple unit 5 (normal edge binding is 5 mm in the sheet conveyance direction) (step S114). The stapler binding position in the end binding mode can be mainly selected from the front, two locations, and the back. The stitcher 5a and the clincher 5b are positioned relative to each other by the stapler moving guide 6 according to the selected binding position. The stapler binding is performed by moving in the direction perpendicular to the sheet conveying direction while maintaining the above. The staple unit 5 is divided into a stitcher 5a for punching a needle and a clincher 5b for performing a process of bending a needle penetrating the sheet bundle, and the sheet can pass between the stitcher 5a and the clincher 5b. It is a feature. Reference numerals 205 and 206 denote a pair of stays fixed between the side plates of the staple unit 5.

  When the end face binding is thus completed, the discharge claw 11 moves in the paper discharge direction (step S114), contacts the paper edge, and simultaneously releases the pressure contact state of the first bundle transport rollers 13a and 13b (step S115). ). When the binding process is completed, the paper discharge guide plate 16 is opened by a predetermined angle (step S116), and the bound sheet bundle is lifted upward by the discharge claw 11 that moves together with the discharge belt 14. The discharge claw 11 can lift the sheet bundle to the upper end of the staple tray 10 by the discharge belt 14. When the sheet bundle enters between the sheet discharge guide plates 16, the sheet discharge guide plate 16 is closed, and the sheet bundle is discharged from the discharge roller 15. (Step S117), the paper is discharged onto the paper discharge tray 17 and stacked (step S118). The discharge guide plate 16 can be adjusted with respect to the discharge roller according to the thickness of the sheet bundle.

  When the paper discharge is completed, the discharge roller 15 is stopped (steps S118 and S119), and the discharge belt 14 is driven until the discharge position detection sensor is turned on, that is, until the discharge claw 11 is located at the home position (step S120). Then, it stops when it is located at the home position (step S121). This operation is repeated from step S104 until the predetermined number of copies is completed.

The end face binding operation is shown in FIG.
In FIG. 9A, the rear end portion in the paper transport direction and the direction orthogonal to the paper transport direction are aligned (steps S107 and S108), and the required number of sheets of one copy is aligned (step S110). From this state, as shown in FIG. 9B, the first bundle conveying rollers 13a and 13b are sandwiched (step S111), and the rear end fence 27 is retracted as shown in FIG. 9C (step S112). ) The staple unit 5 moves to the binding position, and the binding operation is performed at the binding position as shown in FIG. 9D (step S113).

(4) Saddle Stitching Mode The saddle stitching mode is a mode in which staple binding is performed at the center of the sheet bundle. FIG. 15 is a flowchart showing an operation procedure in the saddle stitching mode. In the following description, the same reference numerals are assigned to operations equivalent to those in the end face binding mode. In this saddle stitching binding mode, the stapling process step in step S113 of the end face binding mode is replaced with the processing of steps S122 to S128, and the end face binding mode is performed from step S101 to step S112 and from step S114 to step S121. Therefore, the overlapping description will be omitted as appropriate, and different points will be mainly described.

  In step S101, the first branch claw 24 is turned on to be guided in the lower conveyance path D direction. In step S111, the first bundle conveyance rollers 13a and 13b add the lower end of the sheet bundle, and in step S112, the rear end fence 27 is moved. Retracting from the sheet stacking surface, the first bundle conveying rollers 13a and 13b convey the sheet bundle downward (step S122). The sheet bundle is stopped at the binding position by the staple unit 5 (in the center of the length in the conveyance direction of the sheet bundle during saddle stitching) (steps S123 and S124), and stapled by the staple unit 5 (step S125).

  In the saddle stitching mode, the stapler usually has two binding positions. According to the binding position, the stitcher 5a and the clincher 5b are moved by the stapler moving guide 6 in a direction perpendicular to the sheet conveying direction while maintaining the relative position of each other. Then, stapler binding is performed (FIG. 7). The sheet bundle for which the binding process has been completed is conveyed upward by the first bundle conveying rollers 13a and 13b (step S126), and when returned to the sheet bundle alignment position (step S127), the first bundle conveying rollers 13a and 13b. (Step S128), and the discharge claw 11 discharges paper upward (step S114). And the process after step S115 is performed.

(5) Saddle-stitch bookbinding (saddle-stitching and center-folding) mode (5-1) Normal mode In the saddle-stitching bookbinding mode, the center of the stack of sheets is stapled and folded in the middle to fold like a so-called weekly magazine. This mode is for simple bookbinding. FIG. 16 is a flowchart showing an operation procedure in the saddle stitch binding mode. In the following description, the same reference numerals are assigned to operations equivalent to those in the end face binding mode. In this saddle stitch binding mode, steps S101 to S112 are the same as in the end face binding mode, and therefore, a duplicate description will be omitted and only different points will be described.

  In step S101, the first branch claw 24 is turned on to be guided in the lower conveyance path D direction. In step S104, the staple unit 5 is moved to the standby position. In step S111, the first bundle conveyance rollers 13a and 13b are moved to the sheet bundle. In addition, the rear end fence 27 moves backward from the sheet stacking surface in step S112. The alignment in the direction perpendicular to the conveyance direction of the sheet bundle is performed by the operation of narrowing the width of the sheet stacking portion of the staple tray 10 by the jogger fence 12. After the necessary number of sheets are stacked on the staple tray 10, the first bundle conveying rollers 13a and 13b hold the lower end of the sheet bundle, and the rear end fence 27 moves backward from the sheet stacking surface. 13a and 13b convey the sheet bundle downward (step S131). The sheet bundle is stopped at the binding position by the staple unit 5 (at the center of the conveyance direction length of the sheet bundle during saddle stitching) (steps S132 and S133), and stapled by the staple unit 5 (step S134). In the saddle stitching mode, the stapler usually has two binding positions. According to the binding position, the stitcher 5a and the clincher 5b are moved by the stapler moving guide 6 in a direction perpendicular to the sheet conveying direction while maintaining the relative position of each other. Then staple the stapler.

  The sheet bundle is once positioned by abutting the rear end position by the folding plate 19 pushed toward the pair of folding rollers 20 (steps S135 and S136), and then again the second bundle conveying rollers 26a and 26b. As a result, the center of the conveyance direction length of the sheet bundle is sent to a position where it contacts the folding plate 19 (steps S137 to S143). Thereafter, the folding plate 19 pushes the sheet bundle toward the nip of the middle folding roller pair 20 (steps S144 and S145), and the sheet bundle is pressed between the nips by the force of a spring (not shown) applied to the middle folding roller pair 20. (Step S146) Folded in half, and discharged and stacked on the half-folded paper discharge tray 23 by the half-fold paper discharge roller 22 immediately after (Step S147). Then, the center folding roller 20 is stopped (step S148), and the rear end fence 27 is returned to the aligned position (step S149). This operation is repeated until a predetermined number of copies are completed from step SIO4.

  The operation of saddle stitching is shown in FIG. In FIG. 10A, the rear end portion in the sheet conveyance direction and the direction orthogonal to the sheet conveyance direction are aligned (steps S107 and S108), and the required number of sheets of one sheet is aligned (step S110). From this state, as shown in FIG. 10 (b), the first bundle conveying rollers 13a and 13b are sandwiched (step S111), the rear end fence 27 is retracted (step S112), and the sheet bundle is folded toward the folding plate 19 ( (Downward). Then, the sheet bundle is stopped at the center (L / 2) of the conveyance direction length of the sheet bundle, which is the binding position by the staple unit 5 and is saddle-stitched.

  The saddle-stitched sheet bundle is conveyed further downward as shown in FIG. 10C and positioned after being brought into contact with the upper surface of the collar plate 19 pushed toward the folding roller 20 (steps S135 and S136). ) Until the binding position reaches the position of the folding plate 19 (folding position). Then, as shown in FIG. 10D, the sheet bundle is stopped at the position, and the folding plate 19 is projected and pushed into the nip of the folding roller 20 (steps S144 to S146). In this way, it can be folded in half at the binding position.

  The above-mentioned operation is mainly related to processing of small-size paper, but in the case of large-size paper, the paper bundle is abutted against the base 80 instead of abutting against the folding plate 19 as shown in FIG. After the folding reference position of the sheet bundle is determined, the sheet is switched back and conveyed to the folding position. Since it abuts against either the folding plate 19 or the base 80, it can be switched according to the paper size (length in the transport direction).

  Furthermore, if the distance between the folding position (folding plate 19) and the base 80 is set to half of the maximum paper size, there is no need for switchback, and the switchback amount can be reduced even for other large-size paper. It also reduces time. Further, even for a large size sheet, after stapling, it is possible to switch back and hit the folding plate 19 or to hit the folding plate 19 before stapling.

(5-2) Mode in which control is changed according to size The processing procedure for processing the saddle stitching and middle folding mode described with reference to the flowchart of FIG. 16 described above is divided into small size and large size paper sizes. 17 shows. In this processing procedure, the processing from step S136 to step S142 in FIG. 16 is replaced with the processing from step S151 to step S168, and the saddle-stitched sheet bundle is moved downward (to the saddle stitching position side) in step S135. When moving to, the paper size is determined from the small size or large size (step S151). Here, the small size is, for example, A4 vertical, B5 vertical, letter size vertical paper, and the large size is A3 vertical, B4 vertical, double letter size vertical, legal size vertical paper. Here, the small-size paper refers to a paper that is smaller than the distance between the nip of the second bundle conveying rollers 26 a and 26 b and the base 8.

  Therefore, when it is determined in step S151 that the size is small, the folding plate 19 is projected into the conveyance path (step S152), and the first bundle is reached when the trailing end of the sheet bundle hits the folding plate 19 (step S153). The conveyance rollers 13a and 13b are stopped (step S154), and the pressure applied to the first bundle conveyance rollers 13a and 13b is turned off (step S155). Next, the second bundle conveying rollers 26a and 26b are pressurized (step S156), the folding plate 19 is moved backward to release the conveying path (step S157), and the sheet bundle is lowered by the second bundle conveying rollers 26a and 26b. In the direction (step S158). When the central portion of the sheet bundle reaches a position facing the folding plate 19 (step S168), the conveyance of the sheet bundle is stopped (step S143), and the sheet bundle is positioned at the middle folding position. And the middle folding process after step S144 is performed.

  On the other hand, if it is determined in step S151 that the size is large, the second bundle conveying rollers 26a and 26b are pressurized (step S159), and the sheet bundle conveyed from the first bundle conveying rollers 13a and 13b in step S135. Is received by the second bundle conveying rollers 26a and 26b on the downstream side in the conveying direction and conveyed downward (step S160). Then, the rear end portion of the sheet bundle is abutted against the base 80 (step S161), and the driving of the first and second bundle conveying rollers 13a, 13b, 26a, and 26b is stopped (step S162), and the pressure applied to both is reduced. It is turned off (step S163). Next, the second bundle transport rollers 26a and 26b are driven upward (previously) by a predetermined amount and then stopped, and the rotation positions of the second bundle transport rollers 26a and 26b are initialized (steps S164 and S165). ). Then, the second bundle conveying rollers 26a and 26b are pressurized from the initial position and driven upward (steps S166 and 167), and when the center of the sheet bundle reaches a position facing the folding plate 19 (step S168), the sheet The conveyance of the bundle is stopped (step S143), and the sheet bundle is positioned at the center folding position. And the middle folding process after step S144 is performed.

  In this processing procedure, the trailing edge of the sheet is once aligned by the trailing edge fence 27, and then the trailing edge of the sheet bundle is aligned using the folding plate 19 or the base 80 to execute saddle stitching. At that time, by using the folding plate 19 and the base 80 properly according to the paper size, it is possible to perform the middle folding with high accuracy at low cost.

  The abutting member is configured in the same manner as the above-described folding plate. FIG. 18 shows the mechanism of the folding plate 19. The folding plate 19 can be moved between the retracted position and the pushed-in position by the mechanism shown in FIG. The driving is transmitted from a pulley 71 of the DC motor 70 to a pulley 73 and a gear 74 arranged on the same axis on the front and rear sides of the DC motor 70 via a timing belt 72. The drive is transmitted to the spiral gear 75. The shafts 19a and 19b provided on the front and rear sides of the folding plate 19 are fitted into bearing slots 76 provided on a housing (not shown), and spiral grooves 75a are formed on the side surfaces of the front and rear spiral gears 75 from the outside to the inside. Since only the shaft 19a is fitted, the folding plate 19 moves between the retracted position and the pushed-in position due to the rotation of the spiral gear 75. FIG. 18A shows the retracted position, and FIG. 18B shows the pushed-in position. At the pushed-in position, the folding plate 19 closes the conveyance path, so the upper surface of the folding plate 19 becomes the abutting surface of the sheet bundle.

(6) No Binding / Folding Mode The no binding / middle folding mode is a mode in which folding processing is performed at the center without performing a binding operation on the sheet bundle. FIG. 19 is a flowchart showing an operation procedure in the no-binding / middle folding mode.

  This mode is equivalent to the mode in which the saddle stitching operation is deleted from the saddle stitch binding mode described in (5-1). Therefore, the processing from step S131 to step S134 in the saddle stitching binding mode shown in FIG. 16 is omitted, and after the trailing edge fence 27 is retracted from the paper placement surface in step S112, the paper bundle is immediately transported downward. The folding plate 19 once performs positioning after abutting the rear end position (steps S136-140) (steps S141-S159).

  Other operations that are not particularly described are the same as those in the normal mode of the saddle stitch binding mode in (5-1).

(7) Punch control, tapping roller control, stipple unit control and folding plate control Here, "moving punch control", "tapping roller control", "stipple unit control" and "folding plate control" subroutines in each mode Let me touch on.

  FIG. 20 is a flowchart showing the processing procedure of punch control in step S105. In this process, first, when the paper reaches the punch position (step S201), the presence / absence of a punch request is checked (step S202), and the punch is executed only when there is a punch request (step S203).

  FIG. 21 is a flowchart showing a processing procedure for hitting roller control in step S107. In this process, first, when the paper reaches the strike position (step S301), the strike roller 8 is driven for a predetermined time to move the paper to the rear end fence 27 side (steps S302 and S303), and the operation is stopped (step S301). S304).

  FIG. 22 is a flowchart showing a processing procedure of the staple unit 5 control in steps S113, S125, and S134. In this process, first, the stapler unit 5 is moved to the binding position (step S401), and when the stapler unit 5 is positioned at the designated binding position (step S402), the stapler unit 5 is stopped (step S403). Then, the stipple operation is executed (step S404). When the stipple at the designated location is completed (step S405), the stipple is moved to the next stipple position, and when the stipple at all the stipple positions is completed, the stapler unit 5 is retracted (step S406) and the process is terminated.

  FIG. 23 is a flowchart showing a processing procedure for controlling the folding plate 19 in step S144. In this process, first, the folding plate 19 is moved in the nip direction of the folding roller 20 (step S501). When the leading end of the folding plate 19 reaches the nip position of the folding roller 20 (step S502), the folding plate 19 is moved. Is stopped (step S503) and the process is terminated.

  Here, since the stipple is moved in the subroutine of the stipple unit 5 control, the movement operation of the stipple unit will be described.

  FIG. 5 is a view showing the position of the stipple unit 5 before entering the binding operation. The staple unit 5 stands by at a position that does not contact the rear end fence 27 and that is closest to the next binding position. This position is indicated by a solid line or a two-dot chain line.

  FIG. 6 is a view showing the position of the stipple unit 5 for binding two end faces. In the end-face binding mode, the sheet bundle is staple-bound at a binding position by the staple unit 5 (normal edge-binding is 5 mm in the sheet conveyance direction). The stapler binding position in the end binding mode can be mainly selected from the front, two locations, and the back. The stitcher 5a and the clincher 5b are positioned relative to each other by the stapler moving guide 6 according to the selected binding position. The stapler binding is performed by moving in a direction perpendicular to the sheet conveying direction while maintaining the above. At this time, in the case of the binding position where the staple unit 5 and the rear end fence 27 are in contact with each other (small size binding at one location, binding at two locations, saddle stitching), the rear end fence 27 is retracted from the sheet stacking surface, Thereafter, the staple unit 5 moves in a direction perpendicular to the sheet conveying direction to perform stapler binding. This operation is the same in the case of saddle stitching shown in FIG. When the binding mode is two-point binding (end-face two-point binding and saddle stitching), the printer waits at a standby position opposite to the sheet conveyance direction for each bundle. This standby position is the position of the solid line and the two-dot chain line in FIGS. 6 and 7, and these positions alternately become standby positions. Thereby, it is possible to move to the standby position at the shortest distance from the second binding operation.

It is a figure which shows schematic structure of the paper post-processing apparatus which concerns on the Example of this invention. It is a figure which shows schematic structure of the image forming system (copier form) provided with the paper post-processing apparatus shown in FIG. It is a figure which shows schematic structure of the image forming system (printer form) provided with the paper post-processing apparatus shown in FIG. It is a perspective view which shows the mechanism around a staple tray. It is a figure which shows the position of the rear end fence before entering binding operation, and the position of a staple unit. It is a figure which shows the position of the rear end fence in the case of 2 end surface binding, and the position of a staple unit. It is a figure which shows the position of the rear end fence in the case of saddle stitching, and the position of a staple unit. It is a figure which shows the outline of the drive part of a discharge | release belt and a discharge | release nail | claw. It is a figure which shows operation | movement of an end surface binding. It is a figure which shows the operation | movement of saddle stitching. It is a figure which shows the contacting / separating mechanism and operation | movement of a bundle conveyance roller. It is a figure which shows the drive mechanism of a rear-end fence. 2 is a block diagram illustrating a control circuit of the sheet post-processing apparatus according to the present embodiment together with the image forming apparatus. FIG. It is a flowchart which shows the process sequence of end surface binding mode. It is a flowchart which shows the process sequence of saddle stitching mode. It is a flowchart which shows the process sequence of saddle stitching and center folding mode. It is a flowchart which shows the process sequence in the case of switching control according to saddle stitching / center folding mode and size. It is a figure which shows schematic structure of a folding plate and its drive mechanism. It is a flowchart which shows the process sequence of a bindingless and center folding mode. It is a flowchart which shows the process sequence of punch control. It is a flowchart which shows the process sequence of tapping roller control. It is a flowchart which shows the processing procedure of staple unit control. It is a flowchart which shows the process sequence of folding plate control.

Explanation of symbols

2 Paper Post-Processing Device 5 Staple Unit 8 Tapping Roller 10 Staple Tray 11 Release Claw 12 Jogger Fence 13a, 13b First Bundle Conveying Roller 19 Folding Plate (Abutting Member)
20 Folding roller 21 Stopper (butting member)
26a, 26b Second bundle conveying roller 27 Rear end fence 80 Base (bottom plate-abutting member)
350 Controller 360 CPU
α Angle E, F Conveyance path

Claims (8)

Stacking means for aligning and stacking paper;
First processing means for performing a first process on a bundle of sheets accumulated in the stacking means;
Second processing means for performing a second process on the sheet bundle processed by the first processing means;
Conveying means for conveying the sheet bundle processed by the first processing means to the second processing means;
In the paper processing apparatus provided with
The transport means is a first transport path located upstream in the paper transport direction provided with the first processing means, and a second transport path located downstream in the paper transport direction provided with the second processing means. The second transport path is disposed substantially perpendicular to the base, and the first transport path is provided at an angle of 15 ° to 45 ° with respect to the second transport path. Characteristic paper processing apparatus.   The sheet processing apparatus according to claim 1, wherein the first processing unit is a binding device, and the transport unit includes a first transport roller provided upstream of the binding device in the sheet transport direction.   The second processing unit is a half-folding device, and the conveyance unit includes a second conveyance roller provided on the upstream side in the sheet conveyance direction of the middle folding device in addition to the first conveyance roller. The sheet processing apparatus according to claim 2.   The center folding device includes a folding plate provided in a direction orthogonal to the second conveyance path, and a folding roller that presses a sheet bundle folded by the folding plate at a nip and reinforces the fold. The sheet processing apparatus according to claim 3, wherein   5. The sheet processing according to claim 4, wherein a path length of the second conveyance path to the base and the folding roller arrangement position is set to ½ of a maximum length of a sheet to be folded in half. apparatus.   The path length of the second transport path from the nip of the second transport roller to the position of the folding plate is set to be ½ or less of the minimum sheet length to be folded in half. The sheet processing apparatus according to claim 4.   The sheet processing apparatus according to claim 1, wherein the second processing unit is detachably provided.   An image forming system, wherein the sheet processing apparatus according to claim 1 is provided integrally or separately with an image forming apparatus that forms a visible image on a recording medium.

Images