JP2005185230A - Method for producing refrigerated gratin, and refrigerated gratin - Google Patents

Method for producing refrigerated gratin, and refrigerated gratin Download PDF

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JP2005185230A
JP2005185230A JP2003433520A JP2003433520A JP2005185230A JP 2005185230 A JP2005185230 A JP 2005185230A JP 2003433520 A JP2003433520 A JP 2003433520A JP 2003433520 A JP2003433520 A JP 2003433520A JP 2005185230 A JP2005185230 A JP 2005185230A
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refrigerated
sauce
gratin
pasta
temperature
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JP4378748B2 (en
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Noriko Ogawa
紀子 小川
Motoo Imayasu
元男 今安
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NIPPN Corp
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Nippon Flour Mills Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To improve the quality of refrigerated gratin. <P>SOLUTION: The refrigerated gratin is produced by cooling boiled pasta to a prescribed temperature, mixing the pasta with temperature-controlled sauce in an amount of 10-100 mass% based on the pasta, filling the mixture in a vessel, filling the temperature-controlled sauce into the vessel and refrigerating the product or freezing, thawing and refrigerating the product. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

この発明は、解凍調理したパスタ類の食感の低下を防止することを目的とした冷蔵グラタンの製造方法及び冷蔵グラタンに関する。   The present invention relates to a method for producing a refrigerated gratin and a refrigerated gratin intended to prevent the texture of pasta that has been thawed and cooked from deteriorating.

従来出来上がったホワイトソース(80℃〜90℃)に茹で上げたパスタを混合して、温かい状態で容器に充填した後、荒熱をとって急速冷凍する。その後冷蔵庫内で解凍してから加熱調理し、顧客に提供するのが通常である。   Pasta cooked in white sauce (80 ° C. to 90 ° C.) is mixed with a conventional white sauce, filled in a container in a warm state, and then rapidly frozen by taking rough heat. After that, it is usually thawed in the refrigerator and then cooked and provided to the customer.

またパスタ類にカゼイン若しくはゼラチンをコーティングして具剤の軟化を防止する技術が提案されている。
特開平9−220077
A technique for preventing softening of ingredients by coating casein or gelatin on pasta has been proposed.
JP 9-220077 A

前記従来の調理方法を採用すると、顧客に提供するパスタ類が軟化して食感を損なう問題点があった。   When the conventional cooking method is adopted, there is a problem that pasta to be provided to customers is softened and the texture is impaired.

また前記公知文献によれば、カゼイン又はゼラチンをコーティングするという別異の調理を付加しなければならない問題点があった。   Further, according to the above-mentioned known literature, there is a problem that another cooking of coating casein or gelatin has to be added.

この発明は、パスタ類にソースを添加する際に、両者の温度を低温(−5℃〜50℃)かつほぼ同一温(例えば10℃前後)にすると共に、ソースを順次添加することにより前記従来の問題点を解決したのである。   In the present invention, when adding a sauce to pasta, the temperature of both is made low (−5 to 50 ° C.) and substantially the same temperature (for example, around 10 ° C.), and the sauce is added sequentially to the conventional. This problem has been solved.

即ちこの発明は、茹で上げたパスタ類を冷却調温し、該パスタ類に、その10%〜100%(質量)のソースを調温して添加混合し、該混合物を容器に充填した後、調温したソースを充填して冷蔵し、又は冷凍後解凍して冷蔵することを特徴とした冷蔵グラタンの製造方法であり、調温は−5℃〜50℃とするものである。   That is, the present invention cools and adjusts the temperature of pasta that has been boiled, adjusts and mixes 10% to 100% (mass) of the sauce to the pasta, and fills the mixture with the mixture. It is a method for producing a refrigerated gratin which is filled with a temperature-controlled sauce and refrigerated, or thawed after freezing and refrigerated, and the temperature is adjusted to -5 ° C to 50 ° C.

また、前記茹で上げたパスタ類を冷却調温し、該パスタ類に、その10%〜100%(質量)のソースを調温して添加混合し、該混合物を容器に充填した後、調温した残量のソースを充填した後冷蔵することを特徴とした冷蔵グラタンの製造方法により製造して得た冷蔵グラタンである。   In addition, the pasta raised in the above-mentioned rice bowl is cooled and temperature-controlled, and 10% to 100% (mass) of the sauce is temperature-adjusted and added to the pasta. After the mixture is filled in the container, the temperature is adjusted. It is the refrigerated gratin manufactured by the manufacturing method of the refrigerated gratin characterized by refrigerated after filling the remaining amount of sauce.

前記におけるパスタ類とは、うどん、そば、中華麺、フォー、ニョッキ、すいとん等を言う。長さの短いショートパスタ、ニョッキ、すいとん等に適する。前記ショートパスタの場合の茹で上げ歩留まりは限定されないが、150%〜330%が好ましい。150%より低いと、茹で不足となり硬い食感となる。また、330%を越えると、茹ですぎてやわらかな食感となる。   The pasta refers to udon, soba, Chinese noodles, pho, gnocchi, sweet noodles and the like. Suitable for short pasta, gnocchi, and sweets. The yield of boil-up in the case of the short pasta is not limited, but is preferably 150% to 330%. If it is lower than 150%, it becomes dull and hard, resulting in a hard texture. On the other hand, if it exceeds 330%, it is too boiled to give a soft texture.

なお、茹で上げ歩留まりは、茹で上げ後の質量を茹で上げ前の質量で除したものである。例えば、100gの乾マカロニを茹で上げ、茹で上げ後の質量が200gとなれば、茹で上げ歩留まりは200%となる。   Note that the yield of boiled up is the mass after boiled up divided by the mass before boiled up. For example, if 100 g of dry macaroni is boiled and the mass after boiled is 200 g, the yield is 200%.

またグラタンとは、マカロニグラタン、スパゲティグラタンなどを言うが、特にエルボマカロニやペンネ、フジリなどのショートパスタを使ったグラタンに適する。   The gratin refers to macaroni gratin, spaghetti gratin, etc., and is particularly suitable for gratin using elbow macaroni, penne, fujiri and other short pasta.

前記冷蔵グラタンとは、前記グラタンの品温が概ね−5℃〜15℃の状態であって、凍結していないものをいう。冷凍したグラタンを冷蔵庫内や常温で解凍し、−5℃〜15℃で6時間〜96時間保管・流通するものを含む。   The refrigerated gratin means a state where the product temperature of the gratin is approximately −5 ° C. to 15 ° C. and is not frozen. This includes thawing frozen gratin in a refrigerator or at room temperature and storing and distributing it at -5 ° C to 15 ° C for 6 hours to 96 hours.

またソースとは、ホワイトソース、カルボナーラソース、アメリケーヌソース、デミグラスソース、トマトソースなどをいい、特に小麦粉、澱粉、増粘剤、牛乳、油脂などで構成される公知の澱粉系ソースが好ましい。   The sauce refers to white sauce, carbonara sauce, americane sauce, demiglace sauce, tomato sauce and the like, and a known starch-based sauce composed of wheat flour, starch, thickener, milk, fats and the like is particularly preferable.

この発明において、パスタ類に添加するソースが10%(質量)以下であると、ソースを添加する効力が少なく、パスタ類どうしの付着が生じる。また100%以上であると、パスタ類の食感の劣化が進む恐れがある。また混合時の温度が50℃を越えると、パスタ類の食感の劣化が急速に進むので、50℃以下にしなければならないが、10℃前後が好ましい。前記ソースを添加混合する場合の%(質量)とは、茹で上げたパスタ類に対するソースの比率をいい、例えば、茹で上げたマカロニ100gにソースを30g添加混合する場合、30%(質量)のソースを添加混合したことになる。   In this invention, when the sauce added to pasta is 10% (mass) or less, the effect of adding the sauce is small, and pasta adheres to each other. If it is 100% or more, the texture of pasta may deteriorate. When the temperature during mixing exceeds 50 ° C, the texture of pasta deteriorates rapidly, so it must be 50 ° C or less, but preferably around 10 ° C. % (Mass) in the case of adding and mixing the sauce means the ratio of the sauce to the pasta cooked with boil, for example, when 30 g of sauce is added to 100 g of macaroni boiled and mixed, 30% (mass) of sauce Is added and mixed.

更にパスタ類とソースとの温度差が大きいと、夫々別挙動を示して品質が安定しないので、同温が好ましく、異なる場合においても、5℃以上の差がないほうがよい。   Further, if the temperature difference between the pasta and the sauce is large, the behavior is different and the quality is not stable. Therefore, the same temperature is preferable, and even if it is different, there should be no difference of 5 ° C. or more.

前記において、2回目のソースは、具材と同時または具材の前後に添加してもよい。これは、最初のソースによってパスタ類の味覚が安定化している為である。   In the above, the second sauce may be added simultaneously with the ingredients or before and after the ingredients. This is because the taste of pasta is stabilized by the first sauce.

この発明は、茹で上げたパスタ類を冷却してから、その10%〜100%(質量)のほぼ同温のソースを添加するので、パスタ類は品質の変化なく調味される。またこのパスタ類を容器に入れた後、ソースを添加するので、パスタ類に品質の変化なく、受け止められる結果、冷蔵後調理、又は冷凍解凍し、冷蔵後調理を経て顧客に提供される際、冷蔵・冷凍なしに調理したパスタ類と同様の食感を得る効果がある。   In the present invention, pasta cooked with boil is cooled and then 10% to 100% (mass) of the sauce having the same temperature is added, so that the pasta is seasoned without any change in quality. In addition, since the sauce is added after this pasta is put in the container, the result is accepted without any change in the quality of the pasta, cooking after refrigeration, or freezing and thawing, when being provided to customers after cooking after refrigeration, It has the effect of obtaining the same texture as pasta cooked without refrigeration or freezing.

即ちこの発明によれば、冷蔵・冷凍による食感の劣化が皆無であり、好ましい硬さを保有する効果がある。   That is, according to the present invention, there is no deterioration of the texture due to refrigeration and freezing, and there is an effect of retaining a preferable hardness.

この発明は、茹で上げたパスタ類を10℃位まで冷却し、これに前記パスタ類の30%(質量)の10℃のソースを入れて混合した後、耐熱性の容器に充填する。ついで10℃のソースを、パスタ類の200%(質量)添加した後、−30℃で急速凍結し、ついで−20℃で冷凍保存する。   In the present invention, pasta raised with boil is cooled to about 10 ° C., a sauce of 30 ° C. (mass) of the pasta is placed at 10 ° C. and mixed, and then filled into a heat-resistant container. Next, after adding 200% (mass) of pasta to a 10 ° C. sauce, it is rapidly frozen at −30 ° C. and then stored frozen at −20 ° C.

前記を流通させる際には、−5℃〜15℃に冷蔵保管する。   When circulating the above, store it in a refrigerator at -5 ° C to 15 ° C.

茹で上げたペンネマカロニ70gを10℃になるまで冷却した後、これに10℃に冷却したホワイトソース21gを添加して混合する。このようにして得た混合物を耐熱容器に充填した後、10℃のホワイトソース140gを前記容器に充填すると共に、海老24gと、チーズ16gをトッピングした後、−30℃で急速凍結した後、−5℃で冷蔵すれば、この発明の製品ができる(図1)。   After cooling 70 g of penne macaroni raised to 10 ° C., 21 g of white sauce cooled to 10 ° C. is added and mixed. After filling the mixture thus obtained in a heat-resistant container, 140 g of white sauce at 10 ° C. was filled in the container, topped with 24 g of shrimp and 16 g of cheese, and then rapidly frozen at −30 ° C., If it is refrigerated at 5 ° C., the product of the present invention is produced (FIG. 1).

茹で上げたペンネマカロニ70gを0℃になるまで冷却した後、これに4℃に冷却したホワイトソース21gを添加して混合する。このようにして得た混合物を耐熱容器に充填した後、0℃のホワイトソース140gを前記容器に充填すると共に、海老24gと、チーズ16gをトッピングした後、−30℃で急速凍結した後、−5℃で冷蔵すれば、この発明の製品ができる(図1)。   After 70 g of penne macaroni boiled is cooled to 0 ° C., 21 g of white sauce cooled to 4 ° C. is added and mixed. After the mixture thus obtained was filled in a heat-resistant container, 140 g of white sauce at 0 ° C. was filled into the container, topped with 24 g of shrimp and 16 g of cheese, and then rapidly frozen at −30 ° C. If it is refrigerated at 5 ° C., the product of the present invention is produced (FIG. 1).

茹で上げたペンネマカロニ70gを30℃になるまで冷却した後、これに26℃に冷却したホワイトソース21gを添加して混合する。このようにして得た混合物を耐熱容器に充填した後、40℃のホワイトソース140gを前記容器に充填すると共に、海老24gと、チーズ16gをトッピングした後、急速冷凍せずに、−5℃で冷蔵すれば、この発明の製品ができる(図1)。   After cooling 70 g of penne macaroni raised to boil until it reaches 30 ° C., 21 g of white sauce cooled to 26 ° C. is added and mixed. After the mixture thus obtained was filled in a heat-resistant container, 140 g of white sauce at 40 ° C. was filled in the container, and after 24 g shrimp and 16 g of cheese were topped, without rapid freezing, at −5 ° C. If refrigerated, the product of the present invention is produced (FIG. 1).

[比較例1]
茹で上げたペンネマカロニ70gを60℃になるまで冷却した後、これに60℃に冷却したホワイトソース21gを添加して混合する。このようにして得た混合物を耐熱容器に充填した後、60℃のホワイトソース140gを前記容器に充填すると共に、海老24gと、チーズ16gをトッピングした後、−30℃で急速凍結した。
[Comparative Example 1]
After cooling 70 g of penne macaroni raised to boil until it reaches 60 ° C., 21 g of white sauce cooled to 60 ° C. is added and mixed. After the mixture thus obtained was filled in a heat-resistant container, 140 g of white sauce at 60 ° C. was filled in the container, topped with 24 g of shrimp and 16 g of cheese, and then rapidly frozen at −30 ° C.

[比較例2]
茹で上げたペンネマカロニ70gを−10℃になるまで冷却した後、これに−10℃に冷却したホワイトソース21gを添加して混合する。このようにして得た混合物を耐熱容器に充填した後、−10℃のホワイトソース140gを前記容器に充填したが、混合することができなかった。
[Comparative Example 2]
After cooling 70 g of penne macaroni boiled to −10 ° C., 21 g of white sauce cooled to −10 ° C. is added and mixed. After the mixture thus obtained was filled in a heat-resistant container, 140 g of white sauce at −10 ° C. was filled in the container, but could not be mixed.

[比較例3]
茹で上げたペンネマカロニ70gを10℃になるまで冷却した後、これに10℃に冷却したホワイトソース77gを添加して混合する。このようにして得た混合物を耐熱容器に充填した後、10℃のホワイトソース84gを前記容器に充填すると共に、海老24gと、チーズ16gをトッピングした後、−30℃で急速凍結した。
[Comparative Example 3]
After 70 g of penne macaroni boiled is cooled to 10 ° C., 77 g of white sauce cooled to 10 ° C. is added and mixed. After filling the heat-resistant container with the mixture thus obtained, 84 g of white sauce at 10 ° C. was filled in the container, and 24 g shrimp and 16 g of cheese were topped, followed by quick freezing at −30 ° C.

[比較例4]
前記茹で上げたペンネマカロニ70gに、90℃のホワイトソース161gを混合し、この混合物を耐熱容器に充填した後、海老24gとチーズ16gをトッピングした後、−30℃で急速凍結した。
[Comparative Example 4]
To the penne macaroni 70 g boiled above, 161 g of white sauce at 90 ° C. was mixed, and this mixture was filled in a heat-resistant container. Then, 24 g shrimp and 16 g cheese were topped, and then rapidly frozen at −30 ° C.

[比較例5]
茹で上げたペンネマカロニ70gを10℃になるまで冷却し、耐熱性の容器に充填した。その後10℃のホワイトソース161gを前記容器に充填し、海老24gとチーズ16gをトッピングし、−30℃で急速凍結した。
[Comparative Example 5]
70 g of penne macaroni raised in a bowl was cooled to 10 ° C. and filled into a heat-resistant container. Thereafter, 161 g of white sauce at 10 ° C. was filled in the container, topped with 24 g of shrimp and 16 g of cheese, and rapidly frozen at −30 ° C.

[実験例]
前記により得た冷凍グラタンは5℃の冷蔵庫内で12時間解凍し、引き続き48時間保管した。また前記により得た冷蔵グラタンは、5℃の冷蔵庫内で48時間保管した。それらを1200wtの電子レンジで2分半加熱した後、オーブンで1分半焼成して海老グラタンを得た。
[Experimental example]
The frozen gratin obtained as described above was thawed in a refrigerator at 5 ° C. for 12 hours and then stored for 48 hours. The refrigerated gratin obtained as described above was stored in a refrigerator at 5 ° C. for 48 hours. They were heated in a 1200 wt microwave for two and a half minutes and then baked in an oven for one and a half minutes to obtain shrimp gratin.

前記ペンネマカロニをレオメータにかけて切断試験を実施した。レオメータ試験は、ペンネマカロニを1本ずつとり、20cm/分の切断速度で行い、10本試験した平均値を求め、小数点以下は四捨五入した所、表1の結果を得た。

Figure 2005185230
The penne macaroni was subjected to a cutting test using a rheometer. In the rheometer test, penne macaroni was taken one by one at a cutting speed of 20 cm / min, the average value obtained by testing 10 pieces was obtained, and the results shown in Table 1 were obtained after rounding off after the decimal point.
Figure 2005185230

前記に付官能検査を行った所、表2の結果を得た。

Figure 2005185230
The results of Table 2 were obtained when the sensory test was performed on the above.
Figure 2005185230

この発明の実施例のブロック図。The block diagram of the Example of this invention.

Claims (3)

茹で上げたパスタ類を冷却調温し、該パスタ類に、その10%〜100%(質量)のソースを調温して添加混合し、該混合物を容器に充填した後、調温したソースを充填して冷蔵し、又は冷凍後解凍して冷蔵することを特徴とした冷蔵グラタンの製造方法。 Boiled pasta is cooled and temperature-controlled, and 10% to 100% (mass) of the sauce is temperature-controlled and added to the pasta. After the mixture is filled in the container, the temperature-controlled sauce is added. A method for producing a refrigerated gratin which is filled and refrigerated, or thawed after freezing and refrigerated. 調温は−5℃〜50℃とすることを特徴とした請求項1記載の冷蔵グラタンの製造方法。 The method for producing refrigerated gratin according to claim 1, wherein the temperature is adjusted to -5 ° C to 50 ° C. 請求項1記載の方法により製造した冷蔵グラタン。 A refrigerated gratin produced by the method according to claim 1.
JP2003433520A 2003-12-26 2003-12-26 Method for producing refrigerated gratin and refrigerated gratin Expired - Lifetime JP4378748B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014157035A1 (en) 2013-03-25 2014-10-02 日清フーズ株式会社 Process for producing frozen gratin
WO2021153724A1 (en) * 2020-01-29 2021-08-05 日清フーズ株式会社 Cooked frozen short pasta food and manufacturing method therefor

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014157035A1 (en) 2013-03-25 2014-10-02 日清フーズ株式会社 Process for producing frozen gratin
JPWO2014157035A1 (en) * 2013-03-25 2017-02-16 日清フーズ株式会社 Method for producing frozen gratin
WO2021153724A1 (en) * 2020-01-29 2021-08-05 日清フーズ株式会社 Cooked frozen short pasta food and manufacturing method therefor

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