JP2005185115A - Method and device for producing plate-state artificial soil floor - Google Patents

Method and device for producing plate-state artificial soil floor Download PDF

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JP2005185115A
JP2005185115A JP2003427344A JP2003427344A JP2005185115A JP 2005185115 A JP2005185115 A JP 2005185115A JP 2003427344 A JP2003427344 A JP 2003427344A JP 2003427344 A JP2003427344 A JP 2003427344A JP 2005185115 A JP2005185115 A JP 2005185115A
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mold
artificial soil
polyurethane resin
plate
liquid adhesive
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Yukio Tamura
幸男 田村
Kenji Nishizuka
賢次 西塚
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HACHINOHE TEKKOSHO KK
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HACHINOHE TEKKOSHO KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for producing an artificial soil floor made of wood chips, and satisfying functions as a natural planting base plate (an artificial soil floor) such as water retainability (moisture retainability), handleability and rootage degree; and to provide a device for producing the artificial soil floor. <P>SOLUTION: The method for producing the plate-state artificial soil floor comprises the following process: adding a polyurethane resin-based liquid adhesive comprising a polymethylene polyphenyl polyisocyanate to wood chips; thoroughly stirring the mixture followed by spreading and piling the stirred mixture in a frame mold F to be filled up; pressurizing the liquid adhesive-added wood chips C1 in the frame mold F; and jetting pressurized steam from above in a condition where the wood chips are compressed so as to flow out in a short time without causing no stay of the pressurized steam at corners to rapidly harden the polyurethane resin-based adhesive B to mold the plate-state artificial soil floor 100. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は板状人工土壌床、更に詳しくは薄くて、軽い、特に屋上などでの植物を育成するのに好適な板状人工土壌床の製造方法及びその製造装置に関するものである。   The present invention relates to a plate-shaped artificial soil floor, and more particularly to a method and apparatus for manufacturing a plate-shaped artificial soil floor that is thin and light, particularly suitable for growing plants on a rooftop.

従来、人工土壌床は、屋上の緑化対策を初めとして路上の架設庭園など様々な箇所に使用されている。その原料としては繊維材を板状に塊化したものであったが、間伐材等の廃棄物を有効利用して天然植裁基板(人工土壌床)となる木質チップが着目されつつある。
木質チップは、保水性(保湿性)に優れ、フィトンチッド効果を有するため、数年の歳月を経て土壌の栄養になりながら自然へと戻っていく性質をもっている。
木質チップを原料とする人工土壌床の先行技術としては、その木質チップに高吸水性樹脂粉末を加え、両材料を、澱粉糊、寒天等の粘質接合剤(バインダー)で所望の形状に構成したものが挙げられる(例えば特許文献1等)。
これに使用するバインダーは、一般には、木質系のものの接着に尿素系接着剤、ホルマリン系接着剤を用いているが、尿素系接着剤のように生態系を破壊しないし、ホルマリン系接着剤のようにシックハウス症候群の原因にもならない。
Conventionally, artificial soil floors have been used in various places such as rooftop gardening measures such as rooftop gardening measures. As the raw material, fiber material is agglomerated in a plate shape, but wood chips that become natural planting substrates (artificial soil floors) by effectively using wastes such as thinned wood are attracting attention.
Wood chips are excellent in water retention (humidity retention) and have a phytoncide effect, and have the property of returning to nature while becoming nutrients of the soil after several years.
As a prior art of artificial soil floor made of wood chips, a super absorbent resin powder is added to the wood chips, and both materials are made into a desired shape with a sticky binder (binder) such as starch paste or agar. (For example, Patent Document 1 etc.).
The binder used for this is generally a urea-based adhesive or formalin-based adhesive used to bond wood-based materials. However, unlike the urea-based adhesive, it does not destroy the ecosystem, and the formalin-based adhesive It does not cause sick house syndrome.

しかしながら、澱粉糊、寒天等の粘質接合剤では、被着体である木質チップとの接着力は一時的には良いが、水に溶出して所定の接着力を維持できず、特に、水に関係深い人工土壌床には不向きで、芝生や植物が根付く前にヒビ割れが生じたり、本質チップが流出して、所定のブロック形態を保持しない根本的な問題点がある。
特開平8−266148号
However, adhesive adhesives such as starch paste and agar are temporarily good in adhesion to the wooden chip as the adherend, but they cannot dissolve to water and maintain a predetermined adhesive force. It is unsuitable for artificial soil floors that are closely related to the above, and there are fundamental problems that cracks occur before lawn and plants take root, or that the essential chip flows out and does not maintain a predetermined block form.
JP-A-8-266148

本発明は上記従来事情に鑑みてなされたもので、その目的とする処は、保水性(保湿性)、取扱い性、根付き度等を天然植栽基板(人工土壌床)としての機能を満足する、木質チップを原料とする人工土壌床の製造方法及びその製造装置を提供することにある。   The present invention has been made in view of the above-described conventional circumstances, and its intended treatment satisfies the functions as a natural planting substrate (artificial soil floor) in terms of water retention (moisturizing property), handleability, degree of rooting, and the like. An object of the present invention is to provide an artificial soil floor production method and production apparatus using wood chips as a raw material.

本発明者等は、間伐材等の廃棄物から生成される木質チップを用いての人工土壌床が製造されるに当たって、この木質チップを結合させる接着剤が、先ず改善され、動植物の害とならない、特に植物の育成に無害な接着剤を使用することにある。
この木質等のものを接着する接着剤として尿素系接着剤、ホルマリン系接着剤などがあるが、この度の木質チップの接着剤は、ポリウレタン樹脂系接着剤が用いられ、ポリメチレンポリフェニルポリイソシアネートからなるものである。
そして、本発明は、木質チップの結合剤としてポリメチレンポリフェニルポリイソシアネートからなるポリウレタン樹脂系液体接着剤を用いた板状人工土壌床の製造方法と、その製造装置に係るものである。
木質チップを圧縮固化した本発明の板状人工土壌床は優れた保形性と共に、保水性(保湿性)、根付き度の良さ等を達成し、天然植裁基板として最適なものが製造できることになった。
When the artificial soil floor using the wood chip generated from the waste such as the thinned wood is manufactured, the present inventors first improve the adhesive that binds the wood chip and does not cause harm to animals and plants. In particular, the use of adhesives that are harmless to plant growth.
There are urea adhesives, formalin adhesives, etc., as adhesives for adhering these woods, etc., but this time the wood chip adhesives are polyurethane resin adhesives, from polymethylene polyphenyl polyisocyanate It will be.
And this invention relates to the manufacturing method of the plate-shaped artificial soil floor using the polyurethane resin-type liquid adhesive which consists of polymethylene polyphenyl polyisocyanate as a wood chip binder, and its manufacturing apparatus.
The plate-like artificial soil floor of the present invention obtained by compressing and solidifying the wood chip achieves excellent shape retention, water retention (moisturization), good rooting, etc., and can be manufactured as an optimal natural planting substrate. became.

即ち、本発明は、製造方法としは、
木質チップにポリメチレンポリフェニルポリイソシアネートからなるポリウレタン樹脂系液体接着剤を添加し、良く撹拌した後、満杯になるように型枠に敷積し、その型枠内の液体接着剤添加の木質チップを加圧し、圧縮した状態で、上方より加圧蒸気が行き渡るように噴射させて、加圧蒸気が隅々に滞ることなく短時間で流してポリウレタン樹脂系接着剤を迅速に硬化して成形することを特徴とする板状人工土壌床の製造方法である(請求項1)。
That is, the present invention is a manufacturing method,
Add a polyurethane resin-based liquid adhesive made of polymethylene polyphenyl polyisocyanate to a wooden chip, stir well, lay it on the mold to fill it up, and add the liquid adhesive in the mold to the wooden chip In a compressed state, spray the pressurized steam so that it spreads from above, and let the pressurized steam flow in a short time without stagnation in every corner to quickly cure and mold the polyurethane resin adhesive This is a method for producing a plate-like artificial soil floor (claim 1).

そして、前記ポリメチレンポリフェニルポリイソシアネートからなるポリウレタン樹脂系液体接着剤を木質チップに対して14対1の重量比割合で添加し、満遍なく行き渡るように良く撹拌し、撹拌された木質チップは、満杯になるように型枠に敷積し、0.6t/cmのプレス圧で、型枠内に9cmの嵩があった前記木質チップを加圧して、型枠に設けられたストッパーによって5cmに止め置き、この圧縮された板状の木質チップに上方より6〜9kg/cmの噴射圧の160〜180℃蒸気を短時間噴射し、該加圧蒸気で、ポリウレタン樹脂系接着剤を迅速に硬化させて成形されることを特徴とする請求項1記載の板状人工土壌床の製造方法である(請求項2)。 Then, the polyurethane resin-based liquid adhesive composed of polymethylene polyphenyl polyisocyanate is added at a weight ratio of 14 to 1 with respect to the wood chips, and stirred well so that it is evenly distributed. The wooden chip having a bulk of 9 cm was pressed with a pressing pressure of 0.6 t / cm 2 and pressed to 5 cm by a stopper provided on the mold. Stop and spray 160-180 ° C. steam of 6-9 kg / cm 2 at a spray pressure of 6-9 kg / cm 2 from above onto the compressed plate-like wood chip for a short time, and quickly press the polyurethane resin adhesive with the pressurized steam. 2. The method for producing a plate-like artificial soil floor according to claim 1, wherein the artificial soil floor is hardened and molded (claim 2).

以上の製造方法によれば、ポリメチレンポリフェニルポリイソシアネートからなるポリウレタン樹脂系液体接着剤が木質チップに対して適量でなければならず、例えば木質700gに対して50gの割合、即ち14対1の重量比割合で添加する。この割合以上、前記ポリウレタン樹脂系液体接着剤を添加すると、木質チップの全体表面が、この接着剤で被覆硬化されて保水性を悪くし、また植物が根付く空間を縮減し、人工土壌床として不適正となり、また価格面でも、前記ポリウレタン樹脂系液体接着剤は高価であるので、コスト高になって不都合である。また、該ポリウレタン樹脂系液体接着剤は常温であっても湿気に当てていると時間を要するが硬化するので木質チップに該ポリウレタン樹脂系液体接着剤を添加し、良く撹拌された空気中の湿気で硬化され、扱い難くならない中に、直ぐに型枠へ迅速に敷積し、人工土壌床の成形まで、一気に行なうのが良いものである。   According to the above production method, the polyurethane resin-based liquid adhesive composed of polymethylene polyphenyl polyisocyanate must be in an appropriate amount with respect to the wood chip, for example, a ratio of 50 g to 700 g of wood, that is, 14 to 1 Add by weight ratio. When the polyurethane resin-based liquid adhesive is added in excess of this ratio, the entire surface of the wood chip is coated and hardened with this adhesive to deteriorate the water retention, and the space in which the plants take root is reduced. Since the polyurethane resin liquid adhesive is expensive and expensive, it is disadvantageous because of its high cost. Further, the polyurethane resin-based liquid adhesive takes a long time if it is exposed to moisture even at room temperature. However, the polyurethane resin-based liquid adhesive is cured, so the polyurethane resin-based liquid adhesive is added to the wood chip, and the well-stirred moisture While it is hardened and is not difficult to handle, it is good to quickly lay it on the formwork and form the artificial soil floor at once.

型枠に、満杯に敷積され、9cmの嵩のあった前記木質チップを0.6t/cmのプレ圧で加圧され、型枠内に5cm迄に圧縮されたところで止め置き、前記木質チップを完全に押し潰してしまうのではなく、木質チップ間に少なくとも保水したり、根付きの空間を有する隙間を形成するようにする。 The wooden chip, which is fully laid in the formwork, is pressed with a pre-pressure of 0.6 t / cm 2 and is compressed to 5 cm in the formwork, and is stopped. The chip is not completely crushed, but at least water is retained between the wood chips, or a gap having a rooted space is formed.

また、木質チップに添加された前記ポリウレタン樹脂系液体接着剤を硬化させるには、6〜9kg/cmの噴射圧をもつ160〜180℃の蒸気を短時間噴射させることで良く、加圧された加熱蒸気を噴射することによって、型枠内の前記木質チップの隅々までその蒸気が行き渡り、160〜180℃の温度で、該ポリウレタン樹脂系液体接着剤は短時間で硬化し、且つ同時に植物の成育に有害になる物質も放出されてしまうので好都合である。なお、加圧加熱蒸気を該木質チップが既に短時間で硬化されているのに係わらず、長時間に亘って噴射させていると、該木質チップに水分を多量に保有することになり、重量が重くなって取り合い難くなるので、噴射時間は短い方がよい。 Further, in order to cure the polyurethane resin liquid adhesive added to the wood chip, it is sufficient to inject steam of 160 to 180 ° C. having an injection pressure of 6 to 9 kg / cm 2 for a short time. By spraying the heated steam, the steam spreads to every corner of the wooden chip in the mold, and at a temperature of 160 to 180 ° C., the polyurethane resin liquid adhesive is cured in a short time, and at the same time, the plant Conveniently, substances that are harmful to the growth of the plant are also released. In addition, if the wood chips are already hardened in a short time even if the pressurized heat steam is sprayed over a long period of time, the wood chips will retain a large amount of moisture, and the weight Since it becomes heavier and difficult to handle, it is better to have a short injection time.

次に、本発明の製造装置については、
請求項1または2記載の板状人工土壌床の製造方法に実施する製造装置であって、
木質チップにポリメチレンポリフェニルポリイソシアネートからなるポリウレタン樹脂系液体接着剤を添加し、良く撹拌した後、直ぐに満杯になるように型枠に敷積し、その型枠内のポリウレタン樹脂系液体接着剤添加の木質チップを加圧し、圧縮した状態で、上方より加圧蒸気が行き渡るように噴射させて、加圧蒸気が隅々に滞ることなく短時間で流してポリウレタン樹脂系接着剤を迅速に硬化して成形することを特徴とする板状人工土壌床の製造方法請求項1または2記載の板状人工土壌床の製造方法を実施する製造装置であって、
木質チップと添加されたポリメチレンポリフェニルポリイソシアネートからなるポリウレタン樹脂系液体接着剤とを撹拌する撹拌部と、その撹拌部の下方に配設してなり撹拌部の吐出口より押出される液体接着剤添加の木質チップが敷積される型枠を載置する型枠置きエリア及び該エリアに連続して確保してなり型枠内の木質チップを圧縮させた状態で上方より加圧蒸気を噴射させて液体接着剤を硬化させて板状人工土壌床を成形する成形エリア並びに該エリアに連続して確保してなり成形された板状人工土壌床を取り出す取り出しエリアとを備えているスライド用テーブルと、前記成形エリアで、上下両面が開放された型枠に満杯の液体接着剤添加の木質チップを上面側から型枠内へ加圧し、型枠上端で止める圧縮を行なうプレス機構と、型枠内で圧縮された前記木質チップに加圧蒸気を満遍なく隅々まで至らしめるためプレス機構の押し型に複数のノズルを穿設し、該ノズルにより上方から前記木質チップに噴射させると共に成形エリアに開孔した複数の排水小孔から排水する加圧蒸気噴射機構と、前記スライド用テーブル上を型枠置きエリアから成形エリアへ型枠をスライドさせる第1プッシャーと、前記成形エリアから取り出しエリアへ型枠をスライドさせる第2プッシャーとで構成し、前記取り出しエリアには、圧縮され硬化した木質チップの板状人工土壌床が型枠内から型枠を残して下方へ送り出されて落下させる落下口を開口している落とし機構を備えていることを特徴とする板状人工土壌床の製造装置である(請求項3)。
Next, regarding the manufacturing apparatus of the present invention,
It is a manufacturing apparatus implemented to the manufacturing method of the plate-shaped artificial soil floor of Claim 1 or 2,
Polyurethane resin liquid adhesive made of polymethylene polyphenyl polyisocyanate is added to the wood chip, stirred well, and then laid on the mold so that it fills up immediately. The polyurethane resin liquid adhesive in the mold Pressurize the added wood chip and inject it into a compressed state so that the pressurized steam spreads from the top, and quickly flow the pressurized steam without stagnation in every corner to quickly cure the polyurethane resin adhesive. A method for producing a plate-like artificial soil floor according to claim 1 or 2, wherein the production method for producing a plate-like artificial soil floor is characterized by comprising:
A stirrer for stirring a wood chip and a polyurethane resin-based liquid adhesive composed of added polymethylene polyphenyl polyisocyanate, and a liquid bond that is disposed below the stirrer and is extruded from the discharge port of the stirrer Formwork placing area for placing the formwork on which the wood chip with additive added is placed, and continuously pressurizing steam from above while the wood chip in the formwork is compressed, secured in the area A slide having a molding area for forming a plate-shaped artificial soil floor by curing the liquid adhesive and a take-out area for taking out the molded plate-shaped artificial soil floor continuously secured in the area A press mechanism for compressing a wooden chip full of liquid adhesive added into the mold from the upper surface side into the mold, and stopping at the upper end of the mold; A plurality of nozzles are drilled in the pressing die of the press mechanism in order to bring the pressurized steam evenly into every corner of the wooden chip compressed in the frame, and the nozzle is injected from above into the wooden chip and into the molding area. Pressurized steam injection mechanism that drains water from a plurality of drain holes, a first pusher that slides the mold frame from the mold placement area to the molding area on the slide table, and a mold from the molding area to the removal area. A second pusher that slides the frame, and in the take-out area, a drop-off port is provided in which the plate-shaped artificial soil floor of the compressed and hardened wood chips is sent out downward from the formwork leaving the formwork and dropped. An apparatus for producing a plate-shaped artificial soil floor comprising an opening dropping mechanism (claim 3).

そして、前記撹拌部における吐出部の吐出口が、前記第1プッシャーで液体接着剤添加の木質チップを満杯に敷積した型枠をスライドさせるとき、前記木質チップを水平な均し面にさせるのに使用されることを特徴とする請求項3記載の人工土壌の製造装置である(請求項4)。   The discharge port of the discharge unit in the stirring unit causes the wooden chip to be a horizontal leveling surface when sliding the formwork in which the wooden chip fully filled with the liquid adhesive is laid by the first pusher. The artificial soil manufacturing apparatus according to claim 3, wherein the artificial soil manufacturing apparatus is used in the invention (claim 4).

以上の製造装置によれば、ポリメチレンポリフェニルポリイソシアネートからなるポリウレタン樹脂系接着剤を添加し、良く撹拌された木質チップは、撹拌部の吐出口から押出され、型枠置きエリアにおいて、第1プッシャーで型枠がスライドして移行する過程で、この型枠が満杯になるように撹拌部より押出された木質チップを敷積する。そして、木質チップを満杯にした型枠は型枠置きエリアから成形エリアにスライド移行する。   According to the above manufacturing apparatus, the polyurethane resin adhesive composed of polymethylene polyphenyl polyisocyanate is added, and the well-stirred wood chip is extruded from the discharge port of the stirring unit, and in the formwork placement area, the first In the process in which the formwork slides and moves with the pusher, the wooden chips pushed out from the stirring section are laid so that the formwork becomes full. Then, the formwork filled with wooden chips slides from the formwork placement area to the forming area.

この成形エリアでは、ポリウレタン樹脂系接着剤が添加された型枠に満杯の木質チップがプレス機構で圧縮される。圧縮に当たっては、型枠の縁がストッパーとなって、加圧を止め置くことになり、木質チップを完全に押し潰してしまうことがない。そして、この圧縮された状態の木質チップに加圧蒸気を噴射し、添加されているポリウレタン樹脂系接着剤が短時間で、型枠内の隅々まで硬化させるようにするために、複数のブロック状に配置された複数のノズル(蒸気噴射孔)を押し型に形成する。一方、その押し型の正対する成形エリアには複数の排水小孔を開孔し、そこから突き抜ける蒸気(水分)を速やかに排水して、無用に水分が木質チップに接触する不都合を回避する。
木質チップに添加されたポリウレタン樹脂系接着剤が硬化して成形された板状人工土壌床は、短時間の加圧蒸気の噴射で硬化するので、加圧蒸気を長時間に亘って噴射されると、多量に保水することになって、取扱いに苦慮することになる。
In this molding area, a wooden chip full of molds to which a polyurethane resin adhesive is added is compressed by a press mechanism. At the time of compression, the edge of the formwork serves as a stopper, and pressurization is stopped and the wood chip is not completely crushed. Then, a plurality of blocks are used to spray the pressurized steam onto the compressed wood chip so that the added polyurethane resin-based adhesive is cured to every corner in the mold in a short time. A plurality of nozzles (steam injection holes) arranged in a shape are formed in a pressing mold. On the other hand, a plurality of small drain holes are formed in the molding area directly facing the pressing die, and steam (moisture) penetrating therethrough is quickly drained, thereby avoiding the inconvenience of unnecessary contact of moisture with the wood chips.
The plate-shaped artificial soil floor formed by curing the polyurethane resin adhesive added to the wood chip is cured by spraying the pressurized steam for a short time, so the pressurized steam is sprayed for a long time. And it will be difficult to handle because it will retain a lot of water.

そして、成形エリアで成形されたならば、第2プッシャーで取り出しエリアへスライド移行させ、型枠を残して、該取り出しエリアに開口した落下口から成形された板状人工土壌床に落下し、搬送される。   And if it is molded in the molding area, it is slid to the take-out area with the second pusher, leaves the formwork, falls from the drop opening opened in the take-out area, and drops onto the plate-shaped artificial soil floor and transports Is done.

また、ポリウレタン樹脂系接着剤が添加され、撹拌された木質チップを型枠に敷積するに当たって、満杯になる嵩を均すには、撹拌部の吐出口が有効利用される。   In addition, when the polyurethane resin adhesive is added and the stirred wood chips are laid on the mold, the outlet of the stirring unit is effectively used to level the bulk.

本発明は以上のような板状人工土壌床の製造方法及び、その製造装置であるから、次のような利点がある。   Since this invention is the manufacturing method of the above plate-shaped artificial soil floors, and its manufacturing apparatus, there exist the following advantages.

製造方法としては、ポリメチレンポリフェニルポリイソシアネートからなるポリウレタン樹脂系接着剤を添加し、それも木質チップに対して、ポリウレタン樹脂系接着剤の重量比割合が14対1の少量で良く、且つ、加圧、加熱した蒸気を利用することで、短時間で硬化するので、板状人工土壌床の成形が量産化でき、かつ、安価に製造できる。
そして、ポリウレタン樹脂系液体接着剤が短時間で硬化することは、長時間に亘っての加圧蒸気の噴射で、木質チップが多量の保水をしてしまうため、重量が重くなって取扱いにくくなるという虞れを解消できることになる。
加圧蒸気が隅々に滞ることなく行き渡らせることによって、木質チップに添加されたポリウレタン樹脂系液体接着剤が型枠内で満遍なく迅速に硬化させることができる。
満遍なく敷積された型枠内の木質チップを大きなプレス圧で圧縮するので、その加圧が無理なく容易にでき、しかも型枠のストッパーにより止め置きできるので、木質チップを完全に押し潰してしまうことなく、良好な木質チップの圧縮ができる。
製造された板状人工土壌床は保水量が少ないため、軽量であるので、持ち運びができる範囲であるならば、大判のものにできる。
As a production method, a polyurethane resin-based adhesive composed of polymethylene polyphenyl polyisocyanate is added, and the weight ratio of the polyurethane resin-based adhesive to the wood chip may be a small amount of 14 to 1, and By using pressurized and heated steam, it hardens in a short time, so that the formation of the plate-shaped artificial soil floor can be mass-produced and can be manufactured at low cost.
And, since the polyurethane resin-based liquid adhesive is cured in a short time, the wood chip retains a large amount of water due to the injection of pressurized steam over a long period of time, which increases the weight and makes it difficult to handle. This will eliminate the fear.
By allowing the pressurized steam to spread without any stagnation, the polyurethane resin liquid adhesive added to the wood chip can be uniformly and rapidly cured in the mold.
The wood chips in the formwork that are spread evenly are compressed with a large press pressure, so that the pressure can be easily and easily stopped by the stopper of the formwork, and the wood chips are completely crushed. Without compression, good wood chips can be compressed.
Since the manufactured plate-like artificial soil floor has a small amount of water retention and is lightweight, it can be of a large size as long as it can be carried.

製造装置としては、撹拌部の下方に配設され、型枠置きエリアと、これに連続して確保された成形エリアと、更にこれに連続して確保された取り出しエリアを構成しているので、型枠が、第1プッシャー、第2プッシャーで容易にスライド移行することができ、製造行程を簡単化し、容易な作動が行なえる。
型枠は、上下両面が開放されたものであるので、型枠をスライドさせるのみで、型枠置きエリアでは、撹拌部の吐出口からポリウレタン樹脂系液体接着剤添加の木質チップが容易に上方から敷積することができ、また成形エリアで、上方よりプレス機構により圧縮し、且つ加圧蒸気により噴射により硬化させることができる。また、取り出しエリアでは、型枠を残し、成形された板状人工土壌床を開口する落下口より落下させることができる。
型枠内の木質チップの圧縮は、プレス機構のプレス圧が大きくても、木質チップを完全に押し潰してしまうことなく止め置くストッパーが設けられ、このストッパーが型枠縁であるので、構造が簡単で確実である。
ポリウレタン樹脂系液体接着剤が添加された木質チップを撹拌し、直ぐに型枠に敷積し、且つ撹拌部の吐出口で均される。そして、撹拌部の吐出口から型枠への木質チップの敷積が直ぐに行なわれるので、ポリウレタン樹脂系液体接着剤が添加された木質チップが、その途中で詰まることにならないので、都合が良いものである。
As a manufacturing apparatus, it is arranged below the stirring unit, and constitutes a mold placement area, a molding area secured continuously to this, and a take-out area secured continuously to this, The mold can be easily slid by the first pusher and the second pusher, simplifying the manufacturing process and allowing easy operation.
Since the upper and lower surfaces of the mold are open, just slide the mold, and in the mold placement area, the wood chip with polyurethane resin liquid adhesive added from the outlet of the stirring part can be easily It can be laid, and can be compressed from above in the molding area by a press mechanism and cured by spraying with pressurized steam. Further, in the take-out area, the mold can be left and dropped from a drop opening that opens the formed plate-shaped artificial soil floor.
The compression of the wooden chip in the mold is provided with a stopper that stops the wooden chip without completely crushing the chip even if the pressing pressure of the press mechanism is large. Easy and reliable.
The wood chip to which the polyurethane resin-based liquid adhesive is added is stirred, immediately placed on the mold, and leveled at the discharge port of the stirring unit. Since the wood chip is immediately laid from the discharge port of the stirring unit to the formwork, the wood chip to which the polyurethane resin-based liquid adhesive is added is not clogged in the middle, which is convenient. It is.

図1〜図6は本発明板状人工土壌床の製造方法を実施する製造装置を示している。
図中で、符号Aはその製造装置である。
1-6 has shown the manufacturing apparatus which implements the manufacturing method of this invention plate-shaped artificial soil floor.
In the figure, reference numeral A denotes the manufacturing apparatus.

この製造装置Aは、図1、図2等に示すように、原料となる間伐材等を細かく破砕する破砕部1に連絡してベルトコンベア等からなる搬入手段2を斜設し、該搬入手段2の搬出端に連絡して撹拌部3を設け、該撹拌部3の下方にスライド用テーブル4を配設し、該スライド用テーブル4に第1、第2プッシャー5、6、プレス機構7、加圧蒸気噴射機構8、落とし機構9、搬出手段10等を設置して、構成されている。   As shown in FIG. 1, FIG. 2, etc., this manufacturing apparatus A communicates with a crushing section 1 for finely crushing a thinned material or the like as a raw material, and obliquely installs a carrying means 2 composed of a belt conveyor or the like. 2 is connected to the unloading end, and a stirring table 3 is provided. A slide table 4 is disposed below the stirring unit 3, and the slide table 4 includes first and second pushers 5 and 6, a press mechanism 7, A pressurized steam injection mechanism 8, a dropping mechanism 9, an unloading means 10 and the like are installed and configured.

前記撹拌部3は、図1、図2に示すように、ホッパー状の撹拌容体13を貫挿する回転駆動軸23に撹拌ブレード33を間隔をおいて同軸上に植設し、その撹拌ブレード33の働きによって搬入手段2で供給される木質チップCと、その撹拌容体13に隣設して備設されているディスペンサーDから供給されるポリウレタン樹脂系液体接着剤Bとを撹拌し、前記撹拌容体13の下端に設けた押出部43に連絡する吐出部43aから下方に押出して、直ぐに後述する型枠Fに敷積するようになっている。
前記ポリウレタン樹脂系液体接着剤Bは、粘度を160〜230(mPa.s/25℃)、NCOを29.5〜32.5(%)とするポリメチレンポリフェニルポリイソシアネートからなるものである。
As shown in FIGS. 1 and 2, the stirring unit 3 has a stirring blade 33 planted coaxially on a rotary drive shaft 23 through which a hopper-like stirring container 13 is inserted. The wood chip C supplied by the carrying-in means 2 and the polyurethane resin liquid adhesive B supplied from the dispenser D provided adjacent to the stirring container 13 are stirred, and the stirring container 13 is extruded downward from a discharge portion 43a communicating with an extrusion portion 43 provided at the lower end of 13 and immediately laid on a mold F to be described later.
The polyurethane resin-based liquid adhesive B is made of polymethylene polyphenyl polyisocyanate having a viscosity of 160 to 230 (mPa.s / 25 ° C.) and an NCO of 29.5 to 32.5 (%).

前記搬入手段2からの撹拌部3への木質チップCの投入量、ディスペンサーDからのポリウレタン樹脂系液体接着剤Bの供給量、撹拌部3の吐出部43aからのポリウレタン樹脂系液体接着剤添加の木質チップC1の押出のタイミング等は、コンピューター制御されている。   The amount of wood chip C input from the carry-in means 2 to the stirring unit 3, the amount of polyurethane resin liquid adhesive B supplied from the dispenser D, and the addition of polyurethane resin liquid adhesive from the discharge unit 43 a of the stirring unit 3 The extrusion timing of the wood chip C1 is controlled by a computer.

製造装置Aの機枠aは、図1に示すように破砕部1用の第1支持フレーム部a1と、撹拌部3用の第2支持フレーム部a2と、スライド用テーブル4用の第3支持フレーム部a3、プレス機構7,加圧蒸気噴射機構8用の第4支持枠部a4とからなり、第2支持フレーム部a2、第3支持フレーム部a3、第4支持フレーム部a4とは一体的に枠組形成されている。   The machine frame a of the manufacturing apparatus A includes a first support frame part a1 for the crushing part 1, a second support frame part a2 for the stirring part 3, and a third support for the slide table 4 as shown in FIG. It consists of a frame part a3, a press mechanism 7 and a fourth support frame part a4 for the pressurized steam injection mechanism 8, and the second support frame part a2, the third support frame part a3, and the fourth support frame part a4 are integrated. A framework is formed.

前記スライド用テーブル4は、図2に示すように、撹拌部3の直下に確保された型枠置きエリア14と、成形エリア24と、取り出しエリア34とを平面視逆L字状に連設し、第3支持フレーム部a3で水平状に支持されている。   As shown in FIG. 2, the slide table 4 has a mold placement area 14, a molding area 24, and a take-out area 34 secured immediately below the stirring unit 3 connected in a reverse L shape in plan view. The third support frame part a3 is supported horizontally.

型枠Fは、図3に示すように、縦寸法50cm×横寸法100cm×高さ寸法9cmとする敷積空間f1を有する矩形枠状体fの丁度中間にその敷積空間f1を前後に2分割化し、前記型枠置きエリア14に載承されて、第1プッシャー5で成形エリア24にスライドされるようになっている。   As shown in FIG. 3, the formwork F has a floor space f1 in the front and back of the rectangular frame body f having a floor space f1 having a vertical dimension of 50 cm, a horizontal dimension of 100 cm and a height of 9 cm. It is divided and placed on the formwork placing area 14 and is slid to the forming area 24 by the first pusher 5.

前記第1プッシャー5は、本実施の形態ではエアーシリンダ、油圧シリンダ等のシリンダ手段を使用している。
前記第1プッシャー5は、撹拌部3の吐出部43aからのポリウレタン樹脂系液体接着剤添加の木質チップC1の押出しのタイミングに合わせて作動させることによって、満杯になるように敷積空間f1に供給するようになっている。
In the present embodiment, the first pusher 5 uses cylinder means such as an air cylinder or a hydraulic cylinder.
The first pusher 5 is supplied to the laying space f1 so as to become full by operating in accordance with the extrusion timing of the wood chip C1 added with the polyurethane resin-based liquid adhesive from the discharge part 43a of the stirring part 3. It is supposed to be.

前記撹拌部3の吐出部43aは、同図3に示すように、その吐出口43aを型枠Fのスライド方向に対して直交する方向に長い細長矩形状に形成しており、型枠載せエリア14に載承される型枠Fにおける成形エリア24側の前端部にその吐出端が当接する関係にされており、吐出端のその長さを前記敷積空間f1の縦寸法と同一にして、第1プッシャー5での成形エリア24側への押動に連動してポリウレタン樹脂系液体接着剤添加の木質チップC1が敷積空間f1に満杯になるように敷積された型枠Fの上面に接触してポリウレタン樹脂系液体接着剤添加の木質チップC1を全域に亘って水平に均す均し面になっている。   As shown in FIG. 3, the discharge part 43a of the agitation part 3 has a discharge port 43a formed in a long and narrow rectangular shape in a direction perpendicular to the sliding direction of the mold F. 14, the discharge end abuts on the front end of the mold F on the molding area 24 side, and the length of the discharge end is the same as the vertical dimension of the floor space f1, The wood chip C1 to which the polyurethane resin-based liquid adhesive is added is interlocked with the pressing of the first pusher 5 toward the molding area 24, and is placed on the upper surface of the mold F that is laid so as to fill the laying space f1. It is a leveling surface that contacts and leveles the wood chip C1 with the polyurethane resin-based liquid adhesive added horizontally over the entire area.

前記成形エリア14の真上には、型枠Fの出入りスペースSを介してプレス機構7が配設されている。   A press mechanism 7 is disposed directly above the molding area 14 with an entry / exit space S of the formwork F interposed therebetween.

前記プレス機構7は、図4に示すように複数本のシリンダ27でその押し型17が支持されており、押し型17には、図5に示すように、型枠Fの上縁部にストップして前記敷積空間f1内のポリウレタン樹脂系液体接着剤添加の木質チップC1を所定厚みでプレスするための鍔状のストッパーf2が周設されている。   As shown in FIG. 4, the pressing mechanism 17 is supported by a plurality of cylinders 27, and the pressing mold 17 is stopped at the upper edge of the mold F as shown in FIG. A flange-like stopper f2 for pressing the wood chip C1 to which the polyurethane resin liquid adhesive is added in the laying space f1 with a predetermined thickness is provided.

前記加圧蒸気噴射機構8は、図5に示すように、前記押し型17の押し面17aにおいて型枠F内のポリウレタン樹脂系液体接着剤添加の木質チップC1に相対する面積全域に亘ってノズル(蒸気噴射孔)18を散在状に開孔し、前記プレス機構7でポリウレタン樹脂系液体接着剤添加の木質チップC1を加圧圧縮し、その圧縮した状態で、前記ノズル18から加圧蒸気をその木質チップC1全域に行き渡るように短時間噴射させて、ポリウレタン樹脂系液体接着剤Bを硬化させるようになっている。
前記ノズル(蒸気噴射孔)18には、高温蒸気の生成圧送手段(ボイラー等)(図示せず)が連絡されている。
As shown in FIG. 5, the pressurized steam injection mechanism 8 is a nozzle that covers the entire area of the pressing surface 17 a of the pressing mold 17 that is opposite to the wood chip C <b> 1 added with the polyurethane resin-based liquid adhesive in the mold F. (Vapor injection holes) 18 are opened in a scattered manner, and the press mechanism 7 compresses and compresses the wood chip C1 to which the polyurethane resin liquid adhesive is added, and in the compressed state, pressurizes steam from the nozzle 18. The polyurethane resin liquid adhesive B is cured by spraying for a short time so as to spread over the entire area of the wood chip C1.
The nozzle (steam injection hole) 18 is in communication with a high-pressure steam generation pumping means (such as a boiler) (not shown).

前記成形エリア24においてスライドされる型枠F内のポリウレタン樹脂系液体接着剤添加の木質チップC1に相対する面積全域には、同図5に示すように、排水小孔24aが散在状に開孔され、この排水小孔24a群にドレン機構24bを連絡して、噴射供給された加圧蒸気が、加圧圧縮されたポリウレタン樹脂系液体接着剤添加の木質チップC1内部に停滞せずに速やかに排水されるようになっている。   As shown in FIG. 5, drain holes 24a are scattered in the entire area of the mold F that slides in the molding area 24, in the entire area facing the wood chip C1 with the addition of the polyurethane resin liquid adhesive. The drain mechanism 24b is connected to the group of small drain holes 24a, and the pressurized steam supplied and supplied promptly without stagnation inside the compressed wood resin chip C1 added with the polyurethane resin liquid adhesive. It is supposed to be drained.

この成形エリア24に連続する取り出しエリア34には、成形された板状人工土壌床100を落下させる落とし機構9を備えている。   The take-out area 34 continuous with the molding area 24 is provided with a dropping mechanism 9 for dropping the molded plate-like artificial soil floor 100.

この落とし機構9は、図1に示すように、本実施の形態では取り出しエリア34に開口されている落下口であり、エアーシリンダ、油圧シリンダ等のシリンダ手段からなる第2プッシャー6で型枠Fを取り出しエリア34に蒸気噴射プレス後に押動して、前記落下口真上に到達させ、そこで板状人工土壌床100の自重や手による軽いプッシュで同板状人工土壌床100を下方に落下させるようになっている(図6参照)。
尚、上方に分離用プッシャーを設け、その分離用プッシャーで板状人工土壌床100を型枠Fから強制的に分離させてようにしても良いものである。
As shown in FIG. 1, the dropping mechanism 9 is a drop opening opened in the take-out area 34 in the present embodiment, and is formed by a second pusher 6 comprising cylinder means such as an air cylinder and a hydraulic cylinder. Is pushed out after the steam injection press into the take-out area 34 so as to reach just above the dropping port, and the plate-like artificial soil floor 100 is dropped downward by the weight of the plate-like artificial soil floor 100 or a light push by hand. (See FIG. 6).
A separation pusher may be provided above, and the plate-like artificial soil floor 100 may be forcibly separated from the formwork F by the separation pusher.

前記搬出手段10は、前記落下口9直下に配設されており、製造された板状人工土壌床100を搬出するようになっている。   The unloading means 10 is disposed immediately below the dropping port 9 and unloads the manufactured plate-shaped artificial soil floor 100.

木質チップCに添加される前記ポリメチレンポリフェニルポリイソシアネートからなるポリウレタン樹脂系液体接着剤Bを、0.2mmの木質チップ700グラムに対して50グラムの重量比割合、即ち14対1の重量比割合をもって添加し撹拌した。直ぐに型枠Fに敷積し、型枠置きエリア14から成形エリア24にスライド移行させてプレス成形した後、加圧蒸気噴射を行なった。プレス機構7の押し型17に散在して開孔するノズル18はφ2mm、50mmの間隔をもって縦横に開孔した。プレス圧は0.6t/cmをもって2分30秒程型枠F内のポリウレタン樹脂系液体接着剤添加の木質チップC1を加圧して嵩9cmのものを5cmまで圧縮し、この圧縮された板状の木質チップC1に上方より6〜9kg/cmの噴射圧の160〜180℃蒸気を30秒間噴射し、その加圧蒸気でポリウレタン樹脂系接着剤Bを迅速に硬化させて板状人工土壌床100を成形した。加圧蒸気は、成形エリア24のドレン機構24bで逐次排水した。 The polyurethane resin-based liquid adhesive B composed of the polymethylene polyphenyl polyisocyanate added to the wood chip C is a weight ratio of 50 grams to 700 grams of 0.2 mm 3 wood chips, that is, 14 to 1 weight. The mixture was added at a specific ratio and stirred. Immediately after laying on the mold F, and making a slide transfer from the mold placing area 14 to the molding area 24, press molding was performed, and then pressurized steam injection was performed. The nozzles 18 that are scattered and opened in the pressing die 17 of the press mechanism 7 were opened vertically and horizontally at intervals of φ2 mm and 50 mm. The press pressure is 0.6 t / cm 2 and the wood chip C1 with polyurethane resin liquid adhesive added in the mold F is pressed for about 2 minutes and 30 seconds to compress the 9 cm bulk to 5 cm. Plate-like artificial soil by spraying 160-180 ° C. steam at an injection pressure of 6-9 kg / cm 2 from above onto a wooden chip C1 for 30 seconds, and quickly curing the polyurethane resin adhesive B with the pressurized steam A floor 100 was formed. The pressurized steam was sequentially drained by the drain mechanism 24b in the molding area 24.

結果は、全域を強力にバインドして剥離強度に優れて、芝等の植物の根付きも良く、保水性(保湿性)にも秀で板状人工土壌床を成形することができた。   As a result, the whole area was strongly bound, the peel strength was excellent, the roots of plants such as turf were good, the water retention (humidity retention) was excellent, and a plate-shaped artificial soil floor could be formed.

この板状人工土壌床100は、防根シートの上に敷くだけで、芝生が根付き、土を使用しない屋上等を汚すことがなく、また1mあたり、約13kg程度で、水を吸った状態でも35kgと非常に軽量であった。
尚、木質チップに灰分肥料として微粉炭を添加したり、その木質チップの表面を炭化させても良いものである。
State the plate artificial soil bed 100, just lay on the Bone sheet, grass take root, without contaminating the roof or the like that does not use soil, also per 1 m 2, with about 13 kg, smoked water However, it was a very light weight of 35kg.
In addition, pulverized coal may be added to the wood chip as an ash fertilizer, or the surface of the wood chip may be carbonized.

本発明板状人工土壌床の製造方法を実施する製造装置の正面図で、(a)は、破砕部及び搬入手段を示す。(b)は、撹拌部及びプレス機構、加圧蒸気噴射機構、搬出手段を示す。BRIEF DESCRIPTION OF THE DRAWINGS It is a front view of the manufacturing apparatus which enforces the manufacturing method of this invention plate-shaped artificial soil floor, (a) shows a crushing part and a carrying-in means. (B) shows a stirring part, a press mechanism, a pressurized steam injection mechanism, and a carrying-out means. 同平面図で、(a)は、破砕部及び搬入手段を示す。(b)は、撹拌部及びプレス機構、加圧蒸気噴射機構、落とし機構、搬出手段を示す。In the same plan view, (a) shows a crushing part and a carrying-in means. (B) shows a stirring part, a press mechanism, a pressurized steam injection mechanism, a dropping mechanism, and an unloading means. 型枠にポリウレタン樹脂系液体接着剤添加の木質チップを敷積している状態を示す斜視図。The perspective view which shows the state which has spread | laid the wood chip of polyurethane resin liquid adhesive addition to the formwork. プレス機構で型枠内のポリウレタン樹脂系液体接着剤添加の木質チップを加圧圧縮する前の状態を示す拡大正面図で一部切欠して示す。FIG. 2 is a partially cutaway enlarged front view showing a state before pressing and compressing a wood chip added with a polyurethane resin-based liquid adhesive in a mold by a press mechanism. 加圧圧縮後、高温高圧蒸気を噴射してポリウレタン樹脂系液体接着剤を硬化させている状態を示す拡大正面図で一部切欠して示す。A part of the enlarged front view showing a state where the polyurethane resin liquid adhesive is cured by spraying high-temperature and high-pressure steam after pressure compression is shown. 取り出しエリアで搬送手段に成形された板状人工土壌床を落下させる状態を示す平面図。The top view which shows the state which drops the plate-shaped artificial soil floor shape | molded by the conveyance means in the taking-out area.

符号の説明Explanation of symbols

100:板状人工土壌床 C:木質チップ
B:ポリメチレンポリフェニルポリイソシアネートからなるポリウレタン樹脂系液体接着剤 8:加圧蒸気噴射機構
4:スライド用テーブル 3:撹拌部
18:ノズル 43a:吐出部
F:型枠 14:型枠置きエリア
24:成形エリア 5:第1プッシャー
6:第2プッシャー 7:プレス機構
34:取り出しエリア 17:押し型
f2:ストッパー 24a:排水小孔
9:落とし機構 S:出入りスペース
100: Plate-like artificial soil floor C: Wood chip B: Polyurethane resin liquid adhesive made of polymethylene polyphenyl polyisocyanate 8: Pressurized steam injection mechanism 4: Slide table 3: Stirring unit 18: Nozzle 43a: Discharge unit F: Formwork 14: Formwork placement area 24: Molding area 5: First pusher 6: Second pusher 7: Press mechanism 34: Extraction area 17: Push mold f2: Stopper 24a: Drainage hole 9: Drop mechanism S: Access area

Claims (4)

木質チップにポリメチレンポリフェニルポリイソシアネートからなるポリウレタン樹脂系液体接着剤を添加し、良く撹拌した後、満杯になるように型枠に敷積し、その型枠内の液体接着剤添加の木質チップを加圧し、圧縮した状態で、上方より加圧蒸気が行き渡るように噴射させて、加圧蒸気が隅々に滞ることなく短時間で流してポリウレタン樹脂系接着剤を迅速に硬化して成形することを特徴とする板状人工土壌床の製造方法。   Add a polyurethane resin-based liquid adhesive made of polymethylene polyphenyl polyisocyanate to a wooden chip, stir well, lay it on the mold to fill it up, and add the liquid adhesive in the mold to the wooden chip In a compressed state, spray the pressurized steam so that it spreads from above, and let the pressurized steam flow in a short time without stagnation in every corner to quickly cure and mold the polyurethane resin adhesive The manufacturing method of the plate-shaped artificial soil floor characterized by the above-mentioned. 前記ポリメチレンポリフェニルポリイソシアネートからなるポリウレタン樹脂系液体接着剤を木質チップに対して14対1の重量比割合で添加し、満遍なく行き渡るように良く撹拌し、撹拌された木質チップは、直ぐに満杯になるように型枠に敷積し、0.6t/cmのプレス圧で、型枠内に9cmの嵩があった前記木質チップを加圧して、型枠に設けられたストッパーによって5cmに止め置き、この圧縮された板状の木質チップに上方より6〜9kg/cmの噴射圧の160〜180℃蒸気を短時間噴射して、該加圧蒸気で、ポリウレタン樹脂系接着剤を迅速に硬化させて成形されることを特徴とする請求項1記載の板状人工土壌床の製造方法。 The polyurethane resin-based liquid adhesive composed of the polymethylene polyphenyl polyisocyanate was added at a weight ratio of 14 to 1 with respect to the wood chips, and stirred well so that it was evenly distributed. The stirred wood chips were immediately filled. The wooden chip was laid on the formwork and pressed with a press pressure of 0.6 t / cm 2 , and the wood chip having a bulk of 9 cm was pressed into the formwork and stopped at 5 cm by a stopper provided on the formwork. Then, a 160-180 ° C. steam with an injection pressure of 6-9 kg / cm 2 is sprayed for a short time onto the compressed plate-shaped wood chip from above, and the polyurethane resin adhesive is quickly struck with the pressurized steam. The method for producing a plate-like artificial soil floor according to claim 1, wherein the method is cured and molded. 木質チップにポリメチレンポリフェニルポリイソシアネートからなるポリウレタン樹脂系液体接着剤を添加し、良く撹拌した後、直ぐに満杯になるように型枠に敷積し、その型枠内のポリウレタン樹脂系液体接着剤添加の木質チップを加圧し、圧縮した状態で、上方より加圧蒸気が行き渡るように噴射させて、加圧蒸気が隅々に滞ることなく短時間で流してポリウレタン樹脂系接着剤を迅速に硬化して成形することを特徴とする板状人工土壌床の製造方法請求項1または2記載の板状人工土壌床の製造方法を実施する製造装置であって、
木質チップと添加されたポリメチレンポリフェニルポリイソシアネートからなるポリウレタン樹脂系液体接着剤とを撹拌する撹拌部と、その撹拌部の下方に配設してなり撹拌部の吐出口より押出されるポリウレタン樹脂系液体接着剤添加の木質チップが敷積される型枠を載置する型枠置きエリア及び該エリアに連続して確保してなり型枠内の木質チップを圧縮させた状態で上方より加圧蒸気を噴射させて液体接着剤を硬化させて板状人工土壌床を成形する成形エリア並びに該エリアに連続して確保してなり成形された板状人工土壌床を取り出す取り出しエリアとを備えているスライド用テーブルと、前記成形エリアで、上下両面が開放された型枠に満杯の液体接着剤添加の木質チップを上面側から型枠内へ加圧し、型枠上端で止める圧縮を行なうプレス機構と、型枠内で圧縮された前記木質チップに加圧蒸気を満遍なく隅々まで至らしめるためプレス機構の押し型に複数のノズルを穿設し、該ノズルにより上方から前記木質チップに噴射させると共に成形エリアに開孔した複数の排水小孔から排水する加圧蒸気噴射機構と、前記スライド用テーブル上を型枠置きエリアから成形エリアへ型枠をスライドさせる第1プッシャーと、前記成形エリアから取り出しエリアへ型枠をスライドさせる第2プッシャーとで構成し、前記取り出しエリアには、圧縮され硬化した木質チップの板状人工土壌床が型枠内から型枠を残して下方へ送り出されて落下させる落下口を開口している落とし機構を備えていることを特徴とする板状人工土壌床の製造装置。
Polyurethane resin liquid adhesive made of polymethylene polyphenyl polyisocyanate is added to the wood chip, stirred well, and then laid on the mold so that it fills up immediately. The polyurethane resin liquid adhesive in the mold Pressurize the added wood chip and inject it into a compressed state so that the pressurized steam spreads from the top, and quickly flow the pressurized steam without stagnation in every corner to quickly cure the polyurethane resin adhesive. A method for producing a plate-like artificial soil floor according to claim 1 or 2, wherein the production method for producing a plate-like artificial soil floor is characterized by comprising:
Stirring portion for stirring the wood chip and the added polyurethane resin liquid adhesive comprising polymethylene polyphenyl polyisocyanate, and a polyurethane resin disposed below the stirring portion and extruded from the discharge port of the stirring portion Formwork placement area for placing the mold on which the wood chip with the added liquid adhesive is placed, and continuously pressurizing the wood chip in the mold, which is continuously secured in the area, is pressed from above A molding area for forming a plate-shaped artificial soil floor by spraying steam to cure the liquid adhesive and a take-out area for taking out the molded plate-shaped artificial soil floor continuously secured in the area are provided. In the slide table and the above molding area, press the wooden chip filled with liquid adhesive into the mold from the upper surface side to the mold with the upper and lower surfaces open, and compress it at the top of the mold A press mechanism and a plurality of nozzles are drilled in the press die of the press mechanism in order to make the pressurized steam uniformly reach every corner of the wooden chip compressed in the mold, and the nozzle inserts into the wooden chip from above. A pressurized steam injection mechanism for discharging and draining from a plurality of drain holes formed in the molding area, a first pusher for sliding the mold frame from the mold frame placing area to the molding area on the slide table, and the molding It consists of a second pusher that slides the formwork from the area to the takeout area, and in the takeout area, a plate-shaped artificial soil floor of compressed and hardened wood chips is sent downward from the formwork leaving the formwork An apparatus for producing a plate-shaped artificial soil floor, comprising a dropping mechanism that opens a dropping port for dropping.
前記撹拌部における吐出部の吐出口が、前記第1プッシャーで液体接着剤添加の木質チップを満杯に敷積した型枠をスライドさせるとき、前記木質チップを水平な均し面にさせるのに使用されることを特徴とする請求項3記載の板状人工土壌床の製造装置。   The discharge port of the discharge unit in the stirring unit is used to make the wooden chip a horizontal leveling surface when sliding the formwork in which the wooden chip fully filled with liquid adhesive is slid by the first pusher. The apparatus for producing a plate-like artificial soil floor according to claim 3.
JP2003427344A 2003-12-24 2003-12-24 Method and device for producing plate-state artificial soil floor Pending JP2005185115A (en)

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JP2014039489A (en) * 2012-08-21 2014-03-06 Minoru Industrial Co Ltd Method for producing greening material, molding apparatus for production and production apparatus for it
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Publication number Priority date Publication date Assignee Title
JP2010149304A (en) * 2008-12-24 2010-07-08 Sion Kensetsu Kk Lower hot plate of steam press and method for producing platelike artificial soil using the hot plate
JP2014039489A (en) * 2012-08-21 2014-03-06 Minoru Industrial Co Ltd Method for producing greening material, molding apparatus for production and production apparatus for it
KR20160073744A (en) * 2014-12-17 2016-06-27 (주)신화 Apparatus for manufacturing for wood-block
KR101699345B1 (en) * 2014-12-17 2017-01-24 (주)신화 Apparatus for manufacturing for wood-block
WO2016194472A1 (en) * 2015-06-03 2016-12-08 ソニー株式会社 Solid shape information generation system, solid shape forming apparatus, solid shape information generation method, and program
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JPWO2016194472A1 (en) * 2015-06-03 2018-03-22 ソニー株式会社 3D shape information generation system, 3D shape forming apparatus, 3D shape information generation method, and program
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US10915091B2 (en) 2015-06-03 2021-02-09 Sony Corporation Three-dimensional shape information generating system, three-dimensional shape forming apparatus, three-dimensional shape information generating method, and program
CN115674379A (en) * 2022-08-31 2023-02-03 宁夏极客空间建筑科技有限公司 Grape vine based artificial board and manufacturing method thereof

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