JP2005146605A - Stainless door structure - Google Patents

Stainless door structure Download PDF

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Publication number
JP2005146605A
JP2005146605A JP2003384077A JP2003384077A JP2005146605A JP 2005146605 A JP2005146605 A JP 2005146605A JP 2003384077 A JP2003384077 A JP 2003384077A JP 2003384077 A JP2003384077 A JP 2003384077A JP 2005146605 A JP2005146605 A JP 2005146605A
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stainless steel
door
stainless
door structure
plate
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Hiroaki Tanaka
博昭 田中
Tomoya Otani
知也 大谷
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NAS STAINLESS CO Ltd
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NAS STAINLESS CO Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To improve productivity of a stainless door of excellent cleaning property and durability and to provide the stainless door with high design property not less than a conventional one. <P>SOLUTION: This stainless door structure with a stainless steel plate 1 provided as a decorative member at least on the front side surface of the door 6, is provided with a main plate 4 cut into predetermined dimensions after bonding the stainless steel plate to at least the front side surface of a core material 2, and decorative end members 5 stuck to cut ends 4a of four sides of the main plate. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

この発明は、流し台や収納家具の扉に用いて好適な、扉の少なくとも表側の表面に化粧材としてステンレス鋼板を設けたステンレス扉構造に関するものである。   The present invention relates to a stainless steel door structure in which a stainless steel plate is provided as a decorative material on at least the front surface of the door, which is suitable for use in sinks and storage furniture doors.

従来、流し台の扉は、表面にメラミン板、化粧紙、塗装等を施した扉が主流であったが、近年、清掃性および耐久性に優れたステンレス鋼板を使用したステンレス扉が生産されている。   Conventionally, the doors of sinks were mainly doors with melamine plate, decorative paper, paint, etc. on the surface, but in recent years, stainless steel doors using stainless steel plates with excellent cleanability and durability have been produced. .

かかるステンレス扉としては従来、例えば図5に示すように、曲げ成形したC字状ステンレス鋼板11に、裏面を化粧した板状の芯材12を嵌め合わせて、その芯材12に、樹脂製の左右のサイドキャップ13を組み合わせたものや、例えば図6に示すように、曲げ成形した箱型ステンレス鋼板14の四つのコーナー部14aに、図6(b)に示す如く溶接および仕上げ研磨加工を施したり図6(c)に示す如く樹脂製コーナーキャップ15を取り付けたりするとともに、その箱型ステンレス鋼板14の裏側に、図6(a)に示すように一回り小さく形成した箱型ステンレス鋼板16を嵌め込んで組み合わせた扉が知られている。   As such a stainless steel door, conventionally, as shown in FIG. 5, for example, a plate-shaped core material 12 with a back surface is fitted to a bent C-shaped stainless steel plate 11, and the resin core is made of resin. For example, as shown in FIG. 6, four corners 14a of a bent stainless steel plate 14 are welded and finished and polished as shown in FIG. 6B. As shown in FIG. 6 (c), a resin corner cap 15 is attached, and a box-type stainless steel plate 16 formed slightly smaller as shown in FIG. 6 (a) is provided on the back side of the box-type stainless steel plate 14. A door that is fitted and combined is known.

しかしながら、これら従来のステンレス扉はすべてステンレス鋼板の複雑な曲げ加工を必要とし、さらに溶接および研磨加工を必要とするものもあるため、生産性が劣るという問題があった。   However, all of these conventional stainless doors require complicated bending of stainless steel plates, and some require welding and polishing, resulting in poor productivity.

ところで、近年の切断加工技術の向上(ダイヤモンド粉末やCBN粉末等をディスクやベルト等の表面に固着した硬質物用カッター等)により、通常の鋼板より硬度が高いステンレス鋼板でも比較的容易に精度よく切断することが可能になっている。本発明は、かかる金属切断技術の向上に鑑みて、生産性の高いステンレス扉構造を提案することを目的とするものである。   By the way, due to recent improvements in cutting technology (such as cutters for hard materials in which diamond powder, CBN powder, etc. are fixed to the surface of a disk, belt, etc.), even stainless steel plates with higher hardness than ordinary steel plates are relatively easy and accurate. It is possible to cut. In view of the improvement of the metal cutting technique, an object of the present invention is to propose a highly productive stainless door structure.

この発明のステンレス扉構造は、扉の少なくとも表側の表面に化粧材としてステンレス鋼板を設けたステンレス扉構造であって、芯材の少なくとも表側の表面に前記ステンレス鋼板を接着した後に所定寸法に切断してなる主板材と、前記主板材の四辺の木口に固着した化粧小口材と、を具えてなるものである。   The stainless steel door structure of the present invention is a stainless steel door structure in which a stainless steel plate is provided as a decorative material on at least the front surface of the door, and the stainless steel plate is bonded to at least the front surface of the core material and then cut to a predetermined dimension. And a makeup edge material fixed to the four sides of the main plate material.

かかるステンレス扉構造によれば、芯材の少なくとも表側の表面にステンレス鋼板を接着した後それを上記硬質物用カッター等により所定寸法に切断して主板材を形成し、その主板材の四辺の木口に化粧小口材を固着することで製造できるので、複雑な曲げ加工や溶接、研磨加工を不要とし得て、清掃性および耐久性に優れたステンレス扉の生産性を向上させることができ、しかもステンレス扉に従来と同等以上の高い意匠性も与えることができる。   According to this stainless steel door structure, after attaching a stainless steel plate to at least the front surface of the core material, the main plate material is formed by cutting it to a predetermined size with the above-mentioned cutter for hard material, and the four sides of the main plate material. It can be manufactured by adhering a decorative edge material to the surface, so that complicated bending, welding and polishing processes can be dispensed with, and the productivity of stainless steel doors with excellent cleaning and durability can be improved. The door can also be provided with a design that is equal to or higher than the conventional design.

なお、この発明のステンレス扉構造においては、前記芯材の表側および裏側の表面に前記ステンレス鋼板を接着しても良く、このようにすれば、扉の裏側についても意匠性および耐久性を向上させることができる。   In the stainless door structure of the present invention, the stainless steel plate may be bonded to the front and back surfaces of the core material, and in this way, the design and durability of the back side of the door are improved. be able to.

また、この発明のステンレス扉構造においては、前記芯材は板状をなすものであっても良く、このようにすれば芯材を容易に製造し得て製造コストを削減することができる。   Further, in the stainless door structure of the present invention, the core material may be plate-shaped, and in this way, the core material can be easily manufactured and the manufacturing cost can be reduced.

一方、この発明のステンレス扉構造においては、前記芯材は枠状をなすものであっても良く、このようにすれば芯材の材料コストを削減し得るとともにステンレス扉の重量を軽減することができる。   On the other hand, in the stainless steel door structure of the present invention, the core material may have a frame shape, which can reduce the material cost of the core material and reduce the weight of the stainless steel door. it can.

以下に、この発明の実施の形態を実施例によって、図面に基づき詳細に説明する。ここに、図1(a)は、この発明のステンレス扉構造の第1実施例における主板材の製造方法を示す分解斜視図、図1(b)は、その第1実施例のステンレス扉構造の主板材の製造方法を示す断面図、図1(c)は、その第1実施例のステンレス扉構造を示す断面図、図2は、その第1実施例のステンレス扉構造を具えるステンレス扉の斜視図である。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. FIG. 1 (a) is an exploded perspective view showing a method of manufacturing a main plate material in the first embodiment of the stainless door structure of the present invention, and FIG. 1 (b) is a view of the stainless door structure of the first embodiment. FIG. 1C is a cross-sectional view showing the stainless door structure of the first embodiment, and FIG. 2 is a view of a stainless door having the stainless door structure of the first embodiment. It is a perspective view.

この第1実施例のステンレス扉構造は、流し台や収納家具の扉に用いるものであり、図1(a)に示すように、片面をヘアライン研摩後にフッ素塗装した平坦な二枚の化粧ステンレス鋼板(0.4〜0.5mm厚)1を、板状をなす芯材としてのパーティクルボード2の、扉の表側および裏側に対応する両表面2aに、そのフッ素塗装した面を外向き(パーティクルボード2のある側と逆の向き)にして接着剤を介して積層することで、両面化粧ステンレス扉の主板材素材3を生産し、切断加工技術の向上(ダイヤモンド粉末やCBN粉末等をディスクやベルト等の表面に固着した硬質物用カッター等)で積層構造の高精度の切断が可能(特にステンレス鋼板)になったので、例えばその硬質物用カッターを用いて図1(b)に矢印Aで示すように上記主板材素材3を所定の扉寸法(小口材の寸法を除く)に切断して主板材4を製造し、その後、図1(c)に示すように、その主板材4の四辺の木口4aに例えば厚手の樹脂製の化粧木口材5を貼り付けて、従来の木製扉と同等の木口化粧(樹脂製化粧シート貼)を行なった構造としている。図2は、この第1実施例の構造を具えるステンレス扉6を示している。   The stainless steel door structure of the first embodiment is used for a sink or a door of storage furniture. As shown in FIG. 1 (a), as shown in FIG. 0.4-0.5 mm thickness) 1 is a plate-like particle board 2 as a core material, and both surfaces 2a corresponding to the front and back sides of the door are faced with fluorine coating outward (particle board 2 The main plate material 3 for double-sided decorative stainless steel doors is produced by laminating with an adhesive in the direction opposite to the side where there is an adhesive, and the cutting technology is improved (diamond powder, CBN powder, etc. are used for discs, belts, etc.) 1), the laminated structure can be cut with high precision (particularly stainless steel plate). For example, the hard object cutter is used to indicate the arrow A in FIG. The main plate material 3 is cut into a predetermined door size (excluding the size of the edge material) to produce the main plate material 4, and then the four sides of the main plate material 4 as shown in FIG. For example, a thick resin makeup end piece 5 is attached to 4a, and the end has the same structure as a conventional wooden door (resin attachment sheet attachment). FIG. 2 shows a stainless door 6 having the structure of the first embodiment.

なお、上記第1実施例では、パーティクルボード2の表側および裏側の表面に同じステンレス鋼板1を接着して、ステンレス扉6の表側および裏側の表面に同じステンレス鋼板1を設けているが、この発明はこれに限られず、ステンレス扉の表側の表面に、意匠性を持たせたエンボス加工ステンレス鋼板、鏡面研摩ステンレス鋼板あるいは塗装ステンレス鋼板を設ける一方、そのステンレス扉の裏側の表面に表側と別材のステンレス鋼板を設けても良い。   In the first embodiment, the same stainless steel plate 1 is bonded to the front and back surfaces of the particle board 2 and the same stainless steel plate 1 is provided on the front and back surfaces of the stainless door 6. The surface of the stainless steel door is not limited to this, and an embossed stainless steel plate, mirror-polished stainless steel plate or painted stainless steel plate with a design property is provided on the front surface of the stainless steel door. A stainless steel plate may be provided.

図3は、上記第1実施例の一変形例を示す断面図であり、この変形例では、ステンレス扉の裏側の表面は化粧パーティクルボード7の化粧面のままとし、表側の表面のみステンレス鋼板1を貼り付けており、化粧パーティクルボード7にステンレス鋼板1を貼り付けた後所定寸法に切断してなる主板材の四辺の木口7aには、化粧木口材5を貼り付けてある。   FIG. 3 is a cross-sectional view showing a modification of the first embodiment. In this modification, the surface on the back side of the stainless steel door is left as the decorative surface of the decorative particle board 7, and only the surface on the front side is made of the stainless steel plate 1. Is attached, and a decorative mouthpiece material 5 is attached to the four-sided mouthpieces 7a of the main plate material obtained by attaching the stainless steel plate 1 to the decorative particle board 7 and then cutting it to a predetermined size.

これら第1実施例およびその一変形例のステンレス扉構造によれば、パーティクルボード2または7の少なくとも表側の表面にステンレス鋼板1を接着した後それを硬質物用カッター等により所定寸法に切断して主板材4を形成し、その主板材4の四辺の木口4a,7aに化粧小口材5を固着することで製造できるので、複雑な曲げ加工や溶接、研磨加工を不要とし得て、清掃性および耐久性に優れたステンレス扉6の生産性を向上させることができ、しかもステンレス扉6に従来と同等以上の高い意匠性も与えることができる。   According to the stainless steel door structure of the first embodiment and one modified example thereof, after attaching the stainless steel plate 1 to at least the front surface of the particle board 2 or 7, it is cut into a predetermined dimension by a hard material cutter or the like. Since it can be manufactured by forming the main plate material 4 and fixing the decorative edge material 5 to the four side ends 4a, 7a of the main plate material 4, it is possible to eliminate the need for complicated bending, welding and polishing, The productivity of the stainless door 6 excellent in durability can be improved, and the stainless door 6 can be given high designability equal to or higher than the conventional one.

さらに、上記第1実施例のステンレス扉構造によれば、パーティクルボード2の表側および裏側の表面にステンレス鋼板1を接着しているので、ステンレス扉6の裏側についても意匠性および耐久性を向上させることができる。   Furthermore, according to the stainless steel door structure of the first embodiment, since the stainless steel plate 1 is bonded to the front and back surfaces of the particle board 2, the design and durability of the back side of the stainless steel door 6 are also improved. be able to.

そして、上記第1実施例のステンレス扉構造によれば、芯材は板状をなすパーティクルボード2であるので、芯材を容易に製造し得て製造コストを削減することができる。   And according to the stainless door structure of the said 1st Example, since the core material is the particle board 2 which makes | forms plate shape, a core material can be manufactured easily and manufacturing cost can be reduced.

図4は、この発明のステンレス扉構造の第2実施例における主板材の製造方法を示す分解斜視図であり、この第2実施例では、細長いパーティクルボードを枠組みしてフラッシュ構造の芯材8を形成し、その芯材8の、扉の表側および裏側に対応する両表面8aにそれぞれ接着剤を介して二枚の平坦なステンレス鋼板1を積層することで、両面化粧ステンレス扉の主板材素材を生産し、その後は先の第1実施例と同様にしてステンレス扉構造を構成する。   FIG. 4 is an exploded perspective view showing a manufacturing method of a main plate material in a second embodiment of the stainless door structure of the present invention. In the second embodiment, a core material 8 having a flash structure is formed by a frame of elongated particle boards. The main plate material of the double-sided decorative stainless steel door is formed by laminating two flat stainless steel plates 1 with adhesives on both surfaces 8a corresponding to the front side and the back side of the door. After that, the stainless door structure is constructed in the same manner as in the first embodiment.

この第2実施例のステンレス扉構造によれば、第1実施例と同様、複雑な曲げ加工や溶接、研磨加工を不要とし得て、清掃性および耐久性に優れたステンレス扉の生産性を向上させることができ、また、ステンレス扉に従来と同等以上の高い意匠性も与えることができ、さらに、芯材8の表側および裏側の表面にステンレス鋼板1を接着しているので、ステンレス扉の裏側についても意匠性および耐久性を向上させることができる。   According to the stainless door structure of the second embodiment, as in the first embodiment, complicated bending, welding, and polishing can be eliminated, and the productivity of the stainless door with excellent cleanability and durability is improved. In addition, the stainless steel door can be provided with a design that is equal to or higher than conventional ones. Further, since the stainless steel plate 1 is bonded to the front and back surfaces of the core member 8, the back side of the stainless steel door. The design and durability can be improved.

しかも、この第2実施例のステンレス扉構造によれば、芯材8が枠状をなすものであるので、芯材8の材料コストを削減し得るとともに、ステンレス扉の重量を軽減することができる。   Moreover, according to the stainless steel door structure of the second embodiment, since the core material 8 has a frame shape, the material cost of the core material 8 can be reduced and the weight of the stainless steel door can be reduced. .

以上、図示例に基づき説明したが、この発明は上述の例に限定されるものでなく、特許請求の範囲の記載範囲内で適宜変更し得るものであり、例えば、芯材はパーティクルボード等の木製のものでなく、発泡樹脂を板状あるいは枠状に成形したものでも良い。また、この発明のステンレス扉構造は、流し台や収納家具の扉以外にも用いることができる。   As mentioned above, although demonstrated based on the example of illustration, this invention is not limited to the above-mentioned example, It can change suitably within the description range of a claim, For example, a core material is particle boards etc. Instead of a wooden one, a foamed resin formed into a plate shape or a frame shape may be used. Moreover, the stainless steel door structure of this invention can be used in addition to sinks and storage furniture doors.

かくしてこの発明のステンレス扉構造によれば、複雑な曲げ加工や溶接、研磨加工を不要とし得て、清掃性および耐久性に優れたステンレス扉の生産性を向上させることができ、しかもステンレス扉に従来と同等以上の高い意匠性も与えることができる。   Thus, according to the stainless steel door structure of the present invention, complicated bending, welding, and polishing can be eliminated, and the productivity of the stainless steel door excellent in cleaning and durability can be improved. High designability equivalent to or higher than conventional ones can also be provided.

(a)は、この発明のステンレス扉構造の第1実施例における主板材の製造方法を示す分解斜視図、(b)は、その第1実施例のステンレス扉構造の主板材の製造方法を示す断面図、(c)は、その第1実施例のステンレス扉構造を示す断面図である。(A) is a disassembled perspective view which shows the manufacturing method of the main board material in 1st Example of the stainless steel door structure of this invention, (b) shows the manufacturing method of the main board material of the stainless steel door structure of the 1st Example. Sectional drawing and (c) are sectional drawings which show the stainless steel door structure of the 1st Example. 上記第1実施例のステンレス扉構造を具えるステンレス扉の斜視図である。It is a perspective view of the stainless steel door which provides the stainless steel door structure of the said 1st Example. 上記第1実施例のステンレス扉構造の一変形例を示す断面図である。It is sectional drawing which shows the modification of the stainless steel door structure of the said 1st Example. この発明のステンレス扉構造の第2実施例における主板材の製造方法を示す分解斜視図である。It is a disassembled perspective view which shows the manufacturing method of the main board material in 2nd Example of the stainless steel door structure of this invention. 従来のステンレス扉構造の一例を示す分解斜視図である。It is a disassembled perspective view which shows an example of the conventional stainless steel door structure. (a)は、従来のステンレス扉構造の一例を示す分解斜視図、(b)および(c)は、(a)に示す従来のステンレス扉構造におけるコーナー部の二種類の処理方法を示す斜視図である。(A) is a disassembled perspective view which shows an example of the conventional stainless steel door structure, (b) and (c) is a perspective view which shows two types of processing methods of the corner part in the conventional stainless steel door structure shown to (a). It is.

符号の説明Explanation of symbols

1 ステンレス鋼板
2 パーティクルボード
2a 表面
3 主板材素材
4 主板材
4a 木口
5 プラスチックマグネット
6 ステンレス扉6吸着板
7 化粧パーティクルボード
7a 木口
8 芯材
8a 表面
11 C字状ステンレス鋼板
12 芯材
13 サイドキャップ
14 箱型ステンレス鋼板
14a コーナー部
15 コーナーキャップ
16 箱型ステンレス鋼板
DESCRIPTION OF SYMBOLS 1 Stainless steel plate 2 Particle board 2a Surface 3 Main plate material 4 Main plate material 4a Wood mouth 5 Plastic magnet 6 Stainless door 6 adsorption plate 7 Cosmetic particle board 7a Wood mouth 8 Core material 8a Surface 11 C-shaped stainless steel plate 12 Core material 13 Side cap 14 Box type stainless steel plate 14a Corner part 15 Corner cap 16 Box type stainless steel plate

Claims (4)

扉(6)の少なくとも表側の表面に化粧材としてステンレス鋼板(1)を設けたステンレス扉構造であって、
芯材(2)の少なくとも表側の表面に前記ステンレス鋼板を接着した後に所定寸法に切断してなる主板材(4)と、
前記主板材の四辺の木口(4a)に固着した化粧小口材(5)と、
を具えてなる、ステンレス扉構造。
A stainless door structure in which a stainless steel plate (1) is provided as a decorative material on at least the front surface of the door (6),
A main plate (4) formed by bonding the stainless steel plate to at least the front surface of the core (2) and then cutting it to a predetermined dimension;
A cosmetic fore edge material (5) fixed to the four sides of the main plate (4a);
Stainless steel door structure.
前記芯材(2)の表側および裏側の表面に前記ステンレス鋼板(1)を接着したことを特徴とする、請求項1記載のステンレス扉構造。   The stainless steel door structure according to claim 1, wherein the stainless steel plate (1) is bonded to the front and back surfaces of the core (2). 前記芯材(2)は板状をなすものであることを特徴とする、請求項1または2記載のステンレス扉構造。   The stainless steel door structure according to claim 1 or 2, wherein the core material (2) has a plate shape. 前記芯材(8)は枠状をなすものであることを特徴とする、請求項1または2記載のステンレス扉構造。   The stainless steel door structure according to claim 1 or 2, wherein the core material (8) has a frame shape.
JP2003384077A 2003-11-13 2003-11-13 Stainless door structure Pending JP2005146605A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012157397A (en) * 2011-01-28 2012-08-23 Cleanup Corp Storage
JP5799185B1 (en) * 2015-02-16 2015-10-21 金沢車輌株式会社 Dolly cover and dolly

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012157397A (en) * 2011-01-28 2012-08-23 Cleanup Corp Storage
JP5799185B1 (en) * 2015-02-16 2015-10-21 金沢車輌株式会社 Dolly cover and dolly

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