JP2005145855A - Cyclic olefin composition and method for producing cyclic olefin polymer - Google Patents
Cyclic olefin composition and method for producing cyclic olefin polymer Download PDFInfo
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- JP2005145855A JP2005145855A JP2003383663A JP2003383663A JP2005145855A JP 2005145855 A JP2005145855 A JP 2005145855A JP 2003383663 A JP2003383663 A JP 2003383663A JP 2003383663 A JP2003383663 A JP 2003383663A JP 2005145855 A JP2005145855 A JP 2005145855A
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- Prior art keywords
- cyclic olefin
- composition
- polymerization
- antioxidant
- group
- Prior art date
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- -1 Cyclic olefin Chemical class 0.000 title claims abstract description 241
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 title claims abstract description 167
- 239000000203 mixture Substances 0.000 title claims abstract description 77
- 229920000089 Cyclic olefin copolymer Polymers 0.000 title claims abstract description 32
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000006116 polymerization reaction Methods 0.000 claims abstract description 52
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 43
- 239000003513 alkali Substances 0.000 claims abstract description 38
- 230000003078 antioxidant effect Effects 0.000 claims abstract description 35
- 238000009835 boiling Methods 0.000 claims abstract description 22
- 239000000178 monomer Substances 0.000 claims abstract description 19
- 239000002685 polymerization catalyst Substances 0.000 claims abstract description 19
- 239000003463 adsorbent Substances 0.000 claims description 20
- 150000001336 alkenes Chemical class 0.000 claims description 19
- 238000004821 distillation Methods 0.000 claims description 19
- 150000008040 ionic compounds Chemical class 0.000 claims description 16
- 239000003054 catalyst Substances 0.000 claims description 9
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 6
- 229910052698 phosphorus Inorganic materials 0.000 claims description 6
- 239000011574 phosphorus Substances 0.000 claims description 6
- 229920000642 polymer Polymers 0.000 claims description 5
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 4
- 230000037048 polymerization activity Effects 0.000 abstract description 18
- 150000002484 inorganic compounds Chemical class 0.000 abstract description 5
- 229910010272 inorganic material Inorganic materials 0.000 abstract description 5
- OJOWICOBYCXEKR-KRXBUXKQSA-N (5e)-5-ethylidenebicyclo[2.2.1]hept-2-ene Chemical compound C1C2C(=C/C)/CC1C=C2 OJOWICOBYCXEKR-KRXBUXKQSA-N 0.000 description 48
- 150000001875 compounds Chemical class 0.000 description 34
- 235000006708 antioxidants Nutrition 0.000 description 33
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 19
- 150000002430 hydrocarbons Chemical group 0.000 description 16
- 150000003623 transition metal compounds Chemical class 0.000 description 15
- JFNLZVQOOSMTJK-KNVOCYPGSA-N norbornene Chemical compound C1[C@@H]2CC[C@H]1C=C2 JFNLZVQOOSMTJK-KNVOCYPGSA-N 0.000 description 13
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 12
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 12
- 239000005977 Ethylene Substances 0.000 description 12
- 125000004432 carbon atom Chemical group C* 0.000 description 12
- 125000000058 cyclopentadienyl group Chemical group C1(=CC=CC1)* 0.000 description 12
- OTTZHAVKAVGASB-UHFFFAOYSA-N hept-2-ene Chemical compound CCCCC=CC OTTZHAVKAVGASB-UHFFFAOYSA-N 0.000 description 12
- 238000000034 method Methods 0.000 description 12
- 239000012535 impurity Substances 0.000 description 11
- 239000003446 ligand Substances 0.000 description 11
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical group [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 10
- 229920001577 copolymer Polymers 0.000 description 10
- 229910052740 iodine Inorganic materials 0.000 description 10
- 229910052757 nitrogen Inorganic materials 0.000 description 10
- 150000003624 transition metals Chemical class 0.000 description 10
- 239000011630 iodine Substances 0.000 description 9
- 229910052751 metal Inorganic materials 0.000 description 9
- 239000002184 metal Substances 0.000 description 9
- 239000012968 metallocene catalyst Substances 0.000 description 9
- 238000005649 metathesis reaction Methods 0.000 description 9
- 229910052723 transition metal Inorganic materials 0.000 description 9
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 8
- HQQADJVZYDDRJT-UHFFFAOYSA-N ethene;prop-1-ene Chemical group C=C.CC=C HQQADJVZYDDRJT-UHFFFAOYSA-N 0.000 description 8
- 229910000077 silane Inorganic materials 0.000 description 8
- 238000003756 stirring Methods 0.000 description 8
- 229910052719 titanium Inorganic materials 0.000 description 8
- 239000010936 titanium Substances 0.000 description 8
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 7
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 7
- 125000000217 alkyl group Chemical group 0.000 description 7
- ZRDHAWVFZDSFOW-UHFFFAOYSA-N methanidylbenzene;titanium(2+) Chemical compound [Ti+2].[CH2-]C1=CC=CC=C1.[CH2-]C1=CC=CC=C1 ZRDHAWVFZDSFOW-UHFFFAOYSA-N 0.000 description 7
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 7
- 230000000737 periodic effect Effects 0.000 description 7
- XPPWLXNXHSNMKC-UHFFFAOYSA-N phenylboron Chemical compound [B]C1=CC=CC=C1 XPPWLXNXHSNMKC-UHFFFAOYSA-N 0.000 description 7
- YBRBMKDOPFTVDT-UHFFFAOYSA-N tert-butylamine Chemical compound CC(C)(C)N YBRBMKDOPFTVDT-UHFFFAOYSA-N 0.000 description 7
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 6
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 6
- 125000005843 halogen group Chemical group 0.000 description 6
- 229930195733 hydrocarbon Natural products 0.000 description 6
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- LWNGJAHMBMVCJR-UHFFFAOYSA-N (2,3,4,5,6-pentafluorophenoxy)boronic acid Chemical compound OB(O)OC1=C(F)C(F)=C(F)C(F)=C1F LWNGJAHMBMVCJR-UHFFFAOYSA-N 0.000 description 5
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 5
- 239000007983 Tris buffer Substances 0.000 description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- 229910052796 boron Inorganic materials 0.000 description 5
- 229910052799 carbon Inorganic materials 0.000 description 5
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- 229910052717 sulfur Inorganic materials 0.000 description 5
- 239000011593 sulfur Substances 0.000 description 5
- 229910052726 zirconium Inorganic materials 0.000 description 5
- OJOWICOBYCXEKR-APPZFPTMSA-N (1S,4R)-5-ethylidenebicyclo[2.2.1]hept-2-ene Chemical compound CC=C1C[C@@H]2C[C@@H]1C=C2 OJOWICOBYCXEKR-APPZFPTMSA-N 0.000 description 4
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 4
- 239000004215 Carbon black (E152) Substances 0.000 description 4
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 4
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 125000001118 alkylidene group Chemical group 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- 125000003118 aryl group Chemical group 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 125000000753 cycloalkyl group Chemical group 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 229910052731 fluorine Inorganic materials 0.000 description 4
- VBJZVLUMGGDVMO-UHFFFAOYSA-N hafnium atom Chemical compound [Hf] VBJZVLUMGGDVMO-UHFFFAOYSA-N 0.000 description 4
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 4
- 150000002848 norbornenes Chemical class 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 4
- 150000002978 peroxides Chemical class 0.000 description 4
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 4
- JBJWASZNUJCEKT-UHFFFAOYSA-M sodium;hydroxide;hydrate Chemical compound O.[OH-].[Na+] JBJWASZNUJCEKT-UHFFFAOYSA-M 0.000 description 4
- ZWYDDDAMNQQZHD-UHFFFAOYSA-L titanium(ii) chloride Chemical compound [Cl-].[Cl-].[Ti+2] ZWYDDDAMNQQZHD-UHFFFAOYSA-L 0.000 description 4
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical compound C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- COOXAWDWHWRVRD-UHFFFAOYSA-N C[Ti]C Chemical compound C[Ti]C COOXAWDWHWRVRD-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- 239000002841 Lewis acid Substances 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical group CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 125000005234 alkyl aluminium group Chemical group 0.000 description 3
- 238000000998 batch distillation Methods 0.000 description 3
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 3
- 239000011737 fluorine Substances 0.000 description 3
- 150000004820 halides Chemical class 0.000 description 3
- 150000002367 halogens Chemical group 0.000 description 3
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
- 238000005342 ion exchange Methods 0.000 description 3
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 3
- 150000007517 lewis acids Chemical class 0.000 description 3
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 3
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 3
- RGSFGYAAUTVSQA-UHFFFAOYSA-N pentamethylene Natural products C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 3
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 3
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 3
- 238000000746 purification Methods 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 125000001424 substituent group Chemical group 0.000 description 3
- 125000003944 tolyl group Chemical group 0.000 description 3
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 3
- IMFACGCPASFAPR-UHFFFAOYSA-O tributylazanium Chemical compound CCCC[NH+](CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-O 0.000 description 3
- MCULRUJILOGHCJ-UHFFFAOYSA-N triisobutylaluminium Chemical compound CC(C)C[Al](CC(C)C)CC(C)C MCULRUJILOGHCJ-UHFFFAOYSA-N 0.000 description 3
- OLFPYUPGPBITMH-UHFFFAOYSA-N tritylium Chemical compound C1=CC=CC=C1[C+](C=1C=CC=CC=1)C1=CC=CC=C1 OLFPYUPGPBITMH-UHFFFAOYSA-N 0.000 description 3
- 229910052720 vanadium Inorganic materials 0.000 description 3
- 239000004711 α-olefin Substances 0.000 description 3
- ZOICEQJZAWJHSI-UHFFFAOYSA-N (2,3,4,5,6-pentafluorophenyl)boron Chemical compound [B]C1=C(F)C(F)=C(F)C(F)=C1F ZOICEQJZAWJHSI-UHFFFAOYSA-N 0.000 description 2
- FLLBREYBZNMYRG-UHFFFAOYSA-N (2-methylphenyl)boron Chemical compound [B]C1=CC=CC=C1C FLLBREYBZNMYRG-UHFFFAOYSA-N 0.000 description 2
- QWUWMCYKGHVNAV-UHFFFAOYSA-N 1,2-dihydrostilbene Chemical group C=1C=CC=CC=1CCC1=CC=CC=C1 QWUWMCYKGHVNAV-UHFFFAOYSA-N 0.000 description 2
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 2
- CRSBERNSMYQZNG-UHFFFAOYSA-N 1-dodecene Chemical compound CCCCCCCCCCC=C CRSBERNSMYQZNG-UHFFFAOYSA-N 0.000 description 2
- GQEZCXVZFLOKMC-UHFFFAOYSA-N 1-hexadecene Chemical compound CCCCCCCCCCCCCCC=C GQEZCXVZFLOKMC-UHFFFAOYSA-N 0.000 description 2
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 2
- HFDVRLIODXPAHB-UHFFFAOYSA-N 1-tetradecene Chemical compound CCCCCCCCCCCCC=C HFDVRLIODXPAHB-UHFFFAOYSA-N 0.000 description 2
- JSSWJPHUQSUEBN-UHFFFAOYSA-N 2-ethyl-3-ethylidenebicyclo[2.2.1]hept-5-ene Chemical compound C1C2C=CC1C(CC)C2=CC JSSWJPHUQSUEBN-UHFFFAOYSA-N 0.000 description 2
- BSKHPKMHTQYZBB-UHFFFAOYSA-N 2-methylpyridine Chemical compound CC1=CC=CC=N1 BSKHPKMHTQYZBB-UHFFFAOYSA-N 0.000 description 2
- XOUQAVYLRNOXDO-UHFFFAOYSA-N 2-tert-butyl-5-methylphenol Chemical compound CC1=CC=C(C(C)(C)C)C(O)=C1 XOUQAVYLRNOXDO-UHFFFAOYSA-N 0.000 description 2
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 2
- INYHZQLKOKTDAI-UHFFFAOYSA-N 5-ethenylbicyclo[2.2.1]hept-2-ene Chemical compound C1C2C(C=C)CC1C=C2 INYHZQLKOKTDAI-UHFFFAOYSA-N 0.000 description 2
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 2
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical group [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 2
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 239000004713 Cyclic olefin copolymer Substances 0.000 description 2
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- MZRVEZGGRBJDDB-UHFFFAOYSA-N N-Butyllithium Chemical compound [Li]CCCC MZRVEZGGRBJDDB-UHFFFAOYSA-N 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 230000002411 adverse Effects 0.000 description 2
- 125000003545 alkoxy group Chemical group 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 150000003863 ammonium salts Chemical class 0.000 description 2
- 239000008346 aqueous phase Substances 0.000 description 2
- 125000002029 aromatic hydrocarbon group Chemical group 0.000 description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 2
- 125000003710 aryl alkyl group Chemical group 0.000 description 2
- 125000004104 aryloxy group Chemical group 0.000 description 2
- 125000004429 atom Chemical group 0.000 description 2
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- HYZXMVILOKSUKA-UHFFFAOYSA-K chloro(dimethyl)alumane;dichloro(methyl)alumane Chemical compound C[Al](C)Cl.C[Al](Cl)Cl HYZXMVILOKSUKA-UHFFFAOYSA-K 0.000 description 2
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000001944 continuous distillation Methods 0.000 description 2
- XHOBAHOLCPTDRT-UHFFFAOYSA-N cyclohexanolate Chemical compound [O-]C1CCCCC1 XHOBAHOLCPTDRT-UHFFFAOYSA-N 0.000 description 2
- LPIQUOYDBNQMRZ-UHFFFAOYSA-N cyclopentene Chemical compound C1CC=CC1 LPIQUOYDBNQMRZ-UHFFFAOYSA-N 0.000 description 2
- 125000001511 cyclopentyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 2
- NNBZCPXTIHJBJL-UHFFFAOYSA-N decalin Chemical compound C1CCCC2CCCCC21 NNBZCPXTIHJBJL-UHFFFAOYSA-N 0.000 description 2
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 2
- 125000002704 decyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 125000005131 dialkylammonium group Chemical group 0.000 description 2
- HJXBDPDUCXORKZ-UHFFFAOYSA-N diethylalumane Chemical compound CC[AlH]CC HJXBDPDUCXORKZ-UHFFFAOYSA-N 0.000 description 2
- YNLAOSYQHBDIKW-UHFFFAOYSA-M diethylaluminium chloride Chemical compound CC[Al](Cl)CC YNLAOSYQHBDIKW-UHFFFAOYSA-M 0.000 description 2
- JLTDJTHDQAWBAV-UHFFFAOYSA-O dimethyl(phenyl)azanium Chemical compound C[NH+](C)C1=CC=CC=C1 JLTDJTHDQAWBAV-UHFFFAOYSA-O 0.000 description 2
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- MGDOJPNDRJNJBK-UHFFFAOYSA-N ethylaluminum Chemical compound [Al].C[CH2] MGDOJPNDRJNJBK-UHFFFAOYSA-N 0.000 description 2
- UAIZDWNSWGTKFZ-UHFFFAOYSA-L ethylaluminum(2+);dichloride Chemical compound CC[Al](Cl)Cl UAIZDWNSWGTKFZ-UHFFFAOYSA-L 0.000 description 2
- 125000001153 fluoro group Chemical group F* 0.000 description 2
- 229910052732 germanium Inorganic materials 0.000 description 2
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 2
- 229910052735 hafnium Inorganic materials 0.000 description 2
- 229910052736 halogen Inorganic materials 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- DCAYPVUWAIABOU-UHFFFAOYSA-N hexadecane Chemical compound CCCCCCCCCCCCCCCC DCAYPVUWAIABOU-UHFFFAOYSA-N 0.000 description 2
- 150000004678 hydrides Chemical class 0.000 description 2
- 239000003456 ion exchange resin Substances 0.000 description 2
- 229920003303 ion-exchange polymer Polymers 0.000 description 2
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 2
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Abstract
Description
本発明は、環状オレフィン組成物およびこの組成物を用いた環状オレフィン系重合体の製造方法に関する。 The present invention relates to a cyclic olefin composition and a method for producing a cyclic olefin polymer using the composition.
エチレン・プロピレン・エチリデンノルボルネン共重合体などの環状オレフィン系共重合体は、加硫可能なポリマーであって、耐候性、耐熱性、耐オゾン性などに優れており、自動車工業部品、工業用ゴム製品、電気絶縁材、土木建材用品、ゴム引布等のゴム製品として用いられ、またポリプロピレン、ポリスチレン等へのプラスチックブレンド用材料としても広く用いられている。この環状オレフィン系共重合体などの環状オレフィン系重合体を製造する場合、触媒等の製造条件によっては重合活性が低いことがあり、高い重合活性で環状オレフィン系重合体を製造する方法の出現が望まれていた。 Cyclic olefin copolymers such as ethylene, propylene, and ethylidene norbornene copolymers are vulcanizable polymers with excellent weather resistance, heat resistance, ozone resistance, etc., automotive industrial parts, industrial rubber It is used as rubber products such as products, electrical insulation materials, civil engineering and building materials, and rubberized fabrics, and is also widely used as a material for plastic blends with polypropylene and polystyrene. When producing a cyclic olefin polymer such as this cyclic olefin copolymer, the polymerization activity may be low depending on the production conditions of the catalyst and the like, and the appearance of a method for producing a cyclic olefin polymer with high polymerization activity has appeared. It was desired.
そこで本願出願人は、メタロセン系触媒を用いて環状オレフィン系重合体を製造するに際して、アルミナと接触させたノルボルネンもしくはその誘導体、またはアルカリ水と接触させたノルボルネンもしくはその誘導体を原料モノマーとして使用する方法を提案した(特許文献1参照)。 Accordingly, the applicant of the present invention uses a norbornene or a derivative thereof contacted with alumina or a norbornene or a derivative thereof contacted with alkaline water as a raw material monomer when producing a cyclic olefin polymer using a metallocene catalyst. (See Patent Document 1).
本願発明者はさらに検討した結果、環状オレフィン系重合体を製造するに際して、アルカリと接触させた後、必要に応じて軽沸分および/または高沸分を除去した精製された環状オレフィンと酸化防止剤とからなる環状オレフィン組成物、環状オレフィンを無機化合物と接触させて得られた精製された環状オレフィンと酸化防止剤とからなる環状オレフィン組成物は、上記重合活性が優れ、かつ保存安定性に優れることを見出して本発明を完成するに至った。
本発明の課題は、高い重合活性で環状オレフィン系重合体を製造することができ、かつ保存安定性に優れた環状オレフィン組成物を提供すること、およびこの方法により得られた環状オレフィン組成物を用いて、環状オレフィン系重合体を高い重合活性で製造する方法を提供することにある。 An object of the present invention is to provide a cyclic olefin composition that can produce a cyclic olefin polymer with high polymerization activity and that has excellent storage stability, and a cyclic olefin composition obtained by this method. And to provide a method for producing a cyclic olefin polymer with high polymerization activity.
本発明によれば、下記の環状オレフィン組成物および環状オレフィン系重合体の製造方法が提供されて、上記課題が解決される。 According to this invention, the manufacturing method of the following cyclic olefin composition and cyclic olefin-type polymer is provided, and the said subject is solved.
(1) 環状オレフィンを、アルカリと接触させることにより得られた精製された環状オレフィンと、酸化防止剤とからなることを特徴とする環状オレフィン組成物。 (1) A cyclic olefin composition comprising a purified cyclic olefin obtained by bringing a cyclic olefin into contact with an alkali and an antioxidant.
(2) 環状オレフィンを、アルカリと接触させた後、軽沸分および/または高沸分を除去することにより得られた精製された環状オレフィンと、酸化防止剤とからなることを特徴とする環状オレフィン組成物。 (2) A cyclic olefin comprising a purified cyclic olefin obtained by contacting a cyclic olefin with an alkali and then removing light and / or high-boiling components, and an antioxidant. Olefin composition.
(3) 上記精製された環状オレフィンは、アルカリと接触させた後、軽沸分または高沸分を、蒸留前の環状オレフィンの重量に対し、0.05重量%以上除去することにより得られたものである上記(2)に記載の環状オレフィン組成物。 (3) The purified cyclic olefin was obtained by removing 0.05% by weight or more of light boiling or high boiling content based on the weight of the cyclic olefin before distillation after contacting with alkali. The cyclic olefin composition according to the above (2), which is a product.
(4) 上記精製された環状オレフィンは、アルカリと接触させた後、軽沸分および高沸分を、蒸留前の環状オレフィンの重量に対し、それぞれ0.05重量%以上除去するにより得られたものである上記(2)に記載の環状オレフィン組成物。 (4) The purified cyclic olefin was obtained by removing 0.05% by weight or more of light and high-boiling components, respectively, based on the weight of the cyclic olefin before distillation after contacting with alkali. The cyclic olefin composition according to the above (2), which is a product.
(5) 環状オレフィンを、吸着剤と接触させることにより得られた精製された環状オレフィンと、酸化防止剤とからなることを特徴とする環状オレフィン組成物。 (5) A cyclic olefin composition comprising a purified cyclic olefin obtained by bringing a cyclic olefin into contact with an adsorbent and an antioxidant.
(6) 上記酸化防止剤が、フェノール系酸化防止剤またはリン系酸化防止剤である上記(1)ないし(5)のいずれかに記載の環状オレフィン組成物。 (6) The cyclic olefin composition according to any one of (1) to (5), wherein the antioxidant is a phenol-based antioxidant or a phosphorus-based antioxidant.
(7) 酸化防止剤を、環状オレフィンと酸化防止剤との合計量に対して0.1〜1000ppmの割合で含有する上記(1)ないし(6)のいずれかに記載の環状オレフィン組成物。 (7) The cyclic olefin composition according to any one of (1) to (6), wherein the antioxidant is contained at a ratio of 0.1 to 1000 ppm with respect to the total amount of the cyclic olefin and the antioxidant.
(8) 上記(1)ないし(7)のいずれかに記載の環状オレフィン組成物を含む単量体組成物を、重合触媒を用いた重合に供することを特徴とする環状オレフィン系重合体の製造方法。 (8) Production of a cyclic olefin-based polymer, wherein the monomer composition containing the cyclic olefin composition according to any one of (1) to (7) is subjected to polymerization using a polymerization catalyst. Method.
(9) 上記単量体組成物に含まれる単量体が、上記(1)ないし(5)のいずれかに記載の精製された環状オレフィンと、それ以外のオレフィンとからなることを特徴とする上記(8)に記載の環状オレフィン系重合体の製造方法。 (9) The monomer contained in the monomer composition is composed of the purified cyclic olefin according to any one of (1) to (5) above and another olefin. The manufacturing method of the cyclic olefin type polymer as described in said (8).
(10) 上記重合触媒が、オレフィン重合触媒である上記(8)または(9)に記載の環状オレフィン系重合体の製造方法。 (10) The method for producing a cyclic olefin polymer according to (8) or (9), wherein the polymerization catalyst is an olefin polymerization catalyst.
(11) 上記オレフィン重合触媒が、触媒成分として有機アルミニウムオキシ化合物またはイオン化イオン性化合物を含む上記(10)に記載の環状オレフィン系重合体の製造方法。 (11) The method for producing a cyclic olefin polymer according to (10), wherein the olefin polymerization catalyst contains an organoaluminum oxy compound or an ionized ionic compound as a catalyst component.
本発明の環状オレフィン組成物を用いると、高い重合活性で環状オレフィン系重合体を製造することができる。また、本発明に係る環状オレフィン組成物は、保存安定性に優れ、長期間保存した後であっても、高い重合活性で環状オレフィン系重合体を製造することができる。 When the cyclic olefin composition of the present invention is used, a cyclic olefin polymer can be produced with high polymerization activity. Moreover, the cyclic olefin composition according to the present invention is excellent in storage stability and can produce a cyclic olefin polymer with high polymerization activity even after being stored for a long period of time.
本発明の環状オレフィン系重合体の製造方法によると、高い重合活性で環状オレフィン系重合体を製造することができる。 According to the method for producing a cyclic olefin polymer of the present invention, a cyclic olefin polymer can be produced with high polymerization activity.
以下、本発明に係る環状オレフィン組成物および環状オレフィン系重合体の製造方法について具体的に説明する。 Hereinafter, the production method of the cyclic olefin composition and the cyclic olefin polymer according to the present invention will be specifically described.
本発明に係る環状オレフィン組成物は、下記のような精製された環状オレフィンと酸化防止剤とを含有している。 The cyclic olefin composition according to the present invention contains the following purified cyclic olefin and antioxidant.
(精製された環状オレフィン)
本発明で用いられる精製された環状オレフィンは、環状オレフィンをアルカリと接触させた後、必要に応じて軽沸分および/または高沸分を除去するか、あるいは環状オレフィンを無機化合物と接触させて精製することにより得られたものである。
(Purified cyclic olefin)
The purified cyclic olefin used in the present invention is obtained by contacting the cyclic olefin with an alkali and then removing light and / or high boiling points as necessary, or contacting the cyclic olefin with an inorganic compound. It was obtained by purification.
この精製に用いられる環状オレフィンは、1または2以上の不飽和結合を有する環状のオレフィンであり、例えばシクロペンテン、ジシクロペンタジエン、シクロヘプテン、シクロオクタジエン、ノルボルネン、テトラシクロドデセン、5−エチリデン−2−ノルボルネン、5−ビニル−2−ノルボルネン、ジシクロペンタジエン、2−メチル1,4,5,
8−ジメタノ−1,2,3,4,4a,5,8,8a−オクタヒドロナフタレンなどの炭素原子
数3〜20の環状オレフィンおよびこれらの誘導体などが挙げられる。
The cyclic olefin used for this purification is a cyclic olefin having one or more unsaturated bonds, such as cyclopentene, dicyclopentadiene, cycloheptene, cyclooctadiene, norbornene, tetracyclododecene, 5-ethylidene-2. -Norbornene, 5-vinyl-2-norbornene, dicyclopentadiene, 2-methyl 1,4,5,
Examples thereof include cyclic olefins having 3 to 20 carbon atoms such as 8-dimethano-1,2,3,4,4a, 5,8,8a-octahydronaphthalene, and derivatives thereof.
本発明の環状オレフィンの精製方法で用いられる環状オレフィンは、例えば市販の環状オレフィンのような微量の不純物を含む環状オレフィンであり、市販の環状オレフィンには、不純物が通常100ppm以上、例えば100〜10000ppm含まれている。 The cyclic olefin used in the method for purifying a cyclic olefin of the present invention is a cyclic olefin containing a small amount of impurities such as a commercially available cyclic olefin, and the impurities are usually 100 ppm or more, for example, 100 to 10,000 ppm. include.
市販の環状オレフィンに含まれる不純物としては、過酸化物等の含酸素化合物や異性体例えば5−エチリデン−2−ノルボルネンにおける5−ビニル−2−ノルボルネンなどが挙げられる。このうち含酸素化合物が重合において悪影響を及ぼすと考えられる。 Examples of impurities contained in commercially available cyclic olefins include oxygen-containing compounds such as peroxides and isomers such as 5-vinyl-2-norbornene in 5-ethylidene-2-norbornene. Of these, oxygen-containing compounds are considered to have an adverse effect on polymerization.
ここでの不純物濃度はFID−GLCのピーク面積比として求められるものである。
また、過酸化物の存在は、比色定量法で吸光度測定により確認できる。通常、過酸化物は1.0ppm以上、例えば1.0〜100ppm(クメンハイドロパーオキサイド換算)の量含まれる。
The impurity concentration here is obtained as a peak area ratio of FID-GLC.
The presence of peroxide can be confirmed by measuring the absorbance with a colorimetric method. Usually, the peroxide is contained in an amount of 1.0 ppm or more, for example, 1.0 to 100 ppm (in terms of cumene hydroperoxide).
本発明では、環状オレフィンとしてノルボルネンおよびその誘導体(以下「ノルボルネン類」ということがある。)が好適に用いられる。
ノルボルネン類は、下記一般式(I)で表されるノルボルネン(ビシクロ[2.2.1]ヘプト−2−エン)骨格を有する化合物である。
In the present invention, norbornene and its derivatives (hereinafter sometimes referred to as “norbornenes”) are preferably used as the cyclic olefin.
The norbornenes are compounds having a norbornene (bicyclo [2.2.1] hept-2-ene) skeleton represented by the following general formula (I).
式中、R1〜R8は、互いに同一でも異なっていてもよく、水素原子、ハロゲン原子または炭化水素基である。
ここでハロゲン原子は、フッ素原子、塩素原子、臭素原子およびヨウ素原子である。
炭化水素基として具体的には、メチル、エチル、プロピル、イソプロピル、アミル、ヘキシル、オクチル、デシル、ドデシル、オクタデシルなどの炭素原子数が1〜20のアルキル基;シクロヘキシルなどの炭素原子数が3〜15のシクロアルキル基;フェニル、ナフチル、アントリル、ビフェニリル、ベンジル、トリル、エチルフェニル、イソプロピルフェニルなどの炭素原子数が6〜20の芳香族炭化水素基などが挙げられる。これらの炭化水素基はハロゲン置換基を有していてもよい。
R5〜R8で示される炭化水素基は、その一部が結合してそれぞれが結合する炭素原子とともに単環を形成していてもよく、かつ該単環は二重結合を有していてもよい。このような単環の例を下記に示す。
In formula, R < 1 > -R < 8 > may mutually be same or different and is a hydrogen atom, a halogen atom, or a hydrocarbon group.
Here, the halogen atom is a fluorine atom, a chlorine atom, a bromine atom or an iodine atom.
Specific examples of the hydrocarbon group include alkyl groups having 1 to 20 carbon atoms such as methyl, ethyl, propyl, isopropyl, amyl, hexyl, octyl, decyl, dodecyl and octadecyl; and 3 to 3 carbon atoms such as cyclohexyl. 15 cycloalkyl groups; aromatic hydrocarbon groups having 6 to 20 carbon atoms such as phenyl, naphthyl, anthryl, biphenylyl, benzyl, tolyl, ethylphenyl, isopropylphenyl and the like. These hydrocarbon groups may have a halogen substituent.
The hydrocarbon group represented by R 5 to R 8 may be partly bonded to form a single ring with the carbon atoms to which each is bonded, and the single ring has a double bond. Also good. Examples of such monocycles are shown below.
なお上記例示において、1または2の番号を付した炭素原子は、それぞれR5(R6)またはR7(R8)が結合しているノルボルネン環の炭素原子を示す。
またR5とR6とで、またはR7とR8とでアルキリデン基を形成していてもよい。このようなアルキリデン基としては、エチリデン、プロピリデン、イソプロピリデンなどが挙げられる。
In the above examples, the carbon atom numbered 1 or 2 represents a norbornene ring carbon atom to which R 5 (R 6 ) or R 7 (R 8 ) is bonded.
R 5 and R 6 , or R 7 and R 8 may form an alkylidene group. Such alkylidene groups include ethylidene, propylidene, isopropylidene and the like.
上記一般式(I)で表されるノルボルネン類として具体的には、ビシクロ[2.2.1]ヘプト−2−エン(ノルボルネン)、5−メチルビシクロ[2.2.1]ヘプト−2−エン、5,6−ジメチルビシクロ[2.2.1]ヘプト−2−エン、1−メチルビシクロ[2.2.1]ヘプト−2−エン、5−エチルビシクロ[2.2.1]ヘプト−2−エン、5−n−
ブチルビシクロ[2.2.1]ヘプト−2−エン、5−イソブチルビシクロ[2.2.1]ヘプト−2−エン、7−メチルビシクロ[2.2.1]ヘプト−2−エンなどのアルキル基を有するビシクロ[2.2.1]ヘプト−2−エン誘導体;
5−エチリデンビシクロ[2.2.1]ヘプト−2−エン(5−エチリデン−2−ノルボルネン)、5−エチリデン−6−メチルビシクロ[2.2.1]ヘプト−2−エン、5−エチリデン−6−エチルビシクロ[2.2.1]ヘプト−2−エン、5−エチリデン−6−イソプロピルビシクロ[2.2.1]ヘプト−2−エン、5−エチリデン−6−ブチルビシクロ[2.2.1]ヘプト−2−エン、5−n−プロピリデンビシクロ[2.2.1]ヘプト−2−エン、5−n−プロピリデン−6−メチルビシクロ[2.2.1]ヘプト−2−エン、5−n−プロピリデン−6−エチルビシクロ[2.2.1]ヘプト−2−エン、5−n−プロピリデン−6−イソプロピルビシクロ[2.2.1]ヘプト−2−エン、5−n−プロピリデン−6−ブチルビシクロ[2.2.1]ヘプト−2−エン、5−イソプロピリデンビシクロ[2.2.1]ヘプト−2−エン、5−イソプロピリデン−6−メチルビシクロ[2.
2.1]ヘプト−2−エン、5−イソプロピリデン−6−エチルビシクロ[2.2.1]ヘ
プト−2−エン、5−イソプロピリデン−6−イソプロピルビシクロ[2.2.1]ヘプト−2−エン、5−イソプロピリデン−6−ブチルビシクロ[2.2.1]ヘプト−2−エンなどのアルキリデン基を有するビシクロ[2.2.1]ヘプト−2−エン誘導体;
5−エテニルビシクロ[2.2.1]ヘプト−2−エン(5−ビニル−2−ノルボルネン)、5−プロペニルビシクロ[2.2.1]ヘプト−2−エン、5−ブテニルビシクロ[2.2.1]ヘプト−2−エンなどのアルケニル基を有するビシクロ[2.2.1]ヘプト−2−エン誘導体;
5−フェニル−、5−メチル−5−フェニル−、5−ベンジル−、5−トリル−、5−(エチルフェニル)−、5−(イソプロピルフェニル)−、5−ビフェニリル−、5−(β−ナフチル)−、5−(α−ナフチル)−、5−アントリル−、5,6−ジフェニル−
などの芳香族炭化水素基を有するビシクロ[2.2.1]ヘプト−2−エン誘導体;
トリシクロ[4.3.0.12,5]−3−デセン、2−メチルトリシクロ[4.3.0.12,5]−3−デセン、5−メチルトリシクロ[4.3.0.12,5]−3−デセンなどのトリシクロ[4.3.0.12,5]−3−デセン誘導体;
トリシクロ[4.4.0.12,5]−3−ウンデセン、10−メチルトリシクロ[4.4.0.12,5]−3−ウンデセンなどのトリシクロ[4.4.0.12,5]−3−ウンデセン誘導体
;
ジシクロペンタジエンなどが挙げられる。
Specific examples of norbornenes represented by the above general formula (I) include bicyclo [2.2.1] hept-2-ene (norbornene), 5-methylbicyclo [2.2.1] hept-2- Ene, 5,6-dimethylbicyclo [2.2.1] hept-2-ene, 1-methylbicyclo [2.2.1] hept-2-ene, 5-ethylbicyclo [2.2.1] hept -2-ene, 5-n-
Such as butylbicyclo [2.2.1] hept-2-ene, 5-isobutylbicyclo [2.2.1] hept-2-ene, 7-methylbicyclo [2.2.1] hept-2-ene, etc. A bicyclo [2.2.1] hept-2-ene derivative having an alkyl group;
5-ethylidenebicyclo [2.2.1] hept-2-ene (5-ethylidene-2-norbornene), 5-ethylidene-6-methylbicyclo [2.2.1] hept-2-ene, 5-ethylidene -6-ethylbicyclo [2.2.1] hept-2-ene, 5-ethylidene-6-isopropylbicyclo [2.2.1] hept-2-ene, 5-ethylidene-6-butylbicyclo [2. 2.1] hept-2-ene, 5-n-propylidenebicyclo [2.2.1] hept-2-ene, 5-n-propylidene-6-methylbicyclo [2.2.1] hept-2 -Ene, 5-n-propylidene-6-ethylbicyclo [2.2.1] hept-2-ene, 5-n-propylidene-6-isopropylbicyclo [2.2.1] hept-2-ene, 5 -N-propylidene-6-butylbicyclo [2.2. ] Hept-2-ene, 5-isopropylidene-bicyclo [2.2.1] hept-2-ene, 5-isopropylidene-6-methyl bicyclo [2.
2.1] hept-2-ene, 5-isopropylidene-6-ethylbicyclo [2.2.1] hept-2-ene, 5-isopropylidene-6-isopropylbicyclo [2.2.1] hept- Bicyclo [2.2.1] hept-2-ene derivatives having an alkylidene group such as 2-ene, 5-isopropylidene-6-butylbicyclo [2.2.1] hept-2-ene;
5-ethenylbicyclo [2.2.1] hept-2-ene (5-vinyl-2-norbornene), 5-propenylbicyclo [2.2.1] hept-2-ene, 5-butenylbicyclo [2.2. 1] bicyclo [2.2.1] hept-2-ene derivative having an alkenyl group such as hept-2-ene;
5-phenyl-, 5-methyl-5-phenyl-, 5-benzyl-, 5-tolyl-, 5- (ethylphenyl)-, 5- (isopropylphenyl)-, 5-biphenylyl-, 5- (β- Naphthyl)-, 5- (α-naphthyl)-, 5-anthryl-, 5,6-diphenyl-
A bicyclo [2.2.1] hept-2-ene derivative having an aromatic hydrocarbon group such as
Tricyclo [4.3.0.1 2,5 ] -3-decene, 2-methyltricyclo [4.3.0.1 2,5 ] -3-decene, 5-methyltricyclo [4.3. Tricyclo [4.3.0.1 2,5 ] -3-decene derivatives such as 0.1 2,5 ] -3-decene;
Tricyclo [4.4.0.1 2,5 ] -3-undecene, such as 10-methyltricyclo [4.4.0.1 2,5 ] -3-undecene, etc. 2,5 ] -3-undecene derivative;
And dicyclopentadiene.
これらのノルボルネン類は、1種単独のものでも、2種以上が混合されているものであ
ってもよい。
These norbornenes may be used singly or in combination of two or more.
これらのうちでも、アルキリデン基を有するビシクロ[2.2.1]ヘプト−2−エン誘導体(ノルボルネン誘導体)が好ましく、5−エチリデンビシクロ[2.2.1]ヘプト−2−エン、5−エチリデン−6−メチルビシクロ[2.2.1]ヘプト−2−エン、5−エチリデン−6−エチルビシクロ[2.2.1]ヘプト−2−エン、5−エチリデン−6−イソプロピルビシクロ[2.2.1]ヘプト−2−エン、5−エチリデン−6−ブチルビシクロ[2.2.1]ヘプト−2−エンなどの5−エチリデン−2−ノルボルネンまたはその誘導体がより好ましく、5−エチリデン−2−ノルボルネンが特に好ましい。 Among these, a bicyclo [2.2.1] hept-2-ene derivative (norbornene derivative) having an alkylidene group is preferable, and 5-ethylidenebicyclo [2.2.1] hept-2-ene, 5-ethylidene. -6-methylbicyclo [2.2.1] hept-2-ene, 5-ethylidene-6-ethylbicyclo [2.2.1] hept-2-ene, 5-ethylidene-6-isopropylbicyclo [2. 2.1] 5-ethylidene-2-norbornene such as hept-2-ene and 5-ethylidene-6-butylbicyclo [2.2.1] hept-2-ene or derivatives thereof are more preferable, and 5-ethylidene- 2-norbornene is particularly preferred.
アルカリ接触処理;
上記環状オレフィンとアルカリとを接触させるアルカリ接触処理において、環状オレフィンとの接触に用いられるアルカリとしては、例えばNaOH水、KOH水、アンモニア水などが挙げられる。これらのアルカリ水の濃度は、通常0.001規定以上、好ましくは0.05〜1.0規定の範囲である。
Alkali contact treatment;
In the alkali contact treatment in which the cyclic olefin is brought into contact with the alkali, examples of the alkali used for the contact with the cyclic olefin include NaOH water, KOH water, and ammonia water. The concentration of these alkaline waters is usually 0.001 N or more, preferably 0.05 to 1.0 N.
環状オレフィンとアルカリ水とを接触させるに際して、アルカリ水は環状オレフィンの容量1に対し、容量比で通常0.001〜100、好ましくは0.1〜10の割合で用いられる。環状オレフィンとアルカリ水との接触時間は、通常1〜100分間、好ましくは5〜30分間であり、接触温度は特に限定されないが、通常0〜100℃、好ましくは20〜80℃の範囲である。環状オレフィンとアルカリ水との接触時には、撹拌を行ってもよい。 When the cyclic olefin and the alkaline water are brought into contact, the alkaline water is generally used in a volume ratio of 0.001 to 100, preferably 0.1 to 10, with respect to the volume 1 of the cyclic olefin. The contact time between the cyclic olefin and the alkaline water is usually 1 to 100 minutes, preferably 5 to 30 minutes, and the contact temperature is not particularly limited, but is usually 0 to 100 ° C., preferably 20 to 80 ° C. . Stirring may be performed at the time of contact between the cyclic olefin and the alkaline water.
環状オレフィンとアルカリ水とを接触させた後は、環状オレフィンを水相と分離する。本発明では、上記のような環状オレフィンとアルカリ水とを接触させ、分離する操作を複数回繰り返してもよい。 After contacting the cyclic olefin and the alkaline water, the cyclic olefin is separated from the aqueous phase. In the present invention, the operation of bringing the cyclic olefin and alkaline water into contact with each other and separating them may be repeated a plurality of times.
アルカリとして環状オレフィンおよび水との相溶性が低い固形アルカリを用いることもできる。この具体的方法として、バッチ式で固形アルカリと環状オレフィン/水混合物を共存させる方法、固形アルカリを充填したカラムに環状オレフィン/水混合物を流通させる方法等が挙げられる。固形アルカリとして具体的には塩基性イオン交換樹脂、ハイドロタルサイト、イオン担持シリカなどが挙げられる。 A solid alkali having low compatibility with the cyclic olefin and water can also be used as the alkali. Specific examples of the method include a batch method in which a solid alkali and a cyclic olefin / water mixture are allowed to coexist, a method in which a cyclic olefin / water mixture is circulated through a column filled with the solid alkali, and the like. Specific examples of the solid alkali include basic ion exchange resins, hydrotalcite, and ion-supporting silica.
本発明では、アルカリと接触させた環状オレフィンを、さらにイオン交換水などと接触させ、分離する操作を行い、環状オレフィンを洗浄してもよい。
アルカリと接触させた環状オレフィンとイオン交換水とを接触させるに際して、イオン交換水は環状オレフィンの容量1に対し、容量比で通常0.001〜100、好ましくは0.1〜10の割合で用いられる。アルカリと接触させた環状オレフィンとイオン交換水との接触時間は、通常1〜100分間、好ましくは5〜30分間であり、接触温度は特に限定されないが、通常0〜100℃、好ましくは20〜80℃の範囲である。アルカリと接触させた環状オレフィンとイオン交換水との接触時には、撹拌を行ってもよい。
In the present invention, the cyclic olefin that has been brought into contact with the alkali may be further brought into contact with ion-exchanged water and the like to perform separation, thereby washing the cyclic olefin.
When the cyclic olefin brought into contact with the alkali and the ion-exchanged water are brought into contact with each other, the ion-exchanged water is usually used in a volume ratio of 0.001 to 100, preferably 0.1 to 10 with respect to the volume of the cyclic olefin. It is done. The contact time between the cyclic olefin contacted with the alkali and the ion exchange water is usually 1 to 100 minutes, preferably 5 to 30 minutes, and the contact temperature is not particularly limited, but is usually 0 to 100 ° C., preferably 20 to 20 minutes. It is in the range of 80 ° C. Stirring may be performed at the time of contact between the cyclic olefin brought into contact with the alkali and the ion exchange water.
アルカリとを接触させた環状オレフィンとイオン交換水とを接触させた後は、環状オレフィンを水相と分離する。
本発明では、上記のようなアルカリとを接触させた環状オレフィンとイオン交換水とを接触させ、分離する操作を複数回繰り返してもよい。
After the cyclic olefin brought into contact with the alkali and the ion exchange water are brought into contact with each other, the cyclic olefin is separated from the aqueous phase.
In the present invention, the operation of bringing the cyclic olefin brought into contact with the alkali and the ion-exchanged water into contact with each other and separating them may be repeated a plurality of times.
蒸留;
本発明で用いられる精製された環状オレフィンは、環状オレフィンに上記アルカリ接触処理をした後、得られた環状オレフィンから、軽沸分および/または高沸分を除去したも
のであってもよい。
ここで、本発明において軽沸分とは、バッチ式蒸留においては本留より前に塔頂より留出する成分であり、連続式蒸留においては本留を塔底から回収する場合塔頂より留出する成分であり、通常いずれの場合も目的成分である環状オレフィンを含む。高沸分とは、バッチ式蒸留においては本留を塔頂より留出後塔内に残る成分であり、連続式蒸留においては本留を塔頂から留出する場合塔底より抜き出す成分であり、通常いずれの場合も目的成分である環状オレフィンを含む。
なお、市販の環状オレフィンに上記アルカリ接触処理を行って得られた環状オレフィンには、通常軽沸点不純物が0.1〜1.0重量%程度、高沸点不純物が0.01〜0.05重量%程度含まれている。
distillation;
The purified cyclic olefin used in the present invention may be obtained by subjecting the cyclic olefin to the above alkali contact treatment, and then removing light and / or high boiling content from the obtained cyclic olefin.
Here, in the present invention, the light boiling component is a component distilled from the top of the column before the main distillation in batch distillation, and in the case of continuous distillation, when the main distillation is recovered from the column bottom, In general, in any case, it contains a cyclic olefin which is a target component. The high boiling point component is a component that remains in the tower after distilling from the top of the column in batch distillation, and is extracted from the bottom of the main distillation in the continuous distillation. Usually, in any case, it contains a cyclic olefin which is a target component.
The cyclic olefin obtained by subjecting a commercially available cyclic olefin to the alkali contact treatment usually has a light-boiling point impurity of about 0.1 to 1.0% by weight and a high-boiling point impurity of 0.01 to 0.05% by weight. About% is included.
軽沸分および/または高沸分の除去は、通常従来公知の蒸留装置を用いた蒸留により行われる。
塔の形式はトレイ、不規則充填物、規則充填物等のいずれも問題ない。
環状オレフィンの蒸留においては逆ディールスアルダー反応等による変質の懸念があるため通常は180℃以下で扱い、好ましくは120℃以下、より好ましくは100℃以下で扱う。圧力は前述の温度達成のため減圧下実施するのが通常である。コンデンサーの冷媒や真空装置の能力を加味するとトップ温度が40〜100℃となるような条件が好適である。段数は5〜100段が好ましく、より好ましくは15〜60段である。還流比は0.1〜50が好ましく、より好ましくは0.5〜10である。
軽沸分および高沸分の除去を行う場合には、軽沸分および高沸分の除去は、任意の順序で行われる。
軽沸分または高沸分を除去する場合には、蒸留前の目的とする環状オレフィンの重量に対し、0.05重量%以上、好ましくは0.05〜20重量%、より好ましくは2〜20重量%除去することが好ましく、
軽沸分および高沸分を除去する場合には、蒸留前の目的とする環状オレフィンの重量に対し、それぞれ0.05重量%以上、好ましくは0.05〜20重量%、より好ましくは1〜10重量%除去することがより好ましい。
The removal of light and / or high boiling components is usually carried out by distillation using a conventionally known distillation apparatus.
There are no problems with the type of tower, such as trays, irregular packing, and regular packing.
In the distillation of cyclic olefins, there is a concern of alteration due to the reverse Diels-Alder reaction, etc., so that it is usually handled at 180 ° C. or lower, preferably 120 ° C. or lower, more preferably 100 ° C. or lower. The pressure is usually carried out under reduced pressure in order to achieve the aforementioned temperature. In consideration of the refrigerant capacity of the condenser and the capacity of the vacuum device, conditions such that the top temperature is 40 to 100 ° C. are suitable. The number of stages is preferably 5 to 100, and more preferably 15 to 60. The reflux ratio is preferably from 0.1 to 50, and more preferably from 0.5 to 10.
In the case of removing light and high-boiling components, light and high-boiling components are removed in an arbitrary order.
In the case of removing light or high-boiling components, 0.05% by weight or more, preferably 0.05 to 20% by weight, more preferably 2 to 20%, based on the weight of the target cyclic olefin before distillation. It is preferable to remove by weight,
In the case of removing light and high-boiling components, they are each 0.05% by weight or more, preferably 0.05 to 20% by weight, more preferably 1 to 4%, based on the weight of the target cyclic olefin before distillation. It is more preferable to remove 10% by weight.
このようにして市販の環状オレフィンに、上記アルカリ接触処理および必要に応じて蒸留を行って得られた精製された環状オレフィンは、これをオレフィン重合の単量体として用いると、市販の環状オレフィンをそのまま用いるよりも重合活性に優れる。これは、市販の環状オレフィンに含まれる、重合活性に影響を与える不純物を除去できるためであると考えられる。 The purified cyclic olefin obtained by subjecting the commercially available cyclic olefin to the above alkali contact treatment and distillation as necessary, when used as a monomer for olefin polymerization, The polymerization activity is superior to that used as it is. This is considered to be because impurities that affect the polymerization activity contained in the commercially available cyclic olefin can be removed.
(吸着剤接触処理)
本発明に係る精製された環状オレフィンは、上記微量の不純物を含む環状オレフィンと吸着剤とを接触させる吸着剤接触処理により精製されたものであってもよい。
(Adsorbent contact treatment)
The purified cyclic olefin according to the present invention may be purified by an adsorbent contact treatment in which the cyclic olefin containing a trace amount of impurities and the adsorbent are brought into contact with each other.
吸着剤接触処理は、例えば上記環状オレフィンと、アルミナ(Al2O3)、シリカ(様様な金属を含んでも良い)、ゼオライト、活性白土、酸化チタン、イオン交換樹脂等の吸着剤とを接触させることにより行われる。 In the adsorbent contact treatment, for example, the cyclic olefin is contacted with an adsorbent such as alumina (Al 2 O 3 ), silica (which may contain various metals), zeolite, activated clay, titanium oxide, ion exchange resin, or the like. Is done.
ここで用いられる吸着剤の粒径は、通常1〜10mm、好ましくは2〜4mmの範囲にあり、比表面積は、通常50〜500m2/g、好ましくは200〜500m2/gの範囲にある。 The particle size of the adsorbent used here is usually in the range of 1 to 10 mm, preferably 2 to 4 mm, and the specific surface area is usually in the range of 50 to 500 m 2 / g, preferably 200 to 500 m 2 / g. .
環状オレフィンと吸着剤とをバッチ式で接触させるに際して、吸着剤は環状オレフィンの容量1に対し、重量(g)/容量(リットル)比で通常10〜2000、好ましくは20〜1000の割合で用いられる。環状オレフィンと吸着剤との接触時間は、通常0.5
〜3時間、好ましくは0.5〜2時間の範囲であり、接触温度は特に限定されないが、通常0〜100℃、好ましくは20〜80℃の範囲である。この場合、吸着剤の全部または一部を繰り返し使用しても良い。繰り返し使用する場合、吸着剤に加熱処理や極性溶媒による洗浄等の再生操作を加えても良い。環状オレフィンと無機化合物との接触時には、窒素によるバブリング、撹拌などを行ってもよい。
環状オレフィンと吸着剤とを連続式で接触させるに際して、通常充填塔を使用する。環状オレフィンと吸着剤との接触時間は、通常0.5〜24時間、好ましくは0.5〜4時間の範囲であり、接触温度は特に限定されないが、通常0〜100℃、好ましくは20〜80℃の範囲である。
When the cyclic olefin and the adsorbent are contacted in a batch system, the adsorbent is usually used in a ratio of 10 to 2000, preferably 20 to 1000, in weight (g) / volume (liter) ratio with respect to the volume 1 of the cyclic olefin. It is done. The contact time between the cyclic olefin and the adsorbent is usually 0.5.
-3 hours, preferably 0.5-2 hours, and the contact temperature is not particularly limited, but is usually 0-100 ° C, preferably 20-80 ° C. In this case, all or part of the adsorbent may be used repeatedly. In the case of repeated use, the adsorbent may be subjected to a regeneration operation such as heat treatment or washing with a polar solvent. When contacting the cyclic olefin and the inorganic compound, bubbling with nitrogen, stirring, or the like may be performed.
When contacting the cyclic olefin and the adsorbent in a continuous manner, a packed column is usually used. The contact time between the cyclic olefin and the adsorbent is usually 0.5 to 24 hours, preferably 0.5 to 4 hours, and the contact temperature is not particularly limited, but is usually 0 to 100 ° C, preferably 20 to 20 hours. It is in the range of 80 ° C.
なお、環状オレフィンと吸着剤との接触時には、後述する重合に用いられる炭化水素媒体と同様の炭化水素を共存させてもよい。 When the cyclic olefin and the adsorbent are brought into contact with each other, a hydrocarbon similar to the hydrocarbon medium used for the polymerization described later may coexist.
環状オレフィンと吸着剤とを接触させた後は、例えば濾過する、吸着剤を沈降させ上澄みを採取する、などの方法により環状オレフィンと吸着剤とを分離することができる。 After the cyclic olefin and the adsorbent are brought into contact with each other, the cyclic olefin and the adsorbent can be separated by a method such as filtration, sedimentation of the adsorbent and collection of a supernatant.
このようにして市販の環状オレフィンに、上記吸着剤接触処理を行って得られた精製された環状オレフィンは、これをオレフィン重合の単量体として用いると、市販の環状オレフィンをそのまま用いるよりも重合活性に優れる。これは、市販の環状オレフィンに含まれる、重合活性に影響を与える不純物を除去できるためであると考えられる。 The purified cyclic olefin obtained by subjecting the above-mentioned adsorbent contact treatment to the commercially available cyclic olefin is polymerized when used as a monomer for olefin polymerization rather than using the commercially available cyclic olefin as it is. Excellent activity. This is considered to be because impurities that affect the polymerization activity contained in the commercially available cyclic olefin can be removed.
(酸化防止剤)
本発明で用いられる酸化防止剤としては、例えばフェノール系酸化防止剤、イオウ系酸化防止剤、リン系酸化防止剤などが挙げられる。
(Antioxidant)
Examples of the antioxidant used in the present invention include phenol-based antioxidants, sulfur-based antioxidants, and phosphorus-based antioxidants.
フェノール系酸化防止剤としては、例えば2,6−ジ−tert−ブチル−メチルフェ
ノール、ステアリル(3,3−ジメチル−4−ヒドロキシベンジル)チオグリコレート、
ステアリル−β−(4−ヒドロキシ−3,5−ジ−tert−ブチルフェノール)プロピ
オネート、ジステアリル−3,5−ジ−tert−ブチル−4−ヒドロキシベンジルホス
ホネート、2,4,6−トリス(3',5'−ジ−tert−ブチル−4'−ヒドロキシベンジルチオ)−1,3,5−トリアジン、ジステアリル(4−ヒドロキシ−3−メチル−5−tert−ブチルベンジル)マロネート、2,2'−メチレンビス(4−メチル−6−tert−ブチルフェノール)、4,4'−メチレンビス(2,6−ジ−tert−ブチルフェノ
ール)、2,2'−メチレンビス[6−(1−メチルシクロヘキシル)p−クレゾール]、ビス[3,5−ビス[4−ヒドロキシ−3−tert−ブチルフェニル]ブチリックアシ
ド]グリコールエステル、4,4'−ブチリデンビス(6−tert−ブチル−m−クレゾール)、1,1,3−トリス(2−メチル−4−ヒドロキシ−5−tert−ブチルフェニル)ブタン、ビス[2−tert−ブチル−4−メチル−6−(2−ヒドロキシ−3−tert−ブチル−5−メチルベンジル)フェニル]テレフタレート、1,3,5−トリス(2,6−ジメチル−3−ヒドロキシ−4−tert−ブチル)ベンジルイソシアヌレート
、1,3,5−トリス(3,5−ジ−tert−ブチル−4−ヒドロキシベンジル)−2,4,6−トリメチルベンゼン、テトラキス[メチレン−3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオネート]メタン、1,3,5−トリス(3,5−ジ−
tert−ブチル−4−ヒドロキシベンジル)イソシアヌレート、1,3,5−トリス[(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオニルオキシエチル]
イソシアヌレート、2−オクチルチオ−4,6−ジ(4−ヒドロキシ−3,5−ジ−tert−ブチル)フェノキシ−1,3,5−トリアジン、4,4'−チオビス(6−tert−ブチル−m−クレゾール)などのフェノール類および4,4'−ブチリデンビス(2−tert−ブチル−5−メチルフェノール)の炭酸オリゴエステル(例えば重合度2〜10)などの多価フェノール炭酸オリゴエステル類が挙げられる。
Examples of phenolic antioxidants include 2,6-di-tert-butyl-methylphenol, stearyl (3,3-dimethyl-4-hydroxybenzyl) thioglycolate,
Stearyl-β- (4-hydroxy-3,5-di-tert-butylphenol) propionate, distearyl-3,5-di-tert-butyl-4-hydroxybenzylphosphonate, 2,4,6-tris (3 ′ , 5'-di-tert-butyl-4'-hydroxybenzylthio) -1,3,5-triazine, distearyl (4-hydroxy-3-methyl-5-tert-butylbenzyl) malonate, 2,2 ' -Methylenebis (4-methyl-6-tert-butylphenol), 4,4'-methylenebis (2,6-di-tert-butylphenol), 2,2'-methylenebis [6- (1-methylcyclohexyl) p-cresol ], Bis [3,5-bis [4-hydroxy-3-tert-butylphenyl] butyric acid] glycol ester, 4,4'-butyryl Denbis (6-tert-butyl-m-cresol), 1,1,3-tris (2-methyl-4-hydroxy-5-tert-butylphenyl) butane, bis [2-tert-butyl-4-methyl- 6- (2-hydroxy-3-tert-butyl-5-methylbenzyl) phenyl] terephthalate, 1,3,5-tris (2,6-dimethyl-3-hydroxy-4-tert-butyl) benzyl isocyanurate, 1,3,5-tris (3,5-di-tert-butyl-4-hydroxybenzyl) -2,4,6-trimethylbenzene, tetrakis [methylene-3- (3,5-di-tert-butyl- 4-hydroxyphenyl) propionate] methane, 1,3,5-tris (3,5-di-)
tert-butyl-4-hydroxybenzyl) isocyanurate, 1,3,5-tris [(3,5-di-tert-butyl-4-hydroxyphenyl) propionyloxyethyl]
Isocyanurate, 2-octylthio-4,6-di (4-hydroxy-3,5-di-tert-butyl) phenoxy-1,3,5-triazine, 4,4′-thiobis (6-tert-butyl- m-cresol) and the like, and 4,4′-butylidenebis (2-tert-butyl-5-methylphenol) carbonic acid oligoesters (for example, polymerization degree 2 to 10) and the like, and polyhydric phenol carbonic acid oligoesters. It is done.
イオウ系酸化防止剤としては、例えばジラウリル−、ジミリスチル−、ジステアリル−などのジアルキルチオジプロピオネートおよびブチル−、オクチル−、ラウリル−、ステアリル−などのアルキルチオプロピオン酸の多価アルコール(たとえばグリセリン、トリメチロールエタン、トリメチロールプロパン、ペンタエリスリトール、トリスヒドロキシエチルイソシアヌレート)のエステル(例えばペンタエリスリトールテトララウリルチオプロピオネート)が挙げられる。 Examples of the sulfur-based antioxidant include dialkylthiodipropionates such as dilauryl-, dimyristyl-, distearyl- and polyhydric alcohols of alkylthiopropionic acids such as butyl-, octyl-, lauryl-, stearyl- (for example, glycerin, And esters of trimethylolethane, trimethylolpropane, pentaerythritol, trishydroxyethyl isocyanurate) (for example, pentaerythritol tetralaurylthiopropionate).
リン系酸化防止剤としては、例えばトリオクチルホスファイト、トリラウリルホスファイト、トリデシルホスファイト、オクチル−ジフエニルホスファイト、トリス(2,4−
ジ−tert−ブチルフェニル)ホスファイト、トリフェニルホスファイト、トリス(ブトキシエチル)ホスファイト、トリス(ノニルフェニル)ホスファイト、ジステアリルペンタエリスリトールジホスファイト、テトラ(トリデシル)−1,1,3−トリス(2−メチル−5−tert−ブチル−4−ヒドロキシフェニル)ブタンジホスファイト、テトラ(C12〜C15混合アルキル)−4,4'−イソプロピリデンジフェニルジホスファイト、テトラ(トリデシル)−4,4'−ブチリデンビス(3−メチル−6−tert−ブチルフェノール)ジホスファイト、トリス(3,5−ジ−tert−ブチル−4−ヒドロキシフェ
ニル)ホスファイト、トリス(モノ・ジ混合ノニルフェニル)ホスファイト、水素化−4,4'−イソプロピリデンジフェノールポリホスファイト、ビス(オクチルフェニル)・ビス[4,4'−ブチリデンビス(3−メチル−6−tert−ブチルフェノール)]・1,
6−ヘキサンジオールジホスファイト、フェニル・4,4'−イソプロピリデンジフェノール・ペンタエリスリトールジホスファイト、ビス(2,4−ジ−tert−ブチルフェニ
ル)ペンタエリスリトールジホスファイト、ビス(2,6−ジ−tert−ブチル−4−
メチルフェニル)ペンタエリスリトールジホスファイト、トリス[4,4'−イソプロピリデンビス(2−tert−ブチルフェノール)]ホスファイト、フェニル・ジイソデシルホスファイト、ジ(ノニルフェニル)ペンタエリスリトールジホスファイト)、トリス(1,3−ジ−ステアロイルオキシイソプロピル)ホスファイト、4,4'−イソプロピリデ
ンビス(2−tert−ブチルフェノール)・ジ(ノニルフェニル)ホスファイト、9,
10−ジ−ヒドロ−9−オキサ−9−オキサ−10−ホスファフェナンスレン−10−オキサイド、テトラキス(2,4−ジ−tert−ブチルフェニル)−4,4'−ビフェニレ
ンジホスホナイトなどが挙げられる。
Examples of phosphorus antioxidants include trioctyl phosphite, trilauryl phosphite, tridecyl phosphite, octyl-diphenyl phosphite, and tris (2,4-
Di-tert-butylphenyl) phosphite, triphenyl phosphite, tris (butoxyethyl) phosphite, tris (nonylphenyl) phosphite, distearyl pentaerythritol diphosphite, tetra (tridecyl) -1,1,3- tris (2-methyl -5-tert-butyl-4-hydroxyphenyl) butane diphosphite, tetra (C 12 -C 15 mixed alkyl) -4,4'-isopropylidene diphenyl diphosphite, tetra (tridecyl) - 4,4′-butylidenebis (3-methyl-6-tert-butylphenol) diphosphite, tris (3,5-di-tert-butyl-4-hydroxyphenyl) phosphite, tris (mono-dimixed nonylphenyl) phosphite , Hydrogenated-4,4′-isopropylidenedipheno Polyphosphite, bis (octylphenyl) .bis [4,4′-butylidenebis (3-methyl-6-tert-butylphenol)].
6-hexanediol diphosphite, phenyl 4,4'-isopropylidenediphenol pentaerythritol diphosphite, bis (2,4-di-tert-butylphenyl) pentaerythritol diphosphite, bis (2,6 -Di-tert-butyl-4-
Methylphenyl) pentaerythritol diphosphite, tris [4,4′-isopropylidenebis (2-tert-butylphenol)] phosphite, phenyl diisodecyl phosphite, di (nonylphenyl) pentaerythritol diphosphite), tris ( 1,3-di-stearoyloxyisopropyl) phosphite, 4,4′-isopropylidenebis (2-tert-butylphenol) di (nonylphenyl) phosphite, 9,
10-di-hydro-9-oxa-9-oxa-10-phosphaphenanthrene-10-oxide, tetrakis (2,4-di-tert-butylphenyl) -4,4′-biphenylenediphosphonite, etc. Is mentioned.
さらに他の酸化防止剤として、6−ヒドロキシクロマン誘導体例えばα、β、γ、δの各種トコフェロールあるいはこれらの混合物、2−(4−メチル−ペンタ−3−エニル)−6−ヒドロキシクロマンの2,5−ジメチル置換体、2,5,8−トリメチル置換体、2,5,7,8−テトラメチル置換体、2,2,7−トリメチル−5−tert−ブチル−6−ヒドロキシクロマン、2,2,5−トリメチル−7−tert−ブチル−6−ヒドロキシクロマン、2,2,5−トリメチル−6−tert−ブチル−6−ヒドロキシクロマン、2,2
−ジメチル−5−tert−ブチル−6−ヒドロキシクロマンなどを用いることもできる。また、3−ヒドロキシ−5,7−ジ−tert−ブチル−フラン−2−オンとo−キレンとの反応物のようなラクトン類を用いることもできる。
Furthermore, as other antioxidants, 6-hydroxychroman derivatives such as various tocopherols of α, β, γ, δ or mixtures thereof, 2- (4-methyl-pent-3-enyl) -6-hydroxychroman 2, 5-dimethyl substituted, 2,5,8-trimethyl substituted, 2,5,7,8-tetramethyl substituted, 2,2,7-trimethyl-5-tert-butyl-6-hydroxychroman, 2, 2,5-trimethyl-7-tert-butyl-6-hydroxychroman, 2,2,5-trimethyl-6-tert-butyl-6-hydroxychroman, 2,2
-Dimethyl-5-tert-butyl-6-hydroxychroman can also be used. Lactones such as a reaction product of 3-hydroxy-5,7-di-tert-butyl-furan-2-one and o-xylene can also be used.
これらの酸化防止剤は、1種単独でまたは2種以上を組み合わせて用いることができる。 These antioxidants can be used alone or in combination of two or more.
これらの中では、フェノール系酸化防止剤またはリン系酸化防止剤を用いることが特に好ましい。これらの酸化防止剤は環状オレフィンの重合を阻害することが少なく、環状オレフィン組成物の保存安定性が特に優れる。 Among these, it is particularly preferable to use a phenol-based antioxidant or a phosphorus-based antioxidant. These antioxidants hardly inhibit the polymerization of the cyclic olefin, and the storage stability of the cyclic olefin composition is particularly excellent.
(環状オレフィン組成物)
本発明に係る環状オレフィン組成物は、上記精製された環状オレフィンと上記酸化防止剤とを含有し、酸化防止剤が0.1〜1000ppm、好ましくは1〜100ppmの割合で含有されている。
(Cyclic olefin composition)
The cyclic olefin composition according to the present invention contains the purified cyclic olefin and the antioxidant, and the antioxidant is contained in a proportion of 0.1 to 1000 ppm, preferably 1 to 100 ppm.
酸化防止剤を上記割合で含有する環状オレフィン組成物は、保存安定性に優れ、長期間(例えば140日)保存した後であっても、重合活性の低下が少ない。 The cyclic olefin composition containing the antioxidant in the above ratio is excellent in storage stability and has little decrease in polymerization activity even after being stored for a long period (for example, 140 days).
本発明に係る環状オレフィン組成物は、上記精製された環状オレフィンと上記酸化防止剤とを混合し、必要に応じて攪拌することにより調製することができる。混合する際の温度は特に限定されないが、好ましくは10〜60℃の範囲である。 The cyclic olefin composition according to the present invention can be prepared by mixing the purified cyclic olefin and the antioxidant and stirring as necessary. Although the temperature at the time of mixing is not specifically limited, Preferably it is the range of 10-60 degreeC.
また、本発明に係る環状オレフィン組成物は、上記アルカリ接触処理をした環状オレフィンに上記酸化防止剤を添加し、蒸留することによっても調製することができる。蒸留によって酸化防止剤が減少した場合は更に追加しても良い。 The cyclic olefin composition according to the present invention can also be prepared by adding the antioxidant to the cyclic olefin subjected to the alkali contact treatment and distilling the cyclic olefin composition. If the antioxidant is reduced by distillation, it may be further added.
(環状オレフィン系重合体の製造方法)
本発明に係る環状オレフィン系重合体の製造方法では、上述したような環状オレフィン組成物を含む単量体組成物を、重合触媒を用いた重合に供する。
(Method for producing cyclic olefin polymer)
In the method for producing a cyclic olefin polymer according to the present invention, the monomer composition containing the cyclic olefin composition as described above is subjected to polymerization using a polymerization catalyst.
環状オレフィン組成物を含む単量体組成物は、精製された環状オレフィンと酸化防止剤のみを含むものであってもよく、精製された環状オレフィンおよび酸化防止剤と、鎖状オレフィン、分岐状オレフィン、市販の環状オレフィンなどのそれ以外のオレフィンとを含むものであってもよい。
鎖状オレフィン、分岐状オレフィンとしては、例えばエチレン、プロピレン、1−ブテン、1−ヘキセン、4−メチル−1−ペンテン、1−オクテン、1−デセン、1−ドデセン、1−テトラデセン、1−ヘキサデセン、1−オクタデセン、1−エイコセンなどの炭素原子数が2〜20のα−オレフィンが挙げられる。これらのなかではエチレン、プロピレンなどの炭素原子数が2〜6の直鎖状または分岐状のα−オレフィンが好ましい。このようなオレフィンは、1種単独でまたは2種以上組み合わせて用いることができる。
本発明では、本発明の目的を損なわない範囲で、必要に応じて、上記精製された環状オレフィン、それ以外のオレフィン以外の共重合可能なモノマーを用いることもできる。
The monomer composition containing the cyclic olefin composition may contain only the purified cyclic olefin and the antioxidant, the purified cyclic olefin and the antioxidant, the chain olefin, and the branched olefin. Or other olefins such as commercially available cyclic olefins.
Examples of chain olefins and branched olefins include ethylene, propylene, 1-butene, 1-hexene, 4-methyl-1-pentene, 1-octene, 1-decene, 1-dodecene, 1-tetradecene and 1-hexadecene. , 1-octadecene, 1-eicosene, etc., and an α-olefin having 2 to 20 carbon atoms. Of these, linear or branched α-olefins having 2 to 6 carbon atoms such as ethylene and propylene are preferable. Such olefin can be used individually by 1 type or in combination of 2 or more types.
In the present invention, a copolymerizable monomer other than the purified cyclic olefin and other olefins may be used as necessary within the range not impairing the object of the present invention.
重合触媒;
本発明に係る環状オレフィン系重合体の製造方法で用いられる重合触媒としては、オレフィン重合触媒、メタセシス重合触媒等が挙げられる。
Polymerization catalyst;
Examples of the polymerization catalyst used in the method for producing a cyclic olefin polymer according to the present invention include an olefin polymerization catalyst and a metathesis polymerization catalyst.
オレフィン重合触媒としては、バナジウム、ジルコニウム、チタニウムなどの遷移金属の化合物と、有機アルミニウム化合物(有機アルミニウムオキシ化合物を含む)および/またはイオン化イオン性化合物とからなる触媒などが挙げられる。具体的には、(i)固体状チタン触媒成分と有機アルミニウム化合物とからなるチタン系触媒、(ii)可溶性バナジウム化合物と有機アルミニウム化合物とからなるバナジウム系触媒、(iii)周期表
第4族から選ばれる遷移金属のメタロセン化合物と、有機アルミニウムオキシ化合物および/またはイオン化イオン性化合物とからなるメタロセン系触媒などが挙げられ、これらのうちでは特にメタロセン系触媒が好ましい。
Examples of the olefin polymerization catalyst include a catalyst composed of a transition metal compound such as vanadium, zirconium, or titanium, and an organoaluminum compound (including an organoaluminum oxy compound) and / or an ionized ionic compound. Specifically, (i) a titanium-based catalyst composed of a solid titanium catalyst component and an organoaluminum compound, (ii) a vanadium-based catalyst composed of a soluble vanadium compound and an organoaluminum compound, and (iii) from Group 4 of the periodic table Examples thereof include metallocene catalysts composed of a metallocene compound of a transition metal selected, an organoaluminum oxy compound and / or an ionized ionic compound, and among these, a metallocene catalyst is particularly preferable.
遷移金属化合物;
本発明で好適に用いられるメタロセン触媒を形成する周期表第4族から選ばれる遷移金属化合物は、具体的には、下記一般式(II)で表される。
MLx …(II)
式中、Mは周期表第4族から選ばれる遷移金属を示し、具体的にはジルコニウム、チタン
またはハフニウムであり、xは遷移金属の原子価を満たす数である。
Lは遷移金属に配位する配位子であり、これらのうち少なくとも1個の配位子Lはシクロペンタジエニル骨格を有する基(配位子)であり、このシクロペンタジエニル骨格を有する配位子は置換基を有していてもよい。
Transition metal compounds;
The transition metal compound selected from Group 4 of the periodic table that forms the metallocene catalyst suitably used in the present invention is specifically represented by the following general formula (II).
MLx (II)
In the formula, M represents a transition metal selected from Group 4 of the periodic table, specifically zirconium, titanium or hafnium, and x is a number satisfying the valence of the transition metal.
L is a ligand coordinated to a transition metal, and at least one of these ligands L is a group (ligand) having a cyclopentadienyl skeleton and having this cyclopentadienyl skeleton. The ligand may have a substituent.
シクロペンタジエニル骨格を有する配位子としては、例えば、
シクロペンタジエニル基;
メチルシクロペンタジエニル基、エチルシクロペンタジエニル基、n−,i−プロピルシ
クロペンタジエニル基、n−,i−,sec−,t−ブチルシクロペンタジエニル基、ヘキ
シルシクロペンタジエニル基、オクチルシクロペンタジエニル基、ジメチルシクロペンタジエニル基、トリメチルシクロペンタジエニル基、テトラメチルシクロペンタジエニル基、ペンタメチルシクロペンタジエニル基、メチルエチルシクロペンタジエニル基、メチルプロピルシクロペンタジエニル基、メチルブチルシクロペンタジエニル基、メチルヘキシルシクロペンタジエニル基、メチルベンジルシクロペンタジエニル基、エチルブチルシクロペンタジエニル基、エチルヘキシルシクロペンタジエニル基、メチルシクロヘキシルシクロペンタジエニル基などのアルキル置換またはシクロアルキル置換シクロペンタジエニル基、さらにインデニル基、4,5,6,7−テトラヒドロインデニル基、フルオレニル基
などが挙げられる。
これらのシクロペンタジエニル骨格を有する配位子は、さらにハロゲン原子、トリアルキルシリル基などで置換されていてもよい。これらのうちでは、アルキル置換シクロペンタジエニル基が特に好ましい。
As a ligand having a cyclopentadienyl skeleton, for example,
A cyclopentadienyl group;
Methylcyclopentadienyl group, ethylcyclopentadienyl group, n-, i-propylcyclopentadienyl group, n-, i-, sec-, t-butylcyclopentadienyl group, hexylcyclopentadienyl group Octylcyclopentadienyl group, dimethylcyclopentadienyl group, trimethylcyclopentadienyl group, tetramethylcyclopentadienyl group, pentamethylcyclopentadienyl group, methylethylcyclopentadienyl group, methylpropylcyclopenta Dienyl group, methylbutylcyclopentadienyl group, methylhexylcyclopentadienyl group, methylbenzylcyclopentadienyl group, ethylbutylcyclopentadienyl group, ethylhexylcyclopentadienyl group, methylcyclohexylcyclopentadienyl group Al Examples include a kill-substituted or cycloalkyl-substituted cyclopentadienyl group, an indenyl group, a 4,5,6,7-tetrahydroindenyl group, a fluorenyl group, and the like.
These ligands having a cyclopentadienyl skeleton may be further substituted with a halogen atom, a trialkylsilyl group or the like. Of these, an alkyl-substituted cyclopentadienyl group is particularly preferable.
上記一般式(II)で示される化合物が配位子Lとしてシクロペンタジエニル骨格を有する基を2個以上有する場合には、そのうち2個のシクロペンタジエニル骨格を有する基同士は、エチレン、プロピレンなどのアルキレン基;イソプロピリデン、ジフェニルメチレンなどの置換アルキレン基;シリレン基;ジメチルシリレン、ジフェニルシリレン、メチルフェニルシリレンなどの置換シリレン基などを介して結合されていてもよい。 When the compound represented by the general formula (II) has two or more groups having a cyclopentadienyl skeleton as the ligand L, the groups having two cyclopentadienyl skeletons are ethylene, An alkylene group such as propylene; a substituted alkylene group such as isopropylidene and diphenylmethylene; a silylene group; a substituted silylene group such as dimethylsilylene, diphenylsilylene, and methylphenylsilylene may be bonded.
シクロペンタジエニル骨格を有する配位子以外のLとしては、炭素原子数が1〜12の炭化水素基、アルコキシ基、アリーロキシ基、スルホン酸含有基(−SO3Ra、但し、Raはアルキル基、ハロゲン置換アルキル基、アリール基、ハロゲン置換アリール基または
アルキル置換アリール基である。)、ハロゲン原子または水素原子などが挙げられる。
As L other than the ligand having a cyclopentadienyl skeleton, a hydrocarbon group having 1 to 12 carbon atoms, an alkoxy group, an aryloxy group, a sulfonic acid-containing group (—SO 3 R a , where R a is An alkyl group, a halogen-substituted alkyl group, an aryl group, a halogen-substituted aryl group or an alkyl-substituted aryl group), a halogen atom or a hydrogen atom.
炭素原子数が1〜12の炭化水素基としては、アルキル基、シクロアルキル基、アリール基、アラルキル基などが挙げられ、より具体的には、
メチル、エチル、n−プロピル、イソプロピル、n−ブチル、イソブチル、sec−ブチル、t−ブチル、ペンチル、ヘキシル、オクチル、デシル、ドデシルなどのアルキル基;
シクロペンチル基、シクロヘキシル基などのシクロアルキル基;
フェニル、トリルなどのアリール基;
ベンジル、ネオフィルなどのアラルキル基が挙げられる。
Examples of the hydrocarbon group having 1 to 12 carbon atoms include an alkyl group, a cycloalkyl group, an aryl group, an aralkyl group, and the like.
Alkyl groups such as methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, t-butyl, pentyl, hexyl, octyl, decyl, dodecyl;
A cycloalkyl group such as a cyclopentyl group and a cyclohexyl group;
Aryl groups such as phenyl and tolyl;
Examples include aralkyl groups such as benzyl and neophyll.
また、アルコキシ基としては、メトキシ、エトキシ、n−プロポキシ、イソプロポキシ、n−ブトキシ、イソブトキシ、sec−ブトキシ、t−ブトキシ、ペントキシ、ヘキソキシ、オクトキシなどが挙げられる。 Examples of the alkoxy group include methoxy, ethoxy, n-propoxy, isopropoxy, n-butoxy, isobutoxy, sec-butoxy, t-butoxy, pentoxy, hexoxy, octoxy and the like.
アリーロキシ基としては、フェノキシなどが挙げられ、
スルホン酸含有基(−SO3Ra)としては、メタンスルホナト、p−トルエンスルホナト、トリフルオロメタンスルホナト、p−クロルベンゼンスルホナトなどが挙げられる。ハロゲン原子としては、フッ素、塩素、臭素、ヨウ素が挙げられる。
Examples of aryloxy groups include phenoxy,
Examples of the sulfonic acid-containing group (—SO 3 R a ) include methane sulfonate, p-toluene sulfonate, trifluoromethane sulfonate, p-chlorobenzene sulfonate, and the like. Examples of the halogen atom include fluorine, chlorine, bromine and iodine.
以下に、Mがジルコニウムであり、かつシクロペンタジエニル骨格を有する配位子を2個含む遷移金属化合物を例示する。
ビス(シクロペンタジエニル)ジルコニウムモノクロリドモノハイドライド、ビス(シクロペンタジエニル)ジルコニウムジクロリド、ビス(1−メチル−3−ブチルシクロペンタジエニル)ジルコニウムビス(トリフルオロメタンスルホナト)、ビス(1,3−ジメ
チルシクロペンタジエニル)ジルコニウムジクロリド、エチレン−ビス(インデニル)ジメチルジルコニウム、エチレン−ビス(インデニル)ジルコニウムジクロリド、イソプロピリデン(シクロペンタジエニル−フルオレニル)ジルコニウムジクロリド、ジフェニルシリレン−ビス(インデニル)ジルコニウムジクロリド、メチルフェニルシリレン−ビス(インデニル)ジルコニウムジクロリド、rac−エチレン−ビス(2−メチル−1−インデニル)ジルコニウムジクロリド、rac−ジメチルシリレン−ビス(2−メチル−1−インデニル)ジルコニウムジクロリド、rac−ジメチルシリレン−ビス(4,7−ジ
メチル−1−インデニル)ジルコニウムジクロリド、rac−ジメチルシリレン−ビス(2,4,7−トリメチル−1−インデニル)ジルコニウムジクロリド、rac−ジメチルシリレン−ビス(2,4,6−トリメチル−1−インデニル)ジルコニウムジクロリド、rac−ジメチルシリレン−ビス(4−フェニル−1−インデニル)ジルコニウムジクロリド、rac−ジメチルシリレン−ビス(2−メチル−4−フェニル−1−インデニル)ジルコニウムジクロリド、rac−ジメチルシリレン−ビス(2−メチル−4−(α−ナフチル)−1−インデニル)ジルコニウムジクロリド、rac−ジメチルシリレン−ビス(2−メチル−4−(β−ナフチル)−1−インデニル)ジルコニウムジクロリド、rac−ジメチルシリレン−ビス(2−メチル−4−(1−アントリル)−1−インデニル)ジルコニウムジクロリドなど。
Examples of transition metal compounds including two ligands in which M is zirconium and has a cyclopentadienyl skeleton are shown below.
Bis (cyclopentadienyl) zirconium monochloride monohydride, bis (cyclopentadienyl) zirconium dichloride, bis (1-methyl-3-butylcyclopentadienyl) zirconium bis (trifluoromethanesulfonate), bis (1, 3-dimethylcyclopentadienyl) zirconium dichloride, ethylene-bis (indenyl) dimethylzirconium, ethylene-bis (indenyl) zirconium dichloride, isopropylidene (cyclopentadienyl-fluorenyl) zirconium dichloride, diphenylsilylene-bis (indenyl) zirconium Dichloride, methylphenylsilylene-bis (indenyl) zirconium dichloride, rac-ethylene-bis (2-methyl-1-indenyl) zirconium dichloride Lido, rac-dimethylsilylene-bis (2-methyl-1-indenyl) zirconium dichloride, rac-dimethylsilylene-bis (4,7-dimethyl-1-indenyl) zirconium dichloride, rac-dimethylsilylene-bis (2,4 , 7-trimethyl-1-indenyl) zirconium dichloride, rac-dimethylsilylene-bis (2,4,6-trimethyl-1-indenyl) zirconium dichloride, rac-dimethylsilylene-bis (4-phenyl-1-indenyl) zirconium Dichloride, rac-dimethylsilylene-bis (2-methyl-4-phenyl-1-indenyl) zirconium dichloride, rac-dimethylsilylene-bis (2-methyl-4- (α-naphthyl) -1-indenyl) zirconium dichloride, rac-jime Tylsilylene-bis (2-methyl-4- (β-naphthyl) -1-indenyl) zirconium dichloride, rac-dimethylsilylene-bis (2-methyl-4- (1-anthryl) -1-indenyl) zirconium dichloride, and the like.
また上記のような化合物においてジルコニウム金属を、チタニウム金属、ハフニウム金属に置き換えた遷移金属化合物を挙げることもできる。
本発明では遷移金属化合物として下記一般式(III)で表される化合物を用いることもで
きる。
L1 M1 X2 …(III)
式中M1は、周期表第4族から選ばれる遷移金属を示し、
L1は、非局在化π結合基の誘導体であり、金属M1活性サイトに拘束幾何形状を付与しており、
Xは、それぞれ独立に水素、ハロゲン、20以下の炭素を含有する炭化水素基、20以下のケイ素を含有するシリル基または20以下のゲルマニウムを含有するゲルミル基である。
このような一般式(III)で示される化合物のうちでも、下記一般式(IV)で示される化
合物が好ましい。
Moreover, the transition metal compound which replaced the zirconium metal in the above compounds with the titanium metal and the hafnium metal can also be mentioned.
In the present invention, a compound represented by the following general formula (III) can also be used as the transition metal compound.
L 1 M 1 X 2 (III)
In the formula, M 1 represents a transition metal selected from Group 4 of the periodic table,
L 1 is a derivative of a delocalized π bond group, and gives a constrained geometry to the metal M 1 active site;
X is independently hydrogen, halogen, a hydrocarbon group containing 20 or less carbon, a silyl group containing 20 or less silicon, or a germanyl group containing 20 or less germanium.
Among such compounds represented by the general formula (III), a compound represented by the following general formula (IV) is preferable.
式中、M1はチタン、ジルコニウムまたはハフニウムを示し、Xは、上記と同様である
。CpはM1にπ結合している、置換基を有していてもよいシクロペンタジエニル基であ
る。
Zは酸素、イオウ、ホウ素および周期表第14族の元素(たとえば炭素、ケイ素、ゲルマニウムまたは錫)から選ばれる少なくとも1種の元素を含む配位子である。
Yは窒素、リン、酸素またはイオウを含む配位子である。
また、ZとYとで縮合環を形成してもよい。
In the formula, M 1 represents titanium, zirconium or hafnium, and X is the same as described above. Cp is a cyclopentadienyl group which has a π bond to M 1 and may have a substituent.
Z is a ligand containing at least one element selected from oxygen, sulfur, boron, and an element belonging to Group 14 of the periodic table (for example, carbon, silicon, germanium, or tin).
Y is a ligand containing nitrogen, phosphorus, oxygen or sulfur.
Z and Y may form a condensed ring.
このような一般式(IV)で示される化合物として具体的には、[ジメチル(t−ブチル
アミド)(テトラメチル−η5−シクロペンタジエニル)シラン]チタンジクロリド、[(t
−ブチルアミド)(テトラメチル−η5−シクロペンタジエニル)−1,2−エタンジイル]
チタンジクロリド、[ジベンジル(t−ブチルアミド)(テトラメチル−η5−シクロペンタジエニル)シラン]チタンジクロリド、[ジメチル(t−ブチルアミド)(テトラメチル−η5−シクロペンタジエニル)シラン]ジベンジルチタン、[ジメチル(t−ブチルアミド)(
テトラメチル−η5−シクロペンタジエニル)シラン]ジメチルチタン、[(t−ブチルア
ミド)(テトラメチル−η5−シクロペンタジエニル)−1,2−エタンジイル]ジベンジル
チタン、[(メチルアミド)(テトラメチル−η5−シクロペンタジエニル)−1,2−エタンジイル]ジネオペンチルチタン、[(フェニルホスフィド)(テトラメチル−η5−シクロペンタジエニル)メチレン]ジフェニルチタン、[ジベンジル(t−ブチルアミド)(テトラメチル−η5−シクロペンタジエニル)シラン]ジベンジルチタン、[ジメチル(ベンジルア
ミド)(η5−シクロペンタジエニル)シラン]ジ(トリメチルシリル)チタン、[ジメチル(フェニルホスフィド)(テトラメチル−η5−シクロペンタジエニル)シラン]ジベンジル
チタン、[(テトラメチル−η5−シクロペンタジエニル)−1,2−エタンジイル]ジベンジルチタン、[2−η5−(テトラメチル−シクロペンタジエニル)−1−メチル−エタノ
レート(2−)]ジベンジルチタン、[2−η5−(テトラメチル−シクロペンタジエニル)−1−メチル−エタノレート(2−)]ジメチルチタン、[2−((4a,4b,8a,9,
9a−η)−9H−フルオレン−9−イル)シクロヘキサノレート(2−)]ジメチルチタン、[2−((4a,4b,8a,9,9a−η)−9H−フルオレン−9−イル)シクロヘキサノレート(2−)]ジベンジルチタンなどが挙げられる。
Specific examples of the compound represented by the general formula (IV) include [dimethyl (t-butylamide) (tetramethyl-η 5 -cyclopentadienyl) silane] titanium dichloride, [(t
-Butylamide) (tetramethyl-η 5 -cyclopentadienyl) -1,2-ethanediyl]
Titanium dichloride, [dibenzyl (t-butylamide) (tetramethyl-η 5 -cyclopentadienyl) silane] titanium dichloride, [dimethyl (t-butylamide) (tetramethyl-η 5 -cyclopentadienyl) silane] dibenzyl Titanium, [dimethyl (t-butylamide) (
Tetramethyl-η 5 -cyclopentadienyl) silane] dimethyl titanium, [(t-butylamide) (tetramethyl-η 5 -cyclopentadienyl) -1,2-ethanediyl] dibenzyl titanium, [(methylamide) ( Tetramethyl-η 5 -cyclopentadienyl) -1,2-ethanediyl] dineopentyl titanium, [(phenylphosphide) (tetramethyl-η 5 -cyclopentadienyl) methylene] diphenyl titanium, [dibenzyl (t -Butylamido) (tetramethyl-η 5 -cyclopentadienyl) silane] dibenzyltitanium, [dimethyl (benzylamido) (η 5 -cyclopentadienyl) silane] di (trimethylsilyl) titanium, [dimethyl (phenylphosphide) ) (tetramethyl-eta 5 - cyclopentadienyl) silane] dibenzyl titanium, [(tetramethyl-eta 5 - cyclo Ntajieniru) -1,2-ethanediyl] dibenzyl titanium, [2-η 5 - (tetramethyl - cyclopentadienyl) -1-methyl - ethanolate (2-)] dibenzyl titanium, [2-η 5 - ( Tetramethyl-cyclopentadienyl) -1-methyl-ethanolate (2-)] dimethyltitanium, [2-((4a, 4b, 8a, 9,
9a-η) -9H-fluoren-9-yl) cyclohexanolate (2-)] dimethyltitanium, [2-((4a, 4b, 8a, 9,9a-η) -9H-fluoren-9-yl) And cyclohexanolate (2-)] dibenzyltitanium.
また上記のような化合物においてチタニウム金属を、ジルコニウム金属、ハフニウム金属に置き換えた化合物を挙げることもできる。
これらの遷移金属化合物は、1種単独でまたは2種以上組み合わせて用いることができる。
Moreover, the compound which replaced the titanium metal in the above compounds with the zirconium metal and the hafnium metal can also be mentioned.
These transition metal compounds can be used alone or in combination of two or more.
有機アルミニウムオキシ化合物;
メタロセン系触媒を形成する有機アルミニウムオキシ化合物は、従来公知のアルミノオキサンであってもよく、またベンゼン不溶性の有機アルミニウムオキシ化合物(特開平2−78687号公報等参照)であってもよい。
従来公知のアルミノオキサンは、具体的には、下記一般式(i)または(ii)で表される。
Organoaluminum oxy compounds;
The organoaluminum oxy compound forming the metallocene catalyst may be a conventionally known aluminoxane or a benzene-insoluble organoaluminum oxy compound (see JP-A-2-78687, etc.).
The conventionally known aluminoxane is specifically represented by the following general formula (i) or (ii).
(上記一般式において、Rはメチル、エチル、プロピル、ブチルなどの炭化水素基であり、好ましくはメチル、エチル、とくに好ましくはメチルであり、mは2以上、好ましくは5〜40の整数である。)
ここで、このアルミノオキサンは式(OAl(R11))で表わされるアルキルオキシアル
ミニウム単位および式(OAl(R12))で表わされるアルキルオキシアルミニウム単位
(ここで、R11 およびR12 はRと同様の炭化水素基を例示することができ、R11 およ
びR12 は相異なる基を表わす。)からなる混合アルキルオキシアルミニウム単位から形
成されていてもよい。
(In the above general formula, R is a hydrocarbon group such as methyl, ethyl, propyl, butyl, etc., preferably methyl, ethyl, particularly preferably methyl, and m is an integer of 2 or more, preferably 5-40. .)
Here, the aluminoxane is an alkyloxyaluminum unit represented by the formula (OAl (R 11 )) and an alkyloxyaluminum unit represented by the formula (OAl (R 12 )) (where R 11 and R 12 are R And R 11 and R 12 each represent a different group, and may be formed from a mixed alkyloxyaluminum unit.
イオン化イオン性化合物;
メタロセン系触媒を形成するイオン化イオン性化合物は、上記遷移金属化合物と反応してイオン性化合物を形成する化合物、または上記遷移金属化合物と下記有機アルミニウム化合物との反応物と反応してイオン性化合物を形成する化合物であり、具体的には、ルイス酸、イオン性化合物などが挙げられる。
Ionized ionic compounds;
The ionized ionic compound that forms the metallocene catalyst reacts with the transition metal compound to form an ionic compound, or reacts with the reaction product of the transition metal compound and the following organoaluminum compound to form an ionic compound. Specifically, Lewis acids, ionic compounds and the like can be mentioned.
ルイス酸としては、BR13 3(R13は、フッ素、メチル、トリフルオロメチルなどの置
換基を有していてもよいフェニル基またはフッ素である。)で示される化合物が挙げられ、例えばトリフルオロボロン、トリフェニルボロン、トリス(4−フルオロフェニル)ボロン、トリス(3,5−ジフルオロフェニル)ボロン、トリス(4−フルオロメチルフェ
ニル)ボロン、トリス(ペンタフルオロフェニル)ボロン、トリス(p−トリル)ボロン、トリス(o−トリル)ボロン、トリス(3,5−ジメチルフェニル)ボロンなどが挙げ
られる。
Examples of the Lewis acid include a compound represented by BR 13 3 (R 13 is a phenyl group or fluorine which may have a substituent such as fluorine, methyl, trifluoromethyl, etc.), for example, trifluoro Boron, triphenylboron, tris (4-fluorophenyl) boron, tris (3,5-difluorophenyl) boron, tris (4-fluoromethylphenyl) boron, tris (pentafluorophenyl) boron, tris (p-tolyl) Examples include boron, tris (o-tolyl) boron, and tris (3,5-dimethylphenyl) boron.
イオン性化合物としては、トリアルキル置換アンモニウム塩、N,N−ジアルキルアニ
リニウム塩、ジアルキルアンモニウム塩、トリアリールホスフォニウム塩などを挙げることができる。
具体的には、トリアルキル置換アンモニウム塩としては、例えばトリエチルアンモニウムテトラ(フェニル)ホウ素、トリプロピルアンモニウムテトラ(フェニル)ホウ素、トリ(n−ブチル)アンモニウムテトラ(フェニル)ホウ素、トリメチルアンモニウムテトラ(p−トリル)ホウ素、トリメチルアンモニウムテトラ(o−トリル)ホウ素、トリブチルアンモニウムテトラ(ペンタフルオロフェニル)ホウ素、トリプロピルアンモニウムテトラ(o,p−ジメチルフェニル)ホウ素、トリブチルアンモニウムテトラ(m,m−ジメチルフェニル)ホウ素、トリブチルアンモニウムテトラ(p−トリフルオロメチルフェニル)ホウ素、トリ(n−ブチル)アンモニウムテトラ(o−トリル)ホウ素などが挙げられる。
Examples of the ionic compound include trialkyl-substituted ammonium salts, N, N-dialkylanilinium salts, dialkylammonium salts, and triarylphosphonium salts.
Specifically, examples of the trialkyl-substituted ammonium salt include triethylammonium tetra (phenyl) boron, tripropylammonium tetra (phenyl) boron, tri (n-butyl) ammonium tetra (phenyl) boron, trimethylammonium tetra (p- Tolyl) boron, trimethylammonium tetra (o-tolyl) boron, tributylammonium tetra (pentafluorophenyl) boron, tripropylammonium tetra (o, p-dimethylphenyl) boron, tributylammonium tetra (m, m-dimethylphenyl) boron , Tributylammonium tetra (p-trifluoromethylphenyl) boron, tri (n-butyl) ammonium tetra (o-tolyl) boron and the like.
N,N−ジアルキルアニリニウム塩としては、例えばN,N−ジメチルアニリニウムテトラ(フェニル)ホウ素、N,N−ジエチルアニリニウムテトラ(フェニル)ホウ素、N,N,2,4,6−ペンタメチルアニリニウムテトラ(フェニル)ホウ素などが挙げられる。 Examples of N, N-dialkylanilinium salts include N, N-dimethylanilinium tetra (phenyl) boron, N, N-diethylanilinium tetra (phenyl) boron, N, N, 2,4,6-pentamethyl. Anilinium tetra (phenyl) boron etc. are mentioned.
ジアルキルアンモニウム塩としては、例えばジ(1−プロピル)アンモニウムテトラ(ペンタフルオロフェニル)ホウ素、ジシクロヘキシルアンモニウムテトラ(フェニル)ホウ素などが挙げられる。 Examples of the dialkylammonium salt include di (1-propyl) ammonium tetra (pentafluorophenyl) boron and dicyclohexylammonium tetra (phenyl) boron.
さらにイオン性化合物として、トリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレート、N,N−ジメチルアニリニウムテトラキス(ペンタフルオロフェニ
ル)ボレート、フェロセニウムテトラ(ペンタフルオロフェニル)ボレートなどを挙げることもできる。
Further examples of the ionic compound include triphenylcarbenium tetrakis (pentafluorophenyl) borate, N, N-dimethylanilinium tetrakis (pentafluorophenyl) borate, ferrocenium tetra (pentafluorophenyl) borate and the like.
有機アルミニウム化合物;
メタロセン系触媒は、上記有機アルミニウムオキシ化合物および/またはイオン化イオン性化合物とともに有機アルミニウム化合物を含有してもよい。
このような有機アルミニウム化合物は、例えば下記一般式(V)で表される。
R14 nAlX1 3-n …(V)
式中、R14は炭素原子数が1〜15、好ましくは1〜4の炭化水素基であり、X1はハ
ロゲン原子または水素原子であり、nは1〜3である。
炭素原子数が1〜15の炭化水素基としては、例えばアルキル基、シクロアルキル基、アリール基などが挙げられ、具体的には、メチル、エチル、n-プロピル、イソプロピル、イソブチル、ペンチル、ヘキシル、オクチル基、シクロペンチル、シクロヘキシル、フェニル、トリルなどが挙げられる。
Organoaluminum compounds;
The metallocene catalyst may contain an organoaluminum compound together with the organoaluminum oxy compound and / or the ionized ionic compound.
Such an organoaluminum compound is represented, for example, by the following general formula (V).
R 14 n AlX 1 3-n (V)
In the formula, R 14 is a hydrocarbon group having 1 to 15 carbon atoms, preferably 1 to 4 carbon atoms, X 1 is a halogen atom or a hydrogen atom, and n is 1 to 3.
Examples of the hydrocarbon group having 1 to 15 carbon atoms include an alkyl group, a cycloalkyl group, and an aryl group. Specifically, methyl, ethyl, n-propyl, isopropyl, isobutyl, pentyl, hexyl, Examples include octyl group, cyclopentyl, cyclohexyl, phenyl, tolyl and the like.
有機アルミニウム化合物として具体的には、以下のような化合物が挙げられる。
トリメチルアルミニウム、トリエチルアルミニウム、トリイソプロピルアルミニウム、トリイソブチルアルミニウム、トリオクチルアルミニウム、トリ2−エチルヘキシルアルミニウムなどのトリアルキルアルミニム;
一般式(i-C4H9)xAly(C5H10)z (式中、x、y、zは正の数であり、z≧2xである。)で表わされるイソプレニルアルミニウムなどのアルケニルアルミニウム;
トリイソプロペニルアルミニウムなどのトリアルケニルアルミニウム;
ジメチルアルミニウムクロリド、ジエチルアルミニウムクロリド、ジイソプロピルアルミニウムクロリド、ジイソブチルアルミニウムクロリド、ジメチルアルミニウムブロミドなどのジアルキルアルミニウムハライド;
メチルアルミニウムセスキクロリド、エチルアルミニウムセスキクロリド、イソプロピルアルミニウムセスキクロリド、ブチルアルミニウムセスキクロリド、エチルアルミニウムセスキブロミドなどのアルキルアルミニウムセスキハライド;
メチルアルミニウムジクロリド、エチルアルミニウムジクロリド、イソプロピルアルミニウムジクロリド、エチルアルミニウムジブロミドなどのアルキルアルミニウムジハライド;
ジエチルアルミニウムヒドリド、ジブチルアルミニウムヒドリドなどのジアルキルアルミニウムヒドリド;
エチルアルミニウムジヒドリド、プロピルアルミニウムジヒドリドなどのアルキルアルミニウムジヒドリドなど。
Specific examples of the organoaluminum compound include the following compounds.
Trialkylaluminiums such as trimethylaluminum, triethylaluminum, triisopropylaluminum, triisobutylaluminum, trioctylaluminum, tri-2-ethylhexylaluminum;
Formula (i-C 4 H 9) x Al y (C 5 H 10) z ( wherein, x, y, z are each a positive number, and z ≧ 2x.) Isoprenylaluminum represented by like Alkenylaluminum of
Trialkenyl aluminum such as triisopropenyl aluminum;
Dialkylaluminum halides such as dimethylaluminum chloride, diethylaluminum chloride, diisopropylaluminum chloride, diisobutylaluminum chloride, dimethylaluminum bromide;
Alkylaluminum sesquichlorides such as methylaluminum sesquichloride, ethylaluminum sesquichloride, isopropylaluminum sesquichloride, butylaluminum sesquichloride, ethylaluminum sesquibromide;
Alkylaluminum dihalides such as methylaluminum dichloride, ethylaluminum dichloride, isopropylaluminum dichloride, ethylaluminum dibromide;
Dialkylaluminum hydrides such as diethylaluminum hydride, dibutylaluminum hydride;
Alkyl aluminum dihydrides such as ethyl aluminum dihydride and propyl aluminum dihydride.
重合条件;
本発明に係る環状オレフィン系重合体の製造方法では、上記製精方法により得られた精製された環状オレフィンを含む単量体組成物を、重合触媒を用いた重合に供する。環状オレフィン使用量はポリオレフィン重合、メタセシス重合で大きく異なるが、使用する環状オレフィンのうち精製された環状オレフィンの割合は多いほど好ましい。また、重合に用いた精製した環状オレフィンのうち未反応のものについては、同様の精製をして再度重合に用いてもよく、また精製の一部もしくは全部を省略して再度重合に用いても良い。
Polymerization conditions;
In the method for producing a cyclic olefin polymer according to the present invention, the monomer composition containing the purified cyclic olefin obtained by the above-described refinement method is subjected to polymerization using a polymerization catalyst. The amount of cyclic olefin used varies greatly between polyolefin polymerization and metathesis polymerization, but the larger the proportion of the purified cyclic olefin of the cyclic olefin used, the better. In addition, unreacted cyclic olefins used in the polymerization may be purified in the same manner and used again in the polymerization, or may be used in the polymerization again after omitting part or all of the purification. good.
単量体組成物を重合に供する際の、重合方法としては通常懸濁重合法、溶液重合法などの液相重合法が採用される。
液相重合法で用いられる炭化水素媒体として具体的には、例えばプロパン、ブタン、ペンタン、ヘキサン、ヘプタン、オクタン、デカン、ドデカン、ヘキサデカンなどの脂肪族炭化水素;シクロペンタン、シクロヘキサン、メチルシクロペンタン、シクロオクタンなどの脂環族炭化水素;ベンゼン、トルエン、キシレンなどの芳香族炭化水素;エチレンクロリド、クロルベンゼン、ジクロロメタンなどのハロゲン化炭化水素;ガソリン、灯油、軽油などの石油留分またはこれらの混合物などを用いることができる。さらに重合に用いられるオレフィンも炭化水素媒体として用いることができる。これらのなかでは、芳香族炭化水素が好ましい。
As the polymerization method when the monomer composition is subjected to polymerization, a liquid phase polymerization method such as a suspension polymerization method or a solution polymerization method is usually employed.
Specific examples of the hydrocarbon medium used in the liquid phase polymerization method include aliphatic hydrocarbons such as propane, butane, pentane, hexane, heptane, octane, decane, dodecane, and hexadecane; cyclopentane, cyclohexane, methylcyclopentane, Cycloaliphatic hydrocarbons such as cyclooctane; aromatic hydrocarbons such as benzene, toluene and xylene; halogenated hydrocarbons such as ethylene chloride, chlorobenzene and dichloromethane; petroleum fractions such as gasoline, kerosene and light oil or mixtures thereof Etc. can be used. Furthermore, the olefin used for the polymerization can also be used as a hydrocarbon medium. Of these, aromatic hydrocarbons are preferred.
重合を行うに際して遷移金属化合物は、重合反応系内の遷移金属原子の濃度として、通常10-8〜10-3グラム原子/リットル(媒体)、好ましくは10-7〜10-4グラム原子/リットル(媒体)の量で用いられる。
有機アルミニウムオキシ化合物は、該有機アルミニウムオキシ化合物中のアルミニウム(Al)と、遷移金属化合物中の遷移金属(M)との原子比(Al/M)が、通常10〜10000、好ましくは20〜5000の範囲となるような量で用いられる。
In carrying out the polymerization, the transition metal compound is usually 10 −8 to 10 −3 gram atom / liter (medium), preferably 10 −7 to 10 −4 gram atom / liter, as the concentration of the transition metal atom in the polymerization reaction system. Used in the amount of (medium).
In the organoaluminum oxy compound, the atomic ratio (Al / M) of aluminum (Al) in the organoaluminum oxy compound to the transition metal (M) in the transition metal compound is usually 10 to 10,000, preferably 20 to 5000. Is used in such an amount as to be in the range.
イオン化イオン性化合物は、遷移金属化合物とイオン化イオン性化合物とのモル比(遷移金属化合物/イオン化イオン性化合物)が、通常0.01〜10、好ましくは0.1〜5の範囲となるような量で用いられる。
また、必要に応じて用いられる有機アルミニウム化合物は、該有機アルミニウム化合物中のアルミニウム原子(Al1)と有機アルミニウムオキシ化合物中のアルミニウム原子(
Al2)との原子比(Al1/Al2)が、通常0.02〜20、好ましくは0.2〜10
の範囲となるような量で用いられる。
The ionized ionic compound is such that the molar ratio of the transition metal compound to the ionized ionic compound (transition metal compound / ionized ionic compound) is usually in the range of 0.01 to 10, preferably 0.1 to 5. Used in quantity.
Moreover, the organoaluminum compound used as needed includes an aluminum atom (Al 1 ) in the organoaluminum compound and an aluminum atom (
Al 2) and the atomic ratio of (Al 1 / Al 2) is usually 0.02 to 20, preferably from 0.2 to 10
Is used in such an amount as to be in the range.
重合触媒としては遷移金属化合物とイオン化イオン性化合物の組み合わせが、特に効果が顕著であり、好ましい態様の1つである。 As a polymerization catalyst, a combination of a transition metal compound and an ionized ionic compound is particularly effective and is one of preferred embodiments.
重合反応の際の温度は通常−50〜230℃、好ましくは−30〜200℃の範囲であり、重合圧力は、通常、常圧〜10MPa、好ましくは常圧〜5MPaの条件下である。重合反応は、回分式、半連続式、連続式のいずれの方法においても行うことができ、さらに重合を反応条件の異なる2段以上に分けて行うことも可能である。得られる共重合体の分子量は、水素および/または重合温度によって調整することができる。 The temperature during the polymerization reaction is usually in the range of −50 to 230 ° C., preferably −30 to 200 ° C., and the polymerization pressure is usually normal pressure to 10 MPa, preferably normal pressure to 5 MPa. The polymerization reaction can be carried out by any of batch, semi-continuous and continuous methods, and the polymerization can be carried out in two or more stages having different reaction conditions. The molecular weight of the resulting copolymer can be adjusted by hydrogen and / or polymerization temperature.
本発明では、重合反応が終了した重合反応混合物を常法によって処理することにより環状オレフィン系重合体が得られる。上記のようにメタロセン系触媒の存在下、環状オレフィン系重合体を製造するに際し、精製した環状オレフィンを含む単量体組成物を用いると高い重合活性で環状オレフィン系重合体を製造することができる。これは環状オレフィンにアルカリ接触処理および蒸留を行うか、または無機化合物接触処理を行うことにより、環状オレフィンに含まれる重合に悪影響を及ぼす不純物を除去できるためであると考えられる。 In the present invention, the cyclic olefin polymer is obtained by treating the polymerization reaction mixture after the completion of the polymerization reaction by a conventional method. When producing a cyclic olefin polymer in the presence of a metallocene catalyst as described above, a cyclic olefin polymer can be produced with high polymerization activity by using a monomer composition containing a purified cyclic olefin. . This is considered to be because impurities that adversely affect the polymerization contained in the cyclic olefin can be removed by subjecting the cyclic olefin to alkali contact treatment and distillation, or inorganic compound contact treatment.
得られた環状オレフィン系重合体は、環状オレフィンから導かれる繰返し単位が通常0.1重量%以上、好ましくは1〜90重量%、より好ましくは1〜70重量%の範囲にある。また、環状オレフィン以外のモノマー、例えば鎖状または分岐状のα−オレフィンから導かれる繰返し単位が通常99.9重量%以下、好ましくは10〜99重量%、より好ましくは30〜99重量%の範囲にある。
また環状オレフィン系重合体の135℃デカリン中で測定した極限粘度[η]は通常0.005〜20dl/g、好ましくは0.01〜10dl/gの範囲にある。
In the obtained cyclic olefin polymer, the repeating unit derived from the cyclic olefin is usually 0.1% by weight or more, preferably 1 to 90% by weight, more preferably 1 to 70% by weight. Further, the repeating unit derived from a monomer other than the cyclic olefin, such as a chain or branched α-olefin, is usually 99.9% by weight or less, preferably 10 to 99% by weight, more preferably 30 to 99% by weight. It is in.
The intrinsic viscosity [η] of the cyclic olefin polymer measured in decalin at 135 ° C. is usually in the range of 0.005 to 20 dl / g, preferably 0.01 to 10 dl / g.
メタセシス触媒;
メタセシス重合に用いる(a)遷移金属化合物触媒成分は、周期表第4、5、6、7、8、9または10族の遷移金属の化合物であり、これらの遷移金属のハロゲン化物、オキシハロゲン化物、アルコキシハロゲン化物、アルコキシド、カルボン酸塩、(オキシ)アセチルアセトネート、カルボニル錯体、アセトニトリル錯体、ヒドリド錯体、これらの誘導体、これらまたはこれらの誘導体のP(C5H6)5などの錯化剤による錯化物が挙げら
れる。
Metathesis catalyst;
The (a) transition metal compound catalyst component used in the metathesis polymerization is a compound of a transition metal of Group 4, 5, 6, 7, 8, 9 or 10 of the periodic table, and halides and oxyhalides of these transition metals. , Alkoxy halides, alkoxides, carboxylates, (oxy) acetylacetonates, carbonyl complexes, acetonitrile complexes, hydride complexes, derivatives thereof, complexing agents such as P (C 5 H 6 ) 5 of these or these derivatives And complexed products.
具体的には、TiCl4、TiBr4、VOBr3、WBr4、WBr6、WCl2、WCl
4、WCl5、WCl6、WF4、WI2、WOCl4、MoBr2、MoBr3、MoBr4、
MoCl4、MoCl4、MoF4、MoOCl4、WO2、H2WO4、NaWO4、K2WO4、(HN4)2WO4、CaWO4、CuWO4、MgWO4、(CO)5WC(OC2H5)(
CH3)、(CO)5WC(OC2H5)(C4H5)、トリデシルアンモニウムモリブデン酸塩、トリデシルアンモニウムタングステン酸塩などが例示される。実用上、重合活性などの点から、W、Mo、TiまたはVの化合物が好ましく、特にこれらのハロゲン化物、オキシハロゲン化物またはアルコキシハロゲン化物が好ましい。
Specifically, TiCl 4 , TiBr 4 , VOBr 3 , WBr 4 , WBr 6 , WCl 2 , WCl
4 , WCl 5 , WCl 6 , WF 4 , WI 2 , WOCl 4 , MoBr 2 , MoBr 3 , MoBr 4 ,
MoCl 4 , MoCl 4 , MoF 4 , MoOCl 4 , WO 2 , H 2 WO 4 , NaWO 4 , K 2 WO 4 , (HN 4 ) 2 WO 4 , CaWO 4 , CuWO 4 , MgWO 4 , (CO) 5 WC (OC 2 H 5 ) (
CH 3 ), (CO) 5 WC (OC 2 H 5 ) (C 4 H 5 ), tridecyl ammonium molybdate, tridecyl ammonium tungstate and the like are exemplified. In practical terms, W, Mo, Ti or V compounds are preferred from the standpoint of polymerization activity and the like, and these halides, oxyhalides or alkoxyhalides are particularly preferred.
メタセシス重合触媒に用いる(b)金属化合物助触媒成分は、周期表第1、2、12、13または14族金属の化合物で少なくとも一つの金属元素−炭素結合、または金属元素−水素結合を有するものであり、例えば、Al、Sn、Li、Na、Mg、Zn、Cd、Bなどの有機化合物などが挙げられる。 (B) The metal compound promoter component used in the metathesis polymerization catalyst is a compound of a metal of Group 1, 2, 12, 13 or 14 of the periodic table and has at least one metal element-carbon bond or metal element-hydrogen bond Examples thereof include organic compounds such as Al, Sn, Li, Na, Mg, Zn, Cd, and B.
具体的には、トリメチルアルミニウム、トリエチルアルミニウム、トリ−n−プロピルアルミニウム、トリイソプロピルアルミニウム、トリイソブチルアルミニウム、トリフェニルアルミニウム、ジエチルアルミニウムモノクロリド、ジ−n−プロピルアルミニウムモノクロリド、ジエチルアルミニウムモノブロミド、ジエチルアルミニウムモノイオジド、ジエチルアルミニウムモノヒドリド、ジ−n−プロピルアルミニウムモノヒドリド、ジイソブチルアルミニウムモノヒドリド、メチルアルミニウムセスキクロリド、エチルアルミニウムジクロリド、イソブチルアルミニウムジクロリドなどの有機アルミニウム化合物;
テトラメチルスズ、ジエチルジメチルスズ、テトラエチルスズ、ジブチルジエチルスズ、テトラブチルスズなどの有機スズ化合物;
n−ブチルリチウムなどの有機リチウム化合物;
n−ペンチルナトリウムなどの有機ナトリウム化合物;
メチルマグネシウムイオジド、エチルマグネシウムブロミド、t−ブチルマグネシウムクロリド、アリルマグネシウムクロリドなどの有機マグネシウム化合物;
ジエチル亜鉛などの有機亜鉛化合物;
ジエチルカドミウムなどの有機カドミウム化合物;
トリメチルホウ素などの有機ホウ素化合物; などが挙げられる。
Specifically, trimethylaluminum, triethylaluminum, tri-n-propylaluminum, triisopropylaluminum, triisobutylaluminum, triphenylaluminum, diethylaluminum monochloride, di-n-propylaluminum monochloride, diethylaluminum monobromide, diethyl Organoaluminum compounds such as aluminum monoiodide, diethylaluminum monohydride, di-n-propylaluminum monohydride, diisobutylaluminum monohydride, methylaluminum sesquichloride, ethylaluminum dichloride, isobutylaluminum dichloride;
Organotin compounds such as tetramethyltin, diethyldimethyltin, tetraethyltin, dibutyldiethyltin, tetrabutyltin;
organolithium compounds such as n-butyllithium;
organic sodium compounds such as n-pentyl sodium;
Organomagnesium compounds such as methylmagnesium iodide, ethylmagnesium bromide, t-butylmagnesium chloride, allylmagnesium chloride;
Organozinc compounds such as diethylzinc;
Organic cadmium compounds such as diethyl cadmium;
Organoboron compounds such as trimethylboron;
(a)成分、(b)成分のほかに第三成分を加えて、メタセシス重合活性を高めることができる。そのような第三成分としては、脂肪族第三級アミン、芳香族第三級アミン、分子状酸素、アルコール、エーテル、過酸化物、カルボン酸、酸無水物、酸クロリド、エステル、ケトン、含窒素化合物、含硫黄化合物、含ハロゲン化合物、分子状ヨウ素、その他のルイス酸などが挙げられる。その中でも、脂肪族または芳香族第三級アミンが好ましく、その具体例としては、トリエチルアミン、ジメチルアニリン、トリ−n−ブチルアミン、ピリジン、α−ピコリンなど挙げられる。 A metathesis polymerization activity can be enhanced by adding a third component in addition to the component (a) and the component (b). Such tertiary components include aliphatic tertiary amines, aromatic tertiary amines, molecular oxygen, alcohols, ethers, peroxides, carboxylic acids, acid anhydrides, acid chlorides, esters, ketones, Examples thereof include nitrogen compounds, sulfur-containing compounds, halogen-containing compounds, molecular iodine, and other Lewis acids. Among them, aliphatic or aromatic tertiary amines are preferable, and specific examples thereof include triethylamine, dimethylaniline, tri-n-butylamine, pyridine, α-picoline and the like.
また、アルコールなど、OH基を含有する化合物は、化学量論量を超えて加えると、メタセシス重合活性を阻害する不活性化剤として機能するので、化学量論量以下加えるようにする必要がある。なお、ここでいう化学量論量とは、(a)成分のモル数と(a)成分に含有されている遷移金属の酸化数の積を、OH基を含有する化学物の一分子当りのOH基の数で除した数値で表されるモル数をいう。 In addition, a compound containing an OH group, such as an alcohol, functions as an inactivating agent that inhibits metathesis polymerization activity when added in excess of the stoichiometric amount, so it is necessary to add less than the stoichiometric amount. . Here, the stoichiometric amount is the product of the number of moles of the component (a) and the oxidation number of the transition metal contained in the component (a) per molecule of the chemical containing the OH group. It refers to the number of moles represented by a numerical value divided by the number of OH groups.
これらの成分の量的関係は(a)成分の金属元素1モルに対して(b)成分の金属元素1モル以上、好ましくは2モル以上、100モル以下、好ましくは50モル以下、また通常(a)成分1モルに対して第三成分が0.005モル以上、好ましくは0.05モル以上、10モル以下、好ましくは3モル以下の範囲で用いられる。(a)成分に対して(b)成分が少なすぎると(a)成分の量に対して十分な活性が得られず、多すぎると過剰な
(b)成分の除去が困難になったり、コストが高くなったりする。(a)成分に対して第三成分が少なすぎると第三成分添加の効果が小さく、多すぎると過剰な第三成分の除去が困難になったり、コストが高くなったりする。
The quantitative relationship of these components is 1 mol or more, preferably 2 mol or more, 100 mol or less, preferably 50 mol or less, and usually (1 mol) of the metal element (b) with respect to 1 mol of the metal element (a). a) The third component is used in an amount of 0.005 mol or more, preferably 0.05 mol or more and 10 mol or less, preferably 3 mol or less with respect to 1 mol of the component. If the amount of the component (b) is too small relative to the component (a), sufficient activity cannot be obtained with respect to the amount of the component (a). If the amount is too large, it becomes difficult to remove the excessive component (b) It becomes high. When the amount of the third component is too small relative to the component (a), the effect of adding the third component is small, and when the amount is too large, it is difficult to remove the excessive third component or the cost is increased.
メタセシス重合は、通常、不活性有機溶媒中で行う。用いる溶媒は重合不活性な有機溶媒であれば特に限定されず、例えば上記メタロセン系触媒を用いた重合に使用される炭化水素が挙げられる。 Metathesis polymerization is usually carried out in an inert organic solvent. The solvent to be used is not particularly limited as long as it is a polymerization-inert organic solvent, and examples thereof include hydrocarbons used for polymerization using the metallocene catalyst.
精製された環状オレフィンを含む単量体組成物は溶媒100重量部に対し、3重量部以上、好ましくは5重量部以上、より好ましくは10重量部以上、50重量部以下、好ましくは40重量部以下、より好ましくは35重量部以下の範囲で、メタセシス重合触媒は(a)成分を精製された環状オレフィンを含む単量体組成物100モルに対し、0.001モル以上、好ましくは0.005モル以上、より好ましくは0.01モル以上、10モル以下、好ましくは5モル以下、より好ましくは2モル以下の範囲で添加する。 The purified monomer composition containing a cyclic olefin is 3 parts by weight or more, preferably 5 parts by weight or more, more preferably 10 parts by weight or more and 50 parts by weight or less, preferably 40 parts by weight with respect to 100 parts by weight of the solvent. In the following, more preferably in the range of 35 parts by weight or less, the metathesis polymerization catalyst is 0.001 mol or more, preferably 0.005 with respect to 100 mol of the monomer composition containing the purified cyclic olefin as component (a). It is added in a range of not less than mol, more preferably not less than 0.01 mol and not more than 10 mol, preferably not more than 5 mol, more preferably not more than 2 mol.
[実施例]
以下、実施例に基づいて本発明をさらに具体的に説明するが、本発明はこれら実施例に限定されるものではない。
[Example]
EXAMPLES Hereinafter, although this invention is demonstrated further more concretely based on an Example, this invention is not limited to these Examples.
(アルカリ接触処理)
150mlの5−エチリデン−2−ノルボルネン(サンペトロケミカル社製;Lot
3B02、以下「ENB」と略す。)と0.1NのNaOH水 50mlとを混合し、5
分間攪拌した後分離する操作を3回繰り返した。次に、このNaOH水と接触させたENBと50mlのイオン交換水とを混合し、5分間攪拌した後分離する操作を3回繰り返し、アルカリ接触処理したENB(1)を140ml得た。
(Alkaline contact treatment)
150 ml of 5-ethylidene-2-norbornene (manufactured by San Petrochemical; Lot
3B02, hereinafter abbreviated as “ENB”. ) And 50 ml of 0.1N NaOH water,
The operation of stirring for a minute and then separating was repeated three times. Next, the operation of mixing ENB brought into contact with NaOH water and 50 ml of ion-exchanged water, stirring for 5 minutes and separating the mixture was repeated three times to obtain 140 ml of ENB (1) subjected to alkali contact treatment.
(酸化防止剤の投入)
直後にこのENB(1)50gを、予め窒素パージし、2,6−ジ−tert−ブチル
−メチルフェノール 5.0mgおよび回転子を投入した100mlの枝付フラスコに投
入した。投入直後、30分間スターラーにて攪拌しENB組成物(2)を得た。
(Input of antioxidant)
Immediately thereafter, 50 g of ENB (1) was purged with nitrogen in advance and charged into a 100 ml branch flask containing 5.0 mg of 2,6-di-tert-butyl-methylphenol and a rotor. Immediately after the addition, the mixture was stirred with a stirrer for 30 minutes to obtain an ENB composition (2).
(重合1)
充分に窒素置換した23℃の2リットルのステンレス製オートクレーブに、不純物を除去したヘプタン884mlと、2,6−ジ−tert−ブチル−メチルフェノール投入後
1日経過した上記ENB組成物(2)16mlを仕込んだ。次にこのオートクレーブに、プロピレンを17N−リットル仕込み、80℃まで加熱し、80℃になったところで全圧が0.8MPaとなるようにエチレンで加圧した。次いで、先ず0.2mmolのトリイソブチルアルミニウムを圧入し、続いて0.01mmol/mlの[ジメチル(t−ブチルアミド)(テトラメチル−η5−シクロペンタジエニル)シラン]チタンジクロライド
のヘキサン溶液を0.1ml(0.001mmol)とトリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレート(旭硝子社製)のトルエン溶液1.0ml(0.002mol/ml)をそれぞれ個別に圧入した。トリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレート圧入後、20分間共重合を行った。重合の間、圧力はエチレン加圧により圧入直後の圧力を維持し、温度は80℃に維持した。20分後オートクレーブにメタノール 3mlを窒素で圧入し、重合を停止した。その結果、エチレ
ン含量が62モル%、ヨウ素価が25g/100g、極限粘度が3.0dl/gであるエチレン・プロピレン・ENB共重合体が47g得られた。
(Polymerization 1)
In a 2 liter stainless steel autoclave at 23 ° C. sufficiently purged with nitrogen, 884 ml of heptane from which impurities have been removed and 16 ml of the above-mentioned ENB composition (2), which has passed one day after the addition of 2,6-di-tert-butyl-methylphenol Was charged. Next, 17 N-liter of propylene was charged into this autoclave, heated to 80 ° C., and when it reached 80 ° C., it was pressurized with ethylene so that the total pressure became 0.8 MPa. Next, 0.2 mmol of triisobutylaluminum was first injected, followed by 0.01 mmol / ml of [dimethyl (t-butylamide) (tetramethyl-η 5 -cyclopentadienyl) silane] titanium dichloride in hexane. 0.1 ml (0.001 mmol) and 1.0 ml (0.002 mol / ml) of a toluene solution of triphenylcarbenium tetrakis (pentafluorophenyl) borate (Asahi Glass Co., Ltd.) were individually injected. After press-fitting triphenylcarbenium tetrakis (pentafluorophenyl) borate, copolymerization was carried out for 20 minutes. During the polymerization, the pressure was maintained immediately after injection by ethylene pressurization, and the temperature was maintained at 80 ° C. After 20 minutes, 3 ml of methanol was pressed into the autoclave with nitrogen to stop the polymerization. As a result, 47 g of an ethylene / propylene / ENB copolymer having an ethylene content of 62 mol%, an iodine value of 25 g / 100 g, and an intrinsic viscosity of 3.0 dl / g was obtained.
(重合2)
ENB組成物として2,6−ジ−tert−ブチル−メチルフェノール投入後140日
経過した上記ENB組成物(2)を用いた以外は、上記重合1と同様にしてエチレンとプロピレンとENBとを共重合した。その結果、エチレン含量が62モル%、ヨウ素価が25g/100g、極限粘度が3.0dl/gであるエチレン・プロピレン・ENB共重合体が47g得られた。
(Polymerization 2)
Except for using the ENB composition (2) 140 days after the addition of 2,6-di-tert-butyl-methylphenol as the ENB composition, ethylene, propylene and ENB were co-polymerized in the same manner as in the above polymerization 1. Polymerized. As a result, 47 g of an ethylene / propylene / ENB copolymer having an ethylene content of 62 mol%, an iodine value of 25 g / 100 g, and an intrinsic viscosity of 3.0 dl / g was obtained.
(アルカリ接触処理)
150mlのENBと0.1NのNaOH水50mlとを混合し、5分間攪拌した後分離する操作を3回繰り返した。次に、このNaOH水と接触させたENBと50mlのイオン交換水とを混合し、5分間攪拌した後分離する操作を3回繰り返し、アルカリ接触処理したENB(3)を得た。この操作を3回行い、アルカリ接触処理したENB(3)430mlを得た。
(Alkaline contact treatment)
The operation of mixing 150 ml of ENB and 50 ml of 0.1N NaOH aqueous solution, stirring for 5 minutes and then separating was repeated 3 times. Next, ENB (3) subjected to alkali contact treatment was obtained by mixing the ENB in contact with the NaOH water and 50 ml of ion-exchanged water, stirring for 5 minutes and then separating the mixture three times. This operation was performed three times to obtain 430 ml of ENB (3) subjected to alkali contact treatment.
(蒸留)
上記アルカリ接触処理の翌日、オルダーショ15段のバッチ式蒸留装置を用いENB(3)を蒸留した。上記ENB(3)270gを張り込み、top圧力=10.6KPaで加熱を開始した。まず、rr=10で27gの留出分を廃棄した。その後、rr=3とし、釜残が54gとなるまで蒸留を行い、189gのENB(4)を得た。
(distillation)
The day after the alkali contact treatment, ENB (3) was distilled using a batch distillation apparatus having 15 stages of Oldersho. 270 g of ENB (3) was put in, and heating was started at a top pressure = 10.6 KPa. First, 27 g of distillate was discarded at rr = 10. Thereafter, rr was set to 3 and distillation was carried out until the residue in the kettle became 54 g to obtain 189 g of ENB (4).
(酸化防止剤の投入)
直後にこのENB(4)50gを、予め窒素パージし、2,6−ジ−tert−ブチル
−メチルフェノール 5.0mgおよび回転子を投入した100mlの枝付フラスコに投
入した。投入直後、30分間スターラーにて攪拌しENB組成物(5)を得た。
(Input of antioxidant)
Immediately thereafter, 50 g of ENB (4) was purged with nitrogen in advance and charged into a 100 ml branch flask containing 5.0 mg of 2,6-di-tert-butyl-methylphenol and a rotor. Immediately after the addition, the mixture was stirred with a stirrer for 30 minutes to obtain an ENB composition (5).
(重合1)
ENB組成物(2)に代えて、2,6−ジ−tert−ブチル−メチルフェノール投入
後1日経過した上記ENB組成物(5)を用いた以外は、実施例1の重合1と同様にしてエチレンとプロピレンとENBとを共重合した。その結果、エチレン含量が64モル%、ヨウ素価が23g/100g、極限粘度が3.2dl/gであるエチレン・プロピレン・ENB共重合体が57g得られた。
(Polymerization 1)
In the same manner as in Polymerization 1 of Example 1, except that the ENB composition (5) that had passed 1 day after the addition of 2,6-di-tert-butyl-methylphenol was used instead of the ENB composition (2). Then, ethylene, propylene and ENB were copolymerized. As a result, 57 g of an ethylene / propylene / ENB copolymer having an ethylene content of 64 mol%, an iodine value of 23 g / 100 g, and an intrinsic viscosity of 3.2 dl / g was obtained.
(重合2)
ENB組成物(2)に代えて、2,6−ジ−tert−ブチル−メチルフェノール投入
後140日経過した上記ENB組成物(5)を用いた以外は、実施例1の重合1と同様にしてエチレンとプロピレンとENBとを共重合した。その結果、エチレン含量が63モル%、ヨウ素価が23g/100g、極限粘度が3.2dl/gであるエチレン・プロピレン・ENB共重合体が57g得られた。
(Polymerization 2)
Instead of the ENB composition (2), the same ENB composition (5) as 140 days after 2,6-di-tert-butyl-methylphenol was added was used, and the same as in Polymerization 1 of Example 1 Then, ethylene, propylene and ENB were copolymerized. As a result, 57 g of an ethylene / propylene / ENB copolymer having an ethylene content of 63 mol%, an iodine value of 23 g / 100 g, and an intrinsic viscosity of 3.2 dl / g was obtained.
[比較例1]
(重合1)
ENB組成物(2)に代えて、アルカリ接触処理後1日経過した上記ENB(1)を用いた以外は、実施例1の重合1と同様にしてエチレンとプロピレンとENBとを共重合した。その結果、エチレン含量が62モル%、ヨウ素価が25g/100g、極限粘度が3.0dl/gであるエチレン・プロピレン・ENB共重合体47gが得られた。
[Comparative Example 1]
(Polymerization 1)
Instead of the ENB composition (2), ethylene, propylene, and ENB were copolymerized in the same manner as in the polymerization 1 of Example 1 except that the ENB (1) that had passed one day after the alkali contact treatment was used. As a result, 47 g of an ethylene / propylene / ENB copolymer having an ethylene content of 62 mol%, an iodine value of 25 g / 100 g, and an intrinsic viscosity of 3.0 dl / g was obtained.
(重合2)
ENB組成物(2)に代えて、アルカリ接触処理後140日経過した上記ENB(1)を用いた以外は、実施例1の重合1と同様にしてエチレンとプロピレンとENBとを共重合した。その結果、エチレン含量が57モル%、ヨウ素価が26g/100g、極限粘度
が2.7dl/gであるエチレン・プロピレン・ENB共重合体28gが得られた。
(Polymerization 2)
Instead of the ENB composition (2), ethylene, propylene and ENB were copolymerized in the same manner as in the polymerization 1 of Example 1 except that the ENB (1) 140 days after the alkali contact treatment was used. As a result, 28 g of an ethylene / propylene / ENB copolymer having an ethylene content of 57 mol%, an iodine value of 26 g / 100 g, and an intrinsic viscosity of 2.7 dl / g was obtained.
[比較例2]
(重合1)
ENB組成物(2)に代えて、蒸留後1日経過した上記ENB(4)を用いた以外は、実施例1の重合1と同様にしてエチレンとプロピレンとENBとを共重合した。その結果、エチレン含量が64モル%、ヨウ素価が23g/100g、極限粘度が3.2dl/gであるエチレン・プロピレン・ENB共重合体57gが得られた。
[Comparative Example 2]
(Polymerization 1)
Instead of the ENB composition (2), ethylene, propylene, and ENB were copolymerized in the same manner as in the polymerization 1 of Example 1 except that the ENB (4) that had passed one day after distillation was used. As a result, 57 g of an ethylene / propylene / ENB copolymer having an ethylene content of 64 mol%, an iodine value of 23 g / 100 g, and an intrinsic viscosity of 3.2 dl / g was obtained.
(重合2)
ENB組成物(2)に代えて、アルカリ接触処理後140日経過した上記ENB(4)を用いた以外は、実施例1の重合1と同様にしてエチレンとプロピレンとENBとを共重合した。その結果、エチレン含量が59モル%、ヨウ素価が26g/100g、極限粘度が2.8dl/gであるエチレン・プロピレン・ENB共重合体30gが得られた。
(Polymerization 2)
Instead of the ENB composition (2), ethylene, propylene and ENB were copolymerized in the same manner as in the polymerization 1 of Example 1 except that the ENB (4) 140 days after the alkali contact treatment was used. As a result, 30 g of an ethylene / propylene / ENB copolymer having an ethylene content of 59 mol%, an iodine value of 26 g / 100 g and an intrinsic viscosity of 2.8 dl / g was obtained.
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US10/980,283 US7141631B2 (en) | 2003-11-10 | 2004-11-04 | Non-conjugated cyclic diene, non-conjugated cyclic diene composition and method of producing polymer based on non-conjugated cyclic diene |
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