JP2005140955A - Image forming apparatus and method - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To restrain the variation of the toner concentration of developer in a container provided for every color in an image forming apparatus which forms a color image by superposing a plurality of color toner images on a transfer medium. <P>SOLUTION: Squeezing rollers 81 to 83 are arranged to be opposed for every color on an intermediate transfer belt 41, and are disposed to move back and forth between a contact position where they come into contact with the developer on the belt 41 and a separate position where they do not come into contact with the developer. The respective color squeezing rollers 81 to 83 are arranged at the contact position to peel liquid carrier adhering to the respective color toner images from the belt 41. The peeled liquid carrier is removed by a cleaning blade 84 and recovered by a tray 85, and restored to a tank 33 provided for every color via a piping 86. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

  The present invention relates to an electrophotographic image forming technique such as a printer, a copying machine, and a facsimile machine, and more particularly to an image forming technique that employs wet development as a developing method.

  Conventionally, a charged photosensitive member (latent image carrier) is exposed by an exposure unit to form an electrostatic latent image on the photosensitive member, and toner is attached to the photosensitive member by a developing unit to reveal the electrostatic latent image. 2. Description of the Related Art An electrophotographic image forming apparatus in which a toner image is formed by forming an image and the toner image is transferred onto a transfer sheet to obtain a predetermined image has been put into practical use. Here, as a developing method of the developing means, a wet developing method using a developer in which toner is dispersed in a liquid carrier is known. This wet development system has the advantages that the average particle diameter of the toner is as small as 0.1 to 2 μm, so that a high-resolution image can be obtained, and a uniform image can be obtained because of the high fluidity of the liquid. Therefore, various image forming apparatuses have been proposed (see, for example, Patent Document 1). This apparatus improves image quality by removing excess developer, particularly a liquid carrier, from the intermediate transfer medium before transferring a developed developed image (toner image) to a transfer material. .

JP 2002-296918 A (paragraph [0027], FIG. 1)

  By the way, for example, when images having a high image occupancy ratio, which is the ratio of the image portion in the electrostatic latent image, are continuously formed, a large amount of toner adheres to the photoconductor, so that the developer moves from the container storing the developer to the photoconductor. There are few liquid carriers. Conversely, when images with low image occupancy are continuously formed, only a small amount of toner adheres to the photoconductor, so that the liquid carrier that moves from the container to the photoconductor increases compared to when the image occupancy is high. . As described above, since the amount of the liquid carrier contained in the developing solution moving from the container onto the photosensitive member greatly varies depending on the image occupancy rate, the toner concentration of the developing solution remaining in the container also varies accordingly. In particular, in a color image forming apparatus, the degree of image occupancy varies for each color, and accordingly, the amount of liquid carrier that is provided for each color and moves from the container for storing each color developer onto the photoreceptor is different for each color. It will fluctuate every time. Therefore, the toner density of the developer remaining in the container for each color varies.

  However, the apparatus described in the above-mentioned conventional patent document 1 merely transfers the liquid carrier according to the type of transfer material before transferring the visible image (toner image) transferred onto the intermediate transfer medium to the transfer material. It merely has a configuration for removing from the medium, and does not adjust the removal amount according to the amount of liquid carrier adhering to the toner image for each color. For this reason, even if the removed liquid carrier is returned to the container, it cannot be suppressed that the toner concentration of the developer in the container provided for each color fluctuates.

  The present invention has been made in view of the above problems, and in an image forming apparatus that forms a color image by superimposing a plurality of color toner images on a transfer medium, the toner concentration of a developer in a container provided for each color The purpose of this is to suppress the fluctuation.

  To achieve the above object, according to a first aspect of the present invention, there are provided N containers for storing a developer in which toners of different N colors (where N ≧ 2 is a natural number) are dispersed in a liquid carrier for each color. N latent image carriers that are provided for the respective colors corresponding to the N color toners and are capable of carrying an electrostatic latent image on the surface thereof. The electrostatic latent image on the latent image carrier is developed using a developer stored in the container for each to form a toner image, and the N color toner images are transferred in a predetermined order. In the image forming apparatus that forms a color image on the transfer medium by transferring the toner image onto the transfer medium, the toner image on the latent image carrier is transferred to the transfer medium every time the toner image is transferred to the transfer medium. Recover liquid carrier from upper layer developer Wherein comprising a recovery means for returning to the container for storing the adhering developer of the same color as the developer, is characterized in that the adjustable return amount of the liquid carrier back into the container by said recovery means Te.

  According to a second aspect of the present invention, there are provided N containers for storing a developer in which toners of different N colors (where N ≧ 2 is a natural number) are dispersed in a liquid carrier for each color, and the N color toner. N latent image carriers that are provided for each color and can carry an electrostatic latent image on the surface thereof, and each of the N latent image carriers is stored in the container. The electrostatic latent image on the latent image carrier is developed using the developer thus formed to form a toner image, and the N color toner image is transferred to a transfer medium in a predetermined order. In the image forming apparatus that forms a color image by superimposing on a transfer medium, the container that collects the liquid carrier from the attached developer that adheres on the latent image carrier and stores the developer having the same color as the attached developer. The recovery means includes a recovery means to return to It is characterized in that the adjustable return amount of the liquid carrier to return more the container.

  According to a third aspect of the present invention, there are N containers for storing a developer in which toners of different N colors (where N ≧ 2 is a natural number) are dispersed in a liquid carrier for each color, and electrostatically charged on the surface. A latent image carrier capable of carrying a latent image, and developing the electrostatic latent image on the latent image carrier for each color using a developer stored in the container to form a toner image. In the image forming apparatus for forming a color image by superimposing the N color toner images on the transfer medium by repeating the process of forming and transferring the toner image onto the transfer medium at a transfer position for N colors, A recovery means for recovering the liquid carrier from the attached developer adhering to the latent image carrier before transferring the toner image to the transfer medium and returning it to the container storing the developer of the same color as the attached developer; Liquid returned to the container by the recovery means It is characterized in that the return amount of the carrier was adjustable.

  In order to achieve the above object, the electrostatic latent image on the latent image carrier for each color is developed for each color using a developer in which toners of different N colors (where N ≧ 2 is a natural number) are dispersed in a liquid carrier for each color. A developing process for forming an N-color toner image by developing the image, and the N-color toner image is superimposed on the transfer medium by transferring the N-color toner image onto the transfer medium in a predetermined order. A transfer step, and a recovery step of recovering the liquid carrier from the attached developer that constitutes the toner image for each color and returning the same to the container that stores the developer of the same color as the attached developer. The return amount of the liquid carrier to be returned is adjusted.

  According to these configurations, the liquid carrier is collected from the attached developer constituting the toner image for each color, and returned to the container for storing the developer having the same color as the attached developer. At this time, by adjusting the return amount of the liquid carrier returned to the container for each color, for example, the return amount is increased when the toner concentration of the developer in the container is increased, and is returned when the toner concentration is decreased. By reducing the amount, it is possible to suppress fluctuations in the toner concentration of the developer in the container for each color. In addition, it is not restricted to returning all the collect | recovered liquid carriers to a container, You may make it return only a part of collection | recovery amount to a container. As described above, even when the toner concentration in the container varies for each color, the amount of liquid carrier returned to the container is adjusted for each color, so the developer in each color container Fluctuation of the toner density can be suppressed. As a result, the developer in each color container can be used without waste until the end, and the replenishment amount of the external liquid carrier and each color toner can be minimized.

  By the way, the recovery means is configured so that the recovery amount of the liquid carrier can be adjusted, and adopting a configuration that returns all the liquid carriers recovered by the adjusted recovery amount to the container, only a part of the recovery amount is obtained. Compared to the configuration of returning to the container, the configuration of returning to the container can be simplified, and the return amount can be easily adjusted only by adjusting the recovery amount.

  Further, the recovery means is configured to be arranged at a contact position that contacts the attached developer, and includes a peeling member that peels off the liquid carrier on the surface layer of the developer by being arranged at the contact position, The collection amount may be adjusted by controlling the amount of the liquid carrier that is removed by the peeling member. According to this configuration, the stripping member is arranged at the contact position for each color, and when contacting the attached developer constituting each color toner image, the liquid carrier on the surface layer of the developer adheres to the stripping member, and the liquid A part of the carrier is peeled off, but the amount of peeling is controlled to adjust the collection amount. This makes it possible to easily adjust the recovery amount of the liquid carrier for each color.

  Further, the recovery means includes, as the peeling member, a plurality of peeling members arranged opposite to each other in the transport direction of the attached developer, and at least one of the plurality of peeling members is the A combination of a stripping member that is configured to be movable between a contact position and a separated position that is not in contact with the adhered developer, and is in contact with the adhered developer by controlling the position of the stripped member configured to be movable. The stripping amount may be controlled by controlling. According to this configuration, at least one of the plurality of stripping members arranged for each color is configured to be movable between the contact position and the separation position, and the position of the stripping member configured to be movable is configured. Since the combination of the stripping members that come into contact with the attached developer is controlled by the control, the amount of the liquid carrier stripped for each color can be controlled by controlling the combination, for example, by increasing or decreasing the number of stripping members arranged at the contact position. Control can be performed easily and reliably.

  Further, the recovery means is a stripping member configured to be disposed at a plurality of contact positions that are in contact with the attached developer and that are different from the surface of the attached developer as the stripping member. The stripping amount may be controlled by changing the contact position of the stripping member. According to this configuration, the amount of the liquid carrier attached to the peeling member can be controlled by changing the contact position of the peeling member for each color to a position where the distance from the surface of the attached developer is long or short. This makes it possible to easily and reliably control the stripping amount of the liquid carrier for each color.

  Further, when the stripping amount is controlled by changing the relative speed of the contact surface of the stripping member with respect to the attached developer, the relative speed is stripped for each color by changing to a large value or a small value. The amount of liquid carrier adhering to the member can be controlled, whereby the amount of liquid carrier peel-off for each color can be controlled easily and reliably.

  The recovery means further includes a cleaning member for removing the liquid carrier peeled off by the peeling member from the peeling member, and the liquid carrier removed by the cleaning member is returned to the container. Also good. According to this configuration, the liquid carrier can be effectively used by removing the liquid carrier peeled off by the peeling member from the peeling member and returning it to the container.

  The recovery means is provided below the contact position of the cleaning member to the stripping member, and recovers the liquid carrier that is removed by the cleaning member and freely falls, and the recovery unit And a communication part that communicates with the container, and the liquid carrier recovered by the recovery part via the communication part may be returned to the container. According to this configuration, since the liquid carrier removed from the stripping member by the cleaning member is freely dropped and collected in the collection unit and returned to the container for storing each color developer, the liquid carrier is separately removed. Therefore, it is not necessary to provide a recovery device in the recovery unit, and the configuration of the device can be simplified.

  In addition, the collection unit may adjust the collection amount according to image information related to the toner image. As a result, the recovery amount of the liquid carrier is adjusted for each color according to the image information related to each color toner image, and the toner concentration of the developer in each color container is prevented from fluctuating by being returned to each color container. Can do. When the image information is obtained as an image occupancy ratio that is a ratio of an image portion in the electrostatic latent image, and the collection amount is adjusted according to the image occupancy ratio, the image occupancy ratio is determined by the latent image carrier. Since the value corresponds to the toner concentration in the developer above, it is possible to easily adjust the collection amount according to the toner concentration without detecting the toner concentration. As a result, even when the toner concentration of the developer in each color container varies due to the level of image occupancy of each color image, the recovery amount of the liquid carrier is adjusted for each color and returned to each color container. As a result, it is possible to reliably suppress fluctuations in the toner concentration of the developer in each color container.

  Further, the recovery amount may be adjusted so that the toner concentration of the attached developer remaining after the recovery of the liquid carrier by the recovery means approaches the initial value of the toner concentration of the developer stored in the container. According to this configuration, the recovery of the liquid carrier attached to each color toner image is made so that the toner concentration of the attached developer remaining after the recovery of the liquid carrier by the recovery means approaches the initial value of the toner concentration of the developer in each color container. The amount is adjusted and all of the recovered liquid carrier is returned to the container for storing the same color developer. For example, when the toner concentration of the attached developer remaining after collection is high, that is, when the amount of liquid carrier carried out from the container is small, the amount of liquid carrier returned to the container is reduced or zero. On the other hand, when the toner concentration is low, that is, when there are many liquid carriers carried out of the container, the amount of liquid carrier returned to the container increases. Thus, the toner concentration of the developer in each color container can be maintained at a value close to the initial value, and the replenishment of each color toner or liquid carrier to the container can be minimized.

  Further, the apparatus further comprises density detecting means for detecting the toner concentration of the developer stored in the container, and the toner concentration detected by the density detecting means approaches the initial value of the toner concentration of the developer stored in the container. The return amount may be adjusted as described above. According to this configuration, the toner concentration of the developing solution in each color container is detected, and the detected toner concentration adheres to each color toner image so as to approach the initial value of the toner concentration of the developing solution in each color container. The return amount of the liquid carrier to the container is adjusted. That is, when the toner concentration of the developer in the container is higher than the initial value, the amount of liquid carrier returned to the container is increased, and when the toner concentration is low, the amount of liquid carrier returned to the container is reduced or zero. Is done. Thus, the toner concentration of the developer in each color container can be maintained at a value close to the initial value, and the replenishment of each color toner or liquid carrier to the container can be minimized.

<First Embodiment>
FIG. 1 is a diagram showing an internal configuration of a printer which is a first embodiment of an image forming apparatus according to the present invention, FIG. 2 is an enlarged view of a main part of FIG. 1, and FIG. 3 is a block diagram showing an electrical configuration of the printer. is there. This image forming apparatus is a so-called tandem type color printer, and the four-color photoconductors of yellow (Y), magenta (M), cyan (C), and black (K) are used as the “latent image carrier” of the present invention. 11Y, 11M, 11C, and 11K are arranged in the apparatus main body 2 side by side. This printer employs a wet development system to form a full-color image by superimposing the toner images on the photoconductors 11Y, 11M, 11C, and 11K, or a monochrome image using only a black (K) toner image. Is formed. In this printer, when a print command signal including an image signal is given to the main control unit 100 from an external device such as a host computer, the engine control unit 110 causes each part of the engine unit 1 to respond to the control signal from the main control unit 100. The image corresponding to the image signal is printed out on the recording medium 4 such as transfer paper, copy paper, and OHP paper conveyed from the paper feed cassette 3 disposed in the lower part of the apparatus main body 2.

  In the engine unit 1, charging is performed corresponding to each of the four photoconductors 11Y, 11M, 11C, and 11K arranged in parallel along the circumferential direction 47 of the intermediate transfer belt 41 corresponding to the “transfer medium” of the present invention. Part 12, exposure part 20, developing part 30 (30Y, 30M, 30C, 30K) and cleaning part 14 are provided. Each of the developing units 30Y, 30M, 30C, and 30K includes a tank 33 (33Y, 33M, 33C, and 33K) that stores a developer 32 in which each color toner is dispersed. Note that the configurations of the charging unit 12, the exposure unit 20, the developing unit 30, and the cleaning unit 14 are the same for all toner colors. Therefore, here, the configuration relating to yellow will be described, and the other toner colors will be denoted by the same or corresponding symbols, and description thereof will be omitted.

  As shown in FIG. 2, the photoconductor 11Y is provided so as to be rotatable in the direction of the arrow (clockwise in the figure). A charging unit 12, a developing roller 31, a charge eliminating unit (not shown) and a cleaning unit 14 are disposed around the photoconductor 11Y along the rotation direction. A surface area between the charging unit 12 and the developing position 16 (described later) is an irradiation area of the light beam 21 from the exposure unit 20. In this embodiment, the charging unit 12 includes a charging roller, and a charging bias is applied from the charging bias generation unit 111 to uniformly charge the outer peripheral surface of the photoreceptor 11Y to a predetermined surface potential Vd (for example, Vd = DC + 600V). It has a function as a charging means.

  A light beam 21 formed by a laser, for example, is irradiated from the exposure unit 20 toward the outer peripheral surface of the photoreceptor 11Y uniformly charged by the charging unit 12. The exposure unit 20 exposes the photoconductor 11Y by the light beam 21 in accordance with a control command given from the exposure control unit 112, and forms a yellow electrostatic latent image corresponding to the image signal on the photoconductor 11Y. Thus, it has a function as an exposure means. For example, when a print command signal including an image signal is given from an external device such as a host computer to the CPU 101 of the main control unit 100 via the interface 102, the CPU 113 controls the exposure control unit in response to a command from the CPU 101 of the main control unit 100. A control signal corresponding to the image signal is output to 112 at a predetermined timing. Then, in response to a control command from the exposure control unit 112, the light beam 21 is irradiated from the exposure unit 20 to the photoconductor 11Y, and an electrostatic latent image for yellow corresponding to the image signal is formed on the photoconductor 11Y. . When a patch image is formed as necessary, a control signal corresponding to a patch image signal of a predetermined pattern (for example, a solid image, a fine line image, a white line image, etc.) set in advance is controlled from the CPU 113. A yellow electrostatic latent image corresponding to the pattern is given to the portion 112 and formed on the photoconductor 11Y.

  The yellow electrostatic latent image formed in this way is visualized by yellow toner supplied from the developing roller 31 of the developing unit 30Y (developing step). In addition to the developing roller 31, the developing unit 30Y stores a tank 33Y that stores a developer 32 in which yellow toner is dispersed, and a coating roller 34 that pumps the developer 32 stored in the tank 33Y and applies it to the developing roller 31. And a regulating blade 35 that uniformly regulates the thickness of the developer layer on the application roller 34 and a cleaning blade 36 that removes the developer remaining on the developing roller 31 after supplying the toner to the photoreceptor 11Y. ing. The developing roller 31 rotates at a peripheral speed substantially equal to that of the photoconductor 11Y in the direction of following the photoconductor 11Y (counterclockwise in FIG. 2). On the other hand, the application roller 34 rotates in the same direction as the developing roller 31 (counterclockwise in the figure) at a peripheral speed of about twice.

  In the present embodiment, the developer 32 is a toner composed of a color pigment, an adhesive such as an epoxy resin that adheres the color pigment, a charge control agent that gives a predetermined charge to the toner, a dispersant that uniformly disperses the color pigment, and the like. Is dispersed in a liquid carrier. In this embodiment, for example, a silicone oil such as polydimethylsiloxane oil is used as the liquid carrier, and the toner concentration is 5 to 40% by weight. 2% by weight). The type of the liquid carrier is not limited to silicone oil, and the viscosity of the developer 32 is determined by the liquid carrier to be used, each material constituting the toner, the toner concentration, etc. In this embodiment, For example, the viscosity is 50 to 6000 mPa · s.

  In this embodiment, the distance between the photoconductor 11Y and the developing roller 31 (development gap = thickness of the developer layer) is set to, for example, 5 to 40 μm, and the development nip distance (the developer layer is the photoconductor 11Y and the developing roller 31). In this embodiment, the distance in the circumferential direction in contact with both is set to 5 mm, for example. In the case of the low-concentration developer described above, a development gap of 100 to 200 μm is required to increase the amount of toner, and in this embodiment using a high-concentration developer, the development gap can be shortened. Accordingly, the moving distance of the toner moving in the developer by electrophoresis is shortened, and a higher electric field is generated even when the same developing bias is applied, so that the developing efficiency can be improved and the developing can be performed at a high speed. It will be possible.

  In the developing unit 30Y having such a configuration, the developer 32 stored in the tank 33Y is pumped up by the application roller 34, and the thickness of the developer layer on the application roller 34 is uniformly regulated by the regulation blade 35. The developing solution 32 adheres to the surface of the developing roller 31 and is transported to the developing position 16 facing the photoconductor 11Y as the developing roller 31 rotates. For example, the toner in the developer is positively charged by the action of a charge control agent or the like.

  Then, the developing solution carried on the developing roller 31 at the developing position 16 is supplied from the developing roller 31 and adheres to the photoreceptor 11Y, and a developing bias Vb (for example, Vb) applied to the developing roller 31 from the developing bias generator 114. = DC + 400V), the yellow toner moves from the developing roller 31 to the photoreceptor 11Y, and the yellow electrostatic latent image is visualized. Further, the developer remaining on the developing roller 31 without adhering to the photoreceptor 11Y is scraped off by the cleaning blade 36 and returns to the tank 33Y by its own weight. Thus, in this embodiment, the tank 33 corresponds to the “container” of the present invention.

  The yellow toner image formed on the photoreceptor 11Y as described above is conveyed to the primary transfer position 42Y facing the primary transfer roller 53Y as the photoreceptor 11Y rotates. The primary transfer roller 53Y is disposed so as to sandwich the intermediate transfer belt 41 with the photoreceptor 11Y. The intermediate transfer belt 41 is stretched around a plurality of rollers 43 to 46, and is in contact with the photoconductor 11Y in a direction 47 (counterclockwise in FIG. 1) that is driven by the photoconductor 11Y by a drive motor (not shown). Drive around at the same peripheral speed. When a primary transfer bias (for example, DC-400 V) is applied from the transfer bias generator 115, the yellow toner image on the photoreceptor 11Y is primarily transferred to the intermediate transfer belt 41 at the primary transfer position 42Y ( Transfer process). The residual charge on the photoconductor 11Y after the primary transfer is removed by a charge removal unit such as an LED, and the residual developer is removed by a cleaning unit 14.

  The other toner colors are configured in the same manner as yellow (Y), and a toner image corresponding to the image signal is formed. The yellow (Y), magenta (M), cyan (C), and black (K) toner images formed on the photoconductors 11Y, 11M, 11C, and 11K are primary transfer rollers 53Y, 53M, and 53C. , 53K and primary transfer positions 42Y, 42M, 42C, and 42K, respectively, are superimposed on the surface of the intermediate transfer belt 41 to form a full-color toner image.

  Here, a part of the liquid carrier adhering to each of the toner images and the photoreceptors 11Y, 11M, 11C, and 11K on the intermediate transfer belt 41 is also moved to the intermediate transfer belt 41. It is conveyed with the rotation of the belt 41. In order to collect the liquid carrier on the intermediate transfer belt 41, squeegee rollers 81, 82, and 83, which will be described later, are arranged facing the intermediate transfer belt 41 for each color.

  The toner image formed on the intermediate transfer belt 41 is conveyed to a secondary transfer position 49 sandwiched between rollers 45 and 48 as the intermediate transfer belt 41 rotates. On the other hand, the recording medium 4 accommodated in the paper feed cassette 3 (FIG. 1) is conveyed to the secondary transfer position 49 by a conveyance unit 70 described later in synchronization with the conveyance of the primary transfer toner image. The roller 48 rotates in the direction of following the intermediate transfer belt 41 (clockwise in FIG. 1) at the same peripheral speed as the intermediate transfer belt 41, and a secondary transfer bias is applied from the transfer bias generator 115. Then, the toner image on the intermediate transfer belt 41 is secondarily transferred to the recording medium 4. In this embodiment, since roller transfer is adopted, the transfer condition can be set by constant voltage control, or the transfer condition can be set by constant current control. Further, instead of roller transfer, transfer may be performed by corona discharge. In this case, transfer conditions can be set by controlling the output of corona discharge. The residual developer on the intermediate transfer belt 41 after the secondary transfer is removed by the cleaning unit 51.

  The recording medium 4 onto which the toner image has been secondarily transferred as described above is conveyed along a predetermined conveying path 5 (the chain line in FIG. 1), and the toner image is fixed to the recording medium 4 by the fixing unit 60. Then, it is discharged to a discharge tray provided at the upper part of the apparatus main body 2. The fixing unit 60 includes a heating roller 61 incorporating a heater 61 h and a pressure roller 62 that contacts the heating roller 61. The heater controller 116 controls the operation of the heater 61h, so that the fixing temperature in the fixing unit 60 can be adjusted to an arbitrary temperature.

  In the image forming apparatus according to this embodiment, a transport unit 70 for transporting the recording medium 4 along a predetermined transport path 5 is provided. As shown in FIG. 1, the transport unit 70 is provided with a paper feed roller 71 corresponding to the paper feed cassette 3, and the recording medium 4 accommodated in the paper feed cassette 3 is received by the paper feed roller 71. Each sheet is taken out and conveyed to the feed roller 72. The feed roller 72 transports the recording medium 4 to the gate roller 73 and temporarily stands by at the gate roller position. Then, as described above, the gate roller 73 is driven at the timing corresponding to the secondary transfer operation, and the recording medium 4 is sent to the secondary transfer position 49. Further, on the discharge tray side, a pre-discharge roller 74, a discharge roller 75, and a reverse roller 76 are provided, and the secondary transferred recording medium 4 passes through the fixing unit 60, the pre-discharge roller 74, and the discharge roller 75. It is conveyed to the discharge tray side.

  Here, in order to perform double-sided printing, it is necessary to reverse the recording medium 4 and transport it to the gate roller 73 again, so that the discharge roller 75 can rotate forward and backward. That is, when the recording medium 4 is directly discharged to the discharge tray, the recording medium 4 continues to rotate forward and is completely conveyed to the discharge tray. On the other hand, when reversing and refeeding, when the rear end of the recording medium 4 reaches a predetermined position between the pre-discharge roller 74 and the discharge roller 75, the discharge roller 75 rotates reversely to reverse the recording medium 4. Feed into roller 76. As a result, the recording medium 4 is conveyed to the refeed intermediate roller 77 along the reverse path 5a. Then, the re-feed intermediate roller 77 and the pre-re-feed gate roller 78 transport the recording medium 4 to the gate roller 73 and temporarily stand by at the gate roller position. In this way, reverse refeeding of the recording medium 4 is performed.

  Next, the configuration of the squeegee rollers 81 to 83 will be described. For each color of yellow (Y), magenta (M), cyan (C), and black (K), squeegee rollers 81 to 83 are arranged along the moving direction (developer transport direction) 47 of the intermediate transfer belt 41. In addition, it is disposed opposite to the intermediate transfer belt 41. That is, four roller groups each including squeegee rollers 81 to 83 are provided, and these four roller groups are arranged between the primary transfer position 42Y and the primary transfer position 42M on the intermediate transfer belt 41, respectively. They are arranged between the transfer position 42M and the primary transfer position 42C, between the primary transfer position 42C and the primary transfer position 42K, and between the primary transfer position 42K and the secondary transfer position 49. The squeegee rollers 81 to 83 provided for the respective colors have the same basic configuration except that the toner colors are different. Therefore, here, the squeegee rollers 81 to 83 for yellow (Y) will be described in detail, and the squeegee rollers 81 to 83 for other colors will be denoted by the same or corresponding symbols, and description thereof will be omitted.

  The squeegee rollers 81 to 83 are supported so as to be movable in the contact / separation direction with respect to the intermediate transfer belt 41. That is, for example, when actuators 91, 92, and 93 (FIG. 3) made of solenoids or motors are driven by the contact / separation drive unit 118 (FIG. 3), the squeegee rollers 81 to 83 are respectively in contact positions (in FIG. 1). , A solid line) and a reciprocating movement between a separated position (broken line in FIG. 1). The contact position is a position where the squeegee rollers 81 to 83 are in contact with the developer carried on the intermediate transfer belt 41, and the separation position is a position where the squeegee rollers 81 to 83 are not in contact with the developer.

  In addition, the squeegee rollers 81 to 83 are driven in the direction of following the intermediate transfer belt 41 (in FIG. Around the intermediate transfer belt 41. The squeegee rollers 81 to 83 are arranged at the contact positions to peel off the liquid carrier from the intermediate transfer belt 41 by contacting the surface liquid carrier of the developer 32 carried on the surface of the intermediate transfer belt 41. . The liquid carrier stripping operation by the squeegee rollers 81 to 83 will be described in detail later.

  As shown in FIG. 2, the cleaning blade 84 is in contact with the squeegee rollers 81 to 83, and the liquid carrier peeled off from the intermediate transfer belt 41 by the squeegee rollers 81 to 83 is scraped off by the cleaning blade 84. Removed from the squeegee rollers 81-83. Here, a receiving tray 85 for collecting the liquid carrier is installed below the position where each cleaning blade 84 contacts the squeegee rollers 81 to 83, and the liquid removed from the squeegee rollers 81 to 83 by the cleaning blade 84. The carrier falls naturally and is collected in the tray 85 (collection step). The tray 85 communicates with the tank 33Y through a pipe 86, and the recovered liquid carrier flows down by its own weight through the pipe 86 and is returned to the tank 33Y. The return amount of the liquid carrier to be returned to the tank 33Y can be adjusted by opening and closing an on-off valve 87 provided in the pipe 86, and a part or all of the recovered liquid carrier is returned to the tank 33Y. Thus, in this embodiment, the tray 85 corresponds to the “recovery part” of the present invention, and the pipe 86 corresponds to the “communication part” of the present invention.

  In this embodiment, the removed liquid carrier is configured to return to the tank 33Y by its own weight. However, the present invention is not limited to this, and the tank is forcibly driven by driving a carrier feed driving unit such as a pump. You may comprise so that it may return to 33Y.

  In the present embodiment, the on / off valve 87 is configured to return a part or all of the liquid carrier collected by the tray 85 to the tank 33Y. However, when all the collected liquid carrier is returned to the tank 33Y. By extending the opening of the tank 33Y to a position below the contact position of the cleaning blade 84 with the squeegee rollers 81 to 83, the removed liquid carrier can be directly removed without providing the tray 85 and the pipe 86. Alternatively, it may be configured to be naturally dropped and collected in the tank 33Y.

  The other toner colors are configured in the same manner as yellow (Y), and are stripped off by squeegee rollers 81 to 83 provided for each of magenta (M), cyan (C), and black (K). The liquid carrier thus collected is collected in the tray 85, and a part or all of the liquid carrier is returned to the tanks 33M, 33C, and 33K in which the respective color developing solutions 32 are stored.

  In FIG. 3, the main control unit 100 includes an image memory 103 for storing an image signal given from an external device via an interface 102, and the CPU 101 receives a print command signal including the image signal from the external device. When it is received via the interface 102, it is converted into job data in a format suitable for the operation instruction of the engine unit 1 and sent to the engine control unit 110.

  The memory 117 of the engine control unit 110 includes a ROM that stores a control program of the CPU 113 including preset fixed data, a RAM that temporarily stores control data of the engine unit 1 and calculation results by the CPU 113, and the like. The CPU 113 stores data relating to the image signal sent from the external device via the CPU 101 in the memory 117.

  FIG. 4 is a diagram for explaining a liquid carrier peeling operation from the intermediate transfer belt 41 by the squeegee roller 81. In the figure, in the area A, that is, upstream of the squeegee roller 81 in the circumferential direction 47 of the intermediate transfer belt 41, the developer 32 is supplied from the photosensitive member 11Y (FIG. 1) and adheres to the intermediate transfer belt 41. The toner image 322 (solid image in FIG. 4) moves in the liquid carrier 321 by the next transfer bias and is primarily transferred to the intermediate transfer belt 41. Note that the thickness of the toner image 322 is t1, and the thickness of the liquid carrier 321 is t2. That is, the thickness of the developer 32 on the intermediate transfer belt 41 is (t1 + t2).

  Then, the developer 32 on the intermediate transfer belt 41 is nipped between the squeegee roller 81 disposed at the contact position and the intermediate transfer belt 41, and the liquid carrier 321 on the surface layer of the developer 32 comes into contact with the squeegee roller 81. Adhere to. When the squeegee roller 81 and the intermediate transfer belt 41 are further rotated, the squeegee roller 81 and the intermediate transfer belt 41 are separated at substantially the center of the liquid carrier 321 layer. That is, the thickness of the liquid carrier 321 remaining on the intermediate transfer belt 41 and the thickness of the liquid carrier 321 moving to the squeegee roller 81 are both about t2 / 2.

  In this way, a part of the liquid carrier 321 is peeled off from the intermediate transfer belt 41 by the squeegee roller 81. In this embodiment, three squeegee rollers 81 to 83 are provided for each color, and the squeegee rollers 81 to 83 are controlled by the CPU 113 for each color. To be done. Then, the amount of peeling of the liquid carrier 321 is controlled by controlling the combination of the squeegee rollers arranged at the contact position among the squeegee rollers 81 to 83 for each color, and thereby the amount of recovery of the liquid carrier 321 is adjusted. It becomes. Thus, in the present embodiment, the squeegee rollers 81 to 83 correspond to the “stripping member” and the “collecting means” of the present invention, respectively.

  5 to 8 are diagrams for explaining the relationship between the image occupancy rate and the amount of the liquid carrier peeled off. Since the liquid carrier stripping operation for each color is performed based on the same principle, here, the image occupancy ratio and the liquid carrier in the case where the yellow toner image 322 is transferred onto the intermediate transfer belt 41 are described. The relationship with the amount of stripping will be described in detail, and description of other toner colors will be omitted. (A) of each figure shows the yellow toner image on the intermediate transfer belt 41, and (B), (C), and (D) show the arrangement positions of the squeegee rollers 81 to 83 for yellow, respectively. 5 to 8, as in FIG. 1, the squeegee roller at the contact position is indicated by a solid line, and the squeegee roller at the separation position is indicated by a broken line.

  The image occupancy rate is the ratio of the image portion to the electrostatic latent image. The main control unit 100 (FIG. 3) includes, for example, a dot counter that counts the number of on dots to which toner adheres among the pixels constituting the electrostatic latent image, and the ratio of the number of on dots to the number of dots in the entire image Has the function to calculate as the image occupancy rate. For example, the image occupancy ratio of a solid image is 100%, and the image occupancy ratio of blank portions of the image is 0%. In place of the main control unit 100, the engine control unit 110 (FIG. 3) may include the dot counter.

  Here, in the present embodiment, as described above, the developer 32 in each color tank 33 uses a high concentration developer of 5 to 40% by weight, but the developer 32 is a value included in the range. For example, the toner density is set to 20 volume% (initial value of toner density). In FIG. 4, the thickness t1 of the toner image 322 transferred to the intermediate transfer belt 41 by the application of the primary transfer bias is set to 2 μm, and the thickness t2 of the liquid carrier 321 is set to 8 μm. That is, the thickness (t1 + t2) of the developer 32 on the intermediate transfer belt 41 = 10 μm.

  In this embodiment, the liquid carrier 321 having the same component is used for each color toner. This is because if the liquid carrier 321 is different for each color, it is difficult to maintain the identity of the components of the liquid carrier 321 included in the developer 32 stored in each color tank 33. Specifically, for the following reasons. Each color toner image 322 is superimposed on the intermediate transfer belt 41 and a liquid carrier 321 attached to each color toner image 322 is also mixed. For this reason, when the liquid carrier 321 is peeled off by the squeegee rollers 81 to 83, the liquid carrier 321 attached to the toner image 322 of other colors is also peeled off at the same time. This is because when the peeled liquid carrier 321 is returned to a predetermined tank, the components of the liquid carrier 321 that are different for each color are mixed.

  FIG. 5 shows a case where the image occupation rate is 100% (solid image) as shown in FIG. In this case, the toner concentration of the developing solution 32 on the intermediate transfer belt 41 is 20% by volume, which is equal to the initial value of the toner concentration in the tank 33Y. Therefore, as shown in FIGS. 5B to 5D, the liquid carrier 321 is not collected by disposing all the squeegee rollers 81 to 83 at the separated positions. That is, the recovery amount of the liquid carrier 321 is set to zero. As a result, all of the developer 32 on the intermediate transfer belt 41 is consumed. Since the toner concentration of the consumed developer is equal to the initial value of the toner concentration of the developer 32 in the tank 33Y, the tank 33Y. The toner density is maintained at 20% by volume of the initial value.

  FIG. 6 shows a case where the image occupation ratio is 50% as shown in FIG. In this case, the toner concentration of the developer 32 on the intermediate transfer belt 41 is 10% by volume, and t1 = 2 μm and t2 = 8 μm. However, on average, the thickness of the toner image 322 is 1 μm, and the liquid The thickness of the carrier 321 is 9 μm. Therefore, more liquid carriers have moved to the intermediate transfer belt 41 than in the case of FIG.

  Therefore, as shown in FIG. 5B, when the squeegee roller 81 is disposed at the contact position, about half of the surface liquid carrier 321 is peeled off. As a result, the average thickness of the liquid carrier 321 remaining on the region B, that is, the intermediate transfer belt 41, is about 4.5 μm. Accordingly, the toner concentration of the developer 32 in the region B is about 18% by volume, which is substantially equal to the toner concentration in the tank 33Y.

  Then, as shown in FIGS. 4C and 4D, by arranging the squeegee rollers 82 and 83 in the separated positions, the toner concentration of the developer 32 remaining on the intermediate transfer belt 41 is about 18% by volume. Is maintained. Further, the toner concentration in the tank 33Y increased when many liquid carriers 321 moved to the intermediate transfer belt 41, but the liquid carrier 321 peeled off by the squeegee roller 81 is returned to the tank 33Y. It decreases and approaches the initial value of 20% by volume.

  FIG. 7 shows a case where the image occupation rate is 20% as shown in FIG. In this case, the toner concentration of the developer 32 on the intermediate transfer belt 41 is 4% by volume, and t1 = 2 μm and t2 = 8 μm, but on average, the thickness of the toner image 322 is 0.4 μm. The thickness of the liquid carrier 321 is 9.6 μm. Therefore, more liquid carriers have moved to the intermediate transfer belt 41 than in the case of FIG.

  Therefore, as shown in FIG. 5B, when the squeegee roller 81 is disposed at the contact position, about half of the surface liquid carrier 321 is peeled off. As a result, the average thickness of the liquid carrier 321 in the region B remaining on the intermediate transfer belt 41 is about 4.8 μm, and the toner concentration of the developer 32 in the region B is about 7.7% by volume. Further, as shown in FIG. 5C, when the squeegee roller 82 is disposed at the contact position, about half of the surface liquid carrier 321 is peeled off. As a result, the average thickness of the liquid carrier 321 in the region C remaining on the intermediate transfer belt 41 is about 2.4 μm. Accordingly, the toner concentration of the developing solution 32 in the region C is about 14% by volume, which approaches the toner concentration in the tank 33Y. As shown in FIG. 4D, the squeegee roller 83 is disposed at a separated position so as not to peel off the liquid carrier 321. This is because if the liquid carrier 321 is further peeled off, the toner image 322 on the intermediate transfer belt 41 may be adversely affected.

  As a result, the toner concentration of the developer 32 remaining on the intermediate transfer belt 41 is about 14% by volume. Further, the toner concentration in the tank 33Y increased when many liquid carriers 321 moved to the intermediate transfer belt 41. However, the liquid carrier 321 peeled off by the squeegee rollers 81 and 82 is returned to the tank 33Y. As a result, the value decreases and approaches the initial value of 20% by volume.

  FIG. 8 shows a case where the image occupation ratio is 0% as shown in FIG. In this case, the toner concentration of the developing solution 32 on the intermediate transfer belt 41 is 0% by volume, and only the liquid carrier 321 is consumed, and the toner concentration in the tank 33Y increases. Therefore, as shown in FIGS. 4B to 4D, the squeegee rollers 81 to 83 are all arranged at the contact positions to recover the liquid carrier 321 respectively. As a result, the thickness in the region B after being peeled off by the squeegee roller 81 is about 5 μm, and the thickness in the region C after being peeled off by the squeegee roller 82 is about 2.5 μm. The thickness in the region D after being peeled off by the roller 83 is about 1.25 μm. Then, the liquid carrier 321 peeled off by the squeegee rollers 81 to 83 is returned to the tank 33Y, so that an increase in toner density in the tank 33Y is suppressed.

  As described above, by controlling the positions of the squeegee rollers 81 to 83, the amount of the liquid carrier 321 peeled off from the yellow developer 32 adhering to the intermediate transfer belt 41 can be controlled. As a result, the toner concentration of the developer 32 stored in the tank 33Y varies according to the image occupancy rate, but the developer 32 in the tank 33Y is returned by returning the stripped liquid carrier 321 to the tank 33Y. Thus, the toner density fluctuation can be suppressed and maintained at a value close to the initial value (20% by volume in this case). For this reason, the replenishment of the toner or the liquid carrier to the tank 33Y can be minimized.

  Next, after the amount of liquid carrier attached to the yellow toner image 322 is adjusted, the toner image 322 of the next color (magenta in this embodiment) is transferred onto the intermediate transfer belt 41 and superimposed on the yellow toner image 322. . At this time, the magenta (M) squeegee rollers 81 to 83 come into contact with the uppermost developer 32 adhering to the intermediate transfer belt 41, that is, the magenta developer 32, according to the image occupation ratio of the magenta toner image 322. By appropriately arranging at the contact position, the liquid carrier 321 on the outermost layer of the developer 32 is peeled off and returned to the tank 33M.

  Here, as in the case of yellow (Y), the amount of the liquid carrier 321 peeled off from the uppermost developer 32 adhering to the intermediate transfer belt 41 is controlled by controlling the positions of the squeegee rollers 81-83. can do. Then, by returning the peeled liquid carrier 321 to the tank 33M, even when the toner concentration in the tank 33M varies according to the image occupation ratio of the magenta toner image 322, the toner concentration of the developer 32 in the tank 33M. Fluctuations can be suppressed.

  Similarly, for cyan (C) and black (K), the liquid from the uppermost developer 32 adhering to the intermediate transfer belt 41 by the squeegee rollers 81 to 83 for cyan (C) and black (K), respectively. By controlling the stripping amount of the carrier 321, it is possible to suppress fluctuations in the toner concentration of the developer 32 in the tanks 33 </ b> C and 33 </ b> K.

  FIG. 9 is a flowchart showing an example of the recovery amount adjustment processing routine. Since the process for adjusting the collection amount of the liquid carrier for each color is the same, here, the process for adjusting the collection amount of the liquid carrier 321 when the yellow toner image 322 is transferred onto the intermediate transfer belt 41 will be described. The description of the toner color is omitted. A recovery amount adjustment processing program for the liquid carrier 321 is stored in the memory 117 of the engine control unit 110 in advance. The CPU 113 controls each part of the apparatus according to the program, whereby the following collection amount adjustment processing is executed.

  First, the image occupancy rate P (%), which is the ratio of the image portion in the yellow electrostatic latent image, is obtained (# 10), and the obtained image occupancy rate level is determined. That is, it is determined whether or not 55 <P (# 12). If P ≦ 55 (NO in # 12), it is determined whether 30 <P ≦ 55 (# 14) and P ≦ 30. If (NO in # 14), it is determined whether or not 0 <P ≦ 30 (# 16). If NO in # 16, P = 0, so that all the squeegee rollers 81-83 are moved to the contact position as described in FIG. 8 (# 18).

  If 55 <P (YES in # 12), the toner density on the intermediate transfer belt 41 is high. As described with reference to FIG. 5, the squeegee rollers 81 to 83 are all disposed at the separated positions. This routine ends. Further, if 30 <P ≦ 55 (YES in # 14), the toner density on the intermediate transfer belt 41 is medium. Therefore, for example, the squeegee roller 81 is moved to the contact position as described with reference to FIG. (# 20). This movement may be one, and the squeegee roller 82 or 83 may be moved instead of the squeegee roller 81.

  If 0 <P ≦ 30 (YES in # 16), the toner density on the intermediate transfer belt 41 is low, so that, for example, the squeegee rollers 81 and 82 are moved to the contact position as described with reference to FIG. # 22). Two movements are sufficient, and the squeegee rollers 81 and 83 or the squeegee rollers 82 and 83 may be moved. Note that the threshold used to determine the level of image occupancy in steps # 12, # 14, and # 16 is an example, and other values may be used.

  Similarly, the recovery amount adjustment process described above is performed in accordance with the image occupation ratio for each color of magenta (M), cyan (C), and black (K). Specifically, the image occupancy rate is determined for each color, and the combination of the squeegee rollers 81 to 83 to be moved to the contact position for each color is determined.

  FIG. 10 is a flowchart showing another example of the collection amount adjustment processing routine. Here again, the recovery amount adjustment processing of the liquid carrier 321 when the yellow toner image 322 is transferred onto the intermediate transfer belt 41 will be described, and description of other toner colors will be omitted. In this operation, the developing unit 30Y includes a viscometer 39 as indicated by a broken line in FIG. The viscometer 39 is disposed in the tank 33Y, and the toner concentration is obtained by the CPU 113 based on the viscosity of the developer 32 detected by the viscometer 39. Instead of the viscometer 39, for example, a density sensor composed of a transmissive optical sensor may be provided in the tank 33Y to directly detect the toner concentration of the developer 32 in the tank 33Y. Thus, in this embodiment, the viscometer 39 corresponds to the “concentration detection means” of the present invention.

  First, based on the detection signal from the viscometer 39, the toner concentration N (%) of the developer 32 in the tank 33Y is obtained (# 30). Here, the relationship between the viscosity of the developer 32 detected by the viscometer 39 and the toner concentration is included in a program that is obtained in advance in an arithmetic expression or a table data format and stored in the memory 117, and based on the above relationship. Processing for determining the toner density of # 30 is executed.

  Then, it is determined whether or not the obtained toner density is N1 <N (# 32). If N ≦ N1 (NO in # 32), it is determined whether N0 <N ≦ N1 (# 34). If N.ltoreq.N0 (NO in # 32), the toner concentration has decreased, and the routine is terminated without collecting the liquid carrier. Note that N0 is an initial value of the toner concentration of the developer 32 in the tank 33Y, and N1 is a value satisfying N0 <N1 obtained in advance through experiments or the like.

  On the other hand, if N1 <N (YES in # 32), the toner density has increased significantly, so that, for example, the squeegee rollers 81 and 82 are moved to the contact position as described in FIG. 7 (# 36). . Two movements are sufficient, and the squeegee rollers 81 and 83 or the squeegee rollers 82 and 83 may be moved to the contact position.

  If N0 <N ≦ N1 (YES in # 34), the toner density is increased by a small amount, so that, for example, the squeegee roller 81 is moved to the contact position as described with reference to FIG. 6 (# 38). . The number of movements may be one, and the squeegee roller 82 or 83 may be moved to the contact position instead of the squeegee roller 81.

  In addition, based on the relationship between the viscosity of the developing solution 32 detected by the viscometer 39 and the toner concentration of the developing solution 32, the developing solution 32 corresponding to the comparison value (N0 and N1 in FIG. 10) of the toner concentration of the developing solution 32. 10 may be obtained in advance and stored in the memory 117, and the detected viscosities may be directly compared with corresponding values to determine steps # 32 and # 34 in FIG.

  Similarly, the recovery amount adjustment process described above is performed according to the toner concentration in the tanks 33M, 33C, and 33K storing the magenta (M), cyan (C), and black (K) color developing solutions 32, respectively. A combination of squeegee rollers 81 to 83 to be moved to the contact position for each color is determined.

  As described above, according to this embodiment, the squeegee rollers 81 to 83 that are movable between the contact position that contacts the uppermost developer 32 adhering to the intermediate transfer belt 41 and the separation position that does not contact each color are provided. Since the combination of the squeegee rollers 81 to 83 arranged at the contact position is controlled for each color, the amount of the liquid carrier 321 peeled off from the uppermost developer 32 adhering to the intermediate transfer belt 41 is controlled. Can be controlled. As a result, the recovery amount of the liquid carrier 321 from the developer 32 adhering to the intermediate transfer belt 41 can be adjusted for each color. Since all the liquid carriers 321 peeled off by the squeegee rollers 81 to 83 for each color are scraped off by the cleaning blade 84 and returned to the respective color tanks 33, the liquid carrier 321 is adjusted by adjusting the collection amount. The return amount to each color tank 33 can be adjusted.

  Therefore, even when the toner concentration of the developer 32 in each color tank 33 varies due to the difference in image occupancy of each color image, the liquid carrier returned to each color tank 33 as in this embodiment. By adjusting the return amount of 321 for each color, it is possible to prevent the toner concentration of the developer 32 in each color tank 33 from fluctuating.

  In addition, according to the present embodiment, the liquid carrier 321 scraped off from the squeegee rollers 81 to 83 by the cleaning blade 84 is naturally dropped and collected in the tray 85 and returned to the color tanks 33. It is not necessary to provide a device for collecting the carrier 321 from the squeegee rollers 81 to 83 to the tray 85, and the device configuration can be simplified. Moreover, by returning the peeled liquid carrier 321 to each color tank 33, the liquid carrier 321 can be used effectively and the replenishment amount of the liquid carrier 321 can be minimized.

  Further, according to the operation of FIG. 9, the image occupancy ratio is obtained, and the toner concentration of the developing solution 32 remaining on the intermediate transfer belt 41 after the recovery approaches the initial value of the toner concentration of the developing solution 32 in each color tank 33. In addition, the amount of the liquid carrier 321 peeled off is controlled, and all the liquid carrier 321 peeled off from the intermediate transfer belt 41 by the squeegee rollers 81 to 83 is scraped off by the cleaning blade 84 and returned to the respective color tanks 33 for each color. Thus, the toner density change of the developer 32 in each color tank 33 can be suppressed and maintained at the initial value. As a result, the developer 32 in each color tank 33 can be used to the end without waste, and the amount of liquid carrier, toner, etc. supplied from the outside can be minimized. In the case of the operation shown in FIG. 9, the toner concentration detecting means for each color tank 33 such as the viscometer 39 is not necessary, and therefore the apparatus configuration can be simplified compared to the case shown in FIG. is there.

  Further, according to the operation of FIG. 10, the toner concentration of each color tank 33 is obtained based on the detection value of the viscometer 39, and the amount of the liquid carrier 321 peeled off from the intermediate transfer belt 41 is controlled based on the value to remove the toner. Since the liquid carrier 321 is returned to the respective color tanks 33, the change in the toner concentration of the developer 32 in each color tank 33 can be suppressed and maintained at the initial value. As a result, the developer 32 in each color tank 33 can be used without waste until the end, and the replenishment amount of liquid carrier, toner, etc. from the outside can be minimized.

Second Embodiment
In the first embodiment, after the color toner images on the photoconductors 11Y, 11M, 11C, and 11K are transferred (primary transfer) to the intermediate transfer belt 41, the liquid carrier 321 is peeled off from the intermediate transfer belt 41 for each color. However, the liquid carrier 321 may be peeled off from each of the photoconductors 11Y, 11M, 11C, and 11K.

  FIG. 11 is a diagram showing an internal configuration of a printer which is a second embodiment of the image forming apparatus according to the present invention, and FIG. 12 is an enlarged view of a main part of FIG. The second embodiment is different from the first embodiment in that each color squeegee roller 81 to 83 is disposed opposite to the intermediate transfer belt 41, and is disposed opposite to the photoreceptors 11Y, 11M, 11C, and 11K. The other configurations are basically the same as those of the first embodiment. Therefore, the same components are denoted by the same reference numerals and description thereof is omitted. In the following, the features of the present embodiment will be described focusing on the differences.

  In the second embodiment, for each color of yellow (Y), magenta (M), cyan (C), and black (K), squeegee rollers 81-83 are arranged along the rotation direction of the photoconductor 11, and the photoconductor 11 is arranged to face. That is, a roller group including squeegee rollers 81 to 83 is provided for each color, and these four roller groups are respectively located between the developing position 16 and the primary transfer position 42Y on the photoconductor 11Y and on the photoconductor 11M. Between the developing position 16 and the primary transfer position 42M, between the developing position 16 on the photoreceptor 11C and the primary transfer position 42C, and between the developing position 16 and the primary transfer position 42K on the photoreceptor 11K. Is arranged. The squeegee rollers 81 to 83 are supported so as to be movable in the contact / separation direction with respect to the photoreceptors 11Y, 11M, 11C, and 11K, respectively. Note that the basic configuration of each color is the same as in the first embodiment. Therefore, here, the configuration relating to yellow will be described, and the other toner colors will be denoted by the same or corresponding symbols, and description thereof will be omitted.

  FIG. 12 shows a configuration relating to yellow. The squeegee rollers 81 to 83 for yellow (Y) are disposed at a contact position that contacts the developer 32 on the photoconductor 11Y, thereby peeling the liquid carrier 321 from the photoconductor 11Y. At this time, the combination of the squeegee rollers 81 to 83 arranged at the contact position is controlled according to the image occupancy ratio of the yellow image, whereby the amount of the liquid carrier 321 removed is controlled. The operation of removing the liquid carrier 321 by the squeegee rollers 81 to 83 is the same as that shown in FIGS. Then, the peeled liquid carrier 321 is returned to the tank 33Y in the same manner as in the first embodiment. That is, the liquid carrier 321 peeled off from the photoconductor 11Y by the squeegee rollers 81 to 83 is removed from the squeegee rollers 81 to 83 by being scraped by the cleaning blade 84, and collected in the tray 85. The recovered liquid carrier 321 is adjusted by opening / closing the on-off valve 87, and a part or all of the liquid carrier 321 is returned to the tank 33Y. Thereby, the fluctuation | variation of the toner density | concentration of the developing solution 32 stored in the tank 33Y can be suppressed.

  Similarly, for the other toner colors of magenta (M), cyan (C), and black (K), the amount of stripping of the liquid carrier 321 was controlled according to the image occupancy ratio of each color image and the like. The liquid carrier 321 is returned to the tanks 33M, 33C, and 33K, respectively. Thereby, it is possible to suppress the toner concentration of the developer 32 in each color tank 33 from fluctuating.

  The amount of liquid carrier stripped off by the squeegee rollers 81 to 83 for each color is not limited to the image occupancy ratio of each color image, and may be controlled based on the toner density detection result of each color tank 33.

  As described above, according to the second embodiment, the squeegee rollers 81 to 83 are arranged for each photoconductor (for each color), and the squeegee rollers 81 to 83 arranged at the contact positions for each photoconductor. Since the combination is controlled, the stripping amount of the liquid carrier 321 can be controlled for each color. Since the liquid carriers 321 peeled off by the squeegee rollers 81 to 83 are respectively returned to the respective color tanks 33, the return amount to the respective color tanks 33 is adjusted by controlling the above-mentioned peeling amount. Can do. As a result, fluctuations in the toner concentration of the developer 32 in each color tank 33 can be suppressed, and the replenishment of toner or liquid carrier to each color tank 33 can be minimized. In the second embodiment, the recovery amount adjustment processing operation shown in FIGS. 9 and 10 can be performed.

<Third Embodiment>
FIG. 13 is a diagram showing an internal configuration of a printer which is a third embodiment of the image forming apparatus according to the present invention, and FIG. 14 is an enlarged view of a main part of FIG. This image forming apparatus is a so-called four-cycle color printer, and a photoreceptor 11 is provided so as to be rotatable in the direction of the arrow in FIG. A charging unit 12, a developing unit 30 (30C, 30M, 30Y, and 30K), a squeegee roller 81 to 83, a cleaning unit 14, and a charge eliminating unit (not shown) are provided around the photoconductor 11 along the rotation direction. Each is arranged.

  The surface area between the charging unit 12 and the developing unit 30 is an irradiation area of the light beam 21 from the exposure unit 20, and an electrostatic latent image corresponding to each color image signal is formed in the irradiation area. . The developing units 30C, 30M, 30Y, and 30K are stored in a tank 33 (33C, 33M, 33Y, and 33K) that stores a developing solution 32 in which each color toner is dispersed, and each color tank 33, in addition to the developing roller 31. The application roller 34 that draws up the developer 32 and applies it to the development roller 31, the regulation blade 35 that uniformly regulates the thickness of the developer layer on the application roller 34, and the development roller after the toner is supplied to the photoreceptor 11. And a cleaning blade 36 for removing the developer 32 remaining on the substrate 31.

  Each of the developing units 30C, 30M, 30Y, and 30K selectively selects the developing unit of the corresponding color only when the electrostatic latent image formed corresponding to each color image signal is developed with the toner of the corresponding color. And a predetermined developing position facing each other with a predetermined developing gap therebetween, and the toner carried by the developing unit is applied to the surface of the photoreceptor 11. As a result, the electrostatic latent image formed on the photoconductor 11 is visualized with the corresponding toner color. The developing portions of other colors not involved in the development are retracted to positions separated from the photoconductor 11.

  After the electrostatic latent image of a predetermined color is formed and developed in this manner, the developed toner image 322 is conveyed along with the rotation of the photoconductor 11 and transferred to the intermediate transfer belt 41 at the primary transfer position 42 (primary Transferred). In this embodiment, for example, a cyan (C) toner image 322 is first developed and then transferred to the intermediate transfer belt 41. Subsequently, for example, a magenta (M) toner image 322 is developed and then transferred to the intermediate transfer belt 41. Subsequently, for example, the yellow (Y) toner image 322 is developed and then transferred to the intermediate transfer belt 41. Finally, for example, the black (K) toner image 322 is developed and then transferred to the intermediate transfer belt 41. become. Thus, by rotating the photoconductor 11 four times, the respective color toner images 322 are sequentially superimposed on the intermediate transfer belt 41 to form a full-color toner image 322.

  The toner image 322 thus formed on the intermediate transfer belt 41 is conveyed to the secondary transfer position 49 sandwiched between the rollers 45 and 48 along with the rotation of the intermediate transfer belt 41 (clockwise direction in the figure), and the recording medium 4 Secondary transfer is performed. The recording medium 4 on which the toner image 322 is secondarily transferred is conveyed along a predetermined conveyance path 5 (indicated by a one-dot chain line in FIG. 13), and the toner image 322 is fixed to the recording medium 4 by a fixing unit (not shown). Discharged.

  Next, the configuration of the squeegee rollers 81 to 83 will be described. For each color of yellow (Y), magenta (M), cyan (C), and black (K), squeegee rollers 81 to 83 are arranged along the rotation direction 15 of the photoconductor 11 and face the photoconductor 11. Has been placed. That is, four roller groups each including squeegee rollers 81 to 83 are provided, and these four roller groups are set to development positions 16C, 16M, 16Y, 16K and 1 which face the developing units 30C, 30M, 30Y, and 30K, respectively. It is arranged between the next transfer position 42. Then, the squeegee rollers 81 to 83 corresponding to the developed color are appropriately disposed at a contact position on the photosensitive member 11 in contact with the developer, and the liquid carrier 321 is peeled off. The squeegee rollers 81 to 83 have the same basic configuration except that the toner colors are different. Accordingly, here, the squeegee rollers 81 to 83 for yellow (Y) will be described, and the squeegee rollers 81 to 83 of other colors will be denoted by the same or corresponding symbols, and description thereof will be omitted.

  FIG. 14 shows a configuration relating to yellow. A yellow electrostatic latent image corresponding to the image signal is formed by the exposure unit 20 toward the outer peripheral surface of the photoconductor 11 charged by the charging unit 12. The electrostatic latent image for yellow is developed with yellow toner applied when the developing unit 30Y is disposed at the developing position 16Y, and a yellow toner image 322 is formed on the photoconductor 11. At this time, a part of the liquid carrier 321 adhering to the developing unit 30 </ b> Y together with the yellow toner has moved to the photosensitive member 11 and is conveyed along with the rotation of the photosensitive member 11. Note that the developing portions 30C, 30M, and 30K for the other colors not involved in the development are retracted to positions separated from the photoconductor 11.

  Then, the liquid carrier 321 attached to the yellow toner image 322 is appropriately peeled off from the photoconductor 11 by the yellow (Y) squeegee rollers 81 to 83 disposed to face the photoconductor 11. At this time, the combination of the squeegee rollers 81 to 83 arranged at the contact position is controlled in accordance with the image occupancy ratio of the yellow image, thereby adjusting the amount of the liquid carrier 321 to be removed. The operation of removing the liquid carrier 321 by the squeegee rollers 81 to 83 is the same as that shown in FIGS.

  The peeled liquid carrier 321 is returned to the tank 33Y as in the first embodiment. That is, the liquid carrier 321 peeled off from the photoconductor 11 by the squeegee rollers 81 to 83 is removed from the squeegee rollers 81 to 83 by being scraped by the cleaning blade 84 and collected in the tray 85. Then, the return amount of the collected liquid carrier 321 is adjusted by opening and closing the on-off valve 87, and a part or all of it is returned to the tank 33Y. Thereby, it is possible to suppress the toner concentration of the developer 32 in the tank 33Y from fluctuating.

  Next, the yellow toner image 322 is conveyed to the primary transfer position 42 as the photosensitive member 11 rotates, and is transferred (primary transfer) to the intermediate transfer belt 41. The residual charge on the photoconductor 11 after the primary transfer is removed by a charge removal unit (not shown) made of an LED or the like, and the residual developer is removed by the cleaning unit 14.

  Similarly, for the other toner colors of magenta (M), cyan (C), and black (K), the liquid that adheres to each color toner image 322 formed on the photoconductor 11 every time the photoconductor 11 rotates. The carrier 321 is appropriately stripped off by the squeegee rollers 81 to 83 of the respective colors. The amount of peeling of the liquid carrier 321 by the squeegee rollers 81 to 83 is adjusted by controlling the combination of the squeegee rollers 81 to 83 arranged at the contact positions according to the image occupancy ratio of the respective color images. Then, the stripped liquid carrier 321 is returned to the tanks 33M, 33C, and 33K, respectively. Thereby, it is possible to suppress the toner concentration of the developer 32 in each color tank 33 from fluctuating.

  As described above, according to the third embodiment, every time the color toner image 322 is formed on the photoconductor 11, the combination of the squeegee rollers 81 to 83 arranged at the contact position is controlled. The amount of the liquid carrier 321 removed from the body 11 can be controlled for each color. Since the liquid carriers 321 peeled off by the squeegee rollers 81 to 83 are respectively returned to the color tanks 33, the return amount to the color tanks 33 is adjusted by controlling the stripping amount. Can do. As a result, fluctuations in the toner density of the developer 32 in each color tank 33 can be suppressed, and the replenishment of toner or liquid carrier to each color tank 33 can be minimized. In the third embodiment, the recovery amount adjustment processing operation shown in FIGS. 9 and 10 can be performed.

  In this embodiment, “collecting means” such as the squeegee rollers 81 to 83, the tray 85, and the pipe 86 are provided for each color so as to return the liquid carrier 321 to each color tank 33. However, the present invention is not limited to this. Only one “collecting means” may be provided, and the return destination of the liquid carrier 321 may be switched so that the liquid carrier 321 collected for each color is returned to the tank 33 of the corresponding color.

  Note that the present invention is not limited to the above-described embodiment, and various modifications can be made to the above-described one without departing from the spirit thereof. For example, the following modifications (1) to ( 13) can be employed.

  (1) In the first embodiment, the three squeegee rollers 81 to 83 are provided for each color. However, the present invention is not limited to this, and two or four or more squeegee rollers may be provided. That is, if a plurality of squeegee rollers are provided, the amount of the liquid carrier 321 peeled off from the intermediate transfer belt 41 can be controlled by controlling the combination of squeegee rollers arranged at the contact position.

  (2) FIG. 15 is a diagram for explaining the stripping amount of the liquid carrier 321 at each contact position when three contact positions with different distances from the intermediate transfer belt 41 are provided as the contact position of the squeegee roller 81. is there. 15 shows only the squeegee roller 81, the same applies to the squeegee rollers 82 and 83.

  In this embodiment, the actuator 91 (FIG. 3) is configured by a motor, for example, and the contact positions of the squeegee rollers 81 to 83 are a plurality of contact positions having different distances from the surface of the developer 32 attached to the intermediate transfer belt 41. Further, the squeegee rollers 81 to 83 can be arranged. Here, it is assumed that a solid image is transferred to the intermediate transfer belt 41 as shown in FIG. Similarly to the above embodiment, the thickness of the toner image 322 is t1, and the thickness of the liquid carrier 321 is t2. The radius of the squeegee roller 81 is R.

  In FIG. 5B, the contact position is set to a position where the surface of the squeegee roller 81 barely contacts the developer 32 on the intermediate transfer belt 41. That is, the distance L1 between the center of the squeegee roller 81 and the surface of the developer 32 is set to L1≈R and L1 ≦ R. As a result, the thickness of the liquid carrier 321 remaining on the intermediate transfer belt 41 becomes t3, and a small amount of the liquid carrier 321 on the surface layer of the developer 32 on the intermediate transfer belt 41 is peeled off.

  In FIG. 8C, the contact position is set closer to the intermediate transfer belt 41 than in FIG. That is, the distance L2 between the center of the squeegee roller 81 and the surface of the developer 32 is set to L2 <L1. As a result, the thickness of the liquid carrier 321 remaining on the intermediate transfer belt 41 becomes t4 (<t3), and the surface of the liquid carrier 321 of the developer 32 on the intermediate transfer belt 41 is larger than in the case of FIG. Stripped off.

  In FIG. 4D, the contact position is set at a position closer to the intermediate transfer belt 41 than in FIG. That is, the distance L3 between the center of the squeegee roller 81 and the surface of the developer 32 is set to L3 <L2. As a result, the thickness of the liquid carrier 321 remaining on the intermediate transfer belt 41 becomes t5 (<t4), and the surface of the liquid carrier 321 of the developer 32 on the intermediate transfer belt 41 is further increased than in the case of FIG. Many are stripped off.

  As described above, according to the form of FIG. 15, the squeegee rollers 81 to 83 can be arranged at a plurality of contact positions whose distances from the intermediate transfer belt 41 are different from each other as the contact positions of the squeegee rollers 81 to 83. By changing the contact position of the squeegee rollers 81 to 83, the amount of the liquid carrier 321 peeled off from the intermediate transfer belt 41 can be controlled, whereby the same effect as in the above embodiment can be obtained. . In this embodiment, the number of squeegee rollers is not limited to a plurality, and only one squeegee roller may be provided. Even in this case, the stripping amount of the liquid carrier 321 can be controlled.

  (3) In the first embodiment, the rotational speed of the squeegee rollers 81 to 83 can be changed by the roller drive motor 94, and the contact surface of the squeegee rollers 81 to 83 is relative to the developer conveyed by the intermediate transfer belt 41. The speed may be changed. According to this embodiment, the amount of peeling of the liquid carrier 321 can be increased or decreased by increasing or decreasing the peripheral speed of the squeegee rollers 81 to 83 with respect to the peripheral speed of the intermediate transfer belt 41. The same effect can be obtained. In this embodiment, the number of squeegee rollers is not limited to a plurality, and only one squeegee roller may be provided. Even in this case, the stripping amount of the liquid carrier 321 can be controlled.

  (4) Also in the second and third embodiments, the modifications shown in the above (1) to (3) can be adopted as in the first embodiment. That is, although three squeegee rollers 81 to 83 are provided for each color, two or four or more squeegee rollers may be provided. Further, the distance between the squeegee rollers 81 to 83 from the photosensitive member 11 may be varied, or the relative speed of the contact surface of the squeegee roller with respect to the developer conveyed by the photosensitive member 11 may be changed. In this case, only one squeegee roller may be provided for each color.

  (5) In the first embodiment, the color toner images 322 are superimposed on the intermediate transfer belt 41, and the liquid carrier 321 remaining without being peeled off by the squeegee rollers 81 to 83 is accumulated. Thus, for example, as shown in FIG. 7A, the toner image 322 of the second to fourth colors (here, magenta, cyan, black) is transferred onto the intermediate transfer belt 41, and the toner image 322 is transferred. If there is no risk of adversely affecting the squeegee, the squeegee roller 83 may be disposed at the contact position in FIG. 4D, and the liquid carrier 321 may be peeled off.

  (6) In the above embodiment, as shown in FIG. 7A, for example, the thickness t1 of the toner image 322 is 2 μm and the thickness t2 of the liquid carrier 321 is 8 μm, so in FIG. If the roller 83 is disposed at the contact position, the toner image 322 may be adversely affected. However, if there is no possibility of adversely affecting the toner image 322 even if the squeegee roller 83 is arranged at the contact position, for example, the thickness t1 of the toner image 322 is 1 μm, for example, the squeegee roller in FIG. You may make it arrange | position 83 in a contact position.

  (7) If there is no possibility of adversely affecting the toner image 322 even if the squeegee roller 83 is disposed at the contact position as in the cases (5) and (6), the operations in FIGS. While the maximum number of squeegee rollers moving to the contact position is two, the step of comparison is increased by one, and a step of arranging all three squeegee rollers 81 to 83 is provided. Also good.

  For example, in the operation of FIG. 9, the level of the image occupation rate to be determined may be subdivided. That is, for example, if 0 <P ≦ 20, the three squeegee rollers are moved to the contact position, and if 20 <P ≦ 35, the two squeegee rollers are moved to the contact position, and 35 <P ≦ 55. For example, one squeegee roller may be moved to the contact position. Further, in the operation of FIG. 10, for example, the value N2 where N1 <N2 is also compared with the toner density N. If N2 <N, the three squeegee rollers are moved to the contact position, and N1 <N ≦ N2. If there are, two squeegee rollers are moved to the contact position, and if N0 <N ≦ N1, one squeegee roller may be moved to the contact position.

  (8) In the operation of FIG. 9 of the above embodiment, the liquid carrier cannot be sufficiently collected in a range where the image occupation ratio is low, and the toner concentration in the tank 33Y tends to increase. That is, for example, as shown in FIG. 7A, since the thickness t1 = 2 μm of the toner image 322 and the thickness t2 = 8 μm of the liquid carrier 321 are set, in FIG. 7D, the squeegee roller 83 is brought into the contact position. If arranged, the toner image 322 may be adversely affected. Therefore, as described with reference to FIG. 7, when the image occupancy rate is 20%, the toner concentration of the developer 32 remaining on the intermediate transfer belt 41 approaches up to about 14% by volume, but at an initial value. It does not reach a certain 20% by volume.

  Therefore, for example, in step # 12, only one squeegee roller may be arranged at the contact position even when 55 <P. As a result, the recovery amount of the liquid carrier 321 can be increased and the return amount to the tank 33Y can be increased, and an increase in the toner concentration in the tank 33Y can be suppressed and maintained at the initial value as much as possible. .

  (9) In the second embodiment, the squeegee rollers 81 to 83 are arranged to face each other between the development position 16 of the photoreceptors 11Y, 11M, 11C, and 11K and the primary transfer positions 42Y, 42M, 42C, and 42K. Although the liquid carrier 321 is peeled off from the developer 32 carried on the surface of each photoconductor before the primary transfer, the present invention is not limited to this. For example, each color squeegee roller 81-83 is disposed between the primary transfer position 16 on the photoconductors 11Y, 11M, 11C, and 11K and the cleaning unit 14, and the developer remaining on the surface of each photoconductor after the primary transfer. The liquid carrier 321 may be peeled off from 32.

  (10) In the above embodiment, the recovery amount of the liquid carrier 321 is adjusted and all the recovered liquid carriers 321 are returned to the tank 33Y. However, the present invention is not limited to this, and the stripping amount of the liquid carrier 321 is configured. The liquid carrier 321 is peeled off as much as possible within a range that does not adversely affect the toner image 322, and the return amount of the liquid carrier 321 to the tank 33Y is determined based on the image occupancy ratio (FIG. 9) and the toner concentration. You may make it the structure adjusted according to (FIG. 10).

  (11) In the above embodiment, a dot counter that counts the number of on-dots to which toner adheres among the pixels constituting the electrostatic latent image is provided, and the ratio of the number of on-dots to the number of dots in the entire image is used as the image occupancy rate However, the method for obtaining the image occupancy rate is not limited to this. Since the image occupancy rate is a value corresponding to the amount of development, that is, the amount of toner movement from the developing roller 31 to the photoconductor 11, for example, the current flowing from the developing roller 31 to the photoconductor 11 is detected as the developing current. The amount of toner movement (development amount) may be obtained based on this and used as the image occupancy rate.

  (12) In the above embodiment, the roller-like squeegee rollers 81 to 83 are used as the stripping member, but the invention is not limited thereto, and for example, a belt-like member may be used.

(13) In the above embodiment, a printer that prints an image provided from an external device such as a host computer on transfer paper is described. However, the present invention is not limited to this, and a copying machine, a facsimile machine, or the like is used. The present invention can be applied to a general electrophotographic image forming apparatus.
In short, a toner image developed using a developer in which toner is dispersed in a liquid carrier is temporarily carried on an intermediate transfer medium such as an intermediate transfer roller, an intermediate transfer belt, or an intermediate transfer drum, and then the toner image is recorded on the recording medium. The present invention can be applied to all image forming apparatuses that perform secondary transfer.

1 is a diagram illustrating an internal configuration of a printer that is a first embodiment of the present invention. FIG. The principal part enlarged view of FIG. 2 is a block diagram showing an electrical configuration of the printer. FIG. Explanatory drawing of the peeling amount of the liquid carrier by a squeegee roller. The figure explaining the relationship between an image occupation rate and the amount of peeling of a liquid carrier. The figure explaining the relationship between an image occupation rate and the amount of peeling of a liquid carrier. The figure explaining the relationship between an image occupation rate and the amount of peeling of a liquid carrier. The figure explaining the relationship between an image occupation rate and the amount of peeling of a liquid carrier. The flowchart which shows an example of collection amount adjustment processing routine. The flowchart which shows another example of collection | recovery amount adjustment process routine. The figure which shows the internal structure of the printer which is 2nd Embodiment of this invention. The principal part enlarged view of FIG. The figure which shows the internal structure of the printer which is 3rd Embodiment of this invention. The principal part enlarged view of FIG. The figure explaining the peeling amount of the liquid carrier in a deformation | transformation form.

Explanation of symbols

DESCRIPTION OF SYMBOLS 11 ... Photosensitive body (latent image carrier), 33Y, 33M, 33C, 33K ... Tank (container), 39 ... Viscometer (concentration detecting means), 41 ... Intermediate transfer belt (transfer medium), 81-83 ... Squeegee roller (Peeling member, recovery means), 85 ... tray (recovery part), 86 ... piping (communication part)

Claims (15)

N containers each storing a developing solution in which toners of N colors different from each other (where N ≧ 2 is a natural number) are dispersed in a liquid carrier for each color, and each color corresponding to the N color toner, N latent image carriers that can carry an electrostatic latent image on the surface, and the latent image using the developer stored in the container for each of the N latent image carriers. The electrostatic latent image on the carrier is developed to form a toner image, and the N-color toner image is transferred to a transfer medium in a predetermined order to be superimposed on the transfer medium to form a color image. In the image forming apparatus to
Each time the toner image on the latent image carrier is transferred to the transfer medium, the liquid carrier is recovered from the uppermost attached developer that adheres to the transfer medium, and the developer having the same color as the attached developer is stored. Collecting means for returning to the container,
An image forming apparatus characterized in that the return amount of the liquid carrier to be returned to the container by the collecting means can be adjusted. N containers each storing a developing solution in which toners of N colors different from each other (where N ≧ 2 is a natural number) are dispersed in a liquid carrier for each color, and each color corresponding to the N color toner, N latent image carriers that can carry an electrostatic latent image on the surface, and the latent image using the developer stored in the container for each of the N latent image carriers. The electrostatic latent image on the carrier is developed to form a toner image, and the N-color toner image is transferred to a transfer medium in a predetermined order to be superimposed on the transfer medium to form a color image. In the image forming apparatus to
A recovery means for recovering the liquid carrier from the attached developer attached on the latent image carrier and returning it to the container storing the developer of the same color as the attached developer;
An image forming apparatus characterized in that the return amount of the liquid carrier to be returned to the container by the collecting means can be adjusted. N containers for storing a developer in which toners of different N colors (where N ≧ 2 is a natural number) are dispersed in a liquid carrier for each color, and a latent image capable of carrying an electrostatic latent image on the surface thereof And developing the electrostatic latent image on the latent image carrier for each color using a developer stored in the container to form a toner image, and transferring the toner image at a transfer position. In an image forming apparatus for forming a color image by superimposing the N color toner images on the transfer medium by repeating the process of transferring onto the medium for N colors,
A recovery means for recovering the liquid carrier from the attached developer adhering to the latent image carrier before transferring the toner image onto the transfer medium and returning it to the container storing the developer of the same color as the attached developer; ,
An image forming apparatus characterized in that the return amount of the liquid carrier to be returned to the container by the collecting means can be adjusted.   The image forming apparatus according to claim 1, wherein the recovery unit is configured to be capable of adjusting a recovery amount of the liquid carrier, and returns all the liquid carriers recovered by the adjusted recovery amount to the container. The recovery means is configured to be disposed at a contact position that contacts the attached developer, and includes a stripping member that strips a liquid carrier on a surface layer of the developer by being disposed at the contact position.
The image forming apparatus according to claim 4, wherein the collection amount is adjusted by controlling a removal amount of the liquid carrier by the peeling member. The recovery means includes, as the peeling member, a plurality of peeling members arranged opposite to each other in the transport direction of the attached developer,
At least one of the plurality of stripping members is configured to be movable between the contact position and a separated position that does not contact the attached developer.
6. The image forming apparatus according to claim 5, wherein the stripping amount is controlled by controlling a combination of the stripping members in contact with the attached developer by position control of the stripping member configured to be movable. The recovery means includes, as the peeling member, a peeling member configured to be disposed at a plurality of contact positions that are in contact with the attached developer and that are different from each other from the surface of the attached developer. ,
The image forming apparatus according to claim 5, wherein the stripping amount is controlled by changing a contact position of the stripping member.   The image forming apparatus according to claim 5, wherein the amount of peeling is controlled by changing a relative speed of a contact surface of the peeling member with respect to the attached developer.   The said collection | recovery means is further equipped with the cleaning member which removes the liquid carrier peeled off by the said peeling member from the said peeling member, It was comprised so that the liquid carrier removed by the said cleaning member might be returned to the said container. The image forming apparatus according to any one of 8 to 8.   The recovery means is provided below a contact position of the cleaning member to the stripping member, and recovers the liquid carrier that is removed by the cleaning member and freely falls, the recovery unit, and the recovery unit The image forming apparatus according to claim 9, further comprising a communication unit that communicates with the container, and returning the liquid carrier collected by the collection unit to the container via the communication unit.   The image forming apparatus according to claim 4, wherein the collection unit adjusts the collection amount according to image information related to the toner image.   The image forming apparatus according to claim 11, wherein the image information is obtained as an image occupancy ratio that is a ratio of an image portion occupied in the electrostatic latent image, and the collection amount is adjusted according to the image occupancy ratio.   The collection amount is adjusted so that the toner concentration of the attached developer remaining after the collection of the liquid carrier by the collecting means approaches the initial value of the toner concentration of the developer stored in the container. The image forming apparatus described in 1.   Concentration detection means for detecting the toner concentration of the developer stored in the container is further provided so that the toner concentration detected by the density detection means approaches the initial value of the toner concentration of the developer stored in the container. The image forming apparatus according to claim 1, wherein the return amount is adjusted. By developing an electrostatic latent image on a latent image carrier for each color by using a developer in which toners of different N colors (where N ≧ 2 is a natural number) are dispersed in a liquid carrier for each color, N color toner is developed. A development process for forming an image;
A transfer step of superimposing the N color toner images on the transfer medium by transferring the N color toner images onto the transfer medium in a predetermined order;
A recovery step of recovering the liquid carrier from the attached developer constituting the toner image for each color and returning it to the container for storing the developer of the same color as the attached developer,
An image forming method comprising adjusting a return amount of a liquid carrier to be returned to the container in the collecting step.

Images