JP2005131681A - Sand cutter - Google Patents
Sand cutter Download PDFInfo
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- JP2005131681A JP2005131681A JP2003371441A JP2003371441A JP2005131681A JP 2005131681 A JP2005131681 A JP 2005131681A JP 2003371441 A JP2003371441 A JP 2003371441A JP 2003371441 A JP2003371441 A JP 2003371441A JP 2005131681 A JP2005131681 A JP 2005131681A
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- JP
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- sand
- cutter
- metal frame
- bracket
- mold
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000004576 sand Substances 0.000 title claims abstract description 43
- 238000005520 cutting process Methods 0.000 claims abstract description 10
- 239000002184 metal Substances 0.000 claims description 32
- 238000000465 moulding Methods 0.000 abstract 3
- 239000003110 molding sand Substances 0.000 abstract 1
- 238000005266 casting Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000005495 investment casting Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
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- Casting Devices For Molds (AREA)
Abstract
Description
本発明は、金枠付の砂鋳型の定盤に載置される面及び上鋳型への重り載せ面を平滑にカットするサンドカッターに関する。 The present invention relates to a sand cutter for smoothly cutting a surface placed on a surface plate of a sand mold with a metal frame and a weight placing surface on an upper mold.
従来、上記のようなサンドカッターとしては、砂鋳型の進行方向に対し刃物を交差する方向に往復移動させるものが一般に知られている（例えば、特許文献１参照）。
しかし、上記特許文献１に開示されたサンドカッターにおいては、刃物の摩耗を少なくすると共に交換取り付けメンテナンスを容易にすることができるが、このサンドカッターを使用する場合は、金枠面から砂鋳型の出張り量を少なくすることに限界があった。すなわち高精度鋳物を製造する上では問題のない性能を有しているが、砂鋳型の金枠からの出張り量を鋳物砂粒径の０．２ｍｍ以下にしようとすると金枠加工時寸法公差によるサンドカット面のレベル変動に追従できない。また金枠を搬送するコンベヤのローラ、及び金枠のローラ走行面の摩耗によるサンドカット面のレベル変動に追従できない問題があった。 However, in the sand cutter disclosed in the above-mentioned Patent Document 1, it is possible to reduce the wear of the blade and facilitate replacement mounting maintenance, but when using this sand cutter, the sand mold is removed from the metal frame surface. There was a limit to reducing the amount of protrusion. In other words, it has performance without problems in manufacturing high-precision castings, but if the amount of protrusion of the sand mold from the metal frame is set to 0.2 mm or less of the casting sand particle size, the dimensional tolerance when processing the metal frame It cannot follow the level fluctuation of the sand cut surface by. Further, there is a problem that the level of the sand cut surface due to wear of the rollers of the conveyor that conveys the metal frame and the roller running surface of the metal frame cannot be followed.
本発明は、上記の問題に鑑みて成されたもので、金枠から出張る鋳型砂量を鋳物砂粒径の０．２ｍｍ以下にすることができるサンドカッターを提供することを目的とする。 The present invention has been made in view of the above problems, and an object of the present invention is to provide a sand cutter capable of reducing the amount of mold sand traveling from a metal frame to 0.2 mm or less of the casting sand particle size.
上記の目的を達成するために、本発明におけるサンドカッターは、刃物と平行な軸を中心として回転可能な刃物台と、金枠見切り面に接し刃物の高さ位置を調整する調整ローラと、砂面をカット中の刃物の姿勢を維持するための姿勢維持手段とを具備したことを特徴とする。
また、前記刃物台及び調整ローラ及び姿勢維持手段を前記金枠付砂鋳型の搬送ローラコンベヤの下方に設けられたガイトピンホルダ上に載置し任意の駆動手段により往復移動を行うことを特徴とする。
In order to achieve the above object, a sand cutter according to the present invention includes a tool post that can rotate around an axis parallel to the cutter, an adjustment roller that contacts the parting surface of the metal frame and adjusts the height position of the cutter, It is characterized by comprising posture maintaining means for maintaining the posture of the cutter that is cutting the surface.
In addition, the tool post, the adjustment roller, and the posture maintaining means are placed on a guide pin holder provided below a conveying roller conveyor of the sand mold with a metal frame, and are reciprocated by an arbitrary driving means. To do.
さらに、金枠付砂鋳型の搬送ローラコンベヤの下方に、該搬送ローラコンベヤの進行方向に対し、交差する方向に往復移動可能にして２個一対のガイドピンホルダを配置し、各ガイドピンホルダの上部に、固定ブラケットを対向して配置し、各固定ブラケットの上端部に回動ブラケットの中心部をそれぞれ回転可能にしてピン連結し、前記固定ブラケットの傾斜外面に、該回動ブラケットに対応するストッパを調整可能にして突出させて設けると共に前記回動ブラケットの上端部に刃物の高さ位置を調整する調整ローラを若干突出するようにして取り付け、各回動ブラケットの傾斜上面間に、刃物を取り付けた刃物台を掛け渡し連結して設け、該刃物台下面と前記固定ブラケットとの間にスプリングを配し、該固定ブラケット側に該スプリングに対応する部材を配置したことを特徴する。 Further, two pairs of guide pin holders are arranged below the conveyance roller conveyor of the sand mold with a metal frame so as to be able to reciprocate in a direction intersecting the traveling direction of the conveyance roller conveyor. A fixed bracket is arranged on the upper part, the center part of the rotating bracket is rotatably connected to the upper end of each fixed bracket, and the pin is connected to the inclined outer surface of the fixed bracket corresponding to the rotating bracket. A stopper is adjustable and protruded, and an adjustment roller that adjusts the height of the blade is attached to the upper end of the rotating bracket so that it protrudes slightly. A turret is connected by spanning, a spring is disposed between the lower surface of the turret and the fixed bracket, and the spring is placed on the fixed bracket side. To characterized in that a corresponding member.
本発明は、レベル調整用の調整ローラと、回動制御用のストッパー、並びに刃物の押し下げを規制するスプリングとの組み合わせにより刃物をできる限り基準レベルに近づけてサンドカットすることができるようになる。すなわち金枠加工時の寸法公差によるサンドカット面のレベル変動及びコンベヤのローラ、金枠におけるローラ走行面の摩耗によるサンドカット面のレベル変動に追従しながらサンドカットができるようになる。 According to the present invention, the cutter can be sand-cut as close to the reference level as possible by combining the adjustment roller for level adjustment, the stopper for rotation control, and the spring for restricting the push-down of the cutter. In other words, sand cutting can be performed while following the level variation of the sand cut surface due to dimensional tolerance during metal frame processing and the level variation of the sand cut surface due to wear of the roller running surface of the conveyor roller and metal frame.
以下、本発明の実施の形態を図面に基づいて詳しく説明する。図１、図２及び図３においてフレーム１、１に吊り下げられた中抜き搬送ローラコンベヤ２、２が設けられ、該中抜き搬送ローラコンベヤ２、２のローラ３、３上には、金枠付砂鋳型Ｍが載置されている。該砂鋳型Ｍは、金枠４のローラ走行面をローラ３、３に接触させると共に金枠４の下面から鋳型の砂かき面はみ出させた状態にされている。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. In FIG. 1, FIG. 2 and FIG. 3, hollow conveying roller conveyors 2 and 2 suspended from the frames 1 and 1 are provided. On the rollers 3 and 3 of the hollow conveying roller conveyors 2, 2, a metal frame is provided. A sand mold M is placed. The sand mold M is in a state where the roller running surface of the metal frame 4 is brought into contact with the rollers 3 and 3 and the sanded surface of the mold is protruded from the lower surface of the metal frame 4.
前記中抜き搬送ローラコンベヤ２、２の下方には、フレーム５を介して２本のガイドピン６、６が砂鋳型Ｍの進行方向に対し交差させて並行に固定支持されている。該２本のガイドピン６、６にはガイドピンダホルダ７、７を摺動可能にして嵌合されて連結板８を介して一体的に連結されると共に油圧シリンダ９に連結されていて、油圧シリンダ９の作動により連結板８を介してガイドピンホルダ７、７が砂鋳型の進行方向に対し交差する方向に往復移動される様に構成されている。
本実施例では、油圧シリンダを使用しているが、空圧又は電動シリンダでもよい。
Two guide pins 6, 6 are fixedly supported in parallel below the hollow conveying roller conveyors 2, 2 so as to cross the traveling direction of the sand mold M via a frame 5. Guide pin holders 7 and 7 are slidably fitted to the two guide pins 6 and 6, and are integrally connected via a connecting plate 8 and connected to a hydraulic cylinder 9. The guide pin holders 7 and 7 are configured to reciprocate in the direction intersecting the traveling direction of the sand mold through the connecting plate 8 by the operation of the cylinder 9.
In this embodiment, a hydraulic cylinder is used, but a pneumatic or electric cylinder may be used.
図４、図５及び図６において、さらに各ガイドピンホルダ７、７の上部には、固定ブラケット１０、１０をそれぞれ対向させて配置固定し、各固定ブラケット１０、１０の上端部に回動ブラケット１１、１１の中心部をそれぞれ回転可能にしてピン１２、１２にて連結し、前記固定ブラケット１０、１０の傾斜外面に、該回動ブラケット１１、１１に対応するストッパボルト１３、１３を調整可能にして突出取り付けされている。 4, 5, and 6, fixing brackets 10 and 10 are disposed and fixed on the upper portions of the guide pin holders 7 and 7 so as to face each other, and a rotating bracket is attached to the upper ends of the fixing brackets 10 and 10. 11 and 11 can be rotated by connecting them with pins 12 and 12 respectively, and stopper bolts 13 and 13 corresponding to the rotating brackets 11 and 11 can be adjusted to the inclined outer surfaces of the fixed brackets 10 and 10, respectively. It is attached in a protruding manner.
前記回動ブラケット１１、１１の上端部に刃物の高さを調整する調整ローラ１４、１４を若干突出させて取り付け、該回動ブラケット１１、１１の傾斜された上面間に刃物１５を取り付ける刃物台１６を掛け渡し連結する。
また、該刃物台１６下面と各固定ブラケット１０、１０との間にスプリング１７、１７を配置し、該固定ブラケット１０、１０側に該スプリング１７、１７に対応するダブルナットを設け、カット中の刃物の姿勢を維持するための姿勢維持手段Ｅとする。
A tool post for attaching the cutter 15 between the inclined upper surfaces of the pivot brackets 11 and 11 by attaching the adjusting rollers 14 and 14 for adjusting the height of the cutter to the upper end portions of the pivot brackets 11 and 11 slightly. 16 is connected and connected.
Further, springs 17 and 17 are arranged between the lower surface of the tool post 16 and each of the fixed brackets 10 and 10, and double nuts corresponding to the springs 17 and 17 are provided on the side of the fixed brackets 10 and 10. The posture maintaining means E is used to maintain the posture of the blade.
つぎに作動について説明する。図１、図２の状態で油圧シリンダ９が作動してガイドピンホルダ７、７が、ガイドピン６、６に沿って移動され、刃物台１６に取り付けられた刃物１５を往復移動させ、金枠４の下面からのはみ出し砂鋳型部分をサンドカットする。この場合、図４に示すように基準レベルに対し、刃物１５と調整ローラ１４、１４のレベルが一致するようにスペーサー１８、１８にて調整の上刃物台１６をガイドピンホルダ７、７に取り付けてある。 Next, the operation will be described. The hydraulic cylinder 9 operates in the state of FIGS. 1 and 2, and the guide pin holders 7 and 7 are moved along the guide pins 6 and 6 to reciprocate the cutter 15 attached to the tool rest 16 to obtain a metal frame. The sand mold part protruding from the lower surface of 4 is sand-cut. In this case, as shown in FIG. 4, the upper tool rest 16 is attached to the guide pin holders 7 and 7 with the spacers 18 and 18 so that the levels of the tool 15 and the adjusting rollers 14 and 14 coincide with the reference level. It is.
また基準レベルは金枠４の見切り面レベルの設計寸法とする。前記ダブルナットの位置を調整することによりスプリング１７、１７の押し付け力を調整でき、ストッパボルト１３、１３にて刃物１５の基準レベルの微調整ができる。 The reference level is the design dimension at the parting plane level of the metal frame 4. The pressing force of the springs 17 and 17 can be adjusted by adjusting the position of the double nut, and the reference level of the blade 15 can be finely adjusted by the stopper bolts 13 and 13.
さらに調整ローラ１４、１４上端と刃物１５先端を限りなく近づけることにより、金枠４の見切り面に限りなく近接したレベルでのサンドカットが可能になる。なお刃物台１６は、搬送ローラコンベヤ２、２の下部に吊り下げ、金枠４の搬送中にサンドカットする固定式のものであってもよい。 Furthermore, sand cutting at a level as close as possible to the parting surface of the metal frame 4 becomes possible by bringing the upper ends of the adjustment rollers 14 and 14 and the tip of the blade 15 as close as possible. The tool post 16 may be a fixed type that is suspended below the transport roller conveyors 2 and 2 and sand-cut while the metal frame 4 is transported.
金枠４のローラ走行面及び搬送ローラコンベヤ２、２のローラ３、３が摩耗していない移動当初は、金枠４の見切り面レベルは、基準レべルと一致しているがこれが摩耗してきた場合は、金枠４の見切り面レベルが基準レベルより下がってくる。この状態でも刃物１５が金枠４の見切り面と干渉しないように調整ローラ１４、１４上端も刃物１５先端に対し進行方向側に少し前に出して配置されている（図４、図５参照）。 At the beginning of the movement when the roller running surface of the metal frame 4 and the rollers 3 and 3 of the conveying roller conveyors 2 and 2 are not worn, the parting surface level of the metal frame 4 matches the reference level, but this wears. In such a case, the parting plane level of the metal frame 4 falls below the reference level. Even in this state, the upper ends of the adjustment rollers 14 and 14 are also arranged so as to protrude slightly forward in the traveling direction with respect to the front end of the cutter 15 so that the cutter 15 does not interfere with the parting surface of the metal frame 4 (see FIGS. 4 and 5). .
金枠４の見切り面レベルが基準レベルよりも下がった場合、刃物台１６が金枠４側へ前進時、まず調整ローラ１４、１４上端が金枠４の見切り面に当たり、刃物１５先端を押し下げる方向に回動ブラケット１１、１１を回転させる。スプリング１７、１７の押し上げ力およびサンドカット時の反力にて調整ローラ１４、１４上端が金枠４の見切り面に密着しながらサンドカットできる。 When the parting surface level of the metal frame 4 is lower than the reference level, when the tool rest 16 moves forward to the metal frame 4 side, the upper ends of the adjustment rollers 14 and 14 first hit the parting surface of the metal frame 4 and push down the tip of the tool 15 The rotating brackets 11 and 11 are rotated. Sand cutting can be performed while the upper ends of the adjusting rollers 14 and 14 are in close contact with the parting surface of the metal frame 4 by the pushing force of the springs 17 and 17 and the reaction force during sand cutting.
２ 搬送ローラコンベヤ
４ 金枠
７ ガイドピンホルダ
９ 油圧シリンダ
１０ 固定ブラケット
１１ 回動ブラケット
１２ ピン
１３ ストッパボルト
１４ 調整ローラ
１５ 刃物
１６ 刃物台
１７ スプリング
2 Conveying roller conveyor 4 Metal frame 7 Guide pin holder 9 Hydraulic cylinder 10 Fixed bracket 11 Rotating bracket 12 Pin 13 Stopper bolt 14 Adjustment roller 15 Tool 16 Tool post 17 Spring
Claims (3)
刃物と平行な軸を中心として回転可能な刃物台と、
金枠見切り面に接し刃物の高さ位置を調整する調整ローラと、
砂面をカット中の刃物の姿勢を維持するための姿勢維持手段とを具備したことを特徴とするサンドカッター。 A sand cutter that smoothly cuts the surface to be placed on the surface plate of the sand mold with a metal frame and the weight placing surface of the upper mold,
A tool post that is rotatable about an axis parallel to the tool,
An adjustment roller that contacts the parting surface of the metal frame and adjusts the height position of the blade,
A sand cutter characterized by comprising posture maintaining means for maintaining the posture of the cutting tool while cutting the sand surface.
A pair of guide pin holders are arranged below the conveying roller conveyor of the sand mold with a metal frame so as to be able to reciprocate in the direction intersecting the traveling direction of the conveying roller conveyor, and above each guide pin holder. The fixed brackets are arranged to face each other, the central portion of the rotating bracket is rotatably connected to the upper end portion of each fixing bracket, and a pin corresponding to the rotating bracket is provided on the inclined outer surface of the fixing bracket. A cutter that is provided with an adjustable and projecting, and an adjustment roller that adjusts the height position of the cutter at the upper end of the pivot bracket so as to project slightly, and the cutter is attached between the inclined upper surfaces of the pivot brackets. A stand is connected by spanning, and a spring is arranged between the lower surface of the tool post and the fixed bracket, and the spring is supported on the fixed bracket side. Sand cutter which characterized in that a that member.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2003371441A JP4304664B2 (en) | 2003-10-31 | 2003-10-31 | Sand cutter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2003371441A JP4304664B2 (en) | 2003-10-31 | 2003-10-31 | Sand cutter |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2005131681A true JP2005131681A (en) | 2005-05-26 |
| JP4304664B2 JP4304664B2 (en) | 2009-07-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| JP2003371441A Expired - Fee Related JP4304664B2 (en) | 2003-10-31 | 2003-10-31 | Sand cutter |
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| Country | Link |
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| JP (1) | JP4304664B2 (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4766210B1 (en) * | 2010-05-13 | 2011-09-07 | 新東工業株式会社 | Mold making apparatus and mold making method |
| WO2011142049A1 (en) * | 2010-05-13 | 2011-11-17 | 新東工業株式会社 | Mold molding device and mold molding method |
| JP2014057988A (en) * | 2012-09-19 | 2014-04-03 | Sintokogio Ltd | Sand cutter device |
| CN104001863A (en) * | 2014-06-09 | 2014-08-27 | 河南省四达仙龙实业有限公司 | Molding sand smoothly-scraping device |
| CN104226934A (en) * | 2014-09-29 | 2014-12-24 | 常州南车汽车零部件有限公司 | Parting surface cleaning mechanism and cleaning method for sand box |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5455161B2 (en) * | 2010-05-13 | 2014-03-26 | 新東工業株式会社 | Sand cutter device and mold making device |
-
2003
- 2003-10-31 JP JP2003371441A patent/JP4304664B2/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4766210B1 (en) * | 2010-05-13 | 2011-09-07 | 新東工業株式会社 | Mold making apparatus and mold making method |
| WO2011142049A1 (en) * | 2010-05-13 | 2011-11-17 | 新東工業株式会社 | Mold molding device and mold molding method |
| JP2014057988A (en) * | 2012-09-19 | 2014-04-03 | Sintokogio Ltd | Sand cutter device |
| CN104001863A (en) * | 2014-06-09 | 2014-08-27 | 河南省四达仙龙实业有限公司 | Molding sand smoothly-scraping device |
| CN104226934A (en) * | 2014-09-29 | 2014-12-24 | 常州南车汽车零部件有限公司 | Parting surface cleaning mechanism and cleaning method for sand box |
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| Publication number | Publication date |
|---|---|
| JP4304664B2 (en) | 2009-07-29 |
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