JP2005127741A - Method and apparatus for detecting leakage of gaseous substance - Google Patents

Method and apparatus for detecting leakage of gaseous substance Download PDF

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JP2005127741A
JP2005127741A JP2003360649A JP2003360649A JP2005127741A JP 2005127741 A JP2005127741 A JP 2005127741A JP 2003360649 A JP2003360649 A JP 2003360649A JP 2003360649 A JP2003360649 A JP 2003360649A JP 2005127741 A JP2005127741 A JP 2005127741A
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temperature
pipe
blast furnace
leakage
exterior material
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Kazuhiro Nishimura
和裕 西村
Hiroshi Yamazaki
比呂志 山崎
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Nippon Steel Corp
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Sumitomo Metal Industries Ltd
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<P>PROBLEM TO BE SOLVED: To provide a leakage detecting method and a leakage detecting apparatus capable of speedily and accurately detecting the presence or absence of a gas leakage and the position of the leakage due to the breakage of an outer steel shell of gas transmission piping or an air heating furnace. <P>SOLUTION: (1) The gas leakage detecting method is used for times when the outer steel shell of a gas transmission pipe or the air heating furnace in which an outer circumferential part is covered with a sheathing material is broken. The temperature between the outer surface of the pipe or the outer steel shell and a sheathing material is measured. When either or both of a temperature measurement value and the amount of temperature change lie outside a predetermined range, the gas leakage is determined in the method and the apparatus for detecting the leakage of gaseous matter. (2) By performing the measurement (1) at a plurality of locations between the outer surface of the pipe or the outer steel shell and the sheathing material, the position of the leakage is detected in the method and the apparatus for detecting the position of the leakage. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、ガス輸送配管の破損や高炉用熱風炉の鉄皮破損によるガスの漏洩を早期にかつ的確に検知し、輸送配管の迅速な修復や熱風炉鉄皮の早期かつ短時間補修を可能にするためのガスの漏洩の有無およびガスの漏洩位置の検知方法ならびに検知装置に関する。   The present invention can quickly and accurately detect gas leaks due to damage to gas transport piping and blast furnace hot-blast furnace cores, enabling quick repair of transport pipes and early and short-time repair of hot-blast furnace cores. The present invention relates to a detection method and a detection device for the presence or absence of gas leakage and the gas leakage position.

各種製造プラントにおける流体輸送配管においては、多くの位置に流量計や圧力計を設置してそれらの計測値を監視することにより配管の破損による異常を検知する方法がとられている。特に、高温または低温のガス輸送配管においては配管の腐食などによる破損のおそれが高く、いち早い異常検知と破損箇所の迅速な修復が求められる。しかし、高温または低温のガス輸送配管は、長距離にわたることが多く、迅速な配管の破損有無の判断および破損箇所の特定は容易はでない。   In fluid transportation piping in various manufacturing plants, a method of detecting abnormalities due to piping breakage by installing flow meters and pressure gauges at many positions and monitoring their measured values is employed. In particular, high-temperature or low-temperature gas transportation pipes are highly likely to be damaged due to corrosion of the pipes, so that it is necessary to detect abnormalities and quickly repair damaged parts. However, high-temperature or low-temperature gas transport pipes often extend over long distances, and it is not easy to quickly determine whether or not a pipe has been damaged and to identify the damaged part.

大量の高温ガスを製造し、高炉に供給する高炉用熱風炉(以下、単に「熱風炉」ともいう)の内壁は耐熱煉瓦で構成されており、その外側は鉄製の外壁(以下、「鉄皮」と称する)で覆われている。高炉に熱風を供給する熱風炉は長期連続運転を行うが、その運転中に、内壁の耐熱煉瓦の一部が熱衝撃や熱疲労などにより欠損したり脱落したりすると、該当する領域の鉄皮は熱風炉内の高温空気に曝されることとなる。この場合、該当部位の鉄皮が赤熱したり、さらには破損して炉内の熱風が外部に噴出したり、最悪の場合には、鉄皮が吹き飛ぶなどして大惨事を引き起こすおそれもある。   The inner wall of a blast furnace hot blast furnace (hereinafter also simply referred to as “hot blast furnace”) that produces a large amount of high-temperature gas and supplies it to the blast furnace is composed of heat-resistant bricks, and the outer side is made of iron outer wall (hereinafter referred to as “iron skin”). "). Hot blast furnaces that supply hot blast to the blast furnace operate continuously for a long period of time. During this operation, if some of the heat-resistant bricks on the inner wall are damaged or fall off due to thermal shock or thermal fatigue, the corresponding area of the Will be exposed to the hot air in the hot stove. In this case, the iron skin of the corresponding part may become red hot, or even damaged and hot air in the furnace is blown out. In the worst case, the iron skin may blow off and cause a catastrophe.

流体輸送配管系の異常を検出する方法として、例えば特許文献1には、流体輸送配管系の流入側および流出側に取り付けた流量計を介して流量がそれぞれ測定される流体輸送配管において、流入側において測定される流量合計値に対する流出側における流量合計値の比Frを求め、流量比Frが、次式、すなわち、Fr>1+ε、もしくは、1−ε>Fr≧1−λを満たす時には流量計の異常と判断し、流量比Frが次式、Fr<1−λを満たす時には流体輸送配管系の管破損による漏洩と判断する異常検出方法が開示されている。ここで、εは誤差比を表し、λは緊急対処をしない限度の漏洩量の流入側合計流量値に対する比を表す。   As a method for detecting an abnormality in a fluid transportation piping system, for example, Patent Document 1 discloses that a fluid transportation piping in which flow rates are respectively measured via flow meters attached to the inflow side and the outflow side of the fluid transportation piping system. When the flow rate ratio Fr satisfies the following formula, that is, Fr> 1 + ε or 1−ε> Fr ≧ 1-λ, a flow meter is obtained. When the flow rate ratio Fr satisfies the following equation, Fr <1-λ, an abnormality detection method is disclosed in which it is determined that there is leakage due to pipe breakage in the fluid transport piping system. Here, ε represents the error ratio, and λ represents the ratio of the leak amount that is not subjected to emergency countermeasures to the inflow side total flow value.

しかし、上述の方法は、流量計による測定誤差の問題があり、また、上記のεおよびλは、経験的に決定される定数であることから、判断条件が十分とはいえず、流体の漏洩が発生したと誤って判断したり、逆に、漏洩の発生時に、その判断ができない場合が発生する。さらに、漏洩発生時に破損箇所の特定が困難であり、破損箇所の特定のために、配管の全敷設範囲を目視確認する必要がある。   However, the above-mentioned method has a problem of measurement error due to the flowmeter, and the above-mentioned ε and λ are constants determined empirically. In some cases, it may be erroneously determined that the error has occurred, or conversely, when leakage occurs, the determination cannot be made. Furthermore, it is difficult to identify a damaged part when leakage occurs, and it is necessary to visually check the entire laying range of the piping in order to identify the damaged part.

熱風炉の鉄皮損傷を検知する方法として、従来から熱風炉鉄皮の表面に温度計を取り付け、その温度変化を監視することにより異常を予測することが行われてきた。特許文献2には、炉体の鉄皮表面に磁気吸着される測温体と、この測温体からの温度信号を無線にて伝送する送信装置と、送信装置からの信号を受信するとともに、温度信号として出力する受信装置とを備えた炉体鉄皮の温度測定装置が開示されている。鉄皮表面の適所に熱電対などの温度センサを取り付け、漏風発生にともなう温度上昇を早期に発見できるようにしたものである。しかし、熱風炉鉄皮の損傷により漏風が発生した時には炉内ガスが直ちに大気に放散されることから、特定の「点」でしか測定できない熱電対により熱風炉鉄皮損傷時の漏風を検知しようとすれば、数千点にも及ぶ熱電対を鉄皮表面に設置せねばならず、コストおよび作業性の面で実用化は困難である。   As a method for detecting damage to the hot-blast furnace core, it has hitherto been performed to predict an abnormality by attaching a thermometer to the surface of the hot-blast furnace core and monitoring its temperature change. In Patent Document 2, a temperature measuring element that is magnetically adsorbed on the iron skin surface of the furnace body, a transmitter that wirelessly transmits a temperature signal from the temperature measuring element, and a signal from the transmitting apparatus are received, There is disclosed a temperature measuring device for a furnace shell provided with a receiving device that outputs a temperature signal. A temperature sensor, such as a thermocouple, is installed at an appropriate location on the surface of the iron skin so that the temperature rise associated with the occurrence of air leakage can be detected at an early stage. However, when a leak occurs due to damage to the hot air furnace core, the gas in the furnace is immediately released into the atmosphere, so let's detect the air leak when the hot air furnace core is damaged by a thermocouple that can only be measured at a specific `` point ''. If this is the case, thousands of thermocouples must be installed on the surface of the iron shell, making it difficult to put it to practical use in terms of cost and workability.

また、特許文献3および特許文献4には、熱風炉および高炉の鉄皮表面に前記の熱電対に替えて光ファイバを敷設し、光ファイバに入射させたパルス光の後方ラマン散乱光強度とその戻るまでの時間から、光ファイバの敷設域の温度分布を測定する熱風炉の監視方法が開示されている。この方法では熱電対を使用する場合よりも測定精度は若干改善されるものの、広範囲にわたる熱風炉の鉄皮からの漏風を検知するためには、光ファイバーを多数配設せねばならず、設備コスト、件業性および保守の面で実用化は難しい。上記のような事情により、多くの場合、点検者が目視または漏風の発する異常音により、熱風炉鉄皮の損傷を発見しているのが実情である。   In Patent Document 3 and Patent Document 4, an optical fiber is laid in place of the thermocouple on the surface of the hot-blast furnace and blast furnace, and the backward Raman scattered light intensity of the pulsed light incident on the optical fiber and its intensity A hot stove monitoring method is disclosed in which the temperature distribution in the laying area of the optical fiber is measured from the time until return. In this method, the measurement accuracy is slightly improved as compared with the case of using a thermocouple, but in order to detect leakage from a wide range of hot-blast furnace iron shells, a large number of optical fibers must be installed, and the equipment cost, Practical application and maintenance are difficult. Under the circumstances described above, in many cases, the inspector finds damage to the hot-blast furnace iron skin by visual observation or abnormal sound generated by wind leakage.

熱風炉鉄皮の応力腐食割れの防止は熱風炉の寿命延長につながる。そのための有効な手段の一つとして、鉄皮の外面を保温材で被覆し、さらにその外側を外装材により覆うことにより、鉄皮温度を腐食の発生しやすい(200±50)℃の温度帯を避けた温度範囲に維持する方法が知られている。図1は、鉄皮の外面を外装材により被覆した高炉用熱風炉の鉄皮付近の一般的な構造を示す図である。熱風炉鉄皮1の外表面には温度を一定の範囲に維持するために保温材2が取り付けられている。多くの場合、この保温材2は柔軟で強度も低く、風雨などにより損傷を受けやすいため、さらにその外部に外装材3を設置することにより保温材を保護している。   Prevention of stress corrosion cracking in the hot stove core leads to an extended life of the hot stove. As an effective means for that purpose, the outer surface of the iron skin is covered with a heat insulating material, and further, the outer surface is covered with an exterior material, so that the iron skin temperature is susceptible to corrosion (200 ± 50) ° C. A method for maintaining the temperature within a temperature range that avoids this is known. FIG. 1 is a diagram showing a general structure in the vicinity of an iron skin of a blast furnace hot stove in which the outer surface of the iron skin is covered with an exterior material. A heat insulating material 2 is attached to the outer surface of the hot stove core 1 in order to maintain the temperature within a certain range. In many cases, the heat insulating material 2 is flexible and low in strength, and easily damaged by wind and rain. Therefore, the heat insulating material is further protected by installing an exterior material 3 on the outside.

ところが、鉄皮の外面を保温材や外装材で被覆すると、鉄皮が赤熱したり破損した場合に目視による発見が不可能となる。その結果、熱電対による温度測定値が、応力腐食割れの発生を防止できる温度範囲の上限値を超え、熱風炉の鉄皮異常が発見される場合が多い。したがって、異常の発見が遅れ、破損箇所の復旧に長時間を要し、長期間の高炉休風を余儀なくされている。   However, when the outer surface of the iron skin is covered with a heat insulating material or an exterior material, visual discovery becomes impossible when the iron skin is red-hot or damaged. As a result, the temperature measured by the thermocouple exceeds the upper limit value of the temperature range in which the occurrence of stress corrosion cracking can be prevented, and an iron skin abnormality of the hot blast furnace is often found. Therefore, the discovery of abnormalities is delayed, it takes a long time to recover the damaged part, and long-term blast furnace breezes are forced.

さらに、鉄皮の外面を保温材や外装材で被覆した熱風炉は、鉄皮破損が起きた場合に、破損箇所を特定することが困難である。そのため、おおよその破損箇所を推定した後、該当箇所周辺の外装材および保温材を取り外すことにより破損箇所の鉄皮の補修または交換を行うことになる。したがって、取り外す外装材および保温材の量は多目になりがちであり、補修のための所要工数および所要コストがともに増大することはもちろんのこと、長時間休風などによる高炉操業への影響も大きくなる。   Furthermore, in a hot blast furnace in which the outer surface of the iron skin is covered with a heat insulating material or an exterior material, it is difficult to specify the damaged portion when the iron skin is broken. Therefore, after estimating the approximate damaged part, the outer skin around the corresponding part and the heat insulating material are removed to repair or replace the iron skin at the damaged part. Therefore, the amount of exterior materials and heat insulating materials to be removed tends to be large, and the number of man-hours and costs required for repairs increase, and also the effect on blast furnace operation due to prolonged wind breaks, etc. growing.

特開平8−303699号公報(特許請求の範囲および段落[0006]〜段落[0010])JP-A-8-303699 (claims and paragraphs [0006] to [0010])

実開昭60−29248号公報(実用新案登録請求の範囲および図2〜5)Japanese Utility Model Laid-Open No. 60-29248 (the scope of claims for utility model registration and FIGS. 2 to 5) 特開平5−332850号公報(特許請求の範囲および段落〔0007〕)Japanese Patent Laid-Open No. 5-332850 (Claims and paragraph [0007]) 特開平6−3197号公報(特許請求の範囲、段落〔0007〕および[0008 ])JP-A-6-3197 (claims, paragraphs [0007] and [0008])

前述のとおり、従来技術においては下記の問題が残っている。すなわち、(1)高温または低温ガスの輸送配管は、長距離にわたることが多いため、配管破損の発見および破損箇所の迅速な特定が困難である。(2)熱風炉などの鉄皮に、熱電対、光ファイバなどの温度センサを設置し、その温度変化を監視することにより漏風を検知する方法があるが、膨大な数のセンサを鉄皮に設置する必要があり、現実には実用化が困難である。(3)鉄皮の表面が保温材や外装材で被覆された熱風炉では、目視による鉄皮破損の発見が不可能であるため、異常の発見が遅れることに加えて、破損箇所の特定が難しく、したがって、補修のための所要コストが増大し、また復旧作業に長時間を要する。   As described above, the following problems remain in the prior art. That is, (1) high-temperature or low-temperature gas transport pipes are often long distances, so it is difficult to find a pipe break and to quickly identify a break point. (2) There is a method of detecting air leakage by installing a temperature sensor such as a thermocouple or optical fiber on the iron skin of a hot air furnace, etc., and monitoring the temperature change. In reality, it is difficult to put it into practical use. (3) In a hot blast furnace where the surface of the iron skin is covered with a heat insulating material or an exterior material, it is impossible to visually detect the damage to the iron skin. Difficult, therefore, the cost required for repair increases and the recovery work takes a long time.

本発明は、上記の問題に鑑みてなされたものであり、ガス輸送配管や熱風炉の鉄皮破損によるガスの漏洩を早期にかつ的確に検知し、輸送配管の迅速な修復および熱風炉鉄皮の早期かつ的確な補修を可能にするための、ガス漏洩有無および漏洩位置の検知方法ならびに検知装置を提供することを課題としている。   The present invention has been made in view of the above-mentioned problems, and quickly and accurately detects a gas leak due to damage to a gas transport pipe or a hot-blast furnace iron shell, thereby quickly repairing the transport pipe and a hot-blast furnace iron skin. It is an object of the present invention to provide a detection method and a detection device for the presence / absence of a gas leak and a leak position in order to enable early and accurate repair.

本発明者は、上述の課題を解決するために、前記した従来の問題点を踏まえて、気体物質の輸送配管および熱風炉からの気体物質の漏洩検知方法ならびに漏洩検知装置について検討を加え、下記の(a)〜(c)の知見を得て、本発明を完成させた。   In order to solve the above-mentioned problems, the present inventor has examined a leakage detection method and a leakage detection device for a gaseous substance from a transportation pipe for a gaseous substance and a hot air furnace, in consideration of the above-described conventional problems. (A) to (c) were obtained and the present invention was completed.

(a)管の外部が外装材で覆われた配管、または鉄皮の外部が外装材で覆われ、鉄皮と外装材の間に保熱媒体を有する熱風炉では、保熱媒体および外装材を有しない配管または熱風炉に比して、管または鉄皮の外表面と外装材との間における温度測定値は大気による外乱の影響を受けにくいので、前記温度測定値に基いて管または鉄皮からの気体物質の漏洩を検知しやすい。   (A) In a hot blast furnace in which the outside of the pipe is covered with an exterior material, or the outside of the iron skin is covered with an exterior material, and a heat insulation medium is provided between the iron skin and the exterior material, the heat insulation medium and the exterior material Compared to a pipe or hot-blast stove that does not have a temperature measurement value between the outer surface of the pipe or iron skin and the exterior material is less susceptible to atmospheric disturbances. Easy to detect leakage of gaseous substances from the skin.

(b)前記(a)の気体物質の漏洩の判断は、温度測定値または温度測定値の変化量の一方または双方が予め定められた範囲を外れたときに漏洩が発生したと判断することにより、行うことができる。   (B) The determination of the leakage of the gaseous substance in (a) is made by determining that the leakage has occurred when one or both of the temperature measurement value and the change amount of the temperature measurement value are out of the predetermined range. ,It can be carried out.

(c)気体物質の漏洩位置の判断は、管の長手方向や円周方向の複数箇所、または熱風炉鉄皮の高さ方向や円周方向の複数箇所において、前記(a)の外表面と外装材との間の温度測定を行い、前記(b)の定められた範囲を外れた温度測定箇所により囲まれる範囲内の位置において漏洩が発生したと判断することにより、行うことができる。
本発明は、上記の知見に基いて完成されたものであり、その要旨は、下記の(1)、(2)、(4)および(5)に示す気体物質の漏洩検知方法、ならびに(3)および(6)に示す気体物質の漏洩検知装置にある。
(C) The determination of the leakage position of the gaseous substance is performed at a plurality of locations in the longitudinal direction and the circumferential direction of the tube, or in a plurality of locations in the height direction and the circumferential direction of the hot-blast furnace iron skin. This can be done by measuring the temperature with the exterior material and determining that leakage has occurred at a position within the range surrounded by the temperature measurement location outside the range defined in (b).
The present invention has been completed on the basis of the above knowledge, and the gist of the present invention is the method for detecting leakage of gaseous substances shown in the following (1), (2), (4) and (5), and (3 ) And (6) in the gas substance leakage detection device.

(1)管の外部が外装材で覆われ、前記管の内部を気体物質が流動する管の破損時の気体物質の漏洩検知方法であって、前記管外表面または外表面と外装材との間の温度を測定し、該温度測定値または温度変化量の一方または双方が予め定められた範囲を外れたときに、管から気体物質が漏洩したと判断する気体物質の漏洩検知方法。   (1) A method for detecting leakage of a gaseous substance when a pipe breaks in which the exterior of the pipe is covered with an exterior material, and the gaseous substance flows inside the pipe, the outer surface of the pipe or between the outer surface and the exterior material A method for detecting leakage of a gaseous substance that measures a temperature in between and determines that the gaseous substance has leaked from a pipe when one or both of the measured temperature value and the temperature change amount are out of a predetermined range.

(2)管の外部が外装材で覆われ、前記管の内部を気体物質が流動する管の破損時の気体物質の漏洩位置の検知方法であって、前記管外表面または外表面と外装材との間の複数箇所において温度を測定し、該温度測定値または温度変化量の一方または双方が予め定められた範囲を外れたときに、前記測定値に基いて管からの気体物質の漏洩位置を決定する気体物質の漏洩位置検知方法。   (2) A method for detecting a leakage position of a gaseous substance when the pipe is broken, in which the outside of the pipe is covered with an exterior material, and the gaseous substance flows inside the pipe, the outer surface of the pipe or the outer surface and the exterior material When one or both of the temperature measurement value and the temperature change amount deviate from a predetermined range, the leakage position of the gaseous substance from the pipe based on the measurement value A method for detecting the leakage position of a gaseous substance that determines

(3)管の外部が外装材で覆われ、前記管の内部を気体物質が流動する管からの気体物質の漏洩位置の検知装置であって、前記管外表面または外表面と外装材との間の複数箇所に設置された温度測定装置と、前記各温度測定箇所における温度測定値に基いて、温度測定値または温度変化量の一方または双方が予め定められた範囲を外れたときに、前記の定められた範囲を外れた温度測定箇所により囲まれる範囲内の位置において気体物質が漏洩したと判断する判断機構とを有する気体物質の漏洩位置検知装置。   (3) A device for detecting a leakage position of a gaseous substance from a pipe in which the exterior of the pipe is covered with an exterior material, and the gaseous substance flows inside the tube, and the outer surface of the pipe or the outer surface and the exterior material Based on the temperature measurement devices installed at a plurality of locations, and the temperature measurement value at each temperature measurement location, when one or both of the temperature measurement value or the temperature change amount is out of a predetermined range, A gas substance leakage position detection device comprising: a determination mechanism that determines that gas substance has leaked at a position within a range surrounded by a temperature measurement location outside the predetermined range.

(4)鉄皮の外部が外装材で被覆され、鉄皮の外表面と外装材との間に保熱媒体を有する高炉用熱風炉の漏風検知方法であって、前記鉄皮外表面または鉄皮外表面と外装材との間の温度を測定し、該温度測定値または温度変化量の一方または双方が予め定められた範囲を外れたときに、熱風炉から漏風が発生したと判断する高炉用熱風炉の漏風検知方法。   (4) A method for detecting an air leak in a hot blast furnace for a blast furnace, in which the outside of the iron skin is covered with an exterior material and a heat retaining medium is provided between the outer surface of the iron skin and the exterior material, the outer surface of the iron skin or the iron A blast furnace that measures the temperature between the outer skin surface and the exterior material, and determines that air leakage has occurred from the hot air furnace when one or both of the temperature measurement value and the temperature change amount are out of a predetermined range. Detection method for hot air furnaces.

(5)鉄皮の外部が外装材で被覆され、鉄皮の外表面と外装材との間に保熱媒体を有する高炉用熱風炉の漏風位置の検知方法であって、前記鉄皮外表面または鉄皮外表面と外装材との間の複数箇所において温度を測定し、該温度測定値または温度変化量の一方または双方が予め定められた範囲を外れたときに、前記測定値に基いて熱風炉からの漏風位置を決定する高炉用熱風炉の漏風位置検知方法。   (5) A method for detecting an air leakage position of a hot blast furnace for a blast furnace, wherein the outer surface of the iron skin is coated with an exterior material and has a heat retaining medium between the outer surface of the iron skin and the exterior material, the outer surface of the iron skin Alternatively, the temperature is measured at a plurality of locations between the outer surface of the skin and the exterior material, and when one or both of the temperature measurement value and the temperature change amount are out of a predetermined range, A method for detecting a leak position of a hot blast furnace for a blast furnace that determines a leak position from the hot stove.

(6)鉄皮の外部が外装材で被覆され、鉄皮の外表面と外装材との間に保熱媒体を有する高炉用熱風炉の漏風位置の検知装置であって、前記鉄皮外表面または外表面と外装材との間の複数箇所に設置された温度測定装置と、前記各温度測定箇所における温度測定値に基いて、温度測定値または温度変化量の一方または双方が予め定められた範囲を外れたときに、前記の定められた範囲を外れた温度測定箇所により囲まれる範囲内の位置において漏風が発生したと判断する判断機構とを有する高炉用熱風炉の漏風位置検知装置。   (6) A device for detecting a leakage position of a hot blast furnace for a blast furnace, in which the exterior of the iron skin is covered with an exterior material and has a heat retaining medium between the outer surface of the iron skin and the exterior material, the outer surface of the iron skin Alternatively, one or both of the temperature measurement value and the temperature change amount is determined in advance based on the temperature measurement devices installed at a plurality of locations between the outer surface and the exterior material and the temperature measurement values at each temperature measurement location. An air leakage position detecting device for a hot blast furnace for a blast furnace, comprising: a determination mechanism that determines that air leakage has occurred at a position within a range surrounded by temperature measurement points outside the predetermined range when the range is out of range.

本発明において、「外装材」とは、保熱媒体を大気などの外部環境から保護するための材料を意味する。   In the present invention, the “exterior material” means a material for protecting the heat retaining medium from the outside environment such as the atmosphere.

また、「保熱媒体」とは、鉄皮の周囲に隣接して存在し、その内部と外部との断熱作用を有する媒体であって、空気などの気体、液体および固体のいずれであってもよい。   Further, the “heat retaining medium” is a medium that exists adjacent to the periphery of the iron skin and has a heat insulating action between the inside and the outside, and may be any gas such as air, liquid, and solid. Good.

「温度変化量」とは、時間間隔をおいて測定された温度測定値の、異なる時刻における差、一定時間内における時間平均値同士の差、または単位時間当たりの変化量(時間微分量)などのいずれであってもよい。   “Temperature change” refers to differences in temperature measurements measured at time intervals at different times, differences between time average values within a fixed time, or the amount of change per unit time (time derivative) Any of these may be used.

本発明の気体物質の漏洩検知方法によれば、外装材により被覆されたガス輸送配管または熱風炉の鉄皮と、外装材との間の温度を測定することにより、輸送配管または熱風炉鉄皮の破損による気体物質の漏洩を早期にかつ的確に検知できるので、輸送配管の迅速な修復および熱風炉鉄皮の早期かつ短時間補修が可能となる。また、配管または鉄皮と外装材の間の複数箇所において、前記の温度測定を行うことにより、気体物質の漏洩位置を精度良く特定することができる。本発明の気体物質の漏洩位置検知装置は、本発明の方法を実施するための装置として好適である。   According to the method for detecting leakage of a gaseous substance of the present invention, by measuring the temperature between the outer casing and a gas transport pipe or hot-blast furnace core covered with an exterior material, the transport pipe or hot-blast furnace core is measured. As a result, it is possible to quickly and accurately detect the leakage of the gaseous substance due to the breakage of the pipe, so that the transportation pipe can be quickly repaired and the hot-blast furnace iron skin can be repaired early and in a short time. Moreover, the leak position of a gaseous substance can be pinpointed accurately by performing the said temperature measurement in several places between piping or an iron shell, and an exterior material. The gaseous substance leakage position detection apparatus of the present invention is suitable as an apparatus for carrying out the method of the present invention.

本発明は、前述のとおり、外装材により被覆された輸送配管または熱風炉の鉄皮と外装材との間の温度を測定することにより、配管または鉄皮の破損による気体物質の漏洩の有無および漏洩箇所を早期にかつ的確に検知する方法および装置である。以下に、図面を参照しながら本発明をさらに詳しく詳細に説明する。   As described above, the present invention measures the temperature between the transport pipe or hot-blast furnace iron skin covered with the exterior material and the exterior material, so that the presence or absence of leakage of gaseous substances due to damage to the pipe or the iron skin and This is a method and apparatus for detecting a leaked part early and accurately. Hereinafter, the present invention will be described in more detail with reference to the drawings.

図2は、輸送配管系を構成する管の外面を外装材により被覆した配管からの気体物質の漏洩を検知する本発明の概念を示す図である。管1の内部を高温または低温の気体物質6が流動し、管1の外側周辺は外装材3により覆われている。管1の外表面と外装材3の間の複数箇所に熱電対などの温度測定装置(温度計)4が設置されている。温度測定装置4により測定された温度データは温度監視装置5に送られ、温度表示および温度監視が行われる。温度監視装置5では、温度測定値と予め定められた温度許容範囲との比較、ならびに温度変化量の演算および温度変化量の演算結果と予め定められた温度変化量の許容範囲との比較が行われ、それらの値が許容範囲を外れた場合には、気体物質漏洩の警報や漏洩位置を出力する。   FIG. 2 is a diagram showing the concept of the present invention for detecting leakage of a gaseous substance from a pipe whose outer surface of a pipe constituting a transportation pipe system is covered with an exterior material. A high-temperature or low-temperature gaseous substance 6 flows inside the tube 1, and the outer periphery of the tube 1 is covered with an exterior material 3. Temperature measuring devices (thermometers) 4 such as thermocouples are installed at a plurality of locations between the outer surface of the tube 1 and the exterior material 3. The temperature data measured by the temperature measuring device 4 is sent to the temperature monitoring device 5 for temperature display and temperature monitoring. The temperature monitoring device 5 compares the temperature measurement value with a predetermined allowable temperature range, calculates the temperature change amount, and compares the calculated temperature change amount with the predetermined allowable temperature change range. If these values are out of the permissible range, a gas substance leak alarm and leak position are output.

配管系を構成する管1が老朽化や不測の事故などにより破損すると、管1の内部を流動する気体物質6が管1の内部から管1の外部に漏洩する。この漏洩発生の検知が遅れると大事故を引き起こすおそれがある。図2において、管1が破損した場合には、管1の内部から管1の外部に気体物質6が漏洩し、管1と外装材3の間を流動する。本発明では、この管1と外装材3の間を気体物質6が流動することにより生じる管1と外装材3の間の領域の温度変化を、大気などによる外乱の影響を受けることなく、温度測定装置4により検知することが可能であり、いち早く漏洩発生を検知することができる。   When the pipe 1 constituting the piping system is damaged due to aging or an unexpected accident, the gaseous substance 6 flowing inside the pipe 1 leaks from the inside of the pipe 1 to the outside of the pipe 1. If detection of this leakage occurrence is delayed, there is a risk of causing a major accident. In FIG. 2, when the tube 1 is broken, the gaseous substance 6 leaks from the inside of the tube 1 to the outside of the tube 1 and flows between the tube 1 and the exterior material 3. In the present invention, the temperature change in the region between the tube 1 and the exterior material 3 caused by the flow of the gaseous substance 6 between the tube 1 and the exterior material 3 is not affected by disturbance due to the atmosphere or the like. It can be detected by the measuring device 4, and the occurrence of leakage can be detected quickly.

図3は、配管系を構成する管が破損したときの管と外装材との間の温度の時間的推移を示す図である。なお、同図の結果は、管1内を流動する気体物質6が熱風ガスであり、気体物質6の温度は大気温度よりも高い場合である。管1が破損したときは、気体物質6である熱風ガスが漏洩して、前記の図2における管1と外装材3との間を移動することになる。管1と外装材3との間に設置した温度測定装置4は、上記の熱風ガスの移動により生じる温度変化を検知する。温度測定値が予め設定した上限値(図3の例では230℃)を超過した場合に、温度監視装置5は管に異常が発生したことを知らせる警報を出力する。なお、管1内を流動する気体物質6の温度が大気温度よりも低い場合には、予め温度の下限値を設定することにより、前記と同様の方法により管1が破損したときの気体物質の漏洩の検知が可能である。   FIG. 3 is a diagram showing a temporal transition of the temperature between the pipe and the exterior material when the pipe constituting the piping system is broken. In addition, the result of the figure is a case where the gaseous substance 6 which flows through the inside of the pipe 1 is a hot air gas, and the temperature of the gaseous substance 6 is higher than the atmospheric temperature. When the tube 1 is damaged, the hot air gas that is the gaseous substance 6 leaks and moves between the tube 1 and the exterior material 3 in FIG. A temperature measuring device 4 installed between the tube 1 and the exterior material 3 detects a temperature change caused by the movement of the hot air gas. When the temperature measurement value exceeds a preset upper limit value (230 ° C. in the example of FIG. 3), the temperature monitoring device 5 outputs an alarm notifying that an abnormality has occurred in the pipe. When the temperature of the gaseous substance 6 flowing in the pipe 1 is lower than the atmospheric temperature, the lower limit value of the temperature is set in advance, so that the gaseous substance when the pipe 1 is broken by the same method as described above. Leak detection is possible.

図4は、管が破損したときの管と外装材との間の温度変化量の時間的推移を示す図である。同図において、温度変化量△Tは、温度監視装置5により演算された時刻tnにおける温度Tnと時刻tn-1における温度Tn-1との差、|Tn−Tn-1|であり、時間間隔tn−tn-1は1分とした。温度変化量が予め設定した温度変化量の上限値(図4の例では6℃)を超過した場合に、温度監視装置5は管に異常が発生したことを知らせる警報を出力する。 FIG. 4 is a diagram showing a temporal transition of the temperature change amount between the pipe and the exterior material when the pipe is broken. In the figure, the temperature change amount △ T, the difference between the temperature T n-1 at the temperature T n and time t n-1 at time t n, which is calculated by the temperature monitoring device 5, | T n -T n- 1 |, And the time interval t n -t n-1 was 1 minute. When the temperature change amount exceeds a preset upper limit value of the temperature change amount (6 ° C. in the example of FIG. 4), the temperature monitoring device 5 outputs an alarm notifying that an abnormality has occurred in the pipe.

なお、温度変化量としては、上記の他に、時間平均された平均温度の差、または温度変化速度である(Tn−Tn-1)/(tn−tn-1)を用いてもよい。 As the temperature change amount, in addition to the above, the difference in the average temperature averaged over time, or the temperature change rate (T n −T n−1 ) / (t n −t n−1 ) is used. Also good.

図5は、管が破損したときの破損位置の特定方法を示す図であり、同図(a)は温度測定位置を示す管の上面図を表し、同図(b)は温度測定位置を示す管の側面図および各測定位置における温度測定値の時間的推移を表す図である。   FIG. 5 is a diagram showing a method for specifying a breakage position when the tube is broken, in which FIG. 5 (a) shows a top view of the tube showing the temperature measurement position, and FIG. 5 (b) shows the temperature measurement position. It is a figure showing the time transition of the temperature measurement value in the side view and each measurement position of a pipe | tube.

図3または図4に示されるように、管1の破損による気体物質の漏洩が検知された場合は、直ちに補修を行う必要があるが、そのためには、破損位置を特定する必要がある。図5において、符号4−1〜4−5は、管1と外装材3の間の温度を測定する温度測定装置の設置位置である。それらの中で、一番高い温度上昇を示しているのは、温度測定装置4−2であり、同4−1および同4−4にも温度上昇が発生している。それらに対して、温度測定装置4−3および同4−5では温度変化が見られない。   As shown in FIG. 3 or FIG. 4, when a leak of a gaseous substance due to breakage of the tube 1 is detected, it is necessary to immediately repair, but for that purpose, it is necessary to specify the breakage position. In FIG. 5, reference numerals 4-1 to 4-5 are installation positions of a temperature measuring device that measures the temperature between the tube 1 and the exterior material 3. Among them, the temperature measuring device 4-2 shows the highest temperature rise, and the temperature rise also occurs in the same 4-1 and 4-4. On the other hand, no temperature change is observed in the temperature measuring devices 4-3 and 4-5.

上述のような温度測定装置4−1〜同4−5の示す温度推移から、管1が破損し気体物質が漏洩している位置は、図5(a)の上面図中の温度測定装置4−1と同4−2の間にあって、かつ、同図(b)の側面図中の温度測定装置4−1、同4−2および同4−4の3点で囲まれる範囲内にあることが特定できる。なお、図5では、各測定位置における温度の時間的推移を用いて破損位置の特定を行ったが、各測定位置における温度変化量△Tの推移に基いて破損位置の特定を行ってもよい。   From the temperature transition shown by the temperature measuring devices 4-1 to 4-5 as described above, the position where the tube 1 is broken and the gaseous substance leaks is the temperature measuring device 4 in the top view of FIG. -1 and 4-2, and within a range surrounded by three points of the temperature measuring devices 4-1, 4-2, and 4-4 in the side view of FIG. Can be identified. In FIG. 5, the breakage position is identified using the temporal transition of the temperature at each measurement position. However, the breakage position may be identified based on the transition of the temperature change amount ΔT at each measurement position. .

本発明の気体物質の漏洩検知方法および漏風検知方法ならびにその効果を確認するため、以下に示す本発明例および比較例についての試験を行い、その結果を評価した。
図6は、応力腐食割れ防止対策を講じた、本発明が対象とする高炉用熱風炉の鉄皮付近の構造を示す図である。熱風炉鉄皮1の外表面には、鉄皮温度を一定に維持するために保温材2が取り付けられている。この保温材は、柔軟で強度の低い断熱素材であり、風雨などの外乱により保温効果に影響を受けやすく、また、破損のおそれもあるため、その外部を外装材3により覆うことにより保護されている。鉄皮表面には温度測定装置(熱電対)4が設置され、鉄皮温度の測定値は図示しない温度監視装置に送られる構成となっている。
In order to confirm the leak detection method and the leak detection method of the gaseous substance of the present invention and the effects thereof, the following test examples of the present invention and comparative examples were conducted and the results were evaluated.
FIG. 6 is a diagram showing the structure in the vicinity of the iron shell of the blast furnace hot blast furnace targeted by the present invention, in which measures for preventing stress corrosion cracking have been taken. A heat insulating material 2 is attached to the outer surface of the hot-blast furnace iron skin 1 in order to keep the iron skin temperature constant. This heat insulating material is a heat insulating material that is flexible and low in strength, and is easily affected by the heat insulating effect due to disturbance such as wind and rain, and may be damaged. Therefore, the heat insulating material is protected by covering the outside with the exterior material 3. Yes. A temperature measuring device (thermocouple) 4 is installed on the surface of the iron skin, and the measured value of the iron skin temperature is sent to a temperature monitoring device (not shown).

同図に示される熱風炉において、鉄皮1に亀裂などの損傷が発生した場合には、熱風炉内を流動する熱風ガスが鉄皮1から炉外部に漏洩し、漏風となって鉄皮1と外装材3の間を移動する。したがって、漏風が発生したことにより生じる鉄皮1と外装材3との間の温度変化を、大気などによる外乱の影響を受けることなく、鉄皮表面に設置した温度測定装置4により、的確に精度良く検知することが可能である。   In the hot air furnace shown in the figure, when damage such as a crack occurs in the iron shell 1, the hot air gas flowing in the hot air furnace leaks from the iron skin 1 to the outside of the furnace and becomes a wind leak. And the exterior material 3. Therefore, the temperature change between the iron skin 1 and the exterior material 3 caused by the occurrence of air leakage is accurately affected by the temperature measuring device 4 installed on the iron skin surface without being affected by the disturbance due to the atmosphere or the like. It is possible to detect well.

図7は、熱風炉鉄皮が破損したときの鉄皮と外装材との間の温度の時間的推移を示す図
であり、また、図8は、熱風炉鉄皮が破損したときの鉄皮と外装材との間の温度変化量の時間的推移を示す図である。
FIG. 7 is a diagram showing the temporal transition of the temperature between the iron shell and the exterior material when the hot-blast furnace iron skin is damaged, and FIG. 8 is the iron skin when the hot-blast furnace iron skin is damaged. It is a figure which shows the time transition of the temperature variation | change_quantity between a wall and an exterior material.

図7においては、鉄皮1の損傷により漏風が発生したため、鉄皮1と外装材3との間の温度測定値が上昇し、その約1時間後には、予め設定した温度上限値(同図では、270℃)を超えたことから、温度監視装置は異常発生の警報を出力した。   In FIG. 7, since air leakage has occurred due to damage to the iron skin 1, the temperature measurement value between the iron skin 1 and the exterior material 3 rises, and after about 1 hour, a preset temperature upper limit value (same figure) In this case, the temperature monitoring device output an alarm indicating that an abnormality has occurred.

図8は、温度変化量△Tとして、時刻tnにおける温度Tnと時刻tn-1における温度Tn-1との差、すなわち|Tn−Tn-1|を用い、時間間隔tn−tn-1を1分とした場合の結果である。鉄皮1の損傷により漏風が発生したため、温度変化量△Tの値は、予め設定した温度変化量の上限値(同図では、10℃)を直ちに超え、温度監視装置は異常発生の警報を出力した。 Figure 8 is a temperature change amount △ T, the difference between the temperature T n-1 at the temperature T n and time t n-1 at time t n, ie | T n -T n-1 | a reference, the time interval t This is the result when n −t n−1 is 1 minute. Since air leakage occurred due to damage to the iron skin 1, the value of the temperature change ΔT immediately exceeds the preset upper limit value of the temperature change (10 ° C. in the figure), and the temperature monitoring device gives an alarm for abnormal occurrence. Output.

上記の試験例のように、温度監視装置の応答時間を短縮するためには、温度変化量として、一定時間間隔における温度差、温度の変化速度(時間微分量)などを採用すれば良いが、逆に、ノイズによるハンチングや誤動作のおそれもあるため、適切な感度が得られるようにチューニングする必要がある。また、漏洩が徐々に進行する場合には、長期的傾向に基いて判断する必要があり、温度の時間平均値の推移に基いて確実な判断を行うことが好ましい。   As in the above test example, in order to shorten the response time of the temperature monitoring device, a temperature difference at a certain time interval, a temperature change rate (time differential amount), etc. may be adopted as the temperature change amount. On the other hand, there is a risk of hunting or malfunction due to noise, so it is necessary to tune to obtain an appropriate sensitivity. In addition, when leakage gradually proceeds, it is necessary to make a determination based on a long-term tendency, and it is preferable to make a reliable determination based on the transition of the time average value of temperature.

図9は、熱風炉鉄皮の破損位置を特定するための温度測定装置の設置位置を示す図である。また、図10は、熱風炉鉄皮が破損したときの破損位置を特定する試験結果を示す図であり、同図(a)、(b)および(c)は、それぞれ、図9における符号(a)、(b)および(c)で示される位置における測定結果を表す図である。   FIG. 9 is a diagram showing the installation position of the temperature measuring device for specifying the damaged position of the hot stove core. Moreover, FIG. 10 is a figure which shows the test result which pinpoints a failure position when a hot-blast furnace iron skin is damaged, The figure (a), (b) and (c) is the code | symbol ( It is a figure showing the measurement result in the position shown by a), (b) and (c).

図9に示すとおり、熱風炉11の鉄皮外表面の黒丸印で示す位置に温度測定装置14として熱電対を設置した。なお、当試験においては、同図中の(a)、(b)および(c)で示す高さ位置の温度測定値の推移を特に綿密に監視した。   As shown in FIG. 9, a thermocouple was installed as a temperature measuring device 14 at a position indicated by a black circle on the outer surface of the iron shell of the hot stove 11. In this test, the transition of the temperature measurement values at the height positions indicated by (a), (b) and (c) in the figure was monitored closely.

図10に示す試験結果によれば、高さ位置(a)の0度方位の位置と高さ(b)の0度方位の位置において、大きな温度変化が現れており、高さ(c)の位置を含むそれ以外の測定位置においては、温度変化は殆ど現れなかった。そこで、これらの結果に基づいて、鉄皮破損位置を、高さ位置(a)の0度方位の位置と高さ位置(b)の0度方位の位置との間と推定した。また、(a)の0度方位の位置の温度推移と(b)の0度方位の位置の温度推移とを比較すると、(b)の0度方位の位置の方が温度が高く、温度変化も大きい。   According to the test results shown in FIG. 10, a large temperature change appears at the position of the 0 degree azimuth at the height position (a) and the position of the 0 degree azimuth at the height (b). At other measurement positions including the position, there was almost no temperature change. Therefore, based on these results, the iron-skin breakage position was estimated between the position of the 0-degree azimuth position of the height position (a) and the position of the 0-degree azimuth position of the height position (b). Further, when the temperature transition of the 0 degree azimuth position of (a) is compared with the temperature transition of the 0 degree azimuth position of (b), the temperature of the 0 degree azimuth position of (b) is higher, and the temperature change Is also big.

そこで、鉄皮補修の際に、(b)の0度方位の位置から4m上方の(a)の0度方位の位置に向かって外装材を取り外していった結果、(b)の0度方位の位置から1m上方の位置に、鉄皮の破損が発見された。   Therefore, as a result of removing the exterior material from the position of the 0 degree azimuth in (b) toward the position of the 0 degree azimuth in (a) 4 m above when repairing the iron skin, Damage to the iron skin was found at a position 1 meter above the position of.

本発明の実施による鉄皮補修時間の短縮効果を年間を通じて集計した結果、本発明の実施前には48時間/年程度であった補修時間が、本発明の実施により、12時間/年に短縮された。   As a result of totaling the effect of shortening the iron skin repair time by implementing the present invention throughout the year, the repair time which was about 48 hours / year before the implementation of the present invention has been reduced to 12 hours / year by implementing the present invention. It was done.

本発明の気体物質の漏洩検知方法によれば、外装材により被覆されたガス輸送配管または熱風炉の鉄皮と、外装材との間の温度を測定することにより、輸送配管または熱風炉鉄皮の破損による気体物質の漏洩を早期にかつ的確に検知できるので、輸送配管の迅速な修復および熱風炉鉄皮の早期かつ短時間での補修が可能となる。また、配管または鉄皮と外装材の間の複数箇所において、前記の温度測定を行うことにより、気体物質の漏洩位置を精度良く特定することができる。また、本発明の気体物質の漏洩位置検知装置は、本発明の方法を実施するための装置として好適である。よって、本発明の漏洩検知方法および漏洩装置は、流体輸送配管、化学反応容器などの損傷の早期検知および安全管理の分野において広範に適用できる。   According to the method for detecting leakage of a gaseous substance of the present invention, by measuring the temperature between the outer casing and a gas transport pipe or hot-blast furnace core covered with an exterior material, the transport pipe or hot-blast furnace core is measured. As a result, it is possible to detect the leakage of the gaseous material due to the breakage of the pipe early and accurately, so that the transportation pipe can be quickly repaired and the hot-blast furnace iron skin can be repaired early and in a short time. Moreover, the leak position of a gaseous substance can be pinpointed accurately by performing the said temperature measurement in several places between piping or an iron shell, and an exterior material. The apparatus for detecting a leakage position of a gaseous substance of the present invention is suitable as an apparatus for carrying out the method of the present invention. Therefore, the leak detection method and leak device of the present invention can be widely applied in the fields of early detection of damage and safety management of fluid transport piping, chemical reaction containers and the like.

鉄皮の外面を外装材により被覆した高炉用熱風炉の鉄皮付近の一般的な構造を示す図である。It is a figure which shows the general structure of the vicinity of the iron skin of the blast furnace hot-blast furnace which coat | covered the outer surface of the iron skin with the exterior material. 管の外面を外装材により被覆した配管からの気体物質の漏洩を検知する本発明の概念を示す図である。It is a figure which shows the concept of this invention which detects the leakage of the gaseous substance from piping which coat | covered the outer surface of the pipe | tube with the exterior material. 管が破損したときの管と外装材との間の温度の時間的推移を示す図である。It is a figure which shows the time transition of the temperature between a pipe | tube and an exterior material when a pipe | tube is damaged. 管が破損したときの管と外装材との間の温度変化量の時間的推移を示す図である。It is a figure which shows the time transition of the amount of temperature changes between a pipe | tube and an exterior material when a pipe | tube is damaged. 管が破損したときの破損位置の特定方法を示す図であり、同図(a)は温度測定位置を示す管の上面図を表し、同図(b)は温度測定位置を示す管の側面図および各測定位置における温度測定値の時間的推移を表す図である。It is a figure which shows the identification method of the broken position when a pipe | tube is damaged, The figure (a) represents the upper side figure of the pipe | tube which shows a temperature measurement position, The figure (b) is the side view of the pipe | tube which shows a temperature measurement position It is a figure showing the time transition of the temperature measurement value in each measurement position. 応力腐食割れ防止対策を講じた本発明が対象とする高炉用熱風炉の鉄皮付近の構造を示す図である。It is a figure which shows the structure of the iron skin vicinity of the hot blast furnace for blast furnaces which this invention which took the measure against stress corrosion cracking is intended. 熱風炉鉄皮が破損したときの鉄皮と外装材との間の温度の時間的推移を示す図である。It is a figure which shows the time transition of the temperature between an iron skin and an exterior material when a hot-blast furnace iron skin is damaged. 熱風炉鉄皮が破損したときの鉄皮と外装材との間の温度変化量の時間的推移を示す図である。It is a figure which shows the time transition of the amount of temperature changes between an iron shell and an exterior material when a hot-blast furnace iron shell is damaged. 熱風炉鉄皮の破損位置を特定するための温度測定装置の設置位置を示す図である。It is a figure which shows the installation position of the temperature measuring apparatus for pinpointing the damage position of a hot-blast furnace iron skin. 熱風炉鉄皮が破損したときの破損位置を特定する試験結果を示す図であり、同図(a)、(b)および(c)は、それぞれ、図9における符号(a)、(b)および(c)で示される位置における測定結果を表す図である。It is a figure which shows the test result which pinpoints a failure position when a hot-blast furnace iron skin is damaged, The figure (a), (b) and (c) is the code | symbol (a), (b) in FIG. 9, respectively. It is a figure showing the measurement result in the position shown by (c).

符号の説明Explanation of symbols

1:管、
2:保温材、保熱媒体、
3:外装材、
4:温度測定装置(温度計)
5:温度監視装置、
6:気体物質、
11:熱風炉、
12:保温材、
14:温度測定装置(温度計)
1: tube,
2: Thermal insulation material, thermal insulation medium,
3: Exterior material,
4: Temperature measuring device (thermometer)
5: Temperature monitoring device,
6: gaseous substance,
11: Hot stove
12: Insulation material
14: Temperature measuring device (thermometer)

Claims (6)

管の外部が外装材で覆われ、前記管の内部を気体物質が流動する管の破損時の気体物質の漏洩検知方法であって、前記管外表面または外表面と外装材との間の温度を測定し、該温度測定値または温度変化量の一方または双方が予め定められた範囲を外れたときに、管から気体物質が漏洩したと判断することを特徴とする気体物質の漏洩検知方法。   A method for detecting a leakage of a gaseous substance when the pipe is broken, in which the exterior of the pipe is covered with an exterior material and the gaseous substance flows inside the tube, and the temperature between the outer surface of the pipe or the outer surface and the exterior material , And when one or both of the temperature measurement value and the temperature change amount are out of a predetermined range, it is determined that the gas substance has leaked from the pipe. 管の外部が外装材で覆われ、前記管の内部を気体物質が流動する管の破損時の気体物質の漏洩位置の検知方法であって、前記管外表面または外表面と外装材との間の複数箇所において温度を測定し、該温度測定値または温度変化量の一方または双方が予め定められた範囲を外れたときに、前記測定値に基いて管からの気体物質の漏洩位置を決定することを特徴とする気体物質の漏洩位置検知方法。   A method for detecting a leakage position of a gaseous substance when the pipe is broken, in which the exterior of the pipe is covered with an exterior material, and the gaseous substance flows inside the pipe, and between the outer surface of the pipe or between the outer surface and the exterior material The temperature is measured at a plurality of locations, and when one or both of the temperature measurement value and the temperature change amount are out of a predetermined range, the leakage position of the gaseous substance from the pipe is determined based on the measurement value. A method for detecting a leakage position of a gaseous substance. 管の外部が外装材で覆われ、前記管の内部を気体物質が流動する管からの気体物質の漏洩位置の検知装置であって、前記管外表面または外表面と外装材との間の複数箇所に設置された温度測定装置と、前記各温度測定箇所における温度測定値に基いて、温度測定値または温度変化量の一方または双方が予め定められた範囲を外れたときに、前記の定められた範囲を外れた温度測定箇所により囲まれる範囲内の位置において気体物質が漏洩したと判断する判断機構とを有することを特徴とする気体物質の漏洩位置検知装置。   An apparatus for detecting a leakage position of a gaseous substance from a pipe in which the exterior of the pipe is covered with an exterior material, and the gaseous substance flows inside the tube, and a plurality of parts between the outer surface of the pipe or between the outer surface and the exterior material Based on the temperature measurement device installed at the location and the temperature measurement value at each temperature measurement location, when one or both of the temperature measurement value and the temperature change amount are out of the predetermined range, A gas substance leakage position detection apparatus comprising: a determination mechanism that determines that gas substance has leaked at a position within a range surrounded by a temperature measurement location outside the specified range. 鉄皮の外部が外装材で被覆され、鉄皮の外表面と外装材との間に保熱媒体を有する高炉用熱風炉の漏風検知方法であって、前記鉄皮外表面または鉄皮外表面と外装材との間の温度を測定し、該温度測定値または温度変化量の一方または双方が予め定められた範囲を外れたときに、熱風炉から漏風が発生したと判断することを特徴とする高炉用熱風炉の漏風検知方法。   A method for detecting a leak in a hot blast furnace for a blast furnace, wherein the outer surface of the iron skin is covered with an exterior material and has a heat retaining medium between the outer surface of the iron skin and the exterior material, the outer surface of the iron skin or the outer surface of the iron skin Measuring the temperature between the outer wall and the exterior material, and determining that one or both of the temperature measurement value and the temperature change amount are out of a predetermined range, it has been determined that leakage has occurred from the hot air furnace. A method for detecting leakage in a hot blast furnace. 鉄皮の外部が外装材で被覆され、鉄皮の外表面と外装材との間に保熱媒体を有する高炉用熱風炉の漏風位置の検知方法であって、前記鉄皮外表面または鉄皮外表面と外装材との間の複数箇所において温度を測定し、該温度測定値または温度変化量の一方または双方が予め定められた範囲を外れたときに、前記測定値に基いて熱風炉からの漏風位置を決定することを特徴とする高炉用熱風炉の漏風位置検知方法。   A method for detecting an air leakage position of a hot blast furnace for a blast furnace, in which the exterior of the iron skin is covered with an exterior material and a heat retaining medium is provided between the outer surface of the iron skin and the exterior material, the outer surface of the iron skin or the iron skin The temperature is measured at a plurality of locations between the outer surface and the exterior material, and when one or both of the temperature measurement value and the temperature change amount are out of a predetermined range, the temperature is measured based on the measurement value. A method for detecting a leakage position of a hot blast furnace for a blast furnace, characterized by determining a leakage position of the blast furnace. 鉄皮の外部が外装材で被覆され、鉄皮の外表面と外装材との間に保熱媒体を有する高炉用熱風炉の漏風位置の検知装置であって、前記鉄皮外表面または外表面と外装材との間の複数箇所に設置された温度測定装置と、前記各温度測定箇所における温度測定値に基いて、温度測定値または温度変化量の一方または双方が予め定められた範囲を外れたときに、前記の定められた範囲を外れた温度測定箇所により囲まれる範囲内の位置において漏風が発生したと判断する判断機構とを有することを特徴とする高炉用熱風炉の漏風位置検知装置。
An apparatus for detecting a leakage position of a hot blast furnace for a blast furnace having a heat retaining medium between the outer surface of the iron skin and the outer covering material, the outer surface of the iron skin being covered with the outer covering material, the outer surface or the outer surface of the iron skin Based on the temperature measurement devices installed at a plurality of locations between the outer packaging and the temperature measurement value at each temperature measurement location, one or both of the temperature measurement value and the temperature change amount deviate from a predetermined range. And a determination mechanism for determining that air leakage has occurred at a position within the range surrounded by the temperature measurement points outside the predetermined range, the air leakage position detecting device for a hot blast furnace for a blast furnace, .
JP2003360649A 2003-10-21 2003-10-21 Method and apparatus for detecting leakage of gaseous substance Pending JP2005127741A (en)

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CN101799350A (en) * 2010-03-04 2010-08-11 南京钢铁股份有限公司 Rapid leakage detecting method for roller hearth type non-oxidation furnace radiating pipes in batch
CN103884473A (en) * 2014-02-18 2014-06-25 北京国电富通科技发展有限责任公司 Water leakage determination method for water cooling system
CN107559596A (en) * 2017-10-18 2018-01-09 常州港华燃气有限公司 A kind of pipeline gas flow monitor and gas pipeline examination and repair system
CN109443425A (en) * 2018-10-23 2019-03-08 南阳理工学院 A kind of heat preservation conveyance conduit deformation of long range and leakage monitoring system
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JP2007332905A (en) * 2006-06-16 2007-12-27 Honda Motor Co Ltd Temperature measuring device of internal combustion engine
JP4675284B2 (en) * 2006-06-16 2011-04-20 本田技研工業株式会社 Internal combustion engine temperature measurement device
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CN103884473A (en) * 2014-02-18 2014-06-25 北京国电富通科技发展有限责任公司 Water leakage determination method for water cooling system
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CN114017917A (en) * 2021-09-26 2022-02-08 芜湖新农夫机械有限公司 Hot blast stove fire detection prevention and control system and prevention and control method thereof

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