JP2005113523A - Grout injection control method and its device - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a grout injection control method and its device capable of continuously and automatically adjusting the concentration of grout so as to become optimum in accordance with a rock mass property in the case of injection work and carrying out rock mass improvement work having the reduction of working hours and reliability. <P>SOLUTION: A grout injection program control line is set on the basis of a preliminary survey such as a water test or the like, and in an injection method while controlling light and shade of the concentration of the injection grout in accordance with variations in the rock mass property accompanied with the progress of a process after the starting of the injection work while monitoring injection flow limiting value and injection pressure limiting value so as to follow the control line, an undiluted solution grout with high concentration and a diluted solution are separately prepared, they are respectively pumped by independent pumps, and in order to correspond to a request for the supply of the grout having the optimum property varying concentration and composition, etc. with the progress of an injection process, and in the pipe line directly before it reaches an injection hole, it is injected while reversibly adjusting a mixing ratio and a total amount continuously making increase and decrease, etc. in accordance with a state of the rock mass. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

In the civil engineering work such as a dam construction work and an urban civil engineering work for constructing a structure body in a natural ground such as a bedrock or ground, the present invention provides a natural ground supporting the construction structure by injecting a grout into the natural ground. The present invention relates to an improved grout injection control method and apparatus.
More specifically, the characteristics of the ground such as ground and rock mass to inject grout by water pushing test are investigated in advance, and a grout injection program control line is set according to the survey result, and matches this control line as much as possible. In this way, while controlling the injection pressure and flow rate of the grout, according to the detection data of the ground changing according to the progress of the injection process, the concentration of the grout concentration is automatically adjusted with no time delay and the injection is performed. The present invention relates to a grout injection control method and apparatus.

Various methods have been proposed and implemented for civil engineering methods to improve natural grounds by injecting grout (natural ground improving agents or stabilizers) into natural grounds. It was a method in which a grout having a concentration and blending set according to the properties of the product was produced and injected by a batch method.
More specifically, based on a daily grout management report including an injection chart as shown in FIG. 4A and an operation record as shown in FIG. 4B, a water permeability test (water pushing) is performed before the grout injection. When water permeability is 30 L (liter) / min or more in one stage, W / C = 8/1 having a high blending ratio is set as an initial setting, and when water permeability is 30 L / min or less, a light blending ratio W / C = 10/1 is the initial setting. In this example, 400 L is injected in 23 minutes with W / C = 10/1 as an initial setting.
Thereafter, grout 400L with a blending ratio W / C = 6/1 is injected in 21 minutes, then grout 400L with a blending ratio W / C = 4/1 is poured in 20 minutes, and then the blending ratio W / C = Inject 21/2 grout 800L in 48 minutes. Finally, 1000L of W / C = 1.5 / 1 grout is generated by batch method and injected without setting the time until it reaches 1L / min (in this example, it takes 2 hours 12 minutes and 644.6L Injection) When the pressure reaches 1 L / min, injection for a predetermined time (for example, 30 minutes) is performed for a predetermined time (for example, 6.4 L is injected).

  As described above, in the conventional grout injection work, although the injection pressure value P and the unit injection flow rate value Q change with the progress of the injection process, W / C = 10/1 is set to 400 L, W / C = Generate a certain amount of grout in advance, such as 6/1 400L, W / C = 4/1 400L, W / C = 2/1 800L, W / C = 1.5 / 1 1000L, etc. Since the batch method is used, if the amount of the batch produced is excessive than the injection amount, surplus grout is forcibly injected into the ground where no injection is required, and the environment is destroyed by leaking to an unscheduled location. If surplus grout is generated even after forced injection (in this example, 349L surplus), there is a risk of further destroying the environment by discarding the surplus grout after the completion of the injection.

In the example of FIG. 4 (a), P suddenly increases when 80 minutes have elapsed from the start of injection, so that Q starts to decrease by suppressing P to a constant value. When this yield point is QK, it descends substantially linearly from QK to Q0. However, if injection of a grout having a preset concentration of W / C = 1.5 / 1 is continued while P is kept at a constant value, in this example, it is separated from Q0 like Q1 from about 120 minutes. However, it did not reach 1 L / min in the middle, and eventually reached 1 L / min after 244 minutes, and then injected for 30 minutes, and the injection time took 6 hours 34 minutes. If 1 L / min is not reached after 244 minutes, the injection is continued as in Q2.
In this way, in the method of injecting grout for the purpose of improving natural ground, even if it is injecting into the same injection hole, the nature of the natural ground changes depending on the progress of the injection process, so the work time for injection Could not be set in advance.
When injecting grout, the condition of the ground should be grasped every moment, and the injection conditions should be adjusted. However, in the conventional method, the injection pressure or flow rate is adjusted by manual operation based on the experience and intuition of the operator. Only the method of this was carried out, and the optimal injection construction according to the change in the nature of the natural ground could not be expected.

  In the conventional grout injection method that produces the required grout in batch mode, in order to change the grout concentration, component ratio, etc. according to the nature of the natural ground, the injection process is interrupted and a new grout is created. It is necessary to generate the system and to switch the supply piping system, and it is inevitable that the work is complicated and the work time is lost.

  In the conventional pouring method that produces grout by the batch method, there are many cases where over-production occurs in order to estimate the required amount of injection that cannot be accurately grasped and to determine the production amount for each batch. The burden of processing costs for detoxifying and disposing of excess grout, such as neutralization, and wasteful costs due to excessive consumption of raw materials are obstacles to reducing construction costs.

Using a Coriolis type flow meter that detects both mass flow rate and density, and using a pressure gauge, after injecting grout for a certain amount or time, a method of changing from a low W / C compounding ratio to a thick one It is already known (Patent Document 1). However, depending on the nature of the natural ground changing with the progress of the injection process, the concentration of grout can be changed from dark to light or from thin to dark without interrupting the injection process or without time delay. It was difficult to change the component ratio.
JP-A-8-209675

In the civil engineering work to construct the structure on the ground and underground, the ground stabilization method, in which grout is injected for the purpose of strengthening the natural ground supporting the construction structure and the surrounding natural ground, As grout penetrated from the injection spout position in the natural ground to the surrounding area and filled with cracks and permeable layers in the natural ground, the injection resistance increased and the construction was continued with the same injection pressure and grout viscosity. There is a problem that the injection flow rate decreases.
Increasing the injection pressure to maintain the injection flow rate can destroy the ground. Therefore, it is desirable to increase the fluidity by lowering the viscosity of the grout to be injected, and to continue the injection by switching to a grout having a property that more easily penetrates the ground. However, in the past, when there was a change in the properties of the natural ground during the pouring operation, it was necessary to interrupt the pouring work to change the grout to the optimum properties and inject the grout continuously. It was not possible to inject it.

  As described above, the method for producing the required grout used for the conventional ground improvement work is to measure, mix, and stir each component constituting the grout with a measuring tank or other means according to the amount of grout produced for one batch. It is based on a batch system that mixes, agitates, and generates by putting it into a tank. Even if it is attempted to predict the amount of grout generated based on preliminary surveys and the experience of the operator, the exact injection amount of the injection hole must be determined before injection. It was difficult to grasp, and it was not possible to produce only the necessary injection amount without excess or deficiency.

  When producing grout in batch mode, there are many cases where the blending standard defined in the injection specification generates more than the amount actually required, and the ground is destroyed in order to forcibly inject excess grout beyond the required amount. In addition, there is a problem of causing leakage or leakage to an unscheduled location, a processing cost for disposing of the remaining grout, a loss of working time, and there is no denying the risk of environmental damage due to inappropriate processing methods.

  Furthermore, in batch production of grout, every time the grout concentration and component ratio are to be changed, it is necessary to interrupt the injection operation to generate a grout of a new composition, which is complicated. The result was more work time.

  The conventional grout injection work for the purpose of improving natural ground has many problems as described above, and in view of such circumstances, the quality of the grout injection work is improved without depending on the intuition and experience of the worker. In addition, there has been an urgent need for a method for reducing costs by eliminating waste of raw materials and complicated operations.

  The object of the present invention is to automatically adjust the grout concentration and component ratio continuously and optimally according to the natural conditions at that time, without interrupting the injection work, It is an object of the present invention to provide a grout injection control method and apparatus for injecting grout without excess or shortage within a period of time and constructing a reliable ground improvement work.

  Another object of the present invention is to avoid the consumption of excess raw materials by generating only the amount of grout required for ground stabilization, and further reduce the work time by simplifying the work process, It is an object of the present invention to provide a grout injection control method and apparatus capable of reducing raw material costs and labor cost.

  Still another object of the present invention is to eliminate the cost of disposal of surplus grout by not generating surplus grout, to eliminate the risk of environmental destruction, and to implement and manage reliable ground improvement work. It is an object of the present invention to provide a grout injection control method and apparatus capable of establishing the above.

  The present invention includes a step of conducting a preliminary survey of a natural ground such as a water pushing test, a flow control line at the initial stage of the grout injection process based on this preliminary survey step, and a flow control line after injecting a predetermined integrated amount. A step of setting a grout injection program control line consisting of a concentration line that gradually decreases the injection flow rate from the yield point, and a control line according to at least the concentration of the grout injection program control line obtained in this step In addition, while monitoring the injection flow rate limit value and the injection pressure limit value, the process of injecting while controlling the density of the injection grout concentration according to the change in the properties of the natural ground accompanying the progress of the injection process after the start of the injection construction The grout injection control method is characterized by the following.

Injecting grout without excess or deficiency within a preset work time by injecting while controlling the density of the injection grout concentration so as to follow the regulation line depending on the concentration of the grout injection program control line. Can do.
In addition, a high-concentration, constant-concentration, constant-component stock grout that forms the main component of the grout to be injected is generated, and one or more kinds of dilution liquids consisting of other components for diluting the stock grout are prepared separately. These liquids are pumped by independent pumps, and in order to meet the demand for grout supply with optimal properties in which the concentration, components, etc. change according to the progress of the injection process, the raw solution grout is connected in the pipeline immediately before the injection hole. Injecting the mixed and homogenized injection grout while continuously increasing / decreasing and automatically adjusting the mixing ratio and the total amount of the diluted liquid according to the state of the ground, no excess grout is generated.

The grout injection method to stabilize the ground is different in the injection pressure, injection flow rate, grout concentration, etc. depending on the purpose of improving soft ground, reinforcing cracks in the ground, and stopping water in the gravel layer. Depending on the progress, the optimum state changes.
Also, depending on the natural ground, there is a narrow strain part between the discharge position of the grout to be injected and the gap in the ground that needs to be filled with the grout, and the injection pressure rises due to the injection resistance of this narrow strain part. There are also examples in which the narrow strained portion is pushed and expanded due to the continuation of injection, the injection resistance reaching the void is lowered, and the injection pressure is rapidly reduced.

  Therefore, the behavior of the natural ground is grasped by preliminary surveys such as boring and permeability tests prior to ground stabilization work by injecting grout, and the concentration, composition, flow limit value, pressure limit value of the injected grout at the construction design stage. Determine the total injection flow rate and give instructions to the construction worker.

However, with the conventional grout injection method, it is difficult to give these instructions, and other than the useless pressing process, which is the final stage of injection, instructions and changes to the concentration and composition of the injection grout are made. There wasn't.
According to the method of the present invention, the concentration and composition of the injection grout, which has been difficult or has not been given in the past, are always in an optimum state according to changes in the ground without interrupting the injection operation. It is for automatic adjustment.

  According to the present invention, the adjustment of the grout concentration used in the grout pouring method for civil engineering works for ground improvement, etc., regardless of batch processing, even if the grout pouring process is in progress, A means to adjust the grout concentration, which can generate and supply only the necessary amount of grout, continuously and momentarily according to changes in the nature of the ground and soil, and the grout concentration or injection flow rate. A grout injection control device that manages the injection pressure while selectively controlling the program can be provided. Therefore, the construction time can be set in advance and injected accordingly.

  By using the grout injection control device according to the present invention, it is possible to automatically perform the grout injection with the optimum injection pressure, flow rate and concentration according to the nature of the natural ground, so that Mountain breakage is unlikely to occur, construction reliability is improved, and advanced technology and skill are not required, reducing the burden on grout injection workers and saving labor.

  According to the present invention, a grout stock solution having a high concentration, a constant concentration, and a component ratio and its diluted solution are prepared, and the state change of the natural ground is grasped by detecting the injection pressure and the injection flow rate after the start of injection. The grout stock solution and the diluting solution can be freely adjusted according to the natural ground, so that grout having optimum fluidity can always be injected.

  According to the present invention, the concentration, component ratio, and the like of the grout stock solution and diluent to be generated are the same from start to finish, and need not be changed. Therefore, it is not necessary to generate in batch mode every time the concentration of grout to be injected is changed.

  According to the grouting method according to the present invention, it is not necessary to generate excessive grouting, so it is possible to eliminate the burden of discarding the excessive grouting, and to eliminate the risk of environmental pollution due to leakage. be able to.

  Furthermore, according to the present invention, since only the necessary amount of grout can be added at any time, wasteful consumption of raw materials can be suppressed, the work process can be simplified, the work time can be shortened, and the waste grout can be disposed of. By eliminating the cost, the cost of ground stabilization work can be reduced and the construction period can be shortened.

The present invention includes a step of conducting a preliminary survey of a natural ground such as a water pushing test, and a flow rate regulation line at the initial stage of the grout injection step and a predetermined integrated amount based on the preliminary survey step, and then the injection flow rate is decreased. A step of setting a grout injection program control line comprising a restriction line according to the concentration to be injected, and an injection flow rate limit value so as to follow at least the restriction line due to the concentration of the grout injection program control line obtained in this step A grout comprising the step of injecting while controlling the concentration of the injected grout concentration according to the change in the properties of the natural ground accompanying the progress of the injection process after the start of the injection construction while monitoring the injection pressure limit value This is an injection control method.
The restriction line based on the concentration is a substantially straight line having an allowable width that connects the yield point of the flow restriction line and the useless start point preset as the injection end time.
In addition, the step of injecting while controlling the concentration of the injected grout concentration is independent of the step of generating a grout stock solution, the step of generating a diluent for diluting the grout stock solution, and the grout stock solution and the diluent. And feeding immediately before injection to produce a grout of a predetermined concentration, and feeding back the injection pressure, injection flow rate, injection concentration, and injection time when injected into the ground as parameters, And the step of adjusting the concentration and / or flow rate.

Hereinafter, the grout injection control method and apparatus according to the present invention will be described in more detail.
A. Overview of the system according to the present invention A system that generates and injects grout of an arbitrary concentration is constructed by pumping the grout stock solution and the diluting solution with independent pumps, adjusting the discharge amount of both solutions, and mixing and injecting them.
2. The nature of the natural ground that changes during the injection process is detected and understood as changes in the injection pressure and flow rate, and the grout is automatically adjusted to the optimum concentration for continuous injection.
3. A program curve of the injection flow rate or injection pressure is set for each injection port, and the injection grout concentration is controlled by adjusting the operation speeds of the stock solution pump and the dilution solution pump so that the flow rate and pressure follow the set program.
4). The required grout is a method that continuously generates the necessary amount when necessary, and does not generate surplus grout, so there is no need for disposal processing, eliminating the costs associated with discarding surplus grout, and the environment This system eliminates any concerns about pollution.
5). It is a system that automatically grasps the nature of natural ground and automatically adjusts the flow rate, pressure, and concentration, and is a system that does not depend on the skill and experience of the operator.
6). Grout generation is not a batch method in which a certain amount of grout is generated in advance each time, but a necessary amount is continuously generated as needed at any time. Work time due to interruption of injection work, etc. Can be eliminated.
7). By simply selecting the capacity of the equipment according to the required capacity, it can be used in a wide range of applications from small-scale construction to large-scale construction using the same control system.
8). It is easy to collect and record construction data, and can be used for construction management, and it is possible to accumulate persuasive data as explanatory materials for related parties.

B. Means of System Realization according to the Present Invention Prepare a constant concentration of grout stock solution (cemented milk) and dilute solution (fresh water), pump them with independent pumps, and evenly mix them with a line mixer before the injection port to produce an injection grout. To send.
2. Do not change the concentration of the stock solution by returning the injection grout after mixing the stock solution and the diluent using a circulation line.
3. The stock solution is produced in a necessary amount in a stock solution measurement tank (adjustment tank) and is sent to the stock solution supply tank at any time, and no excess grout is produced.
4). The stock solution supply tank continuously circulates the stock solution grout and circulates it except during the injection operation to prevent changes in concentration due to precipitation, separation of components, and the like, and maintains a uniform concentration state in both the tank and the pipeline.
5). Set the upper limit of control for both the injection pressure and flow rate to eliminate the risk of ground destruction due to the injection work, and determine the state of low pressure and large flow injection and the duration of the leak to grasp the leakage.
6). The automatic adjustment of the flow rate of the stock solution and the diluent is performed by negative feedback control of the operation speed of each pump driven by the motor / inverter and the output signal of the independently provided flow rate detector.
7). Since the stock solution grout can be generated arbitrarily, it can be continuously replenished at any time according to the remaining amount of the stock solution supply tank without interrupting the injection construction, regardless of the progress of the process. it can.

C. Concept of Grout Concentration Adjustment System Design According to the Present Invention Properties of natural ground and grouting method 1-1. In grout injection for improving natural ground, the injection pressure, flow rate, and grout concentration should be managed appropriately according to the state of the natural ground at that time. It changes every moment.
1-2. If the injection pressure is excessive, the cracks and other gaps may be expanded and the ground may be destroyed, so the injection pressure depends on the nature of the ground and the displacement measured with the rock displacement meter. And must be limited to below the proper value.
1-3. If the injection pressure does not increase but only the injection flow rate value increases, there is a possibility that leakage has occurred in parts other than the natural ground for injection and improvement, so check accurately and stop the injection. Need to be considered.
1-4. If the nature of the natural ground is the same, when injected at the same pressure, the injection flow rate decreases as the concentration of grout increases, and when injected at the same flow rate, the injection pressure increases as the concentration of grout increases.
1-5. At the beginning of injection in general grouting, a low concentration grouting with high viscosity and low injection resistance is injected to improve from unstable parts of the ground where the injection resistance is large, such as cracks with narrow gaps, away from the injection point. Gradually, the grout concentration is gradually increased, and the unstable portion having a large gap is pumped and filled.
If the grout is increased in concentration with high injection resistance and injection is continued at the same flow rate, both the injection resistance of the grout and the ground will increase and the injection pressure will rise, so the injection flow rate will naturally drop.
1-6. In the final step of the grouting, the grouting is performed at an arbitrary concentration so that the grouting injected so far sufficiently penetrates into the fine gaps in the ground, and until the injection flow rate becomes zero or close to the state at the control pressure value. Press “No”.
1-7. As described above, in the injection, an appropriate injection method is performed by program injection and manual injection while monitoring the flow rate, pressure, and grout concentration.

2. Adjustment and control of grout concentration 2-1. A high-concentration grout stock solution and a diluting solution are prepared, pumped by an independent pump while controlling the flow rate, and mixed on the discharge side to obtain an injection grout having an arbitrary concentration.
2-2. The concentration of the grout stock solution is either W / C = 0.75 / 1 or 1.0 / 1, the grout stock solution is adjusted and generated, and the stock solution W is used as a calculation constant prior to the start of the injection operation. Set and input / C. The diluent is fresh water and the calculated specific gravity is ρw = 1.0 [kg / L].
2-3. If the discharge flow rate and W / C of the injection grout to be generated are given during start-up and operation, the flow control of the grout stock solution flow rate and the dilution liquid flow rate is performed independently.
At this time, the sum of the grouting solution flow rate and the diluting solution flow rate becomes the discharge flow rate, and the W / C of the mixed / generated grout to be injected is calculated to obtain a set flow rate value.
2-4. Priority is given to the flow control of the injection grout that sets or sets the flow rate setting value. When the discharge pressure of the injection grout rises from the upper limit value of the pressure setting, the concentration of the injection grout decreases, and when the discharge pressure drops below the lower limit value of the setting pressure, the injection grout W / C is automatically changed to increase the density.
At this time, according to the changed value of W / C, the required flow rates of the grout stock solution and the diluted solution are automatically calculated and given as flow rate setting values, and independent flow rate control is performed, but a grace period in which the effect of concentration change appears After that, it is automatically determined whether or not the density changes further.
2-5. In the flow control that automatically increases or decreases the grout concentration and W / C according to the increase or decrease of the discharge pressure of the injection grout, if the discharge pressure of the injection grout reaches the upper limit value set by the pressure, it does not matter what the flow set value is. Instead, the flow rate setting value is forcibly reduced until the pressure setting center value is restored.

3. 3. Program controlled grout injection method 3-1. For one injection port for grout injection, the injection flow rate is programmed from the start of injection to the last stage of pressing (FIG. 1 (a)).
3-2. Grout injection starts with injection of low-concentration grout (grout stock solution + diluted solution), and the grout is injected into the ground within a control upper limit from the start of injection to a certain time.
As time passes, the filling rate is satisfied, the flow rate value is gradually decreased, and finally, the flow rate becomes zero or close thereto.
3-3. After the injection is started by the program flow rate control, when the injection pressure reaches the set upper limit value, the number of rotations of the pump is decreased so that the pressure does not exceed the upper limit value, and the pressure is decreased. When the flow rate exceeds the program upper limit control line, increase the cement / water ratio by rotating the pump and increase the grout concentration. Naturally, if the concentration is increased, the flow rate decreases. If it decreases too much, the program's lower limit control line will be exceeded. In that case, the cement / water ratio is lowered with a pump to reduce the grout concentration.
In this way, the density management control is performed so as to fit between the upper and lower two management lines.
3-4. When the pressure is not more than the set lower limit value even after the injection is started, a warning is issued and manual examination is instructed (FIG. 1 (c)).

Here, FIG. 1 (a) shows an example in which a grout injection program control line for a natural ground is set for a certain injection hole for performing natural ground improvement work. This modeled grout injection program control line is expressed with the time T as the horizontal axis and the unit injection flow rate Q and the injection pressure P as the vertical axis, from the start of injection S to the yield point QK (A0). A flow regulation line L1 for injecting a constant large flow rate, a regulation line L2 for decreasing the injection flow rate from the yield point QK (A0 time) to B time, and an injection per unit time from B time to C hour No-load line L3 for injecting and injecting when the amount reaches a predetermined value or less, pressure increasing line P1 for increasing the injection pressure from S to A1 at the start of injection, and limit pressure from A1 to C And a pressure regulation line P2 that regulates the pressure so that the pressure does not reach.
The restriction line L2 based on the concentration is a substantially linear line having an allowable width that connects the yield point QK of the flow restriction line L1 and the useless start point B preset as the injection end time.

In FIG. 1A, Q0 is an allowable range of the control value of the injection flow rate Q, P0 is an allowable range of the control value of the injection pressure P, QH is an upper limit management value of the injection flow rate Q that should not be exceeded, and PH is This is also the upper limit management value of the injection pressure P. A0 is a point at which the set flow rate is constant while controlling to an appropriate concentration from the injection start S, and is also the yield point QK. B is the end point of the regulation line L2 due to the density, and is also the starting point of useless pressing. C is the end point of the injection operation. P1 is managed so that the injection pressure gradually increases from 0 to P0 from S to A1 at the start of injection.
These points of Q0, P0, QH, PH, A0, A1, B, C, L1, L2, L3, P1, and P2 are used for preliminary investigation of the natural ground such as water pushing test and boring conducted in advance. Set based on.

As shown in FIG. 1 (a), in spite of setting the grout injection program control line modeled for the natural ground, the actual injection process will follow the grout injection program control line. Not limited.
FIG. 1B shows an example in which the pressure increasing line P1 reaches P0 at a point D before reaching the time A1 from S at the start of injection. This is a case where the injection pressure is rapidly increased because the injection resistance of the narrow strain portion existing between the voids in the natural ground is larger than expected.
In FIG. 1 (c), after injection starts from S time to A1 time, even if a constant large flow rate is injected, the injection pressure does not rise and the injection pressure does not rise. The case where it stopped is shown.

  FIG. 2 shows a grout injection control device for controlling along the grout injection program control line exemplified in FIG. 1, and the set grout stock solution and the diluting liquid are circulated, and the switching valve is simultaneously controlled by an injection start command. Is a diagram for explaining the operation principle, such as a piping system for operating and mixing and pumping, and a signal transmission / reception state. For the sake of simplicity, the dilution liquid system is illustrated for one system. Unnecessary manual stop valves are omitted.

In FIG. 2, (11) is a grout stock solution tank. The grout stock solution tank (11) is charged with a high-concentration grout stock solution (10) generated in a meter or a measurement tank (not shown), and a stock solution agitator ( 12) The grout stock solution is circulated through the stock solution switching valve (14) by the stock solution pressure feed pump (13) operated at a circulation operation speed set separately while being stirred by 12), and the flow rate is detected. Sent to the container (15).
Before starting injection, circulating the grout stock solution (10) by operating the stock solution pump (13) prevents the grout stock solution (10) from separating or precipitating before the injection, The purpose is to keep the entire stock solution in a uniform state at all times.

On the other hand, the diluent (20) charged into the diluent tank (21) after adjusting the components is stirred by the diluent agitator (22) and operated at a separately set speed. (23) circulates through the diluent switching valve (24) and is sent to the flow rate detector (25). For example, a thin grout solution is used for the diluted solution (20). The diluent (20) may be water. The agitator (22) is not necessary if it is water or any other liquid that does not separate or settle without being stirred.

  The raw pressure pump (13) and the diluted pressure pump (23) are speed controls that control the respective pump operating speeds according to speed command signals (51) and (61) described later given from the control circuit (49). The speed controllers (16) and (26) change the drive frequency of the induction motor that drives the pumps (13) and (23). In the case of a motor inverter that adjusts the speed, the speed command signals (51) and (61) are output frequency command signals, and each motor is supplied with drive power having a frequency based on the command signal. It is driven at an operating speed based on the frequency.

When the grout injection is started, the stock solution switching valve (14) and the diluent switching valve (24) are simultaneously switched from the circulation to the injection side by the switching valve signals (53) and (63) from the control circuit (49). Both the diluting liquids are uniformly mixed by, for example, a line mixer (31) constituted by a static mixer or the like, and discharged to the injection position (41) of the ground (40) through the injection pipe (34). The
The static mixer is a tube-type mixer having no drive unit, and a mixing element is installed in a circular pipe line. The shape of the mixing element is a rectangular plate twisted 180 degrees in the left-right reverse direction, and these are arranged so as to be alternately orthogonal to the left and right.

  The speed signals of the pumps (13) and (23) given from the control circuit (49) to the speed controllers (16) and (26) at the start of infusion are the flow rate of the infusion grout based on a preset program and This is a signal obtained by converting each flow rate value calculated from the mixing ratio of water and cement in the injection grout indicated by concentration, for example, W / C, into pump speed, and is detected by each flow rate detector (15), (25). The flow rate is taken as a feedback signal and automatically adjusted so that the speed signals given to the speed controllers (16) and (26) are appropriate by the adjustment system built in the control circuit (49).

  The control circuit (49) includes an input circuit, a RAM, a ROM, and the like. The input circuit inputs various command signals. The RAM temporarily stores data and performs various calculations. Based on the preliminary survey of natural ground, the initial concentration of the injection grout in each injection hole, injection flow restriction value QH, injection pressure restriction value PH, flow restriction line L1, restriction line L2, concentration push line L3, pressure increasing line The grout injection program control line composed of the line P1 and the pressure regulation line P2 is modeled and given, and the flow rate of the raw solution grout and the diluent and so as to follow the model curve given by the flow rate or pressure according to the progress of the process after the start of the injection construction, and A process for automatically adjusting these ratios and adjusting the concentration of the injected grout to be always optimal according to the changing state of the ground. In which are stored the ram.

Among the devices shown in FIG. 2, an electric piston pump having an equivalent discharge pressure performance is suitable for the types of the stock pressure pump (13) and the diluent pump (23), and the pump speed controller (16), ( For 26), a motor inverter is suitable.
Further, the switching valves (14) and (24) for switching between circulation and injection are preferably driven by air because a high switching speed is required, and the flow rate detectors (15) and (25) for both liquids are electromagnetic flow meters. Is appropriate.

In such a configuration, an injection work time (for example, 3 hours) from the point S to the point C adapted to the nature of the natural ground at the injection point as shown in FIG. 1A and a grout injection program control line Set in advance.
From the point S at which injection is started, the flow rate values of the grout stock solution (10) and the diluting solution (20) based on the initial concentration set in the water pushing test are automatically calculated, and the grout stock solution pump (13) and the dilution are calculated based on the result. Given the speed of the liquid pump (23), grout injection of the default concentration is started. In the flow rate regulation line L1 for injecting a constant large flow rate, the flow rate control is started when the injection flow rate Q0 set as a program is reached.
As a result of maintaining the injection flow rate Q at a control value as the injection resistance of the natural mountain gradually increases and the injection resistance of the natural concentration gradually increases, the injection pressure P gradually increases like P1. . In the flow restriction line L1 up to the point A0, the concentration may be increased little by little, or may be a constant value when the concentration reaches a certain level.

When the injection flow rate Q reaches a slightly reduced yield point QK (A0 point), a regulation line L2 is formed with a concentration that gradually decreases the injection flow rate connecting the yield point QK and the B point. Although the increasing tendency of the injection pressure P becomes slow, the injection pressure P continues to increase and enters the pressure control width P0 and exceeds the set control value at the Al point.
Here, in order to control the flow rate value given by the program while maintaining the injection pressure within the limit value P0 as in P2, the viscosity of the injection grout should be reduced so that the injection resistance is reduced. Good. This is dealt with by automatically reducing the flow rate ratio of the grout stock solution (10) to the flow rate of the diluent (20) to lower the concentration.

More specifically, in the region where the injection flow rate from the QK point in FIG. 1A is gradually reduced, in the region from the Al point where the injection pressure P reaches the limit value to the B point, the injection flow rate Q depends on the concentration by the program. When the control line L2 is followed, the increase in the injection resistance of the natural ground and the decrease in the injection amount are balanced, and the injection pressure P2 cannot always be maintained within the constant range P0 of the control value, but involves fluctuations.
When the injection pressure P2 increases, the supply ratio of the diluent (20) to the grout stock solution (10) is increased to decrease the concentration of the injection grout, and when the injection pressure P2 decreases, the concentration of the injection grout is increased. Perform automatic adjustment.

  In this way, the concentration adjustment of the injection grout is not only unilaterally increased in accordance with the progress of the injection construction, but also the grout stock solution pump (13) to the high concentration side or the low concentration side according to the change of the injection pressure. The reversible control is performed from the high concentration side to the low concentration side or from the low concentration side to the high concentration side by automatically adjusting the operation speed of the diluent pump (23).

  Even after reaching the point B and the unit injection flow rate Q is almost zero or below a certain value, the pressure pushing line L3 until reaching the point C further continues to operate the pump at a low speed for a certain period of time. This is referred to as “depressing”, and is a step of fully infiltrating the high-concentration grout injected in advance into the natural ground, and an arbitrary concentration of grout is injected.

  FIG. 1B shows an example in which the natural ground at the injection point is denser than previously predicted and the injection resistance is large, and the yield point QK in the flow rate regulation line L1 of the program curve. This shows the case where the injection pressure P1 reaches the limit value P0 at the point D before reaching the point. Even in the region of the flow rate regulation line L1, the concentration of the injection grout is reduced from the point D, and the injection flow rate Q is A control operation for limiting further pressure increase while maintaining is started.

  The concentration control operation of the injection grout in the flow rate reduction range after the yield point QK in FIG. 1B is the same as the operation in FIG.

In FIG. 1 (c), the nature of the natural ground at the injection point is sparser than previously predicted, the injection resistance is small, and when the injection is started, the grout is easily injected and the pressure P1 does not increase. Shows the case.
In such a case, the injected grout may have leaked to an unscheduled area in the ground, and the grout may be ejected to a place where it is not expected to continue the injection, resulting in environmental pollution. There is an example in which the injection is automatically stopped at the point E after T time from the start of the injection.

  In the example in FIG. 1 (c), after automatically stopping the injection at the point E, a thickener is added to the injection grout or a pseudo solid accelerator is added. The high viscosity grout should be adjusted and regenerated, and the injection work should be started again. However, the fluctuation of the injection pressure and flow rate should be detected to understand the condition of the ground, and the thickener or quasi-solid accelerator. It is also possible to easily construct a method and an apparatus for automatically adding the material and proceeding the construction without interrupting the injection process.

Although not shown in the figure, the injection pressure gradually increases from the start of injection, and in a natural ground recognized as having been predicted in advance, if a sudden pressure drop occurs, There is a narrow strained part with a large injection resistance before, and the narrowed strained part is pushed and expanded by continuing the injection, and the injection resistance is suddenly lowered, or it is suspected that the injection grout leaks to other parts not intended. .
In such a case, in contrast to the general case of gradually increasing the concentration according to the progress of the injection process, the concentration of the grout to be injected is lowered or a thickener is added to increase the viscosity. However, the situation of the natural ground should be grasped based on the pressure fluctuation and time after that, and it should be judged whether the injection should be continued or interrupted. Is possible.

  FIG. 3 is a diagram illustrating a control system for automatically adjusting the injection grout concentration according to the nature of the natural ground, as shown in FIG. However, it can be handled by software using a programmable controller or computer.

  In FIG. 3, the switching valves (14) and (24) are switched to the injection side, and after the injection is started, the flow rate set value output from the program setting unit (70) that sequentially transmits the set flow rate Q of the injection grout. Is supplied to the total flow rate controller (72), and the measurement signals of the grout stock solution flow rate detector (15) and the diluent flow rate detector (25) are taken into the flow rate adder (73) that adds them together. The total flow value is fed back to form a flow control loop, and each flow signal is also provided as a feedback signal to the stock flow controller (55) and the diluent flow controller (65). A flow control loop is configured.

  On the other hand, the injection grout mixed and stirred by the line mixer (31) is discharged to the injection position (41) of the ground (40) through the injection pipe (34) in FIG. The pressure value received and increased is detected and output by the pressure detector (32) and given to the pressure regulator (74), and the regulation output is given to the ratio regulator (71).

  Here, it is assumed that the ratio adjuster (71) has a characteristic of generating an adjustment output that decreases conversely when the input injection pressure value increases. The adjustment output includes the ratio multiplier (56) and the stock solution flow controller ( 55) to the speed controller (16) for changing the speed of the concentrate pump (13).

  Further, the output of the ratio adjuster (71) is inverted by the inversion calculator (75), and becomes a value opposite to the theoretical value given to the stock solution system, the ratio multiplier (66) of the diluent system, and the diluent flow rate. A speed controller (65) for changing the speed of the diluent pump (23) is provided via a regulator (65).

  Here, it is directly supplied from the ratio adjuster (71) to the ratio multiplier (56) of the stock solution system, and at the same time, is supplied to the ratio multiplier (66) of the dilution system as an inverted value through the inversion calculator (75). The signal takes values of 1 to 0 and 0 to 1 as theoretical values, respectively, and a ratio multiplication coefficient given as a multiplier to the flow rate adjustment output of the total flow rate regulator (72) that receives the output of the program setter (70) as a set value The theoretical value obtained by adding both is always 1.

Next, an embodiment will be described with specific numerical values.
When preparing a cement milk with a mass ratio of cement to water of 1/1, that is, W / C = 1/1, as a concentrated grout stock solution and using fresh water as a diluent, mix both The concentration W / C of the obtained injection grout is obtained as follows according to the flow rate ratio of the grout stock solution and the diluent.
When the flow rate of the grout stock solution is Qg [L] and the flow rate of the diluent is Qw = k × Qg, the specific gravity of the cement milk with W / C = 1/1 is ρ = 1.52. The amount of water Gw and the mass Gc of cement are the same amount,
Gw = Gc = (1/2) × 1.52 × Qg [kg]
The specific gravity of the diluent is 1.0, and the amount of water Gwl and the amount of cement Gcl in the injection grout mixed with the grout stock solution and the diluent are: Gwl = 1.0 × [(1/2) × 1.52 × Qg + k × Qg]

= (0.76 + k) × Qg
Gcl = Gc = 0.76 × Qg Therefore, the mixed injection grout is

W / C = 0.76 + k / 0.76
It becomes.

  As is clear from the above explanation, if the coefficients such as the specific gravity of the grout stock solution (10) and the diluted solution (20) are input, the W / C of the injection grout mixed and generated from the obtained measured volume flow rate is automatically set. It is easy to calculate and monitor the apparatus according to the present invention by providing an indicator, and also to calculate and output the flow rate ratio of the grout stock solution and the diluted solution to obtain the desired W / C injection grout. Is possible.

  In the above description, in order to facilitate understanding, an embodiment is described in which one type of grout stock solution and one type of diluent are mixed to arbitrarily generate an injection grout having an optimum concentration according to the nature of the natural ground. However, the grout stock solution and the diluent applied to the present invention are not limited to one type, and may be two or more types.

  Further, it is possible to mix a thickener or a coagulation accelerator as a component of the grout stock solution (10) or the diluent (20), and further supply the thickener and the coagulation accelerator from a separate pumping pump system. It can also be mixed and injected with a grout stock solution and a diluting solution with a line mixer (31).

  In the above description, the flow rate and the ratio control of the grout stock solution and the dilution liquid are detected by an electromagnetic flow meter, and the feedback control loop is configured. However, the accuracy of the flow rate and the ratio control is slightly reduced. When it is acceptable to do so, it is also possible to take an open loop control in which a driving frequency command signal is supplied to a motor / inverter that drives each pump to adjust the operation speed of the pump.

  The present invention can be used not only to improve the natural ground by inserting an injection tube into the natural ground and injecting the grout, but also to improve the natural ground by injecting the grout while stirring the natural ground with a stirring blade. Can also be used.

It is a characteristic figure showing the response at the time of applying the grout injection control method and device by the present invention to natural ground improvement construction, and differs according to the situation of natural ground (a), (b), (c) 3 An example is shown. Example 1 for explaining the operation principle of the grout injection control method and apparatus according to the present invention, such as the piping system for circulating the grout undiluted solution and the diluting solution, simultaneously operating the switching valve in response to the injection start command, mixing and pumping, and the signal exchange state It is explanatory drawing. FIG. 3 is a detailed explanatory diagram for explaining the control system in FIG. 2 that automatically adjusts the concentration of injected grout according to the nature of the natural ground, and represents each function as a block diagram. An example of the daily grout management daily report for grout injection | pouring control is shown, (a) is an injection | pouring chart, (b) is explanatory drawing of work recording.

Explanation of symbols

DESCRIPTION OF SYMBOLS 10 ... Grout stock solution, 11 ... Grout stock solution tank, 12 ... Stock solution stirrer, 13 ... Stock solution pressure feed pump, 14 ... Stock solution switching valve, 15 ... Flow rate detector, 16 ... Speed controller, 20 ... Diluent, 21 ... Diluent Tank, 22 ... Diluent agitator, 23 ... Diluent pressure feed pump, 24 ... Diluent switching valve, 25 ... Flow rate detector, 26 ... Speed controller, 31 ... Line mixer, 32 ... Pressure detector, 34 ... Injection tube , 40 ... Natural ground, 41 ... Injection position, 49 ... Control circuit, 51 ... Speed command signal, 53 ... Switching valve signal, 55 ... Stock solution flow controller, 56 ... Ratio multiplier, 61 ... Speed command signal, 63 ... Switching Valve signal, 65 ... Diluent flow rate controller, 66 ... Ratio multiplier, 70 ... Program setter, 71 ... Ratio adjuster, 72 ... Total flow rate controller, 73 ... Flow rate adder, 74 ... Pressure regulator, 75 ... Inversion operator.

Claims (6)

  A preliminary survey of natural ground such as a water pushing test, and a flow control line at the initial stage of the grout injection process based on this preliminary survey process, and after injecting a predetermined integrated amount, inject from the yield point of the flow control line A step of setting a grout injection program control line comprising a regulation line with a concentration for gradually decreasing the flow rate, and an injection flow rate so as to follow at least the regulation line by the concentration of the grout injection program control line obtained in this step Injecting while monitoring the limit value and the injection pressure limit value while controlling the concentration of the injection grout concentration according to the property change of the natural ground accompanying the progress of the injection process after the start of injection construction Grout injection control method.   2. The grout according to claim 1, wherein the concentration restriction line is a substantially straight line having an allowable width connecting a yield point of the flow restriction line and a useless start point preset as an injection end time. Injection control method.   The step of injecting while controlling the concentration of the injected grout concentration is a step of generating a grout stock solution, a step of generating a diluting solution for diluting the grout stock solution, and pumping the grout stock solution and the diluting solution independently of each other. And producing a grout of a predetermined concentration immediately before injection, and feeding back the injection pressure, injection flow rate, injection concentration, and injection time when injected into the ground as parameters, and the concentration of the mixture and / or 3. The grout injection control method according to claim 1, further comprising a step of reversibly adjusting the flow rate.   The step of generating a mixed solution having a predetermined concentration in the step of injecting while controlling the concentration of the injected grout concentration includes one or more types of grout stock solution containing a main component of the grout, and a mixed solution generated by mixing with the grout stock solution. One or more types of diluents that lower the concentration of the grout from the stock solution are pumped using independent pumps and mixed in the previous stage until reaching the injection pipe flow path for injection into the natural ground. 4. The grout injection control method according to claim 3, wherein the mixing ratio of the grout stock solution and the diluting liquid is continuously and automatically reversibly adjusted in accordance with changes in the discharge pressure value and flow rate value of the liquid mixture to be discharged.   The step of generating a liquid mixture with a predetermined concentration in the step of injecting while controlling the concentration of the injected grout concentration promotes the solidification of the grout according to the change in the discharge pressure value and flow rate value of the liquid mixture injected into the ground. The grout injection control method according to claim 3 or 4, wherein a property of the grout to be injected is changed by adding a coagulation accelerator or a thickener for increasing the viscosity.   A grout stock solution tank filled with a grout stock solution, a stock pressure pump connected to the grout stock solution tank, a flow rate detector for detecting a discharge amount by the stock solution feed pump, a diluent tank filled with a diluent, and this dilution Mixing the diluted liquid pump connected to the liquid tank, the flow rate detector for detecting the discharge amount by the diluted liquid pump, and the grout stock solution and the diluted liquid discharged from the raw liquid pump and the diluted liquid pump. A line mixer, an injection pipe connected to the discharge side of the line mixer, a pressure detector for detecting the discharge pressure of the injection pipe, and diluting the stock solution according to changes in the discharge pressure value and flow rate value of the mixed liquid It consists of a control circuit that stores a program for continuously and automatically reversibly adjusting the mixing ratio of the liquid, and provides the injection pressure, injection flow rate, injection concentration, and injection time when injected into the ground. Grouting control device is characterized in that as reversibly adjusting the concentration and / or flow rate of the mixture was back.

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