JP2005112666A - Apparatus for cutting laminated glass - Google Patents

Apparatus for cutting laminated glass Download PDF

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JP2005112666A
JP2005112666A JP2003348907A JP2003348907A JP2005112666A JP 2005112666 A JP2005112666 A JP 2005112666A JP 2003348907 A JP2003348907 A JP 2003348907A JP 2003348907 A JP2003348907 A JP 2003348907A JP 2005112666 A JP2005112666 A JP 2005112666A
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laminated glass
cutting
slit
cut
glass
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Shigeto Shibata
成人 柴田
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AGC Inc
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Asahi Glass Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an apparatus for cutting laminated glass, whereby the laminated glass can be easily and quickly cut. <P>SOLUTION: The apparatus 1 for cutting the laminated glass is composed of a work bench 2 on which the laminated glass 7 to be cut is placed, slits 6 formed on the work bench 2 and a flat cutting member 4 which can move vertically by penetrating through the slits 6. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、合わせガラスを切断する合わせガラス切断装置に関し、特に、自動車のフロントガラス(ウインドシールド)に用いられる合わせガラスを回収する場合に用いる切断装置に関するものである。   The present invention relates to a laminated glass cutting device for cutting laminated glass, and more particularly to a cutting device used for collecting laminated glass used for a windshield (windshield) of an automobile.

自動車のフロントガラスには破損時の搭乗者の安全性を確保するため、合わせガラスが用いられる。合わせガラスは、2枚のガラス板を接着層となる中間膜を介して接合したものであり、衝撃によりガラス板が破砕されても中間膜に接合されているため破片が飛散しない。このような合わせガラスからなるフロントガラスを回収して再利用する場合、そのままの大きさでは取扱いに不便で運搬が困難であるため、所定の大きさに切断して回収場所まで運搬することが望まれている。   Laminated glass is used for the windshield of automobiles to ensure the safety of passengers in the event of damage. Laminated glass is obtained by bonding two glass plates through an intermediate film serving as an adhesive layer, and even if the glass plate is crushed by impact, fragments are not scattered because they are bonded to the intermediate film. When collecting and reusing such a windshield made of laminated glass, it is inconvenient to handle and difficult to transport if it is as it is, so it is desirable to cut it to a predetermined size and transport it to the collection site. It is rare.

このフロントガラスの切断方法として、切断工具を用いた切断方法が知られている(例えば特許文献1、特許文献2参照)。しかし特許文献1,2に記載の切断方法は切断工具を用いて作業者が切断ラインに沿って切断工具を移動させながら切断作業するため、手間がかかり、切断に多くの時間を要する。したがって合わせガラスの再利用のための合わせガラスを切断して運搬するガラス回収方法としては効率が悪いものである。特に、車体から既に取外されたフロントガラスをさらに小さく分断する場合の切断装置としては非効率的である。   As a method for cutting the windshield, a cutting method using a cutting tool is known (see, for example, Patent Document 1 and Patent Document 2). However, in the cutting methods described in Patent Documents 1 and 2, since the operator performs a cutting operation while moving the cutting tool along the cutting line using the cutting tool, it takes time and requires a lot of time for cutting. Therefore, it is inefficient as a glass recovery method for cutting and transporting laminated glass for reuse of laminated glass. In particular, it is inefficient as a cutting device when the windshield already removed from the vehicle body is further divided.

特開平10−236840号公報Japanese Patent Laid-Open No. 10-236840 特開平11−236235号公報Japanese Patent Laid-Open No. 11-236235

本発明は、合わせガラスを簡単かつ迅速に切断できる合わせガラス切断装置の提供を目的とする。   An object of this invention is to provide the laminated glass cutting device which can cut | disconnect a laminated glass simply and rapidly.

前記目的を達成するため、請求項1の発明では、切断すべき合わせガラスを載置する作業台と、該作業台に形成されたスリットと、該スリットを貫通して上下移動可能な板状切断部材とを有することを特徴とする合わせガラス切断装置を提供する。   In order to achieve the above object, in the invention of claim 1, a work table on which the laminated glass to be cut is placed, a slit formed in the work table, and a plate-like cutting that is vertically movable through the slit. A laminated glass cutting device characterized by having a member.

請求項2の発明では、前記切断部材の下縁はスリット長手方向の中央部から両端部に向かって下向きに傾斜する逆V字形状であることを特徴としている。   According to a second aspect of the present invention, the lower edge of the cutting member has an inverted V shape that inclines downward from the center in the slit longitudinal direction toward both ends.

請求項1の発明によれば、作業台上に合わせガラスを載置してスリット上の板状切断部材を下降させ、スリットに沿って合わせガラスを押圧してスリットを通すことにより切断部材の下縁で合わせガラスが切断されるので、合わせガラスを簡単かつ迅速に切断することができる。これにより、特にガラスの再利用の際に、形状の大きな合わせガラスを取扱いや運搬が容易な小さな形状とすることが短時間で効率よくできる。   According to the invention of claim 1, the laminated glass is placed on the work table, the plate-like cutting member on the slit is lowered, the laminated glass is pressed along the slit, and the slit is passed through the slit. Since the laminated glass is cut at the edge, the laminated glass can be cut easily and quickly. Thereby, especially when reusing the glass, it is possible to efficiently make the large laminated glass into a small shape that is easy to handle and transport in a short time.

切断のメカニズムとしては、切断部材がスリットを通して合わせガラスを押し切るときに、合わせガラスがスリット内に押込まれて中間膜の両側のガラス板がスリットに沿って割れ、その割れた鋭いエッジにより中間膜が切れるためと考えられる。   As the cutting mechanism, when the cutting member pushes the laminated glass through the slit, the laminated glass is pushed into the slit, the glass plates on both sides of the intermediate film are broken along the slit, and the sharp film is broken by the sharp edges. It is thought to cut.

請求項2の発明によれば、例えば自動車のフロントガラスのような湾曲した合わせガラスを上に凸状態で作業台上に載置して切断する場合に、逆V字形状の切断部材が凸状に湾曲した合わせガラスを両側から挟んで、V字の中央部より下側に突出した両端部側の切断部材により合わせガラスを上から押えながら切断できる。したがって、切断時に合わせガラスを作業台上に一旦載置した後、この合わせガラスの上から切断部材が当接したときにずれて移動することがないため、切断箇所がずれることを防止できる。   According to the second aspect of the present invention, when a curved laminated glass such as a windshield of an automobile is placed on the work table in a convex state and cut, the inverted V-shaped cutting member is convex. The laminated glass is sandwiched from both sides, and can be cut while being pressed from above by the cutting members on both end sides protruding downward from the center of the V shape. Therefore, after the laminated glass is once placed on the work table at the time of cutting, it is prevented from shifting when the cutting member comes into contact with the laminated glass.

図1は本発明に係る合わせガラス切断装置の側面図であり、図2は図1の正面図である。
本発明に係る合わせガラス切断装置1は、作業台2と昇降装置3と切断刃4で構成される。昇降装置3は油圧ポンプ12により駆動されるオイルシリンダー13からなる。11はバッテリー、14は油圧タンクである。オイルシリンダー13には支柱15に沿って上下移動する昇降部材5が連結される。この昇降部材5に切断刃4が取付けられる。したがって、昇降装置3のオイルシリンダー13により切断刃4が上下移動する。
FIG. 1 is a side view of a laminated glass cutting device according to the present invention, and FIG. 2 is a front view of FIG.
A laminated glass cutting device 1 according to the present invention includes a work table 2, a lifting device 3, and a cutting blade 4. The lifting device 3 is composed of an oil cylinder 13 driven by a hydraulic pump 12. 11 is a battery, and 14 is a hydraulic tank. The oil cylinder 13 is connected to an elevating member 5 that moves up and down along the column 15. The cutting blade 4 is attached to the lifting member 5. Therefore, the cutting blade 4 is moved up and down by the oil cylinder 13 of the lifting device 3.

作業台2には切断刃4が上下移動して作業台2を挿通する位置にスリット(隙間)6(図2)が形成される。切断刃4はクロムモリブデン等の耐久性のある硬質のスチールの板材で構成される。刃先は、板材切断後、板材下縁端部の両面又は片面を傾斜させて尖らせるように加工してもよいし、板材切断状態のまま(板厚面が切り放し状態のまま)でもよい(図では板厚面が切り放し未加工平坦状態)。切断刃4の下縁刃先は長手方向中央から両端部に向けて徐々に下がって逆V字状に傾斜している。なお、刃先は逆V字状に傾斜せずに直線状であってもよい。あるいは、中央部が下に突出した湾曲又はV字形状であってもよい。   A slit (gap) 6 (FIG. 2) is formed in the work table 2 at a position where the cutting blade 4 moves up and down and passes through the work table 2. The cutting blade 4 is made of a durable hard steel plate such as chromium molybdenum. The cutting edge may be processed so as to be sharpened by inclining both or one side of the lower edge of the plate material after cutting the plate material, or it may be in a state of cutting the plate material (while the plate thickness surface is left open) (see FIG. Then, the plate thickness surface is cut off and unprocessed flat state). The lower edge of the cutting blade 4 is gradually lowered from the longitudinal center toward both ends, and is inclined in an inverted V shape. Note that the cutting edge may be linear without being inclined in an inverted V shape. Or the curve or V shape which the center part protruded below may be sufficient.

自動車のフロントガラス等の合わせガラス7を切断装置1を用いて切断する場合、まず車体から取外した合わせガラス7を作業台2上に載置する。次に昇降装置3を作動させてオイルシリンダー13により切断刃4を下降させる。このとき、切断刃4の刃先が合わせガラス7に衝突して合わせガラス7の上側(衝突された側)のガラス板にクラック(ひび)が生じ、さらに切断刃4が下降することによりクラックによるガラス板のエッジが合わせガラス7の中間膜であるポリビニルブチラール(PVB)を切断し、完全に切断されなかった部分を切断刃4が下降して押し切る。このまま切断刃4は下降して、スリット6を通り抜ける。   When the laminated glass 7 such as a windshield of an automobile is cut using the cutting device 1, the laminated glass 7 removed from the vehicle body is first placed on the work table 2. Next, the lifting device 3 is operated and the cutting blade 4 is lowered by the oil cylinder 13. At this time, the cutting edge 4 of the cutting blade 4 collides with the laminated glass 7 to cause a crack (crack) in the glass plate on the upper side (the collided side) of the laminated glass 7. The edge of the plate cuts polyvinyl butyral (PVB), which is an intermediate film of the laminated glass 7, and the cutting blade 4 descends and pushes the portion that has not been completely cut. The cutting blade 4 is lowered and passes through the slit 6 as it is.

合わせガラス7が切断されると、切断刃4は昇降装置3により上昇され、作業台2上には切断された合わせガラス7のみが残り、これを回収して運搬する。このとき、合わせガラス7は切断されて運搬しやすい大きさとなっているので、ガラス回収の際の運搬作業を効率よく行うことができる。また、ガラス破片は中間膜に接着されているため、飛散せず、取扱いやすく回収率が低下することはない。   When the laminated glass 7 is cut, the cutting blade 4 is raised by the lifting device 3, and only the cut laminated glass 7 remains on the work table 2, and this is recovered and transported. At this time, since the laminated glass 7 is cut and has a size that is easy to carry, the carrying work during glass collection can be performed efficiently. Further, since the glass fragments are bonded to the intermediate film, they do not scatter and are easy to handle and the recovery rate does not decrease.

また、作業台2に載置する合わせガラス7は効率を良くするために2枚以上であることが好ましい。その際、オイルシリンダー13の油圧が低すぎると切断刃4が合わせガラス7を押し切れないので合わせガラス7の枚数に応じたオイルシリンダー13の油圧の調整が必要となる。また、スリット6幅も狭すぎたり広すぎたりすると、ガラス板のクラックのエッジが中間膜に効果的に接触しないため、中間膜を切断できなくなるので、合わせガラスの板厚に合わせてスリットの幅や切断刃の厚さを調整する必要がある。   Moreover, it is preferable that the laminated glass 7 mounted in the work table 2 is two or more in order to improve efficiency. At this time, if the oil pressure of the oil cylinder 13 is too low, the cutting blade 4 cannot push the laminated glass 7, so that it is necessary to adjust the oil pressure of the oil cylinder 13 according to the number of laminated glasses 7. If the slit 6 width is too narrow or too wide, the crack edge of the glass plate does not contact the intermediate film effectively, and the intermediate film cannot be cut. Therefore, the width of the slit is adjusted according to the thickness of the laminated glass. It is necessary to adjust the thickness of the cutting blade.

なお、切断刃4を2本以上、好ましくは図示したように3本以上用いることにより、自動車のフロントガラスのような湾曲した合わせガラス7を切断する際に押さえとなり、合わせガラス7が切断刃4と当接した瞬間にずれて移動することを防止できるとともに効率よく複数片に分断できる。さらに、切断刃4の刃先を上述したように逆V字状に傾斜させれば、刃先の両端部側が合わせガラス7の押さえとなるため合わせガラス7のずれをさらに防止することができる。したがって、切断刃4の刃先の逆V字の傾斜角度は合わせガラス7と2点で接するように曲率を考慮して決めるのが好ましい。なお、切断刃4は図では3本用いたが1本でも2本でも、4本以上であってもよい。   In addition, by using two or more cutting blades 4, preferably three or more as shown in the figure, the laminated glass 7 serves as a presser when cutting a curved laminated glass 7 such as a windshield of an automobile. Can be prevented from moving at the moment of contact, and can be efficiently divided into a plurality of pieces. Further, if the cutting edge of the cutting blade 4 is inclined in an inverted V shape as described above, both ends of the cutting edge serve as pressing members for the laminated glass 7, so that the laminated glass 7 can be further prevented from shifting. Therefore, it is preferable to determine the inclination angle of the inverted V shape of the cutting edge of the cutting blade 4 in consideration of the curvature so as to contact the laminated glass 7 at two points. Although three cutting blades 4 are used in the figure, one, two, or four or more cutting blades may be used.

本発明に係る合わせガラス切断装置1を用いた合わせガラス切断の実施例を以下に示す。
長さ1000mm、厚さ4.5mmの切断刃4を1本用い、厚さ2.2mmのガラス板2枚を厚さ0.76mmのポリビニルブチラールを介して貼り合わせた合わせガラス7(厚さ5.16mm)を切断した。なお、使用した切断刃4は端部高さが180mmで中央部高さが120mmの刃先が逆V字状に傾斜したものを用いた。
Examples of laminated glass cutting using the laminated glass cutting device 1 according to the present invention are shown below.
Laminated glass 7 (thickness 5) using a single cutting blade 4 having a length of 1000 mm and a thickness of 4.5 mm, and bonding two glass plates having a thickness of 2.2 mm through polyvinyl butyral having a thickness of 0.76 mm. .16 mm). In addition, the used cutting blade 4 used what the edge of the edge part was 180 mm, and the blade edge | tip with the center part height of 120 mm inclined in reverse V shape.

また、荷重は、
(油圧ゲージの読み)×(シリンダーの断面積)
=150(kgf/cm)×(2.5cm×2.5cm×3.14)
=2994kgfである。
The load is
(Reading of hydraulic gauge) x (Cylinder cross section)
= 150 (kgf / cm 2 ) × (2.5 cm × 2.5 cm × 3.14)
= 2994 kgf.

この条件でスリット6の幅を7mmとした場合、合わせガラス7が2枚同時に切断された。スリット幅を20mmとした場合、合わせガラス7は6枚同時に切断され、スリット幅25mmで2枚同時に切断された。   When the width of the slit 6 was 7 mm under these conditions, two laminated glasses 7 were cut simultaneously. When the slit width was 20 mm, 6 sheets of laminated glass 7 were cut simultaneously, and 2 sheets were cut simultaneously with a slit width of 25 mm.

本発明に係る合わせガラス切断装置の側面図。The side view of the laminated glass cutting device which concerns on this invention. 図1の正面図。The front view of FIG.

符号の説明Explanation of symbols

1:合わせガラス切断装置、2:作業台、3:昇降装置、4:切断刃、
5:昇降部材、6:スリット、7:合わせガラス、11:バッテリー、
12:油圧ポンプ、13:オイルシリンダー、14:油圧タンク、
15:支柱。
1: Laminated glass cutting device, 2: Work table, 3: Lifting device, 4: Cutting blade,
5: Lifting member, 6: slit, 7: laminated glass, 11: battery
12: Hydraulic pump, 13: Oil cylinder, 14: Hydraulic tank,
15: Prop.

Claims (2)

切断すべき合わせガラスを載置する作業台と、
該作業台に形成されたスリットと、
該スリットを貫通して上下移動可能な板状切断部材とを有することを特徴とする合わせガラス切断装置。
A work table on which the laminated glass to be cut is placed;
A slit formed in the workbench;
A laminated glass cutting device comprising a plate-like cutting member that passes through the slit and is movable up and down.
前記切断部材の下縁はスリット長手方向の中央部から両端部に向かって下向きに傾斜する逆V字形状であることを特徴とする請求項1に記載の合わせガラス切断装置。
2. The laminated glass cutting device according to claim 1, wherein the lower edge of the cutting member has an inverted V shape inclined downward from a central portion in a slit longitudinal direction toward both end portions.
JP2003348907A 2003-10-08 2003-10-08 Apparatus for cutting laminated glass Pending JP2005112666A (en)

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Application Number Priority Date Filing Date Title
JP2003348907A JP2005112666A (en) 2003-10-08 2003-10-08 Apparatus for cutting laminated glass

Publications (1)

Publication Number Publication Date
JP2005112666A true JP2005112666A (en) 2005-04-28

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105965704A (en) * 2016-06-01 2016-09-28 练伙强 Stone line composite machining method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105965704A (en) * 2016-06-01 2016-09-28 练伙强 Stone line composite machining method

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