JP2005103601A5 - - Google Patents

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JP2005103601A5
JP2005103601A5 JP2003340175A JP2003340175A JP2005103601A5 JP 2005103601 A5 JP2005103601 A5 JP 2005103601A5 JP 2003340175 A JP2003340175 A JP 2003340175A JP 2003340175 A JP2003340175 A JP 2003340175A JP 2005103601 A5 JP2005103601 A5 JP 2005103601A5
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tooth
tooth profile
initial
cold forging
thickness
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JP2003340175A
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JP3906998B2 (en
JP2005103601A (en
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Priority claimed from JP2003340175A external-priority patent/JP3906998B2/en
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Publication of JP2005103601A5 publication Critical patent/JP2005103601A5/ja
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Claims (14)

冷間鍛造によって歯形部品を製造する方法において、初期歯形を冷間鍛造により形成する初期工程と、サイジング加工で完成歯形を形成する完成工程との間に、冷間鍛造により、初期歯形の歯厚とほぼ同一に歯厚を維持するか、初期歯形の歯厚よりも10%以下の範囲内で歯厚を減少させると同時に、初期歯形よりも歯先を突き出す中間工程を介在させることを特徴とする、冷間鍛造による歯形部品の製造方法。 In the method of manufacturing a tooth profile part by cold forging, the initial tooth profile tooth thickness by cold forging between the initial process of forming the initial tooth profile by cold forging and the completion process of forming the completed tooth profile by sizing. The tooth thickness is maintained substantially the same as that of the initial tooth profile, or the tooth thickness is decreased within a range of 10% or less than the initial tooth profile, and at the same time, an intermediate process of projecting the tooth tip from the initial tooth profile is interposed. A method for manufacturing tooth profile parts by cold forging. 初期歯形における歯底の両側の丸みが完成歯形における歯底の両側の丸みよりも大きいことを特徴とする請求項1に記載の冷間鍛造による歯形部品の製造方法。 According to claim 1 on both sides of the rounding of the tooth bottom in the initial tooth profile being larger than both sides of the rounding of the tooth bottom in the finished tooth profile method of tooth profile part by cold forging. 中間工程において、歯厚が同一に維持されるか、または減少すると同時に、歯先が複数回の冷間鍛造によって丸みのある形で段階的に突き出されて完成歯形の歯先の形に近づいていくことを特徴とする請求項1〜2のいずれか1項に記載の冷間鍛造による歯形部品の製造方法。 In the intermediate process, the tooth thickness is kept the same or decreased, and at the same time, the tooth tip is protruded in a rounded manner by multiple cold forgings, approaching the shape of the tooth tip of the finished tooth profile according to any one of claims 1-2, characterized in that go method of tooth profile part by cold forging. 完成工程で加工仕上げ用の型の口元部にガイド部を設け、ガイド部の長さを歯幅の半分以上にすることを特徴とする請求項1〜3のいずれか1項に記載の冷間鍛造による歯形部品の製造方法。 Completed step at a guide portion provided on the mouth portion of the mold for finishing the length of the guide portion according to any one of claims 1 to 3, characterized in that more than half of the tooth width, cold A method for manufacturing tooth profile parts by hot forging. 完成工程において厚みが0.02〜0.1mm減少するように歯形をサイジング加工して調整することを特徴とする請求項1〜4のいずれか1項に記載の冷間鍛造による歯形部品の製造方法。 According to any one of claims 1 to 4, the thickness in the finished process and adjusting by sizing process the toothed so as to reduce 0.02 to 0.1 mm, the tooth profile part by cold forging Production method. 初期歯形の形成からサイジング加工前までをパーツホーマーによって3〜5段で形成することを特徴とする請求項1〜5のいずれか1項に記載の冷間鍛造による歯車の製造方法。 From the formation of the initial tooth profile according to before sizing process to any one of claims 1 to 5, characterized by forming at 3-5 stage by parts Homer, manufacturing method of the gear by cold forging. 初期工程と中間工程との間で歯形の軟化焼なまし処理をすることを特徴とする請求項1〜6のいずれか1項に記載の冷間鍛造による歯形部品の製造方法。 Initial step and according to any one of claims 1 to 6, characterized in that the softening annealing treatment teeth between the intermediate step, the production method of tooth profile part by cold forging. 初期工程と中間工程との間で歯形の潤滑被膜付け処理をすることを特徴とする請求項1〜7のいずれか1項に記載の冷間鍛造による歯形部品の製造方法。 Initial step and according to any one of claims 1 to 7, characterized in that the lubricating coating with processing teeth between the intermediate step, the production method of tooth profile part by cold forging. 初期工程と中間工程における多段の冷間鍛造の各々において、加工品の歯形の歯先が、型の歯形の歯先に到達する前に、突き出しを止めることを特徴とする請求項1〜8のいずれか1項に記載の、冷間鍛造による歯形部品の製造方法。   In each of the multistage cold forging in the initial process and the intermediate process, the tooth tip of the workpiece tooth shape stops protruding before reaching the tooth tip of the mold tooth shape. The manufacturing method of the tooth profile part by cold forging of any one of Claims 1. 請求項1〜9のいずれか1項に記載の冷間鍛造による歯形部品の製造方法において、初期工程から完成工程まで、中間工程を含めて、全ての鍛造が冷間鍛造であることを特徴とする冷間鍛造による歯形部品の製造方法。 According to any one of claims 1-9, Oite method of manufacturing a tooth profile part by cold forging, from the initial step to complete the process, it including intermediate step, all forging is cold forging Manufacturing method of tooth profile parts by cold forging characterized by this. 冷間鍛造によって歯形部品を製造する方法において、初期歯形を形成する初期工程と、サイジング加工で完成歯形を形成する完成工程との間に、冷間鍛造により、初期歯形の歯厚とほぼ同一に歯厚を維持するか、初期歯形の歯厚よりも歯厚を減少させると同時に、初期歯形よりも歯先を突き出す中間工程を介在させ、かつ、初期歯形における歯底の両側の丸みが完成歯形における歯底の両側の丸みよりも大きいことを特徴とする、冷間鍛造による歯形部品の製造方法。   In the method of manufacturing tooth profile parts by cold forging, the initial tooth profile is almost the same as the initial tooth profile thickness by cold forging between the initial process of forming the initial tooth profile and the completion process of forming the completed tooth profile by sizing. Maintain the tooth thickness or reduce the tooth thickness from the initial tooth profile, and at the same time intervene an intermediate process that protrudes the tip of the tooth from the initial tooth profile, and the roundness on both sides of the root in the initial tooth profile is the completed tooth profile A method for producing a tooth profile part by cold forging, wherein the tooth shape is larger than the roundness on both sides of the tooth bottom in 冷間鍛造によって歯形部品を製造する方法において、初期歯形を形成する初期工程と、サイジング加工で完成歯形を形成する完成工程との間に、冷間鍛造により、初期歯形の歯厚とほぼ同一に歯厚を維持するか、初期歯形の歯厚よりも歯厚を減少させると同時に、初期歯形よりも歯先を突き出す中間工程を介在させ、かつ、完成工程で加工仕上げ用の型の口元部にガイド部を設け、ガイド部の長さを歯幅の半分以上にすることを特徴とする、冷間鍛造による歯形部品の製造方法。   In the method of manufacturing tooth profile parts by cold forging, the initial tooth profile is almost the same as the initial tooth profile thickness by cold forging between the initial process of forming the initial tooth profile and the completion process of forming the completed tooth profile by sizing. Maintain the tooth thickness or reduce the tooth thickness than the initial tooth profile, and at the same time, interpose an intermediate process that protrudes the tip of the tooth from the initial tooth profile, and at the mouth of the mold for finishing in the completion process A method for producing a tooth profile part by cold forging, characterized in that a guide part is provided, and the length of the guide part is made more than half of the tooth width. 冷間鍛造によって歯形部品を製造する方法において、初期歯形を形成する初期工程と、サイジング加工で完成歯形を形成する完成工程との間に、冷間鍛造により、初期歯形の歯厚とほぼ同一に歯厚を維持するか、初期歯形の歯厚よりも歯厚を減少させると同時に、初期歯形よりも歯先を突き出す中間工程を介在させ、かつ、初期歯形からサイジング加工前までをパーツホーマーによって3〜5段で形成し、サイジング加工直前に軟化焼なまし処理又は潤滑被膜付け処理をすることを特徴とする、冷間鍛造による歯車の製造方法。   In the method of manufacturing tooth profile parts by cold forging, the initial tooth profile is almost the same as the initial tooth profile thickness by cold forging between the initial process of forming the initial tooth profile and the completion process of forming the completed tooth profile by sizing. Maintain the tooth thickness or reduce the tooth thickness from the initial tooth profile, and at the same time intervene an intermediate process that protrudes the tip of the tooth from the initial tooth profile. A method for producing a gear by cold forging, which is formed in 5 stages and is subjected to a softening annealing process or a lubricating coating process immediately before sizing. 冷間鍛造によって歯形部品を製造する方法において、初期歯形を形成する初期工程と、サイジング加工で完成歯形を形成する完成工程との間に、冷間鍛造により、初期歯形の歯厚とほぼ同一に歯厚を維持するか、初期歯形の歯厚よりも歯厚を減少させると同時に、初期歯形よりも歯先を突き出す中間工程を介在させ、かつ、初期工程と中間工程における多段の冷間鍛造の各々において、加工品の歯形の歯先が、型の歯形の歯先に到達する前に、突き出しを止めることを特徴とする、冷間鍛造による歯形部品の製造方法。
In the method of manufacturing tooth profile parts by cold forging, the initial tooth profile is almost the same as the initial tooth profile thickness by cold forging between the initial process of forming the initial tooth profile and the completion process of forming the completed tooth profile by sizing. Maintain the tooth thickness or reduce the tooth thickness compared to the initial tooth profile, and at the same time intervene an intermediate process that protrudes the tip of the tooth from the initial tooth profile, and the multi-stage cold forging in the initial process and the intermediate process A method for producing a tooth profile part by cold forging, characterized in that, in each case, the tooth tip of the tooth profile of the workpiece is stopped from protruding before reaching the tooth tip of the tooth profile of the mold.
JP2003340175A 2003-09-30 2003-09-30 Manufacturing method of tooth profile parts Expired - Fee Related JP3906998B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2003340175A JP3906998B2 (en) 2003-09-30 2003-09-30 Manufacturing method of tooth profile parts

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Application Number Priority Date Filing Date Title
JP2003340175A JP3906998B2 (en) 2003-09-30 2003-09-30 Manufacturing method of tooth profile parts

Related Child Applications (1)

Application Number Title Priority Date Filing Date
JP2006001258A Division JP4145924B2 (en) 2006-01-06 2006-01-06 Tooth profile forming method

Publications (3)

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JP2005103601A JP2005103601A (en) 2005-04-21
JP2005103601A5 true JP2005103601A5 (en) 2005-11-24
JP3906998B2 JP3906998B2 (en) 2007-04-18

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Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010130445A1 (en) 2009-05-13 2010-11-18 Atotech Deutschland Gmbh Method and system for the treatment of flat feedstock, and device for removing or keeping away treatment liquid
CN102527913B (en) * 2011-12-31 2014-08-27 江苏森威精锻有限公司 Precision plastic forming method for tooth direction drum repair of straight spur gear
US10352365B2 (en) 2013-03-25 2019-07-16 Ntn Corporation Power transmission shaft and spline-processing method
DE102019006975A1 (en) * 2019-10-08 2021-04-08 Neumayer Tekfor Engineering Gmbh Method for creating elevations in a workpiece, device and product
CN113617995B (en) * 2021-08-27 2023-11-17 四川凯茨阀门制造有限公司 Rolling and final forging forming process for thin-wall wide-spoke main tooth reduction blank

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