JP2005102539A - Oil contamination-preventing device - Google Patents

Oil contamination-preventing device Download PDF

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JP2005102539A
JP2005102539A JP2003337872A JP2003337872A JP2005102539A JP 2005102539 A JP2005102539 A JP 2005102539A JP 2003337872 A JP2003337872 A JP 2003337872A JP 2003337872 A JP2003337872 A JP 2003337872A JP 2005102539 A JP2005102539 A JP 2005102539A
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oil
rotating shaft
receiving plate
mixing prevention
umbrella
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JP4157006B2 (en
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Hiroshi Komatsu
博 小松
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Asahi Breweries Ltd
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Asahi Breweries Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an oil contamination-preventing device which can prevent the infiltration of leaked oil into a tank, even when the leakage of an oil from a speed reducer is occurred. <P>SOLUTION: This oil contamination-preventing device used to prevent the contamination of a liquid with an oil leaked from a reducer, in a stirring apparatus having a moving blade 28 for stirring the liquid stored in the tank 12, a rotation shaft 26 for rotating the moving blade 28, a motor 22 for rotating the rotation shaft, and the reducer 24 disposed between the motor and the rotation shaft is characterized by having a receiving plate 52 disposed around the rotation shaft in a state covering the tank, and an umbrella-shaped member 50 attached to a position between the reducer and the receiving plate on the rotation shaft and opened downward. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、ビールを貯留するドジールタンクにおけるオイル混入防止装置に関するものである。   The present invention relates to an oil mixing prevention device in a dodge tank for storing beer.

従来より、ビールの製造工程においては、ドジールタンクと呼ばれる貯留タンクにビールを貯留する工程がある。このドジールタンクには、タンク内のビールを撹拌するための撹拌機構が設けられている。
特開2002−323143号公報
Conventionally, in the production process of beer, there is a process of storing beer in a storage tank called a dodge tank. The dodge tank is provided with a stirring mechanism for stirring the beer in the tank.
JP 2002-323143 A

図3は、従来のドジールタンクの上部の構成を示す部分拡大図である。   FIG. 3 is a partially enlarged view showing a configuration of an upper portion of a conventional dodge tank.

図3において、ビールを撹拌するための撹拌機構は、駆動源となるモータ102と、モータ102の回転軸102aに接続されモータ102の回転を減速するための減速機構104と、減速機構104の出力軸に接続され下端部に攪拌用の羽根108が取り付けられた回転軸106とを備えている。   In FIG. 3, the stirring mechanism for stirring beer includes a motor 102 serving as a driving source, a speed reduction mechanism 104 connected to a rotation shaft 102 a of the motor 102 for reducing the rotation of the motor 102, and an output of the speed reduction mechanism 104. And a rotary shaft 106 connected to the shaft and having a stirring blade 108 attached to the lower end thereof.

このような従来の撹拌機構においては、減速機構104内に潤滑油(オイル)が充填されており、もし減速機構104からオイル漏れが発生した場合、そのオイルが符号110で示すように回転軸106を伝ってタンク内に侵入し、ビールに混入する恐れがあった。もちろん、ビール内にオイルが混入した場合には、タンク内のビールを全て廃棄しなければならないので、減速機構104はオイル漏れが起こらないように充分配慮して設計されているが、万一オイル漏れが発生した場合には、タンク内のビールを廃棄してタンク内を洗浄しなければならないため、生産性を著しく低下させるという問題点があった。   In such a conventional agitation mechanism, lubricating oil (oil) is filled in the speed reduction mechanism 104, and if an oil leak occurs from the speed reduction mechanism 104, the oil is rotated as shown by reference numeral 110. There was a risk of entering the tank through the path and entering into the beer. Of course, when oil is mixed in the beer, all the beer in the tank must be discarded. Therefore, the speed reduction mechanism 104 is designed with due consideration not to cause oil leakage. When a leak occurs, the beer in the tank must be discarded and the tank must be cleaned, which has the problem of significantly reducing productivity.

従って、本発明は上述した課題に鑑みてなされたものであり、その目的は、減速機構からのオイル漏れが発生した場合でも、漏れたオイルがドジールタンク内に侵入することを防止することである。   Accordingly, the present invention has been made in view of the above-described problems, and an object thereof is to prevent leaked oil from entering the dodge tank even when oil leakage from the speed reduction mechanism occurs.

上述した課題を解決し、目的を達成するために、本発明に係わるオイル混入防止装置は、タンク内に貯留された液体を撹拌するための回転羽根と、該回転羽根を回転させるための回転軸と、該回転軸を回転駆動するためのモータと、該モータと前記回転軸との間に配置され前記モータの回転を減速して前記回転軸に伝達するための減速機構とを有する撹拌装置に用いられ、前記減速機構からもれたオイルが前記液体に混入することを防止するためのオイル混入防止装置であって、前記回転軸の周囲に、前記タンクに蓋をする状態で配置された受け板と、前記回転軸の、前記減速機構と前記受け板の間に位置する部分に取り付けられた下に開いた傘状の部材と、を具備する。   In order to solve the above-described problems and achieve the object, an oil mixing prevention device according to the present invention includes a rotating blade for stirring liquid stored in a tank, and a rotating shaft for rotating the rotating blade. An agitation device comprising: a motor for rotationally driving the rotary shaft; and a speed reduction mechanism disposed between the motor and the rotary shaft for decelerating and transmitting the rotation of the motor to the rotary shaft. An oil mixing prevention device for preventing oil leaking from the speed reduction mechanism from being mixed into the liquid, wherein the receiving tank is disposed around the rotating shaft so as to cover the tank. A plate, and an umbrella-like member that is open to the bottom and is attached to a portion of the rotating shaft that is positioned between the speed reduction mechanism and the receiving plate.

また、この発明に係わるオイル混入防止装置において、前記傘状の部材は、白色の材料から形成されていることを特徴とする。   In the oil mixing prevention apparatus according to the present invention, the umbrella-shaped member is made of a white material.

また、この発明に係わるオイル混入防止装置において、前記傘状の部材は、ゴム材料から形成されていることを特徴とする。   In the oil mixing prevention apparatus according to the present invention, the umbrella-shaped member is formed of a rubber material.

また、この発明に係わるオイル混入防止装置において、前記受け板の内周部には、該受け板にたまったオイルが該受け板と前記回転軸との間に侵入することを防止するための段差部が形成されていることを特徴とする。   Further, in the oil mixing prevention device according to the present invention, a step for preventing the oil accumulated on the receiving plate from entering between the receiving plate and the rotating shaft is formed on the inner peripheral portion of the receiving plate. A portion is formed.

また、この発明に係わるオイル混入防止装置において、前記受け板の内周面と、前記回転軸の外周面との間には、オイルが前記受け板と前記回転軸との間に侵入することを防止するためのシール部材が配置されていることを特徴とする。   In the oil mixing prevention device according to the present invention, oil may enter between the receiving plate and the rotating shaft between the inner peripheral surface of the receiving plate and the outer peripheral surface of the rotating shaft. A sealing member for prevention is arranged.

また、この発明に係わるオイル混入防止装置において、前記傘状の部材の周囲を覆うハウジングをさらに具備し、該ハウジングの側壁には、前記受け板上にたまったオイルを前記ハウジング外に逃がすための開口穴が形成されていることを特徴とする。   The oil mixing prevention device according to the present invention further includes a housing that covers the periphery of the umbrella-shaped member, and the side wall of the housing is used for releasing oil accumulated on the receiving plate to the outside of the housing. An opening hole is formed.

また、この発明に係わるオイル混入防止装置において、前記傘状の部材の周囲を覆うハウジングをさらに具備し、該ハウジングの側壁には、該ハウジング内を観察するための窓が設けられていることを特徴とする。   The oil mixing prevention apparatus according to the present invention further comprises a housing that covers the periphery of the umbrella-shaped member, and a window for observing the inside of the housing is provided on a side wall of the housing. Features.

また、この発明に係わるオイル混入防止装置において、前記回転軸には、前記タンク内を洗浄するために洗浄液を噴出するための洗浄ユニットが配置されていることを特徴とする。   In the oil mixing prevention apparatus according to the present invention, a cleaning unit for ejecting a cleaning liquid to clean the inside of the tank is disposed on the rotating shaft.

以上のように構成される本発明によれば、減速機構からのオイル漏れが発生した場合でも、漏れたオイルがドジールタンク内に侵入することを防止することが可能となる。   According to the present invention configured as described above, even when oil leakage from the speed reduction mechanism occurs, it is possible to prevent the leaked oil from entering the dodge tank.

以下、本発明の好適な一実施形態について、添付図面を参照して詳細に説明する。   Hereinafter, a preferred embodiment of the present invention will be described in detail with reference to the accompanying drawings.

図1は、本発明のオイル混入防止装置が適用されたドジールタンクの一実施形態を示す側面図である。   FIG. 1 is a side view showing an embodiment of a dodge tank to which an oil mixing prevention device of the present invention is applied.

図1において、ドジールタンク10は、ビールを貯留するためのタンク本体12と、タンク本体12に配置されタンク本体12内のビールを撹拌するための撹拌機構20とを備えている。撹拌機構20は、タンク本体12の上部に配置された駆動源としてのモータ22と、モータ22の回転軸22aに接続されモータ22の回転を減速するための減速機構24と、減速機構24の出力軸に接続され下端部に攪拌用の羽根28が取り付けられた回転軸26とを備えている。   In FIG. 1, a dodge tank 10 includes a tank main body 12 for storing beer, and an agitation mechanism 20 disposed in the tank main body 12 for agitating the beer in the tank main body 12. The agitation mechanism 20 includes a motor 22 as a drive source disposed on the upper portion of the tank body 12, a speed reduction mechanism 24 connected to a rotation shaft 22 a of the motor 22 for reducing the rotation of the motor 22, and an output of the speed reduction mechanism 24. And a rotary shaft 26 connected to the shaft and having a stirring blade 28 attached to the lower end thereof.

また、モータ22の回転軸22a及び回転軸26は中空に形成されており、洗浄水供給部30から供給された洗浄水が、モータ22の回転軸22aと、減速機構24内の不図示のパイプと、回転軸26の内部とを通って、洗浄ユニット32に供給され、洗浄ユニット32の先端部に設けられたスプレイボール34から噴出されるようになされている。この構成において、タンク本体12を空にした後、回転軸26を回転させながらスプレイボール34から洗浄水を噴出することにより、タンク本体12内の洗浄を行なうことができる。   The rotating shaft 22 a and the rotating shaft 26 of the motor 22 are formed hollow, and the cleaning water supplied from the cleaning water supply unit 30 is supplied from the rotating shaft 22 a of the motor 22 and a pipe (not shown) in the speed reduction mechanism 24. And the inside of the rotating shaft 26, supplied to the cleaning unit 32, and ejected from a spray ball 34 provided at the tip of the cleaning unit 32. In this configuration, after the tank body 12 is emptied, the cleaning of the tank body 12 can be performed by ejecting cleaning water from the spray ball 34 while rotating the rotating shaft 26.

なお、タンク本体12の上部には、マンホール12aが設けられており、必要に応じて作業者がドジールタンク内を観察することができるようになされている。   A manhole 12a is provided in the upper part of the tank body 12, so that an operator can observe the inside of the dodge tank as required.

図2は、本実施形態のドジールタンクの上部の構造を示す部分拡大図である。   FIG. 2 is a partially enlarged view showing the structure of the upper part of the dodge tank of this embodiment.

図2において、既に述べたように、撹拌機構20は、タンク本体12の上部に配置された駆動源としてのモータ22と、モータ22の回転軸22aに接続されモータ22の回転を減速するための減速機構24と、減速機構24の出力軸に接続され下端部に攪拌用の羽根28が取り付けられた回転軸26とを備えている。この構成により、モータ22の回転速度が減速機構24で減速され、回転軸26及び羽根28が所望の回転速度で回転し、ビールを撹拌する。   In FIG. 2, as already described, the stirring mechanism 20 is connected to the motor 22 as a drive source disposed on the upper portion of the tank body 12 and the rotating shaft 22 a of the motor 22 to decelerate the rotation of the motor 22. A speed reduction mechanism 24 and a rotating shaft 26 connected to the output shaft of the speed reduction mechanism 24 and having a stirring blade 28 attached to the lower end thereof are provided. With this configuration, the rotation speed of the motor 22 is decelerated by the speed reduction mechanism 24, the rotation shaft 26 and the blades 28 rotate at a desired rotation speed, and the beer is stirred.

減速機構24は、既によく知られている歯車機構を用いた減速機構であり、歯車同士の噛み合いを円滑にするために、内部に潤滑油(オイル)が充填されている。   The speed reduction mechanism 24 is a speed reduction mechanism using a well-known gear mechanism, and is filled with lubricating oil (oil) in order to smoothly mesh the gears.

回転軸26の、減速機構24とタンク本体12の内部に位置するタンク内軸部26aとの間の位置には、傘状の部材50が下に開いた状態で取り付けられている。この傘状部材50は、減速機構24から万一オイル漏れがあった場合に、オイルを受けて、オイルを回転軸26の外周面から離れた位置に落下させるためのものである。傘状部材50は、白色のゴム材料から形成されており、白色であることにより、この傘状部材50にオイルが付着した場合には、目視で容易に確認することができ、オイル漏れを早期に発見することができる。   An umbrella-shaped member 50 is attached to a position of the rotating shaft 26 between the speed reduction mechanism 24 and the tank inner shaft portion 26 a located inside the tank body 12 in a state where the umbrella-shaped member 50 is opened downward. The umbrella-shaped member 50 is for receiving oil and dropping the oil to a position away from the outer peripheral surface of the rotating shaft 26 in the event of oil leakage from the speed reduction mechanism 24. The umbrella-like member 50 is formed of a white rubber material. When the umbrella-like member 50 is white, when oil adheres to the umbrella-like member 50, the umbrella-like member 50 can be easily confirmed visually, and oil leakage is caused early. Can be found in.

傘状部材50の下方には、傘状部材50から落下するオイルを受けると共に、回転軸26を回転自在に案内するための受け板52が設けられている。受け板52の内周部には、この受け板52で受けられたオイルが回転軸26と受け板52の間の隙間に侵入しないように堰き止めるために、段差部52aが設けられている。さらに、受け板52上のオイルがこの段差部52aを乗り越えた場合でも、回転軸26と受け板52の間の隙間にオイルが侵入しないように、ゴム製のシール部材54が段差部52aの内周面と回転軸26の外周面の間に配置されている。   Below the umbrella-like member 50, a receiving plate 52 is provided for receiving oil falling from the umbrella-like member 50 and guiding the rotary shaft 26 rotatably. A stepped portion 52 a is provided on the inner peripheral portion of the receiving plate 52 in order to block the oil received by the receiving plate 52 from entering the gap between the rotating shaft 26 and the receiving plate 52. Further, even when the oil on the receiving plate 52 gets over the stepped portion 52a, the rubber seal member 54 is disposed in the stepped portion 52a so that the oil does not enter the gap between the rotating shaft 26 and the receiving plate 52. It is disposed between the peripheral surface and the outer peripheral surface of the rotating shaft 26.

また、傘状部材50の周囲は、タンク本体12に固定されたハウジング54により覆われており、このハウジング54には、受け板52で受けられたオイルをハウジング54の外部に逃がすための開口穴56aが設けられている。これにより、受け板52上にオイルがたまることが防止される。   Further, the periphery of the umbrella-shaped member 50 is covered with a housing 54 fixed to the tank main body 12, and the housing 54 has an opening hole for allowing oil received by the receiving plate 52 to escape to the outside of the housing 54. 56a is provided. This prevents oil from accumulating on the receiving plate 52.

さらに、ハウジング54の側面には、窓58が設けられており、この窓58から作業者が内部の様子を観察することができるようになされている。既に述べたように、傘状部材50は白色の材料から形成されているので、窓58から作業者が覗くことにより、傘状部材50に付着したオイルを容易に確認することができ、オイル漏れを早期に発見することができる。   Further, a window 58 is provided on the side surface of the housing 54 so that an operator can observe the inside from the window 58. As already described, since the umbrella-shaped member 50 is formed of a white material, when the operator peeks through the window 58, the oil attached to the umbrella-shaped member 50 can be easily confirmed, and oil leakage occurs. Can be discovered early.

以上説明したように、上記の実施形態によれば、減速機構24から万一オイル漏れがあった場合でも、傘状部材50により回転軸26の外周面から離れた位置にオイルを落下させることができ、その落下したオイルを受け板52で受けることができるので、オイルがビール内に混入することを確実に防止することができる。   As described above, according to the above embodiment, even if oil leaks from the speed reduction mechanism 24, the oil can be dropped to a position away from the outer peripheral surface of the rotary shaft 26 by the umbrella-like member 50. In addition, since the dropped oil can be received by the receiving plate 52, it is possible to reliably prevent the oil from being mixed into the beer.

また、傘状部材50が白色の材料で形成されているので、オイル漏れを容易に発見することができる。   Moreover, since the umbrella-shaped member 50 is formed of a white material, oil leakage can be easily found.

また、傘状部材50の周囲のハウジングに開口穴56aを設けて、受け板52上のオイルを外部に逃がすようにしているので、受け板52上にたまったオイルがさらにビール内に混入することを防止できる。   Moreover, since the opening hole 56a is provided in the housing around the umbrella-shaped member 50 so that the oil on the receiving plate 52 is released to the outside, the oil accumulated on the receiving plate 52 is further mixed into the beer. Can be prevented.

さらに、傘状部材50の周囲のハウジングに窓58を設けることにより、作業者が目視で容易にオイル漏れを発見することができる。   Furthermore, by providing the window 58 in the housing around the umbrella-like member 50, an operator can easily find an oil leak visually.

本発明のオイル混入防止装置が適用されたドジールタンクの一実施形態を示す側面図である。It is a side view which shows one Embodiment of the dodge tank to which the oil mixing prevention apparatus of this invention was applied. 一実施形態のドジールタンクの上部の構造を示す部分拡大図である。It is the elements on larger scale which show the structure of the upper part of the dodge tank of one Embodiment. 従来例を示す図である。It is a figure which shows a prior art example.

符号の説明Explanation of symbols

10 ドジールタンク
12 タンク本体
20 減速機構
22 モータ
24 減速機構
26 回転軸
28 羽根
30 洗浄水供給部
32 洗浄ユニット
34 スプレイボール
50 傘状部材
52 受け板
54 シール部材
56 ハウジング
56a 開口穴
58 窓
DESCRIPTION OF SYMBOLS 10 Dodge tank 12 Tank main body 20 Deceleration mechanism 22 Motor 24 Deceleration mechanism 26 Rotating shaft 28 Blade 30 Washing water supply part 32 Washing unit 34 Spray ball 50 Umbrella-shaped member 52 Receiving plate 54 Seal member 56 Housing 56a Opening hole 58 Window

Claims (8)

タンク内に貯留された液体を撹拌するための回転羽根と、該回転羽根を回転させるための回転軸と、該回転軸を回転駆動するためのモータと、該モータと前記回転軸との間に配置され前記モータの回転を減速して前記回転軸に伝達するための減速機構とを有する撹拌装置に用いられ、前記減速機構からもれたオイルが前記液体に混入することを防止するためのオイル混入防止装置であって、
前記回転軸の周囲に、前記タンクに蓋をする状態で配置された受け板と、
前記回転軸の、前記減速機構と前記受け板の間に位置する部分に取り付けられた下に開いた傘状の部材と、
を具備することを特徴とするオイル混入防止装置。
A rotating blade for stirring the liquid stored in the tank, a rotating shaft for rotating the rotating blade, a motor for rotationally driving the rotating shaft, and between the motor and the rotating shaft Oil for preventing the oil leaking from the speed reduction mechanism from being mixed into the liquid used in a stirrer having a speed reduction mechanism for reducing the speed of rotation of the motor and transmitting it to the rotation shaft A mixing prevention device,
A backing plate disposed around the rotating shaft in a state of covering the tank;
An umbrella-shaped member that opens below and is attached to a portion of the rotating shaft located between the speed reduction mechanism and the receiving plate;
An oil mixing prevention device comprising:
前記傘状の部材は、白色の材料から形成されていることを特徴とする請求項1に記載のオイル混入防止装置。 The oil mixing prevention device according to claim 1, wherein the umbrella-shaped member is made of a white material. 前記傘状の部材は、ゴム材料から形成されていることを特徴とする請求項2に記載のオイル混入防止装置。 The oil mixing prevention apparatus according to claim 2, wherein the umbrella-shaped member is made of a rubber material. 前記受け板の内周部には、該受け板にたまったオイルが該受け板と前記回転軸との間に侵入することを防止するための段差部が形成されていることを特徴とする請求項1に記載のオイル混入防止装置。 A step portion for preventing oil accumulated on the receiving plate from entering between the receiving plate and the rotating shaft is formed in an inner peripheral portion of the receiving plate. Item 2. The oil mixing prevention device according to Item 1. 前記受け板の内周面と、前記回転軸の外周面との間には、オイルが前記受け板と前記回転軸との間に侵入することを防止するためのシール部材が配置されていることを特徴とする請求項1に記載のオイル混入防止装置。 A seal member is disposed between the inner peripheral surface of the backing plate and the outer peripheral surface of the rotating shaft to prevent oil from entering between the receiving plate and the rotating shaft. The oil mixing prevention device according to claim 1, wherein: 前記傘状の部材の周囲を覆うハウジングをさらに具備し、該ハウジングの側壁には、前記受け板上にたまったオイルを前記ハウジング外に逃がすための開口穴が形成されていることを特徴とする請求項1に記載のオイル混入防止装置。 The housing further includes a housing that covers the periphery of the umbrella-shaped member, and an opening hole is formed in the side wall of the housing for allowing oil accumulated on the receiving plate to escape to the outside of the housing. The oil mixing prevention device according to claim 1. 前記傘状の部材の周囲を覆うハウジングをさらに具備し、該ハウジングの側壁には、該ハウジング内を観察するための窓が設けられていることを特徴とする請求項1に記載のオイル混入防止装置。 The oil mixing prevention according to claim 1, further comprising a housing that covers the periphery of the umbrella-shaped member, wherein a side wall of the housing is provided with a window for observing the inside of the housing. apparatus. 前記回転軸には、前記タンク内を洗浄するために洗浄液を噴出するための洗浄ユニットが配置されていることを特徴とする請求項1に記載のオイル混入防止装置。 The oil mixing prevention device according to claim 1, wherein a cleaning unit for ejecting a cleaning liquid to clean the inside of the tank is disposed on the rotating shaft.
JP2003337872A 2003-09-29 2003-09-29 Oil mixing prevention device Expired - Fee Related JP4157006B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20120089361A1 (en) * 2010-10-07 2012-04-12 Dave Douglas Apparatus and Method for Remote Monitoring
KR101273474B1 (en) * 2011-06-27 2013-06-17 현대로템 주식회사 A grease supply tank for a homogeneous oil face

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20120089361A1 (en) * 2010-10-07 2012-04-12 Dave Douglas Apparatus and Method for Remote Monitoring
US8858075B2 (en) * 2010-10-07 2014-10-14 Indorama Ventures (Oxide & Glycois) LLC Apparatus and method for remote monitoring
KR101273474B1 (en) * 2011-06-27 2013-06-17 현대로템 주식회사 A grease supply tank for a homogeneous oil face

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