JP2005097519A5 - Water-absorbent resin composition, use thereof and production method thereof - Google Patents

Water-absorbent resin composition, use thereof and production method thereof Download PDF

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JP2005097519A5
JP2005097519A5 JP2004054867A JP2004054867A JP2005097519A5 JP 2005097519 A5 JP2005097519 A5 JP 2005097519A5 JP 2004054867 A JP2004054867 A JP 2004054867A JP 2004054867 A JP2004054867 A JP 2004054867A JP 2005097519 A5 JP2005097519 A5 JP 2005097519A5
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本発明は、紙おむつや生理ナプキン、いわゆる失禁パッド等の衛生材料に用いられる吸水性樹脂組成物、その用途及びその製造方法に関するものである。 The present invention relates to a water-absorbent resin composition used for sanitary materials such as disposable diapers and sanitary napkins, so-called incontinence pads , its use, and its production method.

本発明が解決しようとする課題は、ゲルブロッキングを起こし難く、通液性、液拡散性に優れるとともに、無加圧下吸収倍率、加圧下吸収倍率、毛管吸収倍率等の吸収性能も高く、しかも、実生産時や実使用時などにおける物理的ダメージにも強い、吸水性樹脂組成物、その用途およびその製造方法を提供することにある。 The problem to be solved by the present invention is less likely to cause gel blocking, excellent in liquid permeability and liquid diffusibility, and also has high absorption performance such as absorption capacity under no pressure, absorption capacity under pressure, capillary absorption capacity, An object of the present invention is to provide a water-absorbent resin composition that is resistant to physical damage during actual production or actual use , its use, and its production method.

すなわち、本発明にかかる吸水性樹脂組成物は、アクリル酸および/またはその塩を含む単量体を重合して得られる吸水性樹脂粒子を含む吸水性樹脂組成物であって、該組成物の質量平均粒子径が100〜600μmであり、水溶性多価金属塩粒子および表面架橋された吸水性樹脂粒子を含む。
本発明にかかる吸水性樹脂組成物は、また、アクリル酸および/またはその塩を含む単量体を重合して得られる吸水性樹脂粒子および水溶性多価金属塩粒子を含む吸水性樹脂組成物であって、該組成物の質量平均粒子径が100〜600μmであり、生理食塩水流れ誘導性(SFC)が少なくとも50(×10 −7 ・cm ・s・g −1 )であり、下式で規定される生理食塩水流れ誘導性(SFC)保持率が40%以上である。
SFC保持率(%)=[SFC(2hr)/SFC(1hr)]×100
本発明にかかる吸水性樹脂組成物は、水溶性多価金属塩粒子が結晶水を有するアルミニウム塩であることが好ましい。
That is, the water absorbent resin composition according to the present invention is a water absorbent resin composition comprising water absorbent resin particles obtained by polymerizing a monomer containing acrylic acid and / or a salt thereof, The mass average particle diameter is 100 to 600 μm, and includes water-soluble polyvalent metal salt particles and surface-crosslinked water-absorbing resin particles.
The water-absorbent resin composition according to the present invention is also a water-absorbent resin composition comprising water-absorbent resin particles obtained by polymerizing monomers containing acrylic acid and / or a salt thereof and water-soluble polyvalent metal salt particles. Wherein the composition has a mass average particle size of 100-600 μm, a saline flow conductivity (SFC) of at least 50 (× 10 −7 · cm 3 · s · g −1 ), Saline flow conductivity (SFC) retention defined by the formula is 40% or more.
SFC retention rate (%) = [SFC (2 hr) / SFC (1 hr)] × 100
The water-absorbent resin composition according to the present invention is preferably an aluminum salt in which water-soluble polyvalent metal salt particles have crystal water.

本発明にかかる吸水性樹脂組成物は、吸水性樹脂粒子が多価アルコールで表面架橋されたものであることが好ましい。
本発明にかかる吸水性樹脂組成物は、吸水性樹脂粒子の少なくとも一部が造粒体であることが好ましい。
本発明にかかる吸水性樹脂組成物は、無加圧下吸収倍率(CRC)が20g/g以上、0.7psiでの加圧下吸収倍率が20g/g以上であることが好ましい。
本発明にかかる吸水性樹脂組成物は、発塵度が0.25mg/m であることが好ましい。
本発明にかかる吸水性樹脂組成物は、接触角が45°以下であることが好ましい。
本発明にかかる吸水性樹脂組成物は、水溶性多価金属塩粒子の質量平均粒子径が400μm以下、かつ、150μm以下の粒子を20重量%以上含むものであることが好ましい。
本発明にかかる吸水性樹脂組成物は、下式で規定される吸水性樹脂組成物のペイントシェーカー(PS、800Cycle/分で30分間浸盪)試験後の生理食塩水流れ誘導性(SFC)保持率が70%以上であることが好ましい。
PS後保持率(%)=[SFC(PS後)/SFC(PS前)]×100
本発明にかかる糞、尿または血液の吸収用衛生材料は、前記吸水性樹脂組成物を含むことを特徴とする。
The water absorbent resin composition according to the present invention is preferably such that the water absorbent resin particles are surface-crosslinked with a polyhydric alcohol.
In the water absorbent resin composition according to the present invention, at least a part of the water absorbent resin particles is preferably a granulated body.
The water-absorbing resin composition according to the present invention preferably has an absorption capacity without load (CRC) of 20 g / g or more and an absorption capacity under pressure at 0.7 psi of 20 g / g or more.
The water absorbent resin composition according to the present invention preferably has a dust generation degree of 0.25 mg / m 3 .
The water absorbent resin composition according to the present invention preferably has a contact angle of 45 ° or less.
The water-absorbent resin composition according to the present invention preferably contains 20% by weight or more of particles having a mass average particle diameter of 400 μm or less and 150 μm or less of water-soluble polyvalent metal salt particles.
The water-absorbent resin composition according to the present invention has a saline flow conductivity (SFC) retention after a paint shaker (PS, soaked for 30 minutes at 800 cycles / min) test of the water-absorbent resin composition defined by the following formula: The rate is preferably 70% or more.
Retention rate after PS (%) = [SFC (after PS) / SFC (before PS)] × 100
A sanitary material for absorbing feces, urine, or blood according to the present invention includes the water-absorbent resin composition.

本発明によれば、ゲルブロッキングを起こし難く、通液性、液拡散性に優れるとともに、無加圧下吸収倍率、加圧下吸収倍率、毛管吸収倍率等の吸収性能も高く、しかも、実生産時や実使用時などにおける物理的ダメージにも強い、吸水性樹脂組成物、その用途およびその製造方法を提供できる。 According to the present invention, it is difficult to cause gel blocking, and has excellent liquid permeability and liquid diffusibility, and also has high absorption performance such as absorption capacity under no pressure, absorption capacity under pressure, capillary absorption capacity, etc. It is possible to provide a water-absorbent resin composition that is resistant to physical damage during actual use , its use, and its production method.

Claims (16)

アクリル酸および/またはその塩を含む単量体を重合して得られる吸水性樹脂粒子を含む吸水性樹脂組成物であって、
該組成物の質量平均粒子径が100〜600μmであり、水溶性多価金属塩粒子および表面架橋された吸水性樹脂粒子を含む、吸水性樹脂組成物。
A water absorbent resin composition comprising water absorbent resin particles obtained by polymerizing a monomer containing acrylic acid and / or a salt thereof,
A water-absorbent resin composition having a mass average particle diameter of 100 to 600 μm and comprising water-soluble polyvalent metal salt particles and surface-crosslinked water-absorbent resin particles.
アクリル酸および/またはその塩を含む単量体を重合して得られる吸水性樹脂粒子および水溶性多価金属塩粒子を含む吸水性樹脂組成物であって、
該組成物の質量平均粒子径が100〜600μmであり、生理食塩水流れ誘導性(SFC)が少なくとも50(×10−7・cm・s・g−1)であり、下式で規定される生理食塩水流れ誘導性(SFC)保持率が40%以上である、吸水性樹脂組成物。
SFC保持率(%)=[SFC(2hr)/SFC(1hr)]×100
A water absorbent resin composition comprising water absorbent resin particles obtained by polymerizing a monomer containing acrylic acid and / or a salt thereof and water soluble polyvalent metal salt particles,
The composition has a mass average particle size of 100 to 600 μm and a saline flow conductivity (SFC) of at least 50 (× 10 −7 · cm 3 · s · g −1 ), and is defined by the following formula: A water-absorbent resin composition having a saline flow conductivity (SFC) retention of 40% or more.
SFC retention rate (%) = [SFC (2 hr) / SFC (1 hr)] × 100
前記水溶性多価金属塩粒子が結晶水を有するアルミニウム塩である、請求項1または2に記載の吸水性樹脂組成物。   The water-absorbent resin composition according to claim 1 or 2, wherein the water-soluble polyvalent metal salt particles are an aluminum salt having crystal water. 前記吸水性樹脂粒子が多価アルコールで表面架橋されたものである、請求項1から3までのいずれかに記載の吸水性樹脂組成物。   The water absorbent resin composition according to any one of claims 1 to 3, wherein the water absorbent resin particles are surface-crosslinked with a polyhydric alcohol. 前記吸水性樹脂粒子の少なくとも一部が造粒体である、請求項1から4までのいずれかに記載の吸水性樹脂組成物。 The water absorbent resin composition according to any one of claims 1 to 4 , wherein at least a part of the water absorbent resin particles is a granulated body. 無加圧下吸収倍率(CRC)が20g/g以上、0.7psiでの加圧下吸収倍率が20g/g以上である、請求項1から5までのいずれかに記載の吸水性樹脂組成物。6. The water absorbent resin composition according to claim 1, wherein the absorption capacity under no pressure (CRC) is 20 g / g or more and the absorption capacity under pressure at 0.7 psi is 20 g / g or more. 発塵度が0.25mg/mDust generation is 0.25mg / m 3 である、請求項1から6までのいずれかに記載の吸水性樹脂組成物。The water-absorbent resin composition according to any one of claims 1 to 6, wherein 接触角が45°以下である、請求項1から7までのいずれかに記載の吸水性樹脂組成物。The water absorbent resin composition according to any one of claims 1 to 7, wherein the contact angle is 45 ° or less. 前記水溶性多価金属塩粒子の質量平均粒子径が400μm以下、かつ、150μm以下の粒子を20重量%以上含む、請求項1から8までのいずれかに記載の吸水性樹脂粒子。The water-absorbent resin particles according to any one of claims 1 to 8, wherein the water-soluble polyvalent metal salt particles contain 20% by weight or more of particles having a mass average particle diameter of 400 µm or less and 150 µm or less. 下式で規定される前記吸水性樹脂組成物のペイントシェーカー(PS、800Cycle/分で30分間浸盪)試験後の生理食塩水流れ誘導性(SFC)保持率が70%以上である、請求項1から9までのいずれかに記載の吸水性樹脂組成物。
PS後保持率(%)=[SFC(PS後)/SFC(PS前)]×100
The saline flow conductivity (SFC) retention rate after a paint shaker (PS, soaked for 30 minutes at 800 Cycle / min) test of the water absorbent resin composition defined by the following formula is 70% or more. The water absorbent resin composition according to any one of 1 to 9 .
Retention rate after PS (%) = [SFC (after PS) / SFC (before PS)] × 100
請求項1から10までのいずれかに記載の吸水性樹脂組成物を含む、糞、尿または血液の吸収用衛生材料。A sanitary material for absorbing feces, urine or blood, comprising the water-absorbent resin composition according to any one of claims 1 to 10. アクリル酸および/またはその塩を含む単量体を重合して得られる吸水性樹脂粒子に結合剤を添加しておいて、水溶性多価金属塩粒子を混合することを特徴とする、吸水性樹脂組成物の製造方法。   Water-absorbing water-absorbing resin particles obtained by polymerizing a monomer containing acrylic acid and / or a salt thereof, a water-absorbing resin particles obtained by adding a binder and mixing water-soluble polyvalent metal salt particles A method for producing a resin composition. 前記吸水性樹脂粒子が表面架橋されたものである、請求項12に記載の吸水性樹脂組成物の製造方法。 The method for producing a water absorbent resin composition according to claim 12 , wherein the water absorbent resin particles are surface-crosslinked. 前記結合剤が表面架橋剤を含む、請求項12または13に記載の吸水性樹脂組成物の製造方法。 The method for producing a water-absorbent resin composition according to claim 12 or 13 , wherein the binder contains a surface crosslinking agent. 前記結合剤が水および/または多価アルコールを含む、請求項12から14までのいずれかに記載の吸水性樹脂組成物の製造方法。 The method for producing a water absorbent resin composition according to any one of claims 12 to 14 , wherein the binder contains water and / or a polyhydric alcohol. 前記吸水性樹脂粒子に結合剤を添加する際の前記吸水性樹脂粒子の温度を40〜100℃の範囲とする、請求項12から15までのいずれかに記載の吸水性樹脂組成物の製造方法。 The method for producing a water-absorbent resin composition according to any one of claims 12 to 15 , wherein a temperature of the water-absorbent resin particles when adding a binder to the water-absorbent resin particles is in a range of 40 to 100 ° C. .
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