JP2005095147A - Picking table for taking countermeasure against inclusion of foreign material - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a picking table for taking a countermeasure against inclusion of foreign materials, capable of performing the picking work in a good efficiency including works for recognizing the uniformity of dried tobacco leaves after taking out the tobacco leaves from a drier, removing inferior dried leaves and at the same time eliminating the foreign materials such as pieces of vinyl substance, thread, weed, etc. <P>SOLUTION: This picking table is constituted by an upper table bored with many small holes, leg parts for supporting the upper table, a sucking mechanism installed at the lower part of the upper table and sucking air from the small holes, and an exhausting mechanism installed adjacent to the sucking mechanism, and is used by loading the dried tobacco leaves on the upper table, performing the picking work while sucking air from the small holes to examine and remove the foreign substances such as the pieces of vinyl substance, thread, weed, etc., mingled with the dried tobacco leaves. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

  The present invention relates to a picking stand for dry leaf tobacco, and in particular, after removing the tobacco from the dryer, confirming the alignment of the dry leaf, removing defective dry leaves and simultaneously removing foreign matter such as vinyl pieces and thread pieces. The present invention relates to a foreign matter mixing type picking table used at the time of picking work including.

  Conventionally, leaf tobacco is dried by holding a large number of leaves in a needle rack after harvesting, or knitting a leaf with a sewing machine and attaching it to a hanger, and suspending the needle rack or hanger together with a dryer. At this time, in many cases, vinyl pieces and weeds that are commonly called mulch mixed at the time of harvesting, yarn pieces mixed at the time of sewing machine leaf knitting, and the like are simultaneously dried. And after all the drying process is finished, take it out of the dryer and check if the dry leaves are in good order, pull out the problematic leaves and the conspicuous leaves to make the quality even more, vinyl pieces, yarn pieces, weeds, etc. Inspect and remove foreign substances, and pack and store in a compression packing machine after compression packing. The above-described work for extracting problematic leaves and conspicuous leaves to make the quality uniform is called picking, and this work is performed manually and manually on the picking table.

  However, even in a small drying facility, the amount of dry leaves to be processed at one time is 32 for needle racks, 60 for hangers, and 140 to 180 for dry leaves in a common drying area. There is a problem in that it takes time and time, and an accident occurs in which foreign matters such as vinyl pieces, yarn pieces and weeds are mixed in dry leaves.

  In order to solve the above-described problems, a leaf tobacco dry leaf picking table in which a power-driven yarn take-up device is integrally attached to a picking table body has been proposed (see Patent Document 1).

JP-A-11-266849

  However, the picking table is knitted with a sewing machine, attached to a hanger, hung and dried, and then the leaf knitted yarn taken out from the dryer is automatically pulled by power drive, Although it can improve the efficiency of the previous process of picking work, it is not considered at all for inspection and removal work of foreign matter such as vinyl pieces, thread pieces, weeds etc. mixed in dry leaf tobacco, and it is the main work of picking Therefore, it has been impossible to improve the efficiency and time of manual visual inspection and manual work. In addition, the above-described problem of accidents in which dry tobacco leaves are shipped with the foreign matter mixed in cannot be solved.

  The present invention has been made in view of the above-mentioned conventional problems, and after taking out the leaf tobacco from the dryer, confirming the alignment of the dry leaves, pulling out the defective dry leaves, and at the same time, vinyl pieces, yarn pieces, weeds, etc. It is an object of the present invention to provide a foreign matter mixing type picking table that can efficiently perform picking work including work for removing foreign matter.

  For this reason, the foreign matter contamination countermeasure picking table of the present invention is provided with an upper board having a large number of small holes, leg portions for supporting the upper board, and a lower part of the upper board. The first feature is that it is composed of a suction mechanism for sucking air and an exhaust mechanism connected to the suction mechanism.

  A second feature is that the hole is composed of an upper plate in which small holes having a size of 1 mm to 12 mm are formed.

  According to the foreign matter contamination countermeasure picking table according to the present invention, the upper board has a large number of small holes, and when the dry leaf tobacco dry leaves are placed on the upper board and the picking operation is performed, Air is sucked from many small holes, and at the same time as the sucked air, foreign matter such as leaf tobacco dry leaves and leaf tobacco dry leaves other than vinyl pieces, thread pieces, weeds, etc. are sucked, and when the leaf tobacco dry leaves are removed, only the foreign matter is said Since it is adsorbed and held on the surface of the upper board, foreign matter can be easily inspected and removed, and there is an excellent effect that the visual inspection by hand and the efficiency of manual work can be improved and the time can be shortened.

  In addition, since the hole is composed of a top plate with a small hole with a diameter of 1 mm to 12 mm, foreign matter smaller than the small hole is suctioned and removed from the small hole when picking dry leaf tobacco dry leaves. Therefore, there is an excellent effect that an accident in which a small foreign matter is mixed with the dry leaf tobacco leaves does not occur.

  Hereinafter, the best mode for carrying out the present invention will be described based on an embodiment shown in the drawings. FIG. 1 is an explanatory diagram showing an embodiment of a foreign matter mixing countermeasure picking table according to the present invention. 1A is a plan view, FIG. 1B is a front view of FIG. 1A, and FIG. 1C is a right side view of FIG. 1A. FIG. 2 is an explanatory diagram showing the air flow during the picking operation of the foreign matter mixing type picking table according to the present invention. 2A is a plan view, FIG. 2B is a front view of FIG. 2A, and FIG. 2C is a right side view of FIG. 2A. FIG. 3 is an explanatory view showing another embodiment of the foreign matter mixing countermeasure type picking table according to the present invention. 3A is a front explanatory view, and FIG. 3B is a right side explanatory view of FIG. 3A. FIG. 4 is an explanatory view for explaining the exhaust mechanism of the foreign matter mixing type picking table according to the present invention.

  As shown in FIG. 1, a foreign matter mixing type picking table 1 according to the present invention includes an upper board 3 having a large number of small holes 2 formed in a central part in plan view, and leg parts 6 that support the upper board 3. The suction mechanism 4 is provided at the lower part of the upper board 3 and sucks air from the small hole 2, and the exhaust mechanism 5 is connected to the suction mechanism 4.

The upper board 3 is made of steel and has a rectangular shape. A large number of small circular holes 2 having a hole diameter of 5 mm are formed at a central portion in plan view with a pitch of 10 mm and an aperture ratio of 20%. A caster 7 is attached to the leg 6 supporting the upper board 3 so as to be movable. The suction mechanism 4 is provided at the lower part of the upper panel 3, and is composed of a steel main body 4a having a reverse trapezoidal shape when viewed from the front, and a suction device 4b having a multi-blade fan installed on the central side surface of the main body 4a. Then, air is sucked through the small hole 2 formed in the upper board 3. The suction device 4b has a suction pressure of 50 Pa and an air volume of 32 m ³ / min, and the sucked air is exhausted from the exhaust mechanism 5 including the exhaust duct 8 via the main body 4a and the suction device 4b. Due to the above configuration, if picking of leaf tobacco dry leaves is performed on the upper board 3, air is sucked from the small holes 2 drilled in the upper board 3 to dry the leaf tobacco and leaf tobacco. When foreign matter other than leaves is adsorbed to the upper board 3 and the dry leaf tobacco is removed, only the foreign substances are adsorbed and held on the surface of the upper board 3, so that the foreign substance can be easily inspected and removed. Moreover, since the foreign material smaller than the hole diameter of the small hole 2 is attracted | sucked simultaneously with air to the small hole 2, a small foreign material does not mix in a leaf tobacco dry leaf. The upper board 3 is not limited to steel but may be made of stainless steel or synthetic resin, and the shape is not limited to this embodiment. Also, the size of the holes is appropriately selected in the range of 1 mm to 12 mm, and the optimum pitch and arrangement of the small holes 2 are used depending on the size of the picking table and the ability of the suction device. The shape of the small hole 2 may be an ellipse or a polygon, and the tapered portion may be formed in a mortar shape. Furthermore, it may be formed in a wire mesh shape. Further, a foreign matter storage bag (not shown) or the like is detachably connected to the exhaust mechanism 5 as necessary. The suction device 4b may be separated from the suction mechanism 4a and connected by a vinyl duct or the like.

  FIG. 4 is an explanatory view of an exhaust mechanism used in the foreign matter mixing countermeasure type picking table of the present invention. The exhaust duct 8 of the exhaust mechanism 5 is connected to the exhaust port 4c of the suction device 4b, and the exhaust duct 8 and the extended exhaust are connected. A foreign matter adsorption filter 9 is detachably attached to a connection portion of the duct 8a. The exhaust duct 8 and the extended exhaust duct 8a are made of steel, and the air sucked by the suction mechanism 4 is exhausted by the exhaust mechanism 5, and small foreign matters are reliably adsorbed by the foreign matter adsorption filter 9. Is done. Furthermore, if necessary, the foreign matter adsorption filter 12 is attached to an appropriate portion of the extended exhaust duct 8a to further enhance the foreign matter adsorption effect. The filter used here may be a paper filter, a cloth filter, etc., as long as it can adsorb foreign matters smaller than small holes with foreign matters such as vinyl pieces, thread pieces, weeds, etc. Is appropriately selected. Also, the filter does not have to be installed. The extended exhaust duct 8a is not limited to steel but may be a flexible tubular body such as a vinyl duct, and is selected depending on the ease of picking work.

  Next, the picking operation and air flow of the dried leaf tobacco dry leaf will be described with reference to FIG. First, the leaf tobacco dry leaf 11 taken out from the dryer is placed on the upper board 3 of the foreign matter mixing type picking table 1 while being attached to a hanging device such as a needle rack or a hanger, and the hanging device such as a needle rack or a hanger. Is removed from the dry tobacco 11. Alternatively, a hanging tool such as a needle rack or a hanger, or a sewing thread of dry leaf 11 attached to a hanger after being knitted with a sewing machine and attached to a hanger on a separate workbench in advance. The leaf tobacco dry leaf 11 is placed on the upper board 3, and the leaf tobacco dry leaf 11 is spread so that it can be easily picked. Next, a switch (not shown) of the suction device 4b is turned on, the multi-blade fan is rotated, air is sucked through the numerous small holes 2 drilled in the upper board 3, and the dry leaf tobacco 11 is adsorbed. The picking operation confirms whether the dry leaf tobacco leaves 11 are well aligned, removes problematic leaves and conspicuous leaves, aligns the quality, confirms that no foreign matter is mixed, and removes the non-contaminated leaf tobacco dry leaves 11 as foreign matter. It is taken down from the mixing countermeasure type picking table 1 and compressed and packed by a compressor (not shown). In this picking operation, since air is sucked from a large number of small holes 2, foreign matters (not shown) such as vinyl pieces, thread pieces, and weeds mixed in the leaf tobacco dry leaf 11 are removed from the leaf tobacco dry leaf 11. It comes off and is adsorbed and held on the surface of the upper board 3 so that foreign substances can be easily inspected and removed. Further, the foreign matter smaller than the hole diameter of the small hole 2 is sucked together with the air sucked from the small hole 2, and is discharged from the suction mechanism body 4a to the exhaust duct 8 through the suction device 4b, and a foreign matter storage bag (not shown). Etc. are collected.

  FIG. 3 shows another embodiment of the foreign matter mixing type picking table according to the present invention. The suction mechanism 10 provided at the lower part of the upper panel 3 has a suction composed of an axial fan at the end of the body 10a side. A device 10b is attached. When the picking work is performed by the foreign matter mixing type picking table having the suction mechanism 10, the foreign matter can be easily inspected and removed as in the case of the foreign matter mixing type picking table 1 of the above-described embodiment. Efficiency and time reduction. The suction device 10b is not limited to that shown in the present embodiment, and may be separated from the suction mechanism body 10a and connected by a vinyl duct or the like.

  As described above, according to the foreign matter contamination countermeasure picking table according to the present invention, a large number of small holes are drilled in the upper board, and when dry leaf tobacco dry leaves are placed on the upper board and picking work is performed. Air is sucked through the small holes, and at the same time as the sucked air, unnecessary foreign matter other than dry leaf tobacco and dry leaf tobacco is sucked, and when the dry leaf tobacco is removed, only the foreign matter is adsorbed on the surface of the upper board. Therefore, the foreign object can be easily inspected and removed, and the human visual inspection and the efficiency of manual work can be improved and the time can be shortened. In addition, since the hole is composed of a top plate with a small hole with a diameter of 1 mm to 12 mm, foreign matter smaller than the small hole is suctioned and removed from the small hole when picking dry leaf tobacco dry leaves. Therefore, there is no accident in which small foreign matters are shipped while mixed with dry leaf tobacco.

FIG. 1 is an explanatory diagram showing an embodiment of a foreign matter mixing countermeasure picking table according to the present invention. FIG. 2 is an explanatory diagram showing the air flow during the picking operation of the foreign matter mixing type picking table according to the present invention. FIG. 3 is an explanatory view showing another embodiment of the foreign matter contamination countermeasure picking table according to the present invention. FIG. 4 is an explanatory view for explaining the exhaust mechanism of the foreign matter mixing type picking table according to the present invention.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Foreign matter mixing type picking stand 2 Small hole 3 Upper board 4, 10 Suction mechanism 4a, 10a Suction mechanism main body 4b, 10b Suction device 4c Exhaust port 5 Exhaust mechanism 6 Leg part 7 Caster 8 Exhaust duct 8a Extended exhaust duct 9, 12 Foreign matter adsorption filter 11 Leaf tobacco dry leaves

Claims (2)

  An upper board in which a large number of small holes are perforated, a leg portion that supports the upper board, a suction mechanism that is provided at a lower portion of the upper board and sucks air from the small holes in the previous period, and is connected to the suction mechanism. An exhaust mechanism and a foreign matter mixing type picking table.   2. A foreign matter mixing type picking table as set forth in claim 1, wherein the picking table is composed of an upper plate having a small hole having a hole size of 1 mm to 12 mm.

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