JP2005076357A - Method for replacing buried pipe and cutter device for buried pipe replacement - Google Patents

Method for replacing buried pipe and cutter device for buried pipe replacement Download PDF

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JP2005076357A
JP2005076357A JP2003310239A JP2003310239A JP2005076357A JP 2005076357 A JP2005076357 A JP 2005076357A JP 2003310239 A JP2003310239 A JP 2003310239A JP 2003310239 A JP2003310239 A JP 2003310239A JP 2005076357 A JP2005076357 A JP 2005076357A
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buried pipe
cutter
pipe
existing
buried
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Hideki Moriya
秀樹 森谷
Masami Oki
正巳 大木
Katsumi Tamura
克己 田村
Soji Hirao
聡司 平尾
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Hitachi Construction Machinery Co Ltd
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Hitachi Construction Machinery Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To easily and economically collect a cutter device for buried pipe replacement when generating a disorder in the cutter device. <P>SOLUTION: The cutter device 1 for the buried pipe replacement is provided with a leader connecting a buried pipe by having a cutter head, installed forward of a pipe jacking machine burying the buried pipe underground by excavating a ground with the cutter head while pipe-jacking the leader and the buried pipe, and used when burying a new buried pipe and replacing an existing buried pipe while breaking the existing buried pipe 101 with the cutter head of the leader. The cutter device is separately and independently from the leader and provided with a cut-off wall 5 for advancing the buried pipe separately from while enclosing the buried pipe 101 with a seal 6, and a cutter 2 attached to the cut-off wall and for inserting a notch 103 for the buried pipe 101. The cutter 2 can be retracted in a radial direction of the existing buried pipe 101. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、管推進機を使用して既設の埋設管を破壊しつつ新設の埋設管を埋設して埋設管を取り替える埋設管の取替え方法及びその方法の実施に使用する埋設管取替え用のカッター装置に関する。   The present invention relates to a method for replacing a buried pipe in which a new buried pipe is buried and the buried pipe is replaced while destroying the existing buried pipe by using a pipe propulsion device, and a buried pipe replacing cutter used for carrying out the method. Relates to the device.

地下に埋設した下水管等の既設の埋設管が老朽化する等してこれを新しい埋設管に取り替える場合、従来は、既設の埋設管が埋設されている区域を地上から地下に向けて開削した後、既設の埋設管を新しい埋設管に取り替えて埋め戻す開削工法が多用されていた。こうした開削工法による埋設管の取替え方法は、都市部で交通渋滞をもたらすほか、地盤が緩みやすいという問題があった。   When replacing an existing buried pipe such as a sewer pipe buried underground with a new buried pipe, the area where the existing buried pipe is buried was cut from the ground to the underground. Later, an excavation method was used in which the existing buried pipe was replaced with a new buried pipe and backfilled. Such a method of exchanging buried pipes by the excavation method has a problem that the ground is easy to loosen in addition to causing traffic congestion in urban areas.

こうした問題を解消するため、既設の埋設管をカッターで軸方向に切断して周方向に複数分割することにより既設の埋設管を破壊しやすくした後、この既設の埋設管を管推進機における先導体のカッターヘッドにより破砕する等破壊して排出し、こうして形成された地下坑内に、新しい新設の埋設管を管推進機により推進して埋設する方法が最近提案されている。この種の埋設管の取替え方法及びその方法の実施に使用する装置は、特許文献1に開示されている。   To solve these problems, the existing buried pipe is cut in the axial direction with a cutter and divided into a plurality of parts in the circumferential direction to make it easier to destroy the existing buried pipe. Recently, a method has been proposed in which a new newly installed underground pipe is propelled by a pipe propulsion machine and buried in the underground mine thus formed by crushing it with a body cutter head. Patent Document 1 discloses a method for replacing a buried pipe of this type and an apparatus used for carrying out the method.

この特許文献1に記載の技術について説明すると(特許文献1で使用している符号を括弧内に示して説明する。)、この従来の技術は、地中にすでに埋設された既設地中埋設管(8)(既設の埋設管)と同じ径の新設地中埋設管(9)(新設の埋設管)を既設地中埋設管(8)と同じ位置に埋設してこれを新設地中埋設管(9)と取り替えるようにしたものである。この従来の技術では、既設地中埋設管(8)を取り替える際、先導体としての掘削機(2)の前進に伴って既設地中埋設管(8)内を前進する止水体(4)や支持部材(10)と、この支持部材(10)に取り付けられ、既設地中埋設管(8)を周方向に4分割するように軸方向に切断するチェーンカッター(3)とを設けた装置を使用している。この装置は、具体的には、多数の掘削刃(2a)を環状に設けた掘削機(2)に、この環状の掘削刃(2a)の内側を貫通するように、前後に長い支持部材(10)の後端を取り付けて、この支持部材(10)の先端部に止水体(4)を取り付けるとともに、この止水体(4)の後方に位置するように、チェーンカッター(3)を支持部材(10)の円周方向4箇所に取り付けるようにしている。   When the technique described in Patent Document 1 is described (the reference numerals used in Patent Document 1 are described in parentheses), this conventional technique is an existing underground underground pipe already embedded in the ground. (8) New underground pipe (9) (new underground pipe) with the same diameter as (existing underground pipe) is buried in the same position as the existing underground pipe (8). (9) is replaced. In this conventional technique, when the existing underground pipe (8) is replaced, the waterstop (4) that advances in the existing underground pipe (8) with the advance of the excavator (2) as the leading conductor, A device provided with a support member (10) and a chain cutter (3) attached to the support member (10) and axially cut so as to divide the existing underground pipe (8) into four parts in the circumferential direction. I use it. Specifically, this apparatus is provided with an excavator (2) provided with a large number of excavating blades (2a) in an annular shape, and a long support member (front and rear) so as to penetrate the inside of the annular excavating blade (2a). 10) Attach the rear end, attach the waterstop (4) to the tip of the support member (10), and attach the chain cutter (3) to the support member so that it is located behind the waterstop (4). It is made to attach at four places of the circumferential direction of (10).

従来の技術は、こうした手段を採用しているので、掘削機(2)を推進装置で推進することにより、止水体(4)及び支持部材(10)を掘削機(2)と共に前進させながら、既設地中埋設管(8)をチェーンカッター(3)で軸方向に切断して、既設地中埋設管(8)を破壊しやする。しかる後、この既設地中埋設管(8)を掘削機(2)の掘削刃(2a)で破砕しながら新設地中埋設管(9)を掘削機(2)と共に推進して埋設することにより、既設の埋設管をこれと同径の新設地中埋設管(9)と取り替えることができる。このように、既設の埋設管を取り替えるときに使用して既設の埋設管を先導体のカッターで破壊しやすくするように前処理するためのチェーンカッター(3)や止水体(4)や支持部材(10)のような要素からなる装置を、この明細書では、埋設管取替え用のカッター装置と称する。
特開2001ー241290号公報(第3−5頁、図1−8)
Since the conventional technology employs such means, the waterstop (4) and the support member (10) are advanced together with the excavator (2) by propelling the excavator (2) with the propulsion device. The existing underground pipe (8) is cut in the axial direction with a chain cutter (3) to break the existing underground pipe (8). After that, by crushing the existing underground pipe (8) with the excavator blade (2a) of the excavator (2), the new underground pipe (9) is propelled together with the excavator (2) and buried. The existing buried pipe can be replaced with a new underground pipe (9) having the same diameter. Thus, the chain cutter (3), the waterstop (4), and the support member are used for pre-treatment so that the existing buried pipe can be easily broken with the tip conductor cutter when the existing buried pipe is replaced. In this specification, an apparatus composed of elements such as (10) is referred to as a buried pipe replacement cutter apparatus.
JP 2001-241290 A (page 3-5, FIG. 1-8)

ところで、こうした埋設管取替え用のカッター装置は、その使用時に損傷しないように耐久性を十分にもたせることが必要である。しかしながら、地中では、予期せぬ事態が生じるため、カッター装置の損傷を完全に防ぐことは、困難である。また、長距離の区間にわたって埋設管を交換するときには、埋設管取替え用のカッター装置においてカッターが摩耗することは避けられない。こうした事態等の発生により埋設管取替え用のカッター装置に不調が生じたときには、このカッター装置を回収して修理又は交換する必要があるが、従来の技術では、そのカッター装置の回収に多大の困難が伴う。   By the way, it is necessary for such a cutter device for exchanging buried pipes to have sufficient durability so as not to be damaged during use. However, since unexpected situations occur in the ground, it is difficult to completely prevent damage to the cutter device. Further, when exchanging the buried pipe over a long distance section, it is inevitable that the cutter is worn in the cutter apparatus for replacing the buried pipe. When a malfunction occurs in the cutter device for replacing the buried pipe due to the occurrence of such a situation, it is necessary to collect and repair or replace the cutter device. However, in the conventional technology, it is very difficult to collect the cutter device. Is accompanied.

すなわち、従来の技術において埋設管取替え用のカッター装置を回収しようとするときには、このカッター装置を先導体や新設の埋設管と共に発進立坑側に引き戻して回収しなければならないため、そのカッター装置の回収作業に多大の手間や時間を要する。また、すでに埋設した新設の埋設管を発進立坑側に引き戻さなければならないため、その埋設管の埋設に費やした手間や時間も無駄になる。こうしたことから、従来の技術では、埋設管取替え用のカッター装置の回収作業が難作業となり、かつ、きわめて非経済的である。   That is, when trying to recover the cutter device for replacing the buried pipe in the conventional technique, the cutter device must be withdrawn to the start shaft side with the leading conductor and the newly installed buried pipe and collected. The work takes a lot of time and effort. In addition, since a new underground pipe that has already been buried has to be pulled back to the start shaft side, labor and time spent for burying the buried pipe are wasted. For this reason, in the conventional technique, the recovery operation of the cutter device for replacing the buried pipe is difficult and extremely uneconomical.

この出願の発明は、こうした従来の技術にみられる問題を解消しようとするものであって、その技術課題は、埋設管取替え用のカッター装置に不調が生じたときに容易かつ経済的に回収することができる埋設管の取替え方法及びその方法の実施に使用する埋設管取替え用のカッター装置を提供することにある。   The invention of this application is intended to solve the problems found in the prior art, and the technical problem is to recover easily and economically when a malfunction occurs in the cutter device for replacing the buried pipe. An object of the present invention is to provide a buried pipe replacement cutter device that can be used, and a buried pipe replacement cutter device that is used for carrying out the method.

こうした技術課題を達成するため、請求項1に係るこの出願の埋設管の取替え方法の発明は、次の1)の方法を採用し、請求項2に係るこの出願の埋設管取替え用のカッター装置の発明は、次の2)のように構成した。   In order to achieve such a technical problem, the invention of the buried pipe replacement method of this application according to claim 1 employs the following method 1), and the cutter apparatus for replacing buried pipes of this application according to claim 2 The invention of (2) is configured as the following 2).

1) 前部にカッターヘッドを有し後部に埋設管が連結される先導体を備え、先導体や埋設管を推進しつつカッターヘッドで地山を掘削することにより埋設管を地中に埋設する管推進機を使用して、既設の埋設管を先導体のカッターヘッドで破壊しつつ新設の埋設管を埋設して埋設管を取り替える埋設管の取替え方法において、
埋設管内を前進させることが可能な移動体とこの移動体に取り付けられ既設の埋設管に切り込みを入れることが可能なカッターとを設けて構成された埋設管取替え用のカッター装置における移動体を先導体とは別個に前進させつつカッターで既設の埋設管に切り込みを入れた後、先導体を推進することにより、その切り込みを入れた埋設管を先導体のカッターヘッドで破砕して管埋設用の地下坑を形成しながら、新設の埋設管を先導体と共に地下坑内に押し込む過程を経て、埋設管を取り替えるようにするとともに、この間に埋設管取替え用のカッター装置に不調が生じたときには、このカッター装置に取り付けたカッターを遠隔操作により既設の埋設管の内周面の内側に引っ込めた後、移動体を先導体とは別個に前進させることにより、埋設管取替え用のカッター装置を回収するようにする。
1) A tip conductor having a cutter head at the front and a buried pipe connected to the rear is provided, and the buried pipe is buried in the ground by excavating a natural ground with the cutter head while propelling the leading conductor and the buried pipe. In the method of replacing a buried pipe, a new buried pipe is buried and the buried pipe is replaced while destroying the existing buried pipe with the cutter head of the conductor using a pipe propulsion device.
Leading the moving body in a cutter device for exchanging buried pipes, which is configured to have a movable body capable of moving forward in the buried pipe and a cutter attached to the movable body and capable of cutting into the existing buried pipe. After cutting the existing buried pipe with a cutter while advancing separately from the body, by pushing the leading conductor, the buried pipe with the cut is crushed with the cutter head of the leading conductor. While forming the underground mine, the newly installed buried pipe is pushed into the underground mine together with the leading conductor, so that the buried pipe is replaced, and when there is a malfunction in the cutter device for replacing the buried pipe, After the cutter attached to the device is retracted inside the inner peripheral surface of the existing buried pipe by remote control, the moving body is moved forward separately from the leading conductor, A cutter device for replacement tube so as to recover.

2) 前部にカッターヘッドを有し後部に埋設管が連結される先導体を備え、先導体や埋設管を推進しつつカッターヘッドで地山を掘削することにより埋設管を地中に埋設する管推進機の前方に設置して、既設の埋設管を先導体のカッターヘッドで破壊しつつ新設の埋設管を埋設して埋設管を取り替えるときに使用する埋設管取替え用のカッター装置を構成する場合に、
先導体とは分離独立して構成され既設の埋設管内を先導体とは別個に前進させることが可能な移動体と、この移動体に取り付けられ既設の埋設管に切り込みを入れることが可能なカッターとを設けてこのカッターを既設の埋設管の径方向に出没させ得るように構成した。
2) A tip conductor having a cutter head at the front and a buried pipe connected to the rear is provided, and the buried pipe is buried in the ground by excavating a natural ground with the cutter head while propelling the leading conductor and the buried pipe. Installed in front of the pipe propulsion machine, constructs a cutter for exchanging the buried pipe used when replacing the buried pipe by burying the new buried pipe while destroying the existing buried pipe with the cutter head of the conductor. In case,
A movable body that is configured to be separated and independent from the leading conductor and can be moved forward in the existing buried pipe separately from the leading conductor, and a cutter that is attached to the movable body and can cut the existing buried pipe And the cutter is configured to be able to appear and disappear in the radial direction of the existing buried pipe.

前記1)の方法を採用したこの出願の埋設管の取替え方法の発明では、既設の埋設管内に設置した埋設管取替え用のカッター装置の移動体を前進させつつ、この移動体に取り付けたカッターで既設の埋設管に切り込みを入れるので、破砕しにくい既設の埋設管を破砕しやすいように前処理することができる。そのため、既設の埋設管は、周辺の地山とほぼ同程度に破砕しやすい状態に調えることができる。本発明では、こうして既設の埋設管を破砕しやすい状態に前処理した後、先導体を推進することにより、その既設の埋設管をカッターヘッドで破砕して管埋設用の地下坑を形成するとともに、新設の埋設管をその地下坑内に先導体と共に押し込み、こうした過程を経て埋設管を取り替える。その場合、埋設管取替え用のカッター装置の移動体は、特に、先導体とは別個に前進させるようにしているので、従来の技術とは異なり、所望の口径の先導体を、既設の埋設管の埋設経路や口径に左右されることなく、既設の埋設管と重なる所望の領域を掘進させることにより、所望の口径の新設の埋設管を所望の埋設経路で埋設して既設の埋設管を新設の埋設管に取り替えることができる。   In the invention of the buried pipe replacement method of the present application adopting the method of 1), the moving body of the cutter apparatus for replacing the buried pipe installed in the existing buried pipe is advanced, and the cutter attached to the movable body is used. Since the existing buried pipe is cut, the existing buried pipe that is difficult to crush can be pretreated so as to be easily crushed. Therefore, the existing buried pipe can be adjusted to a state where it can be easily crushed to the same extent as the surrounding natural ground. In the present invention, after pre-treating the existing buried pipe so as to be easily crushed, by pushing the leading conductor, the existing buried pipe is crushed with a cutter head to form an underground mine for burying the pipe. Then, the new buried pipe is pushed into the underground mine along with the leading conductor, and the buried pipe is replaced through this process. In that case, since the movable body of the cutter device for replacing the buried pipe is advanced in advance separately from the leading conductor, unlike the conventional technique, the leading conductor of the desired diameter is replaced with the existing buried pipe. By digging up a desired area that overlaps the existing buried pipe without being affected by the buried path and diameter of the existing pipe, the new buried pipe of the desired diameter is buried by the desired buried path, and the existing buried pipe is newly installed. It can be replaced with a buried pipe.

また、こうして既設の埋設管を取り替える作業をしている間、埋設管取替え用のカッター装置に損傷等の不調が生じたときには、このカッター装置に取り付けたカッターを遠隔操作により既設の埋設管の内周面の内側に引っ込めた後、移動体を先導体とは別個に前進させることにより、すでに埋設した新設の埋設管や先導体を現位置に留めたまま、埋設管取替え用のカッター装置を到達立坑側で単独回収するようにする。したがって、本発明の埋設管の取替え方法によれば、埋設管取替え用のカッター装置に損傷等による不調が生じたときには、従来の技術とは異なり、容易かつ経済的に回収することができる。   In addition, during the operation of replacing the existing buried pipe, when a malfunction such as damage occurs in the cutter apparatus for replacing the buried pipe, the cutter attached to the cutter apparatus can be remotely controlled within the existing buried pipe. After retracting to the inside of the peripheral surface, the movable body is advanced separately from the leading conductor, so that the new buried pipe and the leading conductor that have already been buried and the cutter for replacing the buried pipe can be reached while remaining in the current position. Collect alone on the shaft side. Therefore, according to the buried pipe replacement method of the present invention, when a malfunction due to damage or the like occurs in the cutter apparatus for replacing the buried pipe, it can be easily and economically recovered unlike the conventional technique.

前記2)のように構成した埋設管取替え用のカッター装置の発明は、以上述べた埋設管の取替え方法の発明の実施に使用する装置であるので、この埋設管取替え用のカッター装置に設けられた移動体やカッターを用いて、前記1)に示した方法を実施すれば、既設の埋設管を新設の埋設管に取り替えることができるとともに、このカッター装置に不調が生じたときにこれを回収することができ、その際、以上述べた作用効果を奏し、この出願の発明の技術課題を達成することができる。   Since the invention of the cutter for exchanging buried pipes configured as in 2) above is an apparatus used for carrying out the invention of the method for exchanging buried pipes described above, the cutter apparatus for exchanging buried pipes is provided. If the method shown in 1) above is carried out using a moving body or a cutter, the existing buried pipe can be replaced with a new buried pipe, and this is recovered when the cutter device malfunctions. In that case, the technical effects of the invention of this application can be achieved by achieving the above-described effects.

以下の説明から明らかなように、この出願の発明の埋設管の取替え方法及び埋設管取替え用のカッター装置では、それぞれ、「課題を解決するための手段」の項に示した1)及び2)の手段を採用しているので、埋設管取替え用のカッター装置に不調が生じたときに容易かつ経済的に回収することができる。また、そのため、埋設管取替え用のカッター装置のカッターが摩耗したときには、そのカッターの交換を容易に行うことができて埋設管の取替え作業を長距離の区間にわたって円滑に行うことができる。さらに、既設の埋設管内を先導体とは別個に移動体を前進させることができるようにしているので、従来の技術とは異なり、既設の埋設管を、その埋設経路及び口径に左右されることなく所望の埋設経路で所望の口径の新設の埋設管に取り替えることができることに加え、技術的困難が伴うことなく低コストで取り替えることができる。   As will be apparent from the following description, the buried pipe replacement method and the buried pipe replacement cutter apparatus of the invention of this application are shown in the section of “Means for Solving the Problems” 1) and 2), respectively. Therefore, when a malfunction occurs in the cutter device for replacing the buried pipe, it can be easily and economically recovered. For this reason, when the cutter of the cutter device for replacing the buried pipe is worn, the cutter can be easily replaced, and the buried pipe can be replaced smoothly over a long distance section. Furthermore, since the moving body can be advanced in the existing buried pipe separately from the leading conductor, the existing buried pipe depends on the buried route and the diameter, unlike the conventional technique. In addition to being able to be replaced with a new buried pipe having a desired diameter through a desired buried route, it can be replaced at a low cost without causing technical difficulties.

以下、この出願の埋設管の取替え方法及び埋設管取替え用のカッター装置の各発明が実際上どのように具体化されるのかを図1乃至図13に基づいて説明することによりこの出願の各発明の実施の形態を明らかにする。   Each invention of this application will be described below with reference to FIGS. 1 to 13 to explain how the inventions of the buried pipe replacement method and the buried pipe replacement cutter device of the present application are actually embodied. The embodiment of the present invention will be clarified.

この出願の発明は、すでに述べた従来の技術と同様、管推進機を使用して既設の埋設管をカッターヘッドで破壊しつつ新設の埋設管を埋設して埋設管を取り替える埋設管の取替え方法及びこの埋設管の取替え方法の実施に使用する埋設管取替え用のカッター装置に係るものである。   The invention of this application is a method for replacing a buried pipe, in which, as in the prior art described above, a new buried pipe is buried and the buried pipe is replaced while the existing buried pipe is destroyed with a cutter head using a pipe propulsion device. Further, the present invention relates to a buried pipe replacement cutter device used for carrying out the buried pipe replacement method.

まず、図1乃至図5を用いて、この出願の埋設管取替え用装置の発明を具体化した第1の例の埋設管取替え用のカッター装置と、この装置を使用して実施するこの出願の発明に係る埋設管の取替え方法について説明する。   First, referring to FIG. 1 to FIG. 5, a cutter device for buried pipe replacement of the first example embodying the invention of the buried pipe replacement apparatus of this application, and the application of this application implemented using this apparatus. The buried pipe replacement method according to the invention will be described.

図1は、この出願の発明を具体化した第1の例の埋設管取替え用のカッター装置を使用して埋設管の取替え方法を実施している状態を示す縦断面図、図2は、図1の埋設管取替え用のカッター装置付近の拡大図、図3は、図2のA−A線断面図、図4は、埋設管取替え用のカッター装置を回収するときの状態を示す図2と同様の図、図5は、図4のB−B線断面図である。   FIG. 1 is a longitudinal sectional view showing a state in which a buried pipe replacement method is carried out using a cutter apparatus for replacing a buried pipe according to a first example embodying the invention of this application, and FIG. 1 is an enlarged view of the vicinity of the cutter device for replacing the buried pipe, FIG. 3 is a cross-sectional view taken along the line AA of FIG. 2, and FIG. 4 is a diagram showing the state when the cutter device for replacing the buried tube is recovered. FIG. 5 is a cross-sectional view taken along line BB in FIG.

最初に、この埋設管取替え用のカッター装置と協働して使用する管推進機について、一般的な技術内容を図1に基づいて概説する。   First, the general technical contents of the pipe propulsion device used in cooperation with the cutter apparatus for replacing the buried pipe will be outlined with reference to FIG.

管推進機は、管推進工法を実施するため、地山掘削用のカッターヘッド21を前方に設けた先導体20と、この先導体20やその後方連結される埋設管104を推進するための元押し装置(図示せず)とで構成された装置である。この管推進機により管推進工法を実施する場合には、先導体20の後方にヒューム管等で形成した埋設管104を順次連結し、発進立坑(図示せず)に設置される元押し装置により埋設管104や先導体20を推進しながら前方の地山をカッターヘッド21で掘削して、各埋設管104を順次地中に押し込んで埋設する。   In order to carry out the pipe propulsion method, the pipe propulsion device has a leading conductor 20 provided with a cutter head 21 for excavating natural ground and a leading push for propelling the leading conductor 20 and the buried pipe 104 connected to the rear thereof. It is an apparatus comprised with the apparatus (not shown). When the pipe propulsion method is carried out by this pipe propulsion device, the buried pipe 104 formed of a fume pipe or the like is sequentially connected to the rear of the leading conductor 20, and the main pushing device installed in the start shaft (not shown). The ground in front is excavated by the cutter head 21 while propelling the buried pipe 104 and the leading conductor 20, and each buried pipe 104 is sequentially pushed into the ground and buried.

図1に図示の管推進機は、出願人が従来開発した小口径管推進機である。後述する第1の例の埋設管取替え用のカッター装置1等各例のカッター装置1は、こうした小口径管推進機に好適なように具体化している。ここでは、こうしたタイプの管推進機を中心に述べるが、この出願の発明の埋設管取替え用のカッター装置は、他のタイプの管推進機とも協働して使用することができる。   The tube propulsion device shown in FIG. 1 is a small-diameter tube propulsion device that has been conventionally developed by the applicant. The cutter device 1 of each example, such as the cutter device 1 for replacing the buried pipe of the first example described later, is embodied so as to be suitable for such a small-diameter pipe propulsion device. Although this type of pipe propulsion device will be mainly described here, the buried pipe replacement cutter device of the invention of this application can be used in cooperation with other types of pipe propulsion devices.

そこで、図1に図示の小口径管推進機について述べると、20は前部にカッターヘッド21を有し後部に新設の埋設管104を連結して地中を掘進する先導体、21はこの先導体20に設けられ、回転駆動されて前方の地山を掘削するカッターヘッド、22はこのカッターヘッド21に多数固着されたカッタービット、23は地山に食い込ませることによりカッターヘッド21の回転反力を地山に伝達する突起状をなす反力伝達板、24は先導体20の後側底部に設けられ、切羽近傍で生成されて先導体20の外周側を通過した泥土を機内に取り込む土砂取り込み口である。   Accordingly, the small-diameter pipe propulsion machine shown in FIG. 1 is described. Reference numeral 20 denotes a front conductor having a cutter head 21 at the front and a new buried pipe 104 connected to the rear to dig in the ground. 20 is a cutter head that is driven to rotate and excavates a natural ground ahead, 22 is a cutter bit fixed to the cutter head 21 in large numbers, and 23 is a bite into the natural ground, so that the rotational reaction force of the cutter head 21 is reduced. A reaction force transmission plate 24, which has a projecting shape to be transmitted to the ground, is provided at the bottom of the rear side of the leading conductor 20, and is a sand intake port that takes in mud soil that has been generated near the face and passed through the outer peripheral side of the leading conductor 20 into the machine. It is.

カッターヘッド21は、その掘削外径を先導体20の胴体の外径よりも大きくするように構成して、反力伝達板23を設けたことと相俟って、先導体20の胴体外周と掘削穴の孔壁との間に環状の泥土通路を形成するようにしている。カッターヘッド21の中央部には、粘性付与液を放射状に噴射して掘削土砂に注入するための粘性付与液注入口が設けられており、この粘性付与液注入口から粘性付与液を掘削土砂に注入すると、これら粘性付与液と掘削土砂とがカッターヘッド21により撹拌混合されて、掘削土砂に粘性が付与される。その結果、塑性流動性のある泥土が切羽近傍で生成され、この泥土は、カッターヘッド21の後方へ送られて先導体20の胴体周囲の前記泥土通路を通過する。   The cutter head 21 is configured such that the outer diameter of the excavation is larger than the outer diameter of the body of the leading conductor 20, and in combination with the provision of the reaction force transmission plate 23, An annular mud passage is formed between the hole wall of the excavation hole. In the central portion of the cutter head 21, a viscosity imparting liquid injection port for injecting the viscosity imparting liquid radially and injecting the viscosity imparting liquid into the excavation earth and sand is provided. When injected, the viscosity imparting liquid and excavated earth and sand are agitated and mixed by the cutter head 21 to impart viscosity to the excavated earth and sand. As a result, mud with plastic fluidity is generated in the vicinity of the face, and this mud is sent to the rear of the cutter head 21 and passes through the mud passage around the trunk of the leading conductor 20.

反力伝達板23は、地山に対向する側の面を横断面略円弧状の曲面に形成するとともに、カッターヘッド21の掘削外径よりも若干突出するように形成している。そのため、この掘削外径より突出する反力伝達板23の外周部が先導体20の掘進時に掘削穴の周囲の地山に食い込んでカッターヘッド21の回転トルクの反力を地山に伝達することにより、先導体20のローリングを防止することができる。また、先導体20を支持して先導体20の胴体周囲に泥土通路を形成する働きもする。こうした反力伝達板23は、先導体20の胴体の同一外周面上に所定間隔を置いて複数個突設している。   The reaction force transmission plate 23 is formed so that the surface on the side facing the natural ground is a curved surface having a substantially arc-shaped cross section, and slightly protrudes from the excavation outer diameter of the cutter head 21. Therefore, the outer peripheral portion of the reaction force transmission plate 23 protruding from the outer diameter of the excavation bites into the natural ground around the excavation hole when the leading conductor 20 is excavated, and transmits the reaction force of the rotational torque of the cutter head 21 to the natural ground. Thus, rolling of the leading conductor 20 can be prevented. In addition, it supports the leading conductor 20 and forms a mud passage around the trunk of the leading conductor 20. A plurality of such reaction force transmission plates 23 are provided at predetermined intervals on the same outer peripheral surface of the body of the leading conductor 20.

30は先導体20の後端部に取り付けられた埋設管接続用のアダプタ、31は土砂取り込み口24から取り込まれて土砂圧送ポンプ(図示せず)で圧送される泥土を発進立坑側に排出する排土管、100は地山の土砂、101は単位長さに製作され、すでに地中に埋設されている既設の埋設管、104は単位長さに製作され新たに地中に埋設される鉄筋コンクリート製の新設の埋設管である。   30 is an adapter for connecting a buried pipe attached to the rear end portion of the leading conductor 20, and 31 is a mud soil that is taken in from the earth and sand intake port 24 and pumped by a earth and sand pump (not shown) to the start shaft side. Drainage pipe, 100 is earth and sand of natural ground, 101 is made of unit length and is already buried in the ground, 104 is made of reinforced concrete that is made of unit length and is newly buried in the ground This is a new buried pipe.

アダプタ30は、新設の埋設管104を嵌合させることにより同埋設管104を先導体20の後方に接続できるようにする働きをする。排土管31は、埋設管104と同様、単位長さに製作されている。新設の埋設管104は、図示しない発進立坑内で先導体20の後方に接続され、順次継ぎ足されながら、発進立坑内の図示しない元押し装置で推進される。その際、排土管31は、この埋設管104の内部に敷設した状態で先導体20の後方に順次継ぎ足される。   The adapter 30 functions to allow the buried pipe 104 to be connected to the rear of the leading conductor 20 by fitting the newly installed buried pipe 104. As with the buried pipe 104, the soil discharge pipe 31 is manufactured to a unit length. The new buried pipe 104 is connected to the rear of the leading conductor 20 in a start shaft not shown, and is propelled by a not-shown main pushing device in the start shaft while being sequentially added. At that time, the earth removal pipe 31 is sequentially added to the rear of the leading conductor 20 in a state of being laid inside the buried pipe 104.

管推進機は、以上の構造を備えているので、先導体20を、元押し装置で推進しながらカッターヘッド21を回転駆動して発進させると、先導体20は、地山に掘削穴を形成しながら掘進する。こうして先導体20を掘進させる過程で新設の埋設管104を、アダプタ30を介して排土管31と共に先導体20の後端に適宜連結して、今度は、埋設管104を元押し装置で推進することにより、先導体20を推進しつつカッターヘッド21で地山を掘削する。その間、粘性付与液を掘削土砂へ注入してカッターヘッド21で撹拌混合することにより、塑性流動性のある泥土を切羽近傍で生成する。   Since the pipe propulsion device has the above-described structure, when the leading conductor 20 is driven by the main pushing device and the cutter head 21 is rotationally driven to start, the leading conductor 20 forms an excavation hole in the natural ground. While digging. In the process of excavating the leading conductor 20 in this way, the newly installed buried pipe 104 is appropriately connected to the rear end of the leading conductor 20 together with the earth discharging pipe 31 via the adapter 30, and this time, the buried pipe 104 is propelled by the main pushing device. Thus, the ground is excavated by the cutter head 21 while the leading conductor 20 is being propelled. In the meantime, the viscosity imparting liquid is poured into the excavated earth and stirred and mixed by the cutter head 21, thereby generating mud with plastic fluidity in the vicinity of the face.

そうすると、この泥土は、後方へ送られ、環状の泥土通路に圧入、充填されて同通路を通過する。そして、その泥土の一部は、先導体20の後部の土砂取り込み口24に取り込まれて、排土管31を通じて先導体20内の図示しない土砂圧送ポンプにより地上に圧送、排出され、残りは、先導体20の胴体外周に充満させるとともに埋設管104の外周に送られる。その間、土砂圧送ポンプで泥土の排出量を制御することにより、掘削穴と先導体20の間に形成されたチャンバ内の土圧(泥土の圧力)を調整して切羽を土圧で支持する。管推進機は、こうして地山を土圧で支持するとともに、埋設管104の外周に送られる泥土により埋設管104の貫入抵抗を軽減しながら掘進する。以下に述べる各例の埋設管取替え用のカッター装置1は、こうした小口径管推進機により既設の埋設管101をカッターヘッド21で破壊して新設の埋設管104と取り替える場合に使用できるよう設計されている。   If it does so, this mud will be sent back, it will be press-fitted and filled in the annular mud passage, and will pass through the passage. A portion of the mud is taken into the earth and sand intake port 24 at the rear of the leading conductor 20, and is pumped and discharged to the ground by a sand and sand pumping pump (not shown) in the leading conductor 20 through the discharge pipe 31, and the rest is led. The outer periphery of the body 20 is filled and sent to the outer periphery of the buried pipe 104. In the meantime, by controlling the amount of mud discharged with the earth pressure pump, the earth pressure (mud pressure) in the chamber formed between the excavation hole and the tip conductor 20 is adjusted to support the face with earth pressure. In this way, the pipe propelling machine digs up while supporting the natural ground with earth pressure and reducing the penetration resistance of the buried pipe 104 by the mud sent to the outer periphery of the buried pipe 104. The cutter apparatus 1 for replacing the buried pipe according to each example described below is designed to be used when the existing buried pipe 101 is broken by the cutter head 21 and replaced with the newly installed buried pipe 104 by such a small-diameter pipe propulsion device. ing.

こうした小口径管推進機と協働して使用する第1の例の埋設管取替え用のカッター装置1と、このカッター装置1を使用して実施する埋設管の取替え方法を、図1乃至図5に基づいて説明する。   1 to 5 show a buried pipe replacement cutter device 1 of the first example used in cooperation with such a small-diameter pipe propulsion device and a buried pipe replacement method carried out by using this cutter device 1. Based on

これらの図において、1は管推進機により既設の埋設管101をカッターヘッド21で破壊しつつ新設の埋設管104を埋設して既設の埋設管101を新設の埋設管104と取り替えるときに使用する埋設管取替え用のカッター装置、2は止水壁5に取り付けられ既設の埋設管101に切り込み103を入れることが可能な先鋭な刃を有するカッター、5は先導体20とは分離独立して構成され既設の埋設管101内を先導体20と別個に前進させてカッター2を前進させることが可能な移動体としての円盤状の止水壁、6はこの止水壁5の外周部に付設され既設の埋設管101の内周面に密着する環状のシール、7はワイヤ類8を取り付けるためのワイヤ類取付用のブラケット、8は止水壁5を前進させるように牽引するためのロープやチェーン等の止水壁牽引用のワイヤ類、9は止水壁5の後方に開口した薬液供給管10の薬液注入口、10は止水壁5に取り付けられて薬液を供給する薬液供給管、101は単位長さに製作されすでに地中の埋設されている既設の埋設管である。   In these drawings, reference numeral 1 is used when an existing embedded pipe 104 is destroyed by a cutter head 21 with a pipe propulsion unit, and a new embedded pipe 104 is replaced with a new embedded pipe 104. Cutter device for buried pipe replacement, 2 is a cutter having a sharp blade attached to the water blocking wall 5 and capable of making a cut 103 in the existing buried pipe 101, 5 is configured separately from the leading conductor 20 The disc-shaped water stop wall 6 as a moving body capable of moving forward in the existing buried pipe 101 separately from the leading conductor 20 and moving the cutter 2 forward is attached to the outer periphery of the water stop wall 5. An annular seal that is in close contact with the inner peripheral surface of the existing buried pipe 101, 7 is a bracket for attaching wires 8 for attaching the wires 8, and 8 is a rope or chain for pulling the water blocking wall 5 forward. Wires for traction of the water blocking wall such as water, 9 is a chemical liquid injection port of the chemical liquid supply pipe 10 opened to the rear of the water blocking wall 5, and 10 is a chemical liquid supply pipe that is attached to the water blocking wall 5 and supplies chemical liquid , 101 is an existing buried pipe manufactured to a unit length and already buried in the ground.

埋設管取替え用のカッター装置1は、カッター2と移動体としての止水壁5とを設けて構成され、既設の埋設管101を新設の埋設管104と取り替えるときに先導体20の前方に設置して使用し、先導体20のカッターヘッド21による既設の埋設管101の破壊を行いやすくするように前処理する働きをする。この第1の例の埋設管取替え用のカッター装置1は、既設の埋設管101が塩化ビニール管や陶管のような鉄筋コンクリート製の埋設管に比べて低強度の埋設管である場合に使用する。カッター2は、特に、シール6の後方部位の既設の埋設管101に切り込み103を入れることができるように、後述する支持部材4a,4bを介して止水壁5に取り付けられている。   The cutter apparatus 1 for replacing the buried pipe is configured by providing a cutter 2 and a water blocking wall 5 as a moving body, and is installed in front of the leading conductor 20 when the existing buried pipe 101 is replaced with a new buried pipe 104. And used for pretreatment so as to facilitate the destruction of the existing buried pipe 101 by the cutter head 21 of the leading conductor 20. The cutter apparatus 1 for replacing the buried pipe according to the first example is used when the existing buried pipe 101 is a buried pipe having a lower strength than a reinforced concrete buried pipe such as a vinyl chloride pipe or a ceramic pipe. . In particular, the cutter 2 is attached to the water blocking wall 5 via support members 4a and 4b, which will be described later, so that the notch 103 can be inserted into the existing buried pipe 101 at the rear portion of the seal 6.

こうしたカッター2は、スリット状の切り込み103すなわち切れ目を付けるものであってもよいし、筋目状の切り込み103すなわち切り傷を付けるものであってもよい。カッター2は、図3及び図5に示すように、止水壁5の中心線から放射状に、その周方向に所定間隔で複数配置されている。止水壁5は、既設の埋設管101内に設置して前記した移動体としての働きをするほか、同埋設管101の管路を密閉することにより、止水壁5の後方に設置する先導体20との間に、先導体20の掘進時に土圧をたてるためのチャンバを形成する働きもする。   Such a cutter 2 may be a slit-shaped cut 103, that is, a cut, or a line-shaped cut 103, that is, a cut. As shown in FIGS. 3 and 5, a plurality of cutters 2 are arranged radially from the center line of the water blocking wall 5 at predetermined intervals in the circumferential direction. The water blocking wall 5 is installed in the existing buried pipe 101 and functions as a moving body as described above. In addition, the water blocking wall 5 is installed at the rear of the water blocking wall 5 by sealing the pipe line of the buried pipe 101. It also serves to form a chamber for establishing earth pressure between the body 20 and the leading conductor 20 during excavation.

薬液供給管10は、地盤の強度を向上させるために管推進工法等で通常使用されている薬液を、止水壁5の前方から薬液注入口9を通じて止水壁5の後方に供給する。こうした薬液としては、例えばセメントミルクやセメント・ベントナイトを挙げることができる。薬液供給管10から薬液を供給すると、薬液が、カッター2で切り込み103を入れた既設の埋設管101の内部に充填されるとともに切り込み103から地山側に滲出する。   The chemical solution supply pipe 10 supplies a chemical solution normally used in a pipe propulsion method or the like to improve the strength of the ground from the front of the water stop wall 5 to the rear of the water stop wall 5 through the chemical solution inlet 9. Examples of such chemical solutions include cement milk and cement / bentonite. When the chemical solution is supplied from the chemical solution supply pipe 10, the chemical solution is filled into the existing buried pipe 101 into which the cut 103 is made by the cutter 2 and oozes out from the cut 103 to the natural ground side.

4aは一端部及び他端部をそれぞれカッター2及び連結部材15に回動可能に軸着してカッター2を支持する傾動可能なリンク状の可動支持部材、4bは一端部をカッター2に回動可能に軸着し他端部を止水壁5に固定してカッター2を支持するアーム状の固定支持部材、4cは可動支持部材4aや固定支持部材4bを軸着する連結ピン、11はストロークセンサ(図示せず)が設けられ連結部材15を前後動させるように駆動する油圧ジャッキ、15はカッター2の一端部を油圧ジャッキ11のロッド16の先端部に連結する連結部材である。   4a is a tiltable link-like movable support member that pivotally attaches one end and the other end to the cutter 2 and the connecting member 15 to support the cutter 2, and 4b rotates one end to the cutter 2. An arm-like fixed support member that supports the cutter 2 by fixing the other end to the water blocking wall 5 and 4c is a connecting pin for axially mounting the movable support member 4a and the fixed support member 4b, and 11 is a stroke. A hydraulic jack that is provided with a sensor (not shown) and drives the connecting member 15 to move back and forth, and 15 is a connecting member that connects one end of the cutter 2 to the tip of the rod 16 of the hydraulic jack 11.

可動支持部材4aは、図4に示すように、油圧ジャッキ11を縮めて連結部材15を前進させると、他端部の連結ピン4cを中心に一端部が後方を向くように傾動する。これに伴って、カッター2は、固定支持部材4bの一端部の連結ピン4cを中心に回動して既設の埋設管101の径方向に没入して同埋設管101の内周面の内側に引っ込められる。また、図2に示すように、油圧ジャッキ11を伸ばして連結部材15を後退させると、可動支持部材4aは、他端部の連結ピン4cを中心に一端部が上下を向くように、すなわち可動支持部材4aが垂直状になるように傾動する。これに伴って、カッター2は、固定支持部材4bの一端部の連結ピン4cを中心に回動して既設の埋設管101の径方向に突出して、同埋設管101に切り込みを入れることが可能な状態に変位する。このように、支持部材4a,4bや連結部材15からなるリンク機構を設けることにより、連結部材15を前後動させてカッター2を出没させ得るように構成している。   As shown in FIG. 4, when the hydraulic jack 11 is contracted and the connecting member 15 is advanced, the movable support member 4 a tilts so that one end portion is directed rearward around the connecting pin 4 c at the other end portion. Along with this, the cutter 2 rotates around the connecting pin 4c at one end of the fixed support member 4b and immerses in the radial direction of the existing buried pipe 101 to the inside of the inner peripheral surface of the buried pipe 101. Withdrawn. Further, as shown in FIG. 2, when the hydraulic jack 11 is extended and the connecting member 15 is retracted, the movable support member 4a is movable so that one end portion thereof faces up and down around the connecting pin 4c at the other end portion. The support member 4a is tilted so as to be vertical. Along with this, the cutter 2 rotates about the connecting pin 4c at one end of the fixed support member 4b and protrudes in the radial direction of the existing embedded pipe 101, so that the embedded pipe 101 can be cut. It shifts to the correct state. As described above, by providing the link mechanism including the support members 4a and 4b and the connecting member 15, the connecting member 15 can be moved back and forth so that the cutter 2 can be projected and retracted.

16は先端部に連結部材15を固定した油圧ジャッキ11のロッド、17は切換バルブ19の切換操作により前後に往復動させることが可能な油圧ジャッキ11のピストン、18はピストン17が内蔵されて摺動する油圧ジャッキ11のチューブ、19は油圧ユニット40の圧油をチューブ18のボトム側及びロッド16側に選択的に供給するように切換操作することが可能な電磁操作方式の切換バルブ、40は油圧ジャッキ11、切換バルブ19及び油路41,42を設けて構成された油圧ユニット、41は切換バルブ19に接続されチューブ18のボトム側の圧油の給排を行う油路、42は同じくチューブ18のロッド16側の圧油の給排を行う油路、43は切換バルブ19を切り換えるための電気信号を送る電源ケーブルである。   Reference numeral 16 denotes a rod of the hydraulic jack 11 with the connecting member 15 fixed to the tip, 17 denotes a piston of the hydraulic jack 11 that can be reciprocated back and forth by a switching operation of the switching valve 19, and 18 denotes a slide in which the piston 17 is built. A tube of the hydraulic jack 11 that moves, 19 is an electromagnetically operated switching valve that can be switched so as to selectively supply the pressure oil of the hydraulic unit 40 to the bottom side of the tube 18 and the rod 16 side, A hydraulic unit comprising a hydraulic jack 11, a switching valve 19 and oil passages 41 and 42, 41 is connected to the switching valve 19 and supplies and discharges pressure oil on the bottom side of the tube 18, and 42 is a tube. 18 is an oil passage for supplying and discharging pressure oil on the rod 16 side, and 43 is a power cable for sending an electric signal for switching the switching valve 19.

切換バルブ19は、電源ケーブル43から送られる電気信号により、油圧ポンプ(図示せず)からの圧油を油路41からチューブ18のボトム側に供給するとともに、チューブ18のロッド16側の圧油を油路42から作動油タンク(図示せず)に排出するように切り換えて、図2に示すように油圧ジャッキ11を伸ばす。また、電源ケーブル43からの電気信号により、油圧ポンプからの圧油を油路42からチューブ18のロッド16側に供給するとともに、チューブ18のボトム側の圧油を油路41から作動油タンクに排出するように切り換えて、図4に示すように油圧ジャッキ11を縮める。こうした操作等、埋設管取替え用のカッター装置1の操作は、到達立坑や地上に設置した操作盤(図示せず)の操作手段を操作することにより遠隔操縦で行う。   The switching valve 19 supplies pressure oil from a hydraulic pump (not shown) to the bottom side of the tube 18 from the oil passage 41 by an electrical signal sent from the power cable 43 and pressure oil on the rod 16 side of the tube 18. Is switched from the oil passage 42 to a hydraulic oil tank (not shown), and the hydraulic jack 11 is extended as shown in FIG. Further, the pressure signal from the hydraulic pump is supplied from the oil passage 42 to the rod 16 side of the tube 18 by the electrical signal from the power cable 43, and the pressure oil on the bottom side of the tube 18 is supplied from the oil passage 41 to the hydraulic oil tank. The hydraulic jack 11 is contracted as shown in FIG. The operation of the cutter apparatus 1 for exchanging the buried pipe, such as such an operation, is performed by remote control by operating an operation means of an operation panel (not shown) installed on the reach shaft or on the ground.

以上のような埋設管取替え用のカッタ装置1を使用してこの出願の発明に係る埋設管の取替え方法を実施するときには、第1の工程として、カッター2を取り付けた止水壁5を、先導体20とは分離独立した状態で既設の埋設管101内に設置して埋設管101の管路を遮蔽する。また、図2に示すように、切換バルブ19を切り換えて油圧ジャッキ11を伸ばすことにより、カッター2を既設の埋設管101の径方向に突出させる。第2の工程では、この埋設管101内に設置した止水壁5をワイヤ類8で牽引して、先導体20とは別個に前進させつつカッター2で既設の埋設管101に切り込み103を入れるが、これと前後して、所望の口径の先導体20を、既設の埋設管101と重なる所望の領域を掘進させ得るように同埋設管101の後方に備え付けて何時でも発進できる状態に調える。   When the buried pipe replacement method according to the invention of this application is carried out using the above-described buried pipe replacement cutter device 1, as a first step, the water blocking wall 5 to which the cutter 2 is attached is guided. It is installed in the existing buried pipe 101 in a state of being separated and independent from the body 20 to shield the pipe line of the buried pipe 101. In addition, as shown in FIG. 2, by switching the switching valve 19 and extending the hydraulic jack 11, the cutter 2 is projected in the radial direction of the existing buried pipe 101. In the second step, the water blocking wall 5 installed in the buried pipe 101 is pulled by the wires 8 and advanced separately from the leading conductor 20, and a cut 103 is made in the existing buried pipe 101 by the cutter 2. However, before and after this, the tip conductor 20 having a desired diameter is provided at the rear of the buried pipe 101 so as to be able to excavate a desired region overlapping with the existing buried pipe 101, so that it can be started at any time.

次いで、第3の工程として、先導体20を推進しながらカッターヘッド21で前方を掘削し、その間、カッターヘッド21の中央から粘性付与液を掘削物に注入してカッターヘッド21で撹拌混合することにより、塑性流動性のある泥土を生成する。こうしてチャンバ内に土圧を発生させつつ先導体20を推進するとともに、第2の工程で切り込みを入れた既設の埋設管101をカッターヘッド21で破砕して、管埋設用の地下坑を形成する。その際、埋設管101の大きな破砕片等の障害物は、先導体20のカッターヘッド21によりその地下坑の周辺に押し退けることができるように構成しており、粒度の小さい掘削物だけが先導体20の後部に取り込まれて、排土管31を通じて地上に排出される。しかる後、第4の工程として、新設の埋設管104を先導体20と共に推進して前記地下坑内に押し込み、その結果、既設の埋設管101が新設の埋設管104と取り替えられる。この埋設管の取替え方法では、こうした工程を所望の回数繰り返して既設の埋設管101を取り替えることができる。   Next, as a third step, the front conductor 20 is pushed and the front is excavated by the cutter head 21, while the viscosity imparting liquid is injected into the excavated material from the center of the cutter head 21 and stirred and mixed by the cutter head 21. Thus, mud soil with plastic fluidity is generated. In this way, while the earth conductor is generated in the chamber, the leading conductor 20 is promoted, and the existing buried pipe 101 that has been cut in the second step is crushed by the cutter head 21 to form an underground mine for pipe embedding. . At that time, an obstacle such as a large crushed piece of the buried pipe 101 is configured so that it can be pushed away to the periphery of the underground mine by the cutter head 21 of the leading conductor 20, and only the small-grained excavated matter is the leading conductor. 20 is taken into the rear part and discharged to the ground through the earthpipe 31. Thereafter, as a fourth step, the new buried pipe 104 is propelled together with the leading conductor 20 and pushed into the underground mine. As a result, the existing buried pipe 101 is replaced with the new buried pipe 104. In this buried pipe replacement method, the existing buried pipe 101 can be replaced by repeating these steps a desired number of times.

一方、こうして既設の埋設管101を取り替える作業をしている間、埋設管取替え用のカッター装置1に、その損傷やカッター2の摩耗等により不調が生じたときには、図4に示すように、このカッター装置1に取り付けたカッター2を遠隔操作により油圧ジャッキ11を縮めて既設の埋設管101の内周面の内側に引っ込めた後、止水壁5を先導体20とは別個に前進させることにより、すでに埋設した新設の埋設管104や先導体20を現位置に留めたまま、埋設管取替え用のカッター装置1を到達立坑側で単独回収するようにする。回収に当たっては、地下水の流出や地山崩落を防止するために先導体20の前面に薬液を注入して、地盤を改良するとよい。したがって、この埋設管の取替え方法によれば、埋設管取替え用のカッター装置1に損傷等による不調が生じたときには、従来の技術とは異なり、容易かつ経済的に回収することができる。また、埋設管取替え用のカッター装置1は、このように容易かつ経済的に回収することができるため、カッター2が摩耗したときにそのカッター2の交換を容易に行うことができて埋設管の取替え作業を長距離の区間にわたって円滑に行うことができる。   On the other hand, when the malfunction is caused in the cutter device 1 for replacing the buried pipe during the operation of replacing the existing buried pipe 101 in this way due to damage or wear of the cutter 2, as shown in FIG. By retracting the hydraulic jack 11 by remote operation and retracting the cutter 2 attached to the cutter device 1 to the inside of the inner peripheral surface of the existing buried pipe 101, the water blocking wall 5 is moved forward separately from the leading conductor 20. The cutter apparatus 1 for replacing the buried pipe is recovered independently on the side of the reaching shaft while keeping the newly buried buried pipe 104 and the leading conductor 20 at the current position. In collecting, it is preferable to improve the ground by injecting a chemical solution into the front surface of the leading conductor 20 in order to prevent outflow of groundwater and collapse of ground. Therefore, according to this buried pipe replacement method, when a malfunction due to damage or the like occurs in the buried pipe replacement cutter device 1, unlike the conventional technique, it can be easily and economically recovered. In addition, since the cutter device 1 for replacing the buried pipe can be easily and economically recovered in this manner, the cutter 2 can be easily replaced when the cutter 2 is worn out. Replacement work can be performed smoothly over a long distance section.

この埋設管の取替え方法では、第1の工程で既設の埋設管101内に設置した止水壁5を第2の工程で前進させつつ、この止水壁5に取り付けたカッター2で既設の埋設管101に切り込み103を入れるので、破砕しにくい既設の埋設管101を破砕しやすいように前処理することができる。そのため、既設の埋設管101は、周辺の地山とほぼ同程度に破砕しやすい状態に調えることができる。また、既設の埋設管101内に止水壁5を設置したことにより、既設の埋設管101の管路は、常に止水壁5で密閉されているので、この止水壁5と管推進機の先導体20との間の空間にチャンバが形成される。それゆえ、管推進機の推進時にこのチャンバ内の掘削土砂に先導体20から粘性付与液を注入することにより、地山を支持するための土圧をチャンバ内に発生させて地山の崩落や地下水の浸入を防ぎながら先導体20を掘進させることが可能となる。   In this buried pipe replacement method, the water blocking wall 5 installed in the existing buried pipe 101 in the first process is advanced in the second process, and the existing buried pipe is attached by the cutter 2 attached to the water blocking wall 5. Since the notch 103 is made in the pipe 101, the existing buried pipe 101 which is difficult to be crushed can be pretreated so as to be easily crushed. Therefore, the existing buried pipe 101 can be adjusted to a state in which it is easily crushed to the same extent as the surrounding natural ground. Further, since the water blocking wall 5 is installed in the existing buried pipe 101, the pipe line of the existing buried pipe 101 is always sealed by the water blocking wall 5, so that the water blocking wall 5 and the pipe propulsion unit are sealed. A chamber is formed in a space between the first conductor 20 and the first conductor 20. Therefore, by injecting the viscosity imparting liquid from the tip conductor 20 into the excavated sediment in the chamber during the propulsion of the pipe propulsion machine, earth pressure for supporting the natural ground is generated in the chamber, and the natural ground collapse or It is possible to dig up the leading conductor 20 while preventing intrusion of groundwater.

このように、止水壁5に付設のカッター2で既設の埋設管101を破砕しやすい状態に調えるとともに止水壁5と先導体20との間の空間にチャンバを形成することにより、先導体20が通常の地山を掘進するときに近似する掘削条件を作り出すことができる。そして、既設の埋設管101内に設置される止水壁5は、特に、先導体20とは分離独立した状態で先導体20と別個に前進させ得るようにしているので、従来の技術とは異なり、所望の口径の先導体20を、既設の埋設管101の埋設経路や口径に左右されることなく、通常の地山を掘進させるときと同様にして、既設の埋設管101と重なる所望の領域を掘進させることができる。したがって、この埋設管の取替え方法によれば、所望の口径の新設の埋設管104を所望の埋設経路で埋設して既設の埋設管101を新設の埋設管104に取り替えることができる。   In this way, by adjusting the existing buried pipe 101 to be easily crushed by the cutter 2 attached to the water blocking wall 5 and forming a chamber in the space between the water blocking wall 5 and the leading conductor 20, Excavation conditions that approximate when 20 drills through normal ground can be created. The water blocking wall 5 installed in the existing buried pipe 101 can be advanced separately from the front conductor 20 in a state of being separated and independent from the front conductor 20 in particular. Unlike the case where the tip conductor 20 having a desired diameter is dug in a normal ground without depending on the burying route or the diameter of the existing buried pipe 101, the desired conductor overlapping the existing buried pipe 101 is desired. An area can be mined. Therefore, according to this buried pipe replacement method, the new buried pipe 104 having a desired diameter can be buried in a desired buried path, and the existing buried pipe 101 can be replaced with the new buried pipe 104.

ところで、既設の埋設管101は、切り込み103を入れないでも、先導体20のカッターヘッド21で破砕して新設の埋設管104と取り替えることができるが、その場合には、既設の埋設管101の内部及び外周部一帯を充填材の注入により略均一な支持力を有する状態に地盤改良をすることを要する。すなわち、先導体20は、切羽に硬質部分(掘削しにくい部分)と軟質部分(掘削しやすい部分)とが混在していると、軟質部分を指向するように脇路にそれて掘進することから、先導体20を計画線に沿って正しく掘進させためには、充填材の注入により既設の埋設管101付近一帯を略均一な支持力を有する状態に地盤改良をすることが必要である。そして、こうした地盤改良を適正に行う限り、所望の口径の先導体20を、脇路にそれないように計画線に沿って正しく掘進させ、ひいては、所望の口径の新設の埋設管104を、既設の埋設管101の埋設経路や口径には左右されることなく、設定した所望の経路に従って埋設することが可能となる。   By the way, the existing buried pipe 101 can be crushed by the cutter head 21 of the leading conductor 20 and replaced with the new buried pipe 104 without making the notch 103. It is necessary to improve the ground so that the inner and outer peripheral zones have a substantially uniform supporting force by injection of filler. That is, when the leading conductor 20 includes a hard portion (a portion that is difficult to dig) and a soft portion (a portion that is easy to dig) in the face, the tip conductor 20 digs along the side road so that the soft portion is directed. In order to correctly dig the leading conductor 20 along the planned line, it is necessary to improve the ground so that the entire area near the existing buried pipe 101 has a substantially uniform supporting force by injection of a filler. Then, as long as such ground improvement is properly performed, the leading conductor 20 having a desired diameter is dug correctly along the planned line so as not to deviate from the side road, and as a result, a new buried pipe 104 having a desired diameter is installed. It is possible to embed according to the set desired route without being influenced by the burying route or the diameter of the burying tube 101.

しかしながら、地山には、大小様々な空隙や硬軟各様の土質が混在する等、それ自体均質ではないから、充填材の注入により既設の埋設管101付近一帯を略均一な支持力を有する状態に地盤改良しようとすると、特に既設の埋設管101の外周部一帯を同埋設管101と同様の状態に調えるのに多大な技術的な困難を伴う。また、こうしたことを達成しようとすると、高価な充填材を大量に必要としてコストが著しく高いものとなり、実用面で問題がある。   However, since the natural ground is not homogeneous, such as large and small voids and hard and soft soils mixed together, it has a substantially uniform bearing capacity around the existing buried pipe 101 by injection of filler. When trying to improve the ground, it is particularly difficult to adjust the entire outer peripheral portion of the existing buried pipe 101 to the same state as that of the buried pipe 101. Moreover, if it is going to achieve such a thing, an expensive filler will be required in large quantities, and it will become remarkably expensive, and there exists a problem in practical use.

これに対し、本発明に係る埋設管の取替え方法では、破砕しにくい既設の埋設管101を、第2の工程でこれにカッター2で切り込みを入れることにより、周辺の地山とほぼ同程度に破砕しやすいように既設の埋設管101を前処理しているので、既設の埋設管101の内部及び外周部一帯を充填材の注入により略均一な支持力を有する状態に地盤改良をするようなことはしないでも、所望の口径の先導体20を脇路にそれないように計画線に沿って正しく掘進させて、既設の埋設管101を破壊することができる。そのため、既設の埋設管101付近を略均一な支持力を有する状態に地盤改良するための技術的困難が伴うことなく、地盤改良のための充填材も使用しなくても済み、既設の埋設管101を新設埋設管104に低コストで取り替えることができる。   On the other hand, in the buried pipe replacement method according to the present invention, the existing buried pipe 101 that is difficult to be crushed is cut in the second step by the cutter 2 so that it is almost the same as the surrounding natural ground. Since the existing buried pipe 101 is pretreated so as to be easily crushed, the ground improvement is performed so that the inner and outer peripheral parts of the existing buried pipe 101 have a substantially uniform supporting force by injecting filler. However, the existing buried pipe 101 can be destroyed by correctly excavating the leading conductor 20 having a desired diameter along the planned line so as not to be shifted to the side road. Therefore, there is no technical difficulty to improve the ground in the state where the existing buried pipe 101 has a substantially uniform supporting force, and it is not necessary to use a filler for ground improvement. 101 can be replaced with the new buried pipe 104 at low cost.

以上の結果、この埋設管の取替え方法では、従来の技術とは異なり、既設の埋設管101を、その埋設経路及び口径に左右されることなく所望の埋設経路で所望の口径の新設の埋設管104に取り替えることができることに加え、技術的困難が伴うことなく低コストで取り替えることができる。この埋設管の取替え方法の発明の実施に使用する第1の例の埋設管取替え用のカッター装置1は、これに設けられたカッター2や止水壁5を用いて、以上の方法を実施すれば、既設の埋設管101を新設の埋設管104に取り替えることができるとともに、このカッター装置1に不調が生じたときにこれを回収することができ、その際、以上述べた作用効果を奏し、既述の技術課題を達成することができる。   As a result, in this buried pipe replacement method, unlike the conventional technique, the existing buried pipe 101 is replaced with a new buried pipe having a desired diameter in a desired buried path regardless of the buried path and the diameter. In addition to being able to be replaced with 104, it can be replaced at low cost without any technical difficulties. The cutter apparatus 1 for buried pipe replacement of the first example used for carrying out the invention of this buried pipe replacement method is implemented by using the cutter 2 and the water blocking wall 5 provided thereon. For example, the existing buried pipe 101 can be replaced with the newly installed buried pipe 104, and this can be recovered when a malfunction occurs in the cutter device 1. In this case, the above-described effects are obtained. The technical problems described above can be achieved.

この第1の例の埋設管取替え用のカッター装置1では、油圧ジャッキ11の伸縮を支持部材4a,4b等からなるリンク機構を介してカッター2に伝達することより、カッター2を既設の埋設管101の径方向に出没させ得るように構成しており、油圧ジャッキ11にはストロークセンサを設けているので、このストロークセンサを見ながら既設の埋設管101へのカッター2の食い込み量を調整することができる。そのため、その食い込み量を調整することにより、既設の埋設管101を破砕しやすくするための前処理を埋設管101の材質や先導体20のカッターヘッド21の破砕能力に適合するよう適切に行うことができる。   In the cutter apparatus 1 for replacing the buried pipe of the first example, the expansion and contraction of the hydraulic jack 11 is transmitted to the cutter 2 through the link mechanism including the support members 4a and 4b, so that the cutter 2 is installed in the existing buried pipe. Since the hydraulic jack 11 is provided with a stroke sensor, the amount of biting of the cutter 2 into the existing buried pipe 101 can be adjusted while observing the stroke sensor. Can do. Therefore, by adjusting the amount of bite, the pretreatment for facilitating crushing of the existing buried pipe 101 is appropriately performed so as to match the material of the buried pipe 101 and the crushing ability of the cutter head 21 of the leading conductor 20. Can do.

また、第1の例の埋設管取替え用のカッター装置1では、止水壁5に特に薬液供給管10を取り付けているので、この薬液供給管10から必要に応じて薬液を供給することにより、薬液を、カッター2で切り込み103を入れた既設の埋設管101の内部に充填して、既設の埋設管101が地山の土圧で押し潰されるのを予防することができるとともに、この薬液を切り込み103から地山側に滲出させて既設の埋設管101を地山からずれないように薬液で固定することができる。そのため、カッター2で切り込み103を入れて前処理した既設の埋設管101を先導体20のカッターヘッド21で円滑に破砕することができる。なお、薬液は、前述したように地盤改良をするための充填材と同質の材料を使用するが、このように既設の埋設管101の変形防止や地山への固定のために限定的に用いていて地盤改良のためには用いていないので、技術的な困難が伴ったりコストが著しく高くなったりするようなことはない。   Further, in the cutter device 1 for replacing the buried pipe of the first example, since the chemical liquid supply pipe 10 is particularly attached to the water blocking wall 5, by supplying the chemical liquid from the chemical liquid supply pipe 10 as necessary, The chemical solution can be filled into the existing buried pipe 101 into which the cut 103 is made by the cutter 2 to prevent the existing buried pipe 101 from being crushed by the earth pressure of the natural ground. The existing buried pipe 101 can be fixed with a chemical solution so as not to be displaced from the natural ground by leaching from the notch 103 to the natural ground. Therefore, the existing buried pipe 101 that has been pre-processed by making the cut 103 with the cutter 2 can be smoothly crushed by the cutter head 21 of the leading conductor 20. As described above, the chemical solution uses the same material as the filler for ground improvement, as described above, but is limitedly used for preventing deformation of the existing buried pipe 101 and fixing it to the natural ground. However, since it is not used for ground improvement, there is no technical difficulty or cost increase.

さらに、第1の例の埋設管取替え用のカッター装置1では、カッター2で既設の埋設管101に切り込みを入れるときに止水壁5を先導体20と別個に前進さる場合、止水壁牽引用のワイヤ類8で牽引して前進させるようにしているので、止水壁5をシンプルな手段で前進させることができて、故障が生じる危険性が少なく止水壁5を確実に前進させることができる。また、カッター2を駆動するためのカッター駆動装置を要しないので、構造が簡素で安価に製作することができ、塩化ビニール管や陶管のような比較的低強度の既設の埋設管101を対象とした埋設管取替え用装置として好適である。   Furthermore, in the cutter apparatus 1 for replacing the buried pipe in the first example, when the water blocking wall 5 is advanced separately from the leading conductor 20 when the cutter 2 cuts into the existing buried pipe 101, the water blocking wall is pulled. Since the wire 8 is pulled and moved forward, the water blocking wall 5 can be moved forward by simple means, and the water blocking wall 5 can be moved forward with little risk of failure. Can do. Further, since a cutter driving device for driving the cutter 2 is not required, the structure is simple and can be manufactured at low cost, and the existing buried pipe 101 having a relatively low strength such as a vinyl chloride pipe or a ceramic pipe is a target. It is suitable as a buried pipe replacement device.

次に、この出願の埋設管取替え用のカッタ装置の発明を具体化した第2の例の埋設管取替え用のカッター装置1を図6乃至図9に基づいて説明する。この第2の例のカッター装置1は、主として、鉄筋コンクリート製の既設の埋設管101を取り替えるときに使用することを想定してこの出願の発明の埋設管取替え用のカッター装置を具体化したものである。   Next, a buried pipe replacement cutter apparatus 1 according to a second example embodying the invention of the buried pipe replacement cutter apparatus of this application will be described with reference to FIGS. The cutter device 1 of the second example is an embodiment of the cutter device for exchanging buried pipe according to the invention of this application on the assumption that the cutter device 1 is mainly used when replacing an existing buried pipe 101 made of reinforced concrete. is there.

図6は、この出願の発明を具体化した第2の例の埋設管取替え用のカッター装置を使用して埋設管の取替え方法を実施している状態を示す要部の縦断面図、図7は、図6のC−C線断面図、図8は、図6における第2の例の埋設管取替え用のカッター装置を回収するときの状態を示す要部の縦断面図、図9は、図8のD−D線断面図である。これらの図において既述の図1乃至図5と同一の符号を付けた部分は、これら図1乃至図5と同等の部分を表すので、特筆すべき場合を除いて詳述しない。   FIG. 6 is a longitudinal sectional view of an essential part showing a state in which a buried pipe replacement method is carried out using the buried pipe replacement cutter device of the second example embodying the invention of this application, FIG. Is a cross-sectional view taken along the line C-C of FIG. 6, FIG. 8 is a longitudinal cross-sectional view of the main part showing the state when the buried pipe replacement cutter device of the second example in FIG. 6 is recovered, and FIG. It is the DD sectional view taken on the line of FIG. In these drawings, the portions denoted by the same reference numerals as those in FIGS. 1 to 5 described above represent the same portions as those in FIGS. 1 to 5 and will not be described in detail unless otherwise noted.

この第2の例の埋設管取替え用のカッター装置1は、先導体20とは分離独立して構成され既設の埋設管101内を先導体20とは別個に前進させることが可能な移動体としての止水壁5、この止水壁5に取り付けられ既設の埋設管101に切り込みを入れることが可能なカッター2とを設けている点で、基本的な構造が第1の例のものと変わらない。また、後述するように、油圧ジャッキ11の駆動力をリンク機構を介してカッター2に伝達することにより、カッター2を既設の埋設管101の径方向に出没させ得るように構成している点でも、基本的な構造が第1の例のものと変わらない。   The cutter apparatus 1 for replacing the buried pipe according to the second example is configured as a movable body that is configured to be separated and independent from the leading conductor 20 and can be moved forward in the existing buried pipe 101 separately from the leading conductor 20. The basic structure is the same as that of the first example in that the water blocking wall 5 and the cutter 2 attached to the water blocking wall 5 and capable of cutting the existing buried pipe 101 are provided. Absent. Further, as will be described later, the driving force of the hydraulic jack 11 is transmitted to the cutter 2 through the link mechanism, so that the cutter 2 can be projected and retracted in the radial direction of the existing buried pipe 101. The basic structure is the same as that of the first example.

図6乃至図9において、3はカッター2を回転駆動するカッター駆動装置、4aは一端部及び他端部をそれぞれカッター受け部材4d及び油圧ジャッキ11のロッド16に回動可能に軸着してカッター2を支持する傾動可能なリンク状の可動支持部材、4bは一端部を連結部材4eに回動可能に軸着し他端部を止水壁5に固定してカッター2を支持するアーム状の固定支持部材、4cは可動支持部材4aや固定支持部材4bを軸着する連結ピン、4dはカッター2の回転軸を支持するカッター受け部材、4eは一端部をカッター2に固定し他端部を固定支持部材4bに軸着して両者を連結する連結部材、102aは既設の埋設管101に周方向に埋め込まれている鉄筋である横筋(図6、図8参照)、102bは既設の埋設管101に軸方向に埋め込まれている鉄筋である縦筋(図7、図9参照)である。   6 to 9, reference numeral 3 denotes a cutter driving device that rotationally drives the cutter 2, and 4 a denotes a cutter that pivotally attaches one end and the other end to the cutter receiving member 4 d and the rod 16 of the hydraulic jack 11, respectively. 2b is a tiltable link-like movable support member that supports 2 and an arm-shaped support member that supports the cutter 2 with one end pivotably attached to the connecting member 4e and the other end fixed to the water blocking wall 5. The fixed support member 4c is a connecting pin for pivotally mounting the movable support member 4a and the fixed support member 4b, 4d is a cutter receiving member for supporting the rotating shaft of the cutter 2, 4e is fixed to the cutter 2 at one end, and the other end is fixed at the other end. A connecting member that is pivotally attached to the fixed support member 4b and connects the two, 102a is a horizontal reinforcing bar (see FIGS. 6 and 8) embedded in the circumferential direction in the existing embedded pipe 101, and 102b is an existing embedded pipe. 101 in the axial direction Vertical stripe is a rebar embedded (see FIGS. 7 and 9) is.

この第2の例におけるカッター2は、第1の例のものと同様、シール6の後方部位の既設の埋設管101に切り込み103を入れることができるように支持部材4a,4bを介して止水壁5に取り付けられているが、円盤状をなしていてカッター駆動装置3により回転駆動される点で、第1の例のものとは異なる。また、これに伴って、カッター2を既設の埋設管101の径方向に出没させ得るようにするための支持部材4a,4b等によるリンク機構も、後述するように第1の例のものとは若干異なる。こうしたカッター2は、図7及び図9に示すように、止水壁5の外周側に放射状に複数個設置している。   As in the first example, the cutter 2 in the second example is water-stopped via the support members 4a and 4b so that the notch 103 can be inserted into the existing buried pipe 101 at the rear portion of the seal 6. Although it is attached to the wall 5, it is different from that of the first example in that it has a disk shape and is rotated by the cutter driving device 3. Along with this, the link mechanism by the support members 4a, 4b and the like for enabling the cutter 2 to protrude and retract in the radial direction of the existing buried pipe 101 is also the one in the first example as will be described later. Slightly different. As shown in FIGS. 7 and 9, a plurality of such cutters 2 are installed radially on the outer peripheral side of the water blocking wall 5.

各カッター2は、既設の埋設管101内の多数の縦筋102bの間隙を縫いながら回転駆動されて同埋設管101にスリット状の切り込み103を入れることにより、横筋102aを切断しながら埋設管101を軸方向に切断する。その結果、既設の埋設管101は、周方向に所定間隔で分割されて複数個の分割片に分割される。ここに示す例では、カッター2は、既設の埋設管101にスリット状の切り込み103を入れてこれを完全に切断できるように構成しているが、横筋102aを切断しながら埋設管101に筋目を入れるように構成してもよく、要は、埋設管101の横筋102aを切断して埋設管101に切り込み103を入れることができるように構成すればよい。   Each cutter 2 is rotationally driven while sewing the gaps between a number of vertical bars 102b in the existing buried pipe 101, and by inserting slit-shaped cuts 103 into the buried pipe 101, the buried pipe 101 while cutting the horizontal stripes 102a. Is cut in the axial direction. As a result, the existing buried pipe 101 is divided at a predetermined interval in the circumferential direction and divided into a plurality of divided pieces. In the example shown here, the cutter 2 is configured so that a slit-like cut 103 can be inserted into the existing buried pipe 101 so that it can be completely cut. It may be configured so as to be inserted, and in short, the configuration may be such that the transverse stripe 102a of the embedded tube 101 can be cut and the cut 103 can be inserted into the embedded tube 101.

カッター駆動装置3は、各カッター2に対応して複数設けている。油圧ジャッキ11のロッド16の先端部には、図7に示すように複数の突起片16aを放射状に略等間隔で突設しており、これら複数の突起片16aに対応して、可動支持部材4aも複数設けており、同様に固定支持部材4b、カッター受け部材4d及び連結部材4eも複数設けている。各可動支持部材4aは、それぞれ、図7に示すように断面二又状をなしており、この断面二又状の部分でカッター受け部材4dを挟持するようにして一端部をカッター受け部材4dに連結ピン4cで軸着するとともに、他端部を突起片16aに連結ピン4cで軸着している。カッター受け部材4dは、図7に示すように、カッター2の表裏両面を挟持するように一対設けており、その一方にカッター駆動装置3を取り付けている。カッター駆動装置3の回転軸は、その回転が伝達されるようにカッター2に固着するとともに一対のカッター受け部材4dで回転可能に支持される。   A plurality of cutter driving devices 3 are provided corresponding to each cutter 2. As shown in FIG. 7, a plurality of protruding pieces 16a are radially provided at substantially the same interval at the tip of the rod 16 of the hydraulic jack 11, and a movable support member is provided corresponding to the plurality of protruding pieces 16a. A plurality of 4a are also provided, and similarly, a plurality of fixed support members 4b, cutter receiving members 4d, and connecting members 4e are also provided. Each movable support member 4a has a bifurcated cross section as shown in FIG. 7, and one end of the movable support member 4a is attached to the cutter receiving member 4d so as to sandwich the cutter receiving member 4d by the bifurcated cross section. The connecting pin 4c is pivotally attached, and the other end is pivotally attached to the protruding piece 16a by the connecting pin 4c. As shown in FIG. 7, a pair of cutter receiving members 4d are provided so as to sandwich both front and back surfaces of the cutter 2, and the cutter driving device 3 is attached to one of them. The rotating shaft of the cutter driving device 3 is fixed to the cutter 2 so that the rotation is transmitted, and is rotatably supported by a pair of cutter receiving members 4d.

可動支持部材4aは、図8に示すように、油圧ジャッキ11を縮めて他端部を前進させると、この他端部の連結ピン4cを中心に一端部が後方を向くように傾動する。これに伴って、カッター2は、固定支持部材4bの一端部の連結ピン4cを中心に回動して既設の埋設管101の径方向に没入して同埋設管101の内周面の内側に引っ込められる。また、図6に示すように、油圧ジャッキ11を伸ばして可動支持部材4aの他端部を後退させると、可動支持部材4aは、その他端部の連結ピン4cを中心に一端部が上下を向くように、すなわち可動支持部材4aが垂直に近い状態になるように傾動する。これに伴って、カッター2は、固定支持部材4bの一端部の連結ピン4cを中心に回動して既設の埋設管101の径方向に突出して、同埋設管101に切り込みを入れることが可能な状態に変位する。   As shown in FIG. 8, when the hydraulic jack 11 is contracted and the other end portion is advanced, the movable support member 4a tilts so that one end portion faces rearward about the connecting pin 4c at the other end portion. Along with this, the cutter 2 rotates around the connecting pin 4c at one end of the fixed support member 4b and immerses in the radial direction of the existing buried pipe 101 to the inside of the inner peripheral surface of the buried pipe 101. Withdrawn. Further, as shown in FIG. 6, when the hydraulic jack 11 is extended and the other end portion of the movable support member 4a is retracted, the movable support member 4a has its one end portion facing up and down around the connecting pin 4c at the other end portion. That is, that is, the movable support member 4a is tilted so as to be in a nearly vertical state. Along with this, the cutter 2 rotates about the connecting pin 4c at one end of the fixed support member 4b and protrudes in the radial direction of the existing embedded pipe 101, so that the embedded pipe 101 can be cut. It shifts to the correct state.

このように、第2の例の埋設管取替え用のカッター装置1は、支持部材4a,4b等からなるリンク機構を設けることにより、第1の例のものと同様、可動支持部材4aを傾動させてカッター2を出没させ得るように構成している。   Thus, the cutter device 1 for replacing the buried pipe in the second example tilts the movable support member 4a in the same manner as in the first example by providing the link mechanism including the support members 4a and 4b. The cutter 2 can be made to appear and disappear.

この第2の例の埋設管取替え用のカッター装置1は、以上のよう構成しているので、第1の例のものと同様にしてこの出願の発明に係る埋設管の取替え方法を実施することができる。その場合、カッター2は、円盤状をなしていてカッター駆動装置3で回転駆動されるので、前記第2の工程において既設の埋設管101にカッター2で切り込み103を入れると、同埋設管101の多数の横筋102aがカッター2で切断されることとなる。また、前記第3の工程では、この第2の工程で切り込みを入れた既設の埋設管101を先導体20のカッターヘッド21で破砕しつつ埋設管101の多数の縦筋102bを切断して管埋設用の地下坑を形成する。その際、横筋102aや縦筋102bの切断片等の障害物は、先導体20のカッターヘッド21によりその地下坑の周辺に押し退けることができるように構成しており、粒度の小さい掘削物だけが先導体20に取り込まれて地上に排出される。   Since the cutter apparatus 1 for replacing the buried pipe according to the second example is configured as described above, the buried pipe replacement method according to the invention of this application should be carried out in the same manner as the first example. Can do. In that case, since the cutter 2 has a disk shape and is rotationally driven by the cutter driving device 3, if the incision 103 is made by the cutter 2 in the existing embedded pipe 101 in the second step, A large number of transverse stripes 102 a are cut by the cutter 2. Further, in the third step, the existing buried pipe 101 cut in the second step is crushed by the cutter head 21 of the leading conductor 20, and a number of vertical bars 102b of the buried pipe 101 are cut to obtain a pipe. An underground underground mine is formed. At that time, obstacles such as cut pieces of the horizontal stripes 102a and the vertical stripes 102b can be pushed away to the periphery of the underground mine by the cutter head 21 of the leading conductor 20, and only excavations with a small particle size are allowed. It is taken in the leading conductor 20 and discharged to the ground.

また、こうして既設の埋設管101を取り替える作業をしている間、埋設管取替え用のカッター装置1に損傷等の不調が生じたときには、このカッター装置1に取り付けたカッター2を遠隔操作により既設の埋設管101の内周面の内側に引っ込めた後、止水壁5を先導体20とは別個に前進させることにより、すでに埋設した新設の埋設管104や先導体20を現位置に留めたまま、埋設管取替え用のカッター装置1を到達立坑側で単独回収することができる。したがって、埋設管取替え用のカッター装置1に損傷等による不調が生じたときには、従来の技術とは異なり、容易かつ経済的に回収することができる。また、そのため、カッター2が摩耗したときには、そのカッター2の交換も容易に行うことができ、既設の埋設管101が高強度のものであっても、埋設管の取替え作業を長距離の区間にわたって円滑に行うことができる。   Further, during the operation of replacing the existing buried pipe 101 in this way, when a malfunction such as damage occurs in the cutter apparatus 1 for replacing the buried pipe, the cutter 2 attached to the cutter apparatus 1 is remotely operated. After retracting to the inside of the inner peripheral surface of the buried pipe 101, the water blocking wall 5 is advanced separately from the leading conductor 20 to keep the newly buried buried pipe 104 and the leading conductor 20 in their current positions. The cutter device 1 for exchanging buried pipes can be collected independently on the reaching shaft side. Therefore, when a malfunction due to damage or the like occurs in the cutter device 1 for replacing the buried pipe, it can be easily and economically recovered unlike the conventional technique. For this reason, when the cutter 2 is worn, the cutter 2 can be easily replaced, and even if the existing buried pipe 101 is of high strength, the buried pipe can be replaced over a long distance section. It can be done smoothly.

この第2の例の埋設管取替え用のカッタ装置1による埋設管の取替え方法は、既述した第1の例による埋設管の取替え方法と同様の作用効果を奏し、既設の埋設管101が鉄筋コンクリート製である場合にも実施することができる。また、この第2の例の埋設管取替え用のカッタ装置1は、カッター駆動装置を要するので、第1の例のものよりも構造が複雑で高価な反面、鉄筋コンクリート製の埋設管等の高強度の既設の埋設管101を取り替えるときにも使用することができ、その他の点では、既述した第1の例の埋設管取替え用のカッタ装置1と同様の作用効果を奏する。   The method for replacing the buried pipe by the cutter apparatus 1 for replacing the buried pipe according to the second example has the same effect as the buried pipe replacing method according to the first example described above, and the existing buried pipe 101 is reinforced concrete. It can also be carried out when made. Further, since the cutter device 1 for replacing the buried pipe of the second example requires a cutter driving device, the structure is more complicated and expensive than that of the first example, but the strength of the buried pipe made of reinforced concrete is high. It can also be used when the existing buried pipe 101 is replaced. In other respects, the same effect as the cutter apparatus 1 for replacing the buried pipe of the first example described above can be obtained.

以上述べた第1の例及び第2の例の埋設管取替え用のカッタ装置1は、既設の埋設管101内に設置した止水壁5をワイヤ類8で牽引して前進させるようにしているが、止水壁5に、駆動装置により回転駆動される駆動輪とを付設して、自走して前進させることができるように構成してもよい。このように構成すれば、その駆動輪の回転数を調節することにより、既設の埋設管101へのカッター2の食い込み量やその埋設管101の材質等の周辺条件に応じて止水壁5の前進速度を精妙に調整することができるので、既設の埋設管101を破砕しやすくするための前処理を周辺条件に応じて効率的かつ適切に行うことができる。   In the first and second examples described above, the buried pipe replacement cutter device 1 is configured to move forward by pulling the water blocking wall 5 installed in the existing buried pipe 101 with the wires 8. However, you may comprise so that it can attach to the water stop wall 5 and the drive wheel rotationally driven by the drive device, and can be made to move forward. If comprised in this way, by adjusting the rotation speed of the drive wheel, according to peripheral conditions, such as the amount of the cutter 2 biting into the existing underground pipe 101 and the material of the underground pipe 101, the water blocking wall 5 Since the forward speed can be finely adjusted, pretreatment for easily crushing the existing buried pipe 101 can be efficiently and appropriately performed according to the surrounding conditions.

最後に、この出願の埋設管取替え用のカッタ装置の発明を具体化した第3の例の埋設管取替え用のカッター装置1を図10乃至図13に基づいて説明する。この第3の例のカッター装置1は、鉄筋コンクリート製の既設の埋設管101の取替えに好適な埋設管取替え用のカッター装置を自走できるようにこの出願の発明の埋設管取替え用のカッター装置を具体化したものであり、鉄筋コンクリート製の既設の埋設管101を取り替えるのに好適なものである。   Finally, a third embodiment of the buried pipe replacement cutter apparatus 1 embodying the invention of the buried pipe replacement cutter apparatus of this application will be described with reference to FIGS. The cutter device 1 of this third example is a buried pipe replacement cutter device according to the invention of this application so that a buried pipe replacement cutter device suitable for replacement of an existing buried pipe 101 made of reinforced concrete can be self-propelled. It is embodied and suitable for replacing the existing buried pipe 101 made of reinforced concrete.

図10は、この出願の発明を具体化した第3の例の埋設管取替え用のカッター装置を使用して埋設管の取替え方法を実施している状態を示す要部の縦断面図、図11は、図10のE−E線断面図、図12は、図10における第3の例の埋設管取替え用のカッター装置を回収するときの状態を示す要部の縦断面図、図13は、図12のF−F線断面図である。これらの図において既述の図1乃至図9と同一の符号を付けた部分は、これら図1乃至図9と同等の部分を表すので、特筆すべき場合を除いて詳述しない。   FIG. 10 is a longitudinal sectional view of an essential part showing a state in which a buried pipe replacement method is carried out using a buried pipe replacement cutter device of a third example embodying the invention of this application. Is a cross-sectional view taken along the line E-E of FIG. 10, FIG. 12 is a longitudinal cross-sectional view of the main part showing a state when the cutter device for replacing the buried pipe of the third example in FIG. It is the FF sectional view taken on the line of FIG. In these drawings, the portions denoted by the same reference numerals as those in FIGS. 1 to 9 described above represent the same portions as those in FIGS. 1 to 9 and will not be described in detail unless otherwise noted.

この第3の例の埋設管取替え用のカッター装置1は、先導体20とは分離独立して構成され既設の埋設管101内を先導体20とは別個に前進させることが可能な移動体としての止水壁5、この止水壁5に取り付けられ既設の埋設管101に切り込みを入れることが可能なカッター2とを設けている点で、基本的な構造が第1の例のものと変わらない。また、後述するように、カッター2を既設の埋設管101の径方向に出没させ得るように構成している点でも、基本的な構造が第1の例のものと変わらない。   The cutter apparatus 1 for replacing the buried pipe of the third example is configured as a movable body that is configured to be separated and independent from the leading conductor 20 and can be advanced separately from the leading conductor 20 in the existing buried pipe 101. The basic structure is the same as that of the first example in that the water blocking wall 5 and the cutter 2 attached to the water blocking wall 5 and capable of cutting the existing buried pipe 101 are provided. Absent. Further, as will be described later, the basic structure is the same as that of the first example in that the cutter 2 can be configured to appear and disappear in the radial direction of the existing embedded pipe 101.

図10乃至図13において、2はカッター駆動装置3で回転駆動されて既設の埋設管101の周壁を螺旋状に切断することが可能なカッター、5はこのカッター2の取付用の止水壁、5aはこの止水壁5の外周部をなし環状のシール6が取り付けられたリング状の止水壁外周部、5bはこの止水壁外周部5aの内部に回転可能に配設された略断面H状の円板状の止水壁本体、5cはこの止水壁本体5bを回転可能に支持する軸受、12は図示しない駆動装置で回転駆動して支持腕13a及び止水壁本体5bを介してカッター2を公転させながら前進させるように駆動する駆動輪、13aはこの駆動輪12を回転可能に軸着して止水壁本体5bの前面に固定するための支持腕、13bはこの支持腕13aを取り付けて止水壁本体5bの前面に固定するための固定部材である。   10 to 13, reference numeral 2 denotes a cutter that is rotationally driven by the cutter driving device 3 and can cut the peripheral wall of the existing buried pipe 101 spirally, and 5 is a water blocking wall for mounting the cutter 2, 5a is an outer peripheral portion of the water stop wall 5 and an outer peripheral portion of a ring-shaped water stop wall to which an annular seal 6 is attached. 5b is a substantially cross section disposed rotatably inside the water stop wall outer peripheral portion 5a. An H-shaped disc-shaped water blocking wall main body, 5c is a bearing that rotatably supports the water blocking wall main body 5b, and 12 is rotationally driven by a driving device (not shown) via the support arm 13a and the water blocking wall main body 5b. A driving wheel 13a that drives the cutter 2 to move forward while revolving, 13a is a support arm for rotatably mounting the driving wheel 12 and fixing it to the front surface of the water blocking wall body 5b, and 13b is this support arm. 13a is attached to the front surface of the water blocking wall body 5b. A fixing member for.

駆動輪12は、支持腕13aの前後両面にそれぞれ複数軸着されている。図示はされていないが、こうした駆動輪12や支持腕13aは、止水壁本体5bの軸心を中心にして対称的に一対設けている。駆動輪12は、油圧モータ等の駆動装置で回転駆動すると、既設の埋設管101上を転動して支持腕13aを旋回させながら前進させ、これに伴って、止水壁本体5bを回転させながら前進させる。その結果、この止水壁本体5bに取り付けられているカッター2を公転させながら前進させることができる。駆動輪12を回転駆動するための駆動装置は、支持腕13aの内部や外部等適宜の個所に設置する。   A plurality of drive wheels 12 are attached to both front and rear surfaces of the support arm 13a. Although not shown, a pair of such drive wheels 12 and support arms 13a are provided symmetrically about the axis of the water blocking wall body 5b. When the driving wheel 12 is rotationally driven by a driving device such as a hydraulic motor, the driving wheel 12 rolls on the existing buried pipe 101 and advances while turning the support arm 13a, and accordingly, the water stop wall body 5b is rotated. While moving forward. As a result, the cutter 2 attached to the water blocking wall body 5b can be advanced while revolving. A drive device for rotationally driving the drive wheel 12 is installed at an appropriate location such as inside or outside the support arm 13a.

14aは一端部にカッター駆動装置3が取り付けられ他端部を止水壁本体5bの後面に傾動可能に取り付けてカッター2やカッター駆動装置3を支持する可動支持腕、14bは一端部に油圧ジャッキ11のチューブ側の端部を回動可能に軸着し他端部を止水壁本体5bに固定して油圧ジャッキ11を回動可能に支持する固定支持腕、14cは油圧ジャッキ11を固定支持腕14bに回動可能に軸着するための連結ピン、14dは可動支持腕14aを止水壁本体5bの後面に傾動可能に取り付けるための取付部材、14eは油圧ジャッキ11のチューブ側を固定支持腕14bの一端部に回動可能に軸着するためのブラケットである。   14a is a movable support arm that supports the cutter 2 and the cutter drive device 3 by attaching the other end portion to the rear surface of the water blocking wall body 5b so that the cutter drive device 3 can be tilted. 14b is a hydraulic jack at one end portion. 11 is a fixed support arm that pivotally attaches an end portion on the tube side and fixes the other end portion to the water blocking wall body 5b, and 14c supports the hydraulic jack 11 in a fixed manner. A connecting pin for pivotally mounting on the arm 14b, 14d is a mounting member for tiltably mounting the movable support arm 14a to the rear surface of the water blocking wall body 5b, and 14e is fixedly supporting the tube side of the hydraulic jack 11 It is a bracket for pivotally attaching to one end of the arm 14b.

油圧ジャッキ11は、チューブ側の端部が固定支持腕14bに回動可能に支持されていることに加えて、ロッド側の端部が図11に示すように可動支持腕14aに取り付けられており、その場合、回動可能に取り付けられる。したがって、図12及び図13に示すように、油圧ジャッキ11を縮めると、可動支持腕14aは、取付部材14d側を中心に傾動して固定支持腕14b側に引き寄せられ、これに伴って、カッター2は、既設の埋設管101の径方向に没入して同埋設管101の内周面の内側に引っ込められる。   The hydraulic jack 11 has an end on the tube side rotatably supported by the fixed support arm 14b, and an end on the rod side is attached to the movable support arm 14a as shown in FIG. In that case, it is pivotally mounted. Therefore, as shown in FIGS. 12 and 13, when the hydraulic jack 11 is contracted, the movable support arm 14a is tilted about the mounting member 14d side and pulled toward the fixed support arm 14b side, and accordingly, the cutter 2 is immersed in the radial direction of the existing buried pipe 101 and retracted inside the inner peripheral surface of the buried pipe 101.

また、図10及び図11に示すように、油圧ジャッキ11を伸ばすと、可動支持腕14aは、取付部材14d側を中心に傾動して固定支持腕14b側から押し離され、これに伴って、カッター2は、既設の埋設管101の径方向に突出して、同埋設管101に切り込みを入れることが可能な状態に変位する。このように、第3の例の埋設管取替え用のカッター装置1は、第1の例及び第2の例のものと同様、油圧ジャッキ11を伸縮することによりカッター2を出没させ得るように構成している。   Further, as shown in FIGS. 10 and 11, when the hydraulic jack 11 is extended, the movable support arm 14a is tilted about the attachment member 14d side and pushed away from the fixed support arm 14b side. The cutter 2 protrudes in the radial direction of the existing buried pipe 101 and is displaced so as to be able to make a cut into the buried pipe 101. As described above, the buried pipe replacement cutter device 1 of the third example is configured so that the cutter 2 can be caused to appear and retract by extending and retracting the hydraulic jack 11 as in the first example and the second example. doing.

この第3の例の埋設管取替え用のカッター装置1は、以上のよう構成しているので、油圧ジャッキ11の伸長によりカッター2を既設の埋設管101の径方向に突出させた状態において、駆動輪12を回転駆動しながらカッター2をカッター駆動装置3で回転駆動すると、駆動輪12は、既設の埋設管101上を転動して支持腕13aを旋回させながら前進させ、これに伴って、止水壁5も、止水壁本体5bがリング状の止水壁外周部5aに対して相対回転しながら前進する。そうすると、カッター駆動装置3で回転駆動されているカッター2は、公転しながら前進して既設の埋設管101の周壁を螺旋状に切断する。その結果、カッター2は、鉄筋コンクリート製の既設の埋設管101の横筋102aだけでなく縦筋102bも切断することとなる。   Since the cutter apparatus 1 for replacing the buried pipe of the third example is configured as described above, the cutter 2 is driven in the radial direction of the existing buried pipe 101 by the extension of the hydraulic jack 11. When the cutter 2 is rotationally driven by the cutter driving device 3 while rotationally driving the wheel 12, the driving wheel 12 rolls on the existing buried pipe 101 and advances while rotating the support arm 13a. The water blocking wall 5 also advances while the water blocking wall main body 5b rotates relative to the ring-shaped water blocking wall outer peripheral portion 5a. Then, the cutter 2 that is rotationally driven by the cutter driving device 3 advances while revolving and cuts the peripheral wall of the existing buried pipe 101 in a spiral shape. As a result, the cutter 2 cuts not only the horizontal bars 102a but also the vertical bars 102b of the existing buried pipe 101 made of reinforced concrete.

こうして既設の埋設管101を取り替える作業をしている間、埋設管取替え用のカッター装置1に損傷等の不調が生じたときには、油圧ジャッキ11を遠隔操作で縮めてカッター2を既設の埋設管101の内側に引っ込めた後、駆動輪12を回転駆動して止水壁5を先導体20とは別個に前進させることにより、新設の埋設管104や先導体20を現位置に留めたまま、埋設管取替え用のカッター装置1を到達立坑側で単独回収することができる。したがって、埋設管取替え用のカッター装置1に損傷等による不調が生じたときには、従来の技術とは異なり、容易かつ経済的に回収することができる。また、そのため、カッター2が摩耗したときには、そのカッター2の交換を容易に行うことができ、既設の埋設管101が鉄筋コンクリート製であっても、埋設管の取替え作業を長距離の区間にわたって円滑に行うことができる。   When an operation such as damage to the buried pipe replacement cutter device 1 occurs during the operation of replacing the existing buried pipe 101 in this way, the hydraulic jack 11 is shrunk by remote operation and the cutter 2 is moved to the existing buried pipe 101. Then, the drive wheel 12 is rotationally driven to advance the water blocking wall 5 separately from the leading conductor 20, so that the new buried pipe 104 and the leading conductor 20 remain in place while being buried. The pipe replacement cutter device 1 can be collected independently on the reaching shaft side. Therefore, when a malfunction due to damage or the like occurs in the cutter device 1 for replacing the buried pipe, it can be easily and economically recovered unlike the conventional technique. For this reason, when the cutter 2 is worn, the cutter 2 can be easily replaced. Even if the existing buried pipe 101 is made of reinforced concrete, the buried pipe can be replaced smoothly over a long distance section. It can be carried out.

ところで、カッター2で既設の埋設管101の横筋102aだけを切断し、縦筋102bを先導体20のカッターヘッド21で切断する方法を採用すると、その切断時に縦筋102bが先導体20のカッターヘッド21に絡み付く可能性があるので、その対策を別途講じることが望ましい。これに対し、この第3の例のカッター装置1では、埋設管101の横筋102a及び縦筋102bの双方をカッター2で切断することができるので、縦筋102bが先導体20のカッターヘッド21に絡まることを防ぐことができ、更には、カッター2で切り込みを入れて前処理した既設の埋設管101を先導体20のカッターヘッド21で一層確実に破砕することが可能となる。   By the way, if a method of cutting only the horizontal stripe 102a of the existing buried pipe 101 with the cutter 2 and cutting the vertical stripe 102b with the cutter head 21 of the leading conductor 20 is adopted, the vertical stripe 102b becomes the cutter head of the leading conductor 20 at the time of cutting. Therefore, it is desirable to take measures separately. On the other hand, in the cutter device 1 of the third example, both the horizontal streak 102a and the vertical streak 102b of the buried pipe 101 can be cut by the cutter 2, so that the vertical streak 102b is formed on the cutter head 21 of the leading conductor 20. Further, it is possible to prevent the entangled tube 101 from being entangled, and further, the existing embedded pipe 101 which has been pretreated by cutting with the cutter 2 can be more reliably crushed by the cutter head 21 of the leading conductor 20.

この第3の例の埋設管取替え用のカッター装置1は、止水壁5の止水壁本体5bに、駆動装置により回転駆動される駆動輪12とを付設して、自走して前進させることができるように構成しているので、駆動輪12の回転数を調節することにより、既設の埋設管101へのカッター2の食い込み量やその埋設管101の材質等の周辺条件に応じてカッター2の公転速度や前進速度を精妙に調整することができる。そのため、既設の埋設管101を破砕しやすくするための前処理を周辺条件に応じて効率的かつ適切に行うことができる。   The cutter device 1 for replacing the buried pipe of the third example is provided with a driving wheel 12 that is rotationally driven by a driving device on the water blocking wall main body 5b of the water blocking wall 5, and moves forward by self-running. Therefore, by adjusting the rotation speed of the drive wheel 12, the cutter 2 can be inserted into the existing buried pipe 101 according to the surrounding conditions such as the amount of biting of the cutter 2 and the material of the buried pipe 101. The revolution speed and forward speed of 2 can be finely adjusted. Therefore, the pretreatment for easily crushing the existing buried pipe 101 can be efficiently and appropriately performed according to the surrounding conditions.

この第3の例の埋設管取替え用のカッタ装置1及びこのカッタ装置1を使用して実施する埋設管の取替え方法は、カッタ装置1が第1の例のものよりも構造が複雑であってその分経費を要する反面、鉄筋コンクリート製の埋設管101を対称とした技術として格好のものであり、その他の点では、第1の例で述べた埋設管取替え用のカッタ装置1や埋設管の取替え方法と同様の作用効果を奏する。以上述べた例では、先導体20との間に土圧を発生させるためのチャンバを形成して地山の崩落や地下水の浸入を防止するため、移動体を特に止水壁5にしているが、既設の埋設管101の埋設区域が地山の崩落や地下水の浸入の恐れのない強固な地盤である場合には、移動体は、必ずしも止水壁5である必要はなく、既設の埋設管101内を先導体20とは別個に前進させることが可能なものであればよい。   The cutter apparatus 1 for exchanging buried pipes according to the third example and the buried pipe exchanging method performed using the cutter apparatus 1 are more complicated in structure than the cutter apparatus 1 in the first example. Although it requires a corresponding amount of cost, it is an excellent technique that makes the reinforced concrete buried pipe 101 symmetrical, and in other respects, replacement of the buried pipe replacement cutter device 1 and buried pipe described in the first example. The same effect as the method is achieved. In the example described above, the moving body is particularly the water blocking wall 5 in order to form a chamber for generating earth pressure with the leading conductor 20 to prevent collapse of the natural ground and infiltration of groundwater. In the case where the buried area of the existing buried pipe 101 is a solid ground that does not cause the collapse of natural ground or the ingress of groundwater, the moving body does not necessarily need to be the water blocking wall 5, and the existing buried pipe What is necessary is just to be able to advance the inside of 101 separately from the leading conductor 20.

この出願の発明を具体化した第1の例の埋設管取替え用のカッター装置を使用して埋設管の取替え方法を実施している状態を示す縦断面図である。It is a longitudinal cross-sectional view which shows the state which is implementing the replacement | exchange method of a buried pipe using the cutter apparatus for buried pipe replacement of the 1st example which actualized invention of this application. 図1の埋設管取替え用のカッター装置付近の拡大図である。It is an enlarged view of the cutter apparatus vicinity for buried pipe replacement of FIG. 図2のA−A線断面図である。It is the sectional view on the AA line of FIG. 埋設管取替え用のカッター装置を回収するときの状態を示す図2と同様の図である。It is a figure similar to FIG. 2 which shows the state when collect | recovering the cutter apparatuses for buried pipe replacement. 図4のB−B線断面図である。It is the BB sectional view taken on the line of FIG. この出願の発明を具体化した第2の例の埋設管取替え用のカッター装置を使用して埋設管の取替え方法を実施している状態を示す要部の縦断面図である。It is a longitudinal cross-sectional view of the principal part which shows the state which is implementing the replacement | exchange method of a buried pipe using the cutter apparatus for buried pipe replacement of the 2nd example which actualized invention of this application. 図6のC−C線断面図である。It is CC sectional view taken on the line of FIG. 図6における第2の例の埋設管取替え用のカッター装置を回収するときの状態を示す要部の縦断面図である。It is a longitudinal cross-sectional view of the principal part which shows a state when collect | recovering the cutter apparatuses for buried pipe replacement of the 2nd example in FIG. 図8のD−D線断面図である。It is the DD sectional view taken on the line of FIG. この出願の発明を具体化した第3の例の埋設管取替え用のカッター装置を使用して埋設管の取替え方法を実施している状態を示す要部の縦断面図である。It is a longitudinal cross-sectional view of the principal part which shows the state which is implementing the replacement | exchange method of a buried pipe using the cutter apparatus for buried pipe replacement of the 3rd example which actualized invention of this application. 図10のE−E線断面図である。It is the EE sectional view taken on the line of FIG. 図10における第3の例の埋設管取替え用のカッター装置を回収するときの状態を示す要部の縦断面図である。It is a longitudinal cross-sectional view of the principal part which shows a state when collect | recovering the cutter apparatuses for buried pipe replacement of the 3rd example in FIG. 図12のF−F線断面図である。It is the FF sectional view taken on the line of FIG.

符号の説明Explanation of symbols

1 埋設管取替え用のカッター装置
2 カッター
3 カッター駆動装置
4a (カッター2の)可動支持部材
4b (カッター2の)固定支持部材
4c 連結ピン
4d カッター受け部材
4e 連結部材
5 止水壁
5a 止水壁外周部
5b 止水壁本体
5c 軸受
6 シール
7 ワイヤ類取付用のブラケット
8 止水壁牽引用のワイヤ類
9 薬液の注入口
10 薬液供給管
11 油圧ジャッキ
12 駆動輪
13a (駆動輪12の)支持腕
13b 固定部材
14a 可動支持腕
14b 固定支持腕
14c 連結ピン
14d (可動支持腕14aの)取付部材
14e (油圧ジャッキ11の)ブラケット
15 連結部材
20 先導体
21 カッターヘッド
22 カッタービット
23 反力伝達板
24 土砂取り込み口
31 排土管
101 既設の埋設管
102a 横筋
102b 縦筋
103 切り込み
104 新設の埋設管
DESCRIPTION OF SYMBOLS 1 Cutter apparatus for buried pipe replacement 2 Cutter 3 Cutter drive apparatus 4a Movable support member 4c (of cutter 2) Fixed support member 4c Connection pin 4d Cutter receiving member 4e Connection member 5 Water blocking wall 5a Water blocking wall Outer peripheral part 5b Water blocking wall body 5c Bearing 6 Seal 7 Wire mounting bracket 8 Water blocking wall pulling wire 9 Chemical liquid inlet 10 Chemical liquid supply pipe 11 Hydraulic jack 12 Drive wheel 13a (Drive wheel 12) support Arm 13b Fixed member 14a Movable support arm 14b Fixed support arm 14c Connection pin 14d Mounting member 14e (of the movable support arm 14a) Bracket 15 Connection member 20 Lead conductor 21 Cutter head 22 Cutter bit 23 Reaction force transmission plate 24 Sediment intake port 31 Drainage pipe 101 Existing buried pipe 102a Transverse 1 02b Longitudinal line 103 Incision 104 New buried pipe

Claims (2)

前部にカッターヘッドを有し後部に埋設管が連結される先導体を備え、先導体や埋設管を推進しつつカッターヘッドで地山を掘削することにより埋設管を地中に埋設する管推進機を使用して、既設の埋設管を先導体のカッターヘッドで破壊しつつ新設の埋設管を埋設して埋設管を取り替える埋設管の取替え方法において、埋設管内を前進させることが可能な移動体とこの移動体に取り付けられ既設の埋設管に切り込みを入れることが可能なカッターとを設けて構成された埋設管取替え用のカッター装置における移動体を先導体とは別個に前進させつつカッターで既設の埋設管に切り込みを入れた後、先導体を推進することにより、その切り込みを入れた埋設管を先導体のカッターヘッドで破砕して管埋設用の地下坑を形成しながら、新設の埋設管を先導体と共に地下坑内に押し込む過程を経て、埋設管を取り替えるようにするとともに、この間に埋設管取替え用のカッター装置に不調が生じたときには、このカッター装置に取り付けたカッターを遠隔操作により既設の埋設管の内周面の内側に引っ込めた後、移動体を先導体とは別個に前進させることにより、埋設管取替え用のカッター装置を回収するようにすることを特徴とする埋設管の取替え方法。 A pipe propulsion unit that has a front conductor with a cutter head at the front and a buried pipe connected to the rear, and digs a natural ground with the cutter head while propelling the front conductor and the buried pipe. A movable body that can be moved forward in a buried pipe replacement method in which an existing buried pipe is destroyed by a cutter head of a leading conductor and the buried pipe is replaced by replacing the buried pipe using a machine. And a cutter that can be cut into an existing buried pipe that is attached to the movable body, and is installed with a cutter while moving the movable body in the cutter device for replacing the buried pipe separately from the leading conductor. After the incision is made in the buried pipe, the leading conductor is propelled, and the buried pipe with the notch is crushed by the cutter head of the leading conductor to form an underground mine for burying the pipe. The process of pushing the pipe together with the leading conductor into the underground mine allows the buried pipe to be replaced, and if a malfunction occurs in the cutter apparatus for replacing the buried pipe during this time, the cutter attached to this cutter apparatus is installed by remote control. Replacing the buried pipe characterized in that, after being retracted inside the inner peripheral surface of the buried pipe, the movable body is moved forward separately from the leading conductor to recover the cutter device for replacing the buried pipe. Method. 前部にカッターヘッドを有し後部に埋設管が連結される先導体を備え、先導体や埋設管を推進しつつカッターヘッドで地山を掘削することにより埋設管を地中に埋設する管推進機の前方に設置して、既設の埋設管を先導体のカッターヘッドで破壊しつつ新設の埋設管を埋設して埋設管を取り替えるときに使用する埋設管取替え用のカッター装置であって、先導体とは分離独立して構成され既設の埋設管内を先導体とは別個に前進させることが可能な移動体と、この移動体に取り付けられ既設の埋設管に切り込みを入れることが可能なカッターとを設けてこのカッターを既設の埋設管の径方向に出没させ得るように構成したことを特徴とする埋設管取替え用のカッター装置。 A pipe propulsion unit that has a front conductor with a cutter head at the front and a buried pipe connected to the rear, and digs a natural ground with the cutter head while propelling the front conductor and the buried pipe. A cutter device for replacing a buried pipe that is installed in front of the machine and used to replace a buried pipe by burying a new buried pipe while destroying an existing buried pipe with a cutter head of a leading conductor. A movable body configured separately from the body and capable of moving forward in the existing buried pipe separately from the leading conductor, and a cutter attached to the movable body and capable of cutting the existing buried pipe A cutter device for exchanging buried pipes, characterized in that the cutter can be projected and lowered in the radial direction of an existing buried pipe.
JP2003310239A 2003-09-02 2003-09-02 Method for replacing buried pipe and cutter device for buried pipe replacement Pending JP2005076357A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2003310239A JP2005076357A (en) 2003-09-02 2003-09-02 Method for replacing buried pipe and cutter device for buried pipe replacement

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2003310239A JP2005076357A (en) 2003-09-02 2003-09-02 Method for replacing buried pipe and cutter device for buried pipe replacement

Publications (1)

Publication Number Publication Date
JP2005076357A true JP2005076357A (en) 2005-03-24

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102322271A (en) * 2011-10-10 2012-01-18 沈阳重型机械集团有限责任公司 Tool pan back-loading type device for changing tool of slurry-balanced shield machine under normal pressure
CN107152529A (en) * 2017-06-14 2017-09-12 中铁工程装备集团有限公司 The grease lubrication sealing system and injection monitoring method of push-bench drive system
KR101873572B1 (en) * 2017-07-26 2018-07-02 주식회사 경창엔지니어링 Trench pipe processing system
WO2022244119A1 (en) * 2021-05-18 2022-11-24 日本電信電話株式会社 Buried pipeline removal method and buried pipeline removal device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102322271A (en) * 2011-10-10 2012-01-18 沈阳重型机械集团有限责任公司 Tool pan back-loading type device for changing tool of slurry-balanced shield machine under normal pressure
CN102322271B (en) * 2011-10-10 2013-07-17 沈阳重型机械集团有限责任公司 Tool pan back-loading type device for changing tool of slurry-balanced shield machine under normal pressure
CN107152529A (en) * 2017-06-14 2017-09-12 中铁工程装备集团有限公司 The grease lubrication sealing system and injection monitoring method of push-bench drive system
KR101873572B1 (en) * 2017-07-26 2018-07-02 주식회사 경창엔지니어링 Trench pipe processing system
WO2022244119A1 (en) * 2021-05-18 2022-11-24 日本電信電話株式会社 Buried pipeline removal method and buried pipeline removal device

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