JP2005074694A - Damping material and removable alcove using the same - Google Patents

Damping material and removable alcove using the same Download PDF

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JP2005074694A
JP2005074694A JP2003305328A JP2003305328A JP2005074694A JP 2005074694 A JP2005074694 A JP 2005074694A JP 2003305328 A JP2003305328 A JP 2003305328A JP 2003305328 A JP2003305328 A JP 2003305328A JP 2005074694 A JP2005074694 A JP 2005074694A
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wood fiber
layer
density
wood
adhesive
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JP4508575B2 (en
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Yoshitaka Ishikawa
嘉貴 石川
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Noda Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a damping material capable of corresponding to the unevenness of a substrate material or the like and made easy to dispose. <P>SOLUTION: This removable alcove is equipped with an alcove finish material 16, the damping material 3 provided in contact with the under surface of the alcove finish material 16, the substrate material 18 provided in contact with the under surface of the damping material 3 and a plurality of support devices 22 for supporting the substrate material 18 so as to separate the same from an alcove slab 20. The damping material 3 is formed of a woody fiberboard of which the average density is 0.85-1.05 g/cm<SP>3</SP>and the densities of the upper and rear layers of the woody fiberboard are smaller than the density of the layer 5 including the central part in the thickness direction of the woody fiberboard. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、音圧レベルを低減する制振材およびこれを用いて建物の床下地の上に浮かせて設ける置き床に関するものである。   The present invention relates to a vibration damping material for reducing a sound pressure level and a floor provided to be floated on a floor foundation of a building using the vibration damping material.

従来、床の制振材としては、種々のものが使用されている。たとえば表面の密度が高い硬質層を有する木質繊維板を使用するものが知られている(特許文献1)。また、別の床として、たとえばパーティクルボードからなる受け板を設け、この受け板の上に無機物配合アスファルトからなる制振材を設け、さらにこの上に仕上げ材としてフローリング材を使用するものが知られている(特許文献2)。
特開平7−9404号公報 特開2000−154633号公報
Conventionally, various floor damping materials have been used. For example, what uses the wood fiber board which has a hard layer with a high surface density is known (patent document 1). As another floor, for example, a receiving plate made of particle board is provided, a vibration damping material made of inorganic compound asphalt is provided on the receiving plate, and a flooring material is used as a finishing material on this. (Patent Document 2).
JP-A-7-9404 JP 2000-154633 A

しかしながら、表面の密度が高い硬質層を有する木質繊維板(特許文献1)は、曲げ剛性が比較的高いので、この下に敷設する下地板に不陸があると、木質繊維板が下地板になじまず、両板の間に隙間が発生する。木質繊維板と下地板の間に隙間が発生すると衝撃音の共鳴やきしみ音などが発生する。   However, the wood fiber board having a hard layer with a high surface density (Patent Document 1) has a relatively high bending rigidity. Therefore, if there is unevenness in the foundation board laid under this, the wood fiber board becomes the foundation board. First, there is a gap between the two plates. When a gap is generated between the wood fiber board and the base board, resonance of impact sound or squeak noise is generated.

また、制振材として無機物配合のアスファルトを使用することは、万が一の火災や焼却処理をする場合の有毒ガスの問題や、解体時に無機物配合のアスファルトと木質材とを分別する処理作業など環境上や廃棄処理上の問題が残る。   In addition, the use of asphalt with an inorganic substance as a damping material is an environmental problem, such as a problem of toxic gas in the event of fire or incineration, and a treatment work that separates asphalt with an inorganic substance and wooden material during dismantling. And disposal problems remain.

本発明は、下地材などの不陸に対応でき、かつ廃棄処理しやすいことを課題とする。   An object of the present invention is to cope with unevenness of a base material and the like and to be easily disposed of.

本発明の制振材は、木質繊維板で形成され、該木質繊維板の平均密度が0.85g/cmから1.05g/cmの範囲に入る値を有し、前記木質繊維板の表裏層の密度が前記木質繊維板の厚み方向の中央を含む層の密度よりも小さく形成されてなることを特徴とする。 The vibration damping material of the present invention is formed of a wood fiber board, and the wood fiber board has an average density in a range of 0.85 g / cm 3 to 1.05 g / cm 3 , The density of the front and back layers is smaller than the density of the layer including the center in the thickness direction of the wood fiber board.

このようにすることにより、木質繊維板の表裏層の密度が木質繊維板の厚み方向の中央を含む層の密度よりも小さく形成されるので、曲げヤング係数が小さくなる。このため、この制振材の下に設ける下地材などに不陸があっても、この制振材は下地材などになじみ、隙間が発生することがない。   By doing so, the density of the front and back layers of the wood fiber board is formed smaller than the density of the layer including the center in the thickness direction of the wood fiber board, so the bending Young's modulus is reduced. For this reason, even if the foundation material provided under the damping material is uneven, the damping material is compatible with the foundation material and does not generate a gap.

さらに、制振材は木質繊維板から形成されるので、万が一の火災や、解体時の焼却処理の場合に有毒ガスの発生がほとんどない。そして木質繊維板は、主として木質原料から形成されるので、廃棄の際に分別する必要もなく廃棄処理がし易い。   Furthermore, since the damping material is formed from a wooden fiberboard, there is almost no generation of toxic gas in the event of a fire or an incineration process during dismantling. And since a wood fiber board is mainly formed from a wood raw material, it does not need to separate at the time of disposal, and is easy to carry out disposal processing.

さらに、木質繊維板の平均密度が0.85g/cmから1.05g/cmの範囲に入る値を有するので、十分な質量を有し制振材としての遮音性能が確保される。 Furthermore, since the average density of the wood fiber board has a value that falls within the range of 0.85 g / cm 3 to 1.05 g / cm 3 , the sound insulation performance as a damping material is ensured with a sufficient mass.

また、本発明の置き床は、床仕上げ材と、該床仕上げ材の下に接して設けられる上記の制振材と、該制振材の下に接して設けられる下地材と、該下地材を床下地から離して支える複数の支持手段とを備えてなることを特徴とする。   The floor according to the present invention includes a floor finishing material, the vibration damping material provided in contact with the floor finishing material, a base material provided in contact with the vibration damping material, and the base material. And a plurality of support means for supporting the base plate separately from the floor base.

このようにすると、床下地や下地材に不陸があっても、先に記したように、制振材の曲げヤング係数が小さいので、制振材はこれらの材料になじみ、隙間が発生することがない。制振材とこれらの材料との間に隙間が発生しないので衝撃音の共鳴やきしみなどがほとんどない。   In this way, even if there is unevenness in the floor base or the base material, as described above, the damping material has a small bending Young's modulus, so the vibration control material is compatible with these materials and gaps are generated. There is nothing. Since no gap is generated between the damping material and these materials, there is almost no resonance or squeak of the impact sound.

さらに、万が一の火災や、置き床の解体時の焼却処理の場合に有毒ガスの発生がほとんどない。また、制振材は木質繊維板で形成されるので廃棄の際に分別する必要もなく廃棄処理がし易い。   In addition, there is almost no generation of toxic gas in the event of a fire or incineration when dismantling the floor. Further, since the vibration damping material is formed of a wood fiber board, it is not necessary to separate it at the time of disposal and it is easy to dispose of it.

次に本発明を構成する各要件についてさらに詳しく説明する。本発明の制振材は、遮音レベルないし音のエネルギーを小さくする必要のある個所、たとえば床材、壁材、天井材などに使用され、特に建物に設けられる鉄筋または鉄骨コンクリート製の床スラブに対して浮かせて設ける置き床(または浮き床)に好適である。因みに制振材は、床全面に設けられると良い。また、なじみ易くするために裏面に溝を形成しても良い。   Next, each requirement constituting the present invention will be described in more detail. The vibration damping material of the present invention is used in places where the sound insulation level or sound energy needs to be reduced, for example, floor materials, wall materials, ceiling materials, etc., particularly for floor slabs made of reinforcing steel or steel concrete provided in buildings. It is suitable for a standing floor (or a floating floor) provided to float. Incidentally, the damping material is preferably provided on the entire floor. Moreover, you may form a groove | channel on the back surface for easy compatibility.

制振材を形成する木質繊維板は、その中央を含む層と、この両側に位置する表裏層とを有し、少なくとも三層構造である。中央を含む層と表裏層との境目は必ずしも明確でなくても良く、漸次密度が厚み方向において中央を含む層側から表裏層側に連続的に密度が変化するものでも良い。但し、表裏層の密度は中央を含む層の密度より小さく形成される。表裏層は、表層と裏層とで必ずしも同じ密度に形成されなくても良く、異なる密度であっても良い。   The wood fiber board forming the damping material has a layer including the center thereof and front and back layers located on both sides thereof, and has at least a three-layer structure. The boundary between the layer including the center and the front and back layers may not necessarily be clear, and the density may gradually change from the layer including the center to the front and back layers in the thickness direction. However, the density of the front and back layers is smaller than the density of the layer including the center. The front and back layers do not necessarily have to be formed at the same density in the front layer and the back layer, and may have different densities.

木質繊維板の平均密度は、木質繊維板全体の質量をその全体体積で割った値で、その値は0.85g/cmから1.05g/cmの範囲に入るようにする。平均密度が0.85g/cm未満の場合は制振材としての質量が小さく遮音性能に劣る。平均密度が1.05g/cmを越える場合は木質ファイバーマット(以下「木質マット」と云う。)の熱圧条件、板厚精度などの製造上、品質上の条件が厳しくなりコストアップになる。 The average density of the wood fiber board is a value obtained by dividing the mass of the whole wood fiber board by its total volume, and the value falls within the range of 0.85 g / cm 3 to 1.05 g / cm 3 . When the average density is less than 0.85 g / cm 3 , the mass as the damping material is small and the sound insulation performance is poor. If the average density exceeds 1.05 g / cm 3 , the quality of the wood fiber mat (hereinafter referred to as “wood mat”), such as the hot-pressing conditions and the plate thickness accuracy, becomes severe and the cost increases. .

木質繊維板の表裏層の密度は、0.4g/cmから0.7g/cmの範囲に入るようにすると良い。表裏層の密度が0.4g/cm未満の場合は、木質繊維板の表裏面が軟らか過ぎて取り扱いにくく、運搬、輸送時に損傷を受けやすい。表裏層の密度が0.7g/cmを越える場合は、木質繊維板の曲げヤング係数が大きくなり下地材などへのなじみが不十分となり不陸に対応できなくなる。木質繊維板の中央を含む層の密度は、0.9g/cmから1.2g/cmの範囲に入るようにすると良い。こうするとなじみを確保しながら中央を含む層による遮音性能を高くすることができる。 The density of the front and back layers of the wood fiber board is preferably in the range of 0.4 g / cm 3 to 0.7 g / cm 3 . When the density of the front and back layers is less than 0.4 g / cm 3, the front and back surfaces of the wood fiber board are too soft and difficult to handle, and are easily damaged during transportation and transportation. When the density of the front and back layers exceeds 0.7 g / cm 3 , the bending Young's modulus of the wood fiber board becomes large, and the familiarity with the base material becomes insufficient, so that it becomes impossible to cope with unevenness. The density of the layer including the center of the wood fiber board is preferably in the range of 0.9 g / cm 3 to 1.2 g / cm 3 . If it carries out like this, the sound insulation performance by the layer containing a center can be improved, ensuring familiarity.

因みに、木質繊維板の表裏層の密度が0.4g/cmから0.7g/cmの範囲に入るようにし、木質繊維板の中央を含む層の密度が0.9g/cmから1.2g/cmの範囲に入るようにした場合の曲げヤング係数は、凡そ2,000から6,000N/mmとなる。これに対して、平均密度が0.85g/cmから1.05g/cmの範囲に入るようにした木質繊維板で、表裏層の密度が中央を含む層の密度より高い一般の木質繊維板の曲げヤング係数は、凡そ4,000から7,000N/mmとなり、本発明の木質繊維板の曲げヤング係数の方が低く、下地材などになじみ易いことが分かる。 By the way, the density of the front and back layers of the wood fiber board is in the range of 0.4 g / cm 3 to 0.7 g / cm 3 , and the density of the layer including the center of the wood fiber board is 0.9 g / cm 3 to 1 The bending Young's modulus in the range of .2 g / cm 3 is about 2,000 to 6,000 N / mm 2 . On the other hand, a general wood fiber in which the density of the front and back layers is higher than the density of the layer including the center in the wood fiber board in which the average density is in the range of 0.85 g / cm 3 to 1.05 g / cm 3 The bending Young's modulus of the board is about 4,000 to 7,000 N / mm 2 , and it can be seen that the bending Young's modulus of the wood fiber board of the present invention is lower and it is easy to adapt to the base material.

表裏層の密度が中央を含む層の密度よりも小さい木質繊維板の製造方法は、たとえば(1)木質マットの表裏層を形成させるファイバーに含浸させる接着剤の使用量を、中央を含む層を形成させるファイバーに含浸させる接着剤の使用量より少なくして木質マットを形成し、この木質マットを加熱、圧締する、(2)木質マットの形成過程において、表裏層を形成するために降らせるファイバーの含水率を中央を含む層を形成するために降らせるファイバーの含水率より低くすることにより木質マットを形成し、この木質マットを加熱、圧締する、(3)表裏層側を発泡させた木質マットを予め形成し、この木質マットを加熱、圧締する、(4)プレキュア層を利用する、などの方法を単独であるいは組み合わせて行うことができる。   The method for producing a wood fiber board in which the density of the front and back layers is smaller than the density of the layer including the center is, for example, (1) Forming a wooden mat with less than the amount of adhesive used to impregnate the fiber to be formed, and heating and pressing the wooden mat. (2) Fiber that is dropped to form the front and back layers in the process of forming the wooden mat A wood mat is formed by lowering the moisture content of the fiber to be lower than the moisture content of the fiber that is lowered to form a layer including the center, and the wood mat is heated and pressed. (3) Wood with foamed front and back layers Methods such as forming a mat in advance, heating and pressing the wood mat, and (4) using a precure layer can be used alone or in combination.

本発明の置き床は、建物の床下地、たとえば床スラブの上に浮かせて設けるものである。上記制振材は、置き床に用いて、床に発生する軽量床衝撃音や重量床衝撃音を低減することができる。床仕上げ材は、表面に化粧面が施されたものでフローリング材である。その厚みは大きいものが好ましいが、少なくとも9mm以上のものを使用すると良い。下地材は、比較的厚い、たとえば12mm以上の構造用合板、パーティクルボードなどを使用すると良い。   The laying floor of the present invention is provided to float on the floor foundation of a building, for example, a floor slab. The said damping material can be used for a floor and can reduce the light floor impact sound and heavy floor impact sound which generate | occur | produce on a floor. The floor finish is a flooring material with a decorative surface on the surface. Although the thing with a large thickness is preferable, it is good to use a thing of at least 9 mm or more. As the base material, it is preferable to use a comparatively thick structural plywood, particle board or the like having a thickness of 12 mm or more, for example.

支持手段は、下地材を床下地から浮かせるものであれば特に限定されないが、たとえば下地材を載置する受け座部と、この受け座部から垂直に延在する支柱部と、この支柱部を支える台座部とを有するものである。受け座部と支柱部とは自在に回動可能に形成され、支柱部と台座部との間にねじなどの高さ調整手段を設けると良い。   The supporting means is not particularly limited as long as the base material is floated from the floor base. For example, a receiving seat portion on which the base material is placed, a support column portion extending vertically from the receiving seat portion, and the support column portion are provided. It has a pedestal part to support. The receiving seat portion and the support column portion are formed to be freely rotatable, and a height adjusting means such as a screw may be provided between the support column portion and the pedestal portion.

本発明の制振材およびこれを用いる置き床によれば、木質繊維板の表裏層が中央を含む層の密度より小さく形成されるので、下地材などに発生する不陸になじみ、制振材と下地材などとの間に隙間が発生せず、音の共鳴やきしみ音などがない。さらに、制振材は木質繊維板で形成されるので廃棄処理しやすい。   According to the vibration damping material of the present invention and the floor using the same, the front and back layers of the wood fiber board are formed to be smaller than the density of the layer including the center. There is no gap between the substrate and the base material, and there is no sound resonance or squeak. Furthermore, since the damping material is formed of a wood fiber board, it is easy to dispose of it.

以下、本発明に係る制振材およびこれを用いる置き床の最良の形態を図面に基づいて詳細に説明する。なお、図1〜4において、同一または同等部分には同一符号を付けて示す。   Hereinafter, the best mode of a vibration damping material according to the present invention and a floor using the same will be described in detail with reference to the drawings. 1 to 4, the same or equivalent parts are denoted by the same reference numerals.

図1は、本発明に係る置き床の実施例を示す斜視図である。図2は、図1における支持装置を設けた位置の拡大断面図である。置き床1は、建物に設けられる鉄筋または鉄骨コンクリート製の床スラブ20に浮かせて設けられる。すなわち、置き床1は、床仕上げ材(フローリング材)16と、この床仕上げ材16の下に接して設けられる制振材3と、この制振材3の下に接して設けられる下地パネル(下地材)18と、下地パネル18を床スラブ(床下地)20から離して支える複数の支持装置(支持手段)22とを備える。因みに制振材は、下地パネルの全面に設けられる。   FIG. 1 is a perspective view showing an embodiment of a floor according to the present invention. FIG. 2 is an enlarged cross-sectional view of a position where the support device in FIG. 1 is provided. The laying floor 1 is provided floating on a floor slab 20 made of reinforcing steel or steel concrete provided in a building. That is, the floor 1 is composed of a floor finishing material (flooring material) 16, a damping material 3 provided in contact with the floor finishing material 16, and a ground panel provided in contact with the damping material 3. A base material 18 and a plurality of support devices (support means) 22 that support the base panel 18 apart from the floor slab (floor base) 20 are provided. Incidentally, the damping material is provided on the entire surface of the base panel.

図3は、この実施例における制振材3の拡大断面図である。制振材3は、略三層構造を有する木質繊維板で、木質繊維板の厚み方向11の中央を含む層5と、木質繊維板の表面13から厚み方向11内側に形成される表層7と、木質繊維板の裏面14から厚み方向11内側に形成される裏層9とを有する。表層7および裏層9の密度は、中央を含む層5の密度より小さく形成される。すなわち、表層7と裏層9の密度は等しく、0.4g/cmから0.7g/cmの範囲に含まれ、中央を含む層5の密度は、0.9g/cmから1.2g/cmの範囲に含まれる。 FIG. 3 is an enlarged cross-sectional view of the damping material 3 in this embodiment. The damping material 3 is a wood fiber board having a substantially three-layer structure, and includes a layer 5 including the center in the thickness direction 11 of the wood fiber board, and a surface layer 7 formed on the inner side in the thickness direction 11 from the surface 13 of the wood fiber board. The back layer 9 is formed on the inner side in the thickness direction 11 from the back surface 14 of the wood fiber board. The density of the surface layer 7 and the back layer 9 is formed smaller than the density of the layer 5 including the center. That is, the densities of the surface layer 7 and the back layer 9 are equal and included in the range of 0.4 g / cm 3 to 0.7 g / cm 3 , and the density of the layer 5 including the center is 0.9 g / cm 3 to 1. It is contained in the range of 2 g / cm 3 .

図1、2において、床仕上げ材16は、表面に化粧面が施されたもので、その厚みは大きいものが好ましいが、少なくとも9mm以上のものを使用すると良い。下地材18は、比較的厚い、たとえば12mm以上の構造用合板、パーティクルボードなどを使用する。   In FIGS. 1 and 2, the floor finish 16 has a decorative surface on its surface and preferably has a large thickness, but it should be at least 9 mm. For the base material 18, a structural plywood, a particle board, or the like that is relatively thick, for example, 12 mm or more is used.

支持装置22は、たとえば大きさ910×1820mmの矩形状の下地材18の四隅部分に位置するように複数設けられる。さらに、支持装置22は、下地材18を載置する受け座部24と、この受け座部24から垂直に延在する支柱部26と、この支柱部26を支える台座部28とを有する。支柱部26は、受け座部24の下地材18を受ける側と反対側の中心から垂直に設けられる。受け座部24と支柱部26とは自在に回動可能に形成されると良い。支柱部26と台座部28は、その間に高さ調整手段、たとえば雄ねじと雌ねじにより高さの微調整ができるものが設けられると良い。   A plurality of support devices 22 are provided so as to be positioned at the four corners of a rectangular base material 18 having a size of 910 × 1820 mm, for example. Further, the support device 22 includes a receiving seat portion 24 on which the base material 18 is placed, a support column portion 26 extending vertically from the receiving seat portion 24, and a pedestal portion 28 that supports the support column portion 26. The column portion 26 is provided vertically from the center of the receiving seat portion 24 opposite to the side receiving the base material 18. The receiving seat part 24 and the support | pillar part 26 are good to be formed so that rotation is possible freely. The support column 26 and the pedestal 28 are preferably provided with height adjustment means between them, for example, one that can be finely adjusted by a male screw and a female screw.

次に図3に示した制振材3の製造方法について説明する。先ず(1)の接着剤の使用量を調整して木質マットを製造する方法について説明する。制振材3を形成する繊維板は、広葉樹・針葉樹などの木材チップを蒸煮し繊維間結合を緩めてリファイナー(解繊装置)によって解繊された木質ファイバーを利用する。広葉樹・針葉樹などの木質ファイバー以外に、竹、笹、稲葉、バカス、パルプ工場より多量に副生するノット粕などの植物性繊維を用いても良い。リファイナーとしては高温高圧蒸気(10kgf/cm)の蒸煮装置から取り出された木材チップを解繊するものや、蒸煮装置と直結された高温高圧下にあるものなどが用いられる。 Next, a method for manufacturing the damping material 3 shown in FIG. 3 will be described. First, a method for producing a wood mat by adjusting the amount of the adhesive used in (1) will be described. The fiberboard that forms the damping material 3 uses wood fibers that have been defibrated by a refiner (defibrating device) by steaming wood chips such as hardwoods and conifers to loosen the bond between fibers. In addition to wood fibers such as broad-leaved trees and coniferous trees, plant fibers such as bamboo, straw, rice leaves, bacus, and knot straw produced as a by-product in large quantities from pulp mills may be used. As the refiner, there are used those that defibrate wood chips taken out from a high-temperature and high-pressure steam (10 kgf / cm 2 ) steaming device, and those that are directly connected to the steaming device under high temperature and pressure.

リファイナーから排出された木質ファイバーは、多量の水分を有するためリファイナーから熱風ダクト中に投入され風送されながら乾燥される。風送速度は10〜30m/sec、風送雰囲気温度30〜120°C前後であるが木質ファイバーの密度、送り量、前後の工程の処理能力などによって広範囲に調整される。この熱風による風送で木質ファイバーは5〜10%程度の水分量にまで乾燥される。   Since the wood fiber discharged from the refiner has a large amount of moisture, it is put into the hot air duct from the refiner and dried while being blown. The air feeding speed is 10 to 30 m / sec and the air sending atmosphere temperature is about 30 to 120 ° C., but is adjusted over a wide range depending on the density of the wood fiber, the feeding amount, the processing ability of the front and rear processes, and the like. The wood fiber is dried to a moisture content of about 5 to 10% by this hot air blowing.

次に、乾燥された木質ファイバーは、接着剤が塗布されて接着剤塗布木質ファイバーとされる。これをマット状に形成して接着剤塗布木質マットとされる。すなわち木質マットは、先ず接着剤量を低減させた接着剤塗布木質ファイバーがフェルターに風送されて裏層となる接着剤塗布マットが形成され、さらに、この上に接着剤量を増加させた接着剤塗布木質ファイバーを風送して中央を含む層となる接着剤塗布マットが積層され、最後に接着剤を低減させた接着剤塗布木質ファイバーをフェルターに風送して表層となる接着剤塗布マットを積層することにより形成される。この三層の接着剤塗布マットを熱圧成形することにより木質繊維板が形成される。   Next, the dried wood fiber is coated with an adhesive to form an adhesive-coated wood fiber. This is formed into a mat shape to form an adhesive-coated wood mat. In other words, the wood mat is a glue-coated mat with a reduced adhesive amount. The adhesive-coated wood fiber is blown to the felt to form an adhesive-coated mat, which is further bonded to the adhesive. Adhesive coated mat that becomes a layer including the center by air blowing the agent coated wood fiber is laminated, and finally the adhesive coated mat that reduces the adhesive is blown to the felter to become the surface layer. It is formed by laminating. A wood fiber board is formed by hot-pressing the three-layer adhesive-coated mat.

木質ファイバーに接着剤を塗布するには、先ず乾燥された木質ファイバーはブレンダー(混合装置)に投入される。ブレンダーにて揮発性液体を内蔵する熱可塑性合成樹脂カプセルからなる発泡剤を添加された加熱硬化性接着剤を混合して木質ファイバーに該接着剤を塗布する。また、ブレンダーを用いずに加熱硬化性接着剤や発泡剤を解繊と同時に添加する方法や風送ダクト内に噴霧し浮遊中の木質ファイバーに塗布する方法によって行うこともできる。   In order to apply the adhesive to the wood fiber, first, the dried wood fiber is put into a blender (mixing device). A heat curable adhesive to which a foaming agent composed of a thermoplastic synthetic resin capsule containing a volatile liquid is added is mixed in a blender, and the adhesive is applied to the wood fiber. Moreover, it can also carry out by the method of adding a thermosetting adhesive agent and a foaming agent simultaneously with defibration without using a blender, and the method of spraying in a ventilation duct and apply | coating to the floating wood fiber.

次に(2)の木質ファイバーの含水率を調整して木質マットを製造する方法について説明する。乾燥された木質ファイバーは、接着剤が塗布されて接着剤塗布木質ファイバーとされるが、この際、含水率を低減させた接着剤塗布木質ファイバーがフェルターに風送されて裏層となる接着剤塗布マットが形成される。さらに、この上に含水率を増加させた接着剤塗布木質ファイバーが風送されて中央を含む層となる接着剤塗布マットが積層される。最後に含水率を低減させた接着剤塗布木質ファイバーがフェルターに風送されて表層となる接着剤塗布マットが形成され積層される。含水率の調整は一般に行われる方法が用いられる。この三層の接着剤塗布マットを熱圧成形することにより木質繊維板が形成される。   Next, (2) a method for producing a wood mat by adjusting the moisture content of the wood fiber will be described. The dried wood fiber is coated with an adhesive to form an adhesive-coated wood fiber. At this time, the adhesive-coated wood fiber with reduced moisture content is sent to the felter to become the back layer. A coating mat is formed. Furthermore, an adhesive-coated mat that becomes a layer including the center is laminated on the adhesive-coated wood fiber having an increased moisture content. Finally, an adhesive-coated wood fiber with reduced moisture content is blown to a felter to form and laminate an adhesive-coated mat that becomes a surface layer. A generally used method is used to adjust the moisture content. A wood fiber board is formed by hot-pressing the three-layer adhesive-coated mat.

次に(3)の表裏層を発泡させた木質マットを得る方法について説明する。乾燥された木質ファイバーは、接着剤が塗布されて接着剤塗布木質ファイバーとされるが、この際、接着剤に熱可塑性合成樹脂カプセルからなる発泡剤を混合させる。発泡剤が入れられた接着剤塗布木質ファイバーがフェルターに風送されて裏層となる接着剤塗布マットが形成される。この接着剤塗布マットを加熱する事により発泡させて裏層となる木質マットが形成される。同様にして、熱可塑性合成樹脂カプセルからなる発泡剤が入れられた接着剤塗布木質ファイバーがフェルターに風送されて表層となる接着剤塗布マットが形成される。この接着剤塗布マットを加熱する事により発泡させて表層となる木質マットが形成される。一方、中央を含む層となる木質マットは、乾燥された木質ファイバーに接着剤が塗布されて接着剤塗布木質ファイバーとされ、この接着剤塗布木質ファイバーがフェルターに風送されて形成される。この中央を含む層となる木質マットの表裏に発泡させた木質マットを重ねて目的の三層木質マットが形成される。   Next, a method for obtaining a wood mat with foamed front and back layers in (3) will be described. The dried wood fiber is coated with an adhesive to form an adhesive-coated wood fiber. At this time, a foaming agent composed of a thermoplastic synthetic resin capsule is mixed with the adhesive. The adhesive-coated wood fiber containing the foaming agent is blown to the felter to form an adhesive-coated mat serving as a back layer. By heating the adhesive-coated mat, a wood mat that forms a back layer is formed by foaming. Similarly, adhesive-coated wood fibers containing a foaming agent made of thermoplastic synthetic resin capsules are blown to a felter to form an adhesive-coated mat that becomes a surface layer. By heating the adhesive-coated mat, a foamed wood mat is formed as a surface layer. On the other hand, the wood mat as a layer including the center is formed by applying an adhesive to dried wood fiber to form an adhesive-coated wood fiber, and the adhesive-coated wood fiber is blown to a felter. The desired three-layer wood mat is formed by stacking the foamed wood mat on the front and back of the wood mat which is a layer including the center.

本発明に用いる揮発性液体を内蔵する熱可塑性合成樹脂カプセルからなる発泡剤の揮発性液体は、n−ブタン、n−ペンタン、ネオペンタン、n−ヘキサン、ネオヘキサン、シクロヘキサン、n−オクタン、iso−オクタンなどの鎖式もしくは環状飽和炭化水素、n−ペンテン、n−ヘキセン、シクロヘキセン、n−オクテンなどの鎖式もしくは環状不飽和炭化水素、芳香族炭化水素、エチルエーテル、エチル−プロピルエーテルなどのエーテル類、アセトン、メチルエチルケトンなどのケトン類、酢酸メチル、酢酸エチルなどの酢酸エステル類、セロソルブアセテート、ブチルセロソルブなどのセロソルブ類、メタノール、エタノールなどのアルコール類などの一般に有機溶剤と呼ばれる有機化合物、あるいはフッ素系化合物が主として含まれる。   The volatile liquid of the foaming agent comprising the thermoplastic synthetic resin capsule containing the volatile liquid used in the present invention is n-butane, n-pentane, neopentane, n-hexane, neohexane, cyclohexane, n-octane, iso- Chained or cyclic saturated hydrocarbons such as octane, chained or cyclic unsaturated hydrocarbons such as n-pentene, n-hexene, cyclohexene and n-octene, ethers such as aromatic hydrocarbons, ethyl ether and ethyl-propyl ether , Organic compounds generally called organic solvents such as ketones such as acetone and methyl ethyl ketone, acetic esters such as methyl acetate and ethyl acetate, cellosolves such as cellosolve acetate and butylcellosolve, alcohols such as methanol and ethanol, or fluorine-based compounds The compound is mainly Murrell.

カプセル外殻を構成する熱可塑性合成樹脂は、内蔵される揮発性液体に不溶性のものが選択され、また該発泡温度に応じて適当な軟化点を有するものが選択される。このような熱可塑性合成樹脂を例示すれば、ポリエチレン、ポリプロピレン、アクリル樹脂、メタクリル樹脂、スチレン樹脂などである。該カプセル型発泡剤はたとえば特公昭42−26524号公報に詳細される。   As the thermoplastic synthetic resin constituting the capsule outer shell, one that is insoluble in the built-in volatile liquid is selected, and one that has an appropriate softening point is selected according to the foaming temperature. Examples of such thermoplastic synthetic resins are polyethylene, polypropylene, acrylic resin, methacrylic resin, styrene resin, and the like. The capsule type foaming agent is described in detail, for example, in Japanese Patent Publication No. 42-26524.

本発明に用いる加熱硬化性接着剤は、尿素樹脂、メラミン樹脂、尿素−メラミン共縮合樹脂、フェノール樹脂、アルキルフェノール樹脂、レゾルシン樹脂、アルキルレゾルシン樹脂(油母貝岩などから得られるシェルオイルレゾルシンと呼ばれるアルキルレゾルシン混合物からなる樹脂を含む)、エポキシ樹脂、ウレタン樹脂、アルキド樹脂、熱硬化型アルキル樹脂などの各種の熱硬化型合成樹脂あるいは熱可塑性合成樹脂が含まれ、上記合成樹脂にはパラフィン、ワックスなどを混合してもさしつかえない。   The thermosetting adhesive used in the present invention is called urea resin, melamine resin, urea-melamine co-condensation resin, phenol resin, alkylphenol resin, resorcin resin, alkyl resorcin resin (shell oil resorcin obtained from oil mother shell rock, etc.) Various resins such as epoxy resin, urethane resin, alkyd resin, and thermosetting alkyl resin, and thermoplastic synthetic resins. The synthetic resins include paraffin and wax. You can mix them.

上記組成以外、たとえば炭酸カルシウム、チタン白、ベントナイト、タルク、木粉、小麦粉のような充填剤、酸やアルカリ硬化触媒、ε−カプロラクタム、尿素、レゾルシンなどの縮合調節剤もしくはホルマリンキャッチャー、老化防止剤、紫外線吸収剤、防腐剤、防虫剤、難燃剤、撥水剤、染料、顔料などを混合しても良い。加熱硬化性接着剤の添加量は木質ファイバーに対して重量比で30%以下が普通でありその樹脂率は、たとえば10〜60%であって概して低樹脂率の方が木質ファイバーに対して均一な混合がなし得る。   Other than the above composition, for example, fillers such as calcium carbonate, titanium white, bentonite, talc, wood flour, wheat flour, acid and alkali curing catalysts, condensation regulators such as ε-caprolactam, urea, resorcin, or formalin catcher, anti-aging agent UV absorbers, preservatives, insecticides, flame retardants, water repellents, dyes, pigments and the like may be mixed. The amount of heat-curing adhesive added is usually 30% or less by weight with respect to the wood fiber, and the resin ratio is, for example, 10 to 60%, and the lower resin ratio is generally more uniform with respect to the wood fiber. Can be mixed.

発泡剤は接着剤に対して0.1〜200%程度添加混合して使用する。木質ファイバーを投入されたブレンダー内にはじめに接着剤を添加混合した後、次に該カプセル型発泡剤を添加混合あるいはその逆にはじめに該カプセル型発泡剤を次に接着剤を添加混合の順で個別に添加混合しても良い。   About 0.1 to 200% of the foaming agent is added and mixed with the adhesive. After first adding and mixing the adhesive in the blender into which the wood fiber has been added, then adding and mixing the capsule-type foaming agent, or vice versa, the capsule-type foaming agent and then adding and mixing the adhesive individually. It may be added and mixed.

加熱によって接着剤中の発泡剤が発泡されるとともに接着剤の加熱硬化が行われる。加熱によって揮発する揮発性液体を内蔵する熱可塑性合成樹脂カプセルからなる発泡剤は該発泡剤の外殻が熱可塑性合成樹脂であるために加熱により軟化され内蔵される揮発性液体の揮発に伴う体積膨張により発泡膨張され独立気泡が形成されるとともに接着剤が硬化される。該カプセル型発泡剤の発泡に伴う体積膨張により圧締された木質マット内の内部圧力が高くなる。   The foaming agent in the adhesive is foamed by heating, and the adhesive is heat-cured. The foaming agent comprising a thermoplastic synthetic resin capsule containing a volatile liquid that volatilizes by heating is softened by heating because the outer shell of the foaming agent is a thermoplastic synthetic resin. The expansion causes foaming and expansion to form closed cells and the adhesive is cured. The internal pressure in the pressed wood mat is increased by the volume expansion accompanying the foaming of the capsule-type foaming agent.

三層木質マットは、ホットプレスに挿入され熱圧成形される。あるいは連続搬送される木質マットを加熱ローラプレスなど連続プレスに挿入して連続熱圧成形した後、定尺寸法に裁断しても良い。熱圧条件(熱圧圧力、温度、時間など)は、発泡温度、発泡倍率、発泡剤の添加量、接着剤の硬化温度、接着剤の添加量などに応じて広範囲に調整される。一般的に加熱硬化性接着剤が尿素樹脂の場合100〜200°C、フェノール樹脂の場合160〜200°C、レゾルシン樹脂の場合100〜150°Cの温度で5〜50kgf/cm程度の圧力で1〜20分程度で熱圧成形される。 The three-layer wood mat is inserted into a hot press and hot pressed. Alternatively, the wood mat that is continuously conveyed may be inserted into a continuous press such as a heating roller press and subjected to continuous hot pressing, and then cut into a fixed size. The hot pressure conditions (hot pressure, temperature, time, etc.) are adjusted over a wide range according to the foaming temperature, the foaming ratio, the amount of foaming agent added, the curing temperature of the adhesive, the amount of adhesive added, and the like. Generally, the pressure is about 5 to 50 kgf / cm 2 at a temperature of 100 to 200 ° C. when the thermosetting adhesive is urea resin, 160 to 200 ° C. when phenol resin is used, and 100 to 150 ° C. when resorcin resin is used. The hot pressing is performed in about 1 to 20 minutes.

木質マット内の内部圧力が高くなると、熱板による圧力と相俟って木質ファイバーが相互に密着し木質ファイバー相互の接触面積、すなわち接着面積が増大され、また木質ファイバー相互が接着剤と熱可塑性樹脂により連結され実質的に接着面積が増大され、その接着力が向上し機械的強度、内部結合力が著しく向上する。さらに、木質ファイバー間隙に該カプセル型発泡剤に由来する合成樹脂独立気泡が均一に形成され、該ファイバー間の空隙が減少されるため断熱性、水分遮断性が向上する。特に、表裏層において木質ファイバー間に発泡剤の発泡に伴う独立発泡構成が形成された繊維板が容易にしかも能率良く得られる。   When the internal pressure in the wood mat increases, the wood fibers adhere to each other in combination with the pressure from the hot plate, increasing the contact area between the wood fibers, that is, the bonding area, and the wood fibers are adhesive and thermoplastic. It is connected by the resin, the bonding area is substantially increased, the bonding force is improved, and the mechanical strength and the internal bonding force are remarkably improved. Furthermore, the synthetic resin closed cells derived from the capsule-type foaming agent are uniformly formed in the wood fiber gap, and the gap between the fibers is reduced, so that the heat insulating property and the moisture blocking property are improved. In particular, a fiberboard in which an independent foaming structure associated with foaming of the foaming agent is formed between the wood fibers in the front and back layers can be obtained easily and efficiently.

本発明は、以上の如き構造からなる三層構造の繊維板であり、均一な内部組織が得られにくい繊維板であっても該カプセル型発泡剤を表裏の木質マットに均一に混合しておけば、木質ファイバー間隙に合成樹脂気泡からなる均一な独立発泡構成を有するため外部に連通する空隙が減少され、断熱性、水分遮断性が向上し吸水吸湿による膨張収縮が強く抑制され寸法安定性が向上し、また低温環境下において内蔵する水の凍結のために内部破壊が起こるようなこともない。また接着剤の接着力、熱可塑性合成樹脂のもつ接着力、発泡による該樹脂被膜による木質ファイバー相互の機械的架橋状接着、発泡剤の発泡に伴う内部圧力による木質ファイバー相互の接触面積(接着面積)の増大により高い接着効果が得られる。   The present invention is a fiberboard having a three-layer structure having the structure as described above. Even if the fiberboard is difficult to obtain a uniform internal structure, the capsule-type foaming agent can be uniformly mixed in the front and back wood mats. For example, the space between the wood fibers has a uniform closed-cell foam structure consisting of synthetic resin bubbles, reducing the voids communicating with the outside, improving heat insulation and moisture barrier properties, and suppressing expansion and contraction due to water absorption and dimensional stability. In addition, internal destruction does not occur due to freezing of the built-in water in a low temperature environment. Also, adhesive strength of adhesive, adhesive strength of thermoplastic synthetic resin, mechanical cross-linking adhesion of wood fibers by the resin coating by foaming, contact area of wood fibers by internal pressure due to foaming of foaming agent (adhesion area) ) Increases the adhesive effect.

次に、(4)のプレキュア層を利用して木質繊維板を製造する方法について説明する。乾燥された木質ファイバーは、接着剤が塗布されて接着剤塗布木質ファイバーとされる。これをマット状に形成して接着剤塗布木質マットとされる。この接着剤塗布木質マットを加熱、圧締することにより、両面に所定層厚の高密度層を有する木質繊維板が得られる。この時、この木質繊維板の加熱、圧締時の接着剤のプレキュアによる低密度の層が表層と裏層に形成される。この低密度の層を利用することにより、木質繊維板の表裏に密度の小さい層を形成することができる。   Next, a method for producing a wood fiber board using the precure layer (4) will be described. The dried wood fiber is coated with an adhesive to form an adhesive-coated wood fiber. This is formed into a mat shape to form an adhesive-coated wood mat. By heating and pressing the adhesive-coated wood mat, a wood fiber board having a high-density layer having a predetermined thickness on both sides can be obtained. At this time, a low-density layer is formed on the surface layer and the back layer by pre-curing the adhesive during heating and pressing of the wood fiber board. By using this low-density layer, a low-density layer can be formed on the front and back of the wood fiberboard.

次に、本実施例の制振材3および置き床1の作用について説明する。制振材3は、木質繊維板の表裏層7、9の密度が木質繊維板の厚み方向の中央を含む層5の密度よりも小さく形成されるので、曲げヤング係数が小さくなる。このため、この制振材3の下に設ける下地材18などに不陸があっても、この制振材3はなじみ、隙間が発生することがない。   Next, the operation of the damping material 3 and the floor 1 of the present embodiment will be described. The damping material 3 is formed such that the density of the front and back layers 7 and 9 of the wood fiber board is smaller than the density of the layer 5 including the center in the thickness direction of the wood fiber board, so that the bending Young's modulus becomes small. For this reason, even if the ground material 18 provided under the vibration damping material 3 is uneven, the vibration damping material 3 is familiar and no gap is generated.

さらに、制振材3は木質繊維板から形成されるので、万が一の火災や、解体時の焼却処理の場合に有毒ガスの発生がほとんどない。そして木質繊維板は、主として木質原料から形成されるので、廃棄の際に分別する必要もなく廃棄処理がし易い。   Furthermore, since the damping material 3 is formed from a wood fiber board, there is almost no generation of toxic gas in the event of a fire or an incineration process during dismantling. And since a wood fiber board is mainly formed from a wood raw material, it does not need to separate at the time of disposal, and is easy to carry out disposal processing.

さらに、木質繊維板の平均密度が0.85g/cmから1.05g/cmの範囲に入る値を有するので、繊維板としての剛性が確保され、かつ中央を含む層の密度が比較的大きいので遮音性に優れる。 Furthermore, since the average density of the wood fiber board has a value that falls within the range of 0.85 g / cm 3 to 1.05 g / cm 3 , the rigidity as the fiber board is ensured and the density of the layer including the center is relatively high. Excellent sound insulation due to its large size.

また、置き床1は、床スラブ20や下地材18に不陸があっても、先に記したように、制振材3の曲げヤング係数が小さいので、制振材3は下地材18になじみ隙間が発生することがない。制振材3と下地材18との間に隙間が発生しないので床衝撃音の共鳴やきしみ音などがほとんどない。   In addition, even if the floor slab 20 or the base material 18 is uneven, the placing floor 1 has a small bending Young's modulus of the vibration damping material 3 as described above. A familiar gap does not occur. Since no gap is generated between the damping material 3 and the base material 18, there is almost no resonance of floor impact sound or squeak noise.

さらに、万が一の火災や、置き床1の解体時の焼却処理の場合に有毒ガスの発生がほとんどない。また、制振材3は木質繊維板で形成されるので廃棄の際に分別する必要もなく廃棄処理がし易い。   Furthermore, there is almost no generation of toxic gas in the event of a fire or incineration treatment when the laying floor 1 is dismantled. Further, since the vibration damping material 3 is formed of a wood fiber board, it is not necessary to separate at the time of disposal, and the disposal is easy.

図4は、本発明に係る制振材の別の実施例を示す断面図である。図1〜3に示した実施例の制振材3においては、その木質繊維板は平均密度が0.85g/cmから1.05g/cmの範囲に含まれるものであるが、その表裏層は中央を含む層よりも密度が小さい。これに対して、図4に示す制振材4は、表裏層8、10の密度が中央を含む層6の密度よりも大きいものである。表裏層8、10の密度が、たとえば0.9g/cmから1.2g/cmで、その厚みは0.3〜1.0mm程度の層厚を有するものである。これに対して中央を含む層6の密度は、たとえば0.4g/cmから0.7g/cmである。さらに、制振材4は、その裏面側に複数の平行な溝15を有し、断面において櫛形に形成される。溝15の深さは裏層10の層厚より大きくすると良いが、中央を含む層6側に深く形成されないようにする。すなわち裏層10の層厚を0.3〜1.0mmとすれば溝15の深さは、大きくても数mm程度までとする。また、溝15と溝15とのピッチは、制振材が下地材になじむように適宜の大きさとする。 FIG. 4 is a cross-sectional view showing another embodiment of the vibration damping material according to the present invention. In the damping material 3 of the embodiment shown in FIGS. 1 to 3, the wood fiber board has an average density in the range of 0.85 g / cm 3 to 1.05 g / cm 3. The layer is less dense than the layer including the center. On the other hand, in the vibration damping material 4 shown in FIG. 4, the density of the front and back layers 8 and 10 is larger than the density of the layer 6 including the center. The density of the front and back layers 8 and 10 is, for example, 0.9 g / cm 3 to 1.2 g / cm 3 , and the thickness has a layer thickness of about 0.3 to 1.0 mm. On the other hand, the density of the layer 6 including the center is, for example, 0.4 g / cm 3 to 0.7 g / cm 3 . Furthermore, the damping material 4 has a plurality of parallel grooves 15 on the back side thereof, and is formed in a comb shape in cross section. The depth of the groove 15 is preferably larger than the layer thickness of the back layer 10 but is not formed deep on the layer 6 side including the center. That is, if the layer thickness of the back layer 10 is 0.3 to 1.0 mm, the depth of the groove 15 is limited to about several mm at most. The pitch between the groove 15 and the groove 15 is set to an appropriate size so that the damping material fits the base material.

表裏に高密度層を有する木質繊維板の製造方法は、たとえば乾式法により製造できる。松、杉、檜などの針葉樹材やカポール、ラワン、栗、ポプラなどの広葉樹材などによる木材チップないし建築などの廃材チップを解繊し、あるいはサンダーダスト、ソーダストなどの木粉を適宜混合して木質ファイバーを得、この木質ファイバーに接着剤、サイズ剤などを添加した後乾燥し、この木質ファイバーをフォーミング装置によりスクリーンコンベア上に堆積させ、仮圧締して木質ファイバーマットとし、次いで一定寸法に裁断して定尺木質マットとした後、これを加熱圧締することによって木質繊維板が得られる。   The manufacturing method of the wood fiber board which has a high-density layer on the front and back can be manufactured by a dry method, for example. Dismantle wood chips or waste wood chips, such as pine, cedar, and firewood, and softwood such as capol, lawan, chestnut, and poplar, or mix wood flour such as thunder dust and saw dust appropriately. Obtain wood fiber, add adhesive, sizing agent, etc. to this wood fiber, dry it, deposit this wood fiber on a screen conveyor with a forming device, pre-press to make a wood fiber mat, then to a certain size After cutting into a regular wood mat, a wood fiber board is obtained by heat-pressing it.

この製造工程において、木質ファイバーに対する接着剤の添加量を多くし、あるいは木質ファイバーの含水率を高くすることにより、得られる木質繊維板の両面に高密度層を形成し、しかもその高密度層の層厚を大きくすることができる。   In this manufacturing process, by increasing the amount of adhesive added to the wood fiber or increasing the moisture content of the wood fiber, a high-density layer is formed on both sides of the obtained wood fiber board, and the high-density layer The layer thickness can be increased.

また、定尺木質マットの上面および下面に水を塗布し、あるいは不織布、紙、布などの保水性のあるシート状物に含水させたものを該木質マットの上面および下面に載置し、この状態で加熱圧締する。これにより、表裏部の含水率が高められた状態で加熱圧締されることとなるため、水の塗布面またはシート状物の載置面側に大きな層厚の高密度層が形成される。   Also, water is applied to the upper and lower surfaces of the standard wooden mat or water-retaining sheet-like materials such as nonwoven fabric, paper, and cloth are placed on the upper and lower surfaces of the wooden mat. Heat and press in the state. As a result, heat pressing is performed in a state where the moisture content of the front and back portions is increased, so that a high-density layer having a large layer thickness is formed on the water application surface or the sheet-form placement surface side.

この場合において、水の塗布量や、シート状物への含水量を適宜調整し、あるいは木質ファイバーに対する接着剤の添加量や木質ファイバーの含水率を適宜調整することによって、高密度層に所望の密度や層厚を与えることができる。   In this case, by adjusting the amount of water applied and the water content of the sheet-like material as appropriate, or by adjusting the amount of adhesive added to the wood fiber and the moisture content of the wood fiber, the desired density of the high-density layer can be obtained. Density and layer thickness can be given.

このようにして、両面に所定層厚の高密度層を有する木質繊維板が得られるが、この木質繊維板においては、加熱圧締時の接着剤のプレキュアによる低密度の薄表層が形成されることがあるため、必要に応じて少なくとも表面側をサンディングして該低密度薄表層を除去し、高密度層を表面に露出させる。かかる木質繊維板の表面高密度層上に、必要に応じて目止め処理、シーラー処理、耐摩耗処理などの下地処理を施す。   In this way, a wood fiber board having a high-density layer having a predetermined layer thickness on both sides is obtained. In this wood fiber board, a low-density thin surface layer is formed by adhesive pre-curing at the time of heating and pressing. Therefore, if necessary, at least the surface side is sanded to remove the low-density thin surface layer, and the high-density layer is exposed on the surface. On the surface high-density layer of the wood fiber board, a base treatment such as a sealing treatment, a sealer treatment, and an abrasion resistance treatment is performed as necessary.

次に、制振材4の作用は、次のようである。すなわち、表裏層8、10は中央を含む層6よりも密度が高いものであるため、曲げヤング係数が大きく木質繊維板自体が引張強度、圧縮強度および曲げ強度に優れ、曲げたわみ量の非常に小さいものとなり、床の材料として適する。また、表面の高密度層により非透水性が付与される。   Next, the action of the damping material 4 is as follows. That is, since the front and back layers 8 and 10 are higher in density than the layer 6 including the center, the wood fiberboard itself has a large bending Young's modulus and is excellent in tensile strength, compression strength and bending strength, and has a very large amount of bending deflection. It is small and suitable as a flooring material. In addition, impermeableness is imparted by the high-density layer on the surface.

さらに、裏層10側には複数の溝15が形成されるので、制振材自体が曲げやすくなり、下地材に接触ないし密着しやすくなるので制振材と下地材との間に隙間が発生しない。したがって、下地材などの不陸に対応できる。また、制振材4は、木質繊維板であるので廃棄処理しやすい。   Furthermore, since a plurality of grooves 15 are formed on the back layer 10 side, the vibration damping material itself is easy to bend and easily contacts or adheres to the base material, so that a gap is generated between the vibration damping material and the base material. do not do. Therefore, it is possible to cope with unevenness of the base material. Moreover, since the damping material 4 is a wood fiber board, it is easy to discard.

以上この発明を図示の実施形態について詳しく説明したが、それを以ってこの発明をそれらの実施形態のみに限定するものではなく、この発明の精神を逸脱せずして種々改変を加えて多種多様の変形をなし得ることは云うまでもない。   Although the present invention has been described in detail with reference to the illustrated embodiments, it is not intended to limit the present invention only to those embodiments, and various modifications can be made without departing from the spirit of the present invention. It goes without saying that various modifications can be made.

本発明の制振材は、音圧レベルを低減する必要のある建物の床、壁、天井に利用可能であり,特に建物の床下地面の上に浮かせて設ける置き床に好適である。   The vibration damping material of the present invention can be used for a floor, wall, or ceiling of a building that needs to reduce the sound pressure level, and is particularly suitable for a floor provided on a floor surface of a building.

本発明に係る置き床の実施例を示す斜視図である。It is a perspective view which shows the Example of the placing floor which concerns on this invention. 図1における支持装置を設けた位置の拡大断面図である。It is an expanded sectional view of the position where the support device in FIG. 1 was provided. 実施例における制振材の拡大断面図である。It is an expanded sectional view of the damping material in an example. 本発明に係る制振材の別の実施例を示す断面図である。It is sectional drawing which shows another Example of the damping material which concerns on this invention.

符号の説明Explanation of symbols

1 置き床
3、4 制振材
5、6 中央を含む層
7、8 表層
9、10 裏層
11 厚み方向
13 表面
14 裏面
16 床仕上げ材
18 下地材
20 床スラブ(床下地)
22 支持装置(支持手段)
DESCRIPTION OF SYMBOLS 1 Place floor 3, 4 Damping material 5, 6 Layer including the center 7, 8 Surface layer 9, 10 Back layer 11 Thickness direction 13 Surface 14 Back surface 16 Floor finish material 18 Base material 20 Floor slab (floor base)
22 Support device (support means)

Claims (2)

木質繊維板で形成され、該木質繊維板の平均密度が0.85g/cmから1.05g/cmの範囲に入る値を有し、前記木質繊維板の表裏層の密度が前記木質繊維板の厚み方向の中央を含む層の密度よりも小さく形成されてなる制振材。 The wood fiber board has an average density of 0.85 g / cm 3 to 1.05 g / cm 3 , and the density of the front and back layers of the wood fiber board is the wood fiber. A damping material formed to be smaller than the density of the layer including the center in the thickness direction of the plate. 床仕上げ材と、該床仕上げ材の下に接して設けられる請求項1に記載の制振材と、該制振材の下に接して設けられる下地材と、該下地材を床下地から離して支える複数の支持手段とを備えてなる置き床。   A floor finishing material, the vibration damping material according to claim 1 provided in contact with the floor finishing material, a base material provided in contact with the vibration damping material, and the base material separated from the floor base material. And a plurality of support means for supporting the floor.
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JP2008155453A (en) * 2006-12-22 2008-07-10 Ipposha Oil Ind Co Ltd Collector for aldehydes
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JPH1037343A (en) * 1996-07-22 1998-02-10 Suzuki Sogyo Co Ltd Sound insulating floor material, sound insulating support leg for sound insulating floor material, and sound insulating floor structure

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JPH0485453A (en) * 1990-07-26 1992-03-18 Bridgestone Corp Soundproof floor structure
JPH0626185A (en) * 1992-07-09 1994-02-01 Tomiyasu Honda Movable floor construction
JPH1037343A (en) * 1996-07-22 1998-02-10 Suzuki Sogyo Co Ltd Sound insulating floor material, sound insulating support leg for sound insulating floor material, and sound insulating floor structure

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008055829A (en) * 2006-09-01 2008-03-13 Toyota Auto Body Co Ltd Method for manufacturing fiber board
JP2008155453A (en) * 2006-12-22 2008-07-10 Ipposha Oil Ind Co Ltd Collector for aldehydes
WO2018061923A1 (en) * 2016-09-30 2018-04-05 大建工業株式会社 Wood laminate material and method for manufacturing same
CN108883544A (en) * 2016-09-30 2018-11-23 大建工业株式会社 Wooden laminated timber and its manufacturing method
US11260630B2 (en) 2016-09-30 2022-03-01 Daiken Corporation Wood laminate material and method for manufacturing same

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