JP2005055158A - Method for supplying cold insulating agent - Google Patents
Method for supplying cold insulating agent Download PDFInfo
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- JP2005055158A JP2005055158A JP2003314780A JP2003314780A JP2005055158A JP 2005055158 A JP2005055158 A JP 2005055158A JP 2003314780 A JP2003314780 A JP 2003314780A JP 2003314780 A JP2003314780 A JP 2003314780A JP 2005055158 A JP2005055158 A JP 2005055158A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D2400/00—General features of, or devices for refrigerators, cold rooms, ice-boxes, or for cooling or freezing apparatus not covered by any other subclass
- F25D2400/30—Quick freezing
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Abstract
Description
本発明は、保冷剤を効率よく供給するシステムに関する。 The present invention relates to a system for efficiently supplying a cryogen.
従来の保冷剤を凍結させる一般の冷凍庫では、食品冷凍(−20℃以下)に適する低温の保冷剤を、大量に凍結するには長時間を要するので、実用的でない。そのため一般にはドライアイスが用いられる。 In a general freezer that freezes a conventional cryogen, it is not practical because it takes a long time to freeze a large amount of a low temperature cryogen suitable for food freezing (−20 ° C. or lower). Therefore, dry ice is generally used.
保冷剤を入れた時の庫内温度が食品冷凍に適する低温となるような保冷剤を効率よく供給する方法を提供する。 Provided is a method for efficiently supplying a cryogen so that the inside temperature when the cryogen is added becomes a low temperature suitable for food freezing.
まず、急速冷凍庫を用意し、その中に、すき間をあけて保冷剤を詰め、凍結後取り出し、次に別の保冷剤をすき間をあけて急速冷凍庫に入れて凍結させる。本発明では、1000W以上の圧縮機を用い庫内温度−40℃以下が得られる急速冷凍庫であって、保冷剤は−25℃以下のものを用いなければならない。このシステムによれば凍結後取り出して保冷に使用している間、別の保冷剤を凍結させることにより、前の保冷剤が消耗した頃に、新しく凍結した保冷剤をすぐに使用できるというサイクルを生じることができる。これを、以下では循環サイクルとよぶこととする。 First, a quick freezer is prepared, in which a gap is opened and a cryogen is filled, taken out after freezing, and then another cryogen is opened in a gap and placed in the quick freezer to be frozen. In the present invention, it is a quick freezer that uses a compressor of 1000 W or more to obtain an internal temperature of −40 ° C. or lower, and the cryogen must be −25 ° C. or lower. According to this system, while it is taken out after freezing and used for cold storage, a new frozen cryogen can be used immediately when the previous cryogen is exhausted by freezing another cryogen. Can occur. This is hereinafter referred to as a circulation cycle.
また、冷凍能力一杯の数の保冷剤を速く凍結させるには、保冷剤どうしを密着させていては困難であり、すき間を設けて凍結させる必要がある。すき間を設けるには、方法として2通りあり、一つは、仕切りをつけて保冷剤どうしが密着しないように、保冷剤と保冷剤の間に空間ができるようにするやり方と、あと一つは、保冷剤の容器の形状を曲線にして、重ねると自然にすき間ができるようにするやり方である。 In addition, in order to quickly freeze the number of cryogens having the full refrigeration capacity, it is difficult to keep the cryogens in close contact with each other, and it is necessary to freeze them with a gap. There are two ways to provide a gap. One is to create a space between the cold insulation and the other so that the cold insulation is not in close contact with the partition, and the other is This is a way to make the shape of the container of the cryogen into a curve and to create a natural gap when overlapped.
1000W以上の冷凍庫ですき間をあけていれることを必須とする理由は次の実験による。すなわち、1000W以上の冷凍庫(内容積100L)で、庫内温度約−45℃のものを使えば、20時間で、−36℃用の保冷剤550mlを100個、すなわち55Lを凍結させることができた。また、内容積400Lの冷凍庫を使えば110Lを24時間内に凍結できた。このように、大量の保冷剤を1日サイクルで供給できる。 The reason why it is essential to have a gap in a freezer of 1000 W or more is based on the following experiment. That is, if a freezer of 1000 W or more (with an internal volume of 100 L) and an internal temperature of about −45 ° C. is used, 100 pieces of 550 ml of −36 ° C. refrigeration agent for −36 ° C., that is, 55 L can be frozen in 20 hours. It was. Moreover, if a freezer with an internal volume of 400 L was used, 110 L could be frozen within 24 hours. In this way, a large amount of the cryogen can be supplied in a daily cycle.
本発明において−25℃以下の保冷剤を用いる理由は以下の2つである。低温の保冷剤であればある程、凍結させるのにより長時間がかかり、通常の保冷能力の冷凍庫を用いたのではたくさんの保冷剤を一度に凍結させるのに数日を要してしまい、上述の循環サイクルが得られない。すなわち、急速冷凍庫が必要なのは低温の保冷剤に限定される。次に、食品冷凍に必要な−20℃以下を保つには、参考例1からわかるように、−25℃以トの保冷剤が必要である。 In the present invention, there are the following two reasons for using a cryogen at -25 ° C or lower. The colder the colder, the longer it takes to freeze, and using a freezer with a normal cold insulation capacity would require several days to freeze a lot of the cryogen at a time. The circulation cycle cannot be obtained. That is, the need for a quick freezer is limited to low temperature cryogens. Next, in order to keep -20 degrees C or less required for food freezing, as can be seen from Reference Example 1, a refrigeration agent of -25 degrees C or higher is necessary.
−25℃以下の保冷剤としては、融点が−25℃以下のもの、共晶であって一方は−25℃以下で他の融解ピークが−20℃近くにあるもの、主たる融点が例えば−30℃であるがその後徐々に温度が上昇するものの、長時間−25℃以上にならないものなどの3種類がある。多くは3番目に属する。 Examples of the cryogen having a melting point of −25 ° C. or lower include those having a melting point of −25 ° C. or lower, eutectic one having −25 ° C. or lower and another melting peak near −20 ° C., and a main melting point of, for example, −30 There are three types, such as those that are ℃ but then gradually increase in temperature, but that do not rise above -25 ℃ for a long time. Many belong to the third.
具体的には(i)塩化カルシウム水溶液(−55℃)、(ii)塩化マグネシウム水溶液(−31℃)、(iii)塩化マグネシウムと塩化カルシウ厶の混合水溶液(−37〜−45°C)などがある。ただし、これらは濃度によって温度は異なるので,到達できる最も低い温度を示してある。 Specifically, (i) calcium chloride aqueous solution (-55 ° C), (ii) magnesium chloride aqueous solution (-31 ° C), (iii) mixed aqueous solution of magnesium chloride and calcium chloride (-37 to -45 ° C), etc. There is. However, since these differ in temperature depending on the concentration, they indicate the lowest temperature that can be reached.
上記(i)〜(iii)は、塩化アンモニウム水溶液(−15℃)、硝酸アンモニウム水溶液(−18℃)、硝酸ナトリウム水溶液など、よく知られている−15〜−20℃の保冷剤と比較して保持時間が短い。すなわち潜熱が小さいという欠点がある。そこで、(i)〜(iii)と、保持時間の長い−15〜−20℃の保冷剤との組合わせのうち、平均温度が−25℃以下となる組合わせを用いれば、−20℃以下を長時間保つものが実現できる。具体的には、(i)、(ii)または(iii)と、塩化アンモニウム水溶液(−15℃)との組合わせ、あるいは硝酸アンモニウム(−18℃)との組合わせなどがある。−30℃と−18℃の組合わせでは、−30℃と1/2、−18℃を1/2量とすればよいが、−30℃と−15℃の組合わせでは、−30℃を2/3量、−15℃を1/3量とする。 The above (i) to (iii) are compared with a well-known -15 to -20 ° C cooling agent such as an aqueous ammonium chloride solution (-15 ° C), an aqueous ammonium nitrate solution (-18 ° C), and an aqueous sodium nitrate solution. Retention time is short. That is, there is a drawback that the latent heat is small. Therefore, among combinations of (i) to (iii) and a cryogen having a long holding time of −15 to −20 ° C., a combination having an average temperature of −25 ° C. or lower is used, and −20 ° C. or lower. Can be maintained for a long time. Specifically, there is a combination of (i), (ii) or (iii) and an aqueous ammonium chloride solution (−15 ° C.), or a combination of ammonium nitrate (−18 ° C.). In the combination of −30 ° C. and −18 ° C., −30 ° C. and 1/2 and −18 ° C. may be halved, but in the combination of −30 ° C. and −15 ° C., −30 ° C. 2/3 amount, −15 ° C. is defined as 1/3 amount.
一般の冷凍庫では、保冷剤の凍結に長時間を要する。それに加えて、容器の厚みを厚くしすぎると熱伝達量が低下し、凍結にさらに長時間を要することになる。そのため、保冷剤の容器の厚みはポリエチレン製の場合、一般に1.5mm前後であり、せいぜい2mmまでとなっている。この厚みを増すことにより、保冷効果の保持時間を長くすることができるが、水結にさらに長時間を要することになる。この問題は急速冷凍庫により解決され、厚みを増して長時間持続し、しかも早く凍結させることができる。容器の厚みを3mmとすると、2mmの場合の1.2〜1.5倍保持時間が長くなり、1mmの場合と比較すると、2.5〜3倍となる。しかし、逆にあまり厚くしすぎると、急速冷凍を用いたとしても、凍結に長時間を要することになる。また、容器の重量も大きくなる。そこで、本発明では厚みが2〜5mmのポリエチレン製容器が最も好ましい。 In a general freezer, it takes a long time to freeze the cryogen. In addition, if the container is too thick, the amount of heat transfer is reduced, and freezing requires a longer time. Therefore, the thickness of the container of the cryogen is generally about 1.5 mm when it is made of polyethylene, and is at most 2 mm. By increasing the thickness, the holding time of the cold-retaining effect can be lengthened, but further time is required for hydration. This problem can be solved by a quick freezer, increasing the thickness, lasting for a long time, and freezing quickly. If the thickness of the container is 3 mm, the holding time is 1.2 to 1.5 times longer in the case of 2 mm, and 2.5 to 3 times longer than in the case of 1 mm. However, if it is too thick, it will take a long time to freeze even if quick freezing is used. Also, the weight of the container increases. Therefore, in the present invention, a polyethylene container having a thickness of 2 to 5 mm is most preferable.
ペットボトルのポリエステルの熱伝導率はポリエチレンの約1/3である。従って、ポリエステル製容器を用いれば、厚み1mmがポリエチレン3mmに相当する。そこで、厚み0.7〜1.6mmの薄くて軽いポリエステル容器であれば保持時間を長くすることができる。 The thermal conductivity of PET bottle polyester is about 1/3 that of polyethylene. Therefore, if a polyester container is used, 1 mm in thickness corresponds to 3 mm in polyethylene. Therefore, if the polyester container is thin and light with a thickness of 0.7 to 1.6 mm, the holding time can be extended.
以下に本発明の実施態様を示す。冷凍能力が好ましくは1〜2kW/h、内容積が好ましくは200〜1000Lの急速冷凍庫に、塩化マグネシウム水溶液、塩化マグネシウムと塩化カルシウム混合水溶液、塩化アンモニウムと硝酸ナトリウム混合水溶液、または塩化カルシウム水溶液からなる保冷剤100〜300個を、仕切りを設けて上下左右ともにすき間厚が少なくとも約10mmができるようにつめて置いて入れ、完全凍結させる。凍結を確認後外に取り出し、別の保冷剤を入れて凍結させる。この別の保冷剤は好ましくは、入れる前に冷蔵庫にて予冷しておく。保冷剤の容器としては、ポリエチレンを用いる。厚みは1〜2mmの一般的なものでもよく、保持時間を長くしたい場合は約2〜5mmのものを用いる。保持時間を長くする目的でポリエステル製のものを用いる場合は約0.7〜1.6mmのものを用いる。 Embodiments of the present invention are shown below. A quick freezer having a freezing capacity of preferably 1 to 2 kW / h and an internal volume of preferably 200 to 1000 L is composed of a magnesium chloride aqueous solution, a magnesium chloride and calcium chloride mixed aqueous solution, an ammonium chloride and sodium nitrate mixed aqueous solution, or a calcium chloride aqueous solution. 100 to 300 refrigerants are placed and placed in such a manner that a partition is provided so that a gap thickness of at least about 10 mm can be formed in both the upper, lower, left and right sides, and the freezing agent is completely frozen. After confirming freezing, take it out and freeze it with another cryogen. This additional refrigeration agent is preferably pre-cooled in a refrigerator before being added. Polyethylene is used as a container for the cryogen. The thickness may be a general one of 1 to 2 mm, and if it is desired to increase the holding time, a thickness of about 2 to 5 mm is used. When using the thing made from polyester for the purpose of lengthening holding time, the thing of about 0.7-1.6 mm is used.
ポリエチレン製容器19.5×13.5×2.5cm(ポリエチレンの厚み1.5mm)に、−37℃保冷剤(塩化マグネシウ厶20%、塩化カルシウ厶5%)550ml(600g)を充填したもの約120kg分を航空コンテナの上部保冷剤設置部に詰め、庫内下部の温度経時変化を測定し結果を表1に示した。外気温は21±2℃であった。比較のために、従来品(ヤマト運輸製)保冷剤120kg分も測定した。塩化カルシウムと塩化マグネシウ厶混合液の保冷剤は、−30℃以下を18時間、−20℃以下を25時間にわたって保持した。−21℃の従来品は−20℃以下は3時間しか保持できなかった。これに追加実験を行った結果、食品冷凍に必要な−20℃を長時間維持するには、融点−21℃の保冷剤では適さず−25℃以下のものでなければならないことがわかった。 A polyethylene container 19.5 × 13.5 × 2.5 cm (polyethylene thickness 1.5 mm) filled with 550 ml (600 g) of a −37 ° C. cryogen (magnesium chloride 20%, calcium chloride 5%). About 120 kg was packed in the upper cooling agent installation part of the air container, the temperature change with time in the lower part of the cabinet was measured, and the results are shown in Table 1. The outside temperature was 21 ± 2 ° C. For comparison, 120 kg of a conventional product (manufactured by Yamato Transport Co., Ltd.) was also measured. The cooling agent of the calcium chloride / magnesium chloride mixed liquid was kept at −30 ° C. or lower for 18 hours and −20 ° C. or lower for 25 hours. The conventional product at -21 ° C could only hold for 3 hours at -20 ° C or lower. As a result of additional experiments, it was found that in order to maintain the -20 ° C. necessary for food freezing for a long time, it was not suitable for a cryogen having a melting point of -21 ° C. and had to be −25 ° C. or lower.
冷凍能力1kW/hの急速冷凍庫(庫内温度−42〜45℃)に、参考例1の、30℃の室内に放置した−37℃用の保冷剤(1個の大きさ19.5cm×13.5cm×2.5cm)90個を、仕切りを設けて上下左右ともにすき間10mmとなるように詰めて入れた。別に、200Wの一般冷凍庫に同様にして90個を詰めた。すべての保冷剤が凍結するのに要する時間は、急速冷凍庫で20時間であった。90個は、庫内温度を−20℃以下に約1日保持できるので、1日サイクルの保冷剤供給サイクルが可能であることがわかる。一方、一般的冷凍庫の場合、20時間では庫内温度が−25℃しかならず、凍結しなかった。 In a quick freezer with a refrigeration capacity of 1 kW / h (internal temperature −42 to 45 ° C.), the cryogen for −37 ° C. (one size 19.5 cm × 13) left in a 30 ° C. room of Reference Example 1 (0.5 cm × 2.5 cm) 90 pieces were packed and packed so that the gap was 10 mm in both the top, bottom, left and right. Separately, 90 pieces were packed in a 200 W general freezer in the same manner. The time required for all the cryogens to freeze was 20 hours in a quick freezer. Since 90 pieces can hold | maintain the internal temperature to -20 degrees C or less for about 1 day, it turns out that the cooling agent supply cycle of a 1-day cycle is possible. On the other hand, in the case of a general freezer, the internal temperature became only −25 ° C. in 20 hours and did not freeze.
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WO2006120756A1 (en) * | 2005-05-11 | 2006-11-16 | Toshin Life System Co., Ltd. | Cold-reserving material, method of cold reservation with cold-reserving material, and cooling cycle employing cold-reserving material |
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WO2006120756A1 (en) * | 2005-05-11 | 2006-11-16 | Toshin Life System Co., Ltd. | Cold-reserving material, method of cold reservation with cold-reserving material, and cooling cycle employing cold-reserving material |
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