JP2005046938A - Grooving method and grooving device for spectacle lens - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a lens cutting method and a device for the method for obtaining a predetermined groove width or a groove width determined by a machining person, over the whole periphery of a lens without causing deviation and interference in grooving work. <P>SOLUTION: In a method of grooving a spectacle lens, the spectacle lens ML finish-machined in conformity with the ball shape of a spectacle frame is held by lens rotating shafts 9, 10, and a grooving grinding wheel (a grooving cutter 17) is allowed to abut on the edge surface of the spectacle lens ML to groove the spectacle lens ML while adjusting the center distance between the lens rotating shafts 9, 10 and a rotating shaft (a chamfering shaft 15) of the grooving grinding wheel (the grooving cutter 17). In the method of grooving the spectacle lens, the edge surface of the spectacle lens ML is grooved by assuming that the radius R of the grooving grinding wheel (the grooving cutter 17) is a radius R<SB>i</SB>multiplied by prescribed times (X-times) near a radius vector angle with an extremal value out of a curve described by the ball shape, and changing the center distance between the lens rotating shafts 9, 10 and the rotating shaft (the chamfering shaft 15) of the grooving grinding wheel (the grooving cutter 17). <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

から求められる。この場合、回転角θｉ（ここで、ｉ＝０，１，２…ｎである）の全て（０〜３６０°）について軸間距離Ｌ_ｉを求め、この求めた軸間距離Ｌ_ｉを用いて溝掘カッター１７により眼鏡レンズＭＬの周面に溝掘加工を行う。
【０１３２】
即ち、演算制御回路４０は、駆動モータ４７ｆを作動制御して面取砥石１３、１４、溝掘カッター１７等と一体の面取軸（溝掘軸）１５を回転駆動させる一方、駆動モータ４７ｅを作動制御して旋回アーム１６を上下に回動制御して、溝掘カッター（溝掘砥石）１７とレンズ回転軸９，１０とを軸間距離Ｌ_ｉに離隔した状態で、レンズ形状（玉型形状）に粗研削された眼鏡レンズＭＬのコバ端部に溝掘カッター１７により端面に開放するワイヤー溝３８を研削加工する。
【０１３３】
なお、これらの数値に限定されず、仮想半径Ｒ_ｉ＝Ｒ＋αとした場合、α＝１．５ｍｍ〜２．０ｍｍの範囲内であれば同様の効果を奏する。
【０１３４】
これによって、溝掘加工のズレ、干渉が生ずる事無く、レンズ全周にわたって予め定めた溝幅、もしくは加工者が定めた溝幅を得る事ができる。また、例えばスポーツサングラス等の眼鏡装用者の顔にへばりつくような極めて湾曲したプラスチックレンズや、＋８カーブ等の強カーブレンズへの溝掘加工においても、溝位置のずれ、干渉を防ぎ、適切な溝幅等で加工することができる。
［ｃ］溝掘加工の具体例
演算制御回路４０は、フレーム形状測定装置１で測定されたレンズ周縁加工のための極座標形式のメガネレンズ形状データ（ρ_ｎ，_ｎΔθ）と溝掘カッター（溝掘砥石）１７の曲率半径Ｒとから、溝掘カッター（溝掘砥石）１７の回転中心と加工後の眼鏡レンズＭＬの回転中心との軸間距離を求める。
【０１３５】
なお、軸間距離の極値（極大値、極小値）近傍の±π／６の範囲内で軸間距離の調整をしてもよいし、角度範囲を限定せずに、軸間距離を調整してもよい。また、軸間距離の調整を行う角度範囲は上記範囲に限定されず、極値（極大値、極小値）近傍の±π／３、±π／４、±π／５等の範囲であってもよい。
【０１３６】
また、上述したように、溝掘カッター（溝掘砥石）１７のＲの半径は一般に１４ｍｍ程度であるが、本実施例の場合には溝掘カッター（溝掘砥石）１７の半径Ｒを１０．１５ｍｍ程度の小径としている。また、本実施例では、溝掘カッター（溝掘砥石）１７の仮想半径Ｒ_ｉを１１．８ｍｍとした。
【０１３７】
なお、これらの数値に限定されず、仮想半径Ｒ_ｉ＝Ｒ＋αとした場合、α＝１．５ｍｍ〜２．０ｍｍの範囲内であれば同様の効果を奏する。
【０１３８】
この様な条件で溝掘カッター（溝掘砥石）１７の回転中心と加工後の眼鏡レンズＭＬの回転中心との軸間距離は、図３２に示したようなフローチャートに従って以下の様にして求められる。
ステップ１
まず、このステップ１では、フレーム形状測定手段としてのフレーム形状測定部（フレーム形状測定装置）１によりフレームのレンズ枠またはそれから倣い加工された型板、或はリムレスフレームのレンズモデル（玉型）のメガネレンズ形状すなわち動径情報（ρ_ｎ，_ｎΔθ）（ｎ＝１，２，３，…，ｉ，…Ｎ）を求め、この情報をメモリ４３ｂに記憶し、ステップ２に移行する。
ステップ２
このステップ２では、メモリ４３ｂからの動径情報（ρ_ｎ，_ｎΔθ）をもとに、その情報の中で最大の動径長ρ_０をもつ動径情報（ρ_０，_０Δθ）を求めて、ステップ３に移行する。
ステップ３
このステップ３では、最大動径情報（ρ_０，_０Δθ）の動径を加工するときのレンズ回転軸１６，１７の軸Ｏ_２と、溝掘カッター１７の回転軸Ｏ_１との軸間距離をＬ_０（図２６参照）として、ステップ４に移行する。
【０１３９】
ここで、Ｌ_０は既知の砥石半径Ｒと動径長ρ_０とからＬ_０＝ρ_０＋Ｒとして求められる。さらに、加工情報（Ｌ_０，ρ_０，_０Δθ）をメモリ４３ａへ入力し記憶させる。
ステップ４
このステップ４では、次にレンズＬＥを単位回転角Δθ回転したとき、最大動径長ρ_０の動径が溝掘カッター１７と接する加工点Ｆ_０における軸間距離Ｌ_１＝Ｌ１（ここで、ｉ＝１，２，３…Ｉ）を求め、ステップ５に移行する。
ここで軸間距離Ｌ_１＝Ｌ１は、
【０１４０】
【数２】

として求められる。
【０１４１】
この場合、溝掘カッター１７の半径Ｒを仮想半径Ｒ_ｉ＝Ｒ_１として、加工点Ｆ_０における軸間距離Ｌ_１＝Ｌ１を求める。
ステップ５
このステップ５では、最大動径ρ_０が加工点Ｆ_０に位置する状態で、メモリ４３ｂの動径情報（ρ_ｎ，_ｎΔθ）に基づいて、最大動径から、予め定めた１番目の動径情報（ρ_１，_１Δθ）の仮想加工点Ｆ_ｉ＝Ｆ_１を求め、さらに、その加工点を加工するための仮想半径Ｒ_ｉ＝Ｒ_１（図２７参照）を求めて、ステップ６に移行する。
ステップ６
このステップ６では、実際の溝掘カッター１７の半径Ｒと、上記ステップ５により求められた仮想半径Ｒ_ｉ＝Ｒ_１とを比較し、ズレ角ｄθ_ｎ（ｎ＝０，１，２，３，…ｉ，…Ｉ）＝ｄθ_１が発生するか否かを判断する。そして、Ｒ≦Ｒ_ｉ＝Ｒ_１であれば、加工点Ｆ_０において最大動径（ρ_０，_０Δθ）に基づくレンズ研削をしても、他の動径の仮想加工点Ｆ_ｉ＝Ｆ_１と溝掘カッター１７との接触はないので、ズレ角ｄθ_ｎ＝ｄθ_１は生じることはなく、「砥石の干渉」は発生しないと判定され、このときの加工情報（Ｌ_１，ρ_１，_１Δθ）をステップ１０に移行してメモリ４３ａへ入力して記憶させる。
【０１４２】
また、このステップ６で、Ｒ＞Ｒ_ｉであると判断された場合には、ズレ角ｄθ_ｎ＝ｄθ_１が発生するのでステップ７へ移行する。
ステップ７
ステップ６でＲ＞Ｒ_ｉと判定されたときは、図２８に示すように、仮想加工点Ｆｉで「砥石の干渉」によるズレ角ｄθ_ｎ＝ｄθ_１が発生する。
【０１４３】
この場合は、仮想（干渉）加工点Ｆ_ｉを砥石半径Ｒの砥石で加工するための軸間距離Ｌ_１（Ｆ_ｉ）は、
【０１４４】
【数３】

から求められるので、この式にｉ＝１を代入して、仮想加工点Ｆ_ｉ＝Ｆ_１における軸間距離Ｌ_１（Ｆ_ｉ）＝Ｌ_１（Ｆ_１）を、
【０１４５】
【数４】

から求め（図２９参照）、ステップ８に移行する。
ステップ８
このステップ８では、ステップ７で求められた軸間距離Ｌ_１（Ｆ_ｉ）＝Ｌ_１（Ｆ_１）で加工される加工点Ｆ_ｉ＝Ｆ_１を基準として、ステップ５と同様に予め定めた１番目までの動径について仮想加工点を求め、その仮想半径Ｒ_ｉ（Ｆ_ｉ）＝Ｒ_１（Ｆ_１）を求め、ステップ９に移行する。
ステップ９
このステップ９では、ステップ６と同様に、軸間距離Ｌ_１（Ｆ_ｉ）＝Ｌ_１（Ｆ_１）の場合の砥石半径Ｒと、ステップ８の仮想砥石半径Ｒ_ｉ（Ｆ_ｉ）＝Ｒ_１（Ｆ_１）とを比較し、Ｒ≦Ｒ_ｉ（Ｆ_ｉ）＝Ｒ_１（Ｆ_１）であるか否かを判断する。
【０１４６】
このステップ９において、Ｒ≦Ｒ_ｉ（Ｆ_ｉ）＝Ｒ_１（Ｆ_１）であれば、ズレ角ｄθ_ｎ＝ｄθ_１が生じないのでステップ１０へ移行する。
【０１４７】
また、このステップ９において、Ｒ＞Ｒ_ｉ（Ｆ_ｉ）＝Ｒ_１（Ｆ_１）であれば、ズレ角ｄθ_ｎ＝ｄθ_１が生じるので、新たな干渉点“ζ”における軸間距離を求めるべくステップ７に移行してループし、Ｒ≦Ｒ_ｉ（Ｆ_ｉ）＝Ｒ_１（Ｆ_１）となる軸間距離Ｌ_１（Ｆ_ｉ）＝Ｌ_１（Ｆ_１）及び仮想半径Ｒ_ｉ（Ｆ_ｉ）＝Ｒ_１（Ｆ_１）を求める。
ステップ１０
ステップ９においてＲ≦Ｒ_ｉ（Ｆ_ｉ）＝Ｒ_１（Ｆ_１）となったとき、本ステップに移行して、加工情報 （Ｌ_１（Ｆ_ｉ）＝Ｌ_１（Ｆ_１），ρ_１＝ρ_１，_１Δθ＝_１Δθ）をメモリ４３ａへ入力し、これをメモり４３ａに記憶させ、ステップ１１に移行する。
ステップ１１
このステップ１１では、Ｌ_０をＬ_ｉ＋１とし、又はＬ_０をＬ_ｉ＋１（Ｆ_ｉ＋１）としてステップ１２に移行する。
ステップ１２
このステップ１２では、ｉ＝Ｉか否かを判断し、ｉ≠Ｉであればステップ４に戻ってループし、Ｌ_ｉ＋１又はＬ_ｉ＋１（Ｆ_ｉ＋１）における仮想半径Ｒ_ｉ＋１を同様にして求める。また、このステップ１２においてｉ＝Ｉであれば終了する。
【０１４８】
この様にステップ４〜１２を繰り返すことにより、メモリ４３ｂの動径情報（ρ_ｎ，_ｎΔθ）に基づいて最大動径（ρ_０，_０Δθ）の次の動径から予め定めたＩ番目までの動径情報（ρ_Ｉ，_ＩΔθ）、即ち動径情報（ρ_１，_１Δθ）、（ρ_２，_２Δθ）、…（ρ_ｉ，_ｉΔθ）、…（ρ_Ｉ，_ＩΔθ）の仮想加工点Ｆ_１、Ｆ_２、…Ｆ_ｉ、…Ｆ_Ｉを求めることができると共に、それぞれの加工点を加工するための仮想半径Ｒ_１、Ｒ_２、…Ｒ_ｉ、…Ｒ_Ｉを求めることができる。
【０１４９】
そして、上述のようなステップ４〜１２を繰り返すことにより、「砥石の干渉」によるズレ角ｄθ_ｎ（ｎ＝０，１，２，３，…ｉ，…Ｉ）が発生するか否かを_ｎΔθ＝３６０°すなわち最動径の前後又は全動径情報において調べることができる。そして、「砥石の干渉」によるズレ角ｄθ_ｎが発生すると判断された場合には、「砥石の干渉」によるズレ角ｄθ_ｎこれを発生させない加工情報（Ｌ_ｎ，ρ_ｎ，_ｎΔθ）が得られたか否かを判定する。この様にして求められた加工情報（Ｌ_ｎ，ρ_ｎ，_ｎΔθ）はステップ１０においてメモリ４３ａに記憶される。
【０１５０】
尚、演算制御回路４０は、この様にして加工情報（Ｌ_ｎ，ρ_ｎ，_ｎΔθ）を求める際に、ズレ角ｄθ_ｎを求め、求めたズレ角ｄθ_ｎをメモリ４３ａに加工情報（Ｌ_ｎ，ｄθ_ｎ，ρ_ｎ，_ｎΔθ）として記憶させる。
【０１５１】
そして、演算制御回路４０は、この求めた加工情報（Ｌ_ｎ，ρ_ｎ，_ｎΔθ）を用いて溝掘カッター１７により眼鏡レンズＭＬの周面に溝掘加工を行う。
【０１５２】
即ち、演算制御回路４０は、駆動モータ４７ｆを作動制御して面取砥石１３、１４、溝掘カッター１７等と一体の面取軸（溝掘軸）１５を回転駆動させる一方、駆動モータ４７ｅを作動制御して旋回アーム１６を上下に回動制御して、溝掘カッター（溝掘砥石）１７とレンズ回転軸９，１０とを加工情報（Ｌ_ｎ，ρ_ｎ，_ｎΔθ）の軸間距離Ｌ_ｎに離隔した状態で、レンズ形状（玉型形状）に粗研削された眼鏡レンズＭＬのコバ端部に溝掘カッター１７により端面に開放するワイヤー溝３８を研削加工する。
［その他］
尚、通常のρＬ（動径ρ−軸間距離Ｌ）変換方では、図３０，図３１に示したように角度θ_ｉ＝_ｎΔθに対する動径ρ_ｎのときの溝掘砥石６と被加工レンズＬＥとの軸間距離Ｌ_ｎを演算により求めているが、ズレ角ｄθ_ｎがある場合に溝掘砥石６と被加工レンズＬＥとの接触位置が角度θ_ｉ＝_ｎΔθからズレ角ｄθ_ｎだけずれて、接触位置の動径がρ_ｊになる。この場合、角度_ｎΔθにおける演算上の軸間距離Ｌ_ｎは、実際の軸間距離Ｌ_ｉ′に対してΔＬ分だけ誤差が生ずる。この際の動径をρ_ｎとすると、角度_ｎΔθにおいてズレ角ｄθ_ｎがある場合、
被加工レンズＬＥを溝掘砥石６で加工すべき実際の軸間距離Ｌ_ｎ′は、
Ｌ_ｎ′＝Ｌ_ｎ＋ΔＬ
として求められる。
Ｄ．面取加工
レイアウト時、ファンクションキーＦ４の操作で『面取』を『なし』以外に設定した場合に、面取加工が実施される。演算制御回路４０は、駆動モータ４７ｆを作動制御して面取砥石１３、１４、溝掘カッター１７等と一体の面取軸（溝掘軸）１５を回転駆動させる一方、（２）または（４）の特殊面取の設定条件に基づいて駆動モータ４７ｅを作動制御して旋回アーム１６を上下に回動制御して、面取砥石１３、１４により眼鏡レンズＭＬに面取加工を施すことができる。この面取加工は、眼鏡レンズＭＬの前側屈折面ｆｒ及び眼鏡レンズＭＬとコバ端面との角部に施される。このとき、Ｃ．溝掘加工が実施された場合に駆動モータ４７ｅによる旋回アーム１６の回動制御などが必要ないため、実施せずに直接面取砥石１３，１４による面取加工が実施される。
（ワイヤー溝３８が施されている場合）
例えば溝掘加工された眼鏡レンズＭＬのコバ面において、ワイヤー溝３８を中心として後側コバ部Ｂは、前側コバ部Ｆよりも幅を広く設定する。その場合、図１３に示すように、前側コバ部Ｆを１．３ｍｍとすると、その１．２倍の大きさの幅１．６ｍｍを後側コバ部Ｂにもたせるように、面取加工において面取残り幅Ｍｗを２．９ｍｍに設定する。
【０１５３】
これによって、前側コバ部Ｆよりも後側コバ部Ｂの幅を大きくとることができ、しかも眼鏡フレームＭＬのレンズ形状（玉型形状）の周縁の全周に亘って面取加工することができるので、眼鏡レンズＭＬの周縁の全周においてコバ面の厚みが目立つことがない面取加工を実現することができる。
（ヤゲン山部Ｙが施されている場合）
ワイヤー溝３８の代わりにヤゲン山部Ｙが形成されるヤゲン加工においても、ヤゲン山部Ｙを中心として前側コバ部Ｆ（前側裾部）よりも後側コバ部（後側裾部）Ｂの幅が大きく設定することで面取幅の大きさが演算によって求められ、求められた面取幅に応じて面取加工することで、所望の前側裾部及び後側裾部を形成することができる。
【０１５４】
この場合においても、前側裾部（前側コバ部）の幅、後側裾部（後側コバ部）の幅およびコバ面の面取幅の最適化に関する方法は前述したとおりに設定を行う。
【０１５５】
以上説明したように、通常の面取加工におけるレイアウト設定、シミュレーション、加工実行の作業工程を説明した。
【０１５６】
しかしながら、特に、眼鏡加工作業者が従来手作業で行っていた技能的な面取加工技術のノウハウを、初期設定を変更することにより実現し、微細に面取加工を行いたいという要求が生じることもある。
【０１５７】
このような場合に、通常の面取加工における作業工程とは別に、特殊面取の初期表示や初期設定を変更する必要がある。
（４）特殊面取の「特殊」の初期表示及び設定
『メニュー』タブＴＢ４（あるいは『画面』スイッチ７ａ）を押すことで、図１６に示すように、「項目を選択してください。」のメッセージ２２’、及び、選択メニュー２２、２３が液晶表示器８に表示される。この際、選択メニュー２２には「設定１」、「設定２」、「調整」、「メンテナンス」等の設定項目が表示される。そして、「設定１」をＦ１で選択すると、選択メニュー２３には、「スイッチの初期表示」、「スイッチの順番変更」、「レイアウト初期値」、「表示画面」、「レイアウト入力の設定」、「サイズの初期値」、「特殊面取りの初期値」等の選択項目が表示される。
【０１５８】
この選択メニュー２３から「特殊面取の初期値」をＦ３で選択すると、図１７に示すように、「設定 特殊面取りの初期値」、「項目を選択して下さい。」のメッセージ２４’、及び、選択メニュー２４が液晶表示器８に表示される。この際、選択メニュー２４には、「面取り幅（前面、他）」、「面取り幅（耳側）」、「面取り範囲（耳側）」、「面取り幅（鼻側）」、「面取り範囲（鼻側）」等の選択項目が表示される。例えば、選択メニュー２４で「面取り幅（前側、他）」を選択すると、図１８に示すように、「設定 特殊面取りの初期値」、「項目を選択して、＋／−で数値を入力して下さい。」、「設定範囲は、０．１〜５．０ｍｍです。」のメッセージ２４ａ’、及び、選択メニュー２４ａ、２４ｂが液晶表示器８に表示される。この際、選択メニュー２４ａには、「面取り（前面）ｍｍ」、「面取り（他）ｍｍ」等の選択項目が表示される。また、選択メニュー２４ｂには、（ｍｍ）単位の設定範囲として「１．０」、「０．３」等の選択項目が表示される。なお、この設定範囲に限定されず、任意のｍｍ単位の大きさを設定範囲の項目として加えることができる。
【０１５９】
また、例えば、図１７の特殊面取り初期値設定画面において、「面取り幅（耳側）」を選択すると、図１９に示すように、「設定 特殊面取りの初期値」、「項目を選択して、＋／−で数値を入力して下さい。」、「設定範囲は、面取り幅（０．１〜５．０ｍｍ）・範囲（１０〜９０％）です。」のメッセージ２４ｃ’、及び、選択メニュー２４ｃ、２４ｄが液晶表示器８に表示される。この際、選択メニュー２４ｃには、「プラ」、「高プラ」、「ポリカ」、「アクリル」等の眼鏡レンズの材質を選ぶ選択項目が表示される。また、選択メニュー２４ｄには、（ｍｍ）単位の設定範囲として「２．０」、「２．０」、「２．０」、「２．０」等の選択項目が表示され、眼鏡レンズの耳側のコバ端の面取り幅を例えば２．０ｍｍと設定することができる。ここで、「プラ」とは、プラスチックレンズ、「高プラ」とは、高屈折のプラスチックレンズ、「ポリカ」とは、ポリカーボネイト、「アクリル」とは、アクリル樹脂を意味する。
【０１６０】
また、例えば、図１７の特殊面取り初期値設定画面において、「面取り範囲（耳側）」を選択すると、図２０に示すように、「設定 特殊面取りの初期値」、「項目を選択して、＋／−で数値を入力して下さい。」、「設定範囲は、面取り幅（０．１〜５．０ｍｍ）・範囲（１０〜９０％）です。」のメッセージ２４ｃ’、及び、選択メニュー２４ｅ、２４ｆおよび面取加工後の左右両眼の眼鏡レンズを正面から見たように横に並べ装用した場合の面取り見栄え（特に耳側のコバ端の面取り）をチェックできるプレビュー画面２４ｇが液晶表示器８に表示される。この際、選択メニュー２４ｅには、「プラ」、「高プラ」、「ポリカ」、「アクリル」等の眼鏡レンズの材質を選ぶ選択項目が表示される。また、選択メニュー２４ｆには、眼鏡レンズの耳側のコバ端の面取りする範囲が（％）単位の設定範囲として「８０」、「８０」、「８０」、「８０」等の選択項目が表示される。
【０１６１】
そして、ファンクションキーＦ５を押して「実行」を選択すると、上述した設定が終了して、図９に示したレイアウト設定の画面になる。
【０１６２】
上述した特殊面取の「特殊」の初期設定においては、『メニュー』タブＴＢ４（あるいは『画面』スイッチ７ａ）を押すことで設定することができたが、図１０に示すように、レイアウト画面において、ファンクション表示部Ｈ４に対応するファンクションキーＦ４を押し、図１０に示したようなポップアップメニュー２１’から選択することで、特殊面取の設定を行うようにしてもよい。この場合、このポップアップメニュー２１’には、「無し、小（前後）、特殊 耳（前後）、特殊 鼻（前後）、特殊（前後）、小（後）、特殊 耳（後）、特殊 鼻（後）、特殊（後）」等の面取位置の選択内容が表示される。この表示状態では、「無し、小（前後）、特殊 耳（前後）、特殊 鼻（前後）、特殊（前後）、小（後）、特殊 耳（後）、特殊 鼻（後）、特殊（後）」等の面取位置のいずれかの色が反転表示されている。この反転表示された内容が面取位置であり、ファンクション表示部Ｈ４に表示される。図１０では、「小（前後）」が面取位置として表示されている。
【０１６３】
上述したように、特殊面取の「特殊」の初期設定の変更に伴い、面取加工の通常の作業である、レイアウト設定→面取加工シミュレーション→面取加工の工程途中で設定値を変更する必要がなく、眼鏡加工作業者が従来手作業で行っていた技能的な面取加工技術のノウハウを実現することができ、眼鏡レンズの微細な面取加工を行うことができる。
【０１６４】
以上説明したように、この発明の実施の形態の眼鏡レンズの溝掘加工方法では、眼鏡フレームの玉型形状に即して仕上加工された眼鏡レンズＭＬをレンズ回転軸９，１０により保持し、眼鏡レンズＭＬのコバ面に溝掘砥石（溝掘カッター１７）を当接させて、レンズ回転軸９，１０と溝掘砥石（溝掘カッター１７）の回転軸（面取軸１５）との軸間距離を調整しながら、眼鏡レンズＭＬの溝掘加工を行う。そして、この眼鏡レンズの溝掘加工方法において、玉型形状の描く曲線のうちで極値をもつ動径角度の近傍において、溝掘砥石（溝掘カッター１７）の半径Ｒを所定倍（Ｘ倍）した半径Ｒ_ｉと仮想し、レンズ回転軸９，１０と溝掘砥石（溝掘カッター１７）の回転軸（面取軸１５）との軸間距離を変化させて、眼鏡レンズＭＬのコバ面の溝掘加工を行う様にしている。
【０１６５】
この様な眼鏡レンズの溝掘加工方法によれば、玉型形状の示す曲線の極値近傍で、眼鏡レンズの回転軸（レンズ回転軸９，１０）の中心Ｏと溝掘砥石（溝掘カッター１７）の回転軸（面取軸１５）の中心Ｏ１との軸間距離を、溝掘砥石（溝掘カッター１７）の半径Ｒが仮想的に所定倍（Ｘ倍）、例えば１．１６３倍の大きさの半径Ｒ_ｉを有するものと仮定したときの軸間距離に離隔して溝掘加工を行うことによって、溝掘加工のズレ、干渉が生ずる事無く、レンズ全周にわたって予め定めた溝幅、もしくは加工者が定めた溝幅を得る事ができる。また、例えばスポーツサングラス等の眼鏡装用者の顔にへばりつくような極めて湾曲したプラスチックレンズや、＋８カーブ等の強カーブレンズへの溝掘加工においても、溝位置のずれ、干渉を防ぎ、適切な溝幅等で加工することができる。
【０１６６】
また、この発明の実施の形態の眼鏡レンズの溝掘加工装置は、眼鏡フレームの玉型形状に即して仕上加工された眼鏡レンズＭＬを保持するレンズ回転軸９，１０と、レンズ回転軸９，１０に保持された眼鏡レンズＭＬのコバ面に当接させて溝掘加工を行うための溝掘砥石（溝掘カッター１７）と、溝掘砥石（溝掘カッター１７）を回転させる溝掘砥石回転軸（面取軸１５）と、レンズ回転軸９，１０と溝掘砥石回転軸（面取軸１５）との軸間距離を調整するための軸間距離調整手段（駆動モータ４７ｇ）とを有する。しかも、この眼鏡レンズの溝掘加工装置は、玉型形状の描く曲線のうちで極値をもつ動径角度の近傍において、溝掘砥石（溝掘カッター１７）の半径Ｒを所定倍（Ｘ倍）した半径Ｒ_ｉと仮想し、レンズ回転軸９，１０と溝掘砥石（溝掘カッター１７）の回転軸（面取軸１５）との軸間距離を変化させて、眼鏡レンズＭＬのコバ面の溝掘加工を行うように軸間距離調整手段（駆動モータ４７ｇ）を制御する演算制御手段（演算制御回路４０）を有する。
【０１６７】
この様な眼鏡レンズの溝掘加工装置によれば、玉型形状の示す曲線の極値近傍で、眼鏡レンズの回転軸（レンズ回転軸９，１０）の中心Ｏと溝掘砥石（溝掘カッター１７）の回転軸（面取軸１５）の中心Ｏ１との軸間距離を、溝掘砥石（溝掘カッター１７）の半径Ｒが仮想的に所定倍（Ｘ倍）、例えば１．１６３倍の大きさの半径Ｒ_ｉを有するものと仮定したときの軸間距離に離隔して溝掘加工を行うことによって、溝掘加工のズレ、干渉が生ずる事無く、レンズ全周にわたって予め定めた溝幅、もしくは加工者が定めた溝幅を得る事ができる。また、例えばスポーツサングラス等の眼鏡装用者の顔にへばりつくような極めて湾曲したプラスチックレンズや、＋８カーブ等の強カーブレンズへの溝掘加工においても、溝位置のずれ、干渉を防ぎ、適切な溝幅等で加工することができる。
【０１６８】
【発明の効果】
以上により、本発明は、玉型形状の示す曲線の極値近傍で、眼鏡レンズの回転軸の中心と溝掘砥石の回転軸の中心との軸間距離を、溝掘砥石の半径が仮想的に例えば略２倍の大きさの半径を有するものと仮定したときの軸間距離に離隔して溝掘加工を行うことによって、溝掘加工のズレ、干渉が生ずる事無く、レンズ全周にわたって予め定めた溝幅、もしくは加工者が定めた溝幅を得る事ができる。
【０１６９】
また、例えばスポーツサングラス等の眼鏡装用者の顔にへばりつくような極めて湾曲したプラスチックレンズや、＋８カーブ等の強カーブレンズへの溝掘加工においても、溝位置のずれ、干渉を防ぎ、適切な溝幅等で加工することができる。
【図面の簡単な説明】
【図１】本発明の実施の形態に係るレイアウト表示装置を備えるレンズ研削加工装置とフレーム形状測定装置との関係を示す説明図である。
【図２】本発明の実施の形態に係るレンズ研削加工装置を示し、加工室内の加工主要部の斜視図である。
【図３】本発明の実施の形態に係るレンズ研削加工装置を示し、（Ａ）は第１の操作パネルの拡大説明図、（Ｂ）は液晶表示器の正面図である。
【図４】本発明の実施の形態に係るレンズ研削加工装置の制御回路の説明図である。
【図５】制御回路の制御を説明するためのタイムチャートである。
【図６】図３の液晶表示器の通常の面取り加工の表示例を示す説明図である。
【図７】図６の液晶表示器に表示されたポップアップメニューを示す説明図である。
【図８】図７に示すポップアップメニューにおいて「特殊（前後）」を選択した状態を示す図である。
【図９】画面上に特殊面取りのための表示の一例が示された状態を説明するための図である。
【図１０】図８に示すポップアップメニューの他の表示例を示す説明図である。
【図１１】シミュレーション画面が液晶表示器に表示された状態を示す説明図である。
【図１２】面取り範囲の一例を説明するための補足説明図である。
【図１３】溝掘りシミュレーション画面を表示した状態を示す図である。
【図１４】コバ断面形状の説明図である。
【図１５】ヤゲン山部の位置と後側裾部の幅の変化とを示す図である。
【図１６】項目選択画面が表示された状態を示す説明図である。
【図１７】選択メニュー画面において特殊面取りの初期値を選択したときに表示される画面を示す図である。
【図１８】図１６に示す画面で「面取り幅（前面、他）」を選択したときに表示される画面を示す図である。
【図１９】図１６に示す画面で「面取り幅（耳側）」を選択したときに表示される画面を示す図である。
【図２０】図１６に示す画面で「面取り範囲（耳側）」を選択したときに表示される画面を示す図である。
【図２１】図２の溝掘カッターとカーブ値の大きい眼鏡レンズとの関係を示す断面図である。
【図２２】図２１の溝掘カッターと眼鏡レンズとの関係を前側屈折面側から見た説明図である。
【図２３】図２２の溝掘カッターの半径を所定倍したときの説明図である。
【図２４】図２２，図２３の眼鏡レンズの動径変化を示す動径変化曲線図である。
【図２５】（ａ）は溝掘カッターによる眼鏡レンズの溝掘加工点を示す説明図、（ｂ）は（ａ）のＡ１−Ａ１線に沿う断面図、（ｃ）は（ａ）のＡ２−Ａ２線に沿う断面図、（ｄ）は（ｃ）のワイヤー溝が加工される場合の説明図である。
【図２６】溝掘カッターと眼鏡レンズとの軸間距離を求めるための説明図である。
【図２７】溝掘カッターと眼鏡レンズとの軸間距離を求めるための説明図である。
【図２８】溝掘カッターと眼鏡レンズとの軸間距離を求めるための説明図である。
【図２９】溝掘カッターと眼鏡レンズとの軸間距離を求めるための説明図である。
【図３０】溝掘カッターと眼鏡レンズとの軸間距離を求めるための説明図である。
【図３１】溝掘カッターと眼鏡レンズとの軸間距離を求めるための説明図である。
【図３２】演算制御回路による溝掘制御の一例を示すフローチャートである。
【符号の説明】
ＭＬ…眼鏡レンズ
９，１０…レンズ回転軸
１７…溝掘カッター（溝掘砥石）
１５…面取軸（溝掘砥石回転軸）
４７ｇ…駆動モータ（軸間距離調整手段）
４０…演算制御回路（演算制御手段）[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a control mechanism and a calculation process of a lens shaft and a grindstone shaft of a grindstone in grooving processing at a peripheral position of a lens shape having a small radius of curvature among the lens shapes.
[0002]
In particular, the present invention relates to a method and apparatus for grooving a very curved plastic lens that sticks to the face of a spectacle wearer such as sports sunglasses or a strong curve lens such as a +8 curve.
[0003]
[Prior art]
In general, there are the following methods for attaching a spectacle lens to a spectacle frame.
[0004]
One of them is a method of fastening a bridge or temple hinge to a spectacle lens with a screw like a two-point frame. As another method, the peripheral edge of the spectacle lens is subjected to beveling, and the bevel of the spectacle lens is fitted into the bevel groove of the lens frame of the spectacle frame, so that the spectacle lens is framed in the lens frame. Is the method.
[0005]
As another method, a groove is formed on the peripheral surface of the spectacle lens to form a wire groove that opens in the peripheral surface of the spectacle lens, and a wire made of synthetic resin (wire frame) disposed in the wire groove is used. This is a method of fixing a spectacle lens to a spectacle frame. As an apparatus for performing such a grooving process, an apparatus using a disk-shaped grooving grindstone (grooving cutter) or an end mill is known (for example, see Patent Documents 1 to 8).
[0006]
In this grooving process, grooving with a certain radius of curvature over all meridians of the fabric lens can be performed when the axes of the fabric lens and the grindstone are in contact with each other on a straight line, that is, the fabric lens is processed into a circle. Only if.
[0007]
In addition, when a dough lens that is three-dimensionally curved is processed into a non-circular shape, the point at which the contact point between the lens and the grindstone is shifted by a certain angle hits the grindstone.
[0008]
For this reason, in actual machining, how much the point deviated from the machining point from the machining shape contacts with the grindstone is calculated, and the radial direction is controlled based on the result.
[0009]
By the way, the grooving process is generally performed by a grooving grindstone incorporated in a dedicated grooving machine or a lens grinding apparatus. In this dedicated grooving machine, the grooving grindstone is inclined and arranged so that the edge surface of the lens and the grooving grindstone can contact more vertically even if the radius of curvature of the lens increases. Moreover, in the lens grinding apparatus, the inclination of the groove grinding wheel is not given as much as the dedicated machine because of the shape and size of the processing chamber.
[0010]
[Patent Document 1] Japanese Patent Application Laid-Open No. 2001-353649
[Patent Document 2] Japanese Patent Application Laid-Open No. 2001-315045
[Patent Document 3] Japanese Patent Laid-Open No. 2001-18154
[Patent Document 4] Japanese Patent Laid-Open No. 2001-18155
[Patent Document 5] JP-A-11-28650
[Patent Document 6] Japanese Patent Laid-Open No. 11-138405
[Patent Document 7] Japanese Patent Laid-Open No. 2002-120137
[Patent Document 8] Japanese Patent Application Laid-Open No. 2001-212741
[0011]
[Problems to be solved by the invention]
Recently, however, the importance of eyeglass frames designed for sports has increased, and the number of eyeglass frames with strong frame curves has increased. Moreover, the conventional eyeglass frame has a main curve of about 3 to 4 curves, but recently, an 8-curve eyeglass frame has appeared from the viewpoint of design and fashion.
[0012]
If an eyeglass lens is to be attached to such a strong-curved spectacle frame, the spectacle lens itself will also have a strong curve.
[0013]
For the same reason, some spectacle lenses attached to the spectacle frame by wires (wire frames) have a strong peripheral edge. Some of these spectacle lenses have a small curvature portion having a small radius of curvature at the periphery.
[0014]
When grooving is performed on such a spectacle lens with a grooving grindstone as described in the prior art, the wire grooves formed by the grooving grindstone on the peripheral surface of the rotating spectacle lens are gradually increased to a predetermined depth. Formed.
[0015]
However, due to the strong curve of the spectacle lens, misalignment and interference occur between the grooving grindstone and the wire groove of the rotating lens in the front and rear portions of the small curvature portion of the spectacle lens, and as a result, the original processing is attempted. It was processed into a groove wider than the groove width.
[0016]
Further, in the case of the above-mentioned dedicated machine for grooving, even if the curve of the lens becomes strong, the grooving grindstone hits closer to the vertical due to the edge surface, so the groove width is not widened but is still widened.
[0017]
The present invention relates to a lens cutting method and an apparatus therefor that can obtain a predetermined groove width over the entire circumference of the lens or a groove width determined by a processor without causing such grooving displacement and interference. The purpose is to provide.
[0018]
[Means for Solving the Problems]
In order to solve the above-mentioned problem, the present invention holds the spectacle lens finished according to the lens shape of the spectacle frame by the lens rotation shaft, and makes the groove grindstone abut on the edge surface of the spectacle lens, In the spectacle lens grooving method for performing spectacle lens grooving while adjusting the inter-axis distance between the lens rotation axis and the rotary shaft of the grooving grindstone, the extreme value among the curves drawn by the target lens shape In the vicinity of the radius angle of the spectacle lens, it is assumed that the radius of the grooving wheel is a predetermined radius, and the distance between the lens rotation axis and the rotation axis of the grooving wheel is changed to change the groove on the edge surface of the spectacle lens. It is characterized by digging.
[0019]
In addition, the present invention provides a lens rotation shaft that holds a spectacle lens that has been finished in accordance with the lens shape of the spectacle frame, and a groove surface that is in contact with the edge surface of the spectacle lens that is held on the lens rotation shaft. Glasses comprising: a grooving grindstone for carrying out the operation, a grooving grindstone rotating shaft for rotating the grooving grindstone, and an inter-axis distance adjusting means for adjusting the inter-axis distance between the lens rotating shaft and the grooving grindstone rotating shaft In the lens grooving device, in the vicinity of the radius angle having the extreme value in the curve drawn by the target lens shape, it is assumed that the radius of the grooving wheel is a predetermined multiple, and the rotation axis of the lens and the grooving wheel An arithmetic control means is provided for controlling the inter-axis distance adjusting means so as to perform grooving of the edge surface of the spectacle lens by changing the inter-axis distance with the rotation axis.
[0020]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
[Constitution]
In FIG. 1, reference numeral 1 denotes a frame shape measuring device (lens shape measuring device) for reading lens shape information (θi, ρi) as lens shape data from a lens frame shape of an eyeglass frame F, its template or a template model. Reference numeral 2 denotes a lens grinding device (ball grinder) that grinds the spectacle lens based on the lens shape data of the spectacle frame input from the frame shape measuring device 1 by transmission or the like. In addition, since a well-known thing can be used for the frame shape measuring apparatus 1, description of the detailed structure, a data measurement method, etc. is abbreviate | omitted.
[0021]
<Lens grinding device 2>
As shown in FIG. 1, the lens grinding apparatus 2 includes a processing chamber 4 provided near the front surface of the apparatus main body 3 and a cover 5 that opens and closes the processing chamber 4. Further, as shown in FIG. 2, main processing parts are arranged in the processing chamber 4. In addition, a carriage (not shown) that holds a part of the main processing parts and a driving system (such as a motor) for the main processing parts and carriage are disposed outside the processing chamber 4. This carriage is formed in a U-shape in plan view from a connecting portion that connects a pair of left and right arm portions extending in the front-rear direction and a rear end portion of the arm portion. Further, the carriage is provided with an arm portion that can move left and right and that can move up and down around the rear edge of the continuous portion.
[0022]
In FIG. 2, 4a and 4b are side walls of the processing chamber 4, and 4c and 4c are arc-shaped slits formed in the side walls 4a and 4b. A pair of arm portions of the carriage are disposed outside the side walls 4a and 4b. Since the carriage having such an arm portion can adopt a known configuration, detailed description and illustration thereof will be omitted.
[0023]
Further, the lens grinding apparatus 2 displays the first and second operation panels 6 and 7 used when performing the control operation and data setting operation of the drive system, the operation state by the operation panels 6 and 7 and the like. And a liquid crystal display 8 as a display device (display means).
[0024]
(Machining main parts)
As shown in FIG. 2, the main parts for processing disposed in the above-described processing chamber 4 include a pair of left and right lens rotation shafts 9 and 10 that extend to the left and right of the apparatus body 3 and pass through the slits 4c and 4c. . The slits 4c and 4c are closed by a cover (not shown) that moves integrally with the lens rotation shafts 9 and 10.
[0025]
The lens rotation shafts 9 and 10 are arranged in series with each other and have the same axis, and are rotatably held by the arm portions of the pair of carriages described above. The lens rotation shaft 10 is provided so as to be able to advance and retract with respect to the lens rotation shaft 9. Then, the spectacle lens ML is disposed between the lens rotation shafts 9 and 10 and the lens rotation shaft 10 is advanced to the lens rotation shaft 9 side, whereby the spectacle lens ML is held (clamped) between the lens rotation shafts 9 and 10. it can. Further, by operating in the opposite direction, the spectacle lens ML can be removed from between the lens rotation shafts 9 and 10.
[0026]
As main parts for processing, a grinding wheel 11 for grinding the spectacle lens ML, a grindstone shaft 12 for rotating the grinding wheel 11, and a chamfering grindstone 13 for chamfering the peripheral portion of the spectacle lens ML. , 14.
[0027]
Further, as main parts for processing, a chamfering shaft 15 to which the chamfering grindstones 13 and 14 are attached, and a turning arm 16 that rotatably holds the chamfering shaft 15 and rotates the rotating shaft 15 up and down. There is a grooving cutter (grooving grindstone) 17 provided on the chamfering shaft 15 adjacent to the chamfering grindstone 14, and an arc-shaped cover 18 that covers the lower sides of the chamfering grindstones 13 and 14 and the grooving cutter 17. The rotary shaft 15 is linked to a chamfered shaft drive motor (not shown) via a rotational force transmission mechanism (not shown) disposed in the turning arm 16.
[0028]
Further, as the lens rotation shafts 9 and 10, hoses (not shown) that are provided inside the arc-shaped cover 18 and apply grinding water to the grinding wheel surface of the grinding wheel 12, the chamfering grinding stones 13 and 14 or the groove cutter 17. And edge thickness measuring member 19 for measuring the edge thickness Wi of the spectacle lens ML.
[0029]
The cover 5 is formed of a single glass or resin panel that is colorless and transparent or colored and transparent (for example, translucent such as a bag), and slides forward and backward of the apparatus body 3.
[0030]
The processing chamber 4 is provided with a rounded inclined surface 4d that is positioned behind the spectacle lens ML and has a structure in which grinding waste can be easily flowed.
[0031]
(Drive system for main parts for machining)
As a drive system for the main parts for processing, the above-described carriage (not shown), vertical movement means (not shown) for rotating the carriage up and down using a drive motor such as a pulse motor, and the carriage is moved left and right. A drive motor (not shown) such as a pulse motor, a drive motor (not shown) such as a pulse motor for rotating the lens rotation shafts 9 and 10, and the lens rotation shafts 9 and 10 as the carriage is turned up and down. And a driving motor (not shown) for rotating the grinding wheel 11 when grinding the eyeglass lens ML held by the lens.
[0032]
Since a well-known configuration can be adopted for the drive motor and the structure for driving the carriage of such a drive system, detailed description thereof is omitted. Further, the grinding wheel 11 includes a rough grinding wheel, a bevel wheel, a finishing wheel, and the like.
[0033]
The drive system described above drives the lens rotation shafts 9 and 10 for each angle θi (i = 0, 1, 2, 3,..., N) based on the lens shape information (θi, ρi). And a carriage (not shown) is turned up and down by a drive motor (not shown) to grind the rough grinding wheel 11a of the grinding wheel 11 that rotates the periphery of the spectacle lens ML. At this time, the drive system rotates the front end of the carriage up and down at each angle θi so that the distance between the lens rotation shafts 9 and 10 and the grindstone rotation shaft 12 becomes the grindstone radius + the moving radius ρi at every angle θi. The lens rotation shafts 9 and 10 and the spectacle lens ML are moved up and down. As a result, the spectacle lens ML is roughly ground into lens shape information (θi, ρi) by the grinding wheel 11.
[0034]
Similarly to the above, the drive system controls the operation of each drive motor based on the lens shape information (θi, ρi), and the peripheral edge of the spectacle lens ML roughly ground into the lens shapes (lens shapes) LL and LR. The edge of the edge can be beveled by the bevel wheel 11b of the grinding wheel 11. At this time, the driving system controls the driving motor that drives the carriage to the left and right based on the preset bevel position data, thereby performing beveling on the edge of the eyeglass lens ML that has been roughly processed into a lens shape. It is like that. In addition, since the grinding process of such spectacle lens ML can employ | adopt a known structure, detailed description is abbreviate | omitted.
[0035]
(Edge thickness measurement part)
The edge thickness measuring unit (edge thickness measuring means) KS includes an edge thickness measuring member 19. The edge thickness measuring member 19 includes a pair of feelers 19a and 19b facing each other in a separated state. The feelers 19a and 19b are integrally provided on a measurement shaft 19c extending in the right direction of operation. The measurement shaft 19c penetrates the side wall 4b of the processing chamber 4 to the left and right and is movable to the left and right. Further, the measuring shaft 19c is held by a spring (not shown) so that the feelers 19a and 19b are located at the approximate center of the rear edge of the processing chamber 4. Therefore, the feelers 19a and 19b and the measurement shaft 19c are returned to the approximate center of the rear edge of the processing chamber 4 when the moving force in the left-right direction is released.
[0036]
Moreover, a measurement unit (not shown) that detects and measures the movement positions (or movement amounts) of the feelers 19a and 19b in the left-right direction in conjunction with the measurement shaft 19c is provided outside the measurement chamber 4. Yes. More specifically, the movement positions or movement amounts of the feelers 19a, 19b and the measurement shaft 19c in the left-right direction are read sensors (position detection means or movement amount detection means) (not shown) built in a measurement unit (not shown). Is read.
[0037]
Further, the measurement shaft 19c is provided so as to be rotatable around an axis by a driving means such as a pulse motor (not shown). This driving means is rotated between a position (standby state) where the measuring shaft 19c is rotated and the feelers 19a, 19b are flipped up about 90 degrees (standby state) and a use position (used state) which is tilted horizontally to the front side. ing. This rotation is performed by a control circuit described later.
[0038]
When measuring the edge thickness Wi of the spectacle lens ML based on the lens shape information (θi, ρi), the spectacle lens ML is held by the lens rotation shafts 9 and 10 and the feelers 19a and 19b are horizontally tilted forward. To.
[0039]
In this state, the lens rotation shafts 9 and 10 are moved up and down and left and right integrally with the carriage by a drive motor, thereby bringing the tip of the feeler 19a into contact with the front refractive surface of the spectacle lens ML or the tip of the feeler 19b. It can be brought into contact with the rear refractive surface.
[0040]
Further, the lens rotation shafts 9 and 10 are rotated for each angle θi based on the lens shape information (θi, ρi) while the tip of the feeler 19a is in contact with the front refractive surface of the spectacle lens ML. By moving the carriage up and down so that the inter-axis distance between the rotary shafts 9 and 10 and the grinding wheel 11 (or the grinding wheel rotary shaft 12) becomes Xi (radius of the grinding wheel 11 + radius ρi) for each angle θi. The tip of the feeler 19a can be moved in contact with the moving radius ρi of the front refractive surface of the spectacle lens ML. Similarly, with the tip of the feeler 19b in contact with the rear refractive surface of the spectacle lens ML, the lens rotation shafts 9 and 10 are rotated for each angle θi based on the lens shape information (θi, ρi). The carriage is moved up and down so that the inter-axis distance between the lens rotation shafts 9 and 10 and the grinding wheel 11 (or the grinding wheel rotation shaft 12) becomes Xi (radius of the grinding wheel 11 + radius ρi) for each angle θi. Thus, the tip of the feeler 19b can be moved in contact with the moving radius ρi of the front refractive surface of the spectacle lens ML. When the lens rotation shafts 9 and 10 are rotated based on the lens shape information (θi, ρi) while the feelers 19a and 19b are in contact with the spectacle lens ML, the feelers 19a and 19b are refracted surfaces of the spectacle lens ML. It is moved in the left-right direction according to the curve of.
[0041]
Therefore, in order to obtain the edge thickness Wi of the spectacle lens ML, the left-right direction of the front refractive surface of the spectacle lens ML in the lens shape information (θi, ρi) using the feeler 19a (optical axis direction = lens rotation axis 9, 10 The amount of movement (the amount of movement of the feeler 19a in the left-right direction) in the direction in which the axis extends is obtained by a reading sensor (not shown) of the measuring unit. Next, using the feeler 19b, the movement amount (the feeler 19b) of the front refractive surface of the spectacle lens ML in the lens shape information (θi, ρi) in the left-right direction (the optical axis direction = the direction in which the axis of the lens rotation axis 9, 10 extends). Is determined by a reading sensor (not shown) of the measuring unit.
[0042]
Here, when the feelers 19a and 19b are in the initial position, the distance from the center position between the feelers 19a and 19b to the tip of the feeler 19a is xa, and the distance from the center position between the feelers 19a and 19b to the tip of the feeler 19b. The distance is -xa, the left and right movements from the initial position of the feeler 19a are fa and -fa, respectively, and the left and right movements from the initial position of the feeler 19b are fb and- Let fb. Under this condition, the lateral movement position Fa of the tip of the feeler 19a from the center position between the feelers 19a and 19b is xa + fa or xa−fa, and from the center position between the feelers 19a and 19b to the left and right direction of the tip of the feeler 19b. The moving position Fb is −xa + fb or −xa−fb.
[0043]
Accordingly, by subtracting xa from such a movement position Fa, the movement amount fa of the feeler 19a is obtained as a movement position Fa 'in the left-right direction from the center position between the feelers 19a and 19b, and xa is subtracted from the movement position Fb. Thus, the movement amount fb of the feeler 19b is obtained as the movement position Fb ′ in the left-right direction from the center position between the feelers 19a, 19b. Then, by obtaining the difference between the obtained movement positions Fa ′ and Fb ′, the edge thickness Wi can be obtained from the lens shape information (θi, ρi) of the spectacle lens ML.
[0044]
(Operation panel 6)
As shown in FIG. 3A, the operation panel 6 includes a “clamp” switch 6a for clamping the spectacle lens by the lens rotation shafts 9 and 10 and designation of processing for the right eye and the left eye of the spectacle lens. "Left" switch 6b for switching display and "right" switch 6c, "grinding wheel movement" switches 6d and 6e for moving the grindstone in the left-right direction, and when the finishing process of the spectacle lens is insufficient A “refinish / trial” switch 6f for refinishing or trial sliding when sliding, a “lens rotation” switch 6g for lens rotation mode, and a “stop” switch 6h for stop mode are provided. .
[0045]
(Operation panel 7)
As shown in FIG. 3B, the operation panel 7 includes a “screen” switch 7a for switching the display state of the liquid crystal display 8, and a “memory” switch for storing settings relating to processing displayed on the liquid crystal display 8. 7b, a “data request” switch 7c for capturing lens shape information (θi, ρi), and a seesaw type “− +” switch 7d (“−” switch and “+” switch used for numerical correction) And a “別 々” switch 7e for moving the cursor-type pointer is arranged on the side of the liquid crystal display 8. In addition, function keys F1 to F6 are arranged below the liquid crystal display 8.
[0046]
The function keys F1 to F6 are used at the time of setting related to the processing of the spectacle lens, and are also used for response / selection to a message displayed on the liquid crystal display 8 in the processing step.
[0047]
(Liquid crystal display 8)
On the upper part of the liquid crystal display 8, a “layout” tab TB1, a “processing” tab TB2, a “processed” tab TB3, and a “menu” tab TB4 are displayed. The display on the liquid crystal display 8 can be switched by selecting the “layout” tab TB1, the “processing” tab TB2, the “processed” tab TB3, and the “menu” tab TB4.
[0048]
In addition, function indicators H1 to H6 corresponding to the function keys F1 to F6 are provided at the lower edge of the liquid crystal display 8. The function display portions H1 to H6 are appropriately displayed as necessary. Further, when the function display portions H1 to H6 are in the non-display state, a pattern, a numerical value, or a state different from that corresponding to the function keys F1 to F6 is displayed on the lower edge portion of the liquid crystal display 8. be able to.
[0049]
When the “Layout” tab TB1, the “Processing” tab TB2, and the “Processed” tab TB3 are selected, they are divided into an icon display area E1, a message display area E2, a numerical value display area E3, and a status display area E4. Is displayed. Further, when the “menu” tab TB4 is selected, it may be displayed as a single menu display area as a whole or as a unique section display area.
[0050]
The icon displayed in the icon display area E1 is formed on the edge surface of the eyeglass lens when the eyeglass lens edge thickness is measured based on the lens shape information (θi, ρi) which is the lens shape data. A state where the bevel shape is simulated, a state where the edge of the edge is roughly processed, a state where the edge of the edge is finished, a state where the edge of the edge is mirror-finished, a state where the edge of the edge is grooved, a surface where the edge of the edge is grooved and chamfered State to be machined, groove end chamfering, chamfering, mirror finishing, edge cutting, beveling, edge cutting, beveling, chamfering, edge cutting, beveling, chamfering, mirroring, The eyeglass lenses are arranged side by side corresponding to each work such as the end of the grinding process of the spectacle lens.
[0051]
In addition, above each icon, a plurality of cursor indicators that correspond one-on-one and are lit and displayed in accordance with the progress of the series of work so that the operator can identify the progress of the series of work, The right eye lens progress status display and the left eye lens progress status display are provided in the “under processing” tab TB2 in two upper and lower stages.
[0052]
In the message display area E2, various error messages and warning messages are displayed according to the state. In the case of a warning message or the like when there is a risk of damage to parts in the apparatus or the lens to be processed, the operator protrudes outside the message display area E2 and is superimposed on the display so that the operator can easily recognize it. It is also possible to make it.
[0053]
In the numerical value display area E3, when the layout data is input, the distance between the geometric centers (FPD values) of the left and right lens frames of the spectacle frame, the interpupillary distance (PD value) of the eye of the spectacle wearer, the FPD value and the PD value The vertical direction component UP value (or Hlp value) of the shift amount which is the difference, each item of the processing size adjustment, and the like are displayed. At the initial setting, the suction center of the processing lens is displayed in addition to the FPD, PD, UP, and size described above. Furthermore, when inputting monitor data, numerical values related to dimensions relating to secondary chamfering of the spectacle lens are displayed.
[0054]
In the status display area E4, the right eye and left eyeglass lens layout images and the bevel shape formed on the middle (arbitrary) edge of the eyeglass lens other than the maximum, minimum, maximum and minimum edges, The side surface shape of the lens viewed from the above, a schematic diagram corresponding to the actual processing state, and the like are displayed.
[0055]
(function key)
The function keys F1 to F6 are used at the time of setting related to the processing of the spectacle lens, or are used for response / selection to a message displayed on the liquid crystal display 8 in the processing process.
[0056]
The function keys F1 to F6 are used as follows at the time of setting related to machining (layout screen). That is, function key F1 is for lens type input, function key F2 is for lens material input, function key F3 is for frame type input, function key F4 is for chamfering type input, function key F5 is for mirror surface input, function Key F6 is used for inputting a machining course.
[0057]
The lens type input with the function key F1 includes “single focus”, “ophthalmic prescription”, “progressive”, “bifocal”, “cataract”, “plum”, “8 curve”, and the like. In the spectacles industry, “cataract” generally means a plus lens with a large refractive power, “bottle” means a negative lens with a large refractive power, and “8 curve” means a lens refracting surface. A curve made up of 8 curves.
[0058]
The material of the lens to be processed that is input with the function key F2 is plastic (hereinafter abbreviated as “plastic”), “high index”, “glass”, polycarbonate (hereinafter abbreviated as “polyca”), "Acrylic" etc.
[0059]
The types of eyeglass frames F that can be input with the function key F3 are “metal”, “cell”, “optil”, “flat”, “grooving (thin)”, “grooving (medium)”, “grooving” (Thick) ”etc.
[0060]
The types of chamfering processing that can be input with the function key F4 are “None”, “Small (front / rear)”, “Medium (front / rear)”, “Large (front / rear)”, “Special (front / rear)”, as shown in FIG. "Small (after)", "Medium (after)", "Large (after)", "Special (after)", etc.
[0061]
In addition, the pop-up indicating this chamfer position is “None”, “Small (front / rear)”, “Special ear (front / rear)”, “Special nose (front / rear)”, “Special (front / rear)”, “Small (front / rear)” "," Special ears (front and rear) "," special nose (front and rear) "," special (rear) ", etc.
[0062]
Examples of the mirror finishing input with the function key F5 include “none”, “present”, “mirror chamfering”, and the like.
[0063]
The machining course input by the function key F6 includes “auto”, “trial”, “monitor”, “frame change”, “internal trace”, and the like.
[0064]
The mode, type, or order of the function keys F1 to F6 described above is not particularly limited. In addition, the selection of the tabs TB1 to TB4 to be described later is not limited to the number of keys, such as providing function keys for selecting “layout”, “processing”, “processed”, “menu”, etc. Absent.
[0065]
On the function display portions H1 to H6 corresponding to the function keys F1 to F6, a lens type, a lens, a frame, a chamfer, a mirror surface, a course, and the like are displayed. In addition, the function display sections H1 to H6 display the contents corresponding to the lens type, lens, frame, chamfer, mirror surface, course, and the like, that is, the types and processing contents described above for selection by the function keys F1 to F6. The
[0066]
In the following, the display state of the liquid crystal display 8 at the time of layout, immediately after system startup, immediately after data request, completion of layout setting, selection of each course, etc., or as the display state of the liquid crystal display 8 at the time of processing. Confirmation of thickness, confirmation of right eye lens processing, end of processing, left eye lens processing, etc. Further confirmation of display status of liquid crystal display 8 after processing, data storage, error icon and cursor / grooving during grinding In addition, the display and operation of chamfering, trial cutting, additional refinishing, etc. can be the same as in Japanese Patent Application No. 2000-287040 or Japanese Patent Application No. 2000-290864.
[Control circuit]
The lens grinding apparatus 2 has an arithmetic control circuit 40 as shown in FIG. An arithmetic control circuit 40 having a CPU is connected to an operation panel 6, a ROM 41 as storage means, a data memory 42 as storage means, and a RAM 43, and a correction value memory 44. The liquid crystal display 8 is connected to the arithmetic control circuit 40 through a display driver 45, and various drive motors (pulse motors) 47a to 47n of a drive system are connected through a pulse motor driver 46. The frame shape measuring apparatus 1 of FIG. 1 is connected through the communication port 48.
[0067]
For example, a drive motor 47a such as a pulse motor that moves the carriage up and down, a drive motor 47b such as a pulse motor that moves the carriage left and right, and a drive motor such as a pulse motor that rotates the lens rotation shafts 9 and 10 are provided. 47c, the drive motor for rotating the grinding wheel 11 is 47d, the drive motor such as a pulse motor for rotating the turning arm 16 up and down is 47e, the drive motor for rotating the grinding wheel 11 is 47f, and the chamfer shaft 15 is rotated. The chamfered shaft drive motor is 47 g.
[0068]
In this case, the carriage (not shown) can be moved up and down by rotating the drive motor 47a forward or backward, and the carriage can be moved left and right by rotating the drive motor 47b forward or backward. In addition, the lens rotation shafts 9 and 10 can be rotated forward or backward by rotating the drive motor 47c forward or backward. Further, the grinding wheel 11 can be rotationally driven by controlling the operation of the drive motor 47d. Further, by turning the drive motor 47e forward or backward, the turning arm 16 can be driven to turn upward or downward. Furthermore, the chamfering shaft (rotating shaft) 15 can be rotationally driven by controlling the operation of the drive motor 47f. Further, by controlling the operation of the chamfering shaft drive motor 47g, the chamfering shaft 15 can be rotated, and the chamfering grindstones 13 and 14 and the grooving cutter (grooving grindstone) 17 can be rotated. The drive control of each of the drive motors 47a to 47g of the drive system is performed by the arithmetic control circuit 40.
[0069]
As shown in FIG. 5, when the processing control circuit 40 reads data from the frame shape measuring apparatus 1 or reads data stored in the storage areas m1 to m8 of the data memory 42 after the machining control is started. , Time-sharing machining control, data reading and layout setting control.
[0070]
That is, the period between times t1 and t2 is T1, the period between times t2 and t3 is T2, the period between times t3 and t4 is T3,..., And the period between times tn-1 and tn is Tn-1. Then, machining control is performed during the periods T1, T3... Tn-1, and data reading and layout setting control are performed during the periods T2, T4. Therefore, during the grinding of the lens to be processed, the next plurality of target lens shape data can be read and stored, the data can be read and the layout can be set (adjusted), and the data processing efficiency can be greatly improved. be able to.
[0071]
The ROM 41 stores various programs for controlling the operation of the lens grinding apparatus 2. The data memory 42 is provided with a plurality of data storage areas.
[0072]
The RAM 43 is provided with a processing data storage area 43a for storing data being processed, a new data storage area 43b for storing new data, and a data storage area 43c for storing frame data, processed data, and the like.
[0073]
As the data memory 42, a readable / writable FEEPROM (flash EEPROM) can be used, or a RAM using a backup power source that prevents the contents from being erased even when the main power source is turned off can be used.
[Action]
Next, the operation of the lens grinding apparatus having the arithmetic control circuit 40 having such a configuration will be described.
[0074]
When the main power supply is turned on from the start standby state, the arithmetic control circuit 40 determines whether or not there is data read from the frame shape measuring apparatus 1.
[0075]
That is, the arithmetic control circuit 40 determines whether or not the “data request” switch 7 c of the operation panel 7 has been pressed. If the “data request” switch 7 c is pressed and there is a data request, the lens shape information (θi, ρi) data from the frame shape measuring apparatus 1 is read into the data reading area 43 b of the RAM 43. The read data may be stored (recorded) in any of the storage areas m1 to m8 of the data memory 42.
[0076]
When the lens shape information (θi, ρi) data is read, the arithmetic control circuit 40 causes the liquid crystal display 8 to display the display contents for the layout setting shown in FIG.
[0077]
Below, each work process of layout setting in normal chamfering, chamfering simulation, and execution of chamfering will be described.
(1) Layout display of the liquid crystal display 8
At the time of layout setting, the contents of normal chamfering processing as shown in FIG. 6 are displayed on the liquid crystal display 8 by the arithmetic control circuit 40. That is, in the display area E2 of the liquid crystal display 8, "lens: plastic" and "course: auto" are displayed, and a bevel and chamfering display 20 is displayed. In the display area E3, the frame geometric center distance FPD, the interpupillary distance PD of the spectacle wearer, the shift amount UP, the size “SIZE”, and their numerical values are displayed. In FIG. 6, FPD is 72.5, PD is 64.0, UP is +2.0, and SIZE is +0.00 as specified values (standard values). In the display area E3, “adsorption position: optical center” is displayed below “SIZE”.
[0078]
Further, the right lens shape LR and the lens suction plate Rs are displayed in a superimposed manner on the left side of the display area E4, and the left lens shape LL and the lens suction plate Ls are displayed in a superimposed manner on the right side of the display area E4. At this time, the optical center OR of the lens shape LR and the center of the lens suction plate Rs are matched, and the optical center OL of the lens shape LL and the center of the lens suction plate Ls are matched.
[0079]
Further, on the function display portions H1 to H6, a lens type, a lens, a frame, a chamfer, a mirror surface, a course, and the like are displayed, respectively. Further, for example, “single focus” is displayed on the function display H1, for example, “Pura” is displayed on the function display H2, for example, “metal” is displayed on the function display H3, and on the function display H4. For example, “small (front and back)” is displayed, “present” is displayed on the function display portion H5, and “auto” is displayed on the function display portion H6, for example.
[0080]
When the function key F4 corresponding to the function display section H4 is pressed, a pop-up menu 21 as shown in FIGS. 7, 8, and 10 is displayed. This pop-up menu 21 includes “none, small (front / rear), middle (front / rear), large (front / rear), special (front / rear), small (rear), middle (rear), large (rear), special (front / rear)”. The selected contents of the chamfer position such as are displayed. In this display state, “None, small (front / rear), middle (front / rear), large (front / rear), special (front / rear), small (rear), middle (rear), large (rear), special (rear)”, etc. Either color of the chamfer position is highlighted. The reversely displayed content is the chamfering position and is displayed on the function display portion H4. In FIG. 7, “small (front and rear)” is displayed as the chamfering position.
[0081]
The reverse display for this chamfering position is “None”, “Small (front / rear)”, “Medium (front / rear)”, “Large (front / rear)”, “Special (front / rear)”, It is executed in order for “small (back)”, “middle (back)”, “large (back)”, “special (back)”, and the like.
[0082]
When “special (front / rear)” is selected with the function key F4, as shown in FIG. 8, “special (front / rear)” is highlighted on the function display section H4, and the process proceeds to a special chamfering course. Even if “Special (after)” is selected, the course shifts to a special chamfering course. Further, the chamfered trajectories 31R and 31L after the chamfering are displayed on the target lens shapes LR and LL. In this case, the chamfering locus is displayed with standard values such as a chamfering width of 2.0 mm, a chamfering range of 80%, etc.
[0083]
“Small (front / rear)”, “middle (front / rear)”, and “large (front / rear)” indicate the size of the chamfering width (small, medium, large) in normal chamfering and the spectacle lens ML. This means the chamfered part (front side, rear side) of the edge. The same applies to “small (rear)”, “middle (rear)”, and “large (rear)”, and the size of the chamfering width (small, medium, large) in normal chamfering, and the spectacle lens ML. This means the chamfered part (rear side) of the edge. In the “special (front / rear)”, the eyeglass lens position (hereinafter referred to as the ear side) of the eyeglass frame is chamfered at the edge of the front and rear refractive surfaces of the eyeglass lens ML. Or a chamfering process at a spectacle lens position (hereinafter abbreviated as the nose side) located on the nose pad (pad) side. Further, in the “special (rear)”, there is no chamfering at the edge of the front refractive surface of the spectacle lens ML, and chamfering on the ear side or the nose side of the chamfering at the edge of the rear refractive surface. means.
(2) Chamfering operation on the simulation screen
When the chamfering operation for the spectacle lens for the left eye is performed on the simulation screen after the display for special chamfering is executed as shown in FIG. 9, “auto” and “trial” are performed by operating the function key F6. "Monitor", "Change Frame", "Intra Trace", etc., select "Monitor" and then press the "Left" switch 6b to start machining. In the case of beveling, after measuring the edge thickness shape (lens shape) of an unfinished spectacle lens at the hem (or bevel shoulder) of the bevel peak, or in the case of grooving at the periphery of the target lens shape, A simulation screen as shown in FIG. 11 is displayed on the liquid crystal display 8.
[0084]
If the simulation operation is not performed, select “Auto”. The operation shifts to beveling (or flat machining) chamfering. However, the display during processing is a simulation screen.
[0085]
In FIG. 11, the “area width”, “ear side width”, “ear side range”, “nose side width”, and “nose side range” of the spectacle lens for the left eye are displayed in the display area E2 of the liquid crystal display 8. Is displayed. For example, the “surface width” is 0.5 (mm), the “ear side width” is 5.0 (mm), the “ear side range” is 30 (%), and the “nose side width” is 0.5 (mm). ), 10 (%), etc. are displayed as the “nose side range”. In addition, a “frame curve” and a “bevel curve” are displayed below the display area E3 (data input unit).
[0086]
Further, on the left side of the display area E4, a left eye mark L, a lens shape LL for the left eye, an optical center OL of the lens shape LL, a geometric center BO of the lens shape LL, an upper lens width LLu, a lower lens width LLd, The right lens width LLr, the left lens width LL1, a special chamfer position mark Stc used also as a mark (target) indicating an arbitrary position, and a chamfer position mark Sfc indicating the position where the edge thickness and the chamfer width are the thinnest are displayed. Is done.
[0087]
In addition, the cross-sectional shape 32 of the chamfering position mark Sfc of the lens shape LL is first displayed on the upper right side of the display area E4, and for example, the bevel apex “Top: 1.0 [0.9]” and “ "Edg: 40. [4.0]" is displayed first. At the same time, the cross-sectional shape 33 of the edge at the special chamfering position mark Stc in the ear-side horizontal direction of the lens shape LL is first displayed at the lower right part of the display area E4, and for example, the bevel apex “Top: 1 .3 [1.2] "and" Edg: 6.8 [6.3] "and" Remaining width: 2.2 [2.3] "are displayed first.
[0088]
In addition, “position” is displayed on the lower edge of the liquid crystal display 8 corresponding to the function display H1, and “rotation” is displayed corresponding to the function display H2, corresponding to the function display H4. “Chamfer” is displayed, “Mirror surface” is displayed corresponding to the function display portion H5, and “Return” is displayed corresponding to the function display portion H6. Here, Y indicates a bevel mountain of the lens shape LL.
[0089]
Further, a pointer 34 extending to the special chamfer position mark Stc with the optical center OL of the lens shape LL as a center is displayed on the lens shape LL. When the function key F2 is pressed, the pointer 34 and the special chamfering position mark Stc move in the clockwise direction ("-" direction) on the lens shape LL as indicated by an arrow 35 shown in the function display portion H2. It has become. Further, when the function key F3 is pressed, the pointer 34 and the special chamfer position mark Stc move in the counterclockwise direction (“+” direction) on the lens shape LL as indicated by an arrow 36 shown in the function display portion H3. It is like that. As the pointer 34 and the special chamfering position mark Stc move, the state of the chamfered portion 37 at the moving position is displayed on the lower right side. For example, when the pointer 34 and the special chamfering position mark Stc move to the chamfering position mark Sfc side by this movement, the state of the chamfered portion 37 changes as indicated by a broken line.
[0090]
In the normal simulation screen, “size” is displayed at the bottom of the display area E3 (data input unit).
[0091]
When changing the set value of the chamfer width, the chamfer width other than the special chamfer portion is changed. Further, the width on the ear side and the range of special chamfering and the width on the nose side and the range of special chamfering can be set.
[0092]
That is, in the special chamfering processing, the initial setting values of the ear-side special chamfering are, for example, the ear-side surface width of 0.5 mm, the ear-side width of 5.0 mm, and the ear-side range of 30%. The initial setting values for the special chamfering on the nose side are, for example, a nose side width of 0.5 mm and a nose side range of 10%. The range in which the chamfer width on the ear side or the nose side can be changed is, for example, 0.1 mm to 5.0 mm, and the range in which the chamfer range can be changed is, for example, 10% to 90%. The range in which the surface width can be changed is, for example, 0.1 mm to 5.0 mm. In addition, the range specified here is an illustration, Comprising: It is not limited to this.
[0093]
Here, it supplements about the range to chamfer.
[0094]
As shown in FIG. 12, with respect to the target lens shape L, the horizontal radial radius (reference of polar coordinates) of OP1 is the size of the radial radius ρ of the target lens shape L with the approximate geometric center O as the center. Is represented as ρbasis, the smallest radius of (OP3, size ρmin1) and (OP4, size ρmin2) is expressed as size ρmin, and the size ρmin is set as the radius around the geometric center O. To draw a circle. Here, the chamfering range of 90% means that in the lateral radius (polar coordinate reference), the size R1P1 of (ρbasis−ρmin) is equally divided into 100, and the approximate geometrical center O passing through 10 scales is defined. A concentric circular arc as a center is drawn, and when the circular arcs are intersection points M1 and M2 intersecting with the outline of the target lens shape, the range of the peripheral shape of the target lens shape divided by the intersection points M1 and M2 is shown.
[0095]
As described above, when the chamfering range is changed to 10 to 90%, the chamfering appearance of the preview screen 24g of the liquid crystal display 8 also changes at the same time. Therefore, the chamfering range and the chamfering width are shown while showing the preview screen 24g to the spectacle wearer. Can be changed.
[0096]
The first chamfer line is displayed based on the width set in “initial value of size”. However, if the numerical value is changed on the layout screen, the chamfer line is displayed with the numerical value input there, and the layout screen is changed. The eyeglass processing worker can visually confirm the chamfering simulation.
[0097]
In addition, under the “edge thickness” value display in the edge cross-section display area, the “edge remaining width” after special chamfering is displayed so that the user can check when the edge thickness after chamfering the left and right lenses is the same. To do.
[0098]
Also, when one eye has finished “special” chamfering, the amount of shaving of the opposite eye is not the face width / range in the default setting, but the shaving width (“remaining edge width”) is the same amount Calculated and processed.
[0099]
Furthermore, the data such as the surface width, nose side and ear side surface width and range changed on the simulation screen is also available when processing the opposite eye (when processing the right eyeglass lens (lens shape LR)). Apply. In the simulation screen, special chamfering can be set / released.
(3) Next, chamfering display for beveling and grooving, beveling and grooving will be described.
A. Chamfer display for grooving and beveling
(In the case of beveling)
As described above, in accordance with the layout display setting of the liquid crystal display 8 of (1), a beveling simulation screen is displayed as shown in FIG.
(For grooving)
A grooving simulation screen can be displayed as shown in FIG. 13 by the same means as in the beveling process.
[0100]
Also in this case, on the left side of the display area E4, the left eye mark L, the lens shape LL for the left eye, the optical center OL of the lens shape LL, and the geometry of the lens shape LL are displayed on the left side of the simulation screen for beveling. The center BO, the upper lens width LLu, the lower lens width LLd, the left lens width LL1, the special chamfer position mark Stc used also as a mark (target) indicating an arbitrary position, the position where the edge thickness and the chamfer width are the thinnest. The chamfer position mark Sfc shown is displayed. The display area E2 is also displayed in the same manner as the beveling simulation screen.
[0101]
Further, in the upper right part of the display area E4, the cross-sectional shape 32 of the chamfering position mark Sfc of the lens shape LL is first displayed, and for example, indicates that the wire groove 38 is 1.3 mm from the front side. “Front: 1.3” and “Edg: 4.0” are displayed.
[0102]
At the same time, in the lower part on the right side of the display area E4, the edge cross-sectional shape 33 (see FIGS. 11, 13, and 14) at the special chamfering position mark Stc in the ear-side horizontal direction of the lens shape LL is first displayed. At the same time, for example, “Edg: 6.9”, “remaining width: 2.9”, etc. are displayed first.
[0103]
Here, a method for optimizing the width of the front skirt (front edge), the width of the rear skirt (rear edge), and the chamfering width of the edge will be described in detail.
[0104]
Regarding a method of variably setting the width of the rear edge of the spectacle lens with respect to the entire periphery of the spectacle lens, the method of setting the width of the portion that becomes the maximum width in the entire periphery is the first setting method, The width of the rear hem (rear edge) centered on the bevel ridge or groove on the processed or grooved edge surface is larger than the width of the front hem (front edge) at a constant ratio. Assuming that the setting method is the second setting method, when the chamfering width by the setting of the second setting method is larger than the setting width of the first setting method, the first setting method is prioritized according to the setting width of the first setting method. When the chamfering width by the setting of the second setting method is smaller than the setting width of the first setting method, the second setting method has priority and follows the setting width of the second setting method, and the chamfering width is set to the first setting method. The setting range depends on the method setting method.
[0105]
For example, the setting width of the first setting method is 2.0 mm, the setting position of the ridge or groove peak or groove is 30% from the front side of the entire edge width, the rear hem (rear edge) If the ratio of the width to the width of the front hem (front edge) is 1: 1, the position of the bevel peak (groove) and the rear side while the edge width changes from 3.0 mm to 8.0 mm The change in the width of the skirt (rear side edge) is shown in FIG.
[0106]
As shown in FIG. 15, on the edge surface of the spectacle lens, the width of the front hem (front edge), the width of the rear hem (rear edge) and the chamfer width of the edge are balanced. By setting the chamfering width of the edge surface so as to obtain an optimal size, the thickness of the edge surface is not conspicuous on the entire circumference of the peripheral edge of the spectacle lens as desired by the spectacle wearer, and it is nyroll. It is possible to realize chamfering of a spectacle lens having sufficient strength to support a wire frame such as (registered trademark).
[0107]
That is, setting methods such as “surface width”, “ear side width”, “ear side range”, “nose side width”, “nose side range” set in the display area E2 of the liquid crystal display 8 of FIG. In accordance with the first setting method, for example, “Front: 1.3”, “Edg: 6.9”, “Remaining width: 2.9”, etc. displayed on the upper right side of the display area E4 The display conforms to the second setting method, and an eclectic setting method of the first setting method and the second setting method is used in order to make effective use of each setting method.
B. Sag processing (or flat processing)
In order to execute beveling (or flat machining), the "left" switch 6b is pressed again to start.
[0108]
The arithmetic control circuit 40 rotates the grinding wheel 11 by controlling the operation of the drive motor 47d, while the distance between the lens rotation shafts 9 and 10 and the wheel rotation shaft 12 is different for each angle θi (grinding wheel radius + movement). The drive motor 47a is rotated forward or reverse based on the lens shape information (θi, ρi) so that the diameter ρi) is reached, whereby the carriage (not shown) is moved up and down, and the front end of the carriage is moved up and down at every angle θi. Then, the front end portion of the carriage is turned up and down at every angle θi to move the lens rotation shafts 9 and 10 and the spectacle lens ML up and down. As a result, the spectacle lens ML is roughly ground into the lens shape information (θi, ρi) by the grinding wheel 11.
[0109]
Thereafter, when “chamfering” is set to other than “none” by the operation of the function key F4 at the time of layout, the lens shape measurement at the chamfering locus is executed.
[0110]
Further, the arithmetic control circuit 40 controls the operation of the drive motors 47a and 47d based on the lens shape information (θi, ρi) in the same manner as described above, and is roughly ground into the lens shapes (lens shapes) LL and LR. The bevel crest Y is ground by the bevel wheel 11b of the grinding wheel 11 at the edge of the edge of the spectacle lens ML. (In the case of flat machining, grinding is performed at the grinding wheel flat surface.)
At this time, the arithmetic control circuit 40 controls the driving motor 47b that drives the carriage left and right based on the bevel position data set in advance, so that the edge of the spectacle lens ML roughly processed into a target lens shape is beveled. Apply processing. In planar processing, edge position data on the front surface of the lens is used as the bevel position data. This bevel position data (or front edge position data) is used as lens shape information (θi, ρi) of the front refractive surface fa or rear refractive surface fb of the eyeglass lens ML obtained when measuring the edge thickness of the eyeglass lens ML. It is obtained from the refractive surface position data in the axial direction of the measurement axis 19c (FIG. 2) at the corresponding position (see FIG. 14). For example, position data of a portion located in a predetermined position edge thickness direction from the refractive surface position data of the front refractive surface fa or the rear refractive surface fb based on the lens shape information (θi, ρi) is the bevel position data. Such beveling position data can be obtained by a known method.
C. Grooving
(I) Grooving 1
When one of “groove (thin)”, “groove (medium)”, and “groove (thick)” is selected by the operation of the function key F3 during layout, grooving is executed.
[0111]
The arithmetic control circuit 40 controls the operation of the drive motor 47f to rotationally drive the chamfering shaft (grooving shaft) 15 integral with the chamfering grindstones 13 and 14, the grooving cutter 17, etc., while (2) or (4 ) Of the spectacle lens ML roughly controlled to the lens shapes (lens shapes) LL and LR by controlling the drive motor 47e based on the setting condition of the special chamfering and controlling the turning arm 16 to rotate up and down. The wire groove 38 opened to the end face is ground by the groove cutter 17 at the edge of the edge.
[0112]
In this case, the wire groove 38 is formed at a position where a front edge F having a predetermined width is obtained from the front refractive surface fa of the spectacle lens ML in the edge thickness direction of the spectacle lens ML as shown in FIG. The front edge F having the predetermined width is, for example, 1.3 mm. The reason why the front edge F of the predetermined width is secured is that when the wire groove 38 is ground at the edge of the eyeglass lens ML by the groove cutter 17, the front part of the eyeglass lens ML is less than the wire groove 38. This is for the minimum necessary strength to prevent the chipping. Furthermore, another reason for securing the front edge portion F having a predetermined width is that a wire frame such as Nylor (registered trademark) is disposed in the wire groove 38 and the eyeglass lens is supported by the wire frame, and the front edge This is to prevent the front edge portion F from being chipped when an external force is applied to the portion F.
[0113]
The front edge F is, for example, 1.3 mm, and the necessary minimum strength is ensured, but is not necessarily limited to this value. The front edge F may be larger than 1.3 mm. Of course, the width of the front edge F varies depending on the material of the spectacle lens.
(Ii) Grooving 2
[A] As described above, as a spectacle lens attached to a spectacle frame by a wire (wire frame), there is a spectacle lens having a strong peripheral edge as shown in FIG. Some of the spectacle lenses ML have a small curvature portion P5 having a small radius of curvature at the peripheral portion of the moving radius ρa as shown in FIG.
[0114]
When such a spectacle lens ML is grooved by a conventional grooving cutter (groove grindstone) 17, it is formed on the peripheral surface of the rotating spectacle lens ML by a grooving cutter (groove grindstone) 17. The wire groove 38 is gradually formed to a predetermined depth.
[0115]
However, since the spectacle lens ML has a strong curve, when grooving is performed with the conventional grooving cutter (grooving grindstone) 17, the grooving cutter is provided at the front and back portions of the small curvature grooving point P5 of the spectacle lens ML. A deviation occurs between the (grooving grindstone) 17 and the wire groove 38 of the rotating spectacle lens ML. As a result, the groove width wb wider than the groove width wa originally intended to be processed as shown in FIG. 22 is processed in the portion before and after the grooving point P5 of the small curvature of the spectacle lens ML. .
[0116]
It is desirable to grooving the peripheral surface of the spectacle lens (lens to be processed) ML based on the target lens shape so that such a wide groove width wb due to such a deviation does not occur.
[0117]
Therefore, in order to meet this demand, the axial distance data of the rotating shaft (chamfering shaft 15) of the grooving cutter (grooving grindstone) 17 and the lens shaft (lens rotating shafts 9 and 10) in the portion of the moving radius ρb is obtained. When obtaining, the radius Ra of the grooving cutter (grooving grindstone) 17 is virtually larger than the actual grindstone radius indicated by the solid line as shown by the broken line in FIG. It is preferable to obtain the information and the movement amount in the lens axis direction, move the spectacle lens (processing lens) ML based on the information, and perform grooving.
[B] Principle of grooving
Hereinafter, the principle of grooving in the present embodiment in consideration of the points [a] will be described in detail.
[0118]
First, as shown in FIG. 2, an unprocessed circular spectacle lens ML is held (clamped) between the lens rotation shafts 9 and 10. When the grinding process is started in this state, the arithmetic control circuit 40 controls the operation of the drive motor 47c based on the target lens shape information (θi, ρi), and controls the rotation of the lens rotation shafts 9 and 10, so that the spectacle lens The ML is rotated counterclockwise as indicated by the arrow 50 in FIGS. 22 and 23, and the drive motor 47a is controlled based on the target lens shape information (θi, ρi) to raise and lower the carriage (not shown). Then, the spectacle lens ML is ground into a target lens shape by the grinding wheel 11. By this control, the arithmetic control circuit 40 grinds the spectacle lens ML into a lens shape of a crab lens (half lens) as shown in FIGS.
[0119]
Since the spectacle lens ML of FIGS. 22 and 23 is a crab eye lens (half lens), when attached to the spectacle frame, the spectacle lens ML is long in the left-right direction and narrow in the vertical direction. Therefore, when the radius ρi of the spectacle lens ML is rotated 360 ° clockwise as indicated by the arrow 51 from the grooving point P1, the radius ρi changes as shown in FIG. The moving radius ρi becomes maximum at the two grooving points P1 and P5, and becomes minimum at the two grooving points P2 and P6.
[0120]
Here, the center of the lens rotation shafts 9 and 10 (lens rotation center) is O, the center of the chamfering shaft (grinding wheel shaft) 15 (grinding wheel rotation center) is O1, and the center of the lens rotation shafts 9 and 10 in FIG. Assuming that a straight line connecting O is 52, a grooving point P3 is arranged on the straight line 52.
[0121]
When the wire groove 38 is ground on the peripheral surface of the spectacle lens ML by the grooving cutter (groove grindstone) 17, the edge surface Fa of the spectacle lens ML has a thickness (edge) at the grooving point P3. It is desirable to perform grooving with a predetermined groove width wa and groove depth h at a predetermined position in the (width) direction (neighboring from the front edge end fe of the spectacle lens ML in FIGS. 21 and 22).
[0122]
For example, since the grooving point P6 of the spectacle lens ML is substantially flat, the grooving point P6 of the spectacle lens ML is grooved by the grooving cutter 17 as shown in FIG. When the wire groove 38 is formed, the width of the wire groove 38 is Wa and the depth is H as shown in FIG. For example, when the wire WF having a diameter of 0.5 mm is engaged with the wire groove 38, the groove width W1 is formed to be about 0.5 mm to 0.6 mm and the depth H is about 0.4 mm at the portion of the grooving point P6. Is done.
[0123]
However, as shown in FIG. 21, in the peripheral edge (lens shape) of the spectacle lens ML after finishing processing, at the peripheral edge before and after the grooving point P5 having a small curvature radius, the groove cutter (groove) The grooving point P3 is not arranged on the straight line 52 connecting the grindstone shaft (the chamfering shaft 15) of the digging grindstone 17 and the lens rotation shafts 9 and 10, and the theoretical grooving point P3 and the actual groove The excavation point P4 shifts.
[0124]
Moreover, as described above, a wire groove 38 is formed on the edge surface Fa so as to deviate from a predetermined position, or the groove width of the wire groove 38 increases as shown in FIGS. 22 and 25C. The trajectory of the wire groove 38 meanders.
[0125]
This is because, when the curve value of the refracting surface of the spectacle lens ML is large, the grooving cutter 17 is perpendicular to the edge surface of the spectacle lens ML at the periphery before and after the grooving point P5 having a small curvature with a small curvature radius. This is because the groove cutter 17 advances (moves) obliquely in the edge thickness direction of the spectacle lens ML as indicated by the arrow 53 in FIG. Therefore, in this portion, the groove width of the wire groove 38 widens to Wb as shown in FIG. 25C, or the wire groove 38 meanders.
[0126]
In the processing in which a wire WF having a diameter of 0.5 mm, for example, is engaged with the wire groove 38, the groove width Wb expands to 0.8 mm to 0.9 mm at the front and rear edges of the grooving point P5. Therefore, when a 0.5 mm wire WF is engaged with the wire groove 38 as shown in FIG. 25B, the wire WF is engaged with the wire groove 38 so that the wire WF can move in the groove width direction. Therefore, in this state, the wire WF cannot be engaged with the wire groove 38 in a stable state.
[0127]
Therefore, in order to avoid such a phenomenon, the vicinity of the extreme value of the curve indicated by the target lens shape as shown in FIG. 24, for example, the portion around the grooving point P5 at the angle θ = π, that is, the radial angle. In the range excluding the extreme radial angle π in the range of (π ± π / 6), the rotational axis center O of the spectacle lens ML and the rotational axis center O1 of the grooving cutter (grooving grindstone) 17 The inter-axis distance should be obtained as follows.
[0128]
That is, the radius Ra of the grooving cutter (grooving grindstone) 17 is virtually X times as large as the virtual radius R. _i The distance L between the axes when assuming that _i Groove processing is performed separately (see FIG. 24).
[0129]
Here, the radius Ra of the groove cutter (groove grindstone) 17 is generally about 14 mm, but in the case of the present embodiment, the radius Ra of the groove cutter (groove grindstone) 17 is set to a small diameter of about 10.15 mm. Yes. In this embodiment, the virtual radius R of the grooving cutter (grooving grindstone) 17 is also shown. _i 11.8mm (R _i = X · Ra = 11.8 mm). Therefore, X = 11.8 / 10.15 = 1.163.
[0130]
And the target lens shape information (θi, ρi) and the virtual radius R _i = Machining information from X and Ra ( _i Δθ, ρ _i , L _i ) Inter-axis distance ρb = L _i Is obtained (see FIGS. 23 and 26). This center distance L _i Is
[0131]
[Expression 1]

It is requested from. In this case, the inter-axis distance L for all (0 to 360 °) of the rotation angle θi (where i = 0, 1, 2,... N). _i And determine the distance L between the axes. _i Is used to groove the peripheral surface of the spectacle lens ML.
[0132]
That is, the arithmetic control circuit 40 controls the operation of the drive motor 47f to rotationally drive the chamfering shaft (grooving shaft) 15 integrated with the chamfering grindstones 13, 14, the grooving cutter 17 and the like, while the drive motor 47e is operated. Actuation control is performed to turn the swivel arm 16 up and down so that the grooving cutter (grooving grindstone) 17 and the lens rotation shafts 9 and 10 are separated from each other by an inter-axis distance L. _i In the state of being separated from each other, the wire groove 38 opened to the end face is ground by the groove cutter 17 at the edge of the edge of the spectacle lens ML roughly ground into a lens shape (lens shape).
[0133]
It should be noted that the virtual radius R is not limited to these numerical values. _i When = R + α, the same effect can be obtained as long as α = 1.5 mm to 2.0 mm.
[0134]
This makes it possible to obtain a predetermined groove width over the entire circumference of the lens, or a groove width determined by the processor, without causing any grooving or interference. In addition, even when grooving a very curved plastic lens that sticks to the face of a spectacle wearer such as sports sunglasses or a strong curve lens such as a +8 curve, it is possible to prevent misalignment of the groove position and interference, and to prevent an appropriate groove. It can be processed with a width or the like.
[C] Specific example of grooving
The arithmetic control circuit 40 is a spectacle lens shape data (ρ in a polar coordinate format for lens peripheral processing measured by the frame shape measuring apparatus 1. _n , _n The interaxial distance between the rotation center of the groove cutter (groove grindstone) 17 and the rotation center of the spectacle lens ML after processing is obtained from Δθ) and the radius of curvature R of the groove cutter (groove grindstone) 17.
[0135]
The inter-axis distance may be adjusted within a range of ± π / 6 near the extreme value (maximum value, minimum value) of the inter-axis distance, or the inter-axis distance may be adjusted without limiting the angle range. May be. In addition, the angle range for adjusting the inter-axis distance is not limited to the above range, and may be a range of ± π / 3, ± π / 4, ± π / 5, etc. in the vicinity of the extreme value (maximum value, minimum value). Also good.
[0136]
As described above, the radius of R of the grooving cutter (grooving grindstone) 17 is generally about 14 mm. However, in this embodiment, the radius R of the grooving cutter (grooving grindstone) 17 is 10. It has a small diameter of about 15 mm. In this embodiment, the virtual radius R of the grooving cutter (grooving grindstone) 17 is also shown. _i Was 11.8 mm.
[0137]
It should be noted that the virtual radius R is not limited to these numerical values. _i When = R + α, the same effect can be obtained as long as α = 1.5 mm to 2.0 mm.
[0138]
Under such conditions, the inter-axis distance between the rotation center of the grooving cutter (grooving grindstone) 17 and the rotation center of the spectacle lens ML after processing is obtained as follows according to the flowchart shown in FIG. .
Step 1
First, in step 1, a frame shape measuring unit (frame shape measuring device) 1 serving as a frame shape measuring means 1 is used to form a lens frame of a frame or a template copied from the frame, or a lens model (lens shape) of a rimless frame. Eyeglass lens shape, ie radial information (ρ _n , _n .DELTA..theta.) (N = 1, 2, 3,..., I,... N) is obtained, and this information is stored in the memory 43b.
Step 2
In this step 2, the radius vector information (ρ _n , _n Δθ), the largest radial length ρ ₀ Radial information (ρ ₀ , ₀ [Delta] [theta]) is obtained and the process proceeds to step 3.
Step 3
In this step 3, the maximum radius information (ρ ₀ , ₀ Axis O of the lens rotation axes 16 and 17 when machining the radius of Δθ) ₂ And the rotation axis O of the groove cutter 17 ₁ The distance between the axis and L ₀ As shown in FIG. 26, the process proceeds to step 4.
[0139]
Where L ₀ Is the known grinding wheel radius R and radial length ρ ₀ And L ₀ = Ρ ₀ Calculated as + R. Furthermore, processing information (L ₀ , Ρ ₀ , ₀ Δθ) is input to the memory 43a and stored.
Step 4
In this step 4, when the lens LE is next rotated by the unit rotation angle Δθ, the maximum radial length ρ ₀ Machining point F where the radius of contact is in contact with the grooving cutter 17 ₀ Distance between axes at ₁ = L1 (where i = 1, 2, 3... I), and the process proceeds to step 5.
Where L ₁ = L1 is
[0140]
[Expression 2]

As required.
[0141]
In this case, the radius R of the groove cutter 17 is set to the virtual radius R. _i = R ₁ As processing point F ₀ Distance between axes at ₁ = L1 is obtained.
Step 5
In this step 5, the maximum radius ρ ₀ Is processing point F ₀ In the state of being located in the radius vector information (ρ _n , _n Based on Δθ), the first radius information (ρ ₁ , ₁ Δθ) virtual machining point F _i = F ₁ , And further, a virtual radius R for processing the processing point _i = R ₁ (See FIG. 27), and the process proceeds to Step 6.
Step 6
In this step 6, the actual radius R of the grooving cutter 17 and the virtual radius R obtained in step 5 above. _i = R ₁ And the deviation angle dθ _n (N = 0, 1, 2, 3,... I,... I) = dθ ₁ It is determined whether or not the error occurs. And R ≦ R _i = R ₁ If so, processing point F ₀ At the maximum radius (ρ ₀ , ₀ Even if lens grinding based on [Delta] [theta] _i = F ₁ And the groove cutter 17 are not in contact with each other. _n = Dθ ₁ It is determined that “interference of the grinding wheel” does not occur, and the machining information (L ₁ , Ρ ₁ , ₁ [Delta] [theta]) is transferred to step 10 and input to the memory 43a for storage.
[0142]
In step 6, R> R _i When it is determined that the deviation angle is dθ _n = Dθ ₁ Since this occurs, the process proceeds to step 7.
Step 7
In step 6, R> R _i 28, as shown in FIG. 28, the deviation angle dθ due to “grinding stone interference” at the virtual machining point Fi. _n = Dθ ₁ Occurs.
[0143]
In this case, the virtual (interference) machining point F _i The distance L between the shafts for machining with a grindstone with a grinding wheel radius R ₁ (F _i )
[0144]
[Equation 3]

Therefore, by substituting i = 1 into this equation, the virtual machining point F _i = F ₁ Distance between axes at ₁ (F _i ) = L ₁ (F ₁ )
[0145]
[Expression 4]

(See FIG. 29) and the process proceeds to step 8.
Step 8
In this step 8, the inter-axis distance L obtained in step 7 ₁ (F _i ) = L ₁ (F ₁ ) Machining point F _i = F ₁ As a reference, a virtual machining point is obtained for the first moving radius set in advance in the same manner as in step 5, and the virtual radius R is obtained. _i (F _i ) = R ₁ (F ₁ ) And the process proceeds to step 9.
Step 9
In this step 9, as in step 6, the inter-axis distance L ₁ (F _i ) = L ₁ (F ₁ ) And the virtual wheel radius R in step 8 _i (F _i ) = R ₁ (F ₁ ) And R ≦ R _i (F _i ) = R ₁ (F ₁ ) Or not.
[0146]
In this step 9, R ≦ R _i (F _i ) = R ₁ (F ₁ ), The deviation angle dθ _n = Dθ ₁ Therefore, the process proceeds to step 10.
[0147]
In step 9, R> R _i (F _i ) = R ₁ (F ₁ ), The deviation angle dθ _n = Dθ ₁ Therefore, in order to obtain the inter-axis distance at the new interference point “ζ”, the process proceeds to step 7 to loop, and R ≦ R _i (F _i ) = R ₁ (F ₁ The inter-axis distance L ₁ (F _i ) = L ₁ (F ₁ ) And virtual radius R _i (F _i ) = R ₁ (F ₁ )
Step 10
In step 9, R ≦ R _i (F _i ) = R ₁ (F ₁ ), The process proceeds to this step and machining information (L ₁ (F _i ) = L ₁ (F ₁ ), Ρ ₁ = Ρ ₁ , ₁ Δθ = ₁ (Δθ) is input to the memory 43a, which is stored in the memory 43a.
Step 11
In this step 11, L ₀ L _{i + 1} Or L ₀ L _{i + 1} (F _{i + 1} ) To step 12.
Step 12
In step 12, it is determined whether i = I. If i ≠ I, the process returns to step 4 and loops. _{i + 1} Or L _{i + 1} (F _{i + 1} ) Virtual radius R _{i + 1} Is obtained in the same manner. If i = I in step 12, the process ends.
[0148]
By repeating steps 4 to 12 in this way, the radius vector information (ρ _n , _n The maximum radius (ρ ₀ , ₀ Radius information (ρ from the next radius of Δθ) to a predetermined Ith radius _I , _I Δθ), that is, radial information (ρ ₁ , ₁ Δθ), (ρ ₂ , ₂ Δθ), ... (ρ _i , _i Δθ), ... (ρ _I , _I Δθ) virtual machining point F ₁ , F ₂ ... F _i ... F _I And a virtual radius R for machining each machining point. ₁ , R ₂ ... R _i ... R _I Can be requested.
[0149]
Then, by repeating Steps 4 to 12 as described above, a deviation angle dθ due to “grinding stone interference”. _n Whether (n = 0, 1, 2, 3, ... i, ... I) occurs or not _n [Delta] [theta] = 360 [deg.], I.e., before and after the most moving radius or total radius information. And the deviation angle dθ due to “interference of the grinding wheel” _n Is determined to occur, the shift angle dθ due to “grinding stone interference” _n Machining information (L _n , Ρ _n , _n It is determined whether or not (Δθ) is obtained. Processing information (L _n , Ρ _n , _n Δθ) is stored in the memory 43a in step 10.
[0150]
Note that the arithmetic control circuit 40 performs the processing information (L _n , Ρ _n , _n When calculating Δθ), the deviation angle dθ _n And the obtained deviation angle dθ _n Processing information (L _n , Dθ _n , Ρ _n , _n (Δθ) is stored.
[0151]
Then, the arithmetic control circuit 40 obtains the machining information (L _n , Ρ _n , _n Groove processing is performed on the peripheral surface of the spectacle lens ML by the groove cutter 17 using Δθ).
[0152]
That is, the arithmetic control circuit 40 controls the operation of the drive motor 47f to rotationally drive the chamfering shaft (grooving shaft) 15 integrated with the chamfering grindstones 13, 14, the grooving cutter 17 and the like, while the drive motor 47e is operated. By controlling the operation, the swivel arm 16 is controlled to rotate up and down, and the groove cutter (groove grindstone) 17 and the lens rotating shafts 9 and 10 are processed information (L _n , Ρ _n , _n Δθ) inter-axis distance L _n In the state of being separated from each other, the wire groove 38 opened to the end face is ground by the groove cutter 17 at the edge of the edge of the spectacle lens ML roughly ground into a lens shape (lens shape).
[Others]
In the normal ρL (radial radius ρ−interaxial distance L) conversion method, the angle θ as shown in FIGS. _i = _n Radial radius ρ with respect to Δθ _n Distance L between the grooving grindstone 6 and the lens LE to be processed _n Is obtained by calculation, but the deviation angle dθ _n The contact position between the grooving grindstone 6 and the lens LE to be processed is the angle θ _i = _n Deviation angle dθ from Δθ _n The radius of the contact position is ρ _j become. In this case, the angle _n Interaxial distance L in calculation at Δθ _n Is the actual distance L between axes _i An error is generated by ΔL with respect to '. In this case, the radius is ρ _n And angle _n Deviation angle dθ at Δθ _n If there is
Actual inter-axis distance L to be processed with the grooved grindstone 6 _n ′ Is
L _n '= L _n + ΔL
As required.
D. Chamfering
During layout, chamfering is performed when “chamfering” is set to other than “none” by operating the function key F4. The arithmetic control circuit 40 controls the operation of the drive motor 47f to rotationally drive the chamfering shaft (grooving shaft) 15 integral with the chamfering grindstones 13 and 14, the grooving cutter 17, etc., while (2) or (4 The chamfering grindstones 13 and 14 can chamfer the spectacle lens ML by operating and controlling the drive motor 47e based on the special chamfering setting conditions of . This chamfering is applied to the front refractive surface fr of the spectacle lens ML and the corners of the spectacle lens ML and the end face of the spectacle lens ML. At this time, C.I. When grooving is carried out, the turning control of the turning arm 16 by the drive motor 47e is not necessary, so that the chamfering by the chamfering grindstones 13 and 14 is carried out directly.
(When wire groove 38 is applied)
For example, on the edge surface of the spectacle lens ML that has been grooved, the rear edge portion B is set wider than the front edge portion F around the wire groove 38. In that case, as shown in FIG. 13, when the front edge F is 1.3 mm, the rear edge B has a width 1.6 mm which is 1.2 times larger than that of the front edge F. The remaining width Mw is set to 2.9 mm.
[0153]
As a result, the width of the rear edge B can be made larger than that of the front edge F, and chamfering can be performed over the entire periphery of the lens shape (lens shape) of the spectacle frame ML. Therefore, it is possible to realize a chamfering process in which the thickness of the edge surface is not noticeable on the entire circumference of the peripheral edge of the spectacle lens ML.
(When the bevel mountain part Y is given)
Also in the beveling process in which the bevel ridge Y is formed instead of the wire groove 38, the width of the rear edge (rear hem) B from the front edge F (front hem) is centered on the bevel ridge Y. By setting a large value, the size of the chamfer width is obtained by calculation, and by performing chamfering according to the obtained chamfer width, desired front hem and rear hem can be formed. .
[0154]
Even in this case, the method for optimizing the width of the front hem (front edge), the width of the rear hem (rear edge), and the chamfering width of the edge is set as described above.
[0155]
As described above, the layout setting, simulation, and machining execution work steps in normal chamfering have been described.
[0156]
However, there is a demand for fine chamfering that can be realized by changing the initial settings of technical chamfering technology know-how that has been performed manually by eyeglasses workers. There is also.
[0157]
In such a case, it is necessary to change the initial display and initial setting of special chamfering separately from the work process in normal chamfering.
(4) Initial display and setting of special for special chamfering
By pressing the “menu” tab TB4 (or “screen” switch 7a), as shown in FIG. 16, the message 22 ′ “Select an item” and the selection menus 22 and 23 are displayed on the liquid crystal display. 8 is displayed. At this time, setting items such as “setting 1”, “setting 2”, “adjustment”, and “maintenance” are displayed on the selection menu 22. When “Setting 1” is selected with F1, the selection menu 23 includes “Initial switch display”, “Change switch order”, “Layout initial value”, “Display screen”, “Layout input setting”, Selection items such as “initial value of size” and “initial value of special chamfering” are displayed.
[0158]
When “initial value of special chamfering” is selected by F3 from this selection menu 23, as shown in FIG. 17, “initial value of special chamfering”, message 24 ′ “select item”, and The selection menu 24 is displayed on the liquid crystal display 8. At this time, the selection menu 24 includes “chamfer width (front, other)”, “chamfer width (ear side)”, “chamfer range (ear side)”, “chamfer width (nose side)”, “chamfer range ( A selection item such as “nose side” is displayed. For example, if “Chamfer width (front side, etc.)” is selected in the selection menu 24, as shown in FIG. 18, “Set special chamfer initial value”, “Select an item, and enter a numerical value with +/−. ”And“ The setting range is 0.1 to 5.0 mm. ”A message 24 a ′ and selection menus 24 a and 24 b are displayed on the liquid crystal display 8. At this time, selection items such as “chamfer (front) mm” and “chamfer (other) mm” are displayed in the selection menu 24a. In the selection menu 24b, selection items such as “1.0” and “0.3” are displayed as a setting range in (mm) units. In addition, it is not limited to this setting range, The magnitude | size of arbitrary mm units can be added as an item of a setting range.
[0159]
Further, for example, when “Chamfer width (ear side)” is selected on the special chamfer initial value setting screen of FIG. 17, as shown in FIG. 19, “Set initial value of special chamfer” and “Item are selected, Please enter a numerical value with +/-. "Message 24c 'and" Selection range is chamfer width (0.1-5.0mm) / range (10-90%) "and selection menu 24c 24d are displayed on the liquid crystal display 8. At this time, selection items for selecting the material of the spectacle lens such as “plastic”, “high plastic”, “polycarbonate”, and “acrylic” are displayed in the selection menu 24c. The selection menu 24d displays selection items such as “2.0”, “2.0”, “2.0”, “2.0”, etc. as a setting range in (mm) units. The chamfering width of the edge on the ear side can be set to 2.0 mm, for example. Here, “plastic” means a plastic lens, “high plastic” means a highly refractive plastic lens, “polycarbonate” means polycarbonate, and “acryl” means acrylic resin.
[0160]
Further, for example, when “Chamfering range (ear side)” is selected on the special chamfering initial value setting screen of FIG. 17, as shown in FIG. Please enter a numerical value with +/-. "," Setting range is chamfer width (0.1-5.0mm) and range (10-90%). "Message 24c 'and selection menu 24e 24f and the right and left eyeglass lenses after the chamfering process can be checked side by side as viewed from the front, and a preview screen 24g for checking the chamfering appearance (particularly the chamfering of the edge at the ear side) is displayed on the liquid crystal display. 8 is displayed. At this time, selection items for selecting the material of the spectacle lens such as “plastic”, “high plastic”, “polycarbonate”, and “acrylic” are displayed on the selection menu 24e. In addition, the selection menu 24f displays selection items such as “80”, “80”, “80”, “80”, etc., as the setting range of the chamfered range of the ear end of the spectacle lens in units of (%). Is done.
[0161]
When the function key F5 is pressed and “execute” is selected, the above-described setting is completed, and the layout setting screen shown in FIG. 9 is displayed.
[0162]
In the initial setting of the “special” of the special chamfering described above, the “menu” tab TB4 (or “screen” switch 7a) can be set. However, as shown in FIG. The special chamfering may be set by pressing the function key F4 corresponding to the function display section H4 and selecting from the pop-up menu 21 'as shown in FIG. In this case, the pop-up menu 21 ′ includes “none, small (front / rear), special ear (front / rear), special nose (front / rear), special (front / rear), small (rear), special ear (rear), special nose ( The chamfer position selection contents such as “after” and “special (after)” are displayed. In this display state, “None, small (front / rear), special ear (front / rear), special nose (front / rear), special (front / rear), small (rear), special ear (rear), special nose (rear), special (rear) ) ”Or any other color of the chamfering position is highlighted. The reversely displayed content is the chamfering position and is displayed on the function display portion H4. In FIG. 10, “small (front and rear)” is displayed as the chamfering position.
[0163]
As described above, the setting value is changed during the process of layout setting-> chamfering simulation-> chamfering, which is the normal work of chamfering, with the change of the initial setting of "special" for special chamfering This eliminates the need for technical chamfering technique know-how that has been performed manually by spectacles workers, and enables fine chamfering of spectacle lenses.
[0164]
As described above, in the spectacle lens grooving method according to the embodiment of the present invention, the spectacle lens ML finished in accordance with the target lens shape of the spectacle frame is held by the lens rotation shafts 9 and 10. A grooved grindstone (groove cutter 17) is brought into contact with the edge surface of the spectacle lens ML, and an axis between the lens rotation shafts 9 and 10 and the rotation shaft (chamfering shaft 15) of the grooved grindstone (groove cutter 17). Groove processing of the spectacle lens ML is performed while adjusting the distance. In this spectacle lens grooving method, the radius R of the grooving grindstone (grooving cutter 17) is increased by a predetermined value (X times) in the vicinity of the radius angle having the extreme value in the curve drawn by the target lens shape. ) Radius R _i Virtually, the edge surface of the spectacle lens ML is grooved by changing the inter-axis distance between the lens rotation shafts 9, 10 and the rotation shaft (chamfering shaft 15) of the grooving grindstone (grooving cutter 17). I do it.
[0165]
According to such a spectacle lens grooving method, in the vicinity of the extreme value of the curve indicated by the target lens shape, the center O of the rotational axis of the spectacle lens (lens rotational axes 9 and 10) and the grooving grindstone (grooving cutter) 17), the radius R of the grooving grindstone (grooving cutter 17) is virtually a predetermined multiple (X times), for example, 1.163 times. Size radius R _i By performing grooving by separating the distance between the axes when it is assumed to have a groove, a predetermined groove width over the entire circumference of the lens or a value determined by the operator can be obtained without causing grooving misalignment or interference. The groove width can be obtained. In addition, even when grooving a very curved plastic lens that sticks to the face of a spectacle wearer such as sports sunglasses or a strong curve lens such as a +8 curve, it is possible to prevent misalignment of the groove position and interference, and to prevent an appropriate groove. It can be processed with a width or the like.
[0166]
Further, the spectacle lens grooving apparatus according to the embodiment of the present invention includes lens rotation shafts 9 and 10 for holding the spectacle lens ML that has been finished in accordance with the target lens shape of the spectacle frame, and the lens rotation shaft 9. , 10 is held in contact with the edge surface of the spectacle lens ML, and a grooving grindstone (grooving cutter 17) for grooving is performed, and a grooving grindstone for rotating the grooving grindstone (grooving cutter 17). A rotating shaft (chamfered shaft 15), and an inter-shaft distance adjusting means (drive motor 47g) for adjusting an inter-axis distance between the lens rotating shafts 9 and 10 and the grooving grindstone rotating shaft (chamfered shaft 15). Have. In addition, this spectacle lens grooving apparatus has a radius R of the grooving grindstone (grooving cutter 17) in the vicinity of a radius angle having an extreme value in the curve drawn by the target lens shape, which is multiplied by a predetermined value (X times). ) Radius R _i Virtually, the edge surface of the spectacle lens ML is grooved by changing the inter-axis distance between the lens rotation shafts 9, 10 and the rotation shaft (chamfering shaft 15) of the grooving grindstone (grooving cutter 17). An arithmetic control means (arithmetic control circuit 40) for controlling the inter-axis distance adjusting means (drive motor 47g) is provided.
[0167]
According to such a spectacle lens grooving apparatus, in the vicinity of the extreme value of the curve indicated by the target lens shape, the center O of the rotation axis of the spectacle lens (lens rotation axes 9 and 10) and the grooving grindstone (groove cutter) 17), the radius R of the grooving grindstone (grooving cutter 17) is virtually a predetermined multiple (X times), for example, 1.163 times. Size radius R _i By performing grooving by separating the distance between the axes when it is assumed to have a groove, a predetermined groove width over the entire circumference of the lens or a value determined by the operator can be obtained without causing grooving misalignment or interference. The groove width can be obtained. In addition, even when grooving a very curved plastic lens that sticks to the face of a spectacle wearer such as sports sunglasses or a strong curve lens such as a +8 curve, it is possible to prevent misalignment of the groove position and interference, and to prevent an appropriate groove. It can be processed with a width or the like.
[0168]
【The invention's effect】
As described above, according to the present invention, the distance between the center of the rotational axis of the spectacle lens and the center of the rotational axis of the grooving grind is near the extreme value of the curve indicated by the target lens shape, and the radius of the grooving grind is virtually For example, by performing grooving by separating the distance between the axes when it is assumed to have a radius that is approximately twice as large as that, it is possible to preliminarily advance the entire circumference of the lens without causing grooving misalignment and interference. The predetermined groove width or the groove width determined by the processor can be obtained.
[0169]
In addition, even when grooving a very curved plastic lens that sticks to the face of a spectacle wearer such as sports sunglasses or a strong curve lens such as a +8 curve, it is possible to prevent misalignment of the groove position and interference, and to prevent an appropriate groove. It can be processed with a width or the like.
[Brief description of the drawings]
FIG. 1 is an explanatory diagram showing a relationship between a lens grinding apparatus provided with a layout display apparatus according to an embodiment of the present invention and a frame shape measuring apparatus.
FIG. 2 shows a lens grinding apparatus according to an embodiment of the present invention, and is a perspective view of a main processing part in a processing chamber.
3A and 3B show a lens grinding apparatus according to an embodiment of the present invention, in which FIG. 3A is an enlarged explanatory view of a first operation panel, and FIG. 3B is a front view of a liquid crystal display.
FIG. 4 is an explanatory diagram of a control circuit of the lens grinding apparatus according to the embodiment of the present invention.
FIG. 5 is a time chart for explaining control of the control circuit;
6 is an explanatory view showing a display example of normal chamfering processing of the liquid crystal display of FIG. 3;
7 is an explanatory diagram showing a pop-up menu displayed on the liquid crystal display of FIG. 6. FIG.
FIG. 8 is a diagram showing a state where “special (front and back)” is selected in the pop-up menu shown in FIG. 7;
FIG. 9 is a diagram for explaining a state where an example of display for special chamfering is shown on the screen.
10 is an explanatory diagram showing another display example of the pop-up menu shown in FIG. 8. FIG.
FIG. 11 is an explanatory diagram showing a state in which a simulation screen is displayed on a liquid crystal display.
FIG. 12 is a supplementary explanatory diagram for explaining an example of a chamfering range.
FIG. 13 is a diagram showing a state in which a ditching simulation screen is displayed.
FIG. 14 is an explanatory diagram of an edge cross-sectional shape.
FIG. 15 is a diagram showing a position of a bevel peak and a change in the width of a rear skirt.
FIG. 16 is an explanatory diagram showing a state in which an item selection screen is displayed.
FIG. 17 is a diagram showing a screen displayed when an initial value for special chamfering is selected on a selection menu screen.
18 is a diagram showing a screen displayed when “Chamfer width (front, other)” is selected on the screen shown in FIG. 16. FIG.
19 is a diagram showing a screen displayed when “chamfer width (ear side)” is selected on the screen shown in FIG. 16;
20 is a diagram showing a screen displayed when “Chamfer range (ear side)” is selected on the screen shown in FIG. 16;
21 is a cross-sectional view showing the relationship between the grooving cutter of FIG. 2 and a spectacle lens having a large curve value.
22 is an explanatory view of the relationship between the grooving cutter and the spectacle lens of FIG. 21 as viewed from the front refractive surface side.
23 is an explanatory diagram when the radius of the grooving cutter of FIG. 22 is multiplied by a predetermined value.
24 is a radius change curve diagram showing a change in radius of the eyeglass lens of FIGS. 22 and 23. FIG.
FIG. 25A is an explanatory view showing a grooving point of a spectacle lens by a grooving cutter, FIG. 25B is a sectional view taken along the line A1-A1 in FIG. -A sectional view which meets an A2 line, (d) is an explanatory view in case a wire groove of (c) is processed.
FIG. 26 is an explanatory diagram for obtaining an interaxial distance between a grooving cutter and a spectacle lens.
FIG. 27 is an explanatory diagram for obtaining an interaxial distance between a grooving cutter and a spectacle lens.
FIG. 28 is an explanatory diagram for obtaining an interaxial distance between a grooving cutter and a spectacle lens.
FIG. 29 is an explanatory diagram for obtaining an interaxial distance between a grooving cutter and a spectacle lens.
FIG. 30 is an explanatory diagram for obtaining an interaxial distance between a grooving cutter and a spectacle lens.
FIG. 31 is an explanatory diagram for obtaining an interaxial distance between a grooving cutter and a spectacle lens.
FIG. 32 is a flowchart showing an example of grooving control by the arithmetic control circuit.
[Explanation of symbols]
ML ... Glasses lens
9, 10 ... Lens rotation axis
17 ... Groove cutter (groove grindstone)
15 ... Chamfering shaft (rotating shaft for grindstone)
47g ... Drive motor (shaft distance adjusting means)
40. Arithmetic control circuit (arithmetic control means)

Claims (2)

A spectacle lens that has been finished in accordance with the lens shape of the spectacle frame is held by a lens rotation shaft, and a groove grindstone is brought into contact with the edge of the spectacle lens so that the lens rotation shaft and the rotation shaft of the groove grindstone are In the spectacle lens grooving method for performing spectacle lens grooving while adjusting the inter-axis distance,
In the vicinity of the radius angle having an extreme value in the curve drawn by the target lens shape, the radius obtained by multiplying the radius of the grooving wheel by a predetermined value is assumed, and the distance between the lens rotation axis and the rotatory axis of the grooving wheel is set as an axis. A method for grooving a spectacle lens, characterized by performing grooving processing on the edge surface of the spectacle lens. A lens rotation shaft that holds a spectacle lens that has been finished in accordance with the lens shape of the spectacle frame, and a groove digging for abutment with the edge surface of the spectacle lens that is held on the lens rotation shaft. A spectacle lens grooving apparatus comprising a grindstone, a grooving grindstone rotating shaft for rotating the grooving grindstone, and an inter-axis distance adjusting means for adjusting an inter-axis distance between the lens rotating shaft and the grooving grindstone rotating shaft. In
In the vicinity of the radius angle having an extreme value in the curve drawn by the target lens shape, it is assumed that the radius of the groove grinding wheel is a predetermined multiple, and the distance between the lens rotation axis and the rotation axis of the groove grinding wheel is set as A spectacle lens grooving apparatus characterized by comprising an arithmetic control means for controlling the inter-axis distance adjusting means so as to perform grooving of the edge surface of the spectacle lens.

Images