JP2005041145A - Method for producing cylindrical product - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To produce a high precision thermosetting elastomer cylindrical body high in purity even when a thin product is produced. <P>SOLUTION: A piston part 2 in which O-rings 3 and 3 are set in the peripheral part 2a and a wire 4 is set in the upper part 2b is inserted into a mold 1 to be arranged from the lower end 1b toward the upper end 1a of the mold 1. The bottom surface 2c of the piston part 2 is held at the lower end 1b of the mold 1. The lower end 1b is immersed in a container 6 filled with a urethane elastomer 5. The piston part 2 is pulled up to the upper end 1a side of the mold 1 by the wire 4, and the urethane elastomer 5 is packed in the mold 1. After the urethane elastomer 5 is heated and cured, the piston part 2, the mold 1, and the container 6 are removed from the cured urethane elastomer 5. The lower part 5a of the left urethane elastomer 5 is cut off, and the cylindrical urethane elastomer 5 is taken out. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

  The present invention relates to a method of manufacturing a rod-shaped product that is molded by filling a mold with a liquid material such as a thermosetting elastomer.

Conventionally, a rod-shaped body made of a thermosetting elastomer has a lower end 1b of a cylindrical body mold 1 shown in FIG. Cast molding in which an elastomer is poured by a cup 8 is generally performed.
JP-A-1-310915

  As described above, cast molding is likely to cause air and foreign matter to be mixed during the process of pouring a thermosetting elastomer such as urethane. Especially when manufacturing thin rod-shaped products, the liquid material is filled without any gaps. There was a difficult problem.

  In order to solve the above problems, the present inventors have conducted extensive research, and as a result, by inducing a thermosetting elastomer in a cylindrical mold that can slide a piston body provided with a packing, It has been found that the problem can be solved, and the present invention has been completed.

  That is, the present invention is a method for manufacturing a rod-shaped product by filling a cylindrical mold with a liquid material made of a thermosetting elastomer, and is in close contact with the inner wall surface of the mold over the entire circumference. A liquid material guiding jig configured to be slidable inside is disposed at the lower end portion of the mold, and the lower end portion of the mold is immersed in a container filled with the liquid material in a substantially vertical state. A step of raising the jig toward the upper end portion of the mold to introduce a liquid material from the lower end portion and guiding it toward the upper end portion, and raising the jig to the vicinity of the upper end portion of the mold to form a liquid A method for producing a rod-shaped product comprising a step of filling a mold with a material, a step of heating and curing the liquid material filled in the mold to form a rod-shaped product, and then demolding. An O-ring is attached to the outer periphery of the jig to guide And a piston part and a manufacturing method of the rod-like products that are composed of a wire which is connected to the piston portion.

  According to the present invention, since the liquid material is guided and filled in the mold while sealing the inner wall surface of the mold, not only air but also foreign matter can be prevented from being mixed. In this case, it is possible to obtain a rod-shaped body of high-purity and high-accuracy thermosetting elastomer so that sufficient filling is possible.

  Hereinafter, a method for producing a rod-shaped body of a thermosetting elastomer according to the present invention will be described with reference to examples.

  FIG. 1 is a view showing an apparatus for producing a rod-shaped body of a thermosetting elastomer according to the present invention. Reference numeral 1 denotes an aluminum cylinder, which is a die that penetrates from the upper end 1a toward the lower end 1b. A jig mainly composed of a piston part 2 is inserted into the mold 1. O-rings 3 and 3 that are packings are attached to the outer peripheral portions 2a and 2a of the piston portion 2, and a wire 4 that is a piston pulling tool is attached to the upper portion 2b so that the jig can slide in the mold 1. It has become.

  FIG. 2 is a process diagram showing a method for producing a thermosetting elastomer rod-shaped body of the present invention. In the step (A), the piston portion 2 is inserted from the lower end 1b of the mold 1 toward the upper end 1a.

  In the step (B), the bottom surface 2c of the piston portion 2 is held by the lower end 1b of the mold 1, and the lower end 1b of the mold 1 is in a substantially vertical state with respect to the container 6 filled with the liquid urethane elastomer 5 which is a thermosetting elastomer. Retained and immersed.

  In the step (C), the piston part 2 is pulled up to the upper end 1a side of the mold 1 by the wire 4 as a piston pulling tool, and the urethane elastomer 5 filled in the container 6 is guided into the mold 1 by the atmospheric pressure and rises. Go.

  In step (D), the piston part 2 is pulled up toward the upper end 1 a of the mold 1, and the upper part 2 b of the piston part 2 is held by the upper end 1 a of the mold 1. A urethane elastomer 5 is sucked and filled in the mold 1. Then, the urethane elastomer 5 is cured by heating in this state.

  In the step (E), after the step (D), the heat-cured urethane elastomer 5 becomes a product and is demolded.

  In the step (F), the lower part 5a of the urethane elastomer 5 removed in the step (E) is cut out, and the round bar-shaped urethane elastomer 5 is taken out.

  The manufacturing method of the rod-shaped body of the thermosetting elastomer of the present invention can prevent air contamination and impurities from the outside air, and can be completely filled into a narrow mold, so high purity and high accuracy are required. It can be used for molding.

The figure which shows the manufacturing apparatus of the rod-shaped body of the thermosetting elastomer of this invention. Process drawing which shows the manufacturing method of the rod-shaped body of the thermosetting elastomer of this invention. The figure of a prior art example.

Explanation of symbols

1 type 1a upper end 1b lower end 2 piston part 2a outer peripheral part 2b upper part 2c bottom face 3 O-ring 4 wire 5 urethane elastomer 5a lower part 6 container 7 sealing plug 8 cup

Claims (2)

A method of manufacturing a rod-shaped product by filling a liquid material made of a thermosetting elastomer inside a cylindrical mold,
A liquid material guiding jig, which is in close contact with the inner wall surface of the mold and is slidable inside the mold, is arranged at the lower end of the mold, and the container is filled with the liquid material in advance. A step of immersing the lower end of the mold in a substantially vertical state,
A step of introducing the liquid material from the lower end portion and guiding it toward the upper end portion by raising the jig toward the upper end portion of the mold,
A step of raising the jig to the vicinity of the upper end of the mold and filling the mold with a liquid material;
A step of heat-curing the liquid material filled in the mold to form a rod-shaped product and then demolding,
A method for producing a rod-shaped product comprising:   The manufacturing method of the rod-shaped product of Claim 1 comprised with the wire which connected the jig | tool which guide | induces a liquid material in a type | mold with the piston part by which the O-ring was mounted | worn to the outer peripheral part, and the piston part.

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