JP2005030554A - Method of caulking crosslinking polyethylene hose for water stop connection - Google Patents

Method of caulking crosslinking polyethylene hose for water stop connection Download PDF

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JP2005030554A
JP2005030554A JP2003273169A JP2003273169A JP2005030554A JP 2005030554 A JP2005030554 A JP 2005030554A JP 2003273169 A JP2003273169 A JP 2003273169A JP 2003273169 A JP2003273169 A JP 2003273169A JP 2005030554 A JP2005030554 A JP 2005030554A
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hose
metal
polyethylene hose
linked polyethylene
bamboo shoot
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Hideaki Baba
秀明 馬場
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TAIFUREKKUSU KK
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TAIFUREKKUSU KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a connection method for stopping water by inserting a metal telescopic joint into a crosslinking polyethylene hose having a hard and flat inner face to be used for supplying hot water and water and caulking its contact portion at the outer periphery of the hose together with the hard crosslinking polyethylene hose and the metal telescopic joint. <P>SOLUTION: One or more O-rings 8 exist in the valleys of a wavy protruded portion of the metal telescopic joint 4 which is laid for joining a connection fitting 1 to the composite inner face crosslinking polyethylene hose 6. The metal telescopic joint 4 is inserted into the composite inner face crosslinking polyethylene hose 6 and caulked at an outer periphery portion of a metal skirt 5. Since the one or more O-rings 8 exist in the valleys of the wavy protruded portion of the metal telescopic joint 4, the metal telescopic joint 4 and the composite inner face crosslinking polyethylene hose 6 have mutually closer contact for good water stop connection. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、複合内面架橋ポリエチレンホースを止水・接続する方法に関する。 The present invention relates to a method for stopping and connecting a composite internally cross-linked polyethylene hose.

従来のゴムホース、ビニールホース、エラストマー材ホース、軟質塩ビホース等にホースと接続金具を一体としてつなぐ為に介在する金属製タケノコを挿入して接続する際、全てのホース表面がやわらかい為、ホースバンド等を使用したり加締める等して、接続している外周部を強固な力で締め付けてやるとホースにシール性があるので、止水することができる。 When inserting and connecting metal bamboo shoots that intervene to connect the hose and connecting fittings to a conventional rubber hose, vinyl hose, elastomer material hose, soft PVC hose, etc., all hose surfaces are soft, so hose bands, etc. If the outer peripheral part connected is tightened with a strong force by using or crimping, the hose has a sealing property, so that water can be stopped.

しかし、複合内面架橋ポリエチレンホースに金属製タケノコを挿入し従来通り加締める等した場合、硬いものどうしなのでシール性がなく漏水する可能性がある。従来同様のホース側のシール性に期待する方法では止水することは望めない。 However, when a metal bamboo shoot is inserted into a composite inner cross-linked polyethylene hose and crimped as usual, there is a possibility that water will leak without sealing because it is hard. It is not possible to stop the water by the method expected for the sealing performance on the hose side as in the past.

そのため複合内面架橋ポリエチレンホースと金属製タケノコの間にOリングを介在させ、その複合内面架橋ポリエチレンホースと金属製タケノコの圧着によりOリングを変形させることで止水している。 Therefore, an O-ring is interposed between the composite inner surface cross-linked polyethylene hose and the metal bamboo shoot, and the O-ring is deformed by pressure bonding of the composite inner surface cross-linked polyethylene hose and the metal bamboo shoot to stop water.

この複合内面架橋ポリエチレンホースに挿入される金属製タケノコには、ホース挿入側円周上に環状溝が形成されていて、その環状溝内にゴム製のOリングが複合内面架橋ポリエチレンホース挿入時のシール材として環状溝部上端より突出して介在している。 The metal bamboo shoot inserted into this composite inner surface cross-linked polyethylene hose has an annular groove formed on the circumference of the hose insertion side, and a rubber O-ring is inserted into the annular groove when the composite inner surface cross-linked polyethylene hose is inserted. As a sealing material, it protrudes from the upper end of the annular groove and is interposed.

ところが、この環状溝部上端より突出しているOリングは金属製タケノコが複合内面架橋ポリエチレンホースに挿入される際、そのホース内面に密着しながら環状溝内を動くのでOリング自体がねじれたり若しくは溝部より外れてしまい十分に止水することができない可能性が出てくる。 However, the O-ring protruding from the upper end of the annular groove moves when the metal bamboo shoot is inserted into the composite inner surface cross-linked polyethylene hose while moving in the annular groove while being in close contact with the inner surface of the hose. It may come off and it may not be possible to stop the water sufficiently.

また、ホース内径と金属製タケノコ波形突起部山部の外径の公差はわずかしかなく、突出したOリングは金属製タケノコがホースに挿入される際にかなりの変形をもって挿入されるか若しくはOリング自体にキズがつく可能性が出てくるので、Oリング自体の止水機能を十分に発揮させるように挿入するにはかなり技術的なものが必要となる。 In addition, there is little tolerance between the inner diameter of the hose and the outer diameter of the corrugated protrusion of the metal bamboo shoot. The protruding O-ring is inserted with considerable deformation when the metal bamboo shoot is inserted into the hose, or the O-ring. Since there is a possibility of scratching itself, it is necessary to use a very technical one to insert the O-ring itself so that the water stop function of the O-ring itself is fully exhibited.

そのことから金属製タケノコを複合内面架橋ポリエチレンホースに挿入する組立時には、挿入前挿入後共に十分にOリングの状態とその位置に気を配らなければならない。 For this reason, when assembling a metal bamboo shoot into a composite inner surface cross-linked polyethylene hose, it is necessary to pay attention to the state of the O-ring and its position both before and after insertion.

本発明は以上の事情の下で考えられたものであり、従来通りの方法を元に安価で良好に止水・接続できる方法を提供することを目的としている。 The present invention has been conceived under the circumstances described above, and an object of the present invention is to provide a method capable of stopping and connecting water well and inexpensively based on a conventional method.

そこで複合内面架橋ポリエチレンホースと接続金具を一体としてつなぐ為に介在する金属製タケノコのホース挿入側円周上にある波形突起部の谷部にゴム製の1個又は複数のOリングを存在させる。 Therefore, one or a plurality of O-rings made of rubber are present in the valleys of the corrugated protrusions on the hose insertion side circumference of the metal bamboo shoots interposed in order to connect the composite inner surface cross-linked polyethylene hose and the connection fitting together.

この1個又は複数のゴム製Oリングは金属製タケノコの波形突起部谷部に山部に沿う形か、又は波形突起部谷部の円周上に環状溝が形成されていて、その溝内に嵌まり込み環状溝部上端より突出して存在している。 The one or more rubber O-rings have a shape along the peak of the corrugated protrusion valley of the metal bamboo shoot, or an annular groove is formed on the circumference of the corrugated protrusion trough, And is projected from the upper end of the annular groove.

いずれの波形突起部谷部に存在する1個又は複数のOリングは、金属製タケノコを複合内面架橋ポリエチレンホースに挿入される組立時には波形突起部山部よりも低い位置に存在する為移動したりすることはない。 One or a plurality of O-rings present in any corrugated protrusion troughs may move because they are located lower than the corrugated protrusion peaks during assembly when a metal bamboo shoot is inserted into the composite internally cross-linked polyethylene hose. Never do.

また、波形突起部谷部に存在する1個又は複数のOリングは、金属製タケノコと共に複合内面架橋ポリエチレンホースに挿入された時点では金属性タケノコの波形突起部山部より低い位置に存在する為シール性はないが、複合内面架橋ポリエチレンホースに金属製のタケノコを挿入し、その接触部を複合内面架橋ポリエチレンホースの外周部から同時に加締めた時、金属製のタケノコの波形突起部谷部に1個又は複数のOリングが存在することにより、金属性タケノコと複合内面架橋ポリエチレンホースが金属製タケノコの波形突起部谷部により密着して良好に止水することができる。 In addition, one or more O-rings present in the corrugated protrusion troughs are located at a position lower than the corrugated protrusion peak of the metallic bamboo shoot when inserted into the composite inner cross-linked polyethylene hose together with the metal bamboo shoots. Although there is no sealing property, when a metal bamboo shoot is inserted into the composite inner surface cross-linked polyethylene hose and the contact portion is simultaneously crimped from the outer periphery of the composite inner surface cross-linked polyethylene hose, the corrugated protrusion valley of the metal bamboo shoot is By the presence of one or a plurality of O-rings, the metallic bamboo shoots and the composite inner surface cross-linked polyethylene hose can be in close contact with the corrugated projection valleys of the metallic bamboo shoots, and water can be satisfactorily stopped.

金属製タケノコの波形突起部谷部にOリングを存在させることにより、複合内面架橋ポリエチレンホースに挿入する際Oリング自体にねじれ又はキズの心配も無くなり、ホース挿入後もOリングの状態を気にかける必要もなくなる。それにより組立時には技術的なものは必要ない。 By having an O-ring in the corrugated protrusion valley of a metal bamboo shoot, there is no risk of twisting or scratching in the O-ring itself when it is inserted into a composite inner surface cross-linked polyethylene hose. There is no need to use it. Therefore, no technical items are required during assembly.

また、複合内面架橋ポリエチレンホースに金属製のタケノコを挿入し、その接触部を複合内面架橋ポリエチレンホースの外周部から同時に加締めることで、金属製のタケノコの波形突起部谷部に1個又は複数のOリングが存在することで、複合内面架橋ポリエチレンホースが金属製タケノコの波形突起部谷部により密着して良好に止水することができるので止水機能は確実に向上している。 Moreover, by inserting a metal bamboo shoot into the composite inner surface cross-linked polyethylene hose, and simultaneously crimping the contact portion from the outer peripheral portion of the composite inner surface cross-linked polyethylene hose, one or more in the corrugated protrusion valley of the metal bamboo shoot The presence of the O-ring allows the composite inner surface cross-linked polyethylene hose to be in close contact with the corrugated protrusion valleys of the metal bamboo shoots and thus to stop water well, so that the water stop function is reliably improved.

また従来使用していた金属製タケノコを再利用することも可能であるため別途金属製タケノコを製作する為に費用は発生しない。また組立の際に使用する設備に関しても同様である。 In addition, since it is possible to reuse a metal bamboo shoot that has been used in the past, there is no cost for manufacturing a separate metal bamboo shoot. The same applies to equipment used for assembly.

以上のことから、総体的に従来品と同等以上の安定した止水機能をもった安価な製品を提供することができる。 From the above, it is possible to provide an inexpensive product having a stable water stop function equivalent to or higher than that of the conventional product as a whole.

本発明に係る複合内面架橋ポリエチレンホースの止水・接続方法を図に基づいて説明する。主に図1を製品組立手順及び製品解説に使用し、図2は図1の補足として使用する。 The water stop / connection method of the composite inner surface cross-linked polyethylene hose according to the present invention will be described with reference to the drawings. 1 is mainly used for the product assembly procedure and product description, and FIG. 2 is used as a supplement to FIG.

ここでの複合内面架橋ポリエチレンホース6は硬質で内面がフラットな架橋ポリエチレンホースにポリプロピレン(PP)図2の2を補強芯として巻きつけられており、その外装をエラストマー材図2の3で被覆している。そして圧力が複合内面架橋ポリエチレンホース6にかかった際に、耐圧も兼ねて鋼線ブレード7を被覆している。 The composite inner cross-linked polyethylene hose 6 here is wound around a hard and cross-linked polyethylene hose with a flat inner surface using polypropylene (PP) 2 in FIG. 2 as a reinforcing core, and the exterior is covered with an elastomer material 3 in FIG. ing. When the pressure is applied to the composite inner surface cross-linked polyethylene hose 6, the steel wire blade 7 is covered also with a pressure resistance.

相手方(不図示)に接続するための接続金具袋ナット1と複合内面架橋ポリエチレンホース6とを繋ぐ為に介在する金属製タケノコ4には、ホース挿入側円周上に波形突起部がありその波形突起部谷部にゴム製の1個又は複数のOリング8が存在している。 The metal bamboo shoot 4 interposed to connect the connecting metal cap nut 1 for connecting to the other party (not shown) and the composite inner surface cross-linked polyethylene hose 6 has a corrugated protrusion on the hose insertion side circumference. One or a plurality of O-rings 8 made of rubber are present in the protruding valleys.

この金属製タケノコ4の波形突起部に存在するゴム製の1個又は複数のOリング8は金属製タケノコ4が複合内面架橋ポリエチレンホース6に挿入された時点では、波形突起部山部より低い位置に存在するのでセットされた位置から動くことはなく、またシール性もない。 One or more rubber O-rings 8 present on the corrugated protrusions of the metal bamboo 4 are positioned lower than the corrugated protrusion crest when the metal bamboo 4 is inserted into the composite inner cross-linked polyethylene hose 6. Therefore, there is no movement from the set position, and there is no sealing property.

金属製スカート5は薄肉状のパイプで金属製タケノコ4とほぼ同じ長さを持ち、片側は鋼線ブレード7を被覆した複合内面架橋ポリエチレンホース6を挿入させるだけの内径を持っている。もう片側は加締めた際に金属製タケノコ4の抜け止めも兼ねる為、組立時に金属製タケノコ4の波形突起部山部が通過できるだけの小穴径を持っている。 The metal skirt 5 is a thin-walled pipe and has substantially the same length as that of the metal bamboo shoot 4, and one side has an inner diameter enough to insert a composite inner cross-linked polyethylene hose 6 covered with a steel wire blade 7. Since the other side also serves to prevent the metal bamboo shoot 4 from coming off when crimped, it has a small hole diameter that allows the corrugated protrusions of the metal bamboo shoot 4 to pass through during assembly.

また、この金属製スカート5は加締められた時に鋼線ブレード7と金属製タケノコ4の抜け止めに存在するということは公知である。 It is also known that the metal skirt 5 exists to prevent the steel wire blade 7 and the metal bamboo 4 from coming off when crimped.

接続金具袋ナット1に波形突起部に1個又は複数のOリング8を存在させている金属製タケノコ4を組み込み、金属製スカート5の小穴径を接続金具袋ナット1側になるよう金属製タケノコ4に挿入する。 A metal bamboo shooter 4 in which one or a plurality of O-rings 8 are present on the corrugated protrusions is incorporated into the connecting metal cap nut 1, and the small diameter of the metal skirt 5 is placed on the connecting metal bag nut 1 side. Insert into 4.

次に鋼線ブレード7を被覆している複合内面架橋ポリエチレンホース6を金属製スカート5に挿入する。この時、同時に金属製タケノコ4は複合内面架橋ポリエチレンホース6に挿入されている。 Next, the composite inner surface cross-linked polyethylene hose 6 covering the steel wire blade 7 is inserted into the metal skirt 5. At this time, the metal bamboo shoot 4 is simultaneously inserted into the composite inner surface cross-linked polyethylene hose 6.

鋼線ブレード7を被覆している複合内面架橋ポリエチレンホース6が完全に挿入されたことを確認後、金属製スカート5の外周部から強く加締める。 After confirming that the composite inner surface cross-linked polyethylene hose 6 covering the steel wire blade 7 is completely inserted, it is caulked strongly from the outer peripheral portion of the metal skirt 5.

金属製スカート5の外周部から強く加締められた時、金属製タケノコ4の波形突起部谷部に1個又は複数のOリング8が存在していることにより、金属製タケノコ4と複合内面架橋ポリエチレンホース6が金属製タケノコの波形突起部谷部により密着して良好に止水・接続することができる。 When one or more O-rings 8 are present in the corrugated troughs of the metal bamboo shoot 4 when strongly crimped from the outer periphery of the metal skirt 5, the metal bamboo shoot 4 and the composite inner surface bridge The polyethylene hose 6 can be adhered to the corrugated protrusion valley of the metal bamboo shoot and can be stopped and connected well.

また、上記実施例では接続金具に袋ナットを用いて例としたが相手方接続金具に応じて、また接水面である内面が硬質な架橋ポリエチレンホースの止水・接続に関しては本発明の趣旨を逸脱しない範囲で種々変更を加えた形態で構成可能である。 Further, in the above embodiment, a cap nut is used as an example of the connection fitting. However, depending on the counterpart connection fitting, and for water stoppage and connection of the crosslinked polyethylene hose whose inner surface which is a water contact surface is hard, it deviates from the gist of the present invention. It can be configured in various forms with various modifications within the range not to be performed.

製品組立手順及び製品解説図である。It is a product assembly procedure and a product explanatory diagram. 複合内面架橋ポリエチレンホース部拡大断面図である。It is a composite inner surface cross-linked polyethylene hose part enlarged sectional view.

符号の説明Explanation of symbols

1 袋ナット
2 ゴムパッキン
3 シートパッキン
4 タケノコ
5 スカート
6 複合内面架橋ポリエチレンホース
7 鋼線ブレード
8 Oリング



1 Cap nut 2 Rubber packing 3 Sheet packing 4 Bamboo shoot 5 Skirt 6 Composite internal cross-linked polyethylene hose 7 Steel wire blade 8 O-ring



Claims (3)

内面が硬質でフラットな架橋ポリエチレンホースに金属製タケノコを挿入した後、内面が硬質でフラットな架橋ポリエチレンホースと金属製タケノコの接触部外周から加締めて止水・接続する方法。 After inserting metal bamboo shoots into a cross-linked polyethylene hose with a hard and flat inner surface, and then tightening water from the outer periphery of the contact portion between the cross-linked polyethylene hose with a hard and flat inner surface and the metal bamboo shoot to stop and connect. 金属製タケノコの波形突起部谷部の1個又は複数のゴム製Oリングは金属製タケノコの波形突起部谷部に山部に沿う形か、又は波形突起部谷部の円周上に環状溝が形成されていて、その溝内に嵌まり込み環状溝部上端より突出して存在しているものからなる請求項1の止水・接続方法。 One or more rubber O-rings of the corrugated protrusion trough of the metal bamboo shoot are shaped along the corrugated trough of the metal bamboo shoot, or an annular groove on the circumference of the corrugated protrusion trough The water stopping / connecting method according to claim 1, wherein the water stopping / connecting method is formed by being inserted into the groove and projecting from the upper end of the annular groove. 内面が硬質でフラットな架橋ポリエチレンホースにポリプロピレン(PP)を補強芯として巻きつけ、その外装をエラストマー材で被覆している複合内面架橋ポリエチレンホースと接続金具を一体としてつなぐ為に介在する金属製タケノコのホース挿入側円周上にある波形突起部の谷部にゴム製の1個又は複数のOリングを存在させている金属製タケノコを、内面が硬質でフラットな複合内面架橋ポリエチレンホースに挿入し、その接触部外周から同時に加締めて止水し接続する請求項1〜2の止水・接続方法。

Metal bamboo shoots intervening to connect the connecting metal fittings and the composite internal cross-linked polyethylene hose, whose inner surface is hard and flat, wrapped with polypropylene (PP) as a reinforcing core and whose exterior is covered with an elastomer material Insert a metal bamboo shoot having one or more rubber O-rings in the valleys of the corrugated protrusions on the hose insertion side circumference of the hose into a composite inner surface cross-linked polyethylene hose with a hard inner surface and a flat surface. The water stopping / connecting method according to claim 1, wherein the water is connected by crimping simultaneously from the outer periphery of the contact portion.

JP2003273169A 2003-07-11 2003-07-11 Method of caulking crosslinking polyethylene hose for water stop connection Pending JP2005030554A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006300148A (en) * 2005-04-18 2006-11-02 Bridgestone Corp Fitting structure used for feed water/feed hot water hose

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006300148A (en) * 2005-04-18 2006-11-02 Bridgestone Corp Fitting structure used for feed water/feed hot water hose
JP4621064B2 (en) * 2005-04-18 2011-01-26 株式会社ブリヂストン Mouth bracket structure used for water supply and hot water supply hose

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