JP2005030069A - Excavating-advancing device - Google Patents
Excavating-advancing device Download PDFInfo
- Publication number
- JP2005030069A JP2005030069A JP2003196816A JP2003196816A JP2005030069A JP 2005030069 A JP2005030069 A JP 2005030069A JP 2003196816 A JP2003196816 A JP 2003196816A JP 2003196816 A JP2003196816 A JP 2003196816A JP 2005030069 A JP2005030069 A JP 2005030069A
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- excavation
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- 238000009412 basement excavation Methods 0.000 claims abstract description 26
- 238000005192 partition Methods 0.000 claims description 11
- 239000002689 soil Substances 0.000 claims description 9
- 239000000654 additive Substances 0.000 claims description 8
- 230000000996 additive effect Effects 0.000 claims description 8
- 210000000078 claw Anatomy 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 239000013049 sediment Substances 0.000 claims description 2
- 230000002401 inhibitory effect Effects 0.000 abstract 1
- 239000004576 sand Substances 0.000 description 10
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Landscapes
- Excavating Of Shafts Or Tunnels (AREA)
Abstract
Description
【0001】
【発明の属する技術分野】
本発明は掘進装置に関し、詳しくは地山の緩みによる切羽の崩落を最小限に抑えながら安定的に掘進できるようにする技術に関する。
【0002】
【従来の技術】
従来、例えば矩形断面に掘削する掘進装置としては、掘削機本体の先端部に掘進方向と直交する水平軸で回動するドラムカッターを上下2体取り付けた構造のものが知られている(例えば特許文献1参照)。
【0003】
ところで、前記掘進装置は上下の各ドラムカッターが掘削機本体から同一距離の位置に取り付けられているから、緩み易い地山の場合、切羽の上部が崩落した土砂がドラムカッターを直撃して回転を阻害し、安定的な掘進ができなくなる問題があった。また、掘削土砂の排出路が下段だけに設置されているから、上下の水圧や土圧に別々に対応できず、掘削土砂の排出が円滑に行われない問題があった。さらに、ドラムカッターが大型で大きな駆動力を必要とするから、コスト高となり、小・中口径の掘進機への応用は不向きであった。
【0004】
【特許文献1】
特開平11−229774号公報
【0005】
【発明が解決しようとする課題】
本発明が解決しようとする課題は、従来のこれらの問題点を解消し、地山の緩みによる切羽の崩落を最小限に抑えながら安定的に推進でき、しかも切羽圧力が上下で異なっても掘削土砂の排出を円滑に行える推進装置を提供することにある。
【0006】
【課題を解決するための手段】
かかる課題を解決した本発明の構成は、
1) 掘削機の後端に推進管を連結して掘進方向へ押し出し、切羽に添加材を送り込みながら地盤を掘削し、掘削土砂を添加材と混合撹拌して取り込んで排出し、押し込んだ推進管の後端に後続の推進管を次々と継ぎ足して地中に管路を構築する掘進装置において、前記掘削機のカッターを上下複数段設け、各カッターの後方に隔壁をそれぞれ設け、各隔壁に添加材の注入口と掘削土砂及びその混合物の排泥口をそれぞれ設け、上側のカッター及び隔壁を下側のカッター及び隔壁より掘進方向へ突出するように位置をずらした構造とし、地盤の上下部分を上から段階的に距離をおいて掘削することで切羽の崩落を低減できるようにしたことを特徴とする掘進装置
2) 各カッターの先端同士を結んだ仮想線の傾斜角を切羽の安息角とし、地山の緩みを防止できるようにした前記1)記載の掘進装置
3) 各排土路に切羽圧力を調節する圧力バルブをそれぞれ設け、上下独立して切羽圧制御できるようにした前記1)又は2)記載の掘進装置
4) 掘削機のカッターが、掘進方向と直交する水平な回転軸に複数の爪体を軸端間に渡って突設した構造で、矩形断面の推進管を用いて矩形断面の管路を構築できるようにした前記1)〜3)いずれか記載の掘進装置
にある。
【0007】
【作用】
本発明によれば、前後に位置をずらせた上下の各カッターで地盤の上下部分を距離をおいて上から段階的に掘削するから、地山が緩くて切羽が崩落し易い場合でも上側のカッターが崩落前に掘削して安定的に掘進される。
【0008】
【発明の実施の形態】
本発明の上下複数段のカッターは、その各カッターの先端同士を結んだ仮想線の傾斜角を切羽の安息角(崩落しない角度)にするのが望ましい。様々な地質による安息角の違いに対応できるように上側又は下側のカッターの位置を前後方向へ調整して仮想線の傾斜角を変更できる構造にしてもよい。
【0009】
また、掘削位置毎に排土圧が異なることがあるから、排泥口から取り込んで掘削土砂を後方へ送出する各排土路に切羽圧力を調整するバルーン状の圧力バルブをそれぞれ設け、切羽圧を上下独立して綿密に制御できるようにするのが望ましい。
【0010】
掘削機のカッターとしては常用のリングカッターの他、水平な回転軸に複数の爪体を軸端間に渡って突設した構造カッターを用いると、矩形断面の推進管を用いて矩形断面の管路を構築できる。また、両端側のカッターの側面にカッタービットを突設して外郭も削孔できるようにしてもよい。以下、本発明の実施例を図面に基づいて具体的に説明する。
【0011】
【実施例】
図1〜6に示す実施例は、矩形断面の管路を構築する掘進装置に本発明を適用した例である。図1は実施例の掘削機の説明図、図2は実施例の掘削機の正面図、図3は実施例の掘削機の斜視説明図、図4は実施例の掘削機のカッターを省略した状態の斜視説明図、図5は実施例の推進管の断面図、図6は実施例の矩形断面推進装置の使用状態を示す説明図である。
【0012】
図中、1は掘削機、1aはケーシング、1bは隔壁、1cは排泥口、1dは注入口、2は回転軸、3はカッター、3aはカッタービット、4は直交軸ギヤモータ、4aはカバー、5は排土路、6は圧力バルブ、7は排土貯留槽、8は添加材注入路、Aは切羽、Gは地盤、Gaは掘削土砂、Hは推進管、Sは削孔である。
【0013】
本実施例の矩形断面掘進装置の掘削機1は、図1〜4に示すように箱型のケーシング1aの前部に上側が下側より前方へ突出するように上下位置をずらして湾曲状の隔壁1bを形成し、各隔壁1bに掘削土砂Ga及び泥水泥土を取り込む排泥口1cを開口し、各隔壁1b及びケーシング1aの上下面に泥水泥土を切羽Aへ注入する注入口1dをそれぞれ開口している。
【0014】
各隔壁1bの前方には掘削方向と直交する水平な回転軸2を上下の各水平軸2を結んだ仮想線の傾斜角θが切羽Aの安息角となるように位置をずらして軸支し、各回転軸2に複数の爪状のカッター3を各軸端間に渡って複列に突設し、しかも両端側の各カッター3側面にカッタービット3aを突設し、各回転軸2後方のケーシング1a内にハイポニック減速機(商標,住友重機械工業株式会社製)からなる直交軸ギヤモータ4をそれぞれ配設し、各直交軸ギヤモータ4の出力軸と各回転軸2間に図示しない駆動チェーンを掛架している。
【0015】
ケーシング1a内には先端の排泥口1cから通じる排土路5を後方へ向けてそれぞれ配管し、各排土路5の途中に切羽Aの圧力を調整するバルーン状の圧力バルブ6を設け、各排土路5の後部を連結してその排出先に掘削土砂Gaを一時的に貯留する排土貯留槽7を設け、注入口1dから通じる添加材注入路8を配管して図示しない供給装置から泥水泥土を送出できるようにしている。
【0016】
本実施例では、発進立坑内で掘削機1を作動させた状態で図示しない油圧ジャッキにより掘削方向へ押し出し、各注入口1dから泥水泥土を切羽Aへ注入しながら地盤Gを掘削して掘削土砂Gaと泥水泥土を排泥口1cから取り込んで図示しないコンベヤやスクリューで排出し、掘削機1の後端に矩形断面の推進管Hを連結してその後端を図示しない油圧ジャッキで押し出し、順次推進管Hを継ぎ足しながら掘進していく。
【0017】
ここで、切羽Aでは地山の緩みによっては掘削時に崩落することがあり、この崩落した土砂が掘削機のカッターを直撃して掘進を阻害する。しかし、本実施例では上下の各カッター3の先端間を結んだ仮想線の傾斜角θを切羽Aの安息角としたから、切羽Aが崩落し易くても上側のカッター3が崩落前に掘削し、実際に崩落することなく安定的な掘進が可能となった。また、掘削土砂Gaの排出を上下独立して行うから、切羽Aの圧力が上下部分で異なっても各圧力バルブ6で切羽Aの圧力を独立して調節することで掘削土砂Gaの排出を円滑に行えるようになった。
【0018】
図7,8に示すのは、実施例の掘削機の他の例である。図7は実施例の他の例の掘削機の説明図、図8は実施例の他の例の掘削機の斜視説明図である。図中、1eはフード部、1fは溝部である。
【0019】
実施例の他の例の掘削機1は、図7,8に示すようにケーシング1aの天上部を前方へ延設して先端がエッジ状のフード部1eを形成し、同フード部1eに各カッター3が通る溝部1fをそれぞれ形成している。従って、掘削停止時に地山の緩みで切羽Aが崩落してもフード部1eで防護して安全となる。その他、符号、構成は実施例と同じである。
【0020】
【発明の効果】
以上説明したように、本発明によれば地山の緩みによる切羽の崩落を最小限に抑えながら安定的に掘進でき、しかも切羽圧力が上下で異なっても掘削土砂の排出を円滑に行える、小型・軽量化が容易な小・中口径の掘削向きの掘進装置を提供できる。
【図面の簡単な説明】
【図1】実施例の掘削機の説明図である。
【図2】実施例の掘削機の正面図である。
【図3】実施例の掘削機の斜視説明図である。
【図4】実施例の掘削機のカッターを省略した状態の斜視説明図である。
【図5】実施例の推進管の断面図である。
【図6】実施例の矩形断面掘進装置の使用状態を示す説明図である。
【図7】実施例の他の例の掘削機の説明図である。
【図8】実施例の他の例の掘削機の斜視説明図である。
【符号の説明】
1 掘削機
1a ケーシング
1b 隔壁
1c 排泥口
1d 注入口
1e フード部
1f 溝部
2 回転軸
3 カッター
3a カッタービット
4 直交軸ギヤモータ
4a カバー
5 排土路
6 圧力バルブ
7 排土貯留槽
8 添加材注入路
A 切羽
G 地盤
Ga 掘削土砂
H 推進管
S 削孔[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an excavation apparatus, and more particularly to a technique for enabling stable excavation while minimizing collapse of a face due to looseness of a natural ground.
[0002]
[Prior art]
2. Description of the Related Art Conventionally, as an excavating apparatus for excavating, for example, in a rectangular cross section, one having a structure in which two upper and lower drum cutters rotating on a horizontal axis orthogonal to the excavating direction are attached to the tip of an excavator body (for example, a patent) Reference 1).
[0003]
By the way, since the upper and lower drum cutters are mounted at the same distance from the excavator body in the excavator, the earth and sand whose upper part of the face collapses directly hits the drum cutter and rotates when it is easy to loosen. There was a problem that it was hindered and stable digging was not possible. In addition, since the discharge path for excavated earth and sand is installed only in the lower stage, there is a problem that the excavated earth and sand cannot be discharged smoothly because the upper and lower water pressure and earth pressure cannot be handled separately. Furthermore, since the drum cutter is large and requires a large driving force, the cost is high, and application to a small / medium caliber machine is unsuitable.
[0004]
[Patent Document 1]
Japanese Patent Laid-Open No. 11-229774
[Problems to be solved by the invention]
The problem to be solved by the present invention is to eliminate these problems in the past, and to promote stably while minimizing the collapse of the face due to loosening of the ground, and even if the face pressure is different up and down, excavation An object of the present invention is to provide a propulsion device that can smoothly discharge earth and sand.
[0006]
[Means for Solving the Problems]
The configuration of the present invention that solves this problem is as follows.
1) A propulsion pipe is connected to the rear end of the excavator and pushed in the direction of excavation. The ground is excavated while feeding the additive to the face, and the excavated soil is mixed and stirred with the additive to discharge it. In the excavation device that builds a pipeline in the ground by adding subsequent propulsion pipes one after the other at the rear end, the cutter of the excavator is provided in multiple upper and lower stages, a partition is provided behind each cutter, and added to each partition The material inlet, the excavation soil and the mixture mud discharge port are provided respectively, and the upper cutter and partition are shifted so that they protrude from the lower cutter and partition in the direction of excavation, and the upper and lower parts of the ground are A digging device characterized in that the fall of the face can be reduced by digging at a distance from the top 2) The inclination angle of the imaginary line connecting the tips of each cutter is the repose angle of the face , Natural 1) or 2), wherein a pressure valve for adjusting the face pressure is provided on each earth discharge path so that the face pressure can be controlled independently in the vertical direction. Excavator 4) A structure in which a cutter of an excavator projects a plurality of claws on a horizontal rotating shaft perpendicular to the excavation direction across the shaft end, and uses a rectangular cross-section propulsion pipe to form a rectangular cross-section pipe It is in the excavation apparatus according to any one of 1) to 3) that can be constructed.
[0007]
[Action]
According to the present invention, since the upper and lower parts of the ground are excavated stepwise from the top with the upper and lower cutters shifted in the front and back positions, even if the ground is loose and the face tends to collapse, the upper cutter Is excavated before the collapse, and it is dug stably.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
In the upper and lower cutters of the present invention, it is desirable that the inclination angle of the imaginary line connecting the tips of the cutters is the repose angle of the face (an angle that does not collapse). A structure in which the inclination angle of the imaginary line can be changed by adjusting the position of the upper or lower cutter in the front-rear direction so as to cope with the difference in the angle of repose due to various geological features.
[0009]
In addition, since the soil discharge pressure may differ depending on the excavation position, a balloon-shaped pressure valve that adjusts the face pressure is provided in each soil discharge path that takes in from the mud discharge port and sends the excavated soil backward, and reduces the face pressure. It is desirable to be able to control the top and bottom independently.
[0010]
As a cutter for an excavator, in addition to a conventional ring cutter, when a structural cutter with a plurality of claws protruding from the end of a shaft on a horizontal rotating shaft is used, a rectangular cross-section tube is used using a rectangular cross-section propelling pipe A road can be built. Further, a cutter bit may be provided on the side surfaces of the cutters at both ends so that the outer shell can be drilled. Embodiments of the present invention will be specifically described below with reference to the drawings.
[0011]
【Example】
The embodiment shown in FIGS. 1 to 6 is an example in which the present invention is applied to an excavation apparatus for constructing a pipe having a rectangular cross section. FIG. 1 is an explanatory view of an excavator of the embodiment, FIG. 2 is a front view of the excavator of the embodiment, FIG. 3 is a perspective explanatory view of the excavator of the embodiment, and FIG. FIG. 5 is a cross-sectional view of the propulsion pipe of the embodiment, and FIG. 6 is an explanatory view showing a use state of the rectangular cross-section propulsion device of the embodiment.
[0012]
In the figure, 1 is an excavator, 1a is a casing, 1b is a partition wall, 1c is a mud discharge port, 1d is an injection port, 2 is a rotary shaft, 3 is a cutter, 3a is a cutter bit, 4 is an orthogonal shaft gear motor, and 4a is a cover. 5 is a discharge path, 6 is a pressure valve, 7 is a discharge tank, 8 is an additive injection path, A is a face, G is the ground, Ga is excavated soil, H is a propulsion pipe, and S is a drilling hole.
[0013]
As shown in FIGS. 1 to 4, the
[0014]
In front of each
[0015]
In the
[0016]
In this embodiment, the
[0017]
Here, the face A may collapse during excavation depending on the looseness of the natural ground, and the collapsed earth and sand directly hits the cutter of the excavator and hinders the advancement. However, in this embodiment, since the inclination angle θ of the imaginary line connecting the tips of the upper and
[0018]
7 and 8 show another example of the excavator of the embodiment. FIG. 7 is an explanatory view of an excavator of another example of the embodiment, and FIG. 8 is a perspective explanatory view of an excavator of another example of the embodiment. In the figure, 1e is a hood portion, and 1f is a groove portion.
[0019]
As shown in FIGS. 7 and 8, the
[0020]
【The invention's effect】
As described above, according to the present invention, it is possible to excavate stably while minimizing the collapse of the face due to the looseness of the natural ground, and it is possible to smoothly discharge the excavated sediment even if the face pressure differs vertically.・ It is possible to provide a digging device suitable for digging with small and medium caliber that can be easily reduced in weight.
[Brief description of the drawings]
FIG. 1 is an explanatory diagram of an excavator according to an embodiment.
FIG. 2 is a front view of the excavator according to the embodiment.
FIG. 3 is a perspective explanatory view of the excavator of the embodiment.
FIG. 4 is a perspective explanatory view in a state where a cutter of the excavator of the embodiment is omitted.
FIG. 5 is a cross-sectional view of a propulsion pipe according to an embodiment.
FIG. 6 is an explanatory diagram showing a usage state of the rectangular cross-section excavator of the example.
FIG. 7 is an explanatory diagram of an excavator of another example of the embodiment.
FIG. 8 is an explanatory perspective view of an excavator of another example of the embodiment.
[Explanation of symbols]
DESCRIPTION OF
Claims (4)
Priority Applications (1)
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JP2003196816A JP3940710B2 (en) | 2003-07-14 | 2003-07-14 | Digging equipment |
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JP2003196816A JP3940710B2 (en) | 2003-07-14 | 2003-07-14 | Digging equipment |
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JP2005030069A true JP2005030069A (en) | 2005-02-03 |
JP3940710B2 JP3940710B2 (en) | 2007-07-04 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009243222A (en) * | 2008-03-31 | 2009-10-22 | Ohbayashi Corp | Ground deformation prevention method |
JP2009243221A (en) * | 2008-03-31 | 2009-10-22 | Ohbayashi Corp | Shield machine, and starting method and arrival method therefor |
-
2003
- 2003-07-14 JP JP2003196816A patent/JP3940710B2/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009243222A (en) * | 2008-03-31 | 2009-10-22 | Ohbayashi Corp | Ground deformation prevention method |
JP2009243221A (en) * | 2008-03-31 | 2009-10-22 | Ohbayashi Corp | Shield machine, and starting method and arrival method therefor |
JP4605238B2 (en) * | 2008-03-31 | 2011-01-05 | 株式会社大林組 | How to start shield machine, how to reach shield machine |
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