JP2005027877A - Mouth member, method of producing the same, and medicine container using the same - Google Patents

Mouth member, method of producing the same, and medicine container using the same Download PDF

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JP2005027877A
JP2005027877A JP2003196655A JP2003196655A JP2005027877A JP 2005027877 A JP2005027877 A JP 2005027877A JP 2003196655 A JP2003196655 A JP 2003196655A JP 2003196655 A JP2003196655 A JP 2003196655A JP 2005027877 A JP2005027877 A JP 2005027877A
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Prior art keywords
elastic body
mouth member
outer frame
pores
cavity
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JP2003196655A
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JP4060247B2 (en
Inventor
Isamu Tateishi
勇 立石
Yasushi Morimoto
康史 森本
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Otsuka Pharmaceutical Co Ltd
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Otsuka Pharmaceutical Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a mouth member into which a piercing tool whose tip is not sharp can be inserted to reliably achieve asepsis and removal of foreign matters inside a slit, and to provide a method for producing the mouth member and a medicine container using the mouth member. <P>SOLUTION: In a hollow part 12 of an external body 11, an elastic body 16 provided with a pore 18 extending therethrough in an axial direction (x) is arranged. After sterilization treatment of the mouth member 10, the elastic body 16 is compressed from a direction (y) orthogonal to the axial direction (x) to close the pore 18 to make the slit. Since the elastic body 16 is provided with the slit, the piercing tool whose tip is not sharp can be inserted into the mouth member. Since the pore 18 can be formed simultaneously with molding of the elastic body within a mold, the problem that chips would remain after forming of the slit is solved. In addition, since sterilizing treatment is carried out before closing the pore 18, asepsis inside the slit is reliably attained. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【技術分野】
本発明は、弾性体からなる栓体を備えた口部材と、その製造方法およびそれを用いた薬剤容器に関する。
【0002】
【背景技術】
通常、点滴液、注射液等を収容する輸液バッグや輸液ボトルといった薬剤容器の口部は、ゴム、熱可塑性エラストマー等の弾性体からなる栓体によって封止されている。このため、薬剤容器の内容液を取り出したり、容器内に薬液を注入したりするときには、栓体を刺通することのできる金属製注射針といった先端の鋭利な刺通具が用いられていたが、先端が鋭利な穿刺具を用いると誤って手指を刺すといった事故を招くおそれがあり、感染症対策の観点から先端が鋭利ではない刺通具を使用することが求められている。
【0003】
そこで、近年、栓体に切込み(スリット)を設けることにより、先端が鋭利ではない刺通具を挿通可能にする試みがなされている(特許文献1参照)。しかしながら、スリットを形成する際に弾性体に刃を刺し通すことから、弾性体の切り屑がスリット内に残留して、使用時に薬剤容器内に混入するといった問題を招くおそれがある。また、薬剤容器等に対して加熱滅菌やガス滅菌等の滅菌処理を行っても、栓体のスリットの内部には加熱媒体やガスが入り込まないことから、無菌性を確実に保証することができない。
【0004】
【特許文献1】
特開平5−124664号公報(段落〔0009〕,図1,図4)
【特許文献2】
特開2002−126040号公報(段落〔0007〕〜〔0009〕,図1,図2)
【0005】
【発明が解決しようとする課題】
そこで、本発明の目的は、先端が鋭利でない刺通具を挿通可能であって、スリット内の無菌性と異物の除去とを確実に達成することのできる口部材と、その製造方法およびかかる口部材を用いた薬剤容器を提供することである。
【0006】
【課題を解決するための手段】
上記目的を達成するための本発明の口部材は、略円筒状の空洞部を備える外枠体の当該空洞部内に、略円盤状の弾性体を配置してなるものであって、上記弾性体がその軸方向に貫通した細孔を備えており、かつ当該細孔が、口部材の滅菌処理後に弾性体をその軸方向と直交する方向から圧縮することによって閉鎖されてなることを特徴とする。
【0007】
本発明の口部材では、弾性体にあらかじめ細孔を設けおき、滅菌処理を施した後で圧縮変形させてスリット状にしていることから、先端が鋭利でない刺通具であっても、当該スリット内を容易に挿通させることができる。また、弾性体にあらかじめ設けられる細孔は、スリットとは異なり、金型内での弾性体の成形と同時に形成することが可能であることから、前述の切り屑が残留するといった問題を生じることがない。さらに、細孔を閉鎖してスリット化する前に滅菌処理を施していることから、スリット内部の無菌性を確実に達成することができる。しかも、上記弾性体のスリット部分には、軸方向と直交する方向からの圧縮を受けていることから、刺通具を挿通させている時やこれを抜き取った後において、弾性体から液漏れを生じることがない。以上の理由により、本発明の口部材は、例えば薬剤容器の口部材として好適である。
【0008】
本発明の口部材において、細孔は、
(1)弾性体を圧縮しつつ外枠体の空洞部内に嵌め合わせることによって閉鎖されたものであってもよく、
(2)弾性体の外周面と外枠体の空洞部の内表面との間に楔を圧入することによって閉鎖されたものであってもよい。
上記実施形態(1)の場合、弾性体を外枠体の空洞部内における嵌め合わせ位置にまで移動させてこれを圧縮することによって、弾性体にあらかじめ設けられていた細孔を閉鎖させることができる。一方、上記実施形態(2)の場合、弾性体の外周面と外枠体の空洞部の内表面との間に楔を圧入することによって弾性体を圧縮し、弾性体にあらかじめ設けられていた細孔を閉鎖させることができる。すなわち、上記(1)および(2)のいずれの場合であっても、弾性体にあらかじめスリットを設けるのではなく、スリットよりも形成の容易な細孔を設けておいた上で、弾性体を空洞部内で移動させたり、弾性体と空洞部との間に楔を圧入したりするだけで、当該細孔を、注射針等の穿刺具の刺通性を維持しつつ液体の通過・漏出を防止することのできるスリットとすることができる。さらに、その結果、上記の実施形態に係る口部材を備える薬剤容器に対して、弾性体の細孔を閉鎖していない状態で滅菌処理を施した場合であっても、滅菌処理後の弾性体の移動や楔の圧入といった簡易な処理を経ることによって、弾性体の細孔をスリット化して、口部材に密閉性を付与することができる。
【0009】
なお、特許文献2には、弾性体に細孔をあらかじめ設けておき、楔を圧入することによって圧縮変形させてスリットとしたキャップが記載されているが、孔の中を滅菌することについては何らの記載も示唆もなされていない。
本発明の口部材において、弾性体は、あらかじめ外枠体の空洞部内に配置した上で滅菌処理を施したものであってもよく、あるいは外枠体とは別に滅菌処理を施した上で、無菌状態である外枠体の空洞部内に配置したものであってもよい。
【0010】
上記実施形態(1)において、圧縮前の弾性体が略楕円板状であり、かつその長径が、外枠体の空洞部内での嵌め合わせ位置における当該空洞部の内径よりも大きいのが好ましい。圧縮前の弾性体の形状と、外枠体空洞部内のサイズとの関係を上記のように設定することによって、弾性体を外枠体の空洞部内における嵌め合わせ位置にまで移動させて圧縮したときに、その細孔を効率よく圧縮・閉鎖して、スリット化することができる。
【0011】
また、上記実施形態(1)において、圧縮前の弾性体における細孔はその水平断面において略楕円状であり、かつその長径は弾性体の長径と直交する方向に配置されてなるのが好ましい。細孔の形状とその向きを上記のように設定することによって、弾性体を圧縮したときに細孔を効率よく圧縮・閉鎖して、スリット化することができる。
上記実施形態(2)において、圧縮前の弾性体における細孔はその水平断面において略楕円状であり、かつ楔によってその短径方向に圧縮されているのが好ましい。細孔の形状とその向きを上記のように設定することによって、弾性体を圧縮したときに細孔を効率よく圧縮・閉鎖して、スリット化することができる。
【0012】
【発明を実施するための最良の形態】
以下、本発明の実施の形態を、添付図面を参照して詳細に説明する。
<第1の実施形態>
本発明の第1の実施形態は、例えば図1に示すように、略円筒状の空洞部を備える外枠体11の当該空洞部内に略円盤状の弾性体16を配置したものであって、滅菌処理後に弾性体16を圧縮しつつ上記空洞部内に嵌め合わせることで、弾性体16にあらかじめ設けられた細孔を閉鎖し、スリット18’としたものである。
【0013】
図2は、図1に示す口部材10の滅菌処理前の状態を示している(なお、内枠体19の端部を省略している)。滅菌処理前の弾性体16は、外枠体11の空洞部12内に配置されているものの、その嵌め合わせ位置12aとは異なる位置に固定されている。この状態では、図3(b)に示すように、弾性体16の軸方向xに細孔18が貫通している。この細孔18は、弾性体16を圧縮しつつ空洞部の嵌め合わせ位置12aに配置、固定することによって閉鎖されて、図3(a)に示すようなスリット18’となる。なお、図3(a)は図1に示す状態での弾性体16の平面図であって、図3(b)は図2に示す状態での弾性体16の平面図である。また、図1および図2は、それぞれ図3(a)および図3(b)に示すA−A矢視方向での断面図である。
【0014】
図1および図2に示す口部材10において、弾性体16は、圧縮前に略楕円板状となるように成形されている〔図3(b)参照〕。この弾性体16の長径16aを、外枠体11の嵌め合わせ位置12aにおける空洞部12の内径よりも大きく設定することによって、弾性体16を嵌め合わせ位置12aに配置することによって自動的に細孔18が圧縮かつ閉鎖されて、図3(a)に示すようなスリット18’を形成することとなる。
【0015】
本発明において特に限定されるものではないが、弾性体16の長径16aは、短径16bよりも2〜15%大きく設定するのが好ましく、5〜10%大きく設定するのがより好ましい。また、弾性体16の長径16aは、外枠体11の嵌め合わせ位置12aにおける空洞部12の内径よりも5〜15%大きく設定するのが好ましく、8〜12%大きく設定するのがより好ましい。
図1および図2に示す口部材10において、弾性体16の細孔18は、その長径18aが弾性体16の長径16aと直交するように配置されている〔図3(b)参照〕。弾性体16が圧縮される方向は、弾性体16の軸方向xと直交する方向yのうち、弾性体の長径16aの向きと同じ方向である。従って、細孔の短径18bの方向を弾性体の長径16aの方向と同じ向きとすることによって、細孔18を閉鎖してスリット18’とする際の効率がよくなり、その結果、弾性体16に穿刺具を刺通していない状態で液漏れなどが発生するのを防止することができる。
【0016】
図1および図2に示す口部材10において、弾性体16は、外枠体11の内周面に設けられた凸条13を内枠体19の溝部20aと係合させることによって、空洞部12内の仮固定位置に固定される。この状態で細孔18は、閉鎖されずに弾性体16の軸方向xに貫通している〔図2および図3(b)参照〕。一方、外枠体11の内周面の径は、その嵌め合わせ位置12aにて狭く設定されていることから、内枠体19をさらに空洞部12内に押し込んで凸条13を溝部20bと係合させることによって、弾性体16が空洞部12内の繋止位置に固定されるとともに、細孔が圧縮により閉鎖されて、スリット18’となる〔図1および図3(a)参照〕。
【0017】
第1の実施形態に係る口部材10において、外枠体11の内周面に設けられた凸条14と、内枠体19の端部に設けられた凸条21は、それぞれ弾性体16の天面の溝部17aと底面の凸条17bに係合して、外枠体11の空洞部12内での弾性体16の固定をより確かなものとしている。弾性体16は、外枠体11の凸条13と内枠体19の溝部20aとが係合することによって空洞部12内の仮固定位置に固定され、凸条13と内枠体の溝部20bとが係合しかつ外枠体のフランジ部15と内枠体のフランジ部22とが係合することによって空洞部12内の繋止位置に固定される。
【0018】
図1に示す口部材10において、内枠体19の内部には穿刺部材保持部23が設けられている。この穿刺部材保持部23は、弾性体16を刺通した注射針等の穿刺具を保持する部材であって、これにより、穿刺具を刺通した状態での安定性を向上させることができる。
図1に示す口部材10において、内枠体19の内部には薄膜24が設けられている。この薄膜24を設けることによって、弾性体16に細孔18が貫通している状態で滅菌処理を施したとしても、口部材10が接続されている薬剤容器の内容物に滅菌処理に伴う悪影響が生じるのを防止することができる。
【0019】
図4は、図1に示す口部材10を備える薬剤容器(輸液バッグ)25を示す斜視図である。図1に示す口部材10は、例えばその内枠体19の端部を容器本体26の周縁部27に挟持させることによって使用される。
<第2の実施形態>
本発明の第2の実施形態は、例えば図5に示すように、略円筒状の空洞部を備える外枠体31の当該空洞部内に略円盤状の弾性体36を配置したものであって、滅菌処理後に弾性体36の外周面と上記空洞部の内周面との間に楔40を圧入することで、弾性体36にあらかじめ設けられた細孔を閉鎖し、スリット18’としたものである。
【0020】
図6は、図5に示す口部材30の滅菌処理前の状態を示している(なお、内枠体39の端部を省略している)。滅菌処理前の弾性体36は、外枠体11の空洞部内に配置されているものの、その固定位置とは異なる位置に配置されている。この状態では、弾性体36の軸方向xに細孔18が貫通している。この細孔18は、弾性体36と外枠体31との間に楔を圧入することによって閉鎖されて、図5に示すようなスリット18’となる。図7(a)は図5のB−B断面図であって、外枠体31の内周面と弾性体36の外周面との間に楔40が圧入されている状態を示している。一方、図7(b)は図5のC−C断面図であって、外枠体31の内周面と弾性体36の外周面との間に楔40を圧入していない状態を示している。なお、図5および図6は、それぞれ図7(a)および図7(b)に示すD−D矢視方向での断面図である。
【0021】
図5および図6に示す口部材30において、弾性体36の細孔18は、その長径が弾性体16の長径と直交するように配置されている〔図7(a),(b)参照〕。弾性体36が圧縮される方向は、弾性体36の軸方向xと直交する方向yのうち、弾性体36の長径の向きと同じ方向である。従って、細孔18の短径の方向を弾性体16の長径の方向と同じ向きとすることによって、細孔18を閉鎖してスリット18’とする際の効率がよくなり、その結果、弾性体36に穿刺具を刺通していない状態で液漏れなどが発生するのを防止することができる。
【0022】
図5および図6に示す口部材30において、弾性体36は、外枠体31の内周面に設けられた凸条13を内枠体39の溝部20aと係合させることによって、空洞部32内に配置される。この状態で弾性体36には、軸方向xと直交する方向(水平方向)yへの圧がかかっていないことから、細孔18は閉鎖されずに軸方向xに貫通している〔図6および図7(b)参照〕。一方、内枠体39の端部には楔40が設けられていることから、内枠体39をさらに空洞部32内に押し込んで凸条13を溝部20bと係合させることによって、弾性体36の細孔が圧縮により閉鎖されて、スリット18’となる〔図5および図7(a)参照〕。
【0023】
図5および図6に示す口部材30において、外枠体31の内周面に設けられた凸条14と、内枠体39の端部に設けられた凸条21は、前述の口部材10の場合と同様に、それぞれ弾性体36の天面の凸条37aと底面の凸条37bに係合して、外枠体31の空洞部32内での弾性体36の固定をより確かなものとしている。弾性体36は、外枠体31の凸条13と内枠体39の溝部20bとが係合しかつ外枠体のフランジ部15と内枠体のフランジ部22とが係合することによって空洞部32内に固定される。
【0024】
図5に示す口部材30では、内枠体39に連設された楔40によって弾性体36を圧縮したが、この楔40に代えて、例えば特許文献2に示されているような楔材を用いて弾性体36を圧縮してもよい。但し、この場合には、部品点数が増加するのを免れない。
図5に示す口部材30は、図1に示す口部材10を用いた薬剤容器(図4参照)の場合と同様に、例えばその内枠体39の端部を容器本体の周縁部に挟持させることによって使用される。
【0025】
<第3の実施形態>
本発明の第3の実施形態は、例えば図8に示すように、略円筒状の空洞部を備える外枠体11の当該空洞部内に略円盤状の弾性体16を配置したものであって、滅菌処理後に弾性体16を圧縮しつつ上記空洞部内に嵌め合わせることで、弾性体16にあらかじめ設けられた細孔を閉鎖し、スリット18’としたものである。この口部材50は、薬剤容器本体46の口部のフランジ47に取り付けて用いられる、キャップ状の部材である。口部材(キャップ)50の構成は、図1に示す口部材10の内枠体19に代えて、内枠体49を用いたほかは、図1および図2に示す口部材10の構成と同様である。
【0026】
本発明の第3の実施形態に係る口部材は、第1の実施形態において示したような、内枠体19の端部を輸液バッグ等の周縁部27(図4参照)に取り付けて用いるものではなく、上述のとおり、内枠体49のフランジ部22を輸液ボトル等の口部のフランジ47に取り付けて用いるものである。
第3の実施形態に係る口部材(キャップ)の形状は、内枠体の底面部分が薬剤容器の口部フランジに取り付けるのに適した形状となっているほかは特に限定されるものではなく、口部材(キャップ)50の構成として、図5および図6に示す口部材30と同様の構成を採用することも可能である。
【0027】
<滅菌方法>
本発明において、口部材に対する滅菌処理については特に限定されるものではなく、例えば高圧蒸気滅菌等の加熱滅菌を採用することも可能である。しかしながら、本発明においては、滅菌処理後に乾燥させる必要がなく、かつ弾性体の材質に悪影響を及ぼすことのないエチレンオキサイドガス滅菌を採用するのが好ましい。
【0028】
<外枠体>
本発明の口部材における外枠体には、従来公知の種々の熱可塑性プラスチックを用いることができる。なかでも、本発明の口部材を薬剤容器に使用する場合においては、外枠体の形成材料として、医療器具用に許容された熱可塑性プラスチック(ポリマー、エラストマーを含む)を用いればよい。かかる熱可塑性プラスチックとしては、例えばポリエチレン、ポリプロピレン、ポリ4−メチルペンテン〔例えば、三井化学(株)の商品名「TPX」〕、ポリテトラフルオロエチレン等のポリオレフィン;エチレン−テトラシクロドデセン共重合体〔例えば、三井化学(株)の商品名「アペル」〕等のポリ環状オレフィン;ポリアセタール(POM);アクリロニトリル−ブタジエン−スチレン共重合体(ABS);ポリエチレンナフタレート(PEN)、ポリエチレンテレフタレート(PET)、ポリアリレート等のポリエステル;ポリフェニレンサルファイド(PPS)等のベンゼン系重合体などが挙げられる。
【0029】
<弾性体>
本発明の口部材における弾性体には、従来公知の種々の熱可塑性樹脂や熱可塑性エラストマーを用いることができる。なかでも、本発明の口部材を薬剤容器に使用する場合には、弾性体の形成材料として、医療器具用に許容された熱可塑性樹脂(前出)や熱可塑性エラストマーを用いればよい。かかる熱可塑性エラストマーとしては、例えば、スチレン系熱可塑性エラストマー、オレフィン系熱可塑性エラストマー、ポリウレタン系熱可塑性エラストマー等が挙げられる。
【0030】
弾性体の厚みは、口部材の用途や使用する穿刺具の種類等に応じて設定されるものであって、特に限定されるものではないが、通常、1〜10mmの範囲で、好ましくは1.5〜5mmの範囲で設定される。
<細孔>
本発明の口部材において、弾性体にあらかじめ設けられる細孔の形状は特に限定されるものではなく、その水平断面として、円形、楕円形、目形等の、種々の形状を採用することができる。
【図面の簡単な説明】
【図1】本発明に係る口部材の一実施形態を示す縦断面図である。
【図2】図1に示す口部材10の滅菌処理前の状態を示す縦断面図である。
【図3】(a)は図1に示す口部材10における弾性体16の平面図であって、(b)は図2に示す弾性体16の平面図である。
【図4】図1に示す口部材10を備える薬剤容器の一例を示す斜視図である。
【図5】本発明に係る口部材の他の実施形態を示す縦断面図である。
【図6】図5に示す口部材30の滅菌処理前の状態を示す縦断面図である。
【図7】(a)は図5に示す口部材30における弾性体36の平面図であって、(b)は図6に示す弾性体36の平面図である。
【図8】本発明に係る口部材のさらに他の実施形態を示す縦断面図である。
【符号の説明】
10,30,50 口部材
11,31 外枠体
12,32 空洞部
12a 嵌め合わせ位置
16,36 弾性体
16a 長径
18 細孔
25 薬剤容器
40 楔
x 軸方向
[0001]
【Technical field】
The present invention relates to a mouth member provided with a stopper made of an elastic body, a manufacturing method thereof, and a drug container using the same.
[0002]
[Background]
Usually, the mouth portion of a drug container such as an infusion bag or an infusion bottle for storing an infusion solution or an injection solution is sealed with a plug made of an elastic material such as rubber or thermoplastic elastomer. For this reason, a sharp piercing tool such as a metal injection needle that can pierce the stopper has been used when taking out the contents of the medicine container or injecting the medicine into the container. If a puncture device having a sharp tip is used, there is a risk of accidents such as accidental puncture of a finger, and use of a piercing device having a sharp tip is required from the viewpoint of infectious disease countermeasures.
[0003]
Therefore, in recent years, attempts have been made to allow insertion of a piercing tool having a sharp tip by providing a cut (slit) in the plug (see Patent Document 1). However, since the blade is pierced through the elastic body when the slit is formed, there is a possibility that chips of the elastic body remain in the slit and are mixed into the medicine container at the time of use. In addition, even if a sterilization process such as heat sterilization or gas sterilization is performed on a drug container or the like, sterility cannot be reliably ensured because a heating medium or gas does not enter the slit of the stopper. .
[0004]
[Patent Document 1]
Japanese Patent Laid-Open No. 5-124664 (paragraph [0009], FIGS. 1 and 4)
[Patent Document 2]
JP 2002-126040 A (paragraphs [0007] to [0009], FIGS. 1 and 2)
[0005]
[Problems to be solved by the invention]
Accordingly, an object of the present invention is to insert a piercing tool having a sharp tip, which can reliably achieve sterility and removal of foreign matter in the slit, a manufacturing method thereof, and such a mouth. It is providing the chemical | medical agent container using a member.
[0006]
[Means for Solving the Problems]
In order to achieve the above object, the mouth member of the present invention is formed by disposing a substantially disc-shaped elastic body in the hollow portion of the outer frame body having a substantially cylindrical hollow portion, Is provided with pores penetrating in the axial direction, and the pores are closed by compressing the elastic body from a direction perpendicular to the axial direction after the sterilization treatment of the mouth member. .
[0007]
In the mouth member of the present invention, since the elastic body is provided with pores in advance and sterilized and compressed and deformed into a slit shape, even if the tip is not sharp, the slit The inside can be easily inserted. In addition, unlike the slits, the pores provided in advance in the elastic body can be formed simultaneously with the molding of the elastic body in the mold, resulting in the problem that the aforementioned chips remain. There is no. Furthermore, since the sterilization process is performed before the pores are closed and slitted, sterility inside the slit can be reliably achieved. Moreover, since the slit portion of the elastic body is subjected to compression from the direction orthogonal to the axial direction, liquid leakage from the elastic body occurs when the piercing tool is inserted or after it is removed. It does not occur. For the above reasons, the mouth member of the present invention is suitable, for example, as a mouth member of a drug container.
[0008]
In the mouth member of the present invention, the pores are
(1) The elastic body may be closed by being fitted into the cavity of the outer frame while being compressed,
(2) It may be closed by pressing a wedge between the outer peripheral surface of the elastic body and the inner surface of the cavity of the outer frame.
In the case of the above embodiment (1), the pores provided in advance in the elastic body can be closed by moving the elastic body to the fitting position in the cavity of the outer frame and compressing it. . On the other hand, in the case of the above embodiment (2), the elastic body is compressed by inserting a wedge between the outer peripheral surface of the elastic body and the inner surface of the hollow portion of the outer frame, and is provided in advance in the elastic body. The pores can be closed. That is, in either case of (1) and (2) above, the elastic body is not provided with slits in advance, but is provided with pores that are easier to form than the slits. By simply moving the inside of the cavity or press-fitting a wedge between the elastic body and the cavity, the liquid can be passed and leaked while maintaining the piercing property of the puncture tool such as an injection needle. It can be set as the slit which can be prevented. Furthermore, as a result, even when the sterilization process is performed on the drug container including the mouth member according to the above-described embodiment in a state where the pores of the elastic body are not closed, the elastic body after the sterilization process By passing through a simple process such as movement of the wedge and press-fitting of the wedge, the pores of the elastic body can be made into slits and the sealing performance can be given to the mouth member.
[0009]
Patent Document 2 describes a cap in which an elastic body is provided with pores in advance and is compressed and deformed by press-fitting a wedge to make a slit. Is not described or suggested.
In the mouth member of the present invention, the elastic body may have been previously sterilized after being placed in the cavity of the outer frame body, or after being sterilized separately from the outer frame body, You may arrange | position in the cavity part of the outer frame which is a sterilization state.
[0010]
In the above embodiment (1), it is preferable that the elastic body before compression has a substantially elliptical plate shape, and the major axis is larger than the inner diameter of the cavity at the fitting position in the cavity of the outer frame. By setting the relationship between the shape of the elastic body before compression and the size in the outer frame body cavity as described above, the elastic body is moved to the fitting position in the cavity of the outer frame body and compressed. In addition, the pores can be efficiently compressed and closed to form slits.
[0011]
In the above embodiment (1), it is preferable that the pores in the elastic body before compression are substantially elliptical in the horizontal cross section, and that the major axis is arranged in a direction perpendicular to the major axis of the elastic body. By setting the shape and direction of the pores as described above, the pores can be efficiently compressed and closed to form slits when the elastic body is compressed.
In the embodiment (2), it is preferable that the pores in the elastic body before compression have a substantially elliptical shape in the horizontal cross section and are compressed in the minor axis direction by a wedge. By setting the shape and direction of the pores as described above, the pores can be efficiently compressed and closed to form slits when the elastic body is compressed.
[0012]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
<First Embodiment>
In the first embodiment of the present invention, for example, as shown in FIG. 1, a substantially disk-shaped elastic body 16 is disposed in the cavity of an outer frame 11 having a substantially cylindrical cavity, By fitting the elastic body 16 into the cavity while compressing the elastic body 16 after sterilization, the pores provided in advance in the elastic body 16 are closed to form a slit 18 '.
[0013]
FIG. 2 shows a state before the sterilization process of the mouth member 10 shown in FIG. 1 (note that the end of the inner frame 19 is omitted). Although the elastic body 16 before sterilization is disposed in the cavity 12 of the outer frame body 11, it is fixed at a position different from the fitting position 12a. In this state, as shown in FIG. 3 (b), the pore 18 penetrates in the axial direction x of the elastic body 16. The pore 18 is closed by compressing the elastic body 16 and arranging and fixing the elastic body 16 at the fitting position 12a of the cavity portion to form a slit 18 'as shown in FIG. 3A is a plan view of the elastic body 16 in the state shown in FIG. 1, and FIG. 3B is a plan view of the elastic body 16 in the state shown in FIG. 1 and 2 are cross-sectional views in the direction of arrows AA shown in FIGS. 3 (a) and 3 (b), respectively.
[0014]
In the mouth member 10 shown in FIG. 1 and FIG. 2, the elastic body 16 is formed into a substantially elliptical plate shape before compression [see FIG. 3 (b)]. By setting the major axis 16a of the elastic body 16 to be larger than the inner diameter of the cavity portion 12 at the fitting position 12a of the outer frame body 11, the elastic body 16 is automatically disposed at the fitting position 12a to thereby reduce the pores. 18 is compressed and closed to form a slit 18 'as shown in FIG.
[0015]
Although it does not specifically limit in this invention, it is preferable to set the long diameter 16a of the elastic body 16 2-15% larger than the short diameter 16b, and it is more preferable to set 5-10% larger. Further, the major axis 16a of the elastic body 16 is preferably set to be 5 to 15% larger than the inner diameter of the cavity 12 at the fitting position 12a of the outer frame body 11, and more preferably 8 to 12% larger.
In the mouth member 10 shown in FIGS. 1 and 2, the pores 18 of the elastic body 16 are arranged such that the major axis 18a is orthogonal to the major axis 16a of the elastic body 16 (see FIG. 3B). The direction in which the elastic body 16 is compressed is the same as the direction of the major axis 16a of the elastic body in the direction y orthogonal to the axial direction x of the elastic body 16. Therefore, by making the direction of the minor axis 18b of the pore the same as the direction of the major axis 16a of the elastic body, the efficiency when closing the pore 18 to form the slit 18 ′ is improved, and as a result, the elastic body It is possible to prevent liquid leakage or the like from occurring in a state where the puncture tool 16 is not pierced.
[0016]
In the mouth member 10 shown in FIG. 1 and FIG. 2, the elastic body 16 is configured such that the ridge 13 provided on the inner peripheral surface of the outer frame body 11 is engaged with the groove portion 20 a of the inner frame body 19. It is fixed at the temporary fixing position. In this state, the pore 18 penetrates in the axial direction x of the elastic body 16 without being closed (see FIGS. 2 and 3B). On the other hand, since the diameter of the inner peripheral surface of the outer frame body 11 is set narrow at the fitting position 12a, the inner frame body 19 is further pushed into the cavity portion 12 to engage the ridge 13 with the groove portion 20b. As a result, the elastic body 16 is fixed at the locking position in the cavity 12 and the pores are closed by compression to form slits 18 ′ (see FIGS. 1 and 3A).
[0017]
In the mouth member 10 according to the first embodiment, the ridges 14 provided on the inner peripheral surface of the outer frame body 11 and the ridges 21 provided on the end portion of the inner frame body 19 are respectively the elastic body 16. The elastic body 16 is more reliably fixed in the cavity 12 of the outer frame body 11 by engaging with the groove portion 17a on the top surface and the ridges 17b on the bottom surface. The elastic body 16 is fixed at a temporarily fixed position in the cavity portion 12 by the engagement between the convex strip 13 of the outer frame body 11 and the groove portion 20a of the inner frame body 19, and the convex strip 13 and the groove portion 20b of the inner frame body. Are engaged, and the flange portion 15 of the outer frame body and the flange portion 22 of the inner frame body are engaged with each other, thereby being fixed at the locking position in the cavity portion 12.
[0018]
In the mouth member 10 shown in FIG. 1, a puncture member holding portion 23 is provided inside the inner frame body 19. The puncture member holding portion 23 is a member that holds a puncture device such as an injection needle that has pierced the elastic body 16, and can thereby improve the stability in a state in which the puncture device is pierced.
In the mouth member 10 shown in FIG. 1, a thin film 24 is provided inside the inner frame body 19. By providing this thin film 24, even if sterilization is performed with the pores 18 penetrating the elastic body 16, the contents of the drug container to which the mouth member 10 is connected are adversely affected by sterilization. It can be prevented from occurring.
[0019]
FIG. 4 is a perspective view showing a medicine container (infusion bag) 25 including the mouth member 10 shown in FIG. The mouth member 10 shown in FIG. 1 is used, for example, by holding the end portion of the inner frame body 19 between the peripheral edge portion 27 of the container body 26.
<Second Embodiment>
In the second embodiment of the present invention, for example, as shown in FIG. 5, a substantially disc-shaped elastic body 36 is arranged in the cavity of the outer frame 31 having a substantially cylindrical cavity, By inserting a wedge 40 between the outer peripheral surface of the elastic body 36 and the inner peripheral surface of the hollow portion after sterilization, the pores provided in advance in the elastic body 36 are closed to form a slit 18 '. is there.
[0020]
FIG. 6 shows a state before the sterilization process of the mouth member 30 shown in FIG. 5 (note that the end of the inner frame 39 is omitted). Although the elastic body 36 before sterilization is disposed in the cavity of the outer frame body 11, it is disposed at a position different from the fixed position. In this state, the pore 18 penetrates in the axial direction x of the elastic body 36. The pore 18 is closed by press-fitting a wedge between the elastic body 36 and the outer frame 31 to form a slit 18 ′ as shown in FIG. FIG. 7A is a cross-sectional view taken along the line BB in FIG. 5 and shows a state in which the wedge 40 is press-fitted between the inner peripheral surface of the outer frame 31 and the outer peripheral surface of the elastic body 36. On the other hand, FIG. 7B is a cross-sectional view taken along the line CC of FIG. 5 and shows a state in which the wedge 40 is not press-fitted between the inner peripheral surface of the outer frame 31 and the outer peripheral surface of the elastic body 36. Yes. 5 and 6 are cross-sectional views in the direction of the arrows DD shown in FIGS. 7 (a) and 7 (b), respectively.
[0021]
In the mouth member 30 shown in FIGS. 5 and 6, the pores 18 of the elastic body 36 are arranged so that the major axis thereof is orthogonal to the major axis of the elastic body 16 (see FIGS. 7A and 7B). . The direction in which the elastic body 36 is compressed is the same direction as the major axis direction of the elastic body 36 in the direction y orthogonal to the axial direction x of the elastic body 36. Therefore, by making the direction of the minor axis of the pore 18 the same as the direction of the major axis of the elastic body 16, the efficiency when closing the pore 18 to form the slit 18 ′ is improved. As a result, the elastic body It is possible to prevent liquid leakage or the like from occurring in a state where the puncture tool is not pierced through 36.
[0022]
In the mouth member 30 shown in FIG. 5 and FIG. 6, the elastic body 36 has the cavity 32 by engaging the ridges 13 provided on the inner peripheral surface of the outer frame 31 with the groove 20 a of the inner frame 39. Placed inside. In this state, no pressure is applied to the elastic body 36 in the direction (horizontal direction) y orthogonal to the axial direction x, so that the pores 18 are not closed and penetrate in the axial direction x [FIG. And FIG. 7 (b)]. On the other hand, since the wedge 40 is provided at the end of the inner frame body 39, the elastic body 36 is formed by pushing the inner frame body 39 further into the cavity 32 and engaging the ridge 13 with the groove 20b. Are closed by compression to form a slit 18 ′ (see FIGS. 5 and 7A).
[0023]
In the mouth member 30 shown in FIGS. 5 and 6, the ridges 14 provided on the inner peripheral surface of the outer frame body 31 and the ridges 21 provided at the end of the inner frame body 39 are the above-mentioned mouth member 10. As in the case of the above, the elastic body 36 is more securely fixed in the hollow portion 32 of the outer frame body 31 by engaging with the protrusions 37a on the top surface and the protrusions 37b on the bottom surface of the elastic body 36, respectively. It is said. The elastic body 36 is a cavity formed by engaging the ridge 13 of the outer frame 31 and the groove 20b of the inner frame 39 and engaging the flange 15 of the outer frame and the flange 22 of the inner frame. It is fixed in the part 32.
[0024]
In the mouth member 30 shown in FIG. 5, the elastic body 36 is compressed by the wedge 40 connected to the inner frame 39. Instead of the wedge 40, for example, a wedge material as shown in Patent Document 2 is used. The elastic body 36 may be compressed by using it. However, in this case, it is inevitable that the number of parts increases.
As in the case of the medicine container (see FIG. 4) using the mouth member 10 shown in FIG. 1, the mouth member 30 shown in FIG. Used by.
[0025]
<Third Embodiment>
In the third embodiment of the present invention, for example, as shown in FIG. 8, a substantially disc-shaped elastic body 16 is disposed in the cavity of the outer frame 11 having a substantially cylindrical cavity, By fitting the elastic body 16 into the cavity while compressing the elastic body 16 after sterilization, the pores provided in advance in the elastic body 16 are closed to form a slit 18 '. The mouth member 50 is a cap-like member used by being attached to the flange 47 of the mouth portion of the medicine container main body 46. The configuration of the mouth member (cap) 50 is the same as that of the mouth member 10 shown in FIGS. 1 and 2 except that an inner frame body 49 is used instead of the inner frame body 19 of the mouth member 10 shown in FIG. It is.
[0026]
The mouth member according to the third embodiment of the present invention is used by attaching the end portion of the inner frame body 19 to the peripheral portion 27 (see FIG. 4) such as an infusion bag as shown in the first embodiment. Instead, as described above, the flange portion 22 of the inner frame 49 is attached to the flange 47 of the mouth portion of an infusion bottle or the like.
The shape of the mouth member (cap) according to the third embodiment is not particularly limited except that the bottom surface portion of the inner frame is a shape suitable for being attached to the mouth flange of the drug container, As the structure of the mouth member (cap) 50, the same structure as that of the mouth member 30 shown in FIGS. 5 and 6 may be employed.
[0027]
<Sterilization method>
In the present invention, the sterilization treatment for the mouth member is not particularly limited, and for example, heat sterilization such as high-pressure steam sterilization can be employed. However, in the present invention, it is preferable to employ ethylene oxide gas sterilization that does not require drying after sterilization and does not adversely affect the material of the elastic body.
[0028]
<Outer frame>
Various conventionally known thermoplastics can be used for the outer frame body in the mouth member of the present invention. In particular, when the mouth member of the present invention is used for a medicine container, a thermoplastic plastic (including a polymer and an elastomer) permitted for medical instruments may be used as a material for forming the outer frame. Examples of such thermoplastic plastics include polyethylene, polypropylene, poly-4-methylpentene [for example, trade name “TPX” of Mitsui Chemicals, Inc.], polyolefins such as polytetrafluoroethylene; ethylene-tetracyclododecene copolymer [For example, polycyclic olefins such as Mitsui Chemicals' trade name “Apel”]; polyacetal (POM); acrylonitrile-butadiene-styrene copolymer (ABS); polyethylene naphthalate (PEN), polyethylene terephthalate (PET) And polyesters such as polyarylate; and benzene polymers such as polyphenylene sulfide (PPS).
[0029]
<Elastic body>
Various conventionally known thermoplastic resins and thermoplastic elastomers can be used for the elastic body in the mouth member of the present invention. In particular, when the mouth member of the present invention is used for a drug container, a thermoplastic resin (above) or a thermoplastic elastomer allowed for a medical device may be used as a material for forming an elastic body. Examples of such thermoplastic elastomers include styrene-based thermoplastic elastomers, olefin-based thermoplastic elastomers, polyurethane-based thermoplastic elastomers, and the like.
[0030]
The thickness of the elastic body is set according to the use of the mouth member, the type of puncture device to be used, etc., and is not particularly limited, but is usually in the range of 1 to 10 mm, preferably 1 It is set in the range of 5 to 5 mm.
<Pore>
In the mouth member of the present invention, the shape of the pores provided in advance in the elastic body is not particularly limited, and various shapes such as a circle, an ellipse, and an eye shape can be adopted as the horizontal cross section. .
[Brief description of the drawings]
FIG. 1 is a longitudinal sectional view showing an embodiment of a mouth member according to the present invention.
2 is a longitudinal sectional view showing a state of the mouth member 10 shown in FIG. 1 before sterilization.
3A is a plan view of the elastic body 16 in the mouth member 10 shown in FIG. 1, and FIG. 3B is a plan view of the elastic body 16 shown in FIG.
4 is a perspective view showing an example of a medicine container including the mouth member 10 shown in FIG. 1. FIG.
FIG. 5 is a longitudinal sectional view showing another embodiment of the mouth member according to the present invention.
6 is a longitudinal sectional view showing a state before the sterilization process of the mouth member 30 shown in FIG. 5. FIG.
7A is a plan view of the elastic body 36 in the mouth member 30 shown in FIG. 5, and FIG. 7B is a plan view of the elastic body 36 shown in FIG.
FIG. 8 is a longitudinal sectional view showing still another embodiment of the mouth member according to the present invention.
[Explanation of symbols]
10, 30, 50 Mouth member 11, 31 Outer frame body 12, 32 Cavity 12a Fitting position 16, 36 Elastic body 16a Long diameter 18 Pore 25 Drug container 40 Wedge x Axial direction

Claims (10)

略円筒状の空洞部を備える外枠体の当該空洞部内に、略円盤状の弾性体を配置してなる口部材であって、
上記弾性体がその軸方向に貫通した細孔を備えており、かつ当該細孔が、口部材の滅菌処理後に弾性体をその軸方向と直交する方向から圧縮することによって閉鎖されてなるものである口部材。
A mouth member formed by disposing a substantially disc-shaped elastic body in the cavity of the outer frame having a substantially cylindrical cavity,
The elastic body is provided with pores penetrating in the axial direction, and the pores are closed by compressing the elastic body from a direction orthogonal to the axial direction after sterilization of the mouth member. A certain mouth member.
上記細孔が、弾性体を圧縮しつつ外枠体の空洞部内に嵌め合わせることによって閉鎖されたものである請求項1記載の口部材。The mouth member according to claim 1, wherein the pore is closed by fitting into the cavity of the outer frame body while compressing the elastic body. 圧縮前の弾性体が略楕円板状であり、かつその長径が、上記空洞部内での嵌め合わせ位置における当該空洞部の内径よりも大きい請求項2記載の口部材。The mouth member according to claim 2, wherein the elastic body before compression has a substantially elliptical plate shape, and a major axis thereof is larger than an inner diameter of the hollow portion at a fitting position in the hollow portion. 圧縮前の弾性体における細孔がその水平断面において略楕円状であり、かつその長径が上記弾性体の長径と直交する方向に配置されてなる請求項3記載の口部材。The mouth member according to claim 3, wherein the pores in the elastic body before compression are substantially elliptical in the horizontal cross section, and the major axis is arranged in a direction perpendicular to the major axis of the elastic body. 上記細孔が、弾性体の外周面と外枠体の空洞部の内表面との間に楔を圧入することによって閉鎖されたものである請求項1記載の口部材。The mouth member according to claim 1, wherein the pore is closed by pressing a wedge between the outer peripheral surface of the elastic body and the inner surface of the cavity portion of the outer frame body. 圧縮前の弾性体における細孔がその水平断面において略楕円状であり、かつ上記楔によってその短径方向に圧縮されている請求項5記載の口部材。6. The mouth member according to claim 5, wherein the pores in the elastic body before compression are substantially elliptical in the horizontal cross section and are compressed in the minor axis direction by the wedge. 上記滅菌処理がエチレンオキサイドガスによる滅菌を施してなる請求項1〜6のいずれかに記載の口部材。The mouth member according to any one of claims 1 to 6, wherein the sterilization treatment is performed by sterilization with ethylene oxide gas. 略円筒状の空洞部を備える外枠体の当該空洞部内に略円盤状の弾性体を配置して、滅菌処理を施した後、当該弾性体を圧縮しつつ外枠体の空洞部内に嵌め合わせることによって、弾性体の軸方向に貫通した細孔をその軸方向と直交する方向から圧縮して閉鎖することを特徴とする口部材の製造方法。A substantially disc-shaped elastic body is disposed in the hollow portion of the outer frame body having a substantially cylindrical hollow portion, and after sterilization, the elastic body is compressed and fitted into the hollow portion of the outer frame body. Thus, the method of manufacturing the mouth member, comprising compressing and closing the pores penetrating in the axial direction of the elastic body from a direction orthogonal to the axial direction. 略円筒状の空洞部を備える外枠体の当該空洞部内に略円盤状の弾性体を配置して、滅菌処理を施した後、当該弾性体の外周面と外枠体の空洞部の内表面との間に楔を圧入して、弾性体の軸方向に貫通した細孔をその軸方向と直交する方向から圧縮して閉鎖することを特徴とする口部材の製造方法。After disposing a substantially disc-shaped elastic body in the hollow portion of the outer frame body having a substantially cylindrical hollow portion and sterilizing, the outer peripheral surface of the elastic body and the inner surface of the hollow portion of the outer frame body A method of manufacturing a mouth member, wherein a wedge is press-fitted between the two and a pore penetrating in an axial direction of an elastic body is compressed and closed in a direction perpendicular to the axial direction. 請求項1〜7のいずれかに記載の口部材を備える薬剤容器。A medicine container provided with the mouth member according to any one of claims 1 to 7.
JP2003196655A 2003-07-14 2003-07-14 Mouth member for drug container Expired - Fee Related JP4060247B2 (en)

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