JP2005017187A - Steering gear - Google Patents

Steering gear Download PDF

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Publication number
JP2005017187A
JP2005017187A JP2003184656A JP2003184656A JP2005017187A JP 2005017187 A JP2005017187 A JP 2005017187A JP 2003184656 A JP2003184656 A JP 2003184656A JP 2003184656 A JP2003184656 A JP 2003184656A JP 2005017187 A JP2005017187 A JP 2005017187A
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JP
Japan
Prior art keywords
rotation angle
angle detector
fitting hole
fitting
grommet
Prior art date
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Granted
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JP2003184656A
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Japanese (ja)
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JP4345376B2 (en
Inventor
Ryosuke Yamazaki
亮輔 山崎
Hiroaki Murakami
裕昭 村上
Etsuro Kitami
悦郎 喜多見
Norio Hosomi
教郎 細見
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Koyo Seiko Co Ltd
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Koyo Seiko Co Ltd
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Priority to JP2003184656A priority Critical patent/JP4345376B2/en
Publication of JP2005017187A publication Critical patent/JP2005017187A/en
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Publication of JP4345376B2 publication Critical patent/JP4345376B2/en
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  • Power Steering Mechanism (AREA)
  • Length Measuring Devices With Unspecified Measuring Means (AREA)
  • Transmission And Conversion Of Sensor Element Output (AREA)
  • Steering Controls (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To simplify the fixing structure of a rotational angle detection device and also simplifying a fixing workability. <P>SOLUTION: The steering gear is constituted such that in a housing 8 supporting an output shaft 3 rotated by a steering operation, a housing part 8a for storing the rotational angle detector 6 for detecting the rotational angle of the output shaft 3 by insertion and a fitting hole 83 penetrating one side part of the storing part 8a are provided, the rotational angle detector 6 is provided with a rotational angle detector main body 60 having a detection part for detecting the rotational angle, conductors 65 connected with the detector, and a grommet 66 fitted in the fitting hole 83, fixed to the rotational angle detector main body 60, and holding the conductors 65. The grommet 66 is fixing the rotational angle detector main body 60. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は舵取り操作により回転する回転部材の回転角度を検出する回転角度検出器を備えた操舵装置に関する。
【0002】
【従来の技術】
車両用の操舵装置としては、例えば操舵輪に繋がる回転部材と、前記操舵輪の操舵角中点からの前記回転部材の回転角度を検出するための回転角度検出器と、前記回転部材を支持する支持部材とを備えている。
【0003】
回転角度検出器は、一般的には、別個の装置として構成されており、例えば特許文献1、2に記載されている。
特許文献1、2の回転角度検出器は、操舵輪に繋がる回転部材の周面に嵌合固定される環状駆動歯車と、該環状駆動歯車に噛合して従動回転され、磁石を有する2つの従動歯車と、環状駆動歯車の回転に伴って回転角度情報を生成する回路構成要素を有し、回転軸と一体に回転する環状駆動歯車の回転角度を検出する検出部と、該検出部及び前記従動歯車を収容して支持し、外周部に貫通孔を有する取着片が突設されたケースとを備えている。
【0004】
【特許文献1】
特開2000−159037号公報
【特許文献2】
特表2001−505667号公報
【0005】
【発明が解決しようとする課題】
このように操舵装置と別個の装置として構成されている回転角度検出器を操舵装置に組み込む場合、例えば回転部材としての操舵軸に前記環状駆動歯車を嵌合固定し、操舵軸を回転自在に支持するハウジングの開口側端面に前記ケースをボルト等の複数本の締付ねじにより取着することになるため、この回転角度検出器の取着構造が複雑であり、取着作業性を簡素化することが要望されていた。
【0006】
本発明は斯かる事情に鑑みてなされたものであり、主たる目的は回転角度検出器の取着構造を簡単にでき、取着作業性を簡素化することができる操舵装置を提供することにある。
【0007】
【課題を解決するための手段】
第1発明に係る操舵装置は、舵取り操作により回転する回転部材と、該回転部材の回転角度を検出する回転角度検出器と、該回転角度検出器を支持する支持部材とを備えた操舵装置において、前記支持部材は前記回転角度検出器が挿入により収容される収容部及び該収容部の一部を貫通する嵌合孔を有しており、前記回転角度検出器は前記嵌合孔に内嵌される嵌合凸部及び該嵌合凸部の先端部に突設され前記嵌合孔を封止する鍔部を有していることを特徴とする。
【0008】
第1発明にあっては、嵌合凸部を有する回転角度検出器を支持部材の収容部に挿入することにより回転角度検出器を収容部に収容することができ、しかも、この回転角度検出器の嵌合凸部を支持部材の嵌合孔に内嵌することにより、回転角度検出器を位置決めすることができ、この位置決め状態を維持することができるため、回転角度検出器の取着構造が簡単であり、回転角度検出器を簡易に取着することができる。さらに、取着した回転角度検出器は鍔部が嵌合孔を封止するため、嵌合孔から収容部に水が浸入するのを防ぐことができる。
【0009】
第2発明に係る操舵装置は、舵取り操作により回転する回転部材と、該回転部材の回転角度を検出する回転角度検出器と、該回転角度検出器を支持する支持部材とを備えた操舵装置において、前記支持部材は前記回転角度検出器が挿入により収容される収容部及び該収容部の一部を貫通する嵌合孔を有しており、前記回転角度検出器は前記回転角度を検出する検出部を有する回転角度検出器本体と、前記検出部に接続された導線と、前記回転角度検出器本体に取着されて前記導線を保持し前記嵌合孔に内嵌されるグロメットとを備えていることを特徴とする。
【0010】
第2発明にあっては、グロメットを有する回転角度検出器を支持部材の収容部に挿入することにより回転角度検出器を収容部に収容することができ、しかも、この回転角度検出器のグロメットを支持部材の嵌合孔に内嵌することにより、回転角度検出器を位置決めすることができ、この位置決め状態を維持することができるため、回転角度検出器の取着構造が簡単であり、回転角度検出器を簡易に取着することができる。さらに、取着した回転角度検出器はグロメットが嵌合孔を封止するため、嵌合孔から収容部に水が浸入するのを防ぐことができる。また、グロメットが回転角度検出器本体に取着されており、このグロメットを嵌合孔に内嵌するため、導線の取り回し及び導線の噛み込みをなくすることができる。
【0011】
第3発明に係る操舵装置は、舵取り操作により回転する回転部材と、該回転部材の回転角度を検出する回転角度検出器と、前記回転部材を支持するハウジングとを備えた操舵装置において、前記ハウジングは互いに接合された半体からなり、一方の半体は前記回転角度検出器が挿入により収容される収容部及び他方の半体と接合される接合端から前記収容部の一部が窪む嵌合孔を有しており、前記回転角度検出器は前記嵌合孔に内嵌される嵌合凸部及び前記嵌合孔を封止する封止手段を有していることを特徴とする。
【0012】
第3発明にあっては、嵌合凸部を有する回転角度検出器を一方の半体の収容部に挿入することにより回転角度検出器をハウジングに収容することができ、しかも、この回転角度検出器の嵌合凸部を一方の半体の嵌合孔に内嵌することにより、回転角度検出器を位置決めすることができ、さらに、他方の半体の接合により嵌合凸部を挾着し、回転角度検出器を固定することができるため、回転角度検出器の取着構造が簡単であり、回転角度検出器を簡易に取着することができる。また、取着した回転角度検出器は封止手段が嵌合孔を封止するため、嵌合孔から収容部に水が浸入するのを防ぐことができる。
【0013】
【発明の実施の形態】
以下本発明をその実施の形態を示す図面に基づいて詳述する。
実施の形態1
図1は本発明に係る操舵装置の実施の形態1の構成を示す回転角度検出器部分の斜視図、図2は操舵装置の全体の構成を示す断面図、図3は回転角度検出器部分の構成を示す斜視図、図4は回転角度検出器部分の構成を示す分解斜視図、図5は回転角度検出器の構成を示す模式図である。
【0014】
図2に示した操舵装置は操舵補助力の発生源として電動モータを用いる電動パワーステアリング装置であり、操舵輪Aに連結される入力軸1と、該入力軸1にトーションバー2を介して同軸的に連結される出力軸3と、入力軸1に加わるトルクを検出するトルクセンサ4と、該トルクセンサ4が検出したトルクに基づいて駆動される操舵補助用の電動モータ(図示せず)と、該電動モータの回転を出力軸3に伝動する減速歯車機構5と、出力軸3の回転角度を検出する回転角度検出器6と、出力軸3をラックピニオン式の舵取機構(図示せず)に連動連結するユニバーサルジョイント等の伝動軸(図示せず)とを備えている。尚、入力軸1、トーションバー2、出力軸3及び伝動軸が回転部材を構成している。
【0015】
入力軸1はトーションバー2の一端部が挿入されたセンサ支持筒1aと、該センサ支持筒1aの外周に嵌合固定されたターゲット7とを有しており、センサ支持筒1aの一端部がニードル軸受9を介して支持部材としてのハウジング8内に支持されている。
【0016】
出力軸3はセンサ支持筒1aの他端部及びトーションバー2の他端部が挿入された筒形に形成されている。この出力軸3の一端部にはターゲット7と隣り合うターゲット10を有しており、軸長方向の途中には減速歯車機構5のウォームホイール5a及び該ウォームホイール5aの両側に配置される2つの転がり軸受11,12の内輪が外嵌固定されており、各転がり軸受11,12を介して出力軸3がハウジング8内に支持されている。また、出力軸3におけるウォームホイール5a及び転がり軸受11の間に駆動歯車13が外嵌固定されている。
【0017】
ハウジング8は回転角度検出器6及びウォームホイール5aが挿入により収容された第1の収容部8aと、該収容部8aに連通し減速歯車機構5のウォームが挿入により収容された第2の収容部8bと、トルクセンサ4が挿入により収容された第3の収容部8cとを有する。このハウジング8は第1及び第2の収容部8a,8bを有する第1の半体81と、第3の収容部8cを有し、第1の半体81に接合される第2の半体82とからなる。
【0018】
第1の半体81は第1の収容部8aを有する部分が略椀形に形成されており、第2の収容部8bを有する部分が略筒形に形成されており、椀形部分の開放端が第2の半体82と接合される接合端81aになっている。第1の半体81には第1の収容部8aの一部を貫通する凹形の嵌合孔83、換言すれば第2の半体82に接合される接合端81aから収容部8aの一部が窪む凹形の嵌合孔83が設けられている。また、接合端81aと前記筒形部分の開放端面81bとには複数のねじ孔81c,81dが穿設されており、前記筒形部分の開放端面81bに図示しない電動モータが取着される。
【0019】
第2の半体82は筒部82aと、該筒部82aの一端に連なりその外周部が接合端81a及び後記するグロメットの一部に当接する円板部82bとを有しており、該円板部82bの外周部に接合用の2つの貫通孔82cが設けられている。この貫通孔82cからねじ孔81cに締付ねじ(図示せず)を挿入することにより第1及び第2の半体81,82が接合される。
【0020】
回転角度検出器6は出力軸3の途中に外嵌固定された駆動歯車13に噛合して遊転する小径の従動歯車61と、該従動歯車61の回転を減速する複数の減速歯車62a〜62dと、従動歯車61及び最終の減速歯車62dの回転量を電圧に変換して検出する検出部63,63と、これら従動歯車61、減速歯車62a〜62d及び検出部63,63を収容して支持するケース64と、検出部63,63に接続された複数本の導線65と、ケース64に取着されて導線65を保持し嵌合孔83に内嵌されるグロメット66とを備えている。導線65は検出部63,63が検出した検出回転量を検出信号として出力する。この検出信号はマイクロプロセッサを用いてなる制御部(図示せず)に与えられている。制御部では従動歯車61及び最終の減速歯車62dの回転量の差(検出信号の差)から出力軸3と一体回転する駆動歯車13の回転角度を求める。
【0021】
ケース64は中心部に出力軸3が挿通される貫通孔64aを有する略D字形に形成されており、円形周面の一部にグロメット66が接着等の取着手段により取着されている。また、このケース64、従動歯車61、減速歯車62a〜62d及び検出部63,63が回転角度検出器本体60を構成している。
【0022】
グロメット66は合成ゴム、合成樹脂等の可撓性を有する材料により略直方体に形成されており、周面が嵌合孔83の周面と接触して回転角度検出器本体60のハウジング8に対する位置を決め、回転角度検出器本体60の、出力軸3の周方向へのガタ付きを防ぐようにしてある。このグロメット66には導線65が挿通される複数の貫通孔66a及び嵌合孔83を封止する鍔部66bとが設けられている。封止手段としての鍔部66bはケース64への取着面と反対側の先端周面部に突設されており、嵌合孔83の外側孔縁と接触することにより外部から嵌合孔83に水が浸入するのを防ぐようにしてある。
【0023】
尚、トルクセンサ4は操舵輪Aの操舵により入力軸1に加わるトルクをトーションバー2に生じる捩れによって検出するものであり、該トルクセンサ4が検出したトルク等に基づいて操舵補助用の電動モータが駆動制御されるように構成されている。
【0024】
以上のように構成された操舵装置は、第1の収容部8aに嵌合固定された転がり軸受12の内輪に、ウォームホイール5aとターゲット10及び駆動歯車13とが嵌合固定された出力軸3の他端部を挿入して出力軸3の他端部を第1の半体81に支持する。出力軸3の他端部を支持した第1の半体81の収容部8aに、グロメット66が取着された回転角度検出器本体60を挿入し、該回転角度検出器本体60の従動歯車61を駆動歯車13に噛合させるとともに、グロメット66を第1の半体81の嵌合孔83に内嵌することにより回転角度検出器6をハウジング8に組み込むことができる。この場合、グロメット66の嵌合孔83への内嵌により、グロメット66の周面が嵌合孔83の周面に接触することになり、回転角度検出器6のハウジング8に対する位置を決めることができ、回転角度検出器6の、出力軸3の周方向へのガタ付きを防ぐことができる。しかも、グロメット66の鍔部66bが嵌合孔83の外側孔縁に接触することになり、外部から嵌合孔83に水分が浸入するのを防ぐことができる。
【0025】
回転角度検出器6を第1の半体81に組み込んだ後、第3の収容部8cにトルクセンサ4が収容され、転がり軸受11が嵌合固定された第2の半体82の円板部82bを第1の半体81の接合端81aに当接させ、円板部82bの外周部に穿設された貫通孔82cからねじ孔81cに締付ねじを挿入することにより第2の半体82を第1の半体81に接合する。この場合、円板部82bがグロメット66の一面に接触し、グロメット66の、出力軸3の軸長方向への移動を規制することができる。
【0026】
以上のように回転角度検出器6は出力軸3等の回転部材を支持するハウジング8の収容部8aに収容するように構成されており、しかも、回転角度検出器本体60にグロメット66を取着し、該グロメット66が嵌合される嵌合孔83をハウジング8に設けてあるため、操舵装置の組立て時に回転角度検出器6を収容部8aに挿入し、グロメット66を嵌合孔83に嵌合することにより回転角度検出器6を組み込むことができ、回転角度検出器6の組込作業性を高めることができる。
【0027】
実施の形態2
図6は操舵装置の実施の形態2の構成を示す回転角度検出器部分の斜視図である。
この実施の形態2の操舵装置は、グロメット66を回転角度検出器本体60に取着し、該グロメット66により回転角度検出器6のハウジング8に対する位置を決めるように構成する代わりに、嵌合孔83に嵌合されグロメット66と関係のない嵌合凸部67を回転角度検出器本体60に突設し、該嵌合凸部67により回転角度検出器6のハウジング8に対する位置を決めるように構成したものである。
【0028】
実施の形態2において、嵌合凸部67は例えばケース64の周壁の一部を外側へ変形させてケース64と一体に構成するか、又は、ケース64と別個に形成された嵌合凸部67を接着、溶接等の取着手段により取着した構成とする。また、嵌合凸部67の先端部67bには嵌合孔83の外側孔縁と接触することにより外部から嵌合孔83に水が浸入するのを防ぐための鍔部67aが突設される。
また、ハウジング8には嵌合孔83と離隔した位置にグロメット用孔が設けられており、該グロメット用孔にグロメット66が嵌合保持される。
【0029】
実施の形態2にあっては、操舵装置の組立て時、出力軸3の他端部を支持した第1の半体81の収容部8aに、嵌合凸部67が取着された回転角度検出器本体60を挿入し、該回転角度検出器本体60の従動歯車61を駆動歯車13に噛合させるとともに、嵌合凸部67を第1の半体81の嵌合孔83に内嵌することにより回転角度検出器6をハウジング8に組み込むことができる。この場合、嵌合凸部67の嵌合孔83への嵌合により、嵌合凸部67の周面が嵌合孔83の周面に接触することになり、回転角度検出器6のハウジング8に対する位置を決めることができ、回転角度検出器6の、出力軸3の周方向へのガタ付きを防ぐことができる。しかも、嵌合凸部67の鍔部67aが嵌合孔83の外側孔縁に接触することになり、外部から嵌合孔83に水が浸入するのを防ぐことができる。
その他の構成及び作用は実施の形態1と同様であるため、同様の部品については同じ符号を付し、その詳細な説明及び作用効果の説明を省略する。
【0030】
尚、以上説明した実施の形態では回転角度検出器本体60に取着されたグロメット66、嵌合凸部67の先端部に鍔部66a,67aを突設したが、その他、この鍔部66a,67aはグロメット66、嵌合凸部67の周面の途中に突設し、該鍔部66a,67aが挿入される溝を嵌合孔83の周面に設け、グロメット66又は嵌合凸部67を嵌合孔83に嵌合するとき、鍔部66a,67aを前記溝に挿入し、鍔部66a,67aの溝との接触により嵌合孔83を封止するようにしてもよい。
【0031】
また、以上説明した実施の形態ではケース64の周壁、換言すれば回転角度検出器本体60の周面にグロメット66又は嵌合凸部67を取着したが、その他、グロメット66又は嵌合凸部67はケース64の側面に取着する構成としてもよい。この場合、グロメット66又は嵌合凸部67が嵌合される嵌合孔83を第2の半体82の円板部82bに設け、第2の半体82が第1の半体81に接合されるとき、回転角度検出器本体60に予め取着されたグロメット66又は嵌合凸部67を前記嵌合孔83に嵌合するか、又は、第2の半体82が第1の半体81に接合された後、グロメット66又は嵌合凸部67を第2の半体82の外部から嵌合孔83に嵌合し、該グロメット66又は嵌合凸部67を回転角度検出器本体60に接着剤等の取付装着手段により取付装着する。
また、以上説明した実施の形態では出力軸3を支持する支持部材としてのハウジング8に回転角度検出器6を支持したが、その他、この回転角度検出器6はハウジング8と別個に設けられる支持部材に支持する構成としてもよい。
【0032】
また、本発明に係る操舵装置は操舵補助用の電動モータを備えた電動パワーステアリング装置である他、操舵補助用の電動モータを備えていない操舵装置であってもよい。また、回転角度検出器6の構成は特に制限されるものでない。
【0033】
【発明の効果】
以上詳述したように第1発明、第2発明及び第3発明によれば、回転角度検出器を支持部材の収容部に簡易に取着することができ、しかも、嵌合孔から収容部に水が浸入するのを防ぐことができる。また、第2発明によれば、グロメットが取着するため、特別の取着部が必要でなく、回転角度検出器をより一層簡易に取着することができる。
また、第3発明によれば、ハウジングの第1及び第2の半体を接合することにより回転角度検出器を固定することができる。
【図面の簡単な説明】
【図1】本発明に係る操舵装置の実施の形態1の構成を示す回転角度検出器部分の斜視図である。
【図2】本発明に係る操舵装置の全体の構成を示す断面図である。
【図3】本発明に係る操舵装置の回転角度検出器部分の構成を示す斜視図である。
【図4】本発明に係る操舵装置の回転角度検出器部分の構成を示す分解斜視図である。
【図5】本発明に係る操舵装置の回転角度検出器の構成を示す模式図である。
【図6】本発明に係る操舵装置の実施の形態2の構成を示す回転角度検出器部分の斜視図である。
【符号の説明】
3 出力軸(回転部材)
6 回転角度検出器
60 回転角度検出器本体
63 検出部
65 導線
66 グロメット(嵌合凸部)
66b 鍔部
67 嵌合凸部
67a 鍔部(封止手段)
67b 先端部
8 ハウジング(支持部材)
8a 収容部
81,82 半体
81a 接合端
83 嵌合孔
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a steering apparatus including a rotation angle detector that detects a rotation angle of a rotating member that is rotated by a steering operation.
[0002]
[Prior art]
As a vehicle steering device, for example, a rotating member connected to a steering wheel, a rotation angle detector for detecting the rotation angle of the rotating member from a steering angle midpoint of the steering wheel, and the rotating member are supported. And a support member.
[0003]
The rotation angle detector is generally configured as a separate device, and is described in Patent Documents 1 and 2, for example.
The rotation angle detectors of Patent Documents 1 and 2 are an annular drive gear that is fitted and fixed to the peripheral surface of a rotating member that is connected to a steered wheel, and two driven members that are driven and rotated by meshing with the annular drive gear. A detection unit for detecting a rotation angle of the annular drive gear that rotates integrally with the rotation shaft, and a circuit component that generates rotation angle information in accordance with the rotation of the annular drive gear; and the detection unit and the follower A case in which a gear piece is accommodated and supported, and a mounting piece having a through-hole is provided on the outer periphery.
[0004]
[Patent Document 1]
JP 2000-159037 A [Patent Document 2]
JP-T-2001-505667 gazette
[Problems to be solved by the invention]
When a rotation angle detector configured as a separate device from the steering device is incorporated in the steering device in this way, for example, the annular drive gear is fitted and fixed to the steering shaft as a rotating member, and the steering shaft is supported rotatably. Since the case is attached to the opening side end face of the housing with a plurality of tightening screws such as bolts, the mounting structure of the rotation angle detector is complicated and simplifies the mounting workability. It was requested.
[0006]
The present invention has been made in view of such circumstances, and a main object of the present invention is to provide a steering device that can simplify the mounting structure of the rotation angle detector and can simplify the mounting workability. .
[0007]
[Means for Solving the Problems]
A steering apparatus according to a first aspect of the present invention is a steering apparatus including a rotating member that rotates by a steering operation, a rotation angle detector that detects a rotation angle of the rotating member, and a support member that supports the rotation angle detector. The support member has an accommodating portion in which the rotation angle detector is accommodated by insertion and a fitting hole that penetrates a part of the accommodating portion, and the rotation angle detector is fitted in the fitting hole. A fitting projection and a flange protruding from the tip of the fitting projection and sealing the fitting hole.
[0008]
In the first invention, the rotation angle detector can be accommodated in the accommodation portion by inserting the rotation angle detector having the fitting convex portion into the accommodation portion of the support member, and the rotation angle detector. Since the rotation angle detector can be positioned and the positioning state can be maintained by internally fitting the fitting protrusions in the fitting holes of the support member, the mounting structure of the rotation angle detector is It is simple and the rotation angle detector can be easily attached. Furthermore, since the flange part seals the fitting hole in the attached rotation angle detector, it is possible to prevent water from entering the housing part from the fitting hole.
[0009]
A steering apparatus according to a second aspect of the present invention is a steering apparatus including a rotating member that rotates by a steering operation, a rotation angle detector that detects a rotation angle of the rotating member, and a support member that supports the rotation angle detector. The support member has an accommodating portion in which the rotation angle detector is accommodated by insertion and a fitting hole that penetrates a part of the accommodating portion, and the rotation angle detector detects the rotation angle. A rotation angle detector main body having a portion, a conductive wire connected to the detection portion, and a grommet attached to the rotation angle detector main body to hold the conductive wire and fit into the fitting hole. It is characterized by being.
[0010]
In the second invention, the rotation angle detector can be accommodated in the accommodation portion by inserting the rotation angle detector having the grommet into the accommodation portion of the support member, and the grommet of the rotation angle detector can be accommodated. The rotation angle detector can be positioned by being fitted in the fitting hole of the support member, and this positioning state can be maintained, so the mounting structure of the rotation angle detector is simple, and the rotation angle The detector can be easily attached. Furthermore, since the grommet seals the fitting hole in the attached rotation angle detector, it is possible to prevent water from entering the housing portion from the fitting hole. Moreover, since the grommet is attached to the rotation angle detector main body and this grommet is fitted in the fitting hole, it is possible to eliminate the handling of the conducting wire and the biting of the conducting wire.
[0011]
According to a third aspect of the present invention, there is provided a steering apparatus comprising: a rotating member that rotates by a steering operation; a rotation angle detector that detects a rotation angle of the rotating member; and a housing that supports the rotating member. Consists of a half body joined to each other, and one half body is a fitting part in which the rotation angle detector is accommodated by insertion and a part of the accommodation part is recessed from the joint end joined to the other half body. The rotation angle detector has a fitting convex part fitted in the fitting hole and a sealing means for sealing the fitting hole.
[0012]
In the third aspect of the invention, the rotation angle detector can be accommodated in the housing by inserting the rotation angle detector having the fitting convex portion into the housing portion of one half body, and this rotation angle detection. The rotation angle detector can be positioned by fitting the fitting projection of the vessel into the fitting hole of one half, and the fitting projection is attached by joining the other half. Since the rotation angle detector can be fixed, the attachment structure of the rotation angle detector is simple, and the rotation angle detector can be easily attached. Moreover, since the sealing means seals the fitting hole in the attached rotation angle detector, it is possible to prevent water from entering the housing portion from the fitting hole.
[0013]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be described in detail with reference to the drawings illustrating embodiments thereof.
Embodiment 1
FIG. 1 is a perspective view of a rotation angle detector portion showing the configuration of Embodiment 1 of the steering device according to the present invention, FIG. 2 is a cross-sectional view showing the entire configuration of the steering device, and FIG. 3 is a view of the rotation angle detector portion. FIG. 4 is an exploded perspective view showing the configuration of the rotation angle detector, and FIG. 5 is a schematic diagram showing the configuration of the rotation angle detector.
[0014]
The steering apparatus shown in FIG. 2 is an electric power steering apparatus that uses an electric motor as a source of assisting steering force. The input shaft 1 is connected to the steered wheels A and is coaxially connected to the input shaft 1 via a torsion bar 2. An output shaft 3 that is connected in series, a torque sensor 4 that detects torque applied to the input shaft 1, and an electric motor (not shown) for steering assistance that is driven based on the torque detected by the torque sensor 4. The reduction gear mechanism 5 for transmitting the rotation of the electric motor to the output shaft 3, the rotation angle detector 6 for detecting the rotation angle of the output shaft 3, and the rack and pinion type steering mechanism (not shown) ) And a transmission shaft (not shown) such as a universal joint. The input shaft 1, the torsion bar 2, the output shaft 3 and the transmission shaft constitute a rotating member.
[0015]
The input shaft 1 has a sensor support cylinder 1a into which one end of the torsion bar 2 is inserted, and a target 7 fitted and fixed to the outer periphery of the sensor support cylinder 1a. It is supported in a housing 8 as a support member via a needle bearing 9.
[0016]
The output shaft 3 is formed in a cylindrical shape into which the other end of the sensor support cylinder 1a and the other end of the torsion bar 2 are inserted. A target 10 adjacent to the target 7 is provided at one end of the output shaft 3, and the worm wheel 5a of the speed reduction gear mechanism 5 and two worm wheels 5a disposed on both sides of the worm wheel 5a are disposed in the axial direction. Inner rings of the rolling bearings 11 and 12 are fitted and fixed, and the output shaft 3 is supported in the housing 8 via the rolling bearings 11 and 12. A drive gear 13 is fitted and fixed between the worm wheel 5 a and the rolling bearing 11 in the output shaft 3.
[0017]
The housing 8 includes a first accommodating portion 8a in which the rotation angle detector 6 and the worm wheel 5a are accommodated by insertion, and a second accommodating portion in communication with the accommodating portion 8a and in which the worm of the reduction gear mechanism 5 is accommodated by insertion. 8b and a third accommodating portion 8c in which the torque sensor 4 is accommodated by insertion. The housing 8 has a first half 81 having first and second accommodating portions 8 a and 8 b and a third half 81 having a third accommodating portion 8 c and joined to the first half 81. 82.
[0018]
In the first half 81, the portion having the first accommodating portion 8a is formed in a substantially bowl shape, the portion having the second accommodating portion 8b is formed in a substantially cylindrical shape, and the bowl-shaped portion is opened. The end is a joining end 81 a joined to the second half 82. The first half 81 has a concave fitting hole 83 penetrating a part of the first accommodating portion 8a, in other words, one end of the accommodating portion 8a from the joint end 81a joined to the second half 82. A concave fitting hole 83 in which the portion is recessed is provided. A plurality of screw holes 81c and 81d are formed in the joining end 81a and the open end surface 81b of the cylindrical portion, and an electric motor (not shown) is attached to the open end surface 81b of the cylindrical portion.
[0019]
The second half 82 has a cylindrical portion 82a and a circular plate portion 82b which is connected to one end of the cylindrical portion 82a and whose outer peripheral portion abuts against a joining end 81a and a part of a grommet described later. Two through holes 82c for joining are provided on the outer peripheral portion of the plate portion 82b. The first and second halves 81 and 82 are joined by inserting a tightening screw (not shown) from the through hole 82c into the screw hole 81c.
[0020]
The rotation angle detector 6 is a small-diameter driven gear 61 that meshes with a drive gear 13 that is externally fitted and fixed in the middle of the output shaft 3, and a plurality of reduction gears 62 a to 62 d that reduce the rotation of the driven gear 61. And detecting units 63 and 63 for detecting the rotation amounts of the driven gear 61 and the final reduction gear 62d by converting them into voltages, and housing and supporting the driven gear 61, the reduction gears 62a to 62d and the detection units 63 and 63. And a plurality of conducting wires 65 connected to the detection units 63 and 63, and a grommet 66 that is attached to the case 64 and holds the conducting wire 65 and is fitted in the fitting hole 83. The conducting wire 65 outputs the detected rotation amount detected by the detection units 63 and 63 as a detection signal. This detection signal is given to a control unit (not shown) using a microprocessor. The control unit obtains the rotation angle of the drive gear 13 that rotates integrally with the output shaft 3 from the difference in the rotation amount (detection signal difference) between the driven gear 61 and the final reduction gear 62d.
[0021]
The case 64 is formed in a substantially D shape having a through hole 64a through which the output shaft 3 is inserted at the center, and a grommet 66 is attached to a part of the circular peripheral surface by attachment means such as adhesion. The case 64, the driven gear 61, the reduction gears 62 a to 62 d, and the detection parts 63 and 63 constitute a rotation angle detector main body 60.
[0022]
The grommet 66 is formed in a substantially rectangular parallelepiped with a flexible material such as synthetic rubber and synthetic resin, and the circumferential surface is in contact with the circumferential surface of the fitting hole 83 and the position of the rotation angle detector main body 60 with respect to the housing 8. The rotation angle detector main body 60 is prevented from rattling in the circumferential direction of the output shaft 3. The grommet 66 is provided with a plurality of through holes 66a through which the conductive wires 65 are inserted and a flange 66b for sealing the fitting hole 83. The flange portion 66b as a sealing means protrudes from the tip peripheral surface portion opposite to the attachment surface to the case 64 and comes into contact with the outer hole edge of the fitting hole 83 from the outside to the fitting hole 83. It is designed to prevent water from entering.
[0023]
The torque sensor 4 detects the torque applied to the input shaft 1 by the steering of the steered wheels A by the torsion generated in the torsion bar 2, and the steering assist electric motor based on the torque detected by the torque sensor 4 and the like. Are configured to be driven and controlled.
[0024]
In the steering apparatus configured as described above, the output shaft 3 in which the worm wheel 5a, the target 10, and the drive gear 13 are fitted and fixed to the inner ring of the rolling bearing 12 fitted and fixed in the first housing portion 8a. And the other end of the output shaft 3 is supported by the first half 81. The rotation angle detector main body 60 with the grommet 66 attached is inserted into the housing portion 8a of the first half 81 that supports the other end of the output shaft 3, and the driven gear 61 of the rotation angle detector main body 60 is inserted. And the rotation angle detector 6 can be incorporated in the housing 8 by fitting the grommet 66 into the fitting hole 83 of the first half 81. In this case, due to the internal fitting of the grommet 66 into the fitting hole 83, the peripheral surface of the grommet 66 comes into contact with the peripheral surface of the fitting hole 83, and the position of the rotation angle detector 6 with respect to the housing 8 can be determined. It is possible to prevent the rotation angle detector 6 from rattling in the circumferential direction of the output shaft 3. In addition, the flange 66b of the grommet 66 comes into contact with the outer hole edge of the fitting hole 83, and moisture can be prevented from entering the fitting hole 83 from the outside.
[0025]
After the rotation angle detector 6 is incorporated in the first half 81, the disc portion of the second half 82 in which the torque sensor 4 is accommodated in the third accommodating portion 8c and the rolling bearing 11 is fitted and fixed. 82b is brought into contact with the joining end 81a of the first half 81, and the second half is inserted by inserting a tightening screw into the screw hole 81c from the through hole 82c drilled in the outer peripheral portion of the disc portion 82b. 82 is joined to the first half 81. In this case, the disc part 82b contacts one surface of the grommet 66, and the movement of the grommet 66 in the axial length direction of the output shaft 3 can be restricted.
[0026]
As described above, the rotation angle detector 6 is configured to be accommodated in the accommodating portion 8a of the housing 8 that supports the rotation member such as the output shaft 3, and the grommet 66 is attached to the rotation angle detector main body 60. Since the fitting hole 83 into which the grommet 66 is fitted is provided in the housing 8, the rotation angle detector 6 is inserted into the accommodating portion 8 a when the steering device is assembled, and the grommet 66 is fitted into the fitting hole 83. By combining, the rotation angle detector 6 can be incorporated, and the assembly workability of the rotation angle detector 6 can be improved.
[0027]
Embodiment 2
FIG. 6 is a perspective view of a rotation angle detector portion showing the configuration of the steering device according to the second embodiment.
In the steering device of the second embodiment, the grommet 66 is attached to the rotation angle detector main body 60, and instead of being configured to determine the position of the rotation angle detector 6 relative to the housing 8 by the grommet 66, a fitting hole is provided. A fitting projection 67 that is fitted to 83 and has no relation to the grommet 66 is provided on the rotation angle detector main body 60 so that the position of the rotation angle detector 6 relative to the housing 8 is determined by the fitting projection 67. It is what.
[0028]
In the second embodiment, the fitting convex portion 67 is formed integrally with the case 64 by deforming, for example, a part of the peripheral wall of the case 64, or the fitting convex portion 67 formed separately from the case 64. It is set as the structure attached by attachment means, such as adhesion | attachment and welding. Further, a flange portion 67a for preventing water from entering the fitting hole 83 from the outside by projecting to the tip end portion 67b of the fitting convex portion 67 is projected. .
The housing 8 is provided with a grommet hole at a position separated from the fitting hole 83, and the grommet 66 is fitted and held in the grommet hole.
[0029]
In the second embodiment, when the steering device is assembled, rotation angle detection in which the fitting convex portion 67 is attached to the housing portion 8a of the first half 81 that supports the other end portion of the output shaft 3 is performed. By inserting the main body 60, the driven gear 61 of the rotation angle detector main body 60 is engaged with the drive gear 13, and the fitting convex portion 67 is fitted in the fitting hole 83 of the first half 81. A rotation angle detector 6 can be incorporated in the housing 8. In this case, by fitting the fitting convex portion 67 into the fitting hole 83, the peripheral surface of the fitting convex portion 67 comes into contact with the peripheral surface of the fitting hole 83, and the housing 8 of the rotation angle detector 6. The rotation angle detector 6 can be prevented from rattling in the circumferential direction of the output shaft 3. Moreover, the flange portion 67a of the fitting convex portion 67 comes into contact with the outer hole edge of the fitting hole 83, and water can be prevented from entering the fitting hole 83 from the outside.
Since other configurations and operations are the same as those of the first embodiment, the same components are denoted by the same reference numerals, and detailed description thereof and description of operations and effects are omitted.
[0030]
In the embodiment described above, the grommets 66 attached to the rotation angle detector main body 60 and the flanges 66a and 67a project from the tip of the fitting projection 67. In addition, the flanges 66a, 67a protrudes in the middle of the peripheral surface of the grommet 66 and the fitting convex portion 67, and a groove into which the flange portions 66a and 67a are inserted is provided in the peripheral surface of the fitting hole 83. The grommet 66 or the fitting convex portion 67 When fitting into the fitting hole 83, the flange portions 66a and 67a may be inserted into the groove, and the fitting hole 83 may be sealed by contact with the groove of the flange portions 66a and 67a.
[0031]
In the embodiment described above, the grommet 66 or the fitting convex portion 67 is attached to the peripheral wall of the case 64, in other words, the peripheral surface of the rotation angle detector main body 60. 67 may be configured to be attached to the side surface of the case 64. In this case, a fitting hole 83 into which the grommet 66 or the fitting convex portion 67 is fitted is provided in the disk portion 82 b of the second half 82, and the second half 82 is joined to the first half 81. In this case, the grommet 66 or the fitting convex portion 67 attached in advance to the rotation angle detector body 60 is fitted into the fitting hole 83, or the second half 82 is the first half. After being joined to 81, the grommet 66 or the fitting convex portion 67 is fitted into the fitting hole 83 from the outside of the second half body 82, and the grommet 66 or the fitting convex portion 67 is fitted to the rotation angle detector main body 60. It is attached and attached by means of attachment and attachment means such as an adhesive.
In the embodiment described above, the rotation angle detector 6 is supported by the housing 8 as a support member for supporting the output shaft 3. In addition, the rotation angle detector 6 is provided separately from the housing 8. It is good also as a structure supported by.
[0032]
Further, the steering device according to the present invention is an electric power steering device including an electric motor for assisting steering, and may be a steering device not including an electric motor for assisting steering. Further, the configuration of the rotation angle detector 6 is not particularly limited.
[0033]
【The invention's effect】
As described above in detail, according to the first, second, and third inventions, the rotation angle detector can be easily attached to the accommodating portion of the support member, and the fitting hole can be moved to the accommodating portion. Water can be prevented from entering. Further, according to the second invention, since the grommet is attached, a special attachment portion is not necessary, and the rotation angle detector can be attached more easily.
According to the third invention, the rotation angle detector can be fixed by joining the first and second halves of the housing.
[Brief description of the drawings]
FIG. 1 is a perspective view of a rotation angle detector portion showing the configuration of a steering apparatus according to a first embodiment of the present invention.
FIG. 2 is a cross-sectional view showing the overall configuration of the steering apparatus according to the present invention.
FIG. 3 is a perspective view showing a configuration of a rotation angle detector portion of the steering apparatus according to the present invention.
FIG. 4 is an exploded perspective view showing a configuration of a rotation angle detector portion of the steering apparatus according to the present invention.
FIG. 5 is a schematic diagram showing a configuration of a rotation angle detector of the steering apparatus according to the present invention.
FIG. 6 is a perspective view of a rotation angle detector portion showing a configuration of a steering apparatus according to Embodiment 2 of the present invention.
[Explanation of symbols]
3 Output shaft (rotating member)
6 Rotation angle detector 60 Rotation angle detector main body 63 Detection part 65 Conductor 66 Grommet (fitting convex part)
66b collar 67 fitting convex 67a collar (sealing means)
67b Tip 8 Housing (supporting member)
8a accommodating portion 81, 82 half body 81a joint end 83 fitting hole

Claims (3)

舵取り操作により回転する回転部材と、該回転部材の回転角度を検出する回転角度検出器と、該回転角度検出器を支持する支持部材とを備えた操舵装置において、前記支持部材は前記回転角度検出器が挿入により収容される収容部及び該収容部の一部を貫通する嵌合孔を有しており、前記回転角度検出器は前記嵌合孔に内嵌される嵌合凸部及び該嵌合凸部の先端部に突設され前記嵌合孔を封止する鍔部を有していることを特徴とする操舵装置。In a steering apparatus including a rotation member that rotates by a steering operation, a rotation angle detector that detects a rotation angle of the rotation member, and a support member that supports the rotation angle detector, the support member detects the rotation angle. And a fitting hole penetrating a part of the containing portion, and the rotation angle detector includes a fitting convex portion fitted in the fitting hole and the fitting. A steering apparatus characterized by having a flange projecting from the tip of the mating projection and sealing the fitting hole. 舵取り操作により回転する回転部材と、該回転部材の回転角度を検出する回転角度検出器と、該回転角度検出器を支持する支持部材とを備えた操舵装置において、前記支持部材は前記回転角度検出器が挿入により収容される収容部及び該収容部の一部を貫通する嵌合孔を有しており、前記回転角度検出器は前記回転角度を検出する検出部を有する回転角度検出器本体と、前記検出部に接続された導線と、前記回転角度検出器本体に取着されて前記導線を保持し前記嵌合孔に内嵌されるグロメットとを備えていることを特徴とする操舵装置。In a steering apparatus including a rotation member that rotates by a steering operation, a rotation angle detector that detects a rotation angle of the rotation member, and a support member that supports the rotation angle detector, the support member detects the rotation angle. A rotation angle detector main body having a receiving portion in which the vessel is accommodated by insertion and a fitting hole penetrating a part of the accommodation portion, and the rotation angle detector having a detection portion for detecting the rotation angle; A steering apparatus comprising: a conducting wire connected to the detection unit; and a grommet attached to the rotation angle detector main body to hold the conducting wire and fit into the fitting hole. 舵取り操作により回転する回転部材と、該回転部材の回転角度を検出する回転角度検出器と、前記回転部材を支持するハウジングとを備えた操舵装置において、前記ハウジングは互いに接合された半体からなり、一方の半体は前記回転角度検出器が挿入により収容される収容部及び他方の半体と接合される接合端から前記収容部の一部が窪む嵌合孔を有しており、前記回転角度検出器は前記嵌合孔に内嵌される嵌合凸部及び前記嵌合孔を封止する封止手段を有していることを特徴とする操舵装置。In a steering apparatus including a rotating member that is rotated by a steering operation, a rotation angle detector that detects a rotation angle of the rotating member, and a housing that supports the rotating member, the housing is composed of half bodies joined together. The one half has a receiving portion in which the rotation angle detector is accommodated by insertion and a fitting hole in which a part of the accommodating portion is recessed from a joining end joined to the other half. The rotation angle detector has a fitting convex part fitted in the fitting hole and a sealing means for sealing the fitting hole.
JP2003184656A 2003-06-27 2003-06-27 Steering device Expired - Fee Related JP4345376B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012510929A (en) * 2008-12-16 2012-05-17 エルジー イノテック カンパニー リミテッド Power steering sensor assembly
KR101605904B1 (en) * 2009-12-18 2016-03-24 엘지이노텍 주식회사 Apparatus for sensing angle of steering

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012510929A (en) * 2008-12-16 2012-05-17 エルジー イノテック カンパニー リミテッド Power steering sensor assembly
US8590370B2 (en) 2008-12-16 2013-11-26 Lg Innotek Co., Ltd. Steering sensor assembly
JP2014032207A (en) * 2008-12-16 2014-02-20 Lg Innotek Co Ltd Power steering sensor assembly
JP2016005954A (en) * 2008-12-16 2016-01-14 エルジー イノテック カンパニー リミテッド Power steering sensor assembly
US9389148B2 (en) 2008-12-16 2016-07-12 Lg Innotek Co., Ltd. Steering sensor assembly
US10093350B2 (en) 2008-12-16 2018-10-09 Lg Innotek Co., Ltd. Steering sensor assembly
US10583858B2 (en) 2008-12-16 2020-03-10 Lg Innotek Co., Ltd. Steering sensor assembly
KR101605904B1 (en) * 2009-12-18 2016-03-24 엘지이노텍 주식회사 Apparatus for sensing angle of steering

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