JP2005007221A - Window shade washing device - Google Patents

Window shade washing device Download PDF

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Publication number
JP2005007221A
JP2005007221A JP2003171456A JP2003171456A JP2005007221A JP 2005007221 A JP2005007221 A JP 2005007221A JP 2003171456 A JP2003171456 A JP 2003171456A JP 2003171456 A JP2003171456 A JP 2003171456A JP 2005007221 A JP2005007221 A JP 2005007221A
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JP
Japan
Prior art keywords
cleaning
tank
washing
boiler
hot water
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Pending
Application number
JP2003171456A
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Japanese (ja)
Inventor
Hidekazu Ohashi
英一 大橋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DAIEI COMM CO Ltd
DAIEI COMMUNICATION CO Ltd
Original Assignee
DAIEI COMM CO Ltd
DAIEI COMMUNICATION CO Ltd
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Priority to JP2003171456A priority Critical patent/JP2005007221A/en
Publication of JP2005007221A publication Critical patent/JP2005007221A/en
Pending legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a window shade washing device with excellent workability reducing energy consumption for maintaining a temperature of a washing liquid and capable of shortening a time until a washing work is started. <P>SOLUTION: The device is a window shade washing device assembled with an ultrasonic wave transmitter 4 in a washing tank 2 and is provided with a hot water feed boiler 11 for feeding hot water into the washing tank 2. Further, the device is provided with a keeping-warm boiler 9 capable of heating the washing liquid 3 in the washing tank 2. Further, prior to the washing work, after hot water of the optimum temperature for washing is poured from the hot water feed boiler 11 into the washing tank 2, the keeping-warm boiler 9 is operated to maintain the temperature of the washing liquid 3 to a constant level. Thereby, since the time until starting the work is short, the temperature of the washing liquid 3 is not varied and the washing work is always carried out, productivity is enhanced and the keeping-warm boiler 9 and the hot water feed boiler 11 can use an inexpensive fuel appropriately selected such as kerosene. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、遮光のため窓の内側に設置されるブラインドに蓄積された汚れを落とすためのブラインド洗浄装置に関する。
【0002】
【従来の技術】
ブラインドは、金属やプラスチック製のスラットと呼ばれる薄い板をヒモで束ねた構成で、このスラットの角度を変えることで、通気性を維持しながら日差しを遮ることができ、また上方からの直射日光を遮りながら水平方向の視界を確保できるなどの特徴があり、家庭や事業所などで広く使用されている。ブラインドは、外気を直接受けることやスラットの表面積が大きいことから、汚れの蓄積は早く、年に数回は清掃を行うことが美観上好ましい。
【0003】
家庭に設置されているブラインドを清掃する際は、蓄積したホコリをはたきで取り除いたり、ぞうきんでスラットの表面をふき取るなどの方法があるが、これらの方法できれいに汚れを落とすことは難しく、ブラインドを建物から取り外して水洗いすることもある。しかし水洗いをする場合、極めて薄いスラットを損傷しないよう、慎重な作業を必要としており、またスラットの数も多く、決して楽な作業ではない。
【0004】
【発明が解決しようとする課題】
ブラインドの清掃は前記のように容易ではないが、個人の住宅程度ならば、手間は掛かるが手作業で対応可能である。しかし事業所や病院や飲食店などで使用されているブラインドは、美観や衛生面の観点から定期的な清掃が必要だが、家庭用に比べて大型で、しかも設置数が多く手作業による清掃は、時間や費用などの面で問題が多い。このような観点から、ブラインドの洗浄を自動的に行う装置も開発済みで、その形態例としては、洗浄液の入った洗浄槽内にブラインドを浸して、ここに超音波を放射して、キャビテーションなどの物理作用を利用して洗浄を行うものが挙げられる。
【0005】
この超音波を利用した洗浄装置で使用する洗浄液は、水に薬品を添加したもので、洗浄液を効率よく機能させるには、この温度を約セ氏40度に維持する必要がある。そのため従来は、洗浄槽を取り囲むように電熱線が設置されており、洗浄液が適温になるまで一時間以上待つ必要があり、また適温になってからも温度の低下を防止するため、断続的に電熱線を作動させる必要があり、電力消費が多くなる。さらに一連の洗浄作業を行う際も、作業性が良好とは言えず、一層の改善が必要である。
【0006】
本発明はこうした実状を基に開発されたもので、洗浄液の温度を維持するためのエネルギー消費を削減した上で、しかも洗浄作業に着手するまでの時間を短縮でき、さらに作業性にも優れたブラインド洗浄装置の提供を目的としている。
【0007】
【課題を解決するための手段】
前記の課題を克服する請求項1記載の発明は、洗浄槽内に超音波発信器が組み込まれたブラインド洗浄装置において、洗浄槽内に設定された温度の温水を供給するため、給湯ボイラーを備えていることを特徴とする。ブラインドの洗浄にはアルカリ性の原液を水で希釈した洗浄液が使用され、この洗浄液を効率よく機能させるには、前記のように温度を約セ氏40度に維持する必要がある。これを実現するため本発明では、給湯ボイラーで適温に加熱された温水を洗浄槽に注入することで、洗浄槽内で水を加熱する必要がなく、温水の注入作業が終わると直ちに作業を開始できる。なお請求項中の「設定された温度の温水」とは、この約セ氏40度の温水を示す。
【0008】
ブラインドの長さは多様だが、大きいもので約4mである。これらを完全に水没させるため、洗浄槽は4.5m程度の長さが必要だが、幅と深さは50cm程度で十分である。また洗浄槽の材質は問わないが、ステンレスなど耐久性のある金属板を箱形に溶接結合した構造が一般的で、洗浄槽は簡単に持ち運べる大きさではなく、通常は建物内に据え置いて使用する。洗浄槽の底部には、超音波発信器が設置され、この超音波発信器を駆動するための信号発生器が洗浄槽の周辺に設置され、双方の間は耐水性のある電線で接続されている。超音波発信器の上には、格子状のカバーが設けてあり、この上にブラインドを並べていく。
【0009】
洗浄槽内の洗浄液は、時間の経過と共に温度が低下するものの、これを防止するため請求項2記載の発明のように、洗浄槽内の温度を一定に保つための保温ボイラーと、洗浄槽内の洗浄液を第一管路を介して保温ボイラーに戻すための吸液口と、戻された洗浄液を保温ボイラーで加熱して第二管路を介して洗浄槽内に注入する注液口と、を備えることで、洗浄液の温度低下を防止できる。温度が低下した洗浄液は、吸液口から抜き取られて第一管路を経由して保温ボイラーに送り込まれ、ここで加熱された洗浄液は、第二管路を経由して注液口から洗浄槽内に拡散していく。
【0010】
保温ボイラーの熱源は、維持管理や安全性を考慮して決められるが、灯油や薪やガスや電気など自在に選択できる。ただしボイラー内部や配管は、洗浄液による腐食や破損を防止するため、ステンレス綱などを使用する。保温ボイラーは常に運転される訳ではなく、洗浄液の温度を監視して規定より冷えた場合に、保温ボイラーを作動させて再加熱を行うが、この監視作業を常時人手で行うことは困難であり、通常は洗浄槽内または保温ボイラーに温度計を設置して、一連の作業は自動的に行われる。なお保温ボイラーと給湯ボイラーは、原則として個別に設置されるが、請求項3記載の発明のように、保温ボイラーは給湯ボイラーと兼用させることも可能で、この場合は装置の導入費用を低減できる。
【0011】
洗浄液の準備が終わると、各地から持ち寄られたブラインドを洗浄槽に投入する。ブラインドにはスラットのほか、ヒモや金具などが付いているが、これらも取り外さず洗浄液中に投入する。ブラインドは超音波発信器を覆うカバーの上に載せられ、表面に付着した空気を遊離させて、全体に洗浄液が行き渡るよう準備作業が行われ、その後に超音波発信器から超音波を放射する。この際は何らの作業も必要とせず、超音波による物理作用で汚れが遊離していき、洗浄液中に拡散する。
【0012】
洗浄作業が終わるとブラインドは洗浄槽から取り出されるが、洗浄液は一度の作業で入れ替える必要はなく、洗浄能力が衰えるまで繰り返し使用される。したがって洗浄液の温度は放置すると次第に低下するが、本発明では保温ボイラーにより洗浄液を適温に維持できる。ブラインドの洗浄は、昼夜を問わず連続的に行うことも可能だが、費用や需要などを考慮して通常は一日あたり12時間程度の稼働となる場合が多く、夜間は作業を行わない。したがって夜間は保温ボイラーの運転を止めるが、翌朝の始業前に保温ボイラーの運転を再開すると、十数分後には洗浄液が規定の温度に到達して、作業に着手できる状態となる。
【0013】
保温ボイラーを連続的に運転する場合は、燃料消費も多くなる。そのため請求項4記載の発明のように、洗浄槽の周囲には断熱材を備えて温度の低下をできるだけ抑制して、燃料消費を削減すべきである。具体的な方法としては、洗浄槽の側面や底面に、発砲ウレタンなどの断熱材を接着する方法が一番簡単である。また夜間など長時間作業を行わない場合は、洗浄槽の上にフタを置くと、さらに熱の発散を抑制できる。
【0014】
超音波による洗浄が終わったブラインドは、洗浄液を流し落とすため水洗いが必要である。洗浄液は繰り返して使用するため、洗浄槽内での水洗いは不可能であり、別途にすすぎ槽が必要である。この際の利便性を考慮すると請求項5記載の発明のように、洗浄槽に隣接してすすぎ槽を設置して、すすぎ槽の全域に温水を供給できるホースを備えていることが望ましい。すすぎ槽は、洗浄槽と同様にブラインドを完全に水没できる大きさを有しており、またブラインドを洗浄槽からすすぎ槽に移動する作業を素早く行えるよう、洗浄槽とすすぎ槽は隣接して配置されている。ここで隣接するという意味は、洗浄槽から拾い上げたブラインドを一歩か二歩程度の移動で、すすぎ槽に搬送できる距離にあることを指す。またすすぎ槽の全域に温水を供給できるようホースを備えることで、ブラインドに残留している洗浄液を素早く流し落とすことができる。なお本明細書では、可とう性のある配管をホースと称するほか、ホースに流れる温水は、給湯ボイラーから供給することもできる。
【0015】
すすぎ槽に温水を貯めておき、ここにブラインドを浸してホースも併用して洗浄液を落とすことも可能だが、請求項6記載の発明のように、ブラインドをすすぎ槽の底面に接触させずに支持可能な保持部材を備えることで、より確実に洗浄液を落とすことができる。洗浄液を素早くブラインドから落とすには、水切れを良くすべきで、そのためブラインドをすすぎ槽の底面に接触させず、保持部材で空中に遊離させる。保持部材の一例としては、棒材や網を洗浄槽の上から吊り下げて、ここにブラインドを支持させる形態がある。
【0016】
保持部材は、できるだけブラインドとの接触面を小さくするよう、細い棒材やロープなどを使用すべきで、また必要に応じて移動や取り外しのできる構造が望ましい。保持部材によりブラインドをすすぎ槽の空中に遊離させると、ホースから放射された温水が洗浄液を含んで直ちに落下するほか、ブラインドの位置が高くなるため、作業性も改善される。
【0017】
【発明の実施の形態】
図1は、本発明によるブラインド洗浄装置の構成を示す概要図であり、洗浄液3を貯留する洗浄槽2や、洗浄後のブラインド1を水洗いするためのすすぎ層6や、洗浄槽2内に超音波を放射する超音波発信器4や、洗浄槽2の温度を維持するための保温ボイラー9などから構成される。洗浄槽2は、ブラインド1を完全に洗浄液3の中に埋没させるため、ブラインド1の形状に合わせて長さ4.5mであるが、幅と高さは50cmである。このブラインド洗浄装置は、建物内に据え付けて使用されるため、取り外されたブラインド1を集積して洗浄作業を進めていく。図中に示されるブラインド1は長さ2mで、長手方向に並べて洗浄槽2に投入することが可能である。
【0018】
洗浄槽2の底部には、超音波発信器4が据え付けられ、この上面から洗浄槽2に40KHzの超音波が放射される。なお超音波発信器4は、大形のものは製造原価が極端に高くなるため、図のように汎用の製品を複数並べる場合が多い。また超音波発信器4は単独では作動せず、別途に交流電流を生成する信号発生器5が必要で、超音波発信器4と信号発生器5の間は、洗浄液3の影響を受けない耐久性のある電線で接続されている。洗浄作業に先立ち、給湯ボイラー11で加熱された温水を蛇口12から洗浄槽2内に注入して、洗浄原液を希釈して洗浄液3を準備する。
【0019】
洗浄槽2とすすぎ槽6は、ステンレス鋼板を溶接接合で一体的に製作され、また各槽は、作業性を考慮してフレーム20の上に載せられている。このため洗浄槽2からすすぎ槽6にブラインド1を移動する際は、洗浄槽2に手を入れ拾い上げた後、腕を移動させるだけですすぎ槽6に収容できる。すすぎ槽6の壁面上方には、直径約5mmの鋼製丸棒をU字形に変形させた保持部材15が掛けられており、この上にブラインド1が載せられる。保持部材15に載せられたブラインド1は、シャワーヘッド14から噴射される温水により洗浄液が流し落とされるが、この温水は給湯ボイラー11から供給される。
【0020】
洗浄液3は、その洗浄能力を十分に発揮するため、温度を約40度に維持する必要があり、洗浄槽2の側面には吸液口7と注液口8が設置され、保温ボイラー9と第一管路21と第二管路22で接続されている。洗浄液3の温度は温度計10で常に測定され、基準より下がると保温ボイラー9が運転されるが、このような洗浄液の温度測定や保温ボイラー9の運転は、自動的に行われる。そのほか洗浄槽2の周囲(図では一部だけ描画)には、厚さ約1cmの断熱材18が貼り付けられ、洗浄液3の温度低下を抑制している。
【0021】
図2と図3は、洗浄槽2およびすすぎ層6の断面図によりブラインド1の洗浄工程を示すもので、図2(イ)は作業を行う前の状況である。洗浄槽2内は空の状態で超音波発信器4とこれを覆うカバー16だけが据え付けられている。またすすぎ槽6にはU字形の保持部材15が上から吊り下げられている。洗浄槽2とすすぎ槽6の底部には、排液口17a,17bが備えられ、この段階ではプラグは開放されている。次の図2(ロ)は、作業開始に向けて洗浄槽2に洗浄液3を貯留させた状態を示し、洗浄槽2の排液口17aはプラグで塞がれ、給湯ボイラー11により約40度に調整された温水を蛇口12から注入する。温水の注入と同時にアルカリ性の洗浄原液を規定量だけ投入して、所定の水位に到達すると準備が完了する。
【0022】
図2(ロ)のように洗浄液3の準備が終わると、この温度を一定に維持するため保温ボイラー9の運転を開始する。洗浄槽2内の温度計10の測定値が38度まで低下すると、自動的に保温ボイラー9が作動して、温度が42度を越えると休止する。なお保温ボイラー9および給湯ボイラー11は、灯油を燃料とする汎用のボイラーを使用しており、燃料費や装置の導入費用を抑制している。
【0023】
保温ボイラー9の運転開始後、各所から回収されたブラインド1を洗浄槽2内のカバー16の上に順次載せていく。この際、洗浄槽2を埋め尽くすように、複数のブラインド1をまとめて投入することも可能だが、スラットの間に十分洗浄液が行き届くよう一定の余裕は必要で、さらに表面に付着している空気も極力取り除く。図3(イ)は、超音波を放射してブラインド1の洗浄を行っている段階を示しており、超音波発信器4から洗浄液3に超音波を放射すると、超音波の作用で汚れが遊離して洗浄液3中に拡散していく。なお超音波を放射する時間は、五分程度である。
【0024】
図3(ロ)は、ブラインド1の洗浄を終えて、すすぎ槽6内で洗浄液を流し落とす段階を示す。超音波の放射が終わると人手でブラインド1をすくい上げ、隣接するすすぎ槽6に移動させる。ブラインド1は、すすぎ槽6内の保持部材15で受け止められており、給湯ボイラー11からホース13を経てシャワーヘッド14から噴射される温水を浴びせて洗浄液を流し落とす。ブラインド1は、保持部材15に支持され、全面的に宙に浮いた状態なので水切れが素早く、洗浄液を含んだ温水は、すすぎ槽6底部の排液口17bから外部に排出される。この後ブラインド1は別の場所で乾燥させて、元の設置場所に返却される。
【0025】
洗浄槽2内の洗浄液3は複数回の使用が可能であり、ブラインド1の洗浄を終えた後も、いつでも次の作業に着手できるよう洗浄液3の温度は、維持し続ける必要があり、保温ボイラー9の運転は継続される。ただし夕刻にその日のブラインド1の洗浄作業を終えた際は、保温ボイラー9の運転を停止させるが、洗浄液3の温度低下を抑えるため、洗浄槽2の上を覆うフタ19を置く場合もある。また翌朝の始業時には、保温ボイラー9の運転を再開すると、十数分で洗浄液3が規定の温度になる。なお洗浄液3の交換や長期休暇の際は、洗浄液3を抜くため保温ボイラー9の運転も休止させる。
【0026】
【発明の効果】
請求項1記載の発明のように、洗浄槽内に温水を供給できる給湯ボイラーを備えることで、従来のように洗浄槽内で水を加熱する必要がなく、洗浄槽が空の状態から温水を注ぎ終えると直ちにブラインドの洗浄作業に着手でき、装置の稼働率が上昇する。
【0027】
請求項2記載の発明のように、保温ボイラーを用いて洗浄液の温度を維持することで、従来のように洗浄液を加熱するための熱源が電力に限定されず、灯油など多様に選択できるため、安価な熱源を使用して燃料費が削減できるほか、洗浄液の温度を常時最適に維持でき、いつでも作業に着手できる。
【0028】
請求項3記載の発明のように、保温ボイラーは給湯ボイラーを兼ねることで装置の導入費用が低減できる上、設置に必要な空間も少なくなる。
【0029】
請求項4記載の発明のように、洗浄槽の周囲に断熱材を備えることで、洗浄液の温度低下を抑制して保温ボイラーの作動時間を削減でき、燃料費の節約が可能である。
【0030】
請求項5記載の発明のように、洗浄槽に隣接してすすぎ槽を設置すると、超音波による洗浄を終えた後、直ちにブラインドから洗浄液を流し落とす作業に着手できるため、作業効率が著しく改善される。
【0031】
請求項6記載の発明のように、すすぎ槽に保持部材を備えることで、ブラインドを空中に浮かせた状態で洗浄液を流し落とすことができるため、あらゆる方向から温水を浴びせることで洗浄液が残留する恐れがなく、また水切りも確実に行われる。
【図面の簡単な説明】
【図1】本発明によるブラインド洗浄装置の構成を示す概要図である。
【図2】(イ)(ロ)
洗浄槽およびすすぎ層の断面図をもとに、ブラインドの洗浄工程を示す図であり、(イ)は、作業を行う前の状態で、また(ロ)は洗浄液を入れ終わった状態である。
【図3】(イ)(ロ)
洗浄槽およびすすぎ層の断面図をもとに、ブラインドの洗浄工程を示す図であり、(イ)は、洗浄中の状態で、また(ロ)は、すすぎ槽で洗浄液を流し落としている状態である。
【符号の説明】
1 ブラインド
2 洗浄槽
3 洗浄液
4 超音波発信器
5 信号発生器
6 すすぎ槽
7 吸液口
8 注液口
9 保温ボイラー
10 温度計
11 給湯ボイラー
12 蛇口
13 ホース
14 シャワーヘッド
15 保持部材
16 カバー
17a 排液口(洗浄槽側)
17b 排液口(すすぎ槽側)
18 断熱材
19 フタ
20 フレーム
21 第一管路
22 第二管路
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a blind cleaning device for removing dirt accumulated in a blind installed inside a window for light shielding.
[0002]
[Prior art]
The blinds are made of metal and plastic slats that are bundled with thin plates. By changing the angle of the slats, the sun can be blocked while maintaining air permeability, and direct sunlight from above can be blocked. It has features such as ensuring horizontal visibility while blocking, and is widely used in homes and offices. Since blinds are directly exposed to the outside air and the surface area of the slats is large, accumulation of dirt is fast, and it is aesthetically preferable to clean several times a year.
[0003]
When cleaning the blinds installed in the home, there are methods such as removing accumulated dust with a scrubber or wiping the surface of the slats with a scrubbing brush. Sometimes removed from the building and washed with water. However, when washing with water, careful work is required so as not to damage extremely thin slats, and the number of slats is large.
[0004]
[Problems to be solved by the invention]
Cleaning the blinds is not easy as described above, but if it is about a private house, it can be handled manually although it takes time. However, the blinds used in offices, hospitals, restaurants, etc. need regular cleaning from the viewpoint of aesthetics and hygiene, but they are larger than those for home use, and the number of installations is large. There are many problems in terms of time and cost. From this point of view, a device that automatically cleans the blinds has also been developed. As an example, a blind is immersed in a cleaning tank containing a cleaning solution, and ultrasonic waves are radiated to the cavitation. What performs washing | cleaning using the physical action of this is mentioned.
[0005]
The cleaning liquid used in this ultrasonic cleaning apparatus is obtained by adding chemicals to water. In order for the cleaning liquid to function efficiently, this temperature needs to be maintained at about 40 degrees Celsius. Therefore, in the past, a heating wire has been installed to surround the cleaning tank, and it is necessary to wait for an hour or more until the cleaning solution reaches the proper temperature. It is necessary to operate the heating wire, which increases power consumption. Further, when performing a series of cleaning operations, the workability cannot be said to be good, and further improvement is necessary.
[0006]
The present invention was developed on the basis of such a situation, and after reducing the energy consumption for maintaining the temperature of the cleaning liquid, the time until the start of the cleaning work can be shortened and the workability is also excellent. The purpose is to provide a blind cleaning device.
[0007]
[Means for Solving the Problems]
The invention according to claim 1, which overcomes the above-described problem, is a blind cleaning apparatus in which an ultrasonic transmitter is incorporated in a cleaning tank, and includes a hot water boiler for supplying hot water at a temperature set in the cleaning tank. It is characterized by. A cleaning solution obtained by diluting an alkaline undiluted solution with water is used for cleaning the blind. In order to make this cleaning solution function efficiently, it is necessary to maintain the temperature at about 40 degrees Celsius as described above. In order to achieve this, in the present invention, it is not necessary to heat water in the washing tank by injecting hot water heated to an appropriate temperature with a hot water boiler into the washing tank. it can. In the claims, “warm water at a set temperature” refers to hot water of about 40 degrees Celsius.
[0008]
The length of the blinds varies, but it is about 4m. In order to completely submerge them, the washing tank needs a length of about 4.5 m, but a width and a depth of about 50 cm are sufficient. In addition, the material of the washing tank is not limited, but a structure in which a durable metal plate such as stainless steel is welded and joined in a box shape is common, and the washing tank is not a size that can be easily carried, and is usually used in a building. To do. An ultrasonic transmitter is installed at the bottom of the cleaning tank, a signal generator for driving the ultrasonic transmitter is installed around the cleaning tank, and both are connected by a water-resistant electric wire. Yes. A grid-like cover is provided on the ultrasonic transmitter, and blinds are arranged on this.
[0009]
Although the temperature of the cleaning liquid in the cleaning tank decreases with time, in order to prevent this, as in the invention of claim 2, a heat retaining boiler for keeping the temperature in the cleaning tank constant, and in the cleaning tank A liquid suction port for returning the cleaning liquid to the heat retaining boiler via the first pipe line, a liquid injection port for heating the returned cleaning liquid with the heat retaining boiler and injecting it into the cleaning tank via the second pipe line, It is possible to prevent the temperature of the cleaning liquid from decreasing. The cleaning liquid whose temperature has dropped is extracted from the liquid suction port and sent to the heat insulation boiler via the first pipe, and the heated cleaning liquid passes through the second pipe from the liquid inlet to the cleaning tank. It spreads inside.
[0010]
The heat source of the heat insulation boiler is determined in consideration of maintenance and safety, but can be freely selected from kerosene, firewood, gas and electricity. However, in order to prevent corrosion and damage due to the cleaning liquid, the boiler interior and piping should be made of stainless steel. The thermal insulation boiler is not always operated, and when the temperature of the cleaning liquid is monitored and cooled down from the specified temperature, the thermal insulation boiler is operated and reheated. However, it is difficult to always perform this monitoring work manually. Usually, a thermometer is installed in a washing tank or in a heat insulation boiler, and a series of operations are automatically performed. Although the heat insulation boiler and the hot water supply boiler are installed individually in principle, the heat insulation boiler can also be used as the hot water supply boiler as in the invention described in claim 3, and in this case, the introduction cost of the apparatus can be reduced. .
[0011]
When the cleaning liquid is ready, blinds brought from various locations are put into the cleaning tank. In addition to slats, straps and metal fittings are attached to the blinds, but these are not removed and are put into the cleaning solution. The blind is placed on a cover that covers the ultrasonic transmitter, and the air adhering to the surface is released, and a preparatory work is performed so that the cleaning liquid is spread over the entire surface, and then ultrasonic waves are emitted from the ultrasonic transmitter. At this time, no work is required, and dirt is released by the physical action of ultrasonic waves and diffuses into the cleaning liquid.
[0012]
When the cleaning operation is completed, the blinds are taken out from the cleaning tank, but the cleaning liquid does not need to be replaced in a single operation and is used repeatedly until the cleaning ability is reduced. Therefore, although the temperature of the cleaning liquid gradually decreases when it is allowed to stand, in the present invention, the cleaning liquid can be maintained at an appropriate temperature by the heat retaining boiler. Although it is possible to clean the blinds day and night continuously, in consideration of cost and demand, the operation is usually performed for about 12 hours per day, and the work is not performed at night. Therefore, the operation of the heat insulation boiler is stopped at night, but if the operation of the heat insulation boiler is resumed before the start of the next morning, the cleaning liquid reaches the specified temperature after ten minutes and the work can be started.
[0013]
When the heat insulation boiler is operated continuously, fuel consumption increases. Therefore, as in the invention described in claim 4, a heat insulating material should be provided around the washing tank to suppress the temperature decrease as much as possible to reduce fuel consumption. As a specific method, the simplest method is to adhere a heat insulating material such as urethane foam to the side surface or bottom surface of the cleaning tank. In addition, when work is not performed for a long time such as at night, heat can be further suppressed by placing a lid on the washing tank.
[0014]
Blinds that have been cleaned with ultrasonic waves need to be washed with water to wash away the cleaning solution. Since the cleaning liquid is used repeatedly, it cannot be washed with water in the cleaning tank, and a separate rinsing tank is required. In consideration of the convenience at this time, it is desirable to provide a hose capable of installing a rinsing tank adjacent to the washing tank and supplying hot water to the entire area of the rinsing tank as in the invention described in claim 5. The rinsing tank is sized so that the blinds can be completely submerged in the same way as the washing tank, and the washing tank and the rinsing tank are arranged adjacent to each other so that the operation of moving the blinds from the washing tank to the rinsing tank can be performed quickly. Has been. Here, the term “adjacent” means that the blind picked up from the cleaning tank is at a distance that can be transported to the rinsing tank by one or two steps of movement. Further, by providing a hose so that hot water can be supplied to the entire area of the rinsing tank, the cleaning liquid remaining in the blind can be quickly poured off. In this specification, the flexible piping is referred to as a hose, and the hot water flowing through the hose can be supplied from a hot water boiler.
[0015]
It is possible to store warm water in the rinsing tank and immerse the blinds here and use the hose together to drop the cleaning solution. However, as in the invention according to claim 6, the blinds are supported without contacting the bottom surface of the rinsing tank. By providing a possible holding member, the cleaning liquid can be more reliably dropped. In order to quickly remove the cleaning liquid from the blinds, the drainage should be improved. Therefore, the blinds are not brought into contact with the bottom surface of the rinsing tank and are released into the air by the holding members. As an example of the holding member, there is a form in which a bar or net is suspended from above the washing tank and the blind is supported here.
[0016]
The holding member should be made of a thin bar or rope so as to make the contact surface with the blind as small as possible, and preferably has a structure that can be moved and removed as necessary. When the blind is released into the air of the rinsing tank by the holding member, the hot water radiated from the hose falls immediately including the cleaning liquid, and the position of the blind is increased, so that workability is improved.
[0017]
DETAILED DESCRIPTION OF THE INVENTION
FIG. 1 is a schematic diagram showing the configuration of a blind cleaning apparatus according to the present invention. In the cleaning tank 2 for storing the cleaning liquid 3, the rinsing layer 6 for cleaning the washed blind 1 and the cleaning tank 2 An ultrasonic transmitter 4 that emits sound waves, a heat insulation boiler 9 for maintaining the temperature of the cleaning tank 2, and the like are included. The cleaning tank 2 has a length of 4.5 m in accordance with the shape of the blind 1 in order to completely bury the blind 1 in the cleaning liquid 3, but its width and height are 50 cm. Since this blind cleaning apparatus is installed and used in a building, the removed blinds 1 are collected and the cleaning operation proceeds. The blind 1 shown in the figure has a length of 2 m and can be placed in the cleaning tank 2 in the longitudinal direction.
[0018]
An ultrasonic transmitter 4 is installed at the bottom of the cleaning tank 2, and 40 KHz ultrasonic waves are radiated from the upper surface to the cleaning tank 2. In addition, since the manufacturing cost of the ultrasonic transmitter 4 is extremely high, a large number of general-purpose products are often arranged as shown in the figure. Further, the ultrasonic transmitter 4 does not operate independently, and a signal generator 5 that generates an alternating current is required separately. The durability between the ultrasonic transmitter 4 and the signal generator 5 is not affected by the cleaning liquid 3. It is connected with a characteristic electric wire. Prior to the cleaning operation, hot water heated by the hot water supply boiler 11 is poured into the cleaning tank 2 from the faucet 12, and the cleaning stock solution is diluted to prepare the cleaning liquid 3.
[0019]
The cleaning tank 2 and the rinsing tank 6 are integrally manufactured by welding a stainless steel plate, and each tank is placed on the frame 20 in consideration of workability. For this reason, when the blind 1 is moved from the cleaning tank 2 to the rinsing tank 6, the hand can be accommodated in the rinsing tank 6 simply by moving the arm into the cleaning tank 2 and picking it up. Above the wall surface of the rinsing tank 6, a holding member 15 obtained by deforming a steel round bar having a diameter of about 5 mm into a U shape is hung, and the blind 1 is placed thereon. The blind 1 placed on the holding member 15 is washed away by the hot water sprayed from the shower head 14, and this hot water is supplied from the hot water boiler 11.
[0020]
The cleaning liquid 3 needs to maintain a temperature of about 40 ° C. in order to fully exhibit its cleaning ability. A liquid suction port 7 and a liquid injection port 8 are installed on the side surface of the cleaning tank 2, The first pipe 21 and the second pipe 22 are connected. The temperature of the cleaning liquid 3 is always measured by the thermometer 10, and when it falls below the reference, the heat retaining boiler 9 is operated. Such temperature measurement of the cleaning liquid and operation of the heat insulating boiler 9 are automatically performed. In addition, a heat insulating material 18 having a thickness of about 1 cm is attached around the cleaning tank 2 (partially drawn in the figure) to suppress the temperature drop of the cleaning liquid 3.
[0021]
2 and 3 show the cleaning process of the blind 1 by the sectional views of the cleaning tank 2 and the rinsing layer 6, and FIG. 2 (a) shows the situation before the work is performed. Only the ultrasonic transmitter 4 and the cover 16 covering the ultrasonic transmitter 4 are installed while the cleaning tank 2 is empty. A U-shaped holding member 15 is suspended from the top in the rinsing tank 6. The bottoms of the cleaning tank 2 and the rinsing tank 6 are provided with drainage ports 17a and 17b, and the plugs are opened at this stage. Next, FIG. 2B shows a state in which the cleaning liquid 3 is stored in the cleaning tank 2 toward the start of the work. The drain port 17a of the cleaning tank 2 is closed with a plug and is about 40 degrees by the hot water boiler 11. The warm water adjusted to 1 is poured from the tap 12. Simultaneously with the injection of hot water, a predetermined amount of alkaline cleaning stock solution is added and the preparation is completed when a predetermined water level is reached.
[0022]
When the preparation of the cleaning liquid 3 is completed as shown in FIG. 2B, the operation of the heat insulation boiler 9 is started in order to keep this temperature constant. When the measured value of the thermometer 10 in the cleaning tank 2 is lowered to 38 degrees, the heat insulation boiler 9 is automatically activated and stops when the temperature exceeds 42 degrees. The heat insulation boiler 9 and the hot water supply boiler 11 use general-purpose boilers that use kerosene as fuel, thereby reducing fuel costs and equipment introduction costs.
[0023]
After the operation of the heat insulation boiler 9 is started, the blinds 1 collected from various places are sequentially placed on the cover 16 in the cleaning tank 2. At this time, it is possible to put a plurality of blinds 1 together so as to fill up the cleaning tank 2, but a certain margin is necessary so that the cleaning liquid can reach the slats sufficiently, and the air adhering to the surface. Remove as much as possible. FIG. 3 (a) shows a stage in which the blind 1 is cleaned by emitting ultrasonic waves. When ultrasonic waves are emitted from the ultrasonic transmitter 4 to the cleaning liquid 3, dirt is released by the action of the ultrasonic waves. Then, it diffuses into the cleaning liquid 3. The time for radiating the ultrasonic waves is about 5 minutes.
[0024]
FIG. 3B shows a stage in which the cleaning of the blind 1 is finished and the cleaning liquid is poured in the rinsing tank 6. When the emission of ultrasonic waves is finished, the blind 1 is scooped up manually and moved to the adjacent rinsing tank 6. The blind 1 is received by the holding member 15 in the rinsing tank 6, and the hot water sprayed from the shower head 14 through the hose 13 from the hot water supply boiler 11 is poured and the cleaning liquid is poured off. Since the blind 1 is supported by the holding member 15 and floats entirely in the air, the water drains quickly, and the hot water containing the cleaning liquid is discharged to the outside from the drain port 17b at the bottom of the rinsing tank 6. Thereafter, the blind 1 is dried in another place and returned to the original installation place.
[0025]
The cleaning liquid 3 in the cleaning tank 2 can be used a plurality of times, and it is necessary to keep the temperature of the cleaning liquid 3 so that the next operation can be started anytime after the blind 1 is cleaned. The operation of 9 is continued. However, when the operation of cleaning the blind 1 of that day is finished in the evening, the operation of the heat insulation boiler 9 is stopped, but a lid 19 that covers the top of the cleaning tank 2 may be placed in order to suppress the temperature drop of the cleaning liquid 3. At the start of the next morning, when the operation of the heat insulation boiler 9 is resumed, the cleaning liquid 3 reaches a specified temperature in ten minutes. When the cleaning liquid 3 is replaced or on a long holiday, the operation of the heat insulation boiler 9 is stopped to remove the cleaning liquid 3.
[0026]
【The invention's effect】
As in the first aspect of the invention, by providing a hot water boiler that can supply hot water into the cleaning tank, there is no need to heat water in the cleaning tank as in the prior art, and warm water is supplied from an empty cleaning tank. Immediately after pouring, the blind cleaning work can be started, and the operating rate of the apparatus increases.
[0027]
As in the invention of claim 2, by maintaining the temperature of the cleaning liquid using a heat insulation boiler, the heat source for heating the cleaning liquid is not limited to electric power as in the prior art, and can be selected in various ways such as kerosene, In addition to reducing fuel costs by using an inexpensive heat source, the temperature of the cleaning liquid can be maintained at an optimum level at any time, and work can be started at any time.
[0028]
As described in the third aspect of the invention, since the heat insulation boiler also serves as a hot water supply boiler, the introduction cost of the apparatus can be reduced and the space required for the installation can be reduced.
[0029]
According to the fourth aspect of the present invention, by providing a heat insulating material around the cleaning tank, it is possible to reduce the operating time of the heat insulation boiler by suppressing the temperature drop of the cleaning liquid, and to save the fuel cost.
[0030]
If a rinsing tank is installed adjacent to the cleaning tank as in the fifth aspect of the invention, the work efficiency can be remarkably improved since the cleaning liquid can be immediately poured out from the blind after the ultrasonic cleaning is completed. The
[0031]
According to the sixth aspect of the present invention, by providing the rinsing tank with the holding member, the cleaning liquid can be poured off in a state where the blind is floated in the air. There is no drainage and draining is performed reliably.
[Brief description of the drawings]
FIG. 1 is a schematic diagram showing the configuration of a blind cleaning apparatus according to the present invention.
[Fig.2] (A) (B)
It is a figure which shows the washing | cleaning process of a blind based on sectional drawing of a washing tank and a rinse layer, (A) is the state before performing work, and (B) is the state after having put cleaning liquid.
[Fig.3] (I) (B)
It is a figure which shows the washing process of a blind based on the sectional view of a washing tub and a rinse layer. It is.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Blind 2 Cleaning tank 3 Cleaning liquid 4 Ultrasonic transmitter 5 Signal generator 6 Rinse tank 7 Liquid suction port 8 Liquid injection port 9 Thermal insulation boiler 10 Thermometer 11 Hot water supply boiler 12 Faucet 13 Hose 14 Shower head 15 Holding member 16 Cover 17a Exhaust Liquid port (cleaning tank side)
17b Drain port (rinse tank side)
18 Heat Insulating Material 19 Lid 20 Frame 21 First Pipe Line 22 Second Pipe Line

Claims (6)

洗浄槽(2)内に超音波発信器(4)が組み込まれたブラインド洗浄装置であり、
洗浄槽(2)内に設定された温度の温水を供給するため、給湯ボイラー(11)を備えていることを特徴とするブラインド洗浄装置。
A blind cleaning device in which an ultrasonic transmitter (4) is incorporated in the cleaning tank (2),
A blind cleaning device comprising a hot water boiler (11) for supplying hot water having a temperature set in the cleaning tank (2).
洗浄槽(2)内の温度を一定に保つための保温ボイラー(9)と、洗浄槽(2)内の洗浄液(3)を第一管路(21)を介して保温ボイラー(9)に戻すための吸液口(7)と、戻された洗浄液(3)を保温ボイラー(9)で加熱して第二管路(22)を介して洗浄槽(2)内に注入する注液口(8)と、を備えていることを特徴とする請求項1記載のブラインド洗浄装置。The heat insulation boiler (9) for keeping the temperature in the washing tank (2) constant, and the cleaning liquid (3) in the washing tank (2) are returned to the heat insulation boiler (9) through the first pipe (21). And a liquid injection port (7) for heating the returned cleaning liquid (3) with a heat insulation boiler (9) and injecting it into the cleaning tank (2) via the second pipe (22). The blind cleaning apparatus according to claim 1, further comprising: 前記保温ボイラー(9)は、請求項1記載の給湯ボイラー(11)を兼ねていることを特徴とする請求項2記載のブラインド洗浄装置。3. The blind cleaning device according to claim 2, wherein the heat insulation boiler (9) also serves as the hot water supply boiler (11) according to claim 1. 洗浄槽(2)の周囲には断熱材(18)を備えていることを特徴とする請求項1,2または3記載のブラインド洗浄装置。The blind cleaning device according to claim 1, 2 or 3, further comprising a heat insulating material (18) around the cleaning tank (2). 洗浄槽(2)に隣接してすすぎ槽(6)を設置して、すすぎ槽(6)の全域に温水を供給できるホース(13)を備えていることを特徴とする請求項1,2,3または4記載のブラインド洗浄装置。A rinsing tank (6) is installed adjacent to the cleaning tank (2), and a hose (13) capable of supplying hot water to the entire area of the rinsing tank (6) is provided. The blind cleaning device according to 3 or 4. ブラインド(1)をすすぎ槽(6)の底面に接触させずに支持可能な保持部材(15)を備えたことを特徴とする請求項5記載のブラインド洗浄装置。The blind cleaning device according to claim 5, further comprising a holding member (15) capable of supporting the blind (1) without contacting the bottom surface of the rinsing tank (6).
JP2003171456A 2003-06-17 2003-06-17 Window shade washing device Pending JP2005007221A (en)

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US9409243B2 (en) 2013-04-19 2016-08-09 Saint-Gobain Abrasives, Inc. Abrasive article and method of forming
US10137514B2 (en) 2015-06-29 2018-11-27 Saint-Gobain Abrasives, Inc. Abrasive article and method of forming
US10583506B2 (en) 2015-06-29 2020-03-10 Saint-Gobain Abrasives, Inc. Abrasive article and method of forming
US9878382B2 (en) 2015-06-29 2018-01-30 Saint-Gobain Abrasives, Inc. Abrasive article and method of forming

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