JP2005000416A - Looper thread take-up supporting device of sewing machine - Google Patents

Looper thread take-up supporting device of sewing machine Download PDF

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Publication number
JP2005000416A
JP2005000416A JP2003167704A JP2003167704A JP2005000416A JP 2005000416 A JP2005000416 A JP 2005000416A JP 2003167704 A JP2003167704 A JP 2003167704A JP 2003167704 A JP2003167704 A JP 2003167704A JP 2005000416 A JP2005000416 A JP 2005000416A
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JP
Japan
Prior art keywords
lower thread
sewing machine
bearing body
support device
thread cam
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JP2003167704A
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Japanese (ja)
Inventor
Kuniji Fujita
州司 藤田
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Juki Corp
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Juki Corp
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Priority to JP2003167704A priority Critical patent/JP2005000416A/en
Priority to TW093115337A priority patent/TW200510596A/en
Priority to CN 200410059245 priority patent/CN1572948A/en
Publication of JP2005000416A publication Critical patent/JP2005000416A/en
Ceased legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To prevent leakage of lubrication oil when a thread is cut. <P>SOLUTION: The looper thread take-up supporting device 20 is mounted between a thread source and a sewing position. The looper thread take-up supporting device 20 comprises a rotary sleeve body 21 fixed to a rotation shaft 66 supporting a looper thread take-up plate 61, slide-contacting/rotating at the outer peripheral edge of a looper thread L fed to the sewing position, to the looper thread L and rotating as interlocking with a motor of the sewing machine, a bearing body 22 of the rotation shaft 66 adjacent to the looper thread take-up plate 61, and an oil seal 23 disposed in an opening 22a formed around the rotation shaft 66 from the end surface on the looper thread take-up plate side of the bearing body 22. The looper thread take-up supporting device 20 also has a lid body 24 with a center hole 24d for inserting the rotation shaft 66 for closing the opening 22a. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、下糸を使用するミシンの下糸カム支持装置に関する。
【0002】
【従来の技術】
二重環縫いミシンのベッド部内には、下糸供給部からルーパまで下糸(ルーパ糸)が導かれており、その経路中には下糸供給部から糸を繰り出すための回転式の下糸カム板とその支持装置が設けられている。
かかる下糸カム板の支持装置は、縫製位置に供給される下糸にその外縁部で摺接回転する下糸カム板を支持すると共にミシンモータに連動して回転する下軸(回転軸)に固定される回転スリーブ体と、下糸カム板に隣接する下軸の軸受け体と、軸受け体の下糸カム板側端面から下軸の周囲に形成される開口部に配設されるオイルシールとを備えている(特許文献1参照)。
【0003】
上記下糸カム板は回転スリーブ体に支持され、これらは一体となって下軸と共に回転する。このとき、軸受け体は下軸を回転自在に支持すると共に下軸との隙間に潤滑オイルが供給される。この潤滑オイルは、開口部に設けられたオイルシールにより下糸カム板側には漏れないようにシールされる。
そして、下糸カム板の外周は、その回転中心からの距離が短い領域と長い領域とを備え、下糸は、下糸カム板の外周に常時接触するように掛け渡されている。従って、下糸は、下糸カム板に対してその回転中心からの距離が短い領域に摺接している間は少ない弛み量が確保され、回転中心から距離が長い領域に摺接すると、その弛み量が大きくなり、その分下糸に張力が加わってルーパ側に形成されたループが引き締められる。そして、下糸が再び下糸カム板の回転中心からの距離が短い領域に摺接すると、下糸の張力付与状態が解消される。縫製に際しては、各下糸カム板はルーパの動作と同期を図って回転され、一定の周期で上記動作が繰り返されることになる。
【0004】
【特許文献1】
実公平6−16616号公報(第2図)
【0005】
【発明が解決しようとする課題】
ところで、縫製の最中にルーパ側で下糸が切断される事故が発生した場合には、下糸がルーパ側でフリーとなってしまうので、各下糸カム板に捕捉されたまま解除されることなく下糸カム板と回転することとなる。かかる状態で、回転スリーブ体と軸受け体との間に入り込むと、糸供給源から繰り出される下糸が下軸に絡んでしまうことがあった。
そして、この絡み量が多くなると、下糸は束状になると共に、下軸に沿って徐々に広がり、軸受け体の開口部に束となった下糸が侵入する場合があった。この開口部の内側に設けられたオイルシールは、潤滑オイルを漏らさない方向については内部の弁が開き難い構造となっているが逆方向の力には開きやすい場合が多く、束となった下糸により弁が開かれ、オイルシールから潤滑オイルが漏れてしまうという不都合があった。
しかも、かかるオイルシールから潤滑オイルが漏れ、回転スリーブ体及び下糸カム板に到達すると、下糸カム板の遠心力によりまき散らされたり、下糸及びその通過領域内がオイルに汚染され、その結果縫製物までオイルに汚されてしまう場合もあった。
【0006】
本発明は、糸に切断が生じた場合の潤滑オイル漏れ解消することを、その目的とする。
【0007】
【課題を解決するための手段】
請求項1記載の発明は、例えば図6に示すように、糸供給源から縫製位置の間に設けられる下糸カム支持装置(20)であって、縫製位置に供給される下糸(L)にその外縁部で摺接回転する下糸カム板(61)を支持すると共にミシンモータに連動して回転する回転軸(66)に固定される回転スリーブ体(21)と、下糸カム板に隣接する回転軸の軸受け体(22)と、軸受け体の下糸カム板側端面から回転軸の周囲に形成される開口部(22a)の内側に配設されるオイルシール(23)とを備え、回転軸を挿通する中央孔(24d)を有すると共に軸受け体の開口部を閉塞する蓋体(24)を設ける、という構成を採っている。
上記「縫製位置」とは、ミシンにおいて縫製対象物に対して糸による縫製作業を行う箇所をいう。
【0008】
上記構成では、下糸カム板に摺接する下糸が切断を生じ、回転スリーブ体と軸受け体の間に侵入し、回転軸に巻き込まれ、束状となった場合であっても、当該下糸の塊は蓋体に阻まれて軸受け体の開口部に侵入することができない。従って、オイルシールは正常状態を維持し、潤滑オイル漏れが回避される。
【0009】
請求項2記載の発明は、糸供給源から縫製位置の間に設けられる下糸カム支持装置(20)であって、縫製位置に供給される下糸(L)にその外縁部で摺接回転する下糸カム板(61)を支持すると共にミシンモータに連動して回転する回転軸(66)に固定される回転スリーブ体(21)と、下糸カム板に近接するフレーム(106)の係合穴(106a)に設けられた回転軸の軸受け体(22)と、係合穴の内側に配設されるオイルシール(23)とを備え、回転軸を挿通する中央孔(24d)を有すると共に係合穴を閉塞する蓋体(24)を設ける、という構成を採っている。
上記「縫製位置」については請求項1記載の発明と同様である。
【0010】
上記構成では、下糸カム板に摺接する下糸が切断を生じ、回転スリーブ体とフレームの間に侵入し、回転軸に巻き込まれ、束状となった場合であっても、当該下糸の束は蓋体に阻まれて係合穴に侵入することができない。従って、オイルシールは正常状態を維持し、潤滑オイル漏れが回避される。
【0011】
請求項3記載の発明は、請求項1又は2記載の発明と同様の構成を備えると共に、軸受け体(22)は、回転軸(66)の回転を許容した状態でフレーム(106)に固定支持されている、という構成を採っている。
上記構成により、回転動作を行わない軸受け体又はフレームに支持されるため蓋体も回転動作は行わない。従って、切断された下糸が蓋体に接触しても巻き込まれることがない。
【0012】
請求項4記載の発明は、請求項1,2又は3記載の発明と同様の構成を備えると共に、例えば図6に示すように、蓋体(24)は、少なくとも軸受け体(22)から回転スリーブ体(21)までの回転軸(66)の周面を覆う筒状部(24b)を備える、という構成を採っている。
かかる構成により、切断を生じた下糸が回転スリーブ体と軸受け体の間に侵入した場合であっても、巻き込みの原因となる回転軸との接触が抑制される。このため、下糸の巻き込み自体を効果的に抑制する。
【0013】
請求項5記載の発明は、請求項4記載の発明と同様の構成を備えると共に、例えば図6に示すように、回転スリーブ体(21)の軸受け体側端面から回転軸の周囲に形成される開口部(21a)を設け、蓋体(24)の筒状部(24b)を回転スリーブ体の開口部に侵入する長さとする、という構成を採っている。
上記構成では、請求項2記載の発明と同様の作用を奏すると共に、蓋体の筒状部が回転スリーブ体の開口部内に侵入する配置であることから軸受け体と回転スリーブ体との間において、回転軸の周面が露出する領域がほとんどなくなり、下糸の巻き込み自体をさらに効果的に抑制する。
【0014】
請求項6記載の発明は、請求項1,2,3,4又は5記載の発明と同様の構成を備えると共に、例えば図6に示すように、蓋体(24)は、軸受け体(22)の開口部(22a)に嵌合するボス部(24a)を備える、という構成を採っている。
上記構成では、上記各請求項記載の発明と同様の作用を奏すると共に、蓋体に設けられたボス部が軸受け体の開口部に嵌合するので、蓋体と軸受け体の間からの下糸の侵入を効果的に低減し、下糸の巻き込み自体をさらに効果的に抑制する。
【0015】
【発明の実施の形態】
(実施形態の全体構成)
本発明の実施形態たる二重環縫いミシン100の下糸カム支持装置20を図1乃至図6に基づいて説明する。図1は下糸カム支持装置20がミシン100に組み込まれた状態を示す斜視図である。
【0016】
二重環縫いミシン100は、図1に示すように、箱状をなすベッド部101を備えており、ベッド部101の右端部から縦胴部(図示略)が立設されており、この縦胴部の上部からアーム部(図示略)がベッド部とほぼ平行に延設されている。また、ベッド部101の後述するY軸方向一端部は他の部位と比較して狭い幅で突出した形状に形成されており、いわゆるシリンダベッド形を呈している。
ベッド部101の上面であってアーム部の先端に支持された縫い針(図示略)の下方となる位置には針板102が設けられており、かかる針板102には送り歯103の先端部が針板102の上面から出退可能に設けられている。送り歯103は、長円運動することによって、ベッド部101上に載置された布を送るものである。ベッド部101内であって針板102下方の近傍には、ルーパ104が設けられており、ルーパ104には、下糸供給源(図示略)から繰り出された下糸(ルーパ糸)Lがセットされている。また、ベッド部101の内部には、回転軸としての下軸66がベッド部101の長手方向に沿って配設され、図示しないミシンモータの出力が伝達機構を介して回転駆動することで、ルーパ104や送り歯103を駆動する。この下軸66は、縫い針の上下動駆動力を付与する上軸(図示略)と同期して同一周期で回転駆動する。
一方、前述した縫い針には上糸がセットされており、この二重環縫いミシン100は、縫い針とルーパ104との協働により布に二重環縫い縫製又は偏平縫い縫製を行うものである。
なお、以下の説明において、縫い針は垂直方向に上下動すると共にその上下動方向をZ軸方向とし、ベッド部101の長手方向をY軸方向とし、布地の送り方向をX軸方向とし、これらの三方向は互いに直交するものとする。
【0017】
(二重環縫いミシンのシリンダ形状部周辺の構成)
さらに、ベッド部101のシリンダ形状部周辺の内部に設けられた構成について詳説する。図2はシリンダ形状部周辺の構成の斜視図であり、図3は図2と異なる方向からみた斜視図である。
二重環縫いミシン100は、縫製位置に供給される下糸Lにその外縁部で摺接回転する一対の下糸カム板61,61と、糸供給源から縫製位置の間に設けられる下糸カム支持装置20と、下糸Lが各下糸カム板61,61に係合した状態で保持する下糸保持装置10とを備えている。
【0018】
(下糸カム板)
上記下糸カム板61,61は、いずれも、同一形状の板カムであり、互いにそれらの平板面が近接し且つ平行となるように下糸カム支持装置20を介して下軸66に支持されている。この下糸カム板61,61は、変形円板状であり、下軸66の回転駆動力を受けて回転する。各下糸カム板61,61は、円形外周の一部を平坦に切り欠いた形状を呈している。これらの下糸カム板61,61は、その形状がちょうど重なり合うように支持され下軸66と共に回転する。
そして、下糸保持装置10が保持した下糸Lを各下糸カム板61,61の外周に押圧接触せしめることで各下糸カム板61,61の外周形状に応じた張力の付与を行う。即ち、各下糸カム板61,61はその外周において下軸66から近い領域(平坦に切り欠かれた部位)と遠い領域(円弧状の部位)とを備える形状であるため、下糸保持装置10が下糸Lが下軸66の近傍を通過するように保持を行うと、下糸カム板61の下軸66から近い領域に下糸Lが摺接している間は小さい張力が付与され、遠い領域に下糸Lが摺接している間は大きな張力が付与される。
なお、下糸カム板61,61は上記形状に限定されるものではなく、縫製に好適となる張力を付与する形状であれば良い。
【0019】
(下糸保持装置)
下糸保持装置10は、ミシン100の機枠105にY軸方向を中心として回動自在に支持されたアーム部11と、このアーム部11の回動端部から下軸66側に向かって延設支持されたU字板12と、U字板12の二股となる各延設部12a,12bの間において、アーム部11によりU字板12と同じ方向に延設支持されたガイド枠13とを備えている。
【0020】
アーム部11は、その揺動により、U字板12及びガイド枠13の先端部を下軸66の近傍に近づけて下糸カム板61の回転領域内に侵入させた状態と、U字板12及びガイド枠13を下糸カム板61の回転領域内から退避させた状態とに切替可能である。
U字板12及びガイド枠13の先端部を下糸カム板61の回転領域内に侵入させた状態にあっては、U字板12の一方の延設部12aとガイド枠13と間に一方の下糸カム板61が入り込んだ状態となり、U字板12の他方の延設部12bとガイド枠13と間にもう一方の下糸カム板61が入り込んだ状態となる。かかる状態で回転する下糸カム板61,61により下糸Lは張力が付与される状態となる。
また、U字板12及びガイド枠13を下糸カム板61の回転領域内から退避させた状態にあっては、下糸Lと各下糸カム板61,61との係合状態が解除される。かかる状態で縫製開始前の下糸Lの掛け渡し作業やメンテナンス或いはトラブル発生時の修復作業が行われる。
【0021】
上記アーム部11は、その基端部においてねじりコイルバネにより、U字板12及びガイド枠13が下糸カム板61の回転領域内から退避した状態となる方向に回動力が常時付勢されている。従って、下糸Lを各下糸カム板61,61に係合させるためには、上記ねじりコイルバネの弾性力に抗してアーム部11を下軸側に回動せしめる必要がある。かかるアーム部11にはある程度下軸66側に回動させると戻りを規制する図示しないロック機構を備えており、U字板12及びガイド枠13の先端部を下糸カム板61の回転領域内に侵入させた状態を維持することができる。このロック機構は、アーム部11の戻り規制状態を機枠105の状部に設けられた解除ボタン14の押圧により解除することができる。
【0022】
U字板12は、二股となる延設部12a,12bを下軸66側に向けてアーム部11に支持されており、各延設部12a,12bの先端部近傍にはそれぞれY軸方向に沿って貫通した下糸保持穴12c,12dが設けられている。
また、ガイド枠13は、U字板12の平板面に沿った長穴13aが貫通状態で形成されている。下糸Lは、糸供給源からルーパ104に向かって(図3における左方に向かって)これら下糸保持穴12d,長穴13a,下糸保持穴12cの順番で挿通される。従って、U字板12及びガイド枠13が下糸カム板61の回転領域内に侵入した状態において、各下糸カム板61,61が回転すると、各下糸カム板61,61の外周形状に応じて下糸Lは、長穴13aに沿って撓むように張り出され、この張り出しにより下糸Lの上流側と下流側とに張力を付与する。
【0023】
(下糸カム支持装置)
図4は下糸カム支持装置20の分解斜視図であり、図5は異なる方向からみた下糸カム支持装置20の分解斜視図であり、図6は下軸66に沿った下糸カム支持装置20の断面図である。
図3乃至6に示すように、下糸カム支持装置20は、一対の下糸カム板61,61を支持すると共に下軸66に固定される回転スリーブ体21と、回転スリーブ体21に隣接する下軸66の軸受け体22と、この軸受け体22の回転スリーブ体21側端面から下軸66の周囲に形成される開口部22aの内側に配設されるオイルシール23と、下軸66を挿通する中央孔24dを有すると共に軸受け体22の開口部22aを閉塞する蓋体24とを備えている。
【0024】
上記回転スリーブ体21は、全体的には略円筒状に形成されており、各下糸カム板61,61をスペーサ25を介して所定間隔で保持する。この回転スリーブ体21は、固定ネジ26により回転を生じないように下軸66に固定され、各下糸カム板61,61が回転スリーブ体21に対して回転を生じないように圧入或いはかしめ等により固定支持する。従って、各下糸カム板61,61は下軸66と共に回転を行う。
さらに、回転スリーブ体21の軸受け体22側の端面にはその内径を下軸66の外径より大きく設定して形成された開口部21aを備えている。
【0025】
軸受け体22は、全体的には略円筒状に形成されており、その外周面によりミシン100の機枠106に固定支持されている。そして、その中央貫通孔には下軸66が挿通され且つ回転を可能な状態で下軸66の支持を行っている。図6に示すように、軸受け体22は、その外周面から内周面まで貫通した潤滑オイル供給孔22bが形成されており、これにより、内周面に対して下軸66が円滑に摺動回転することを可能としている。
【0026】
また、軸受け体22の回転スリーブ体21側の端面には下軸66の外径より大きく設定して形成された開口部22aを備えている。この開口部22aの内側にはオイルシール23が配設される。かかるオイルシール23はリング状の弾性素材から形成され、開口部22aの内周面から下軸66の外周面にかけての隙間を弾性をもって閉塞するためのかえし形状の弁体23aが内側を一周して形成されている。
従って、軸受け体22の開口部22aの内側領域は、オイルシール23により密閉された空間を形成する。そして、軸受け体22は、この開口部22aの内側空間から回転スリーブ体21と反対側の端面(図6における右端面)まで貫通する排油孔22cが形成されている。これにより、潤滑オイル供給孔22bから供給された潤滑オイルが下軸66と軸受け体22との隙間を通って開口部22aの内側空間にたまった場合であっても、排油孔22cから排出することが可能である。
【0027】
また、軸受け体22の開口部22aには、蓋体24が装着され、塞がれている。この蓋体24は、下軸66が挿通される中央孔24dを備え、鉄或いはプラスチック等の金属或いは樹脂からなる略円筒有状部材である。そして、蓋体24の一端部には軸受け体22の開口部22aに挿入されるボス部としての挿入筒状部24aを備え、他端部には回転スリーブ体21の開口部21aに侵入可能な長さまで延設された被覆筒状部24bを備え、各筒状部24a,24bの境界には軸受け体22の回転スリーブ体21側の端面に当接する鍔状部24cを備えている。
【0028】
この蓋体24は、その内径は一様であり、下軸66の外径よりも若干大きく(半径にして0.2〜0.4[mm]程度)設定されている。つまり、回転する下軸66に対して蓋体24の内周面は非接触状態を維持し、蓋体24自体は軸受け体22と共に非回転状態を維持する。
さらに、蓋体24の挿入筒状部24aは、その外径が、軸受け体22の開口部22aの内径とほぼ等しく且つ挿入された状態で蓋体24が挿入状態を維持することが可能な程度の大きさに設定されている。
また、蓋体24の被覆筒状部24bは、その外径が、回転スリーブ体21の開口部21aの内周面と隙間を生じる程度に十分に小さく設定されている。そして、この被覆筒状部24bは、回転スリーブ体21の開口部21aまで侵入する長さに設定されていることから軸受け体22から回転スリーブ体21までの間における下軸66の外周を被うことができる。
【0029】
(二重環縫いミシンの動作説明)
上記構成からなる二重環縫いミシン100の動作を説明する。
まず、下糸Lが下糸保持装置10のU字板12の各下糸保持穴12c,12d及びガイド枠13の長穴13aに挿通された状態で糸供給源からルーパ104に掛け渡される。
そして、かかる状態で縫製が開始されると、縫い針の上下動に合わせてルーパ104がY軸方向に沿って往復移動を行い、また、布送り103は所定の送りピッチで布地をX軸方向に沿って送る。これにより、上糸のループに下糸Lが挿入され、また、下糸Lのループに上糸が挿入され、これらを繰り返すことで縫製作業が行われる。また、下糸Lは、U字板12の下糸保持穴12c,12d間で一対の下糸カム板61,61によりルーパ104の往復周期と同じ周期で長穴13aに沿って撓むように張り出される。これにより、下糸Lにループが形成される度に下糸Lに張力が付与されるため、ループが解消されて結節が形成される。
【0030】
(下糸カム支持装置の効果)
そして、下糸Lが糸供給源から縫製位置の間のいずれかの位置で不慮の切断を生じた場合であって、切断による糸端部が、下糸カム板61により回転スリーブ体21と軸受け体22間で下軸66側に引き込まれた場合であっても、蓋体24が軸受け体22の開口部22aを塞いでいるので、巻き込まれた下糸Lの束が開口部22aから侵入してオイルシール23の弁体23aの変形を生じさせる事態を有効に防止することができる。
また、回転動作を行わない蓋体24の被覆筒状部24bにより下軸66が覆われているので、そもそも下軸66に下糸Lが巻き込まれる事態を効果的に抑制することができる。
さらに、被覆筒状部24bはその先端部が回転スリーブ体21の開口部21aまで侵入する長さに設定されているので、軸受け体22と回転スリーブ体21との間で下軸66の外周面が露出する面積を最小限に低減するので、下糸Lの切断端部が下軸66と接触する可能性を十分に低減し、より効果的に下糸Lの巻き込みを防止することができる。
これらの作用により、潤滑オイル漏れを効果的に防止し、オイルの飛散や下糸、縫製対象物の汚染を効果的に回避することが可能となる。
【0031】
また、ミシンの大型化を問わないのであれば、下糸Lの巻き込み防止を図るためには、回転スリーブ体21の開口部21aの内径を大きく設定し、軸受け体22の回転スリーブ体21側の端部を延設して開口部21aに侵入させてしまうことも可能である。しかしながら、本実施形態で示したベッド部101の一端部がシリンダ形状或いは狭小化された形状のミシンにあっては、下糸カム板61や回転スリーブ体21の外径の小型化は必須であり、回転スリーブ体21の開口部21aの内径をそのように大きく設定することはほとんど不可能である。従って、本実施形態の蓋体24のように、下軸66の外径により近い外径の被覆筒状部24bを設け、回転スリーブ体21の開口部21aもその内径をより小さく設定することで、各構成の小型化を図りつつも下糸Lの巻き込みを防止することが可能となる。
従って、上記構成の下糸カム支持装置20は、ベッド部101の一端部がシリンダ形状或いは狭小化された形状のミシンにあっても、より好適に対応し、その潤滑オイル漏れも効果的に解消することが可能である。
【0032】
(その他)
上記軸受け体22は、開口部22aを備え、その内側にオイルシール23を備える構造であったが、図7に示すように、軸受け体22をフレームとしての機枠106に設けた係合穴106aに装備すると共に係合穴にオイルシール23を装備し、さらに、係合穴106aの回転スリーブ体21側の開口部を蓋体24により閉塞する構造としても良い。この場合、軸受け体22とオイルシール23との間に密閉空間が形成され、潤滑オイル供給孔22bから供給される潤滑オイルは、上記密閉空間にたまり、排油孔22cから排出される。
また、機枠106の係合穴106aの開口部は蓋体24により閉塞されるので、切断を生じた下糸Lが係合穴106aに侵入することを防止し、オイルシール23の変形を防止することができるので、潤滑オイル漏れを効果的に防止し、オイルの飛散や下糸、縫製対象物の汚染を効果的に回避することが可能となる。
【0033】
【発明の効果】
請求項1記載の発明は、軸受け体の開口部に蓋体を設けたので、切断を生じ、回転スリーブ体と軸受け体との間で回転軸に巻き込まれて束状となった下糸の開口部への侵入を効果的に防止し、オイルシールの変形を防止することができるので、潤滑オイル漏れを効果的に防止し、オイルの飛散や下糸、縫製対象物の汚染を効果的に回避することが可能となる。
【0034】
請求項2記載の発明は、フレームの係合穴に蓋体を設けたので、切断を生じ、回転スリーブ体とフレームとの間で回転軸に巻き込まれて束状となった下糸の係合穴への侵入を効果的に防止し、オイルシールの変形を防止することができるので、潤滑オイル漏れを効果的に防止し、オイルの飛散や下糸、縫製対象物の汚染を効果的に回避することが可能となる。
【0035】
請求項3記載の発明は、軸受け体がフレームに固定支持されるため、軸受け体又はフレームに支持される蓋体も回転動作を生じることはない。従って、切断された下糸が蓋体に接触して巻き込まれることがなく、下糸の巻き込みの発生自体を抑制することが可能である。従って、潤滑オイル漏れをさらに効果的に防止し、オイルの飛散や下糸、縫製対象物の汚染をより効果的に回避することが可能となる。
【0036】
請求項4記載の発明は、蓋体が回転軸を覆う筒状部を備えるので、切断を生じた下糸と回転軸との接触が抑制され、下糸の巻き込み自体を効果的に抑制することができる。従って、潤滑オイル漏れをさらに効果的に防止し、オイルの飛散や下糸、縫製対象物の汚染をより効果的に回避することが可能となる。
【0037】
請求項5記載の発明は、蓋体の筒状部が回転スリーブ体の開口部まで侵入する構成のため、回転軸の露出がより少なくなり、下糸の巻き込みをさらに効果的に抑制することができる。従って、潤滑オイル漏れをより効果的に防止し、オイルの飛散や下糸、縫製対象物の汚染をより効果的に回避することが可能となる。
【0038】
請求項6記載の発明は、蓋体に設けられたボス部が軸受け体の開口部に嵌合するので、蓋体と軸受け体の間からの下糸の侵入を効果的に低減し、下糸の巻き込み自体をさらに抑制することができる。従って、潤滑オイル漏れをより効果的に防止し、オイルの飛散や下糸、縫製対象物の汚染をより効果的に回避することが可能となる。
【図面の簡単な説明】
【図1】実施形態たる下糸繰出装置がミシンに組み込まれた状態を示す斜視図である。
【図2】図1に開示したミシンのシリンダ形状部周辺の構成の斜視図である。
【図3】シリンダ形状部周辺の構成を図2と異なる方向からみた斜視図である。
【図4】下糸カム支持装置の分解斜視図である。
【図5】異なる方向からみた下糸カム支持装置の分解斜視図である。
【図6】下軸に沿った下糸カム支持装置の断面図である。
【図7】機枠に設けた係合穴にオイルシール及び蓋体を装備した下糸カム支持装置の断面図である。
【符号の説明】
10 下糸保持装置
20 下糸カム支持装置
21 回転スリーブ体
21a 開口部
22 軸受け体
22a 開口部
23 オイルシール
23a 弁体
24 蓋体
24a 挿入筒状部(ボス部)
24b 被覆筒状部
24c 鍔状部
24d 中央孔
25 スペーサ
26 固定ネジ
61 下糸カム板
66 下軸(回転軸)
100 二重環縫いミシン
104 ルーパ
106 機枠
106a 係合穴
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a lower thread cam support device for a sewing machine that uses a lower thread.
[0002]
[Prior art]
The lower thread (looper thread) is led from the lower thread supply part to the looper in the bed part of the double chain stitch sewing machine, and the rotary lower thread for feeding the thread from the lower thread supply part in the path A cam plate and its supporting device are provided.
Such a lower thread cam plate support device supports a lower thread cam plate that is slidably rotated at an outer edge portion of a lower thread supplied to a sewing position, and a lower shaft (rotating shaft) that rotates in conjunction with a sewing machine motor. A rotating sleeve body that is fixed, a bearing body of a lower shaft adjacent to the lower thread cam plate, and an oil seal disposed in an opening formed around the lower shaft from the lower thread cam plate side end surface of the bearing body; (See Patent Document 1).
[0003]
The lower thread cam plate is supported by a rotating sleeve body, and these rotate together with the lower shaft. At this time, the bearing body rotatably supports the lower shaft and the lubricating oil is supplied to the gap with the lower shaft. This lubricating oil is sealed so as not to leak to the lower thread cam plate side by an oil seal provided at the opening.
The outer periphery of the lower thread cam plate is provided with a region having a short distance from the rotation center and a long region, and the lower thread is stretched so as to always contact the outer periphery of the lower thread cam plate. Therefore, a small amount of slack is secured while the lower thread is in sliding contact with the lower thread cam plate in a region where the distance from the rotation center is short, and when the lower thread is slid in contact with a region where the distance from the rotation center is long, the slack The amount is increased, and tension is applied to the lower thread, and the loop formed on the looper side is tightened. When the lower thread again comes into sliding contact with a region where the distance from the rotation center of the lower thread cam plate is short, the tension application state of the lower thread is canceled. At the time of sewing, each lower thread cam plate is rotated in synchronism with the operation of the looper, and the above operation is repeated at a constant cycle.
[0004]
[Patent Document 1]
Japanese Utility Model Publication No. 6-16616 (FIG. 2)
[0005]
[Problems to be solved by the invention]
By the way, when an accident occurs in which the lower thread is cut on the looper side during sewing, the lower thread becomes free on the looper side, and is released while being captured by each lower thread cam plate. Without rotating the lower thread cam plate. In such a state, when entering between the rotating sleeve body and the bearing body, the lower thread fed from the thread supply source may get entangled with the lower shaft.
When the amount of entanglement increases, the lower thread becomes a bundle and gradually spreads along the lower shaft, and the lower thread bundled may enter the opening of the bearing body. The oil seal provided inside the opening has a structure that prevents the internal valve from opening in the direction that does not allow the lubricating oil to leak. The valve is opened by the thread, and the lubricating oil leaks from the oil seal.
Moreover, when the lubricating oil leaks from the oil seal and reaches the rotating sleeve body and the lower thread cam plate, it is scattered by the centrifugal force of the lower thread cam plate, or the lower thread and the passage area thereof are contaminated with oil. As a result, there was a case where even the sewn product was stained with oil.
[0006]
An object of the present invention is to eliminate lubricating oil leakage when a thread is cut.
[0007]
[Means for Solving the Problems]
The invention according to claim 1 is a lower thread cam support device (20) provided between a thread supply source and a sewing position, for example, as shown in FIG. 6, wherein the lower thread (L) is supplied to the sewing position. A rotating sleeve body (21) fixed to a rotating shaft (66) rotating in conjunction with a sewing machine motor and supporting a lower thread cam plate (61) slidingly rotating at an outer edge thereof, and a lower thread cam plate A bearing body (22) of an adjacent rotating shaft, and an oil seal (23) disposed inside an opening (22a) formed around the rotating shaft from the lower thread cam plate side end surface of the bearing body. Further, a configuration is adopted in which a lid (24) is provided which has a central hole (24d) through which the rotating shaft is inserted and which closes the opening of the bearing body.
The “sewing position” refers to a place where a sewing operation is performed with a thread on a sewing object on the sewing machine.
[0008]
In the above configuration, even if the lower thread that is in sliding contact with the lower thread cam plate is cut, enters between the rotating sleeve body and the bearing body, is wound around the rotating shaft, and becomes a bundle, the lower thread The lump is blocked by the lid and cannot enter the opening of the bearing body. Therefore, the oil seal is maintained in a normal state, and lubricating oil leakage is avoided.
[0009]
The invention according to claim 2 is a lower thread cam support device (20) provided between the thread supply source and the sewing position, and is slidably rotated at the outer edge portion of the lower thread (L) supplied to the sewing position. The rotary sleeve body (21) that supports the lower thread cam plate (61) that is fixed to the rotating shaft (66) that rotates in conjunction with the sewing machine motor, and the frame (106) adjacent to the lower thread cam plate. A rotary shaft bearing body (22) provided in the joint hole (106a) and an oil seal (23) disposed inside the engagement hole have a central hole (24d) through which the rotary shaft is inserted. In addition, a lid (24) for closing the engagement hole is provided.
The “sewing position” is the same as that of the first aspect of the invention.
[0010]
In the above configuration, even when the lower thread slidingly contacting the lower thread cam plate is cut, enters between the rotating sleeve body and the frame, is wound around the rotating shaft, and is bundled, The bundle is blocked by the lid and cannot enter the engagement hole. Therefore, the oil seal is maintained in a normal state, and lubricating oil leakage is avoided.
[0011]
The invention according to claim 3 has the same configuration as the invention according to claim 1 or 2, and the bearing body (22) is fixedly supported on the frame (106) in a state in which the rotation of the rotating shaft (66) is allowed. It has been configured to be.
With the above configuration, the lid does not rotate because it is supported by a bearing body or a frame that does not rotate. Therefore, even if the cut lower thread comes into contact with the lid, it is not caught.
[0012]
The invention described in claim 4 has the same configuration as that of the invention described in claim 1, 2, or 3, and, for example, as shown in FIG. 6, the lid (24) is at least from the bearing body (22) to the rotating sleeve. The structure of having a cylindrical part (24b) covering the peripheral surface of the rotating shaft (66) up to the body (21) is adopted.
With this configuration, even when the cut lower thread enters between the rotating sleeve body and the bearing body, the contact with the rotating shaft that causes the winding is suppressed. For this reason, the bobbin thread itself is effectively suppressed.
[0013]
The invention described in claim 5 has the same configuration as that of the invention described in claim 4, and, as shown in FIG. 6, for example, an opening formed around the rotating shaft from the bearing body side end surface of the rotating sleeve body (21). A portion (21a) is provided, and the cylindrical portion (24b) of the lid (24) is set to have a length that penetrates into the opening of the rotating sleeve body.
In the above configuration, the same effect as that of the invention described in claim 2 is obtained, and the cylindrical portion of the lid body is disposed so as to enter the opening portion of the rotating sleeve body, so between the bearing body and the rotating sleeve body, The region where the peripheral surface of the rotating shaft is exposed is almost eliminated, and the lower thread winding itself is more effectively suppressed.
[0014]
The invention described in claim 6 has the same configuration as that of the invention described in claim 1, 2, 3, 4 or 5, and for example, as shown in FIG. 6, the lid (24) is a bearing body (22). The boss | hub part (24a) fitted to this opening part (22a) is provided.
In the above configuration, the same effect as the invention described in each of the above claims is achieved, and the boss portion provided on the lid body is fitted into the opening of the bearing body, so the bobbin thread between the lid body and the bearing body Effectively reduces the intrusion of the lower thread, and more effectively suppresses the bobbin thread itself.
[0015]
DETAILED DESCRIPTION OF THE INVENTION
(Overall configuration of the embodiment)
A lower thread cam support device 20 of a double chain stitch sewing machine 100 according to an embodiment of the present invention will be described with reference to FIGS. FIG. 1 is a perspective view showing a state in which the lower thread cam support device 20 is incorporated in the sewing machine 100.
[0016]
As shown in FIG. 1, the double chain stitch sewing machine 100 includes a bed portion 101 having a box shape, and a vertical body portion (not shown) is erected from the right end portion of the bed portion 101. An arm part (not shown) extends from the upper part of the trunk part substantially parallel to the bed part. Moreover, the Y-axis direction one end part which the bed part 101 mentions later is formed in the shape which protruded with the narrow width compared with the other site | part, and is exhibiting what is called a cylinder bed shape.
A needle plate 102 is provided on the upper surface of the bed portion 101 at a position below a sewing needle (not shown) supported at the tip of the arm portion, and the needle plate 102 has a tip portion of the feed dog 103. Is provided so that it can be withdrawn from the upper surface of the needle plate 102. The feed dog 103 feeds the cloth placed on the bed portion 101 by making an elliptical movement. A looper 104 is provided in the bed portion 101 and near the lower portion of the needle plate 102. The looper 104 is set with a lower thread (looper thread) L fed from a lower thread supply source (not shown). Has been. In addition, a lower shaft 66 as a rotation shaft is disposed in the bed portion 101 along the longitudinal direction of the bed portion 101, and an output of a sewing machine motor (not shown) is driven to rotate through a transmission mechanism, so that a looper is provided. 104 and the feed dog 103 are driven. The lower shaft 66 is rotationally driven at the same cycle in synchronization with an upper shaft (not shown) that applies a vertical driving force for the sewing needle.
On the other hand, an upper thread is set on the above-described sewing needle, and this double chain stitch sewing machine 100 performs double chain stitch sewing or flat stitch sewing on the cloth in cooperation with the sewing needle and the looper 104. is there.
In the following description, the sewing needle moves up and down in the vertical direction, the vertical movement direction is the Z-axis direction, the longitudinal direction of the bed portion 101 is the Y-axis direction, and the cloth feed direction is the X-axis direction. The three directions are orthogonal to each other.
[0017]
(Configuration around the cylinder shape of the double chain stitch machine)
Further, the configuration provided inside the cylinder portion around the bed portion 101 will be described in detail. FIG. 2 is a perspective view of the configuration around the cylinder-shaped portion, and FIG. 3 is a perspective view seen from a different direction from FIG.
The double chain stitch sewing machine 100 includes a pair of lower thread cam plates 61 and 61 that rotate in sliding contact with the lower thread L supplied to the sewing position at the outer edge thereof, and a lower thread provided between the thread supply source and the sewing position. A cam support device 20 and a lower thread holding device 10 that holds the lower thread L in a state of being engaged with the lower thread cam plates 61 and 61 are provided.
[0018]
(Lower thread cam plate)
The lower thread cam plates 61 and 61 are plate cams having the same shape, and are supported by the lower shaft 66 via the lower thread cam support device 20 so that their flat plate surfaces are close to each other and parallel to each other. ing. The lower thread cam plates 61 and 61 have a deformed disk shape and rotate by receiving the rotational driving force of the lower shaft 66. Each of the lower thread cam plates 61 and 61 has a shape in which a part of a circular outer periphery is notched flat. These lower thread cam plates 61, 61 are supported so that their shapes just overlap and rotate with the lower shaft 66.
Then, the lower thread L held by the lower thread holding device 10 is pressed and brought into contact with the outer periphery of each lower thread cam plate 61, 61 to apply tension according to the outer peripheral shape of each lower thread cam plate 61, 61. That is, since each lower thread cam plate 61, 61 has a shape including a region (part cut flat) and a region (arc-shaped part) far from the lower shaft 66 on the outer periphery thereof, the lower thread holding device When the lower thread L is held so that the lower thread L passes through the vicinity of the lower shaft 66, a small tension is applied while the lower thread L is in sliding contact with a region near the lower shaft 66 of the lower thread cam plate 61, A large tension is applied while the lower thread L is in sliding contact with a far region.
The lower thread cam plates 61 and 61 are not limited to the above-described shapes, and may be any shape that provides tension suitable for sewing.
[0019]
(Lower thread holding device)
The lower thread holding device 10 includes an arm portion 11 that is supported by the machine frame 105 of the sewing machine 100 so as to be rotatable about the Y-axis direction, and extends from the rotating end portion of the arm portion 11 toward the lower shaft 66 side. A U-plate 12 installed and supported, and a guide frame 13 extended and supported by the arm portion 11 in the same direction as the U-shaped plate 12 between the extending portions 12a and 12b which are bifurcated of the U-shaped plate 12. It has.
[0020]
The arm portion 11 is in a state in which the U-shaped plate 12 and the distal end portion of the guide frame 13 are brought close to the vicinity of the lower shaft 66 and enter the rotation region of the lower thread cam plate 61 by the swinging of the arm portion 11. The guide frame 13 can be switched to a state in which it is retracted from the rotation region of the lower thread cam plate 61.
In a state where the leading end portions of the U-shaped plate 12 and the guide frame 13 are intruded into the rotation region of the lower thread cam plate 61, one of the U-shaped plate 12 and the guide frame 13 is interposed between the extended portion 12a and the guide frame 13. The lower thread cam plate 61 enters, and the other lower thread cam plate 61 enters between the other extended portion 12 b of the U-shaped plate 12 and the guide frame 13. The lower thread L is put in tension by the lower thread cam plates 61 and 61 rotating in this state.
Further, when the U-shaped plate 12 and the guide frame 13 are retracted from the rotation region of the lower thread cam plate 61, the engaged state between the lower thread L and the lower thread cam plates 61 and 61 is released. The In this state, the threading operation of the lower thread L before the start of sewing, the maintenance work, or the repair work when trouble occurs.
[0021]
The arm portion 11 is always urged by a torsion coil spring at the proximal end thereof in a direction in which the U-shaped plate 12 and the guide frame 13 are retracted from the rotation region of the lower thread cam plate 61. . Therefore, in order to engage the lower thread L with the lower thread cam plates 61, 61, it is necessary to rotate the arm portion 11 to the lower shaft side against the elastic force of the torsion coil spring. The arm portion 11 is provided with a lock mechanism (not shown) that restricts the return when the arm portion 11 is rotated to the lower shaft 66 side to some extent. It is possible to maintain the state intruded into. This locking mechanism can release the return restriction state of the arm portion 11 by pressing the release button 14 provided on the shape portion of the machine casing 105.
[0022]
The U-shaped plate 12 is supported by the arm portion 11 with the extending portions 12a and 12b which are bifurcated facing the lower shaft 66 side, and in the vicinity of the distal ends of the extending portions 12a and 12b, respectively, in the Y-axis direction. Lower thread holding holes 12c and 12d penetrating therethrough are provided.
Further, the guide frame 13 is formed with a long hole 13 a extending along the flat plate surface of the U-shaped plate 12. The lower thread L is inserted from the thread supply source toward the looper 104 (to the left in FIG. 3) in the order of the lower thread holding hole 12d, the long hole 13a, and the lower thread holding hole 12c. Therefore, when the lower thread cam plates 61 and 61 rotate in a state where the U-shaped plate 12 and the guide frame 13 have entered the rotation area of the lower thread cam plate 61, the outer shape of the lower thread cam plates 61 and 61 becomes the outer shape. Accordingly, the lower thread L is stretched so as to bend along the elongated hole 13a, and tension is applied to the upstream side and the downstream side of the lower thread L by this projecting.
[0023]
(Lower thread cam support device)
4 is an exploded perspective view of the lower thread cam support device 20, FIG. 5 is an exploded perspective view of the lower thread cam support device 20 as seen from different directions, and FIG. 6 is a lower thread cam support device along the lower shaft 66. FIG.
3 to 6, the lower thread cam support device 20 supports a pair of lower thread cam plates 61 and 61 and is fixed to the lower shaft 66, and is adjacent to the rotary sleeve body 21. The lower shaft 66 is inserted through the bearing body 22 of the lower shaft 66, the oil seal 23 disposed inside the opening 22 a formed around the lower shaft 66 from the end surface of the bearing body 22 on the rotating sleeve body 21 side, and the lower shaft 66. And a lid 24 that closes the opening 22 a of the bearing body 22.
[0024]
The rotating sleeve body 21 is formed in a substantially cylindrical shape as a whole, and holds the lower thread cam plates 61 and 61 at predetermined intervals via the spacer 25. The rotating sleeve body 21 is fixed to the lower shaft 66 by the fixing screw 26 so as not to rotate, and the lower thread cam plates 61, 61 are press-fitted or caulked so that the rotating sleeve body 21 does not rotate. To fix and support. Accordingly, the lower thread cam plates 61 and 61 rotate together with the lower shaft 66.
Further, the end surface of the rotating sleeve body 21 on the bearing body 22 side is provided with an opening 21 a formed with its inner diameter set larger than the outer diameter of the lower shaft 66.
[0025]
The bearing body 22 is generally formed in a substantially cylindrical shape, and is fixedly supported on the machine frame 106 of the sewing machine 100 by the outer peripheral surface thereof. The lower shaft 66 is inserted into the central through hole and supports the lower shaft 66 in a rotatable state. As shown in FIG. 6, the bearing body 22 has a lubricating oil supply hole 22b penetrating from the outer peripheral surface to the inner peripheral surface, whereby the lower shaft 66 slides smoothly with respect to the inner peripheral surface. It is possible to rotate.
[0026]
Further, an opening 22 a formed to be larger than the outer diameter of the lower shaft 66 is provided on the end surface of the bearing body 22 on the rotating sleeve body 21 side. An oil seal 23 is disposed inside the opening 22a. The oil seal 23 is formed of a ring-shaped elastic material, and a bar-shaped valve body 23a for elastically closing a gap from the inner peripheral surface of the opening 22a to the outer peripheral surface of the lower shaft 66 goes around the inside. Is formed.
Accordingly, the inner region of the opening 22 a of the bearing body 22 forms a space sealed by the oil seal 23. The bearing body 22 is formed with an oil drain hole 22c penetrating from the inner space of the opening 22a to the end surface (the right end surface in FIG. 6) opposite to the rotary sleeve body 21. Thus, even when the lubricating oil supplied from the lubricating oil supply hole 22b passes through the gap between the lower shaft 66 and the bearing body 22 and accumulates in the inner space of the opening 22a, the oil is discharged from the oil draining hole 22c. It is possible.
[0027]
A lid 24 is attached to the opening 22a of the bearing body 22 and is closed. The lid body 24 is a substantially cylindrical member having a central hole 24d through which the lower shaft 66 is inserted and made of metal or resin such as iron or plastic. One end portion of the lid body 24 is provided with an insertion cylindrical portion 24a as a boss portion to be inserted into the opening portion 22a of the bearing body 22, and the other end portion can enter the opening portion 21a of the rotating sleeve body 21. A covering cylindrical portion 24b extending to the length is provided, and a flange-like portion 24c that contacts the end surface of the bearing body 22 on the rotating sleeve body 21 side is provided at the boundary between the cylindrical portions 24a and 24b.
[0028]
The lid 24 has a uniform inner diameter and is set slightly larger than the outer diameter of the lower shaft 66 (about 0.2 to 0.4 [mm] in radius). That is, the inner peripheral surface of the lid body 24 maintains a non-contact state with respect to the rotating lower shaft 66, and the lid body 24 itself maintains a non-rotating state together with the bearing body 22.
Further, the insertion cylindrical portion 24a of the lid body 24 has an outer diameter that is substantially equal to the inner diameter of the opening 22a of the bearing body 22 and is capable of maintaining the insertion state of the lid body 24 in the inserted state. Is set to the size of
Further, the outer diameter of the covered cylindrical portion 24 b of the lid body 24 is set to be sufficiently small so as to generate a gap with the inner peripheral surface of the opening portion 21 a of the rotating sleeve body 21. The covered cylindrical portion 24 b is set to have a length that penetrates to the opening 21 a of the rotating sleeve body 21, and thus covers the outer periphery of the lower shaft 66 between the bearing body 22 and the rotating sleeve body 21. be able to.
[0029]
(Explanation of operation of double chain stitch machine)
The operation of the double chain stitch sewing machine 100 configured as described above will be described.
First, the lower thread L is passed from the thread supply source to the looper 104 in a state where the lower thread L is inserted into the lower thread holding holes 12c and 12d of the U-shaped plate 12 of the lower thread holding device 10 and the elongated hole 13a of the guide frame 13.
When sewing starts in this state, the looper 104 reciprocates along the Y-axis direction in accordance with the vertical movement of the sewing needle, and the cloth feed 103 moves the fabric at the predetermined feed pitch in the X-axis direction. Send along. Thereby, the lower thread L is inserted into the loop of the upper thread, and the upper thread is inserted into the loop of the lower thread L, and the sewing operation is performed by repeating these. Further, the lower thread L protrudes between the lower thread holding holes 12c and 12d of the U-shaped plate 12 by the pair of lower thread cam plates 61 and 61 so as to bend along the elongated hole 13a at the same period as the reciprocating period of the looper 104. It is. Thereby, every time a loop is formed in the lower thread L, tension is applied to the lower thread L, so that the loop is eliminated and a knot is formed.
[0030]
(Effect of lower thread cam support device)
Then, when the lower thread L has unexpectedly cut at any position between the thread supply source and the sewing position, the thread end portion due to the cutting is supported by the lower thread cam plate 61 and the rotary sleeve body 21 and the bearing. Even when the body 22 is pulled to the lower shaft 66 side, the lid body 24 blocks the opening 22a of the bearing body 22, so that the bundle of wound lower threads L enters from the opening 22a. Thus, it is possible to effectively prevent the deformation of the valve body 23a of the oil seal 23.
Further, since the lower shaft 66 is covered with the covering cylindrical portion 24b of the lid body 24 that does not perform the rotating operation, it is possible to effectively suppress the situation in which the lower thread L is caught in the lower shaft 66 in the first place.
Further, since the coated cylindrical portion 24b is set to have a length such that the tip portion penetrates to the opening 21a of the rotating sleeve body 21, the outer peripheral surface of the lower shaft 66 is between the bearing body 22 and the rotating sleeve body 21. Therefore, the possibility that the cut end portion of the lower thread L is in contact with the lower shaft 66 can be sufficiently reduced, and the lower thread L can be more effectively prevented from being caught.
By these actions, it is possible to effectively prevent lubricating oil leakage and effectively avoid oil scattering, bobbin thread and contamination of the sewing object.
[0031]
If the sewing machine is not enlarged, the inner diameter of the opening 21a of the rotary sleeve 21 is set large so that the lower thread L can be prevented from being caught, and the bearing 22 on the rotary sleeve 21 side is set. It is also possible to extend the end and enter the opening 21a. However, in the sewing machine in which one end portion of the bed portion 101 shown in this embodiment is a cylinder shape or a narrowed shape, it is essential to reduce the outer diameter of the lower thread cam plate 61 and the rotating sleeve body 21. It is almost impossible to set the inner diameter of the opening 21a of the rotating sleeve body 21 so large. Therefore, like the cover body 24 of the present embodiment, the coated cylindrical portion 24b having an outer diameter closer to the outer diameter of the lower shaft 66 is provided, and the opening portion 21a of the rotating sleeve body 21 is also set to have a smaller inner diameter. It is possible to prevent the lower thread L from being caught while reducing the size of each component.
Accordingly, the lower thread cam support device 20 having the above-described configuration can more appropriately cope with one end portion of the bed portion 101 being a cylinder-shaped or narrowed sewing machine, and effectively eliminates lubricating oil leakage. Is possible.
[0032]
(Other)
The bearing body 22 has a structure including an opening 22a and an oil seal 23 inside. However, as shown in FIG. 7, the bearing body 22 has an engagement hole 106a provided in a machine frame 106 as a frame. In addition, an oil seal 23 may be provided in the engagement hole, and the opening on the rotating sleeve body 21 side of the engagement hole 106a may be closed by the lid body 24. In this case, a sealed space is formed between the bearing body 22 and the oil seal 23, and the lubricating oil supplied from the lubricating oil supply hole 22b accumulates in the sealed space and is discharged from the oil discharge hole 22c.
Further, since the opening of the engagement hole 106a of the machine frame 106 is closed by the lid body 24, the cut lower thread L is prevented from entering the engagement hole 106a, and the deformation of the oil seal 23 is prevented. Therefore, it is possible to effectively prevent leakage of lubricating oil and effectively avoid oil scattering, bobbin thread, and contamination of the sewing object.
[0033]
【The invention's effect】
According to the first aspect of the present invention, since the lid is provided at the opening of the bearing body, the opening of the lower thread that is cut and wound into the rotating shaft between the rotating sleeve body and the bearing body and bundled Effectively prevents the oil seal from intruding and prevents deformation of the oil seal, effectively preventing leakage of lubricating oil and effectively avoiding oil scattering, bobbin thread, and contamination of the sewing object. It becomes possible to do.
[0034]
According to the second aspect of the present invention, since the lid is provided in the engagement hole of the frame, the lower thread is engaged in a bundle by being cut and wound around the rotation shaft between the rotation sleeve body and the frame. Effectively prevents holes from entering and prevents deformation of the oil seal, effectively preventing leakage of lubricating oil and effectively avoiding oil scattering, bobbin thread and contamination of sewing objects. It becomes possible to do.
[0035]
According to the third aspect of the present invention, since the bearing body is fixedly supported by the frame, the bearing body or the lid body supported by the frame does not cause a rotation operation. Therefore, the cut lower thread does not come into contact with the lid body, and the occurrence of the lower thread can be suppressed. Accordingly, it is possible to more effectively prevent leakage of lubricating oil, and more effectively avoid oil scattering, lower thread, and contamination of the sewing object.
[0036]
In the invention according to claim 4, since the lid includes a cylindrical portion that covers the rotating shaft, the contact between the lower thread that has been cut and the rotating shaft is suppressed, and the lower thread winding itself is effectively suppressed. Can do. Therefore, lubricating oil leakage can be further effectively prevented, and oil scattering, lower thread, and contamination of the sewing object can be more effectively avoided.
[0037]
According to the fifth aspect of the present invention, since the cylindrical portion of the lid body penetrates to the opening portion of the rotating sleeve body, the exposure of the rotating shaft is further reduced, and the lower thread winding can be more effectively suppressed. it can. Accordingly, it is possible to more effectively prevent leakage of lubricating oil and more effectively avoid oil scattering, lower thread, and contamination of the sewing object.
[0038]
Since the boss part provided in the cover body fits into the opening part of the bearing body, the invasion of the lower thread from between the cover body and the bearing body can be effectively reduced, Can be further suppressed. Accordingly, it is possible to more effectively prevent leakage of lubricating oil and more effectively avoid oil scattering, lower thread, and contamination of the sewing object.
[Brief description of the drawings]
FIG. 1 is a perspective view showing a state in which a lower thread feeding device according to an embodiment is incorporated in a sewing machine.
2 is a perspective view of a configuration around a cylinder-shaped portion of the sewing machine disclosed in FIG. 1; FIG.
3 is a perspective view of a configuration around a cylinder-shaped portion as viewed from a direction different from FIG. 2. FIG.
FIG. 4 is an exploded perspective view of the lower thread cam support device.
FIG. 5 is an exploded perspective view of the lower thread cam support device viewed from different directions.
FIG. 6 is a cross-sectional view of the lower thread cam support device along the lower shaft.
FIG. 7 is a cross-sectional view of a lower thread cam support device equipped with an oil seal and a lid in an engagement hole provided in the machine frame.
[Explanation of symbols]
10 Lower thread holding device
20 Lower thread cam support device
21 Rotating sleeve body
21a opening
22 Bearing body
22a opening
23 Oil seal
23a Disc
24 Lid
24a Insert cylindrical part (boss part)
24b Covered cylindrical part
24c bowl
24d center hole
25 Spacer
26 Fixing screw
61 Lower thread cam plate
66 Lower shaft (rotating shaft)
100 Double chain stitch sewing machine
104 loopers
106 Airframe
106a engagement hole

Claims (6)

糸供給源から縫製位置の間に設けられる下糸カム支持装置であって、
縫製位置に供給される下糸にその外縁部で摺接回転する下糸カム板を支持すると共にミシンモータに連動して回転する回転軸に固定される回転スリーブ体と、
前記下糸カム板に隣接して配置された前記回転軸の軸受け体と、
前記軸受け体の前記下糸カム板側端面から前記回転軸の周囲に形成される開口部の内側に配設されるオイルシールとを備え、
前記回転軸を挿通する中央孔を有すると共に前記軸受け体の開口部を閉塞する蓋体を設けたことを特徴とするミシンの下糸カム支持装置。
A lower thread cam support device provided between a thread supply source and a sewing position,
A rotating sleeve body that supports a lower thread cam plate that rotates in sliding contact with an outer edge of the lower thread supplied to the sewing position and is fixed to a rotating shaft that rotates in conjunction with a sewing machine motor;
A bearing body of the rotating shaft disposed adjacent to the lower thread cam plate;
An oil seal disposed inside an opening formed around the rotary shaft from the lower thread cam plate side end surface of the bearing body,
A lower thread cam support device for a sewing machine having a center hole through which the rotating shaft is inserted and a lid for closing the opening of the bearing body.
糸供給源から縫製位置の間に設けられる下糸カム支持装置であって、
縫製位置に供給される下糸にその外縁部で摺接回転する下糸カム板を支持すると共にミシンモータに連動して回転する回転軸に固定される回転スリーブ体と、
前記下糸カム板に近接するフレームの係合穴に設けられた前記回転軸の軸受け体と、
前記係合穴の内側に配設されるオイルシールとを備え、
前記回転軸を挿通する中央孔を有すると共に前記係合穴を閉塞する蓋体を設けたことを特徴とするミシンの下糸カム支持装置。
A lower thread cam support device provided between a thread supply source and a sewing position,
A rotating sleeve body that supports a lower thread cam plate that rotates in sliding contact with an outer edge of the lower thread supplied to the sewing position and is fixed to a rotating shaft that rotates in conjunction with a sewing machine motor;
A bearing body of the rotating shaft provided in an engagement hole of the frame adjacent to the lower thread cam plate;
An oil seal disposed inside the engagement hole,
A lower thread cam support device for a sewing machine having a central hole for inserting the rotation shaft and a lid for closing the engagement hole.
前記軸受け体は、前記回転軸の回転を許容した状態でフレームに固定支持されていることを特徴とする請求項1又は2記載のミシンの下糸カム支持装置。3. The lower thread cam support device for a sewing machine according to claim 1, wherein the bearing member is fixedly supported on the frame in a state where the rotation of the rotating shaft is allowed. 前記蓋体は、少なくとも前記軸受け体から前記回転スリーブ体までの前記回転軸の周面を覆う筒状部を備えることを特徴とする請求項1,2又は3記載のミシンの下糸カム支持装置。4. The lower thread cam support device for a sewing machine according to claim 1, wherein the lid body includes a cylindrical portion that covers at least a peripheral surface of the rotating shaft from the bearing body to the rotating sleeve body. . 前記回転スリーブ体の前記軸受け体側端面から前記回転軸の周囲に形成される開口部を設け、
前記蓋体の筒状部を前記回転スリーブ体の開口部に侵入する長さとしたことを特徴とする請求項4記載のミシンの下糸カム支持装置。
Providing an opening formed around the rotating shaft from the bearing body side end surface of the rotating sleeve body;
5. The lower thread cam support device for a sewing machine according to claim 4, wherein the cylindrical portion of the lid body has a length that penetrates into the opening of the rotary sleeve body.
前記蓋体は、前記軸受け体の開口部又は前記係合穴に嵌合するボス部を備えることを特徴とする請求項1,2,3,4又は5記載のミシンの下糸カム支持装置。6. The lower thread cam support device of a sewing machine according to claim 1, wherein the lid body includes a boss portion that fits into an opening portion of the bearing body or the engagement hole.
JP2003167704A 2003-06-12 2003-06-12 Looper thread take-up supporting device of sewing machine Ceased JP2005000416A (en)

Priority Applications (3)

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JP2003167704A JP2005000416A (en) 2003-06-12 2003-06-12 Looper thread take-up supporting device of sewing machine
TW093115337A TW200510596A (en) 2003-06-12 2004-05-28 Looper thread take-up supporting device of sewing machine
CN 200410059245 CN1572948A (en) 2003-06-12 2004-06-14 Under stitches cam support apparatus for chain stitch sewing machine

Applications Claiming Priority (1)

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Cited By (4)

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Publication number Priority date Publication date Assignee Title
JP2009233312A (en) * 2008-03-06 2009-10-15 Juki Corp Sewing machine
JP2011062273A (en) * 2009-09-16 2011-03-31 Pegasus Sewing Machine Mfg Co Ltd Feed arm type sewing machine
CN107044000A (en) * 2017-06-19 2017-08-15 阜宁县鑫虎机械有限公司 A kind of button-sewing machine of anti-sticking pin
CN107237064A (en) * 2017-07-04 2017-10-10 杰克缝纫机股份有限公司 Sewing machine

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Publication number Priority date Publication date Assignee Title
CN101314900B (en) * 2008-07-21 2012-10-03 张章生 Fully sealing transmission mechanism of caracol hook race sewing machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009233312A (en) * 2008-03-06 2009-10-15 Juki Corp Sewing machine
JP2011062273A (en) * 2009-09-16 2011-03-31 Pegasus Sewing Machine Mfg Co Ltd Feed arm type sewing machine
CN107044000A (en) * 2017-06-19 2017-08-15 阜宁县鑫虎机械有限公司 A kind of button-sewing machine of anti-sticking pin
CN107237064A (en) * 2017-07-04 2017-10-10 杰克缝纫机股份有限公司 Sewing machine

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Publication number Publication date
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CN1572948A (en) 2005-02-02

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